BACKGROUND
[0001] The present invention relates to modular interlocking containers according to the
preamble of claim
[0002] Recently, world events and natural disasters have caused more attention to be given
to the intermixing of environmental, economic, and humanitarian needs around the world.
For example, the Pacific Ocean tsunami, earthquakes in Haiti and Peru, and Hurricane
Katrina all caused immense humanitarian needs and devastating loss of life. First
responders to such disasters normally set up tents to house refugees. The assumption
is that the stay in the tents will be brief. However, depending on the disaster, the
results often show otherwise. Tents are only useful in limited climate conditions.
They also wear out over time, forcing residents to piece together sticks, branches,
scrap metal or plastic for tent repair. The relatively few plastic containers in disaster
relief sites are used mainly for water vessels, even though many are discarded fuel
containers.
[0003] One example of such a scenario is the Abu Shouk IDP camp in El Fasher, Northern Darfur.
There, refugees were placed in tents on a vast scale numbering in the thousands, where
they denuded the vegetation during their difficult and lengthy duration of stay. These
lengthy stays under conditions of severe deprivation tax the host nation's natural
resources and increases the environmental degradation of the host landscapes via stripped
vegetation and toxic garbage dumps. These environmental burdens naturally lead to
political pressure on the host government to insist on shorter stays. In war torn
areas, shifts in zones of control may force camp dwellers to flee approaching combatants,
even in the absence of "official" pressure.
[0004] Other environmental and economic issues develop more slowly, such as the issue of
widespread and burgeoning use of plastic beverage bottles and the enormous amount
of waste caused by their disposal. One estimate states that Americans consume 2.5
million plastic bottles every five minutes, or about 263 billion bottles each year.
Approximately one-quarter of all plastic bottles are made with PET plastic for drinking
water or soft beverages.
[0005] Although some consumers recycle, mountains of bottles still go to waste. Over the
past decade recycling rates in America have decreased from over 30% to just over 20%,
meaning close to 80% of plastic bottles end up in the waste stream. Approximately
50 billion PET bottles alone are wasted each year. Much of that waste ends up in landfills,
but a significant amount ends up in roadside dumps or, even worse, in rivers and oceans.
The "Pacific Trash Vortex," is also known as the "Great Pacific Garbage Patch." It
is steered by prevailing currents to a still zone north of Hawaii. The Vortex has
four to six million tons of a soup-like garbage mix that hovers just under the surface
in an area the size of Texas or France. It is estimated that 80% of the Vortex is
from plastic, with a large portion being PET plastic bottles.
[0006] Due to expanding populations increasing the demand for drinking water, food, and
consumables, including in disaster zones, the need for plastic bottles will only increase.
[0007] There is, then, a compelling need for plastic bottle designs that have secondary
uses such that consumers will contemptate a fuller life cycle for the bottles Such
uses could increase recycling rates or re-use rates, thereby lowering the volume of
waste bottles disposed of each year and in the decades ahead
SUMMARY OF THE INVENTION
[0008] Various embodiments of scalable, modular, interlocking containers provide a first
use as a vessel for transporting and/or storing liquid, granular or other small regularly
shaped materials relatively easy to empty via pouring. An additional exemplary use
is as a sturdy, modular, low cost easily assembled building material of a standardized
nature Examples of uses as building materials are to construct basic structures and
shelter applications in international relief and development efforts, and/or structures
and sheiter for military applications A further use is attendant to the disassembly
of structures (walled and otherwise) built from the containers, such as disassembly
for purposes of relocating and/or reconfiguring the units as needs change Embodiments
of reduced sized have other uses, such as for a modeling agent or modeling toy
[0009] All uses also greatly benefit the environment by reducing the waste stream through
recycling. The U.S. Environmental Protection Agency reported that from 1980 to 2005,
the volume of municipal solid waste increased 60% resulting in 246 million tons being
generated in 2005 in the United States The present invention provides an incentive
to recycle containers not only for similar uses (such as to hold materials) but also
for building blocks for shelter construction and other applications. For example,
certain embodiments of containers and bottles containing solid and liquid foodstuffs
are recycled into use as construction materials, thereby reducing solid waste Other
recycled uses even include amusement toys for children and/or modeling elements for
children and adults. The embodiments of consumer-sized containers could also increase
the potential for recycling into other uses, which could reduce the two million tons
of trash in the United States that is genetated from throwing away plastic water bottles.
Containers made of aluminum or other packaging materials account for another very
large portion of the trash stream The incentive for consumers to "mass" containers
after their original use makes it considerably more likely that the containers will
be recycled in similar high proportion once their secondary use has terminated, a
pattern that promises to improve end-stage recycling rates markedly. The embodiments
also have humanitarian purposes. Resulting simple walled structures are easily amenable
to local/traditional roofing solutions or to emergency relief roofing techniques and
materials. Exemplary containers allow cost-effective molding by elimination unnecessary
details in the search for elegance
[0010] Because the design of the containers of the embodiments are scalable to provide different
volumetric capacities the resulting containers can be used in various sizes from large
applications (e.g., ten liters or more) to much smaller version (e.g., 500 mL), with
many ranges in between. Larger scaled versions are ideal for the tremendous volumes
of goods shipped world-wide to disaster relief and areas of displaced persons or development
efforts where the lack of inexpensive, easily-assembled building material is particularly
pressing Once a consumer has exhausted the first use of the design as a product container,
the remaining empty vessel can be filled with any of several virtually costless materials
- water, dirt or sand for example, to create sturdy building blocks, and at times
even air via a special pump, for a wide variety of basic but very useful structures:
family housing, dispensaries (clinics, stores, etc), barracks, animal shelters, storage
facilities, retaining walls, other strong structures Some of the uses are generalizable
to needs in the most developed nations as well In whatever setting the particular
physical features of the invention allow efficiency in packing, shipping, and handling
[0011] Smaller-scale containers of the embodiments for consumer beverages and the like allow
the consumer to use the containers as creative architectural modeling, since the units
interconnect solidly even when left empty In the latter respect, use as a type of
architecture 'toy" can be implemented by a broad age span of users.
[0012] Finding efficient transportation of bulk quantities of containers for any purpose
can be challenging. With the present invention, efficient packing and transport of
containers are helped by avoidance of odd shapes and without damage caused by unnecessary
protruding edges. Units are scalable to conform to shipping norms, including sizes
of pallets and containers.
[0013] Perfect scalability of containers offer sizes and volumes regularly used in relevant
industries, including prominently in the international delivery of relief and development
field, but also for other practical and/or hobbyist uses Embodiments are also reusable
containers in all geographic regions, including in sizes amenable to beverages and
other consumer goods. They have ease of assembly by strength-challenged disaster victims
and/or by persons without building experience. No mortar, rebar or any other connective
additions is needed, and despite no mortar or reinforcing elements, resulting structures
should withstand stress forces such as high winds and earthquakes.
[0014] All uses of the present invention result in significant reductions of container material
direct to the waste streams and dumping areas. Moreover, all versions are ultimately
recyclable, such that the design yields an entire lifecycle of uses as an efficient
container for the initial delivery of goods, as a sturdy, highly adaptable, durable,
and inexpensive construction material and/or component for architectural designs,
and as an eventual standard material for recycling. The introduction of a container
as both useful to hold goods and perform as a construction base represents at least
a 50% increase in product functionality in an era where full and well-directed use
of resources is ever more critical. When combined with the aforementioned efficiencies
in shipping, this multi-cycle employment attains some of the highest goals for the
design of responsible products.
[0015] US 2009/0045157 describes a container that may be formed in a variety of shapes with an internal
volume capable of holding flowable material such as liquids, pourable solids, and
gases. The container has lateral male interlocking designs extending outwardly from
a side and female engaging portions extending inwardly into a side, that are formed
using dovetails for slideably engaging an elongated portion of another container along
the vertical axis of the container. The container further includes a threaded spout
that may be applied to an aperture having a threaded receiving ring at the terminal
end of another container, operative to threadably engage the two containers together
in a secure manner. Structures may be formed by connecting successive containers together.
FIGURES
[0016] The accompanying figures, where like reference numerals refer to identical or functionally
similar elements throughout the separate views and which together with the detailed
description below are incorporated in and form part of the specification, serve to
further illustrate various embodiments and to explain various principles and advantages:
Figure 1 is a modular interlocking container of a cuboid design of the embodiments;
Figure 2 is a plan view of the container of Figure 1;
Figure 3 is a side view of a handle-bearing side of the container of Figure 1;
Figure 4 is a bottom view of the container of Figure 1;
Figure 5 illustrates vertical interconnectivity of multiple containers of Figure 1;
Figure 6 illustrates interconnection extensions of the embodiments;
Figures 7A and 7B illustrate interconnectivity of multiple containers of the embodiments:
Figures 8 illustrate interconnectivity of multiple containers of the embodiments;
Figures 9A and 9B illustrate a plan view of structures constructed from the containers
of the embodiments;
Figures 10A and 10B illustrate a side view of structures constructed using containers
of the embodiments;
Figure 11 illustrates a wall structure constructed using containers of the embodiments:
Figures 12A and 12B illustrate a shelter and roof constructed using containers of
the embodiments;
Figures 13A and 13B illustrate wall and roof designs using containers of the embodiments;
Figure 14 illustrates a wall and roof construction using containers of the embodiments;
Figure 15 illustrates an embodiment of a modular container with a pass-through notch
in its base:
Figure 16 illustrates a packing arrangement for shipping exemplary containers;
Figure 17 illustrates a packing arrangement for shipping exemplary containers;
Figures 18A to 18D illustrate varying volumetric sizes of exemplary modular containers;
Figure 19 illustrates a varying volumetric size of an exemplary modular container;
Figure 20 illustrates a plan view of an interlocking mechsnism of other embodiments;
Figure 21 illustrates alternative embodiments of interlockíng mechanisms for exemplary
containers;
Figures 22A -22E illustrate varying volumetric sizes of modular containers of
Figure 20;
Figure 23 illustrates an embodiment of a modular interlocking container with further
vertical connectivity;
Figure 24 illustrates an embodiment of a modular interlocking container with additional
interconnectivity;
Figures 25A and 25B illustrate shelter structures constructed with modular exemplary
containers of Figure 24:
Figures 26A-26B illustrate an embodiment of an octagonal modular interlocking container;
Figure 27 illustrates an alternative embodiment of an octagonal modular interlocking
container;
Figure 28 illustrates additional embodiments of an octagonal modular interlocking
container;
Figure 29 illustrates an exemplary structure constructed with the octagonal modular
containers of the embodiments;
Figure 30 illustrates an additional exemplary structure constructed with the octagonal
modular containers of the embodiments;
Figure 31 illustrates additional exemplary structures constructed with the octagonal
modular containers of the embodiments;
Figure 32 illustrates an embodiment, not forming part of the present invention, of
a cylindrical modular interlocking container:
Figure 33 illustrates an embodiment, not forming part of the present invention, of
an octagonal modular interlocking container with alternative vertical connectivity
and a pop-top pour mechanism;
Figure 34 illustrates the octagonal modular interlocking container of Figure 33 with
alternative connectivity and a pop-top pour mechanism;
Figure 35 illustrates other embodiments, not forming part of the present invention,
of a container with modular interconnectivity and a pop-top pour mechanism;
Figures 36A to 36C illustrate various volumetric sizes of the exemplary container
of Figure 35;
Figure 37 illustrates further embodiments not forming part of the present invention
of a container with modular interconnectivity and a pop-top pour mechanism; and
Figure 38 illustrates further embodiments not forming part of the present invention
of a container with modular interconnectivity and a pop-top pour mechanism.
DETAILED DESCRIPTION OF THE INVENTION
[0017] Before describing embodiments in detail, it should be observed that the embodiments
reside largely in combinations of method steps and apparatus components related to
method and system for determining benefits of scalable, modular, interlocking containers
with follow-on utility. Accordingly, the apparatus components and method steps have
been represented where appropriate by conventional symbols in the drawings, showing
only those specific details that are pertinent to understanding the embodiments so
as not to obscure the disclosure with details that will be readily apparent to those
of ordinary skill in the art having the benefit of the description herein.
[0018] In this document, relational terms such as first and second, top and bottom, and
the like may be used solely to distinguish one entity or action from another entity
or action without necessarily requiring or implying any actual such relationship or
order between such entities or actions. The terms "comprises," "comprising," or any
other variation thereof, are intended to cover a non-exclusive inclusion, such that
a process, method, article, or apparatus that comprises a list of elements does not
include only those elements but may include other elements not expressly listed or
inherent to such process, method, article, or apparatus. An element proceeded by "comprises
... a" does not, without more constraints, preclude the existence of additional identical
elements in the process, method, article, or apparatus that comprises the element.
[0019] The embodiments of the invention include a scalable, modular interlocking container
with a multi-purpose use. An exemplary first use is for transporting and/or storing
liquids or solids that can be poured. An exemplary second use is for a sturdy, low
cost, easily assembled building block material of a standardized nature. The embodiments
can be used for building housing or storage structures for disaster relief, humanitarian
development projects, for military or defense purposes, and for modeling purposes.
The embodiments include a single unit that is interlocked to other modular units of
the same or different sizes. Each modular unit slide-locks with other units to form
strong wall and building structures that can be filled with natural earth, sand or
other such materials, thereby forming a sturdy structure without the use of mortar,
and can adapt to uneven base surfaces typically found in natural terrain.
[0020] Embodiments of a scalable, modular container are illustrated in Figures 1, 2, 3,
and 4. Referring to Figure 1, an exemplary embodiment of discrete modular container
2 is illustrated. Container 2 is a hollow block element that may be constructed of
plastic, metal, resin, or other appropriate high-strength materials to provide stackable
rigidity. Top end section 12 and bottom end section 14 form a square or rectangular
footprint as end pieces that frame upright, opposing walls 4 and 6 and upright opposing
walls 8 and 10 One skilled in the art will recognize that the shape of the container
2 could be a design construction of a polygon of greater than four opposing side walls.
[0021] Top end 12 provides for filling container 2 through an opening 22 formed by neck
18 with a fluid or solid material that can be poured. A cap 16, may be screw-on using
threads, snap on, or any type of seal that could form a seal to hold contents When
seated with cap 16 container 2 should be water-tight such that it is amenable for
use in transporting liquids (e.g., water or cooking oil), granulated or powdered goods
(e.g., grains, seeds, flour), household materials (e.g., soap, cleaners), or construction
materials (e.g., cement, sand) Top end 12 is formed with a pyramidal rise from each
squared top-edge of upright walls 4 6, 8, 10 to converge at neck 18 at the apex Such
a pyramidal shape provides for smoother exit pouring and allows tor complete refilling
of container 2 where desired. Triangular top sections 12a, 12b, 12c, and 12dof top
end 12 rise from side walls to neck 18 and provide additional resistive strength to
a weight of an additional container that may be stacked on top of container 2
[0022] Bottom end 14 is shaped in a pyramidal form similar to top end 12 As shown in Figures
3, 4, bottom end 14 comprises triangular bottom sections 14a, 14b, 14c, and 14d that
rise from each bottom edge of walls 4-8, respectively, to converge at cylindrical
indention 20. Indention 20 is sized to receive a cap from a similar container to 2
that has a similar cap to 16 Likewise, bottom end ridges 14a-14d would rest against
top end ridges from a similar container having ridges formed as ridges 12a-12d.
[0023] For assembly into walls and other structures, a dimension of container 2 of approximately
a 3:2 height to width ratio lowers the center of gravity of each modular container,
thereby creating or increasing stability for stacking and shipping. However, the invention
is not limited to this ratio, and one skilled in the art will recognize that other
embodiments will demonstrate that other ratios are useful and possible.
[0024] A stacked arrangement of containers is illustrated in Figure 5. Containers 2 and
container 2', which are similar in all respects, are arranged to illustrate how the
two containers would connect vertically. Container 2' has a top end with pyramidal
rise 12', a bottom end with indented pyramidal rise 14', and an indention 20' at its
apex that is sized to receive top end pyramidal rise 12. When arranged in a stacked
configuration, bottom end pyramidal rise 14' and indention 20' receive top end pyramidal
rise 12 and cap 16. Containers 2 and 2' are secured together by the weight of container
2' and its contents (if any) upon container 2, and also by a reasonably snug fit of
the inserted cap. Containers 2 and 2' also have some horizontal interconnectivity
when cap 16 is received by indention 20'.
[0025] Container 2 provides a mechanism to connect with another container in an interlocking
manner using handle 26 and corresponding recessions 28, 30, and 32. Handle 26 is integrated
into side 4 in a perpendicular orientation to bottom end 4, Handle 26 may extend a
partial or full length of side 4. Indention 29 is disposed as an indent into wall
4 with adequate concave space 29 to provide clearance for a person's hand to grip
handle 26. Concave space 29 is disposed opposite a central portion of handle 26, thus
allowing handle 26 to maintain the lowest practical profile, also thereby minimizing
the depth of corresponding recessed grooves 28, 30, and 32 into which handle 26 interlocks.
Recessed grooves 28, 30 and 32 are located along each individual wall 10, 6 and 8,
respectively, and are formed to receive a handle similar in shape and size to handle
26. Figure 6 shows some illustrative cross-sectional designs possible for handle 26
Handle 34 is a trapezoidal shape flaring away from wall 4 Recessed groove embodiments
include trapezoidal shape 28 or the recessed groove equivalents of 34, 36, 38 and
40 and any similar shapes allowing slide locks.
[0026] Referring to Figure 7A, containers 2 and similarly-constructed container 42 are illustrated
interlocked, where handle 26 is slidably inserted into recessed groove 44. Figure
7B illustrates a series of four containers 2, 42, 46, and 48 partially interlocked
horizontally using the handle-in-groove method of slidable connections. To illustrate
interconnectivity in a square unit configuration. Figure 8 shows containers 2, 42,
46 and 48 interlocking where each block's handle is slidably inserted into a recessed
groove of each adjoining block at a right angle, For example, container 2 has handle
26 with three recessed grooves 32. container 42 comprises handle 58 and three recessed
grooves 60, container 46 comprises handle 56 and three recessed grooves 54, and container
48 comprises handle 52 and three recessed grooves 50 When assembled, handle 26 inserts
into groove 50, handle 52 inserts into groove 54, handle 56 inserts into groove 60
and handle 58 inserts into groove 32, thereby forming a squared unit 62 of four containers.
Due to the 3:1 ratio of grooves-to-handles, there are no protruding parts on the perimeter
of the assembled unit of containers. This 3:1 configuration allows a cubed design
of containers to maximize the number of lateral connections that can interface with
additional containers from any of the three grooved sides. Using a handle/recessed
groove in a configuration of one handles with three grooves to a container also allows
a construction of multiple containers to have relatively flat faces on corners and
walls when constructed with multiple containers.
[0027] Figures 9A and 9B illustrate plan views of structures that are possible to build
with the modular container 2 of the embodiments. The embodiments of the present invention,
supporting one connection point and three recessed grooves in a square footprint,
allows diversions of walls in any direction with the same thickness in each wall.
The containers allow simple construction of the walls and ease of construction in
aligning right angle corners without the use of tools. Structure 64 in Figure 9A illustrates
multiple exemplary containers aligned in a single file to form walls. Arrows drawn
in exemplary containers 66 represent the direction of each handle 26 from a container
2 that is inserted into an adjacent container's recessed groove 28, 30, or 32. Turns
are all constrained as a right angle, Structure 68 illustrates a wall constructed
with exemplary modular containers 72 that is interlocked onto a second wall 70. Experimentation
with several layouts and orientations of other connector-to-receiver rations revealed
that a 1-to-3 ratio of connector to receivers maximized the number of lateral connections
and add-ons from any direction, inclucing prominently those made after the construction
of the original structure. The orientation of handle 26 inserting into a recessed
groove of an adjacent container allows constructors to turn 90° corners neatly and
securely, without protrusions extending along the faces of the walls, and without
the aid of instruments.
[0028] The following comments regard the types of real-world challenges likely encountered
in emergency relief camps and other development settings. One such reality is that
the ground is rarely perfectly even and flat; bare ground surfaces are often slightly
sloped and many times erose. Another reality is that any underlying disastrous conditions
may leave many end-users physically, mentally, and psychologically taxed. It is also
likely that not all necessary building materials will be available at once. The nature
of distribution in disaster relief or development venues is such that the flow of
available containers might prove unsteady in certain periods. These needs were taken
into account for the features of variable sequencing in manner of construction for
the embodiments. This means that the assembly of structures whether for storage, protection
or housing should not be constrained to some exact order, but rather should accommodate
fits and starts, changes of layout and even planning mistakes. Exploring solutions
to these issues results in embodiments of durable and workable connectors for top-to-bottom
and side-to-side interlocks in a manner conducive to compete modularity Compressive strength
for vertical construction and tensile strength for horizontal strength and flexibility
are introduced in order to withstand harsh weather such as high winds and most earthquakes,
and provide insulation against cold temperatures. The handle and corresponding recession(s)
provide positive interlocking through the means of sliding handles downward into recessed
vertical slots along container side walls. The long vertical folds considerably increase
stress resistance on outer walls, an important factor where a major anticipated use
for the embodiments is for walls made of stacking containers refilled fully or partially
with stand, dirt or other heavy substances. By using the handle as an interlocking
device other means of side-to-side linkage can be eliminated, thereby streamlining
the manufacturing design and process.
[0029] The siiding assembly arrangement meets other essential criteria for the design: (1)
avoidance of the need for mortar or other connecting material foreign to the modular
container itself, and (2) assembly and disassembly easy and straightforward enough
for users with little or no construction experience.
[0030] Referring therefore to Figure 10A, a wall structure 74 is constructed with exemplary
containers 2 that are stacked (in this example) in columns four-high vertically and
connected side-to-side in four rows across. Ground surface grade 76 is uneven, Because
the handle-groove side connections of the embodiments for an interlocking modular
container and building block provide for unrestricted vertical sliding, the base or
ground surface 76 of a modular wall construction does not need to be absolutely level
before erecting a solid and functional structure. The mix of sturdy modular containers
2 and flexibility in vertical and horizontal alignment is amenable not only to constructing
enclosures on inclines but also to withstand inclement weather and to withstand earthquakes.
In an alternative embodiment, the flexible horizontal and vertical functionality allows
the builder to also stagger the rise of the modular containers 2 where desired. Wall
78 in Figure 10B illustrates multiple containers of the embodiments constructed in
a horizontally staggered design. This method of building provides even greater strength
to a wall than an evenly stacked embodiment. To provide for ease of construction of
this alternative staggered design 78, shallow notch marks may be placed at halfway
locations (and/or other locations) on each vertical wall of a container allows builders
to line up containers without instruments
[0031] Referring to Figure 11, various walls constructed with exemplary containers 2 comprising
a 1-handle and 3-recessed groove design are shown Corners and ninety degree turns
in wall 80 (in plan view) can be accomplished without causing protrusions out to either
side of the wall faces To illustrate the easy and flexible modularity and connectivity
in vertical stacking, wall 82 comprises two columns of four stacked containers, one
column of two stacked exemplary containers and one column being a single container.
Such design functionality using the embodiments provides for diversions of and changes
to walls in virtually any direction with the same or similar thickness of walls and
makes it very easy to align right angle corners without any tools The resulting structures
square up almost automatically.
[0032] Further, replacement of portions of vertical wall 82 can be accomplish by sliding
one or more containers comprising vertical, or vertical and horizontal, interlocking
container units laterally upwards and out of the wall 82 without disturbing any of
the other remaining portions of the wall This is a feature of the embodiments that
creates modularity of units or groups of containers instead of individual containers
only. The embodiments allow easy reworking of constructed structures and a greater
flexibility of assembly. In addition to construction, there is a greater ease of disassembly
in the face of mistakes or for purposes of reconfiguration or re-transport as conditions
shift
[0033] In other embodiments, individual containers that are in rows stacked higher to the
top of a wall could remain partially or wholly empty of solids or fluids. This approach
would have the advantages of placing considerably less weight pressing down on units
of containers placed in lower rows of a wall, and it would permit better daytime interior
visibility within an enclosed structure in a case where exemplary containers are manufactured
from translucent material. Because the various ridges and groves lend considerable
strength even to containers kept empty, alternatively any number of containers comprising
the given structure can be filled with lower density materials such as paper, cloth
scraps, leaves, grass and the like to provide good insulation without significant
additional weight.
[0034] The embodiments of the invention may be used in the construction of effective shelter
and roofing solutions. Materials and methods to construct a roof may vary by world
region and depend upon materials locally available. Referring to Figure 12A, exemplary
modular containers are stacked and interlocked to form a structure 84, which is illustrated
in a plan view. Figure 12B shows a wall side view 86, and how pyramid-shaped top ends
12 of each container 2, when interlocked side-by-side, form V-slots 88 that may receive
roofing members 90 of practically any form that provide support for a flat style roofing
cover. Combining V-slots 88 with an offset spacing of containers, as illustrated in
Figure 10B, for opposing walls provides for a pitched roof 92 even for the simplest
of shelters, as shown in wall side view 94 of Figure 13A. An arrangement of a roof
cross member that nests easily and securely in the top "V" slot of each opposing wall
is possible. The staggered vertical arrangement of the wall units results in each
side of the pitched roof to align neatly.
[0035] An alternative embodiment to a pitched roof for a shelter is also illustrated in
a side view of wall 96 in Figure 13B. A builder may prefer to retain a simpler, non-staggered
construction arrangement of modular interlocking containers but still desire to have
roof pitched 98 align so that roofing cross members 90 can fit as closely as possible
in each V-slot 88 between vertical container columns, thereby lending alignment, strength
and overall snugness to the resulting structures.
[0036] Close alignment of the roof slopes is a function of height to width ratio of the
underlying cuboid main body unit. In some embodiments, the greater the height-to-width
ratio, the steeper the pyramid top pitch must be to align neatly, The exemplary design
accommodates these tradeoffs. For shelter desired to be constructed with a pitched
roof, a height-to-width ratio of exemplary container 2 ranges between approximately
1:1 1 and 2:1. This ratio accounts for a combined advantage of lower center of gravity
for each container and the 1:2 ratio for a sloping roof that is common on many roofs
worldwide. The range of ratios provided should not be understood as limiting however.
One skilled in the art will recognize that other ratios are useful and possible,
[0037] Referring to Figure 14, a walled structure 100 built with modular interlocking containers
2 of the embodiments is illustrated in plan view. To form in an additional way a roof
over shelter 100, rope, wire or cords 102 are tied and stretched between opposing
wall structures, thereby providing support for a canvas, plastic tarp, or other roofing
cover materials. As shown in Figure 3, neck 18 of container 2 is slightly elongated
as it protrudes away from top end 12. Neck 18 provides an area around which to secure
cords or rope 102 to cover the exposed area within shelter 100. Cap 16 prevents cords
102 from slipping off of each container 2. This configuration provides the builder
an anchoring device from which to extend a tight line along certain roof axes, creating
a grid upon which one can place or stretch roofing material such as grasses, fronds,
large leaves, tarps, plastic sheeting, etc. If solid roofing members, such as plywood
or aluminum sheeting, are available and desirable, then cap 16 on each top row container
provides a stable and versatile base for tying down roof members and roofing material.
[0038] Figure 15 illustrates alternative embodiments of container 2, where an allowance
is made for under-girding support and pass-through wires around the container. A modular
interconnected container 104 is formed similar to container 2 with an addition of
a notch 106 that is formed at the central base of each sidewall 108, 110, 112, 114
at the base of each of three interlocking recessed grooves 116, A notch 106 is thereby
also formed under handle 118. Placing a corresponding notch at the bottom end 120
of container 104 allows an underpassage of wires for additional support and interconnection.
One example would be to add horizontal support for bridging a doorway,
[0039] Regarding realities of shipping and handling, including the need to palletize goods
to prevent shipping damage, ease of transport, and minimize wasted space, the exemplary
container 2 provides for advantages in shipping and transportation. Figure 16 illustrates
a plan view 122 and side view 124 of palletized containers 2 that have been securely
interlocked together and prepared for shipping. Pallet 126 can be any size of common
pallet in the marketplace, such as the Imperial measure 40 inch by 48 inch pallet,
very near to the European pallet 1000mm by 1200mm (39.37 inches by 47.24 inches).
Each of these sizes is a reasonably close fit for a block of containers, where each
container measures approximately nine inches square at the base, holding about 10
liters. Approximately twenty containers of a ten liter volumetric capacity can stand
upright and neatly fit on each layer (equaling 36 inches by 45 inches) in each block,
thereby leaving 1.5 to 2.0 inches border of pallet between the edge of a unit and
the edge of the pallet 126. All handles of containers 2 can be turned inward and inserted
into a recessed groove of the nearby container thereby leaving no protrusions extending,
minimizing damage to the containers and creating a more efficient shipping size. Likewise,
Figure 17 illustrates two side views of palletized containers, View 128 is a side
view looking directly at top ends of interlocked containers that are oriented in a
horizontal, instead of vertical, position on pallet 126. View 130 is a side view of
the container unit in view 128. Such a stacking orientation results in similar advantages
as palletized clusters 122 and 124. The exemplary volumes and sizes discussed herein
are useful and efficient. One skilled in the art will recognize that given the near
perfect scalability of the containers, a large range of sizes and volumes can be configured
to meet shipping and use demands.
[0040] Referring to Figures 18A, 18B, 18C, and 19, embodiments form various volumetric and
physical sizes of modular interconnected containers but maintain an identical depth
in their footprint. In Figures 18A and 18B, each containers 132 and 134 is formed
with a cuboid design of one handle and three recessed grooves having a squared footprint
of similar depth with a 3:1 modular interconnectivity described in relation to container
2. Container 134 is twice the vertical height of container 132 but maintains the same
horizontal depth, thus providing approximately twice the volumetric capacity as container
132.
[0041] Figure 18C shows another embodiment where container 136 comprises a construction
design of one handle 131 and five recessed grooves 137 on a rectangular footprint.
Container 136 appears as two containers 135, 135' but is in fact a single container.
There is no dividing wall separating two similarly formed "halves" 135 and 135'. Although
container 136 is designed as single container, it maintains the interconnectivity
features as if two container shapes with individual pyramidal top ends 133, 133' and
recessed pyramidal bottom ends had been joined together. Interlocking mechanisms are
formed on the walls of each container and spaced around the perimeter to allow side-to-side
and vertical interconnectivity with individual or joined containers of similar square
footprints and similar depths. Container 136 has a 2:1 footprint that equates to a
volumetric capacity roughly four times that of container 132 and roughly double that
of container 134. The footprint of container 136 is the same depth as containers 132
and 134 thereby allowing vertical interlocking with square footprint embodiments such
as containers 132 and 134. A double cap arrangement 141, 141' and bottom end pyramidal
indentions are maintained for vertical connectivity with other containers. Bottom
ends of container halves 135, 135' are each formed similar to bottom end 14 illustrated
in Figures 3 and 4, and thus receive individual pyramidal top ends from other containers
in a stacked arrangement Cap 141' could be a "dummy" cap used only for connectivity
while cap 141 is a working cap that covers an opening for filling and pouring contents.
Alternatively, both caps may be retained as working flow apertures. Thus, unit 136
could be stacked on top of two individual containers 132 that are interconnected.
[0042] In other embodiments, modular container 138, illustrated in Figure 19, is a single
continuous container. Container 138 has seven lateral grooves and handle 142 for interlocking
connectivity, thereby maintaining side-to-side and vertical interlocking modularity
(only side view grooves 147, 147' and 147" are shown). Container 138 is formed on
an extended rectangular total footprint with modular interconnectivity features otherwise
similar to modular container 2. Container 138 is formed with a 3:1 horizontal rectangular
footprint comprising duplicated individual container shapes 140, 140', and 140".
While modular unit 138 is three times the height and three times the width of container
132, it shares the same depth as container 132 such that it has roughly nine times
the volumetric capacity as container 132. The triple-spout top section 139, 139',
and 139" allows vertical integration with square footprint versions of the exemplary
containers described herein. With the triple-spout arrangement, all three caps could
cover an opening or caps 139' and 139" (or just one of them) could be "dummies" used
for vertical connectivity but offering no access to fill container 138 while cap 139
covers the actual access opening for filling and pouring of contents.
[0043] In all of the embodiments in Figures 18-19, the resulting container depth is identical
and the handles all cross-connect with recessed grooves. An advantage of the embodiments
is flexibility to allow different filling materials (e.g., water, grain, cooking oil,
etc.) to be delivered in different volumes as distributors and consumers see fit,
and yet still retain universal interconnectivity and identical resulting wall thickness.
Thus. the design allows, e.g., volume options of 1X (see 132), 2X (see 134), 3X, 4X,
6X and 9X, roughly, of the smallest standard unit.
[0044] In some embodiments changing a total thickness of a building wall constructed with
the exemplary containers can be accomplished by changing the length and width of the
square footprint of a container and by changing a height of an individual container's
side walls. This alternation, in turn, changes its volumetric capacity For example,
a 10L capacity container having a cuboid design of equal width, depth, and height
would have a total depth of approximately nine inches. If in a container with the
same 10L capacity the height were raised by 59%, the walls would be approximately
seven inches deep (or "tick") instead of nine inches in order to maintain the same
volumetric capacity. The result is an extra 20% of wall area for the same volume of
goods delivered. Certain field considerations also can account for design variations.
[0045] For example, professional aid workers in camps for dislocated persons quite often
rely on drinking water supplies different from those the majority of residents use.
Most often these are in the form of bottled water imported from some distance away
It follows that personal use comports better with a smaller sized container, perhaps
no larger than a 2L or 2 5L capacity container A 2-2 5 L cuboid design for a container
2 results in an approximate 5-5.5 inch square base of the container. The embodiments
include a variety of volumetric capacities but have a similar square base size such
that an arrangement of different volumes of containers side-to-side will be similar,
but the heights of containers having different capacities will likewise differ. Each
should retain interchangeable side-to-side interconnectivity and retain top-to-bottom
vertical interconnectivity.
[0046] Therefore, embodiments of sized containers include a container 132 holding 2-2 5
L volumetric capacity Container 134. which is vertically twice the height as container
132, can hold a 4-5 L volumetric capacity. Container unit 136 has a volumetric capacity
of approximately 8-10 L, or about four times that of 132. Container unit 138 is a
single container thrice the vertical height and thrice the horizontal width as container
132, but with the same depth as container 132, resulting in a 3:1 ration footprint
and a volumetric capacity of approximately 18-22 5 L or about nine times that of 132
One skilled in the art will recognize that the perfect scalability of the containers
can yield a large number of volumetric capacity ranges and combinations.
[0047] Referring to Figure 20, another embodiment for a scalable, interlocking modular container
is shown A plan view for a modular interlocking container 144 has similar features
to those comprising container 2 but provides for a modification of the interconnectivity
mechanism as a hermaphroditic connection mechanism. Top end 148 is formed with a pyramidal
rise from each of four side walls that form a neck, upon which is secured a cap 150.
Instead of a handle 26, container 144 includes an interlocking wedge or protrusion
146 that is formed with a corresponding recessed groove at the center of each side
wall for use as a side-locking mechanism. Interlocking wedges 146 are formed with
shorter angled lines that are modified to create concave curves or other recessions
under the widest surface of the wedge connector 146 The square shaped base profile
of container 144 and nested interlocking mechanisms 146 preserve the advantages and
efficiencies of packing and shipping as a unit and the advantages of a top-down assembly
method as described for other embodiments.
[0048] Interlocking wedge 146 design is not limited to a specific implementation in the
embodiments. Figure 21 illustrates various embodiments of interlocking mechanisms
for wedge 146 alternatives 152-166, all of which employ a cantilevered wedge or protrusion
overlapping a recessed groove. These connection mechanisms are each "hermaphroditic,"
meaning they possess both male and female aspects in a single connector. These embodiments
of hermaphroditic connectors can be applied to any of the connecting mechanisms employed
by container embodiments described herein, except those that do not mount a handle
on the container, i.e., the 3:1 container as described in relation to Figures 1-19.
[0049] Other embodiments of various-sized hand-held interlocking containers can be formed
as vessels without an adjoining handle such as handle 26 on container 2. For the purposes
of illustration - but not to suggest scaling limits - the following table lists embodiments
of various container sizes for variations of container 144.
| Volume |
Dimensions |
| 250mL cuboid |
Interior: 63,0mm (2,48"); Exterior: approx. 69,8mm (2¾") depth x 69,8mm (2¾") width
x 95,2mm (4¾") height (69,85mm (2¾") side + 50,8mm (2") top/cap) |
| 500mL square based column |
Exterior = approx. 69,8mm (2¾") depth x 69,8mm (2¾"), width x 190.5mm (7½") height
(139,7mm (5½") side + 50,8mm (2") top/cap) |
| 750mL square based column |
Exterior = approx. 69,8mm (2¾") depth x 69,8mm (2¾"), width x 260.3mm (10¼") height
(209,5mm (8¼") side + 50,8mm (2") top/cap) |
| l liter rectangular based column |
Exterior = approx. 69,8mm (2¾") depth x 139,7mm (5½") width x 190.5mm (7½") height
(139,7mm (5½") side + 50,8mm (2") top/cap) |
| 1.5 liter rectangular based column |
Exterior = approx. 69,8mm (2¾") depth x 139,7mm (5½"), width x 260.3mm (10¼") height
(209,5mm (8¼") side + 50,8mm (2") top/cap) |
| 1 liter square based column |
Exterior = approx. 69,8mm (2¾") depth x 69,8mm (2¾"), width x 330,0mm (13") height
(279,0mm (11") side + 50,8mm (2") top/cap) |
| 2 liter rectangular based column |
Exterior = approx. 69,8mm (2¾") depth x 69,8mm (2¾"), width x 330,0mm (13") height
(279,0mm (11") side + 50,8mm (2") top/cap) |
[0050] Figures 22A - 22E illustrate exemplary sizes of interlocking bottles utilizing an
hermaphroditic wedge mechanism. In Figure 22A, exemplary container 168 is illustrated
as a 250mL cuboid design, comprising a square footprint with approximately the same
size wall height as the width and depth of the container. Figure 22B shows exemplary
container 170 that is approximately twice the height as container 168 and has approximately
a 500mL volumetric capacity. Exemplary container 172 achieves roughly twice the volumetric
capacity of container 170 and four times that of 168 by creating a single container
with a 2:1 ratio footprint and the same height and depth of container 170 but with
twice the horizontal width by joining two 174 "haves." Figure 22D shows container
176 that is approximately three times the height of container 168 and has about a
750mL volumetric capacity. Although a single containers, container 178 is formed externally
as if it were two halves 180 and 180' interlocked together so that vertical and horizontal
ínterconnetivity with other container embodiments is maintained, in the same fashion
as 172, Exemplary single container 178 achieves roughly twice the volumetric capacity
of container 176 and about six times that of 168 by creating a single container with
a 2:1 ratio footprint and the same height and depth of container 176, but with twice
the horizontal width. Exemplary containers 172 and 178 each have six points for of
interlocking mechanisms of the sort illustrated in Figure 20 or Figure 21.
[0051] Referring to Figure 23, other embodiments of the invention form additional mechanisms
on interlocking containers of the embodiments in order to add both strength and stability
to structure or shelter. In one embodiment for a cuboid design of a modular container
(comprising similar features as container 2, some of which features Figure 23 omits
in order to add clarity to the modification), plan views of an exemplary top end 184
and bottom end 186 are shown. Top end 184 comprises a straight ridge 192 bisecting
each of the four isosceles triangles created by the rises 188 of the pyramidal tops
of container 182. Corresponding channels 194 are formed to bisect each of the isosceles
triangles created by the rises 190 of the pyramidal bottom of a containers 182. When
stacking two containers, channels 194 from a bottom end 186 receive ridges 192 from
a top end 184 of a container stacked underneath. In other embodiments, the position
of ridges and channels can be reversed, i.e., with the channels in the pyramidal tops
and the ridges on the corresponding pyramidal bottoms. In other embodiments, a container
182 may have channels 194 bisecting both top end and bottom end pyramidal portions.
This modification could be used to create increase the number of tie points for a
container by guiding a wire, twine, or other type of cord for through a channel and
around the top cap anchor to an outside or inside wall surface.
[0052] In other embodiments shown in Figure 24, a scalable, interlocking modular container
196 comprises a pyramidal shaped top-end 198 and bottom end, and four perpendicular
sides 200, 202, 204, and 206 in a cuboid design. Container 196 is formed with a pair
of external handles 208, 208' that are formed in parallel and are placed laterally
for the full length or nearly the full length of perpendicular wall 200. Each remaining
three walls 202, 204, 206 contain a pair of lateral recessed grooves 210 and 210',
212 and 212', and 214 and 214', respectively, shaped and spaced to slidably receive
a pair of handles similar to 208 and 208' from an adjacent second container. Additional
grooves 210', 212', and 214' provide the ability to interlock with connecting containers
at an approximate 50% offset, which creates greater flexibility in shelter construction
designs and maximizes strength when doubling a horizontal thickness such as for retaining
walls and defensive bulwarks. This 50% offset handle and groove design allow a departure
from container 2 that allows for only right angles and straight lines for construction.
Further, the additional handles and grooves can enhance a living space by providing
a greater number of exterior and interior elements on which to attach wall coverings
and other useful items.
[0053] Figures 25A and 25B illustrate exemplary building constructions possible by using
dual-handled interlocking container 196 as the modular building block. Where massing
of a wall thickness or defensive security is paramount, such as in a military application
or retaining wall, builders can construct shelter 216 having an inner wall 218 with
a horizontally staggered outer wall 220 of interlocked containers 196 forming basic
blocks of construction. Concrete, gravel, fill-dirt, or other traditional materials
could be used to add filler in corner spaces 222. Referring to Figure 25B, other possible
constructions include shelter 224 that has wall 226 which is staggered at approximately
30 degrees using the embodiment 196 as the modular building block. Each interlocked
container 196 is offset at 50% of the width of each preceding block to create the
wall section 226.
[0054] Figures 26A and 26B illustrate an embodiment of an interlocking modular container
228 constructed with a geometrical cross-sectional design. Although Figure 26B illustrates
the shape of the embodiment as octagonal any number of three or more walls are within
the scope of the embodiments. Container 228 includes a top end 230 and a bottom end
232 that frame eight evenly proportioned and aligned perpendicular walls 234. Top
end 230 is formed with slanted faces 236 that rise from each top-edge of upright walls
234 to converge at a neck 246 and form an opening 248. Cap 242 secures to a neck 246
to hold and cover any internal contents. Container 228 can interconnect to other similarly-designed
containers using various embodiments of interconnection mechanisms as described herein.
For vertical interconnection, in Figure 26B, bottom end 232 is formed in the same
manner as using faces of 236, where slanted faces in the bottom end 232 rise from
a bottom edge of each side wall 234 and meet at indention 244, which is formed to
receive another container's cap 242. Bottom end 232 can then receive a second container's
top end that is shaped like top end 230, thereby creating a stackable interconnection.
[0055] In some embodiments, each container 228 has at least one recessed groove 240 formed
along side wall 234. At least one connector wedge or tongue 238 is formed laterally
along another sidewall 234. While each container has at least one groove 240 or at
least one connector 238 in order to interconnect, embodiments include more than one
groove 240 and/or more than one connector 238 on a container 228. Figure 26A illustrates
an exemplary container 228 having a groove 240 and connector 238 each placed on alternating
wall faces 234, providing four connectors 238 and four grooves 240 per container 228.
In other embodiments, modular containers are constructed with all recessed grooves
on its respective walls while other containers are constructed with all wedges or
tongues in its respective side walls, Separate containers are then matched in a male-to-female
connection scenario.
[0056] In some embodiments, each octagonal container has a single connection tongue or wedge
and between one and seven recessed grooves formed along an equivalent number of side
walls. Figure 27 shows a cross-sectional view of an exemplary octagonal modular container
235. A connection wedge (which alternatively could be a handle) 241 is formed on side
wall 243 and a recessed connection groove 239 is formed on side wall 237. An example
of interconnection of a group of modular containers similar to 235 is also shown in
Figure 27, where exemplary containers 235, 245, 247, and 249 connect using the wedge-in-groove
mechanism, Interconnected octagonal containers may be connected with any of the wedge,
handle, and groove elements described in the embodiments, and their equivalents.
[0057] Figure 28 illustrates a cross-sectional view of an octagonal container similar to
container 228 comprising alternative embodiments of four lateral connector wedges
or tongues 250 and four lateral recessed grooves 252 alternating on each side wall,
where the wedge 250 is shaped with an elliptical endpiece. Alternative embodiments
of connector wedge mechanisms include but are not limited to wedges 254, 256, 258,
and 260 as shown, and their equivalents When interconnected with other similar containers,
strength of construction is achieved in this design due to sixteen sets of folds created
by eight corners and eight connectors. The resulting pattern retains symmetry in design,
which retains all the advantages of manufacturing and ease of assembly with other
similar containers in addition to achieving great flexibility in design of building
structures.
[0058] Figure 29 illustrates an exemplary building structure 261 that could be constructed
using either the 4-wedge, 4-groove design of the octagonal container 228 (shown);
alternatively, because the structure is designed with turns only at right angles,
container 235 (not shown) may be used for the construction. Referring to Figure 30,
building structure 262 shows a more rounded design that is also possible due to the
greater connectivity of the 4:4 octagonal container 228 used as the construction block.
Double or triple massing of structure 262 is possible via the connectivity mechanisms
of container 228.
[0059] Figure 31 illustrates other embodiments of construction possible with the 4-handle,
4-groove connectivity mechanisms of the octagonal container 228. Although the structure
layout 264 is illustrated in two dimensions, multi-height, multi-depth, multi-shaded,
and multi-colored structures are possible as various embodiments of containers 228
used as construction blocks. All arrangements further provide numerous connection
points for additional containers or end user add-on products.
[0060] Figure 32 illustrates how an embodiment, not forming part of the present invention,
to modular container 228 is constructed with one cylindrical perpendicular wall. Two
cylindrical containers are shown interconnecting in cross-sectional views 266 and
268. Lateral connecting wedge 270 is slidably inserted into lateral recessed groove
272, which each may be located at ninety degree intervals around the circumference
of each container 266, 268 to create symmetry for side-to-side connections or at any
suitable interval and distance. Alternatively, containers 266 and 268 may be formed
having connecting wedge 270 and recessed groove 272 in an alternating male-female
pattern, as a separate hermaphroditic design or as all-male and all-female connections,
as shown in Figure 32. Interconnectivity between varying heights and volumes is consistent
with the mechanisms of other embodiments.
[0061] In other embodiments, not forming part of the present invention, an exemplary interconnected
container 274 formed with flat top end 276 and a flat bottom-end with indention is
illustrated in Figures 33 and in plan and bottom end views in Figure 34. Container
274 is shown constructed with perpendicular walls in an octagonal arrangement; however,
cylindrical or three or more walls forming the container 274 also fall within the
scope of the embodiments. Protruding pegs 278 are used for vertical interconnection
with other containers and are distributed in an arrangement on the top end and rise
a distance away from top end 276. Figure 34 illustrates a plan view 277 of container
274, formed as a 4-wedge 284 and 4-groove 286 octagonal container for side-to-side
connectivity. Vertical connectivity is accomplished with connector pegs 278 mounted
on top end 276 and corresponding peg-slot receptors 288 formed on bottom end 282 that
can receive connector pegs 278 from another similarly constructed container. A "pop-top"
mechanism 280 is formed into top-end 276 to allow a user to pull and create an access
opening to container contents for pouring contents out of container 274.
[0062] Referring to Figure 35, in other embodiments, not forming part of the present invention,
a container 290 is formed with a "pop-top" opening mechanism 292 for pouring from
a top end. Each embodiment provides top-to-bottom end connectivity via an arrangement
of connector pegs 294 mounted on top end 296. Peg-slot receiving indentions 300 are
formed in bottom end 298 to receive pegs similarly sized to pegs 294 from a second
container in a stacked arrangement as illustrated in arrangement 306 in Figure 36A.
Container 290 may be constructed in a geometrical design with or without rounded corners,
although the shape of the container 290 is not limited to such a design and could
be cylindrical or other design. Horizontal interconnectivity is accomplished with
the arrangement of connection wedges 302 mounted laterally down the side of container
290 and recessed grooves 304 formed in negative parallel to wedges 302.
[0063] Figures 36A-C illustrates other embodiments, not forming part of the present invention,
scalable to varying volumetric sizes that retain the same connectivity and top-end
and bottom-end features as container 290. For example container 310 is has a 500 mL
volumetric capacity, while container 308 has a 750 mL volumetric capacity. Each container
of varying volumetric size only extends laterally upwards thereby retaining their
vertical and horizontal interconnectivity features. The essential container design
reflected in the embodiments is amenable to any number of scalable, proportional volumetric
capacities.
[0064] Referring to Figure 37 and Figure 38, other embodiments, not forming part of the
present invention, of a modular, scalable, interconnective container are illustrated.
Container 312 is formed with a squared footprint having rounded corners; however,
the scope of the embodiment for a container shape includes cylindrical and three or
more sided containers and should be not limited by the illustrated example. Top end
316 comprises vertical connection pegs 314 that are mounted around a "pop-top" opener
318. On a bottom end 320, peg-slots 322 are arranged to receive pegs sized and formed
similar to pegs 314 from a second container in vertical alignment in order to facilitate
vertical stacking arrangements of multiple containers. Top end 316 further includes
a ridge 324 that is set apart from and parallels the edge of the container. Ridge
324 is raised slightly above top-end surface 316. A corresponding horizontally formed
recessed groove 327 is located in the bottom end 320 that is aligned to receive a
raised ridge similar to ridge 324 mounted on a top end of another container in order
to facilitate an interlocking mechanism for vertical stacking arrangement of multiple
containers. Horizontal interconnectivity is accomplished with the arrangement of connection
wedges 326 mounted laterally down a side of container 312 and recessed grooves 328
formed in negative parallel to wedges 326.
[0065] Referring to Figure 38, in other embodiments , not forming part of the present invention,
an exemplary container 330 is formed with a squared footprint having rounded corners.
However, the embodiment is not limited to a particular cross-sectional shape and could
be cylindrical or formed with three or more sides. Top end 332 includes vertical connection
pegs 334 that are arranged around a "pop-top" opener 336. On a bottom end 338 peg-slot
indentions 340 are arranged to receive pegs from another container that correspond
to pegs 334 in order to facilitate vertical stacking arrangements of multiple containers.
Top end 332 further includes a ridge 342 that is formed in an exemplary circular pattern
within the outer edge of top end 332. Ridge 342 is slightly raised above top-end surface
332. A corresponding horizontally recessed groove 348 is formed in the bottom end
338 and is aligned to receive a ridge from another container that corresponds to ridge
342 in order to facilitate a stacking arrangement of multiple containers. Horizontal
interconnectivity is accomplished with the arrangement of connection wedges 344 mounted
laterally down a side of container 330 and corresponding recessed grooves 346 formed
in negative parallel to wedges 344.
[0066] Because many varying and different embodiments may be made within the scope of the
inventive concept herein taught, and because many modifications may be made in the
embodiments herein detailed in accordance with the descriptive requirements of the
law, it is to be understood that the details herein are to be interpreted as illustrative
and are limited only by the appended claims.
1. A modular interlocking container, comprising:
a top end section (12) comprising an opening formed by a neck (18) protruding from
a surface of the top end section (12), wherein the top end surface is formed at a
rising angle (12') from the outer edges of the top end and converging around the neck
(18);
a bottom end section (14) opposite said top end section (12);
a plurality of lateral walls (4, 6, 8, 10), wherein each lateral edge of a said lateral
wall (4, 6, 8, 10) connects to a lateral edge of an adjacent wall, thereby defining
a polygonal cross-section of the container (2), such that the top end section (12)
connects securely to a top end of the lateral walls (4, 6, 8, 10), and the bottom
end section (14) connects securely to a bottom end of the lateral walls (4, 6, 8,
10), thereby forming a container;
the bottom end surface being formed at a rising angle (14') similar to the top end
surface rising angle (12') from the outer edges of the bottom end section (14) and
converging around the indention (20), whereby a bottom end section (14') of a similar
container (2') may be stacked and fitted on the top end section (12) of the container
(2) and the indentation (20') on the similar container is sized to receive a top end
cap (16) on the container (2), thereby providing both vertical and horizontal connectivity;
a plurality of recessed vertical grooves (28, 30, 32) formed in the lateral walls
(6, 8, 10) other than the first wall, each groove (28, 30, 32) being indented over
the entire height of a respective lateral wall (6, 8, 10) and arranged and shaped
to slideably receive a handle (26') formed on a similar container (2') in an interlocking
manner with unrestricted vertical sliding,
characterized in that
the bottom end section (14) comprises an indention (20) formed in a bottom end surface
shaped to receive a top end cap (16') secured on the protruding neck (18') formed
on a similar container (2'), and in that the modular interlocking container further comprises
horizontal interlocking mechanisms comprising a handle (26) laterally connected to
a first wall (4) of the container (2), the handle (26) formed with an interlocking
configuration of at least a dovetail edge and disposed across an indention (29) in
the first wall (4) defining a space behind the handle (26) adequate to provide clearance
for a user's hand to grip the handle (26).
2. The container of claim 1, wherein a said recessed groove (28, 30, 32) is formed with
a lateral opening continuing to a lateral indention that is partially covered by a
surface of the wall (6, 8, 10) such that the groove (28, 30, 32) and a second handle
(26') formed on a similar container (2') slideably interlock with a dovetail connection.
3. The container of claim 1, wherein the container (2) comprises four walls (4, 6, 8,
10), wherein the top end section and bottom end section surfaces rise in a pyramidal
shape, and wherein each of said lateral walls (6, 8, 10) comprises a recessed groove
(28, 30 ,32) formed laterally along the respective walls that can each slidably receive
a second handle (26') formed on a second container (2') in an interlocking manner.
4. The container of claim 1, wherein the container (2) is formed with greater than four
lateral walls, and each lateral wall has a handle (26) or groove (28, 30, 32).
5. The container of claim 1, further comprising a plurality of handles (26) and recessed
grooves (32) formed on each lateral wall.
6. The container of claim 1, wherein the dovetail connector on the handle (26) is formed
as a hermaphroditic connecting mechanism that is able to be slideably received by
a recessed hermaphroditic connector from a similar container in an interlocking manner.
7. A structure (64, 74, 78, 94) comprising a first plurality of containers (2; 2') as
defined in any one of Claims 1 to 5 and horizontally interconnected, each container
(2; 2') comprising a handle (26; 26') that is slideably inserted into a recessed groove
(28, 30, 32; 28', 30', 32') of an adjacent container (2'; 2) forming an interconnection;
said structure further comprising a second plurality of horizontally interconnected
containers stacked vertically on said first plurality, thereby creating an interconnected
structure, wherein replacement of portions of said structure (64, 74, 78, 94) can
be accomplished by sliding, in a vertical direction, one or more containers (2'; 2),
including vertically, or vertically and horizontally, interlocking containers (2';
2), laterally upwards and out of or into said structure (64, 74, 78, 94) without disturbing
any of the other remaining portions of said structure (64, 74, 78, 94).
8. The structure of claim 7, wherein the containers (2; 2') in the plurality of containers
form various volumetric capacities while maintaining an identical depth in their own
footprint, and
each of the containers of various capacities in the plurality of containers can maintain
interconnection vertically and horizontally with any other adjacent containers (2;
2') of the plurality of containers of various capacities.
9. The structure of claim 7 or 8, wherein the structure formed by vertically and horizontally
interconnected containers (2; 2') is formed without protrusions along the faces of
the walls.
10. The structure of any one of claims 7 to 9, further comprising a plurality of said
containers (2; 2') interconnected using one or more of said handles (26; 26') slidably
connected to one or more grooves (28, 30, 32; 28', 30', 32') of an adjacent container
or containers (2; 2'), forming a structure that can offset a row of said containers
at greater or less than a ninety degree angle.
11. The structure according to any one of claims 7 to 10, wherein top end ridges (12a-12d)
of the top end (12) of the container (2) rest against bottom end ridges (14a-14d)
of the bottom end (14') of a similar container (2') when stacked vertically, the top
end ridges (12a-12d) providing resistive strength to a weight of the similar container
(2').
12. The structure of any one of claims 7 to 11, wherein the dovetail connector on the
handle (26) is formed as a hermaphroditic connecting mechanism that is able to be
slideably received by a recessed hermaphroditic connector from a similar container
in an interlocking manner.
1. Ein modularer, ineinandergreifender Behälter, der aufweist:
einen oberen Endabschnitt (12), der eine Öffnung aufweist, die durch einen Hals (18)
gebildet wird, der von einer Oberfläche des oberen Endabschnitts (12) vorsteht, wobei
die oberen Stirnfläche mit einem steigenden Winkel (12') von den Außenkanten des oberen
Endes gebildet ist und um den Hals (18) konvergiert,
einen unteren Endabschnitt (14) entgegengesetzt zum oberen Endabschnitt (12),
eine Vielzahl von Seitenwänden (4, 6, 8, 10), wobei jede Seitenkante einer Seitenwand
(4, 6, 8, 10) mit einer Seitenkante einer benachbarten Wand Verbindung herstellt,
wodurch ein polygonaler Querschnitt des Behälters (2) definiert wird, so dass der
oberen Endabschnitt (12) mit einem oberen Ende der Seitenwände (4, 6, 8, 10) sicher
Verbindung herstellt und der untere Endabschnitt (14) mit einem unteren Ende der Seitenwände
(4, 6, 8, 10) sicher Verbindung herstellt, wodurch ein Behälter gebildet wird,
wobei die untere Stirnfläche mit einem steigenden Winkel (14') ähnlich dem steigenden
Winkel (12') der oberen Stirnfläche von den Außenkanten des unteren Endabschnitts
(14) und um den Einschnitt (20) konvergierend ausgebildet ist, wodurch ein unterer
Endabschnitt (14') eines ähnlichen Behälters (2') auf den oberen Endabschnitt (12)
des Behälters (2) gestapelt und gepasst werden kann und der Einschnitt (20') an dem
ähnlichen Behälter in der Größe so gestaltet ist, dass dieser eine Abdeckung (16)
des oberen Endes an dem Behälter (2) aufnimmt, wodurch sowohl eine vertikale als auch
eine horizontale Konnektivität vorgesehen wird,
eine Vielzahl von ausgesparten vertikalen Nuten (28, 30, 32), die in den Seitenwänden
(6, 8, 10), die sich von der ersten Wand unterscheiden, ausgebildet sind, wobei jede
Nut (28, 30, 32) über die gesamte Höhe einer jeweiligen Seitenwand (6, 8, 10) eingeschnitten
ist und angeordnet und geformt ist, um einen Handgriff (26') gleitfähig aufzunehmen,
der an einem ähnlichen Behälter (2') ausgebildet ist, und zwar in einer ineinandergreifenden
Weise mit unbeschränktem vertikalen Gleiten,
dadurch gekennzeichnet, dass der untere Endabschnitt (14) einen Einschnitt (20) aufweist, der in einer unteren
Stirnfläche ausgebildet ist, mit der Form, dass eine Abdeckung (16') des oberen Endes
aufgenommen wird, die an dem vorstehenden Hals (18'), der an einem ähnlichen Behälter
(2') ausgebildet ist, gesichert ist, und dass der modulare, ineinandergreifende Behälter
ferner aufweist:
horizontale Ineinandergreif-Mechanismen, die einen Handgriff (26) aufweisen, der mit
einer ersten Wand (4) des Behälters (2) seitlich verbunden ist, wobei der Handgriff
(26) mit einer Ineinandergreif-Konfiguration von zumindest einer Schwalbenschwanzkante
gebildet ist und über einen Einschnitt (29) in der ersten Wand (4) verlaufend angeordnet
ist, der einen Raum hinter dem Handgriff (26) definiert, der angemessen ist, um einen
Zwischenraum für eine Hand des Nutzers zum Greifen des Handgriffs (26) vorzusehen.
2. Der Behälter nach Anspruch 1, wobei eine ausgesparte Nut (28, 30, 32) mit einer Seitenöffnung
ausgebildet ist, die sich zu einem Seiteneinschnitt fortsetzt, der durch eine Oberfläche
der Wand (6, 8, 10) teilweise bedeckt ist, so dass die Nut (28, 30, 32) und ein zweiter
Handgriff (26'), der an einem ähnlichen Behälter (2') ausgebildet ist, mit einer Schwalbenschwanzverbindung
gleitfähig ineinandergreifen.
3. Der Behälter nach Anspruch 1, wobei der Behälter (2) vier Wände (4, 6, 8, 10) aufweist,
wobei die Flächen des oberen Endabschnitts und des unteren Endabschnitts in einer
Pyramidenform ansteigen und wobei jede der Seitenwände (6, 8, 10) eine eingelassene
Nut (28, 30, 32) aufweist, die entlang der jeweiligen Wände seitlich gebildet ist,
die jeweils einen zweiten Handgriff (26') gleitfähig aufnehmen kann, der an einem
zweiten Behälter (2') ausgebildet ist, und zwar in einer ineinandergreifenden Weise.
4. Der Behälter nach Anspruch 1, wobei der Behälter (2) mit mehr als vier Seitenwänden
ausgebildet ist und jede Seitenwand einen Handgriff (26) oder eine Nut (28, 30, 32)
hat.
5. Der Behälter nach Anspruch 1, der ferner eine Vielzahl an Handgriffen (26) und eingelassenen
Nuten (32), die an jeder Seitenwand ausgebildet sind, aufweist.
6. Der Behälter nach Anspruch 1, wobei der Schwalbenschwanzverbinder an dem Handgriff
(26) als ein Zwitter-Verbindungsmechanismus ausgebildet ist, der in der Lage ist,
durch einen eingelassenen Zwitter-Verbinder von einem ähnlichen Behälter in einer
ineinandergreifenden Weise gleitfähig aufgenommen zu werden.
7. Eine Struktur (64, 74, 78, 94), die eine erste Vielzahl an Behältern (2; 2') nach
einem der Ansprüche 1 bis 5, die horizontal ineinandergreifen, aufweist, wobei jeder
Behälter (2; 2') einen Handgriff (26; 26') aufweist, der in eine ausgesparte Nut (28,
30, 32; 28', 30', 32') eines benachbarten Behälters (2'; 2) ein Ineinandergreifen
bildend gleitfähig eingeführt ist,
wobei die Struktur ferner eine zweite Vielzahl an horizontal miteinander verbundenen
Behältern aufweist, die vertikal auf der ersten Vielzahl gestapelt sind, wodurch eine
miteinander verbundene Struktur geschaffen wird, wobei ein Ersetzen von Abschnitten
der Struktur (64, 74, 78, 94) durch Gleiten von einem oder mehreren Behältern (2';
2) in einer vertikalen Richtung, einschließlich vertikal, oder vertikal und horizontal
ineinandergreifender Behälter (2';2) seitlich aufwärts und aus oder in die Struktur
(64, 74, 78, 94) vorgenommen werden kann, ohne dass ein beliebiger der anderen verbleibenden
Abschnitte der Struktur (64, 74, 78, 94) gestört wird.
8. Die Struktur von Anspruch 7, wobei die Behälter (2; 2') bei der Vielzahl von Behältern
unterschiedliche Volumenkapazitäten bilden, während eine identische Tiefe in ihrer
eigenen Stellfläche aufrechterhalten wird, und
jeder der Behälter mit unterschiedlichen Kapazitäten bei der Vielzahl von Behältern
eine vertikale und horizontale Verbindung mit einem beliebigen anderen der Behälter
(2; 2') der Vielzahl von Behältern mit unterschiedlichen Kapazitäten aufrechterhalten
kann.
9. Die Struktur von Anspruch 7 oder 8, wobei die Struktur, die durch vertikal und horizontal
miteinander verbundene Behälter (2; 2') gebildet ist, ohne Vorsprünge entlang der
Flächen der Wände gebildet ist.
10. Die Struktur nach einem der Ansprüche 7 bis 9, die ferner eine Vielzahl von Behältern
(2; 2') aufweist, die unter Verwendung von einem oder mehr Handgriffen (26; 26') miteinander
verbunden sind, die mit einer oder mehreren Nuten (28, 30, 32 ; 28', 30', 32') eines
benachbarten Behälters oder von Behältern (2; 2') gleitfähig verbunden sind, wobei
eine Struktur gebildet wird, die eine Reihe der Behälter mit mehr oder weniger als
90° versetzen kann.
11. Die Struktur nach einem der Ansprüche 7 bis 10, wobei die Rippen (12a-12d) des oberen
Endes vom oberen Ende (12) des Behälters (2) gegen Rippen (14a-14d) des unteren Endes
vom unteren Ende (14') eines ähnlichen Behälters (2') verbleiben, wenn ein vertikales
Stapeln erfolgt, wobei die Rippen (12a-12d) des oberen Endes eine resistente Festigkeit
gegenüber einem Gewicht des ähnlichen Behälters (2') vorsehen.
12. Die Struktur nach einem der Ansprüche 7 bis 11, wobei der Schwalbenschwanzverbinder
an dem Handgriff (26) als ein Zwitter-Verbindungsmechanismus ausgebildet ist, der
in der Lage ist, durch einen ausgesparten Zwitter-Verbinder von einem ähnlichen Behälter
in einer ineinandergreifenden Weise gleitfähig aufgenommen zu werden.
1. Contenant emboîtable modulaire, comprenant :
une section d'extrémité supérieure (12) comprenant une ouverture formée par un goulot
(18) faisant saillie à partir d'une surface de la section d'extrémité supérieure (12),
dans lequel la surface d'extrémité supérieure est formée à un angle ascendant (12')
des bords externes de l'extrémité supérieure et convergeant autour du goulot (18)
;
une section d'extrémité inférieure (14) opposée à ladite section d'extrémité supérieure(12)
;
une pluralité de parois latérales (4, 6, 8, 10), dans lequel chaque bord latéral de
ladite paroi latérale (4, 6, 8, 10) se raccorde à un bord latéral d'une paroi adjacente,
définissant ainsi une section transversale polygonale du contenant (2), de sorte que
la section d'extrémité supérieure (12) se raccorde en solidement à une extrémité supérieure
des parois latérales (4, 6, 8, 10) et la section d'extrémité inférieure (14) se raccorde
solidement à une extrémité inférieure des parois latérales (4, 6, 8, 10), formant
ainsi un contenant ;
la surface d'extrémité inférieure étant formée à un angle ascendant (14') similaire
à l'angle ascendant (12') de la surface d'extrémité supérieure à partir des bords
externes de la section d'extrémité inférieure (14) et convergeant autour de la dentelure
(20), moyennant quoi une section d'extrémité inférieure (14') d'un contenant (2')
similaire peut être empilée et installée sur la section d'extrémité supérieure (12)
du contenant (2) et la dentelure (20') sur le contenant similaire est dimensionnée
pour recevoir un capuchon d'extrémité supérieure (16) sur le contenant (2), fournissant
ainsi à la fois la connectivité verticale et horizontale ;
une pluralité de rainures verticales évidées (28, 30, 32) formées dans les parois
latérales (6, 8, 10) différentes de la première paroi, chaque rainure (28, 30, 32)
étant dentelée sur toute la hauteur d'une paroi latérale (6, 8, 10) respective et
agencée et formée pour recevoir de manière coulissante une poignée (26') formée sur
un contenant (2') similaire par emboîtement avec le coulissement vertical illimité,
caractérisé en ce que
la section d'extrémité inférieure (14) comprend une dentelure (20) formée dans une
surface d'extrémité inférieure formée pour recevoir un capuchon d'extrémité supérieure
(16') fixée sur le goulot en saillie (18') formé sur un contenant (2') similaire,
et en ce que le contenant emboîtable modulaire comprend en outre
des mécanismes emboîtables horizontaux comprenant une poignée (26) latéralement raccordée
à une première paroi (4) du contenant (2), la poignée (26) étant formée avec une configuration
emboîtable d'au moins un bord en queue d'aronde et disposée sur une dentelure (29)
dans la première paroi (4) définissant un espace derrière la poignée (26) adéquat
pour fournir l'espace pour que la main d'un utilisateur saisisse la poignée (26).
2. Contenant selon la revendication 1, dans lequel ladite rainure évidée (28, 30, 32)
est formée avec une ouverture latérale continuant vers une dentelure latérale qui
est partiellement recouverte par une surface de la paroi (6, 8, 10) de sorte que la
rainure (28, 30, 32) et une seconde poignée (26') formée sur un contenant (2') similaire
s'emboîte de manière coulissante avec un raccordement à queue d'aronde.
3. Contenant selon la revendication 1, dans lequel le contenant (2) comprend quatre parois
(4, 6, 8, 10), dans lequel les surfaces de section d'extrémité supérieure et de section
d'extrémité inférieure montent selon une forme pyramidale, et dans lequel chacune
desdites parois latérales (6, 8, 10) comprend une rainure évidée (28, 30, 32) formée
latéralement le long des parois respectives qui peuvent chacune recevoir de manière
coulissante une seconde poignée (26') formée sur un second contenant (2') par emboîtement.
4. Contenant selon la revendication 1, dans lequel le contenant (2) est formé avec plus
de quatre parois latérales, et chaque paroi latérale a une poignée (26) ou rainure
(28, 30, 32).
5. Contenant selon la revendication 1, comprenant en outre une pluralité de poignées
(26) et des rainures évidées (32) formées sur chaque paroi latérale.
6. Contenant selon la revendication 1, dans lequel le connecteur en queue d'aronde sur
la poignée (26) est formé comme un mécanisme de raccordement hermaphrodite qui peut
être reçu de manière coulissante par un connecteur hermaphrodite évidé d'un contenant
similaire par emboîtement.
7. Structure (64, 74, 78, 94) comprenant une première pluralité de contenants (2 ; 2')
selon l'une quelconque des revendications 1 à 5 et horizontalement interconnectés,
chaque contenant (2 ; 2') comprenant une poignée (26 ; 26') qui est insérée de manière
coulissante dans une rainure évidée (28, 30, 32 ; 28', 30', 32') d'un contenant (2'
; 2) adjacent formant une interconnexion ;
ladite structure comprenant en outre une seconde pluralité de contenants horizontalement
interconnectés empilés verticalement sur ladite première pluralité, créant ainsi une
structure interconnectée, dans lequel le remplacement des parties de ladite structure
(64, 74, 78, 94) peut être réalisé en faisant coulisser, dans une direction verticale,
un ou plusieurs contenants (2'; 2), comprenant des contenants emboîtables (2'; 2)
verticaux ou verticaux et horizontaux, latéralement vers le haut et hors de ou dans
ladite structure (64, 74, 78, 94) sans déranger l'une quelconque des autres parties
résiduelles de ladite structure (64, 74, 78, 94).
8. Structure selon la revendication 7, dans laquelle les contenants (2 ; 2') dans la
pluralité de contenants forment différentes capacités volumétriques tout en maintenant
une profondeur identique dans leur propre empreinte, et
chacun des contenants de différentes capacités dans la pluralité de contenants peut
maintenir l'interconnexion verticalement et horizontalement avec l'un quelconque des
autres contenants adjacents (2 ; 2') de la pluralité de contenants de différentes
capacités.
9. Structure selon la revendication 7 ou 8, dans laquelle la structure formée par des
contenants (2, 2') interconnectés verticalement et horizontalement est formée sans
saillies le long des faces des parois.
10. Structure selon l'une quelconque des revendications 7 à 9, comprenant en outre une
pluralité desdits contenants (2, 2') interconnectés en utilisant une ou plusieurs
desdites poignées (26 ; 26') raccordées de manière coulissante à une ou plusieurs
rainures (28, 30, 32 ; 28', 30', 32') d'un contenant ou des contenants (2 ; 2') adjacent(s),
formant une structure qui peut décaler une rangée desdits contenants à un angle supérieur
ou inférieur à quatre-vingt dix degrés.
11. Structure selon l'une quelconque des revendications 7 à 10, dans laquelle des crêtes
d'extrémité supérieure (12a-12d) de l'extrémité supérieure (12) du contenant (2) s'appuient
contre des crêtes d'extrémité inférieure (14a-14d) de l'extrémité inférieure (14')
d'un contenant (2') similaire lorsqu'il est empilé verticalement, les crêtes d'extrémité
supérieure (12a-12d) fournissant la résistance résistive à un poids du contenant (2')
similaire.
12. Structure selon l'une quelconque des revendications 7 à 11, dans laquelle le connecteur
en queue d'aronde sur la poignée (26) est formé comme un mécanisme de raccordement
hermaphrodite qui peut être reçu de manière coulissante par un connecteur hermaphrodite
évidé d'un contenant similaire, par emboîtement.