[0001] The present invention relates to a home laundry dryer.
[0002] In particular, the present invention relates to a rotary-drum, heat-pump type, home
laundry dryer, to which the following description refers purely by way of example
without implying any loss of generality.
[0003] As is known, today's rotary-drum home laundry dryers comprise: a substantially parallelepiped-shaped
outer boxlike casing structured for resting on the floor; a substantially cylindrical,
hollow revolving drum structured for internally housing the laundry to be dried, and
which is housed in axially rotating manner inside the casing to rotate about its horizontally-oriented
longitudinal axis, directly facing a laundry loading/unloading through opening realized
in the front wall of the casing; a door hinged to the front wall of the casing to
rotate to and from a closing position in which the door rests completely against the
front wall of the casing to close the laundry loading/unloading opening and airtight
seal the revolving drum; and an electrically-powered motor assembly structured for
driving into rotation the revolving drum about its longitudinal axis inside the casing.
[0004] Rotary-drum home laundry dryers of the above type are also provided with a closed-circuit,
hot-air generator which is designed to circulate inside the revolving drum a stream
of hot air having a low moisture content, and which flows through the revolving drum
and over the laundry inside the drum to rapidly dry said laundry; and with an electronic
central control unit which controls both the motor assembly and the hot-air generator
to perform one of the user-selectable drying cycles stored in the same central control
unit.
[0005] In the heat-pump type, home laundry dryers, the closed-circuit, hot-air generator
comprises an air recirculating conduit having its two ends connected to the revolving
drum, on opposite sides of the latter; an electric centrifugal fan located along the
air recirculating conduit to produce, inside the latter, an airflow which flows through
the revolving drum; and finally a heat-pump assembly having its two heat exchangers
located one after the other, along the air recirculating conduit.
[0006] More specifically, the heat-pump assembly comprises a first air/refrigerant heat
exchanger which provides for rapidly cooling the airflow arriving from the revolving
drum to condense and restrain the surplus moisture in the airflow; a second air/refrigerant
heat exchanger which provides for rapidly heating the airflow arriving from the first
heat exchanger and directed back to the revolving drum, so that the airflow re-entering
into the revolving drum is heated rapidly to a temperature higher than or equal to
that of the airflow coming out of the drum; and an electrically-powered refrigerant
compressing device which is interposed between the refrigerant-outlet of the first
air/refrigerant heat exchanger and the refrigerant-inlet of the second air/refrigerant
heat exchanger, and it is structured to continuously compress the gaseous-state refrigerant
directed towards the second heat exchanger so that refrigerant pressure and temperature
are much higher at the refrigerant-inlet of the second heat exchanger than at the
refrigerant-outlet of the first heat exchanger.
[0007] The first air/refrigerant heat exchanger is traditionally called "evaporator", and
it is structured so that the airflow arriving from the revolving drum and the low-pressure
and low-temperature refrigerant directed to the suction of the refrigerant compressing
device can flow through it simultaneously, allowing the refrigerant having a temperature
lower than that of the airflow, to absorb heat from the airflow, thus causing condensation
of the surplus moisture in the airflow arriving from the revolving drum; whereas the
second air/refrigerant heat exchanger is traditionally called "condenser", and it
is structured so that the airflow directed back into the revolving drum and the high-pressure
and high-temperature refrigerant arriving from the delivery of the refrigerant compressing
device can flow through it simultaneously, allowing the refrigerant having a temperature
greater than that of the airflow to release heat to the airflow, thus rapidly heating
the airflow directed back into the drum.
[0008] Finally the heat-pump assembly is provided with a refrigerant expansion device which
is interposed between the refrigerant-outlet of the condenser and the refrigerant-inlet
of the evaporator, and it is structured so as to cause a rapid expansion of the refrigerant
directed towards the evaporator so that refrigerant pressure and temperature are much
higher at the refrigerant-outlet of the condenser than at the refrigerant-inlet of
the evaporator.
[0009] As is known, at present, the use of a heat-pump assembly is the most energy efficient
and cost effective way to continually dehumidify the airflow circulating inside the
revolving drum.
[0010] Notwithstanding the above, there are several technical issues correlated to the interaction
between the heat-pump assembly and the airflow circulating inside the air recirculating
conduit of the laundry dryer, which causes a slight reduction of the energy efficiency.
These issues are mainly due to the typical behavior of every heat-pump system.
[0011] First of all the heat-pump assembly has a quite long warm-up time which significantly
lengthens the drying cycle. In fact, contrary to traditional closed-circuit hot-air
generators where the resistor immediately transfers the heat to the airflow directed
back into the revolving drum, in heat-pump type, hot-air generators the heat to be
supplied to the airflow directed back into the revolving drum is to be recovered from
the upstream dehumidification of the same airflow. However the air dehumidification
is very low at beginning of the drying cycle (low moist quantity extracted from the
air) and it increases as the drying cycle proceeds, thus it takes a lot of time to
the heat-pump assembly to reach the steady-state full-power working condition in which
the temperature of the airflow circulating into the revolving drum reaches the highest
value and remains substantially constant to said highest value.
[0012] A possible solution to the long warm-up time of the heat-pump assembly is the insertion
of an auxiliary resistor along the air recirculating conduit to speed up the warm-up
time. Obviously the use of this resistor increases the electric energy consumption.
[0013] A second problem correlated to the use of a heat-pump type hot-air generators is
the intrinsically unbalanced energy balance between the heat absorbed from the airflow
in the evaporator, i.e. in the first air/ refrigerant heat exchanger, and the heat
supplied to the airflow in the condenser, i.e. in the second air/ refrigerant heat
exchanger, when the hot-air generator is in the steady-state full-power working condition.
[0014] In fact, in the steady-state full-power working condition the air flowing along the
air recirculating conduit of the hot-air generator should give off and absorb approximately
the same quantity of heat to return at the same temperature as when coming out of
revolving drum.
[0015] This conditions, however, is badly matched by the heat-pump assembly because the
air heating power at the condenser is always higher than the air cooling power at
the evaporator. The condenser, in fact, must dissipate also the heat produced by the
refrigerant compressing device itself.
[0016] This results in a continuous increase of the temperature of the air directed towards
the drum, and in a continuous increase of the refrigerant pressure and temperature
at delivery side of the refrigerant compressing device.
[0017] If on one side this behavior is useful at the beginning of the drying cycle since
it speeds up the warm-up phase, on the other side it becomes really negative when
hot-air generator reaches the steady-state full-power working condition.
[0018] In the steady-state working phase, in fact, the air/refrigerant heat exchange in
the condenser, i.e. in the second heat exchanger, is limited because the temperature
difference between the air and the refrigerant is relatively low. Since the refrigerant
circulates in close loop also in the evaporator, i.e. in the first heat exchanger,
the reduced air/refrigerant heat exchange capacity leads to a consequent limitation
of the air cooling capacity of the refrigerant in the evaporator, where much more
energy could be exchanged due to the dehumidification process. The latent condensation
heat of the water, i.e. of the moisture, in fact is very high.
[0019] Obviously this limitation of the air/refrigerant heat exchange capacity at evaporator,
i.e. at first heat exchanger, considerably decreases the dehumidification-process
efficiency and penalizes the drying time.
[0020] Moreover the increase of refrigerant temperature and pressure at suction and at delivery
of the refrigerant compressing device becomes dangerous for the refrigerant compressing
device itself, and shorten its working life.
[0021] In view of the heat-pump behavior referred above, several solutions have been developed
to dissipate the excess of heat at the condenser of the hot-air generator, when the
hot-air generator reaches the desired steady-state full-power working condition.
[0022] Initially the applicant tried to overcome these drawbacks via cooling down the body
of the refrigerant compressing device by means of a cold airflow that an auxiliary
electric fan draws from the outside of the laundry dryer. However this solution is
not enough energy efficient.
[0023] Another applicant solution envisages the use of a third air/refrigerant heat exchanger
in series to the second air/refrigerant heat exchanger, i.e. to the condenser, immediately
downstream the latter. This third air/refrigerant heat exchanger is cooled by a cold
airflow that an auxiliary electric fan draws from the outside of the laundry dryer,
so as to slightly cool down the high-temperature and high-pressure refrigerant directed
towards the refrigerant expansion device.
[0024] This second solution significantly increases the air/refrigerant heat exchange capacity
at high-pressure side of heat-pump assembly and, as a consequence, significantly increases
the available air cooling capacity of the refrigerant in the first heat exchanger,
i.e. in the evaporator.
[0025] The main drawback of this second solution is that the air cooling capacity of the
refrigerant in the evaporator, i.e. in the first air/refrigerant heat exchanger, is
strictly limited by the fact that the refrigerant must be completely vaporized, i.e.
completely in gaseous state, at suction of refrigerant compressing device, and the
use of the third air/refrigerant heat exchanger may cause the refrigerant to be still
partially in liquid state when coming out of the evaporator, i.e. of the first air/refrigerant
heat exchanger, directed to the suction of the refrigerant compressing device, with
all problems concerned.
[0026] More specifically, if the third air/refrigerant heat exchanger cools down too much
the refrigerant, the heat absorbed from the airflow arriving from the revolving drum
is not enough to completely vaporize the refrigerant flowing along the evaporator.
Thus, an excessive cooling of the refrigerant at the high-pressure side of the heat-pump
assembly can deteriorate the refrigerant "vapor quality" at suction of the refrigerant
compressing device, up to irreparably damage the structural integrity of the refrigerant
compressing device.
[0027] In other words, a third air/refrigerant heat exchanger that cools down the refrigerant
too much, may cause the refrigerant "vapor quality" at suction of the refrigerant
compressing device to be below 1. The refrigerant "vapor quality" at suction of the
refrigerant compressing device, in fact, is the ratio, determined at suction of the
refrigerant compressing device, between the amount of refrigerant in gaseous state
and the total amount of refrigerant (i.e. both in liquid and gaseous state). A "vapor
quality" equal to 1 means that all refrigerant is in gaseous state
[0028] (saturated vapor refrigerant or superheated refrigerant), whereas a "vapor quality"
equal to 0 means that all refrigerant is in liquid state (saturated liquid refrigerant
or sub-cooled refrigerant).
[0029] Obviously, it is preferably not to have, at suction of the refrigerant compressing
device, a refrigerant with a "vapor quality" lower than 1.
[0030] Aim of the present invention is to improve efficiency and performances of the heat-pump
type, hot-air generator of today's rotary-drum home laundry dryers, and to eliminate
the drawbacks referred above.
[0031] In compliance with the above aims, according to the present invention there is provided
a home laundry dryer comprising an outer boxlike casing structured for resting on
the floor and, inside the casing, a laundry container structured for housing the laundry
to be dried, and a closed-circuit, hot-air generator structured to circulate, through
the laundry container, a stream of hot air;
the hot-air generator in turn comprising: an air recirculating conduit having its
two ends connected to the laundry container; air circulating means structured to produce,
inside the air recirculating conduit, an airflow which flows through said laundry
container; and a heat-pump assembly structured to cool the airflow coming out from
the laundry container for condensing the moisture in said airflow, and then to heat
the airflow returning back into the laundry container;
said heat-pump assembly comprising: a first air/refrigerant heat exchanger which is
located along the air recirculating conduit, and it is structured for transferring
heat from the airflow arriving from the laundry container to the refrigerant so as
to condense the moisture in the airflow; a second air/refrigerant heat exchanger which
is located along the air recirculating conduit, downstream of the first heat exchanger,
and it is structured for transferring heat from the refrigerant to the airflow directed
back into the laundry container so as to heat said airflow; a refrigerant compressing
device which is interposed between the refrigerant-outlet of the first heat exchanger
and the refrigerant-inlet of the second heat exchanger, and it is structured for compressing
the refrigerant directed towards the second heat exchanger so that refrigerant pressure
and temperature are much higher at refrigerant-inlet of the second heat exchanger
than at refrigerant-outlet of the first heat exchanger; and a refrigerant expansion
device which is interposed between the refrigerant-outlet of the second heat exchanger
and the refrigerant-inlet of the first heat exchanger, and it is structured so as
to produce an expansion of the refrigerant;
wherein said heat-pump assembly additionally comprises:
- an auxiliary refrigerant/refrigerant heat exchanger comprising a high-pressure side
and a low-pressure side, and which is structured so that the high- and low-pressure
sides are terminally coupled one another so to allow heat transfer from the high-pressure
and high-temperature refrigerant to the low-pressure and low-temperature refrigerant;
- refrigerant vapor-quality adjusting means structured for adjusting the ratio, at refrigerant-outlet
of the first heat exchanger, between the amount of refrigerant in gaseous state and
the whole amount of refrigerant;
- detecting means able to measure the current value of at least one physical quantity
associated to the heat-pump assembly and/or to the airflow;
- a central control unit structured for controlling said refrigerant vapor-quality adjusting
means according to the time-progression of said at least one physical quantity.
[0032] Preferably, though not necessarily, the said at least one physical quantity is the
temperature and/or pressure of the refrigerant at refrigerant-inlet or at refrigerant-outlet
of said first air/refrigerant heat exchanger; and/or the temperature rise or drop
of the refrigerant flowing through said first air/refrigerant heat exchanger.
[0033] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at low-pressure refrigerant inlet or at low-pressure
refrigerant outlet of the low-pressure side of said refrigerant/ refrigerant heat
exchanger; and/or the temperature and/or pressure of the refrigerant at high-pressure
refrigerant inlet or at high-pressure refrigerant outlet of the high-pressure side
of said refrigerant/refrigerant heat exchanger; and/or the temperature rise of the
refrigerant flowing through the low-pressure side of said refrigerant/refrigerant
heat exchanger; and/or the temperature drop of the refrigerant flowing through the
high-pressure side of said refrigerant/refrigerant heat exchanger.
[0034] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at suction and/or at delivery of said refrigerant
compressing device.
[0035] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at refrigerant inlet or at refrigerant outlet of
said second air/refrigerant heat exchanger.
[0036] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or moisture degree of the airflow entering into, or coming out of, said laundry
container.
[0037] Preferably, though not necessarily, the central control unit is structured for controlling
said refrigerant vapor-quality adjusting means so as to selectively keep said ratio
below or equal to 1.
[0038] Preferably, though not necessarily, the central control unit is structured for controlling
said refrigerant vapor-quality adjusting means so as to maintain between 0,80 and
0,99 the ratio, at refrigerant-outlet of said first heat exchanger, between the amount
of refrigerant in gaseous state and the whole amount of refrigerant.
[0039] Preferably, though not necessarily, the refrigerant vapor-quality adjusting means
comprise high-pressure refrigerant cooling means which are structured for selectively
cooling down the high-pressure refrigerant flowing from the second heat exchanger
to the refrigerant expansion device.
[0040] Preferably, though not necessarily, said high-pressure refrigerant cooling means
comprise a third air/refrigerant heat exchanger which is connected in series to the
second air/ refrigerant heat exchanger.
[0041] Preferably, though not necessarily, said high-pressure refrigerant cooling means
additionally comprise an auxiliary ventilation device which is structured for channeling
a stream of cooling air towards the body of said third air/refrigerant heat exchanger.
[0042] Preferably, though not necessarily, the refrigerant vapor-quality adjusting means
comprise refrigerant flow-rate adjusting means which are structured for varying the
flow-rate of the low-pressure refrigerant flowing through the first air/refrigerant
heat exchanger.
[0043] Preferably, though not necessarily, said refrigerant flow-rate adjusting means comprise
a variable speed refrigerant compressing device, or an electrically-operated refrigerant
expansion valve, or an electrically-operated multiple capillary-tube expansion system.
[0044] Preferably, though not necessarily, said detecting means comprise sensor means structured
for detecting the temperature and/or pressure of the refrigerant at low-pressure refrigerant
inlet of said refrigerant/refrigerant heat exchanger, and/or at low-pressure refrigerant
outlet of said refrigerant/ refrigerant heat exchanger, and/or at high-pressure refrigerant
inlet of said refrigerant/refrigerant heat exchanger, and/or at high-pressure refrigerant
outlet of said refrigerant/refrigerant heat exchanger.
[0045] Moreover, according to the present invention, there is also provided an operating
method of a laundry dryer that comprises an outer boxlike casing structured for resting
on the floor and, inside the casing, a laundry container structured for housing the
laundry to be dried, and a closed-circuit, hot-air generator structured to circulate
through the laundry container a stream of hot air;
the hot-air generator being provided with a heat-pump assembly structured to cool
the airflow coming out from the laundry container for condensing the moisture in said
airflow, and then to heat the airflow returning back into the laundry container;
said heat-pump assembly comprising: a first air/refrigerant heat exchanger which is
structured for transferring heat from the airflow arriving from the laundry container
to a low-pressure refrigerant so as to condense the moisture in the airflow; a second
air/refrigerant heat exchanger which is structured for transferring heat from a high-pressure
refrigerant to the airflow directed back into the laundry container so as to heat
said airflow;
wherein the operating method comprises the steps of
- measuring the current value of at least one physical quantity associated to the heat-pump
assembly and/or to the airflow,
- on the basis of the time-progression of said at least one physical quantity, controlling
refrigerant vapor-quality adjusting means structured for adjusting, at refrigerant-outlet
of the first heat exchanger, the ratio between the amount of refrigerant in gaseous
state and the whole amount of refrigerant.
- feeding the refrigerant to a high pressure side and to a low pressure side of an auxiliary
refrigerant/refrigerant heat exchanger for transferring heat from the high-pressure
and high-temperature refrigerant flowing through the high pressure side to the low-pressure
and low-temperature refrigerant flowing through the low pressure side.
[0046] Preferably, though not necessarily, said refrigerant vapor-quality adjusting means
are controlled so as to selectively maintain below or equal to 1 the ratio between
the amount of refrigerant in gaseous state and the whole amount of refrigerant.
[0047] Preferably, though not necessarily, said refrigerant vapor-quality adjusting means
are controlled so as to selectively maintain between 0,80 and 0,99 the ratio, at refrigerant-outlet
of said first heat exchanger, between the amount of refrigerant in gaseous state and
the whole amount of refrigerant.
[0048] Preferably, though not necessarily, at least one physical quantity is the temperature
and/or pressure of the refrigerant at refrigerant-inlet or at refrigerant-outlet of
said first air/refrigerant heat exchanger; and/or the temperature rise or drop of
the refrigerant flowing through said first air/refrigerant heat exchanger.
[0049] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at low-pressure refrigerant inlet or at low-pressure
refrigerant outlet of the low-pressure side of said refrigerant/refrigerant heat exchanger;
and/or the temperature and/or pressure of the refrigerant at high-pressure refrigerant
inlet or at high-pressure refrigerant outlet of the high-pressure side of said refrigerant/refrigerant
heat exchanger; and/or the temperature rise of the refrigerant flowing through the
low-pressure side of said refrigerant/refrigerant heat exchanger; and/or the temperature
drop of the refrigerant flowing through the high-pressure side of said refrigerant/refrigerant
heat exchanger.
[0050] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at suction and/or at delivery of said refrigerant
compressing device.
[0051] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or pressure of the refrigerant at refrigerant inlet or at refrigerant outlet of
said second air/refrigerant heat exchanger.
[0052] Preferably, though not necessarily, said at least one physical quantity is the temperature
and/or moisture degree of the airflow entering into, or coming out of, said laundry
container.
[0053] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the steps of measuring the current pressure
and temperature of the refrigerant at refrigerant-outlet of the first heat exchanger;
and in that the step of controlling said refrigerant vapor-quality adjusting means
comprises the step of calculating the saturation temperature of the refrigerant on
the basis of the current refrigerant pressure, and the step of driving said refrigerant
vapor-quality adjusting means so as to keep the temperature of the refrigerant at
refrigerant-outlet of said first heat exchanger within a predetermined first temperature
range located beneath said refrigerant saturation temperature.
[0054] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the difference between the calculated refrigerant saturation
temperature and the refrigerant temperature measured at refrigerant-outlet of the
first heat exchanger exceeds the upper limit of said first temperature range, or
- reducing said ratio when the difference between the calculated refrigerant saturation
temperature and said measured refrigerant temperature goes below the lower limit of
said first temperature range.
[0055] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the steps of measuring the current pressure
and temperature of the refrigerant at low-pressure refrigerant outlet of the auxiliary
refrigerant/ refrigerant heat exchanger; and in that the step of controlling said
refrigerant vapor-quality adjusting means comprises the step of calculating the saturation
temperature of the refrigerant on the basis of the current refrigerant pressure, and
the step of driving said refrigerant vapor-quality adjusting means so as to keep the
temperature of the refrigerant at low-pressure refrigerant outlet of the auxiliary
refrigerant/ refrigerant heat exchanger within a predetermined second temperature
range located above said refrigerant saturation temperature.
[0056] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the difference between the refrigerant temperature measured
at low-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger and
the calculated refrigerant saturation temperature goes below the lower limit of said
second temperature range, or
- reducing said ratio when the difference between the refrigerant temperature measured
at low-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger and
the calculated refrigerant saturation temperature exceeds the upper limit of said
second temperature range.
[0057] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the steps of measuring the temperature rise
of the refrigerant flowing through the low-pressure side of said refrigerant/refrigerant
heat exchanger, and of measuring the temperature drop of the refrigerant flowing through
the high-pressure side of said refrigerant/ refrigerant heat exchanger; and in that
the step of controlling said refrigerant vapor-quality adjusting means comprises the
step of driving said refrigerant vapor-quality adjusting means so as to keep the difference
between the temperature rise of the refrigerant flowing in the low-pressure side of
the refrigerant/refrigerant heat exchanger and the temperature drop of the refrigerant
flowing in the high-pressure side of the refrigerant/refrigerant heat exchanger, within
a predetermined third temperature range.
[0058] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature drop of the refrigerant flowing in the
high-pressure side of said refrigerant/refrigerant heat exchanger exceeds of a predetermined
first tolerance value the temperature rise of the refrigerant flowing in low-pressure
side of said refrigerant/refrigerant heat exchanger, or
- increasing said ratio when the temperature drop of the refrigerant flowing in the
high-pressure side of said refrigerant/refrigerant heat exchanger exceeds the temperature
rise of the refrigerant flowing in the low-pressure side of said refrigerant/refrigerant
heat exchanger of a predetermined second tolerance value.
[0059] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means also comprises the step of increasing the ratio between the amount
of refrigerant in gaseous state and the whole amount of refrigerant, when the temperature
rise of the refrigerant in the low-pressure side of said refrigerant/ refrigerant
heat exchanger goes below a predetermined third tolerance value greater than zero.
[0060] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the temperature rise
or drop of the refrigerant flowing through the first air/refrigerant heat exchanger;
and in that the step of controlling said refrigerant vapor-quality adjusting means
comprises the step of driving said refrigerant vapor-quality adjusting means so as
to keep the temperature rise or drop of the refrigerant flowing through said first
air/refrigerant heat exchanger within a predetermined narrow fourth temperature range
immediately above 0°C.
[0061] Preferably, though not necessarily, said fourth temperature range is included among
0°C and 5°C.
[0062] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature rise or drop of the refrigerant flowing
through the first air/ refrigerant heat exchanger goes below the lower limit of said
fourth temperature range, or
- reducing said ratio when the temperature rise or drop of the refrigerant flowing through
the first air/refrigerant heat exchanger exceeds the upper limit of said fourth temperature
range.
[0063] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises also the step of measuring the temperature
drop of the refrigerant flowing through the high-pressure side of said refrigerant/refrigerant
heat exchanger; and in that the step of controlling said refrigerant vapor-quality
adjusting means comprises the step of driving said refrigerant vapor-quality adjusting
means so as to also keep the temperature drop of the refrigerant flowing through the
high-pressure side of the refrigerant/refrigerant heat exchanger within a fifth temperature
range whose upper and lower ends are both higher than 0°C.
[0064] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature rise or drop of the refrigerant flowing
through the first air/ refrigerant heat exchanger exceeds the upper limit of said
fourth temperature range, and the temperature drop of the refrigerant flowing through
the high-pressure side of said refrigerant/ refrigerant heat exchanger goes below
the lower limit of said fifth threshold value; or
- increasing said ratio when the temperature rise or drop of the refrigerant flowing
through the first air/refrigerant heat exchanger goes below the lower limit of said
fourth temperature range, and the temperature drop of the refrigerant flowing through
the high-pressure side of said refrigerant/ refrigerant heat exchanger exceeds the
upper limit of said fifth threshold value.
[0065] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises also the step of measuring the temperature
rise of the refrigerant flowing through the low-pressure side of said refrigerant/refrigerant
heat exchanger; and in that the step of controlling said refrigerant vapor-quality
adjusting means comprises the step of driving said refrigerant vapor-quality adjusting
means so as to also keep the temperature rise of the refrigerant flowing through the
low-pressure side of the refrigerant/refrigerant heat exchanger within a sixth temperature
range whose upper and lower ends are located above that of said fourth temperature
range.
[0066] Preferably, though not necessarily, the step of driving said refrigerant vapor-quality
adjusting means comprises the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature rise or drop of the refrigerant flowing
through the first air/ refrigerant heat exchanger exceeds the upper limit of said
fourth temperature range, and the temperature rise of the refrigerant flowing through
the low-pressure side of the refrigerant/refrigerant heat exchanger exceeds the upper
limit of said sixth threshold value; or
- increasing said ratio when the temperature rise of the refrigerant flowing through
the first air/ refrigerant heat exchanger goes below the lower limit of said fourth
temperature range, and the temperature rise of the refrigerant flowing through the
low-pressure side of the refrigerant/refrigerant heat exchanger goes below the lower
limit of said sixth threshold value.
[0067] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the temperature drop
of the refrigerant flowing through the high-pressure side of said refrigerant/refrigerant
heat exchanger; and in that the step of controlling said refrigerant vapor-quality
adjusting means comprises the step of driving said refrigerant vapor-quality adjusting
means so as to keep the temperature drop of the refrigerant flowing through the high-pressure
side of the refrigerant/refrigerant heat exchanger within a seventh temperature range
whose upper and lower ends are both higher than 0°C.
[0068] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the temperature rise
of the refrigerant flowing through the low-pressure side of said refrigerant/refrigerant
heat exchanger; and in that the step of controlling said refrigerant vapor-quality
adjusting means comprises the step of driving said refrigerant vapor-quality adjusting
means so as to keep the temperature rise of the refrigerant flowing through the low-pressure
side of the refrigerant/refrigerant heat exchanger within a eighth temperature range
whose upper and lower ends are both higher than 0°C.
[0069] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the refrigerant temperature
at low-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger;
and in that the step of controlling said refrigerant vapor-quality adjusting means
comprises the step of driving said refrigerant vapor-quality adjusting means so as
to keep the refrigerant temperature at low-pressure refrigerant outlet of said refrigerant/refrigerant
heat exchanger within a predetermined ninth temperature range.
[0070] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the refrigerant temperature
at refrigerant inlet of the second air/ refrigerant heat exchanger; and in that the
step of controlling said refrigerant vapor-quality adjusting means comprises the step
of driving said refrigerant vapor-quality adjusting means so as to keep the refrigerant
temperature at refrigerant inlet of said second air/ refrigerant heat exchanger within
a predetermined tenth temperature range.
[0071] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the refrigerant temperature
at delivery of the refrigerant compressing device; and in that the step of controlling
said refrigerant vapor-quality adjusting means comprises the step of driving said
refrigerant vapor-quality adjusting means so as to keep the refrigerant temperature
at delivery of said refrigerant compressing device within a predetermined tenth temperature
range.
[0072] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the refrigerant temperature
at high-pressure refrigerant inlet of the refrigerant/refrigerant heat exchanger;
and in that the step of controlling said refrigerant vapor-quality adjusting means
comprises the step of driving said refrigerant vapor-quality adjusting means so as
to keep the refrigerant temperature at high-pressure refrigerant inlet of said refrigerant/
refrigerant heat exchanger within a predetermined eleventh temperature range.
[0073] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the refrigerant temperature
at high-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger;
and in that the step of controlling said refrigerant vapor-quality adjusting means
comprises the step of driving said refrigerant vapor-quality adjusting means so as
to keep the refrigerant temperature at high-pressure refrigerant outlet of said refrigerant/
refrigerant heat exchanger within a predetermined twelfth temperature range.
[0074] Preferably, though not necessarily, the step of measuring the current value of said
at least one physical quantity comprises the step of measuring the temperature of
the airflow entering into the laundry container; and in that the step of controlling
said refrigerant vapor-quality adjusting means comprises the step of driving said
refrigerant vapor-quality adjusting means so as to keep the temperature of said airflow
within a predetermined thirteenth temperature range.
[0075] A non-limiting embodiment of the present invention will now be described, by way
of example, with reference to the accompanying drawings, in which:
- Figure 1 shows a lateral view, with parts in section and parts removed for clarity,
of a rotary-drum home laundry dryer realized in accordance with the teachings of the
present invention;
- Figure 2 shows a schematic view of the structure of the closed-circuit, heat-pump
type, hot-air generator of the Figure 1 rotary-drum home laundry dryer;
- Figures 3 is the Pressure-Enthalpy chart of the refrigerant used in the heat-pump
assembly of the Figure 2 hot-air generator, and disclosing a first working curve of
the closed thermodynamic cycle implemented by the heat-pump assembly of the Figure
2 hot-air generator;
- Figures 4 is the Pressure-Enthalpy chart of the refrigerant used in the heat-pump
assembly of the Figure 2 hot-air generator, and disclosing a second working curve
of the closed thermodynamic cycle implemented by the heat-pump assembly of the Figure
2 hot-air generator; whereas
- Figures 5 is the Pressure-Enthalpy chart of the refrigerant used in a second embodiment
of the heat-pump assembly of the Figure 2 hot-air generator, and disclosing a third
working curve of the closed thermodynamic cycle implemented by said second embodiment
of the heat-pump assembly.
[0076] With reference to Figure 1, number 1 indicates as a whole a heat-pump type, home
laundry dryer which comprises:
- a preferably, though not necessarily, parallelepiped-shaped outer boxlike casing 2
structured for resting on the floor;
- a laundry container 3 which is structured for internally housing the laundry to be
dried, and which is located inside the outer casing 2, directly facing a laundry loading/unloading
through opening 2a preferably, though not necessarily, realized in the front wall
of casing 2;
- a porthole door 4 hinged to the front wall of casing 2 to rotate about a preferably,
though not necessarily, vertically-oriented reference axis, to and from a closing
position in which door 4 rests completely against the front wall to close the laundry
loading/unloading opening 2a and airtight seal the laundry container drum 3; and
- a heat-pump type, closed-circuit, hot-air generator 5 which is located inside the
outer casing 2 preferably, though not necessarily, beneath laundry container 3, and
it is structured to circulate through the laundry container 3 a stream of hot air
having a low moisture level, and which flows over and rapidly dries the laundry left
inside the laundry container 3.
[0077] In other words, heat-pump type, closed-circuit hot-air generator 5 provides for gradually
drawing air from laundry container 3; extracting and retaining the surplus moisture
from the hot air drawn from laundry container 3; heating the dehumidified air to a
predetermined temperature, normally higher than or equal to the temperature of the
air arriving from laundry container 3; and feeding the heated, dehumidified air back
into laundry container 3, where it flows over, to rapidly dry, the laundry inside
the container.
[0078] Hot-air generator 5, therefore, provides for continuously dehumidifying and heating
the air circulating inside laundry container 3 to rapidly dry the laundry inside the
container.
[0079] With reference to Figure 1, in the example shown, in particular, laundry dryer 1
is preferably a rotary-drum, heat-pump type, home laundry dryer, therefore laundry
container 3 consists in a substantially cylindrical, hollow revolving drum 3 which
is structured for internally housing the laundry to be dried, and which is fixed in
axially rotating manner inside the outer casing 2, directly facing the laundry loading/unloading
through opening 2a formed in the front wall of casing 2.
[0080] Inside outer casing 2, the rotary-drum home laundry dryer 1 additionally comprises
an electrically-powered motor assembly 6 which is structured for driving into rotation
the revolving drum 3 about its longitudinal axis; and an electronic central control
unit 7 which controls both the electrically-powered motor assembly 6 and the hot-air
generator 5 to perform one of the user-selectable drying cycles preferably, though
not necessarily, stored in the same central control unit.
[0081] With reference to Figure 1, in the example shown the revolving drum 3 preferably,
thought not necessarily, extends inside casing 2 coaxial to a substantially horizontally-oriented
longitudinal axis L, and preferably, thought not necessarily, consists of a substantially
cylindrical, rigid tubular body 3 which rests substantially horizontally inside the
casing 2 on a number of substantially horizontally-oriented supporting rollers 8 which
are located at both axial ends of tubular body 3, and are fixed to the casing 2 in
free revolving manner so as to allow the tubular body 3 to freely rotate inside the
casing about its horizontally-oriented longitudinal axis L.
[0082] Front rim of tubular body 3 is coupled in substantially airtight manner and in axially
rotating manner to the front wall of the outer casing 2, so as to surround the laundry
loading/unloading opening 2a present on that wall; whereas rear rim of tubular body
3 is preferably, thought not necessarily, coupled in substantially airtight manner
and in axially rotating manner to an inner bulkhead parallel and spaced to the rear
wall of the outer casing 2.
[0083] With reference to Figures 1 and 2, instead heat-pump type, closed-circuit hot-air
generator 5 comprises:
- an air recirculating conduit 9, the two ends of which are connected to the revolving
drum 3 on opposite sides of the latter;
- an electrically-powered centrifugal fan 10 or other type of air circulating pump,
which is located along the air recirculating conduit 9 to produce, inside the air
recirculating conduit 9, an airflow f which flows through revolving drum 3 and over
the laundry located inside drum 3; and
- a heat-pump assembly 11 which is able to rapidly cool the airflow f coming out from
revolving drum 3 for condensing and retaining the surplus moisture in the airflow
f, and then to rapidly heat the airflow f returning back into revolving drum 3, so
that the airflow f re-entering into revolving drum 3 is heated rapidly to a temperature
higher than or equal to that of the airflow f coming out of the drum.
[0084] With reference to Figure 1, in the example shown, in particular, the bulkhead portion
aligned to the rear rim of tubular body 3 is perforated, or at any rate permeable
to air, so to permit air entry into the rear rim of tubular body 3, and a first end
of the air recirculating conduit 9 is coupled in airtight manner directly to the perforated
portion of the inner bulkhead. The second end of air recirculating conduit 9, instead,
is integrated into porthole door 4, and is faced to the front rim of tubular body
3 when door 4 is placed in the closing position.
[0085] Centrifugal fan 10, in turn, is designed to produce an airflow f which flows, along
air recirculating conduit 9, from the door 4 to the perforated portion of the inner
bulkhead of casing 2.
[0086] With reference to Figure 1, preferably, though not necessarily, hot-air generator
5 is also provided with a manually-removable filtering device 12 which is located
along air recirculating conduit 9, upstream of the heat-pump assembly 11 and preferably
also of centrifugal fan 10, and which is structured to stop fluff and/or lint particles
upstream of heat-pump assembly 11 or even centrifugal fan 10.
[0087] With reference to Figures 1 and 2, the heat-pump assembly 11 instead comprises:
- a first air/refrigerant heat exchanger 13 which is located along the air recirculating
conduit 9, preferably, thought not necessarily, downstream of centrifugal fan 10,
and which is structured for rapidly cooling down the airflow f arriving from revolving
drum 3 to condense and restrain the surplus moisture in the airflow f;
- a second air/refrigerant heat exchanger 14 which is located along the air recirculating
conduit 9, downstream of heat exchanger 13, and which is structured for rapidly heating
the airflow f arriving from heat exchanger 13 and directed back to revolving drum
3, so that the airflow f re-entering into revolving drum 3 is heated rapidly to a
temperature higher than or equal to that of the air flowing out of revolving drum
3;
- an electrically-powered refrigerant compressing device 15 which is interposed between
the refrigerant-outlet of heat exchanger 13 and the refrigerant-inlet of heat exchanger
14, and which is structured for compressing the gaseous-state refrigerant directed
towards heat exchanger 14 so that refrigerant pressure and temperature are much higher
at the refrigerant-inlet of heat exchanger 14 than at the refrigerant-outlet of heat
exchanger 13; and
- an expansion valve 16 or similar passive/operated refrigerant expansion device (for
example a capillary tube, a thermostatic valve or an electrically-controlled expansion
valve) which is interposed between the refrigerant-outlet of heat exchanger 14 and
the refrigerant-inlet of heat exchanger 13, and is structured so as to cause a rapid
expansion of the refrigerant directed towards the first heat exchanger 13, so that
refrigerant pressure and temperature are much higher at the refrigerant-outlet of
heat exchanger 14 than at the refrigerant-inlet of heat exchanger 13.
[0088] The air/refrigerant heat exchanger 13 is conventionally referred to as the "evaporator"
or the "gas heater" (the latter in case the refrigerant operates at supercritical
pressure) of the heat-pump assembly, and it is structured so that the airflow f arriving
from revolving drum 3 and the low-pressure and low-temperature refrigerant directed
to the suction of the refrigerant compressing device 15 can flow through it simultaneously,
allowing the refrigerant having a temperature lower than that of the airflow f, to
absorb heat from the airflow f, thus causing condensation of the surplus moisture
in the airflow f arriving from revolving drum 3.
[0089] The air/refrigerant heat exchanger 14, in turn, is conventionally referred to as
the "condenser" or "gas cooler" (the latter in case the refrigerant operates at supercritical
pressure) of the heat-pump assembly, and it is structured so that the airflow f directed
back into revolving drum 3 and the high-pressure and high-temperature refrigerant
arriving from the delivery of the refrigerant compressing device 15 can flow through
it simultaneously, allowing the refrigerant having a temperature greater than that
of the airflow f to release heat to the airflow f, thus rapidly heating the airflow
f directed back into the revolving drum 3.
[0090] In addition to the above, differently from today's home laundry dyers, the heat-pump
assembly 11 moreover comprises:
- refrigerant vapor-quality adjusting means 17 which are structured for adjusting the
"vapor quality" of the refrigerant coming out of the refrigerant-outlet of evaporator
13 (i.e. the ratio, at refrigerant-outlet of evaporator 13, between the amount of
refrigerant in gaseous state and the whole amount of refrigerant); and
- an auxiliary internal refrigerant/refrigerant heat exchanger 18 which has a high-pressure
side through which flows the high-pressure refrigerant directed towards the refrigerant
expansion valve 16, and a low-pressure side through which flows the low-pressure refrigerant
coming out of the first heat exchanger 13 directed to the suction of refrigerant compressing
device 15, and which is structured so that the high- and low- pressure sides are terminally
coupled one another to allow heat transfer from the high-pressure and high-temperature
refrigerant to the low-pressure and low-temperature refrigerant.
[0091] In other words, internal heat exchanger 18 is preferably crossed, at the same time,
by the high-pressure and high-temperature refrigerant directed towards the refrigerant
expansion valve 16, and by the low-pressure and low-temperature refrigerant coming
out of the refrigerant-outlet of heat exchanger 13 directed to the suction of refrigerant
compressing device 15, and it is structured for transferring heat from the high-pressure
and high-temperature refrigerant to the low-pressure and low-temperature refrigerant,
so to heat up the low-pressure and low-temperature refrigerant before the latter reaches
the suction of refrigerant compressing device 15.
[0092] Internal heat exchanger 18, therefore, is structured for transferring heat from the
high-pressure side of the heat-pump assembly 11, to the low-pressure side of the same
heat-pump assembly 11.
[0093] In particular, the internal heat exchanger 18 is preferably structured so that the
refrigerant flowing in the high-pressure side and the refrigerant flowing in the low-pressure
side flow in counter-current configuration.
[0094] Central control unit 7 of laundry dryer 1, in turn, is structured/programmed for
additionally controlling the refrigerant vapor-quality adjusting means 17 according
to the time-progression of at least one physical quantity measured within the laundry
dyer 1, so to continuously adjust/vary the current "vapor quality" of the refrigerant
at refrigerant-outlet of evaporator 13, i.e. at refrigerant-outlet of first air/refrigerant
heat exchanger 13.
[0095] In particular, central control unit 7 of laundry dryer 1 is preferably structured/programmed
for controlling the refrigerant vapor-quality adjusting means 17, so to selectively
maintain the "vapor quality" of the refrigerant coming out of evaporator 13 at an
average value below 1 and preferably, though not necessarily, also ranging between
0,80 and 0,99.
[0096] Instead, internal heat exchanger 18 is dimensioned so to finalize the evaporation
of the low-pressure refrigerant coming out of evaporator 13, so that the refrigerant
coming out of the low-pressure refrigerant outlet of internal heat exchanger 18 and
directed towards the suction of refrigerant compressing device 15 is always completely
in gaseous state, i.e. it is located on the right side of the refrigerant Saturated
Vapor Curve F" on the Pressure-Enthalpy chart.
[0097] With reference to Figures 1 and 2, in the example shown, in particular, the refrigerant
vapor-quality adjusting means 17 preferably, though not necessarily, comprise a refrigerant
cooling device 17 which is connected in series to the condenser 14, i.e. to the air/refrigerant
heat exchanger 14, so to be crossed by the high-pressure and high-temperature refrigerant
arriving from the condenser 14, and which is structured for selectively cooling down
the high-pressure refrigerant in addition to the condenser 14.
[0098] In the example shown, in particular, the refrigerant vapor-quality adjusting means
17 preferably, though not necessarily, comprise:
- a third air/refrigerant heat exchanger 19 which is connected in series to the condenser
14, i.e. to the air/refrigerant heat exchanger 14, so to be crossed by the high-pressure
and high-temperature refrigerant coming out from the refrigerant-outlet of condenser
14, and which is structured so as to cool down the high-pressure refrigerant directed
towards the expansion valve 16, dissipating the heat in the outside environment; and
- an electrically-powered auxiliary cooling fan 20 or other ventilation device, which
is located inside the casing 2, close to the air/ refrigerant heat exchanger 19, and
it is structured so as to generate and channel a stream w of cooling air towards the
body of the auxiliary air/refrigerant heat exchanger 19, so as to selectively maximize
or minimize the heat-loss/cooling of the high-pressure and high-temperature refrigerant
directed to the internal heat exchanger 18 and to the refrigerant expansion valve
16.
[0099] In a different non-shown embodiment, the auxiliary air/refrigerant heat exchanger
19 may be interposed between the high-pressure refrigerant outlet of internal heat
exchanger 18 and the refrigerant expansion valve 16.
[0100] Central control unit 7 of laundry dryer 1 controls refrigerant cooling device 17,
i.e. controls activation and deactivation of cooling fan 20, so to selectively maximize
or minimize the cooling of the refrigerant directed towards the refrigerant expansion
valve 16, so to continuously adjust/vary the "vapor quality" of the refrigerant at
refrigerant-outlet of evaporator 13, i.e. at refrigerant-outlet of the air/refrigerant
heat exchanger 13.
[0101] In the example shown, in particular, the auxiliary air/refrigerant heat exchanger
19 is preferably located downstream of condenser 14, i.e. between the refrigerant
outlet of air/refrigerant heat exchanger 14 and the high-pressure side of refrigerant/refrigerant
heat exchanger 18.
[0102] General operation of the rotary-drum home laundry dryer 1 is clearly inferable from
the above description, with no further explanation required.
[0103] As regards operation of heat-pump assembly 11, the central control unit 7 of laundry
dyer 1 controls the activation and/or the current revolving speed of cooling fan 20
so as to selectively maintain, when hot-air generator 5 is preferably in the steady-state
working conditions, the evaporator 13 in a flooded condition.
[0104] In other words, central control unit 7 controls the activation and/or the current
revolving speed of cooling fan 20 so as to keep the low-pressure refrigerant that
flows along evaporator 13 at least partly in liquid state up to the refrigerant-outlet
of the same evaporator 13, i.e. with a refrigerant "vapor quality" below 1 up to the
refrigerant-outlet of evaporator 13. This implies that, at refrigerant-outlet of evaporator
13, the "vapor quality" of the low-pressure refrigerant could also be equal to 1.
[0105] Instead the refrigerant/refrigerant heat exchanger 18 is structured for sequentially
heating up the partially-liquid, low-pressure and low-temperature refrigerant coming
out of refrigerant-outlet of the evaporator 13, i.e. of the air/refrigerant heat exchanger
13, so as to perform, when hot-air generator 5 is in the steady-state working phase,
the complete evaporation and the subsequent superheating of the refrigerant directed
towards the suction of refrigerant compressing device 15.
[0106] In view of the above, central control unit 7 of laundry dryer 1 is preferably structured/programmed
to firstly determine whether the hot-air generator 5 is either in warm-up phase or
in steady-state working phase. This operation can be performed, for example, via a
continuous control of the temperature of the airflow f entering into revolving drum
3, i.e. on exit from the condenser 14, or via a control of the time-progression of
the refrigerant temperature and/or of the refrigerant pressure at refrigerant-outlet
of the condenser 14. Also the moisture degree of the airflow f entering into or coming
out of the revolving drum 3 could be used for determining whether the hot-air generator
5 is either in warm-up phase or in steady-state working phase.
[0107] In the steady-state working conditions, in fact, the temperature of the airflow f
flowing through revolving drum 3 reaches the highest value and remains roughly constant
to said highest value for several minutes, up to the end of the drying cycle.
[0108] Therefore, until the temperature of the airflow f at air-outlet of the condenser
14 is below a given first threshold value (for example below 50°C), or until the temperature
of the refrigerant at refrigerant-outlet of the condenser 14 is below a given second
threshold value (for example below 40°C), the central control unit 7 of laundry dryer
1 assumes that hot-air generator 5 is in the warm-up phase and keeps the cooling fan
20 switched-off, or at minimum revolving speed, to perform an intensive superheating
of the refrigerant both in the evaporator 13, i.e. in the air/refrigerant heat exchanger
13, and in the auxiliary internal refrigerant/refrigerant heat exchanger 18, so as
to rapidly increase the refrigerant temperature at suction of the refrigerant compressing
device 15.
[0109] Instead, when the temperature of the airflow f at air-outlet of condenser 14 rises
above said first threshold value (for example above 50°C), or when the temperature
of the refrigerant at refrigerant-outlet of condenser 14 rises above said second threshold
value (for example above 40°C), central control unit 7 of laundry dryer 1 assumes
that hot-air generator 5 is in the steady-state working phase and controls activation
and deactivation of cooling fan 20, or varies the revolving speed of cooling fan 20,
so to preferably maintain the evaporator 13 in a flooded condition, i.e. so to keep
the low-pressure refrigerant that flows along evaporator 13 partly in liquid state
up to the refrigerant-outlet of the same evaporator 13.
[0110] In other words, central control unit 7 controls the activation and/or the current
revolving speed of cooling fan 20, so as to selectively maintain the "vapor quality"
of the low-pressure refrigerant coming out of evaporator 13 at an average value below
1 up to the refrigerant-outlet of the evaporator 13.
[0111] In particular, in the example shown the central control unit 7 preferably continuously
switches the cooling fan 20 on and off, or varies the revolving speed of cooling fan
20, so that the refrigerant coming out of refrigerant-outlet of heat exchanger 13
has a refrigerant "vapor quality" ranging between 0,40 and 1, and in particular preferably,
though not necessarily, between 0,80 and 0,99.
[0112] As referred above, the refrigerant/refrigerant heat exchanger 18 is instead structured
for heating up the low-pressure and low-temperature refrigerant coming out of refrigerant-outlet
of the evaporator 13, so as to rise at 1 the refrigerant "vapor quality" and afterward
to superheat the gaseous-state refrigerant directed towards the suction of refrigerant
compressing device 15.
[0113] Figure 3 shows the closed thermodynamic cycle performed by the heat-pump assembly
11 when cooling fan 20 is switched off.
[0114] With reference to Figure 3, when coming out of the delivery of refrigerant compressing
device 15, the high-pressure and high-temperature refrigerant enters into the condenser
14, i.e. into the air/refrigerant heat exchanger 14, wherein it gives off heat to
the airflow f entering into revolving drum 3. Afterwards the high-pressure and high-temperature
refrigerant enters into the auxiliary air/refrigerant heat exchanger 19, but, being
the cooling fan 20 switched-off, the air/refrigerant heat exchanger 19 has substantially
no cooling effects on the refrigerant flowing from the refrigerant-outlet of condenser
14 to the refrigerant expansion valve 16.
[0115] This implies that, in the high-pressure side of heat-pump assembly 11, the refrigerant
gives off heat only to the airflow f entering into the revolving drum 3 with substantially
no pressure drops, and therefore it moves from point a (delivery of refrigerant compressing
device 15) to point b of the Pressure-Enthalpy chart (refrigerant inlet of auxiliary
heat exchanger 19) along an approximately constant-pressure line, and afterwards it
moves to point c of the Pressure-Enthalpy chart (high-pressure refrigerant inlet of
heat exchanger 18) along the same approximately constant-pressure line.
[0116] Obviously, since auxiliary heat exchanger 19 has no cooling effects on the refrigerant
flowing in the high-pressure side of heat pump assembly 11, points b of the Pressure-Enthalpy
chart (refrigerant inlet of heat exchanger 19) substantially coincides to point c
of the Pressure-Enthalpy chart (high-pressure refrigerant inlet of heat exchanger
18).
[0117] Afterwards the high-pressure and high-temperature refrigerant flows inside the refrigerant/refrigerant
heat exchanger 18 with substantially no pressure drop, wherein it gives off heat to
the low-pressure and low-temperature refrigerant flowing towards the suction of refrigerant
compressing device 15, thus moving from point c (high-pressure refrigerant inlet of
heat exchanger 18) to point d of the Pressure-Enthalpy chart (high-pressure refrigerant
outlet of heat exchanger 18 and inlet of refrigerant expansion valve 16) again along
a constant-pressure line. When coming out of air/refrigerant heat exchanger 19 or
out of refrigerant/refrigerant heat exchanger 18, the refrigerant is completely in
liquid state and therefore it is located on the left side of the refrigerant Saturated
Liquid Curve F' on the Pressure-Enthalpy chart.
[0118] This means that at least point d of the Pressure-Enthalpy chart is located on the
left side of the refrigerant Saturated Liquid Curve F'.
[0119] When coming out of the refrigerant/refrigerant heat exchanger 18, the high-pressure
and high-temperature refrigerant flows through the refrigerant expansion valve 16
which subjects the refrigerant to a substantially adiabatic rapid expansion, so as
to cause a rapid drop of both refrigerant pressure and refrigerant temperature, and
also the evaporation of part of the refrigerant. In this case, the refrigerant moves
from point d (high-pressure refrigerant outlet of heat exchanger 18 and inlet of refrigerant
expansion valve 16) to point e of the Pressure-Enthalpy chart (outlet of refrigerant
expansion valve 16 and refrigerant-inlet of evaporator 13) along a substantially constant-Enthalpy
line that crosses the refrigerant Saturated Liquid Curve F'.
[0120] After coming out of expansion valve 16, the low-pressure and low-temperature refrigerant
flows inside the evaporator 13, i.e. the air/refrigerant heat exchanger 13, wherein
it absorbs heat from the airflow f coming out of revolving drum 3 with substantially
no pressure drop. In other words, inside the evaporator 13 the low-pressure and low-temperature
refrigerant is allowed to absorb, from the airflow f arriving from revolving drum
3, a heat amount which suffices to perform a complete evaporation and a slight superheating
of the refrigerant directed towards the suction of refrigerant compressing device
15.
[0121] In thermodynamic, a refrigerant is defined as being in a superheated condition when
the temperature of the refrigerant is greater than the refrigerant saturation temperature
at the current refrigerant pressure. This implies that a refrigerant in superheated
condition is a refrigerant completely in gaseous state and it is located on the right
side of the refrigerant Saturated Vapor Curve F" on the Pressure-Enthalpy chart.
[0122] While flowing inside the evaporator 13, therefore, the refrigerant moves from point
e (refrigerant-inlet of heat exchanger 13) to point f of the Pressure-Enthalpy chart
(low-pressure refrigerant-inlet of refrigerant/ refrigerant heat exchanger 18) along
a substantially constant-Pressure line, and point f of the Pressure-Enthalpy chart
(low-pressure refrigerant-inlet of internal refrigerant/refrigerant heat exchanger
18) is located on the right side of the refrigerant Saturated Vapor Curve F".
[0123] When coming of the evaporator 13, i.e. from the air/refrigerant heat exchanger 13,
the gaseous-state low-pressure and low-temperature refrigerant flows again inside
the refrigerant/refrigerant heat exchanger 18 with substantially no pressure drops,
wherein it absorbers heat from the high-pressure and high-temperature refrigerant
flowing towards the inlet of refrigerant expansion vale 16, thus continuing its superheating
process. While flowing inside the internal refrigerant/ refrigerant heat exchanger
18, the gaseous-state refrigerant moves from point f (low-pressure refrigerant-inlet
of internal refrigerant/refrigerant heat exchanger 18) to point g of the Pressure-Enthalpy
chart (suction of the refrigerant compressing device 15) again along a constant-Pressure
line.
[0124] After coming out of heat exchanger 18, the gaseous-state, low-pressure and low-temperature
refrigerant enters in the refrigerant compressing device 15 wherein it is compressed
so as to close the thermodynamic cycle, and moves from point g (suction of the refrigerant
compressing device 15) back to point a the Pressure-Enthalpy chart (delivery of refrigerant
compressing device 15) along an inclined Pressure-, and Enthalpy- increasing line.
[0125] Figure 4 instead shows the closed thermodynamic cycle performed by the heat-pump
assembly 11 when cooling fan 20 is switched on, i.e. when the refrigerant cooling
device 17 cools down the refrigerant flowing from the condenser 14 to the refrigerant
expansion device 16.
[0126] With reference to Figure 4, in the same way to the previous thermodynamic cycle,
when coming out of the delivery of refrigerant compressing device 15, the high-pressure
and high-temperature refrigerant enters into the condenser 14, i.e. into the air/refrigerant
heat exchanger 14, wherein it gives off heat to the airflow f directed into revolving
drum 3 with substantially no pressure drop. The refrigerant, therefore, moves from
point a (delivery of refrigerant compressing device 15) to point b of the Pressure-Enthalpy
chart (refrigerant inlet of auxiliary heat exchanger 19) along a constant-pressure
line alike the previous case.
[0127] Afterwards the high-pressure and high-temperature refrigerant enters into the auxiliary
air/refrigerant heat exchanger 19, wherein, being the cooling fan 20 switched on,
the refrigerant is cooled by a stream w of cooling air arriving from the outside of
casing 2. The refrigerant, therefore, moves from point b (refrigerant inlet of heat
exchanger 19) to point c of the Pressure-Enthalpy chart (high-pressure refrigerant
inlet of heat exchanger 18) along the same constant-pressure line.
[0128] Due to the increased heat-loss, when coming out of the air/refrigerant heat exchanger
19, the refrigerant is completely in liquid state and it is located faraway on the
left side of the refrigerant Saturated Liquid Curve F' on the Pressure-Enthalpy chart.
Thus point c is located faraway on the left side of the refrigerant Saturated Liquid
Curve F'.
[0129] Afterwards the high-pressure and high-temperature refrigerant flows inside the refrigerant/refrigerant
heat exchanger 18 with substantially no pressure drop, wherein it gives off heat to
the low-pressure and low-temperature refrigerant flowing towards the suction of refrigerant
compressing device 15, thus moving from point c (high-pressure refrigerant inlet of
heat exchanger 18) to point d of the Pressure-Enthalpy chart (high-pressure refrigerant
outlet of heat exchanger 18 and inlet of refrigerant expansion valve 16) again along
a constant-pressure line.
[0130] When coming out of the refrigerant/refrigerant heat exchanger 18, the liquid-state,
high-pressure and high-temperature refrigerant flows through the refrigerant expansion
valve 16 which subjects the refrigerant to a substantially adiabatic rapid expansion,
so as to cause a rapid drop of both refrigerant pressure and refrigerant temperature,
and also the evaporation of part of the refrigerant. With reference to Figure 4, the
refrigerant, therefore, moves from point d (high-pressure refrigerant outlet of heat
exchanger 18 and inlet of refrigerant expansion valve 16) to point e of the Pressure-Enthalpy
chart (outlet of refrigerant expansion valve 16 and refrigerant-inlet of evaporator
13) along a substantially constant-Enthalpy line that crosses the refrigerant Saturated
Liquid Curve F'.
[0131] After coming out of expansion valve 16, the low-pressure and low-temperature refrigerant
flows inside the evaporator 13, i.e. the air/refrigerant heat exchanger 13, wherein
it absorbs heat from the airflow f coming out of revolving drum 3 with substantially
no pressure drop. In this case, being the refrigerant temperature and the refrigerant
"vapor quality" at refrigerant-inlet of heat exchanger 13 both significantly lower
than that in the Figure 3 closed thermodynamic cycle, the low-pressure and low-temperature
refrigerant flowing along the evaporator 13 is able to absorb, from the airflow f
arriving from revolving drum 3, an increased heat amount which is however insufficient
to perform a complete evaporation of the refrigerant directed towards the suction
of refrigerant compressing device 15.
[0132] Thus, when coming out of the evaporator 13, i.e. from the air/refrigerant heat exchanger
13, the low-pressure and low-temperature is still partly in liquid state, i.e. it
has a refrigerant "vapor quality" lower than 1, and it is located on the left side
of the refrigerant Saturated Vapor Curve F" on the Pressure-Enthalpy chart.
[0133] With reference to Figure 4, while flowing inside the first air/refrigerant heat exchanger
13, therefore, the refrigerant moves from point e (refrigerant-inlet of heat exchanger
13) to point f of the Pressure-Enthalpy chart (low-pressure refrigerant-inlet of internal
refrigerant/ refrigerant heat exchanger 18) along a substantially constant-Pressure
line, but point f is located on the left side of the refrigerant Saturated Vapor Curve
F" on the Pressure-Enthalpy chart.
[0134] When coming out of the evaporator 13, the liquid-gaseous double-phase, low-pressure
and low-temperature refrigerant flows again inside the internal refrigerant/ refrigerant
heat exchanger 18 with substantially no pressure drop, wherein it absorbers, from
the high-pressure and high-temperature refrigerant flowing towards the inlet of refrigerant
expansion vale 16, a heat amount which suffices to complete evaporation of the refrigerant
and afterwards to perform the superheating of the refrigerant directed towards the
suction of refrigerant compressing device 15.
[0135] With reference to Figure 4, while flowing inside the heat exchanger 18, the refrigerant
therefore moves from point f (low-pressure refrigerant-inlet of internal heat exchanger
18) to point g of the Pressure-Enthalpy chart (suction of the refrigerant compressing
device 15) along a constant-Pressure line that, in this case, crosses the refrigerant
Saturated Vapor Curve F" on the Pressure-Enthalpy chart.
[0136] At point g of the Pressure-Enthalpy chart, in fact, the refrigerant is completely
in gaseous state and superheated, so to reach the suction of refrigerant compressing
device 15 with no risks for the refrigerant compressing device 15.
[0137] Alike in the previous closed thermodynamic cycle, after coming out of heat exchanger
18, the gaseous-state, low-pressure and low-temperature refrigerant enters in the
refrigerant compressing device 15, wherein it is compressed so as to close the thermodynamic
cycle, and moves from point g (suction of refrigerant compressing device 15) back
to point a the Pressure-Enthalpy chart (delivery of refrigerant compressing device
15) along an inclined Pressure-, and Enthalpy-increasing line.
[0138] As regards operation of central control unit 7, the central control unit 7 of laundry
dryer 1 is structured/ programmed to drive the refrigerant cooling device 17, i.e.
to switch the cooling fan 20 on and off, so as to force the heat-pump assembly 11
to selectively and alternatively perform either the Figure 3 closed thermodynamic
cycle which produces, at refrigerant-outlet of evaporator 13, a refrigerant having
a "vapor quality" equal to 1, or the Figure 4 closed thermodynamic cycle which produces,
at refrigerant-outlet of evaporator 13, a refrigerant having a "vapor quality" considerably
below 1.
[0139] The switching between the Figure 3 thermodynamic cycle and the Figure 4 thermodynamic
cycle is purposely controlled so as to maintain the evaporator 13 in a flooded condition,
i.e. so as to keep the low-pressure refrigerant that flows along the evaporator 13
partly in liquid state up to the refrigerant-outlet of the same evaporator 13.
[0140] In other words, central control unit 7 purposely controls the activation and/or the
revolving speed of cooling fan 20, so as to maintain the "vapor quality" of the low-pressure
refrigerant coming out of evaporator 13 at an average value below 1 up to the refrigerant-outlet
of evaporator 13.
[0141] In the example shown, in particular, central control unit 7 is structured/programmed
to switch the cooling fan 20 on and off, or to vary the revolving speed of cooling
fan 20, so as to maintain the "vapor quality" of the refrigerant coming out of evaporator
13 at an average value ranging between 0,40 and 1 , and preferably, though not necessarily,
also ranging between 0,80 and 0,99.
[0142] For refrigerant zeotropic blends, since it is technically very complicated to directly
measure the current "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, in the example shown central control unit 7 of laundry dryer 1 preferably implements
a control strategy which maintains, when hot-air generator 5 is in the steady-state
working phase, the temperature of the refrigerant at refrigerant-outlet of evaporator
13 below the corresponding refrigerant saturation temperature, so that part of the
low-pressure refrigerant coming out of heat exchanger 13 is surely still in liquid
state. Otherwise, at most, central control unit 7 could maintain the temperature of
the refrigerant at refrigerant-outlet of evaporator 13 roughly equal to the corresponding
refrigerant saturation temperature, so that the low-pressure refrigerant remains at
least partly in liquid state up to the refrigerant-outlet of heat exchanger 13.
[0143] In fact, according to well known thermodynamic laws, the refrigerant saturation temperature
is the refrigerant temperature at which, for a given pressure of the refrigerant,
the liquid-to-gaseous phase-change of the refrigerant is completed. Thus, if the refrigerant
temperature measured at refrigerant-outlet of evaporator 13 is lower than the refrigerant
saturation temperature at the same refrigerant pressure, this implies that the refrigerant
liquid-to-gaseous phase-change is not finalized in the evaporator 13 and that, consequently,
part of the refrigerant is still in liquid state at refrigerant-outlet of the evaporator
13.
[0144] In view of the above, taking into consideration that the refrigerant saturation temperature
is a scalar physical quantity which depends strictly on the type of the refrigerant
in use, and which can be easily calculated on the basis of the pressure-Enthalpy chart
of said refrigerant, the central control unit 7 of laundry dryer 1 maintains, when
hot-air generator 5 is preferably in the steady-state working phase, the heat exchanger
13 in a flooded condition via a selected activation and deactivation of cooling fan
20 on the basis of the refrigerant temperature and refrigerant pressure measured at
refrigerant-outlet of the evaporator 13, i.e. of the air/refrigerant heat exchanger
13.
[0145] In other words, central control unit 7 of laundry dryer 1 firstly measures the current
pressure and temperature of the refrigerant at refrigerant-outlet of heat exchanger
13, then calculates the exact refrigerant saturation temperature on the basis of the
measured current refrigerant pressure, and finally compares the measured refrigerant
temperature with the calculated refrigerant saturation temperature so as to determine
whether the calculated refrigerant saturation temperature is greater than the measured
refrigerant temperature.
[0146] Assuming that the calculated refrigerant saturation temperature is greater than the
measured refrigerant temperature, central control unit 7 of laundry dryer 1 is structured/programmed
to switch on and off the cooling fan 20, so as to maintain the average temperature
of the refrigerant at refrigerant-outlet of the evaporator 13, i.e. of the air/refrigerant
heat exchanger 13, within a given temperature range located immediately beneath the
calculated refrigerant saturation temperature. The upper and lower ends of this temperature
range are conveniently selected so that the "vapor quality" of the refrigerant coming
out of heat exchanger 13, i.e. of the evaporator 13, ranges between 0,40 and 1 , and
in particular ranges preferably, though not necessarily, between 0,80 and 0,99.
[0147] In the example shown, in particular, the temperature of the refrigerant at refrigerant-outlet
of the evaporator 13 is preferably, though not necessarily, maintained from 0,1°C
to 4°C beneath the calculated refrigerant saturation temperature. This implies that
the difference between the calculated refrigerant saturation temperature and the measured
refrigerant temperature at refrigerant-outlet of heat exchanger 13 ranges preferably,
though not necessarily, between roughly 0,1°C and 4°C.
[0148] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the difference between the calculated refrigerant saturation temperature
and the measured refrigerant temperature exceeds the upper limit of said temperature
range (in the example shown 4°C), because this implies that there is too much liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13; and
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the difference between the calculated refrigerant saturation temperature
and the measured refrigerant temperature is lower that the lower limit of said temperature
range (in the example shown 0,1°C), because this implies that there is too few liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13.
[0149] Clearly this active control of the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13 is performed when hot-air generator 5 is in the steady-state
working phase.
[0150] In other words, taking into consideration that activation of cooling fan 20 drives
below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13 and that deactivation of cooling fan 20 brings back to 1, i.e. increases,
the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13, the
central control unit 7 of laundry dyer 1 deactivates the cooling fan 20 for increasing
the current "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, whenever the refrigerant temperature at refrigerant-outlet of the evaporator 13
exceeds a predetermined first threshold value (in the example shown equal to 4°C);
and activates the cooling fan 20 for reducing the current "vapor quality" of the refrigerant
at refrigerant-outlet of the evaporator 13, whenever the refrigerant temperature at
refrigerant-outlet of heat evaporator 13 goes below a predetermined second threshold
value (in the example shown 0,1°C) which is lower than said first threshold value.
[0151] Obviously, the first and the second threshold value are conveniently selected to
assure that the "vapor quality" of the refrigerant coming out of heat exchanger 13
is below 1 and preferably, though not necessarily, ranges between 0,80 and 0,99.
[0152] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 deactivates the cooling fan 20 for increasing the current "vapor quality"
of the refrigerant at refrigerant-outlet of the evaporator 13, whenever the refrigerant
temperature at refrigerant-outlet of evaporator 13 goes too far below the corresponding
calculated refrigerant saturation temperature; and activates the cooling fan 20 for
reducing the current "vapor quality" of the refrigerant at refrigerant-outlet of the
evaporator 13, whenever the refrigerant temperature at refrigerant-outlet of evaporator
13 goes too close to the corresponding refrigerant saturation temperature.
[0153] Obviously, if the refrigerant temperature measured at refrigerant-outlet of the evaporator
13 is greater than the calculated refrigerant saturation temperature (i.e. a refrigerant
superheating is taking place in the evaporator), the central control unit 7 of laundry
dryer 1 activates the cooling fan 20 to maximize the cooling of the refrigerant inside
heat exchanger 19 for reducing the "vapor quality" of the refrigerant at refrigerant-outlet
of the evaporator 13, only if hot-air generator 5 is in the steady-state working phase.
[0154] It is clear that a variable-speed cooling fan 20 allows a much more accurate control
of the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13,
i.e. at refrigerant-outlet of air/ refrigerant heat exchanger 13.
[0155] To perform the control-strategy referred above, the laundry dryer 1 is obviously
provided with at least one pressure sensor (not shown) and with at least one temperature
sensor (not shown), both located at refrigerant-outlet of evaporator 13, i.e. of the
air/ refrigerant heat exchanger 13, for continuously measuring the refrigerant local
pressure and temperature.
[0156] Taking into consideration that refrigerant pressure at outlet of evaporator 13 is
substantially equal to the refrigerant pressure at suction of refrigerant compressing
device 15 or at low-pressure refrigerant outlet of internal heat exchanger 18, the
pressure sensor could also be located at low-pressure refrigerant outlet of internal
heat exchanger 18 or at suction of refrigerant compressing device 15.
[0157] According to an alternative control strategy valid both for pure refrigerant and
refrigerant blends, central control unit 7 of laundry dryer 1 can determine whether
the evaporator 13, i.e. the air/refrigerant heat exchanger 13, is in a flooded condition,
via a direct measurement of the current pressure and temperature of the refrigerant
at low-pressure refrigerant outlet of refrigerant/refrigerant heat exchanger 18. Thus
central control unit 7 maintains, when hot-air generator 5 is in the steady-state
working phase, the heat exchanger 13 in a flooded condition via a selected activation
and deactivation of cooling fan 20 on the basis of the refrigerant temperature and
refrigerant pressure measured at refrigerant-outlet of heat exchanger 18.
[0158] The measurement of the current pressure of the refrigerant at low-pressure refrigerant
outlet of internal heat exchanger 18 may be replaced by the measurement of the current
pressure of the refrigerant at refrigerant-outlet of evaporator 13 because substantially
no pressure drops occurs while the refrigerant flows along the low pressure side of
internal heat exchanger 18, or by the measurement of the current pressure of the refrigerant
at suction of refrigerant compressing device 15.
[0159] As stated before, the refrigerant saturation temperature is a scalar physical quantity
which depends strictly on the type of refrigerant and on its pressure, therefore central
control unit 7 firstly measures the current pressure of the refrigerant at low-pressure
refrigerant outlet of internal heat exchanger 18, or at suction of refrigerant compressing
device 15, or at refrigerant-outlet of heat exchanger 13; then calculates the exact
refrigerant saturation temperature on the basis of the measured current refrigerant
pressure; and finally compares the refrigerant temperature measured at low-pressure
refrigerant outlet of heat exchanger 18 with the calculated refrigerant saturation
temperature, so as to determine whether the refrigerant coming out of the low-pressure
refrigerant outlet of internal heat exchanger 18 is superheated and so as to determine
the current amount of such superheating.
[0160] If the difference between the refrigerant temperature measured at low-pressure refrigerant
outlet of heat exchanger 18 and the calculated refrigerant saturation temperature
is very high (for example greater than 12°C), it means that the low-pressure refrigerant
is deeply superheated and that, therefore, the low-pressure refrigerant comes out
of evaporator 13 when refrigerant evaporation is already finalized. Thus evaporator
13 is in a non-flooded condition.
[0161] Instead, if the difference between the refrigerant temperature measured at low-pressure
refrigerant outlet of heat exchanger 18 and the calculated refrigerant saturation
temperature is very low (for example lower than 1°C), it means that the low-pressure
refrigerant is only slightly superheated and that, therefore, the low-pressure refrigerant
comes out of the evaporator 13 still partly in liquid state. Thus evaporator 13 is
working in a flooded condition.
[0162] Assuming that the current temperature of the refrigerant at low-pressure refrigerant
outlet of internal heat exchanger 18 is always greater than the calculated refrigerant
saturation temperature (the refrigerant reaching the suction of refrigerant compressing
device 15 must be at least a little bit superheated), central control unit 7 of laundry
dryer 1 may be structured/programmed to switch the cooling fan 20 on and off, so as
to keep the difference between the current temperature of the refrigerant at low-pressure
refrigerant outlet of internal heat exchanger 18 and the calculated refrigerant saturation
temperature, i.e. the current refrigerant superheating, within a predetermined temperature
range which is located above the calculated refrigerant saturation temperature and
which depends on the structure of internal heat exchanger 18.
[0163] Obviously the upper and lower ends of this temperature range are conveniently selected
so that the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 is below 1, and ranges between 0,40 and 1 . In particular, the upper and lower
ends of this temperature range are conveniently selected so that the "vapor quality"
of the refrigerant coming out of heat exchanger 13 ranges preferably, though not necessarily,
between 0,80 and 0,99.
[0164] In this second embodiment, for example, the central control unit 7 of laundry dryer
1 may be structured/ programmed so to keep the difference between the current temperature
of the refrigerant at low-pressure refrigerant outlet of internal heat exchanger 18
and the calculated refrigerant saturation temperature within a given temperature range
preferably, though not necessarily, extending from 1°C to 20°C.
[0165] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the difference between the current temperature of the refrigerant at low-pressure
refrigerant outlet of internal heat exchanger 18 and the calculated refrigerant saturation
temperature goes below the lower limit of said temperature range (in the example shown
1°C), because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of evaporator 13; and
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the difference between the current temperature of the refrigerant at low-pressure
refrigerant outlet of internal heat exchanger 18 and the calculated refrigerant saturation
temperature exceeds the upper limit of said temperature range (in the example shown
20°C), because this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of evaporator 13.
[0166] Again this active control of "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13 is performed when hot-air generator 5 is in the steady-state working
phase.
[0167] In other words, when hot-air generator 5 is in the steady-state working phase, the
central control unit 7 of laundry dyer 1 deactivates the cooling fan 20 for increasing
the current "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, whenever the refrigerant temperature at low-pressure refrigerant outlet of internal
heat exchanger 18 goes below a predetermined first threshold value (in the example
shown 1°C); and activates the cooling fan 20 for reducing the current "vapor quality"
of the refrigerant at refrigerant-outlet of evaporator 13, whenever the refrigerant
temperature at low-pressure refrigerant outlet of internal heat exchanger 18 exceeds
a predetermined second threshold value (in the example shown 20°C) which is greater
than said first threshold value. In fact, activation of cooling fan 20 drives below
1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet of heat
exchanger 13; whereas deactivation of cooling fan 20 brings back to 1, i.e. increases,
the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger 13.
[0168] Obviously, the first and the second threshold value are conveniently selected to
assure that the "vapor quality" of the refrigerant coming out of evaporator 13 is
lower than 1 and preferably, though not necessarily, ranges between 0,80 and 0,99.
[0169] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 keeps the cooling fan 20 switched off for increasing the "vapor quality"
of the refrigerant at refrigerant-outlet of evaporator 13, if the refrigerant temperature
at low-pressure refrigerant outlet of internal heat exchanger 18 arrives too close
to the corresponding refrigerant saturation temperature; and keeps the cooling fan
20 switched on for reducing the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13, if the refrigerant temperature at low-pressure refrigerant outlet
of internal heat exchanger 18 goes too high with respect to the corresponding calculated
refrigerant saturation temperature.
[0170] Also in this case, it is clear that a variable-speed cooling fan 20 allows a much
more accurate control of the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13, i.e. of evaporator 13.
[0171] To perform the control-strategy referred above, the laundry dryer 1 is obviously
provided with at least one pressure sensor (not shown) and with at least one temperature
sensor (not shown), both located at low-pressure refrigerant outlet of internal heat
exchanger 18 for continuously measuring the refrigerant local pressure and temperature.
[0172] Taking into consideration that refrigerant pressure at low-pressure refrigerant outlet
of internal heat exchanger 18 is substantially equal to the refrigerant pressure at
suction of refrigerant compressing device 15 or at outlet of evaporator 13, the pressure
sensor could also be located at outlet of evaporator 13 or at suction of refrigerant
compressing device 15.
[0173] According to a different thermodynamic approach considering refrigerant zeotropic
blends, if the refrigerant temperature at refrigerant-outlet of evaporator 13 is lower
that the refrigerant saturation temperature at the same refrigerant pressure, it means
that a negative refrigerant superheating is taking place inside the evaporator 13.
Similarly to the previous approach, this condition is necessary and sufficient to
ensure that part of the refrigerant is in liquid state at refrigerant-outlet of evaporator
13 and that, therefore, heat exchanger 13 is in the flooded condition.
[0174] Thus central control unit 7 can alternatively check whether the evaporator 13 is
in a flooded condition, via a direct measurement and comparison between the temperature
drop of the refrigerant flowing in the high-pressure side of internal heat exchanger
18, and the temperature rise of the refrigerant flowing in the low-pressure side of
internal heat exchanger 18.
[0175] If evaporator 13 is not in a flooded condition, the refrigerant flowing in the low-pressure
side of heat exchanger 18 is merely superheated, and the increase of the refrigerant
temperature measured at the low-pressure side of heat exchanger 18 is significantly
higher than the drop of refrigerant temperature measured at the high-pressure side
of heat exchanger 18. This is due to the fact that a refrigerant almost completely
in liquid state (i.e. the refrigerant flowing in the high-pressure side of heat exchanger
18) has a thermal capacity, i.e. a specific heat, considerably higher than that of
a whole gaseous-state refrigerant (i.e. the refrigerant flowing in the low-pressure
side of heat exchanger 18).
[0176] Instead, if evaporator 13 is in a flooded condition, the refrigerant flowing in the
low-pressure side of heat exchanger 18 must be firstly completely vaporized and then
superheated, thus the difference between the increase of the refrigerant temperature
measured at the low-pressure side of heat exchanger 18 and the drop of the refrigerant
temperature measured at the high-pressure side of heat exchanger 18 is small. This
is due to the fact that the average thermal capacity of the refrigerant flowing in
the low-pressure side of heat exchanger 18 becomes close to the thermal capacity of
the liquid-state refrigerant flowing in the high-pressure side of heat exchanger 18.
[0177] Thus, central control unit 7 of laundry dryer 1 may be structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature rise of the refrigerant in the low-pressure side of heat
exchanger 18 exceeds of a predetermined first tolerance value the temperature drop
of the refrigerant at high-pressure side of heat exchanger 18 (for example the temperature
rise of the low-pressure refrigerant exceeds the temperature drop of the high-pressure
refrigerant of more that 10°C), because this implies that there is too few liquid-state
refrigerant at refrigerant-outlet of evaporator 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature drop of the refrigerant at high-pressure side of heat exchanger
18 exceeds the temperature rise of the refrigerant in the low-pressure side of heat
exchanger 18 of a predetermined second tolerance value (for example the temperature
drop of the low-pressure refrigerant exceeds the temperature rise of the low-pressure
refrigerant of more that 3°C), because this implies that there is too much liquid-state
refrigerant at refrigerant-outlet of evaporator 13.
[0178] Obviously, the first tolerance value is significantly greater than zero (for example
10°C), whereas the second tolerance value is preferably, though not necessarily, lower
than the first tolerance value.
[0179] Additionally, the central control unit 7 of laundry dryer 1 may be structured/programmed
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature rise of the refrigerant at low-pressure side of heat exchanger
18 goes below a third tolerance value greater that zero (for example this third tolerance
value is equal to 5°C), so as to ensure that refrigerant at suction of refrigerant
compressing device 15 is always a little bit superheated to ensure optimal working
of refrigerant compressing device 15.
[0180] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the current
"vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13, if the
temperature rise of the refrigerant flowing in the low-pressure side of heat exchanger
18 exceeds of a predetermined first tolerance value the temperature drop of the refrigerant
flowing in the high-pressure side of heat exchanger 18 (for example the temperature
rise of the low-pressure refrigerant is more than 10°C higher than the temperature
drop of the high-pressure refrigerant). Moreover central control unit 7 of laundry
dryer 1 deactivates the cooling fan 20 for increasing the current "vapor quality"
of the refrigerant at refrigerant-outlet of evaporator 13, if the temperature drop
of the refrigerant flowing in the high-pressure side of heat exchanger 18 exceeds
of a predetermined second tolerance value the temperature rise of the refrigerant
flowing in the low-pressure side of heat exchanger 18 (for example the temperature
drop of the low-pressure refrigerant is more than 3°C higher than the temperature
rise of the low-pressure refrigerant), or if the temperature rise of the refrigerant
flowing in the low-pressure side of heat exchanger 18 goes below a predetermined third
threshold value (for example it goes below 5°C).
[0181] Thus central control unit 7 of laundry dryer 1 is preferably, though not necessarily,
structured/programmed to measure the temperature drop of the refrigerant flowing in
the high-pressure side of internal heat exchanger 18, and the temperature rise of
the refrigerant flowing in the low-pressure side of internal heat exchanger 18; and
to drive the refrigerant cooling device 17, i.e. the refrigerant vapor-quality adjusting
means, so as to keep the difference between the temperature rise of the refrigerant
flowing in the low-pressure side of heat exchanger 18 and the temperature drop of
the refrigerant flowing in the high-pressure side of heat exchanger 18, within a predetermined
tolerance range whose upper and lower ends are conveniently selected so that the "vapor
quality" of the refrigerant coming out of heat exchanger 13 is below 1 and preferably
ranges between 0,40 and 1 .
[0182] The upper and lower ends of this tolerance range are conveniently selected so that
the "vapor quality" of the refrigerant coming out of heat exchanger 13 ranges preferably,
though not necessarily, between 0,80 and 0,99.
[0183] In this third embodiment, in particular, central control unit 7 is structured/programmed
to switch the cooling fan 20 on and off, so as to keep the difference between the
temperature rise of the refrigerant flowing in the low-pressure side of heat exchanger
18 and the temperature drop of the refrigerant flowing in the high-pressure side of
heat exchanger 18, within a tolerance range preferably, though not necessarily, extending
from -3°C to 15°C.
[0184] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of evaporator 13, whenever the difference
between the temperature rise of the refrigerant flowing in the low-pressure side of
heat exchanger 18 and the temperature drop of the refrigerant flowing in the high-pressure
side of heat exchanger 18 exceeds the upper limit of said tolerance range (for example
the upper limit is equal to 15°C). Instead central control unit 7 deactivates the
cooling fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13, whenever the difference between the temperature rise of the refrigerant
flowing in the low-pressure side of heat exchanger 18 and the temperature drop of
the refrigerant flowing in the high-pressure side of heat exchanger 18 goes below
the lower limit of said tolerance (for example the lower limit is equal to -3°C);
or whenever the temperature rise of the refrigerant flowing in the low-pressure side
of heat exchanger 18 goes below a predetermined threshold value (for example it goes
below 5°C).
[0185] Obviously, this threshold value is greater than zero so as to ensure that the low-pressure
and low-temperature refrigerant flowing in the low-pressure side of internal heat
exchanger 18 is at least a little bit superheated before reaching the suction of refrigerant
compressing device 15.
[0186] To perform this third control-strategy, the laundry dryer 1 is obviously provided
with four temperature sensors (not shown), each located at a respective inlet or outlet
of heat exchanger 18 to measure the corresponding refrigerant temperatures.
[0187] In a fourth embodiment, central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the heat exchanger 13 in a flooded condition
via a selected activation and deactivation of cooling fan 20 on the basis of the temperature
difference of the refrigerant flowing in the evaporator 13, i.e. in the air/refrigerant
heat exchanger 13.
[0188] In fact, in theory the complete liquid-to-gaseous phase-change of a pure/ideal fluid
takes place at a constant temperature. This implies that, if the evaporator is in
flooded condition, the temperature drop of the refrigerant flowing through the evaporator
13 should be zero, because the refrigerant liquid-to-gaseous phase-change is not finalized
at refrigerant-outlet of evaporator 13.
[0189] In reality, a slight pressure drop occurs while the refrigerant flows through the
evaporator 13, thus a temperature drop slightly greater than 0°C is normally measured
even if the refrigerant coming out of heat exchanger 13 is still partly in liquid
state. On the contrary, if refrigerant superheating takes place inside evaporator
13, there is a significant increase in the refrigerant temperature at refrigerant-outlet
of evaporator 13.
[0190] In view of the above, assuming that the evaporator 13 is in a flooded condition,
central control unit 7 of laundry dryer 1 can measure the temperature drop of the
refrigerant flowing in evaporator 13 and, when the hot-air generator is in the steady-state
working phase, it can continuously switch the cooling fan 20 on and off so as to keep
the temperature drop of the refrigerant flowing through the evaporator 13 as constant
as possible within a given narrow temperature range located immediately above 0°C.
[0191] Obviously, the upper and lower ends of this narrow temperature range are conveniently
selected so that the "vapor quality" of the refrigerant coming out of heat exchanger
13 is below 1 and ranges between 0,40 and 1 , and in particular ranges preferably,
though not necessarily, between 0,80 and 0,99.
[0192] In the example shown, in particular, central control unit 7 is structured/programmed
to continuously switch the cooling fan 20 on and off, so as to keep the temperature
drop of the refrigerant flowing through the evaporator 13 within a given narrow temperature
range extending from approximately 0°C to 3°C, or event from 0°C to 5°C, and preferably,
though not necessarily, extending from 0,2°C to 0,8°C.
[0193] Thus, central control unit 7 of laundry dryer 1 is preferably, though not necessarily,
structured/programmed
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature drop of the refrigerant flowing through evaporator 13 goes
below the lower limit of said temperature range (for example when it goes bellow 0,2°C),
because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of evaporator 13; and
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature drop of the refrigerant flowing through evaporator 13 exceeds
the upper limit of said temperature range (for example when it exceeds the 0,8°C),
because this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of evaporator 13.
[0194] In other words, taking into consideration that activation of cooling fan 20 drives
below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13 and that deactivation of cooling fan 20 brings back to 1, i.e. increases,
the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13, the
central control unit 7 of laundry dryer 1, when hot-air generator 5 is in the steady-state
working phase, activates the cooling fan 20 for reducing the "vapor quality" of the
refrigerant at refrigerant-outlet of heat exchanger 13, whenever the temperature drop
of the refrigerant flowing through the evaporator 13 exceeds a first threshold value
(for example 0,8°C). Furthermore, central control unit 7 of laundry dryer 1 deactivates
the cooling fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13, whenever the temperature drop of the refrigerant flowing through
the evaporator 13 goes below a second threshold value (for example 0,2°C) which is
lower than said upper threshold value.
[0195] To perform this fourth control-strategy, the laundry dryer 1 is provided with two
temperature sensors located, respectively, at refrigerant-inlet and at refrigerant-outlet
of evaporator 13 to measure the corresponding refrigerant temperatures.
[0196] Optionally, central control unit 7 may improve precision of the fourth control-strategy
referred above via an additional control of the temperature drop of the refrigerant
that flows in the high-pressure side of internal heat exchanger 18. If the temperature
drop of the refrigerant flowing through the evaporator 13 is slightly greater than
0°C and, at the same time, the temperature drop of the refrigerant flowing in the
high-pressure side of refrigerant/refrigerant heat exchanger 18 is significantly high,
this means that internal heat exchanger 18 is finalizing the evaporation of the low-pressure
refrigerant and that, therefore, the evaporator 13 is in a flooded condition.
[0197] This combined control-strategy is particularly helpful when the behaviour of the
refrigerant flowing in the heat-pump assembly 11 is that of a pure/ideal fluid.
[0198] In other words, in a fifth embodiment the central control unit 7 of laundry dryer
1 maintains, when hot-air generator 5 is in the steady-state working phase, the evaporator
13 in a flooded condition via a selected activation and deactivation of cooling fan
20 on the basis of the temperature drop of the refrigerant flowing in the evaporator
13, i.e. flowing in the air/ refrigerant heat exchanger 13, and of the temperature
drop of the refrigerant flowing through the high-pressure side of internal heat exchanger
18.
[0199] In fact, as stated in the previous embodiment, fore pure fluids the temperature drop
of the refrigerant flowing through the evaporator 13 is very close to zero when the
evaporator 13 is in a flooded condition, because the refrigerant liquid-to-gaseous
phase-change takes place at a constant temperature and it is not finalized at refrigerant-outlet
of heat exchanger 13.
[0200] Instead, the drop of the refrigerant temperature at the high-pressure side of internal
heat exchanger 18 is considerably high when the evaporator 13 is in the flooded condition,
because the high-temperature and high-pressure refrigerant flowing through internal
heat exchanger 18 has to transfer to the low-pressure refrigerant flowing through
the same heat exchanger enough heat to finalize both the evaporation and the superheating.
[0201] The latent evaporation heat transfer coefficient of the refrigerant, in fact, is
considerably higher than the sensible heat transfer coefficient of the same refrigerant.
[0202] In view of the above, central control unit 7 of laundry dryer 1 can measure both
the temperature drop of the refrigerant flowing in evaporator 13 and the temperature
drop of the refrigerant that flows in the high-pressure side of internal heat exchanger
18, and, when the hot-air generator is in the steady-state working phase, it can continuously
switch on and off the cooling fan 20 so as to keep the temperature rise of the refrigerant
flowing through the evaporator 13 as constant as possible within a first narrow temperature
range located immediately above 0°C, and which extends preferably, though not necessarily,
from 0°C and 5°C; and, at the same time, so as to keep the temperature drop of the
refrigerant flowing through the high-pressure side of internal heat exchanger 18 within
a second temperature range whose upper and lower ends are both significantly higher
than 0°C.
[0203] Preferably, in the example shown, the first temperature range extends preferably,
though not necessarily, from 0,2°C to 0,8°C; whereas the second temperature range
extends preferably, though not necessarily, from 10°C to 20°C, thus assuring that
the complete vaporization of the refrigerant and subsequent superheating of the refrigerant
take place inside internal heat exchanger 18.
[0204] Central control unit 7 is therefore preferably, though not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the temperature drop of the refrigerant flowing through the evaporator 13
exceeds the upper limit of said first temperature range (for example 0,8°C), and when,
at the same time, the temperature drop of the refrigerant flowing through the high-pressure
side of internal heat exchanger 18 goes below the lower limit of said second temperature
range (for example 10°C), because this implies that there is too few liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature drop of the refrigerant flowing through the evaporator 13
goes below the lower limit of the first temperature range (for example 0,2°C), and
when, at the same time, the temperature drop of the refrigerant flowing the high-pressure
side of internal heat exchanger 18 exceeds the upper limit of the second temperature
range, because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of heat exchanger 13.
[0205] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
temperature drop of the refrigerant flowing through the evaporator 13 exceeds a first
threshold value (for example 0,8°C), and whenever, at the same time, the temperature
drop of the refrigerant flowing through the high-pressure side of internal heat exchanger
18 goes below a second threshold value (for example 10°C); and deactivates the cooling
fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13, whenever the temperature drop of the refrigerant flowing through
the evaporator 13 goes below a third threshold value (for example 0,2°C) which is
lower than said first threshold value, and whenever, at the same time, the temperature
drop of the refrigerant flowing through the high-pressure side of internal heat exchanger
18 exceeds a fourth threshold value (for example 20°C) which is higher than said second
threshold value.
[0206] In fact activation of cooling fan 20 drives below 1, i.e. reduces, the "vapor quality"
of the refrigerant at refrigerant-outlet of the evaporator 13; whereas deactivation
of cooling fan 20 brings back to 1, i.e. increases, the "vapor quality" of the refrigerant
at refrigerant-outlet of the evaporator 13.
[0207] In the first case, an undesired complete refrigerant evaporation is taking place
inside the evaporator 13, i.e. inside the air/refrigerant heat exchanger 13, and heat
exchanger 18 is merely finalizing the superheating of the refrigerant. In the second
case, the liquid state portion of the refrigerant coming out from evaporator 13 is
excessive, and the internal heat exchanger 18 is not able to finalize the evaporation
of low-pressure refrigerant and afterwards superheating the refrigerant directed towards
the suction of refrigerant compressing device 15.
[0208] To perform this fifth control-strategy, the laundry dryer 1 is provided with four
temperature sensors located, respectively, at refrigerant-inlet of evaporator 13,
at refrigerant-outlet of evaporator 13, at high-pressure refrigerant inlet of heat
exchanger 18 and finally at high-pressure refrigerant outlet of heat exchanger 18
to measure the corresponding refrigerant temperatures.
[0209] In a sixth embodiment, central control unit 7 maintains, when hot-air generator 5
is in the steady-state working phase, the evaporator 13, i.e. the air/refrigerant
heat exchanger 13, in a flooded condition via a selected activation and deactivation
of cooling fan 20 on the basis of the temperature drop of the refrigerant flowing
in the evaporator 13, i.e. flowing in heat exchanger 13, and of the temperature rise
of the refrigerant flowing in the low-pressure side of internal heat exchanger 18.
[0210] Similarly to the previous embodiment, this combined control-strategy is particularly
helpful when the behaviour of the refrigerant flowing in the heat-pump assembly 11
is a pure/ideal fluid.
[0211] As stated above, the temperature drop of the refrigerant flowing through the evaporator
13 is very close to zero when the evaporator 13 is in a flooded condition, because
the refrigerant liquid-to-gaseous phase-change takes place at a constant temperature
and it is not finalized at refrigerant-outlet of heat exchanger 13.
[0212] Instead, when the evaporator 13 is not in flooded condition, the temperature rise
of the refrigerant flowing through the low-pressure side of internal heat exchanger
18 is significantly high, i.e. significantly greater than zero, because the refrigerant
flowing in the low-pressure side of internal heat exchanger 18 is to be only superheated.
[0213] In view of the above, central control unit 7 of laundry dryer 1 can measure both
the temperature drop of the refrigerant flowing in the evaporator 13 and the temperature
rise of the refrigerant flowing in the low-pressure side of internal heat exchanger
18, and, when hot-air generator is in the steady-state working phase, it can switch
the cooling fan 20 on and off (i.e. adjust the "vapor quality" of the refrigerant
at refrigerant-outlet of evaporator 13), so as to keep the temperature drop of the
refrigerant flowing through the evaporator 13 as constant as possible within a first
narrow temperature range located immediately above 0°C, and which preferably, though
not necessarily, extends from 0°C and 5°C; and, at the same time, so as to keep the
temperature rise of the refrigerant flowing through the low-pressure side of heat
exchanger 18 within a second broader temperature range which is always above than
the first temperature range, and which preferably, though not necessarily, extends
from 3°C to 20°C.
[0214] Thus, central control unit 7 is preferably, though not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the temperature drop of the refrigerant flowing through the evaporator 13
exceeds the upper limit of said first temperature range (for example 0,8°C), and when,
at the same time, the temperature rise of the refrigerant flowing through the low-pressure
side of heat exchanger 18 exceeds the upper limit of said second temperature range
(for example 20°C), because this implies that there is too few liquid-state refrigerant
at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the temperature drop of the refrigerant flowing through the evaporator 13
goes below the lower limit of the first temperature range (for example 0,2°C), and
when, at the same time, the temperature rise of the refrigerant flowing through the
low-pressure side of heat exchanger 18 goes below the lower limit of said second threshold
value (for example 3°C), because this implies that there is too much liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13.
[0215] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
temperature drop of the refrigerant flowing through the evaporator 13 exceeds a first
threshold value (for example 0,8°C), and whenever the temperature rise of the refrigerant
flowing through the low-pressure side of internal heat exchanger 18 exceeds a second
threshold value (for example 20°C); and deactivates the cooling fan 20 for increasing
the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger 13,
whenever the temperature drop of the refrigerant flowing through the evaporator 13
goes below a third threshold value (for example 0,2°C) which is lower than said first
threshold value, and the temperature rise of the refrigerant flowing through the low-pressure
side of internal heat exchanger 18 goes below a fourth threshold value (for example
3°C) which is lower than said second threshold value. Activation of cooling fan 20,
in fact, drives below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13; whereas deactivation of cooling fan 20 brings back to 1, i.e.
increases, the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13.
[0216] The fourth threshold value is always greater than the second threshold value.
[0217] In the first case, an undesired complete refrigerant evaporation is taking place
inside the evaporator 13, i.e. inside the air/refrigerant heat exchanger 13, and the
heat exchanger 18 finalizes only the superheating of the refrigerant. In the second
case, the liquid state portion of the refrigerant coming out from the evaporator 13
is excessive, and the internal heat exchanger 18 is not able to finalize the evaporation
of low-pressure refrigerant and afterwards superheat the refrigerant directed towards
the suction of refrigerant compressing device 15.
[0218] To perform this sixth control-strategy, the laundry dryer 1 is provided with three
temperature sensors located, respectively, at refrigerant-inlet of the evaporator
13, at refrigerant-outlet of the evaporator 13, and finally at low-pressure refrigerant
outlet of heat exchanger 18 to measure the corresponding refrigerant temperatures.
The refrigerant temperature at low-pressure refrigerant inlet of heat exchanger 18,
in fact, is to be considered equal to the refrigerant temperature at refrigerant-outlet
of heat exchanger 13.
[0219] The above mentioned control-strategy can be also adapted to deal with refrigerant
zeotropic blends, taking into consideration that the complete liquid-to-gaseous phase-change
of a refrigerant zeotropic blend takes place at increasing temperature. This implies
that, when the evaporator 13 is in flooded condition, the refrigerant flowing through
the evaporator 13 is subjected to a temperature rise greater than zero, even if the
liquid-to-gaseous phase-change is not finalized at refrigerant-outlet of evaporator
13.
[0220] In view of the above, assuming that the evaporator is in flooding condition, central
control unit 7 of laundry dryer 1 can measure the temperature rise of the refrigerant
flowing in evaporator 13 and, when the hot-air generator is in the steady-state working
phase, it can continuously switch the cooling fan 20 on and off so as to keep the
temperature rise of the refrigerant flowing through the evaporator 13 as constant
as possible within a given narrow temperature range slightly above 0°C.
[0221] Obviously, the upper and lower ends of this narrow temperature range are conveniently
selected so that the "vapor quality" of the refrigerant coming out of heat exchanger
13 is below 1 and ranges between 0,40 and 1 (upper limit not included), and in particular
ranges preferably, though not necessarily, between 0,80 and 0,99.
[0222] In the example shown, in particular, central control unit 7 is structured/programmed
to continuously switch the cooling fan 20 on and off, so as to keep the temperature
rise of the refrigerant flowing through the evaporator 13 within a given narrow temperature
range extending from approximately 1°C to 5°C, or even from 0°C to 5°C, and preferably,
though not necessarily, extending from 2°C to 4°C.
[0223] Thus, central control unit 7 of laundry dryer 1 is preferably, though not necessarily,
structured/programmed
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature rise of the refrigerant flowing through evaporator 13 goes
below the lower limit of said temperature range (for example when it goes bellow 2°C),
because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of evaporator 13; and
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature rise of the refrigerant flowing through evaporator 13 exceeds
the upper limit of said temperature range (for example when it exceeds the 4°C), because
this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of evaporator 13.
[0224] In other words, taking into consideration that activation of cooling fan 20 drives
below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of evaporator 13 and that deactivation of cooling fan 20 brings back to 1, i.e. increases,
the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13, central
control unit 7 of laundry dryer 1, when hot-air generator 5 is in the steady-state
working phase, activates the cooling fan 20 for reducing the "vapor quality" of the
refrigerant at refrigerant-outlet of heat exchanger 13, whenever the temperature rise
of the refrigerant flowing through the evaporator 13 exceeds a first threshold value
(for example 4°C). Furthermore, central control unit 7 deactivates the cooling fan
20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet of
evaporator 13, whenever the temperature rise of the refrigerant flowing through the
evaporator 13 goes below a second threshold value (for example 2°C) which is lower
than said upper threshold value.
[0225] To perform this control-strategy, the laundry dryer 1 is again provided with two
temperature sensors located, respectively, at refrigerant-inlet and at refrigerant-outlet
of evaporator 13 to measure the corresponding refrigerant temperatures.
[0226] Also in this case, central control unit 7 may optionally improve precision of this
last control-strategy, via an additional control of the temperature drop of the refrigerant
that flows in the high-pressure side of internal heat exchanger 18. If the temperature
rise of the refrigerant flowing through the evaporator 13 is slightly above 0°C and,
at the same time, the temperature drop of the refrigerant flowing in the high-pressure
side of refrigerant/refrigerant heat exchanger 18 is significantly high, this means
that internal heat exchanger 18 is finalizing the evaporation of the low-pressure
refrigerant and that, therefore, the evaporator 13 is in a flooded condition.
[0227] In other words, in this embodiment the central control unit 7 of laundry dryer 1
maintains, when hot-air generator 5 is in the steady-state working phase, the evaporator
13 in a flooded condition via a selected activation and deactivation of cooling fan
20 on the basis of the temperature rise of the refrigerant flowing in the evaporator
13, i.e. flowing in the air/ refrigerant heat exchanger 13, and of the temperature
drop of the refrigerant flowing through the high-pressure side of internal heat exchanger
18.
[0228] In fact, as stated above, the temperature rise of the refrigerant flowing through
the evaporator 13 is slightly above zero when the evaporator 13 is in a flooded condition.
[0229] Instead, the drop of the refrigerant temperature at the high-pressure side of internal
heat exchanger 18 is considerably high when the evaporator 13 is in the flooded condition,
because the high-temperature and high-pressure refrigerant flowing through the internal
heat exchanger 18 has to transfer to the low-pressure refrigerant flowing through
the same heat exchanger enough heat to finalize both the evaporation and the superheating.
[0230] The latent evaporation heat transfer coefficient of the refrigerant, in fact, is
considerably higher than the sensible heat transfer coefficient of the same refrigerant.
[0231] In view of the above, central control unit 7 of laundry dryer 1 can measure both
the temperature rise of the refrigerant flowing in evaporator 13 and the temperature
drop of the refrigerant that flows in the high-pressure side of internal heat exchanger
18, and, when the hot-air generator is in the steady-state working phase, it can continuously
switch on and off the cooling fan 20 so as to keep the temperature rise of the refrigerant
flowing through the evaporator 13 as constant as possible within a first narrow temperature
range located above 0°C, and which extends preferably, though not necessarily, from
1°C and 5°C; and, at the same time, so as to keep the temperature drop of the refrigerant
flowing through the high-pressure side of internal heat exchanger 18 within a second
temperature range whose upper and lower ends are both significantly higher than 0°C.
[0232] Preferably, in the example shown, the first temperature range extends preferably,
though not necessarily, from 2°C to 8°C; whereas the second temperature range extends
preferably, though not necessarily, from 10°C to 20°C, thus assuring that the complete
vaporization of the refrigerant and subsequent superheating of the refrigerant take
place inside internal heat exchanger 18.
[0233] Central control unit 7 is therefore preferably, though not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the temperature rise of the refrigerant flowing through the evaporator 13
exceeds the upper limit of said first temperature range (for example 4°C), and when,
at the same time, the temperature drop of the refrigerant flowing through the high-pressure
side of internal heat exchanger 18 goes below the lower limit of said second temperature
range (for example 10°C), because this implies that there is too few liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13, when the temperature rise of the refrigerant flowing through the evaporator 13
goes below the lower limit of the first temperature range (for example 2°C), and when,
at the same time, the temperature drop of the refrigerant flowing the high-pressure
side of internal heat exchanger 18 exceeds the upper limit of the second temperature
range, because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of heat exchanger 13.
[0234] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
temperature rise of the refrigerant flowing through the evaporator 13 exceeds a first
threshold value (for example 4°C), and whenever, at the same time, the temperature
drop of the refrigerant flowing through the high-pressure side of internal heat exchanger
18 goes below a second threshold value (for example 10°C); and deactivates the cooling
fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13, whenever the temperature rise of the refrigerant flowing through
the evaporator 13 goes below a third threshold value (for example 2°C) which is lower
than said first threshold value, and whenever, at the same time, the temperature drop
of the refrigerant flowing through the high-pressure side of internal heat exchanger
18 exceeds a fourth threshold value (for example 20°C) which is higher than said second
threshold value. In fact activation of cooling fan 20 drives below 1, i.e. reduces,
the "vapor quality" of the refrigerant at refrigerant-outlet of the evaporator 13;
whereas deactivation of cooling fan 20 brings back to 1, i.e. increases, the "vapor
quality" of the refrigerant at refrigerant-outlet of the evaporator 13.
[0235] In the first case, an undesired complete refrigerant evaporation is taking place
inside the evaporator 13, i.e. inside the air/refrigerant heat exchanger 13, and heat
exchanger 18 is merely finalizing the superheating of the refrigerant. In the second
case, the liquid state portion of the refrigerant coming out from evaporator 13 is
excessive, and the internal heat exchanger 18 is not able to finalize the evaporation
of low-pressure refrigerant and afterwards superheating the refrigerant directed towards
the suction of refrigerant compressing device 15.
[0236] To perform this improved control-strategy, the laundry dryer 1 is again provided
with four temperature sensors located, respectively, at refrigerant-inlet of evaporator
13, at refrigerant-outlet of evaporator 13, at high-pressure refrigerant inlet of
heat exchanger 18 and finally at high-pressure refrigerant outlet of heat exchanger
18 to measure the corresponding refrigerant temperatures.
[0237] In a further embodiment, central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the evaporator 13, i.e. the air/refrigerant
heat exchanger 13, in a flooded condition via a selected activation and deactivation
of cooling fan 20 on the basis of the temperature rise of the refrigerant flowing
in the evaporator 13, i.e. flowing in heat exchanger 13, and of the temperature rise
of the refrigerant flowing in the low-pressure side of internal heat exchanger 18.
[0238] As stated above, in case of refrigerant zeotropic blends, the temperature rise of
the refrigerant flowing through the evaporator 13 is slightly higher than zero when
the evaporator 13 is in a flooded condition.
[0239] Instead, when the evaporator 13 is not in a flooded condition, the temperature rise
of the refrigerant flowing through the low-pressure side of internal heat exchanger
18 is significantly high, i.e. significantly greater than zero, because the refrigerant
flowing in the low-pressure side of internal heat exchanger 18 must be only superheated.
[0240] In view of the above, central control unit 7 of laundry dryer 1 can measure both
the temperature rise of the refrigerant flowing in the evaporator 13 and the temperature
rise of the refrigerant flowing in the low-pressure side of internal heat exchanger
18, and, when hot-air generator is in the steady-state working phase, it can switch
the cooling fan 20 on and off (i.e. adjust the "vapor quality" of the refrigerant
at refrigerant-outlet of evaporator 13), so as to keep the temperature rise of the
refrigerant flowing through the evaporator 13 as constant as possible within a first
narrow temperature range located above 0°C, and which preferably, though not necessarily,
extends from 1°C and 5°C; and, at the same time, so as to keep the temperature rise
of the refrigerant flowing through the low-pressure side of heat exchanger 18 within
a second broader temperature range which is always above than the first temperature
range, and which preferably, though not necessarily, extends from 3°C to 20°C.
[0241] Thus, central control unit 7 is preferably, though not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the temperature rise of the refrigerant flowing through the evaporator 13
exceeds the upper limit of said first temperature range (for example 4°C), and when
the temperature rise of the refrigerant flowing through the low-pressure side of heat
exchanger 18 exceeds the upper limit of said second temperature range (for example
20°C), because this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the temperature rise of the refrigerant flowing through the evaporator 13
goes below the lower limit of the first temperature range (for example 2°C), and when,
at the same time, the temperature rise of the refrigerant flowing through the low-pressure
side of heat exchanger 18 goes below the lower limit of said second threshold value
(for example 3°C), because this implies that there is too much liquid-state refrigerant
at refrigerant-outlet of heat exchanger 13.
[0242] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
temperature rise of the refrigerant flowing through the evaporator 13 exceeds a first
threshold value (for example 4°C), and whenever the temperature rise of the refrigerant
flowing through the low-pressure side of internal heat exchanger 18 exceeds a second
threshold value (for example 20°C); and deactivates the cooling fan 20 for increasing
the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger 13,
whenever the temperature rise of the refrigerant flowing through the evaporator 13
goes below a third threshold value (for example 2°C) which is lower than said first
threshold value, and the temperature rise of the refrigerant flowing through the low-pressure
side of internal heat exchanger 18 goes below a fourth threshold value (for example
3°C) which is lower than said second threshold value. Activation of cooling fan 20,
in fact, drives below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13; whereas deactivation of cooling fan 20 brings back to 1, i.e.
increases, the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13.
[0243] The fourth threshold value is always greater than the second threshold value.
[0244] In the first case, an undesired complete refrigerant evaporation is taking place
inside the evaporator 13, i.e. inside the air/refrigerant heat exchanger 13, and the
heat exchanger 18 finalizes only the superheating of the refrigerant. In the second
case, the liquid state portion of the refrigerant coming out from the evaporator 13
is excessive, and the internal heat exchanger 18 is not able to finalize the evaporation
of low-pressure refrigerant and afterwards superheat the refrigerant directed towards
the suction of refrigerant compressing device 15.
[0245] To perform this modified control-strategy, the laundry dryer 1 is again provided
with three temperature sensors located, respectively, at refrigerant-inlet of the
evaporator 13, at refrigerant-outlet of the evaporator 13, and finally at low-pressure
refrigerant outlet of heat exchanger 18 to measure the corresponding refrigerant temperatures.
The refrigerant temperature at low-pressure refrigerant inlet of heat exchanger 18,
in fact, is to be considered equal to the refrigerant temperature at refrigerant-outlet
of heat exchanger 13.
[0246] In a seventh embodiment, central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the heat exchanger 13 in a flooded condition
via a selected activation and deactivation of cooling fan 20 on the basis of the temperature
drop of the refrigerant flowing in the high-pressure side of internal heat exchanger
18.
[0247] In fact, as previously explained, the drop of the refrigerant temperature at the
high-pressure side of internal heat exchanger 18 is very high when the evaporator
13 is in a flooded condition, because the high-temperature and high-pressure refrigerant
flowing through internal heat exchanger 18 must transfer to the low-pressure refrigerant
flowing through the same heat exchanger enough heat to finalize both the evaporation
and the superheating of the refrigerant.
[0248] In other words, taking into consideration that the average thermal capacity of the
bi-phase refrigerant is considerably higher than the thermal capacity of the same
refrigerant in gaseous state, the drop of the refrigerant temperature at the high-pressure
side of internal heat exchanger 18 is much higher when the evaporator 13 does not
finalize the evaporation of the refrigerant within itself, i.e. when heat exchanger
13 is in a flooded condition, than when the evaporator 13 finalizes evaporation of
the refrigerant within itself.
[0249] In view of the above, central control unit 7 of laundry dryer 1 can measure the temperature
drop of the refrigerant flowing in the high-pressure side of internal heat exchanger
18, and, when the hot-air generator is in the steady-state working phase, it can switch
the cooling fan 20 on and off (i.e. adjusts the "vapor quality" of the refrigerant
coming out of heat exchanger 13), so as to keep the temperature drop of the refrigerant
flowing in the high-pressure side of internal heat exchanger 18 within a predetermined
temperature range whose upper and lower ends are both higher than 0°C. This temperature
range assures that the complete vaporization and superheating of the refrigerant takes
place inside internal heat exchanger 18, and that the "vapor quality" of the refrigerant
coming out of the evaporator 13 is lower than 1 and ranges between 0,40 and 1 .
[0250] The upper and lower ends of this temperature range are conveniently selected so as
to assure the "vapor quality" of the refrigerant coming out of heat exchanger 13 preferably,
though not necessarily, ranges between 0,80 and 0,99. In the example shown, in particular,
this temperature range extends preferably, though not necessarily, from 3°C to 20°C.
[0251] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the temperature drop of the refrigerant flowing in the high-pressure side
of internal heat exchanger 18 goes below the lower limit of said first temperature
range (for example 3°C), because this implies that there is too few liquid-state refrigerant
at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the temperature drop of the refrigerant flowing in the high-pressure side
of internal heat exchanger 18 exceeds the upper limit of said first temperature range
(for example 20°C), because this implies that there is too much liquid-state refrigerant
at refrigerant-outlet of heat exchanger 13.
[0252] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of the evaporator 13, whenever the
temperature drop of the refrigerant flowing in the high-pressure side of internal
heat exchanger 18 goes below a first threshold value (for example 3°C); and deactivates
the cooling fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of the evaporator 13, whenever the temperature drop of the refrigerant flowing in
the high-pressure side of internal heat exchanger 18 exceeds a second threshold value
(for example 20°C) which is higher than said first threshold value.
[0253] To perform this seventh control-strategy, the laundry dryer 1 is provided with two
temperature sensors located, respectively, at high-pressure refrigerant inlet and
at high-pressure refrigerant outlet of internal heat exchanger 18 to measure the corresponding
refrigerant temperatures.
[0254] In an eighth embodiment, central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the heat exchanger 13 in a flooded condition
via a selected activation and deactivation of cooling fan 20 on the basis of the temperature
rise of the refrigerant flowing in the low-pressure side of internal heat exchanger
18.
[0255] In fact, the increase of the refrigerant temperature flowing in the low-pressure
side of the internal heat exchanger 18 is much higher when the evaporator 13 finalizes
the refrigerant evaporation, than when the evaporator 13 does not finalize the refrigerant
evaporation and, therefore, operates in a flooded condition. This is due to the fact
that the average thermal capacity of the bi-phase refrigerant is considerably higher
than the thermal capacity of the same gaseous-state refrigerant.
[0256] In other words, when the evaporator 13 finalizes evaporation of the refrigerant and,
therefore, operates in a non-flooded condition, the refrigerant flowing in the low-pressure
side of internal heat exchanger 18 is merely subjected to superheating. Instead, when
the evaporator 13 does not finalize the evaporation of the refrigerant and, therefore,
operates in a flooded condition, the refrigerant flowing in the low-pressure side
of internal heat exchanger 18 is firstly subjected to a complete evaporation and afterwards
is subjected to superheating.
[0257] Being the thermal capacity of the bi-phase refrigerant considerably higher than the
thermal capacity of the gaseous-state refrigerant, this implies that an equal amount
of heat arriving from the high-pressure side of internal heat exchanger 18 produces,
in the refrigerant flowing in the low-pressure side of heat exchanger 18, an increase
of the refrigerant temperature which is significantly higher when the evaporator 13
finalizes evaporation of the refrigerant, than when the evaporator 13 does not finalize
the evaporation of the refrigerant.
[0258] Thus, central control unit 7 of laundry dryer 1 can measure the temperature rise
of the refrigerant flowing in the low-pressure side of internal heat exchanger 18,
and, when the hot-air generator is in the steady-state working phase, it can continuously
switch on and off the cooling fan 20 so as to keep the temperature rise of the refrigerant
flowing in the low-pressure side of internal heat exchanger 18 within a given temperature
range whose ends are both higher than 0°C. The upper and lower ends of this temperature
range are properly selected to assure that the vaporization of the refrigerant is
finalized in internal heat exchanger 18, and that the "vapor quality" of the refrigerant
coming out of heat exchanger 13 is lower than 1 and preferably, though not necessarily,
ranges between 0,80 and 0,99.
[0259] In the example shown, in particular, the temperature range extends preferably, though
not necessarily, from 3°C to 20°C.
[0260] In view of the above, central control unit 7 may be preferably, though not necessarily,
structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of the evaporator
13 when the temperature rise of the refrigerant flowing in the low-pressure side of
internal heat exchanger 18 exceeds the upper limit (for example 20°C) of said temperature
range, because this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of the evaporator
13 when the temperature rise of the refrigerant flowing in the low-pressure side of
internal heat exchanger 18 goes below the lower limit (for example 3°C) of said temperature
range, because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of heat exchanger 13.
[0261] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
temperature rise of the refrigerant flowing in the low-pressure side of internal heat
exchanger 18 goes above a first threshold value (for example 20°C); and deactivates
the cooling fan 20 for increasing the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13, whenever the temperature rise of the refrigerant flowing in
the low-pressure side of internal heat exchanger 18 goes below a second threshold
value (for example 3°C) which is lower than said first threshold value.
[0262] Activation of cooling fan 20, in fact, drives below 1, i.e. reduces, the "vapor quality"
of the refrigerant at refrigerant-outlet of evaporator 13, whereas deactivation of
cooling fan 20 brings back to 1, i.e. increases, the "vapor quality" of the refrigerant
at refrigerant-outlet of evaporator 13.
[0263] Obviously, the first and the second threshold value are conveniently selected so
to assure that the "vapor quality" of the refrigerant coming out of the evaporator
13 is lower than 1 and preferably, though not necessarily, ranges between 0,80 and
0,99.
[0264] To perform this eighth control-strategy, the laundry dryer 1 is provided with two
temperature sensors located, respectively, at high-pressure refrigerant inlet and
at high-pressure refrigerant outlet of internal heat exchanger 18 to measure the corresponding
refrigerant temperatures.
[0265] In a simplified ninth embodiment central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the heat exchanger 13 in a flooded condition
via a selected activation and deactivation of cooling fan 20 on the basis of the refrigerant
temperature measured at low-pressure refrigerant outlet of internal heat exchanger
18, or at suction of refrigerant compressing device 15. The refrigerant temperature,
in fact, is roughly the same in both places.
[0266] In fact, a too low temperature of the refrigerant coming out of the low-pressure
refrigerant outlet of internal heat exchanger 18 implies that the internal heat exchanger
18 is not able to sufficiently superheat the refrigerant arriving from the evaporator
13. This, in turn, implies that an excessive amount of the heat arriving from the
high-pressure refrigerant is used for finalizing the evaporation of the low-pressure
refrigerant, thus too much liquid-state refrigerant is coming out of evaporator 13.
[0267] On the contrary, a too high temperature of the refrigerant coming out of the low-pressure
refrigerant outlet of internal heat exchanger 18 implies that an excessive superheating
of the low-pressure refrigerant is taking place inside internal heat exchanger 18.
This implies that a too low amount of the heat arriving from the high-pressure refrigerant
is used for finalizing the evaporation of the low-pressure refrigerant, thus too few
liquid-state refrigerant is coming out of heat exchanger 13.
[0268] In view of the above, central control unit 7 of laundry dryer 1 may be preferably,
though not necessarily, structured/programmed to measure the refrigerant temperature
at low-pressure refrigerant outlet of internal heat exchanger 18, and to continuously
switch the cooling fan 20 on and off so as to keep the temperature of the refrigerant
at suction of refrigerant compressing device 15, or at low-pressure refrigerant outlet
of internal heat exchanger 18, within a given temperature range whose upper and lower
ends are experimentally determined to assure that refrigerant vaporization is finalized
inside internal heat exchanger 18, and that the "vapor quality" of the refrigerant
coming out of heat exchanger 13 is lower than 1 and ranges between 0,40 and 1 .
[0269] The upper and lower ends of this temperature range strictly depend on the structure
of heat-pump assembly 11, namely of heat exchangers 13 and 18, and are conveniently
selected so that the "vapor quality" of the refrigerant coming out of the evaporator
13 ranges preferably, though not necessarily, between 0,80 and 0,99.
[0270] In the example shown, in particular, the temperature range extends preferably, though
not necessarily, between 20°C and 40°C.
[0271] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the refrigerant temperature at suction of refrigerant compressing device 15
exceeds the upper limit (for example 35°C) of said temperature range, because this
implies that there is too few liquid-state refrigerant at refrigerant-outlet of heat
exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the refrigerant temperature at suction of refrigerant compressing device 15
goes below the lower limit (for example 30°C) of said temperature range, because this
implies that there is too much liquid-state refrigerant at refrigerant-outlet of heat
exchanger 13.
[0272] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
refrigerant temperature at suction of refrigerant compressing device 15 goes above
a predetermined first threshold value (for example 35°C); and deactivates the cooling
fan 20, or minimizes the revolving speed of cooling fan 20, for increasing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
refrigerant temperature at suction of refrigerant compressing device 15 goes below
a given predetermined second threshold value (for example 30°C) which is lower that
said first threshold value. Activation of cooling fan 20, in fact, drives below 1,
i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13; whereas deactivation of cooling fan 20 brings back to 1, i.e. increases, the "vapor
quality" of the refrigerant at refrigerant-outlet of evaporator 13.
[0273] As stated above, first and second threshold values are conveniently selected so that
the "vapor quality" of the refrigerant coming out of heat exchanger 13 is lower than
1 and preferably, though not necessarily, ranges between 0,80 and 0,99.
[0274] In other words, if hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 is structured/programmed to keep the cooling fan
20 switched on when the refrigerant temperature at suction of refrigerant compressing
device 15 gets too warm (for example it moves above 35°C); and to keep the cooling
fan 20 switched off when the refrigerant temperature at suction of refrigerant compressing
device 15 gets too cold (for example it moves below 30°C).
[0275] To perform this simplified ninth control-strategy, the laundry dryer 1 is provided
with a temperature sensor (not shown) located at suction of refrigerant compressing
device 15.
[0276] In a simplified tenth embodiment central control unit 7 maintains, when hot-air generator
5 is in the steady-state working phase, the evaporator 13 in flooded condition via
a selected activation and deactivation of cooling fan 20 on the basis of the refrigerant
temperature measured at refrigerant-inlet of condenser 14, i.e. of the air/refrigerant
heat exchanger 14, or at delivery of refrigerant compressing device 15. The refrigerant
temperature, in fact, is the same in both places.
[0277] This tenth control-strategy is based on the fact that the temperature rise of the
refrigerant flowing in the refrigerant compressing device 15 is strictly correlated
to the thermodynamic compression to which the refrigerant is subjected inside refrigerant
compressing device 15. This thermodynamic compression, in turn, depends on some mechanical
features of the refrigerant compressing device 15, namely the compression ratio, thus
the refrigerant temperature measured at refrigerant-inlet of condenser 14, or at delivery
of refrigerant compressing device 15, depends on the temperature of the refrigerant
at suction of the refrigerant compressing device 15.
[0278] Being the temperature of the refrigerant at suction of the refrigerant compressing
device 15 roughly equal to the temperature of the refrigerant coming out of the low-pressure
refrigerant outlet of internal heat exchanger 18, all considerations concerning the
temperature of the refrigerant coming out of the low-pressure refrigerant outlet of
internal heat exchanger 18 can be repeated with reference to the refrigerant temperature
measured at refrigerant-inlet of the condenser 14, or at delivery of the refrigerant
compressing device 15.
[0279] In other words, a too low temperature of the refrigerant coming out of the refrigerant
compressing device 15 implies that internal heat exchanger 18 is not able to sufficiently
superheat the refrigerant arriving from the evaporator 13, and that therefore too
much liquid-state refrigerant is coming out of the evaporator 13; whereas a too high
temperature of the refrigerant coming out of the refrigerant compressing device 15
implies that an excessive superheating of the low-pressure refrigerant is taking place
inside internal heat exchanger 18, and that therefore too few liquid-state refrigerant
is coming out of the evaporator 13.
[0280] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed to measure the temperature of the refrigerant
at refrigerant-inlet of condenser 14, and to continuously switch on and off the cooling
fan 20 so as to keep the temperature of the refrigerant at refrigerant-inlet of condenser
14, or at delivery of refrigerant compressing device 15, within a given temperature
range whose upper and lower ends are experimentally determined to assure that refrigerant
vaporization is finalized inside internal heat exchanger 18, and that the "vapor quality"
of the refrigerant coming out of the evaporator 13 is lower than 1 and ranges between
0,40 and 1 .
[0281] Obviously, the upper and lower ends of this temperature range strictly depend on
the structure of heat-pump assembly 11, namely of the heat exchangers 13 and 18 and
of the refrigerant compressing device 15, and are conveniently selected so that the
"vapor quality" of the refrigerant coming out of heat exchanger 13 ranges preferably,
though not necessarily, between 0,80 and 0,99.
[0282] In the example shown, in particular, the temperature range extends preferably, though
not necessarily, between 60°C and 120°C.
[0283] In view of the above, central control unit 7 of laundry dryer 1 is structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the refrigerant temperature at delivery of refrigerant compressing device
15, or at refrigerant-inlet of condenser 14, exceeds the upper limit (for example
95°C) of said temperature range, because this implies that there is too few liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the refrigerant temperature at delivery of refrigerant compressing device
15, or at refrigerant-inlet of condenser 14, goes below the lower limit (for example
90°C) of said temperature range, because this implies that there is too much liquid-state
refrigerant at refrigerant-outlet of heat exchanger 13.
[0284] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
refrigerant temperature at delivery of refrigerant compressing device 15 moves above
a predetermined first threshold value (for example 95°C); and deactivates the cooling
fan 20, or minimizes the revolving speed of cooling fan 20, for increasing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
refrigerant temperature at delivery of refrigerant compressing device 15 moves below
a given predetermined second threshold value (for example 90°C) which is lower that
said first threshold value. Activation of cooling fan 20, in fact, drives below 1,
i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet of heat
exchanger 13, whereas deactivation of cooling fan 20 brings back to 1, i.e. increases,
the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger 13.
[0285] Obviously, first and second threshold values are conveniently selected so that the
"vapor quality" of the refrigerant coming out of heat exchanger 13 is lower than 1
and preferably, though not necessarily, ranges between 0,80 and 0,99.
[0286] In other words, if hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 is structured/programmed to keep the cooling fan
20 switch on when the refrigerant temperature at delivery of refrigerant compressing
device 15, or at refrigerant-inlet of condenser 14, gets too warm (for example it
moves above 95°C); and to keep the cooling fan 20 switch off when the refrigerant
temperature at delivery of refrigerant compressing device 15, or at refrigerant-inlet
of condenser 14, gets too cold (for example it moves below 90°C).
[0287] To perform this simplified tenth control-strategy, the laundry dryer 1 is provided
with a temperature sensor (not shown) located at delivery of refrigerant compressing
device 15 or at refrigerant-inlet of condenser 14.
[0288] In a simplified eleventh embodiment the central control unit 7 of laundry dryer 1
maintains, when hot-air generator 5 is in the steady-state working phase, the heat
exchanger 13 in flooded condition via a selected activation and deactivation of cooling
fan 20 on the basis of the refrigerant temperature measured at refrigerant outlet
of auxiliary heat exchanger 19, or at high-pressure refrigerant inlet of heat exchanger
18.
[0289] For the same reasons referred in the previous embodiment, the temperature of the
refrigerant coming out of refrigerant outlet of auxiliary heat exchanger 19 is strictly
correlated to the temperature of the refrigerant coming out of the evaporator 13.
[0290] In fact, if the refrigerant is deeply superheated in heat exchanger 18, the refrigerant
enters into the refrigerant compressing device 15 with a very high temperature. As
a consequence the refrigerant temperature at delivery of the refrigerant compressing
device 15 and at refrigerant-outlet of condenser 14 will be very high too. Consequently
also the refrigerant temperature at refrigerant-outlet of auxiliary heat exchanger
19 will be very high.
[0291] Thus a too low temperature of the refrigerant coming out of the refrigerant outlet
of auxiliary heat exchanger 19 implies that internal heat exchanger 18 is not able
to sufficiently superheat the refrigerant arriving from the evaporator 13, and that
too much liquid-state refrigerant is coming out of the evaporator 13; whereas a too
high temperature of the refrigerant coming out of the refrigerant outlet of auxiliary
heat exchanger 19 implies that an excessive superheating of the low-pressure refrigerant
is taking place inside internal heat exchanger 18, and that too few liquid-state refrigerant
is coming out of the evaporator 13.
[0292] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed to measure the refrigerant temperature at refrigerant
outlet of auxiliary heat exchanger 19, or at high-pressure refrigerant inlet of heat
exchanger 18, and to continuously switch the cooling fan 20 on and off so as to keep
the temperature of the refrigerant at refrigerant outlet of auxiliary heat exchanger
19, or at high-pressure refrigerant inlet of heat exchanger 18, within a given temperature
range whose upper and lower ends are experimentally determined to assure that refrigerant
vaporization is finalized inside internal heat exchanger 18, and that the "vapor quality"
of the refrigerant coming out of the evaporator 13 is lower than 1 and ranges between
0,40 and 1 .
[0293] Obviously, the upper and lower ends of this temperature range strictly depend on
the structure of heat-pump assembly 11, are both considerably above 0°C, and are conveniently
selected so that the "vapor quality" of the refrigerant coming out of heat exchanger
13 ranges preferably, though not necessarily, between 0,80 and 0,99.
[0294] In the example shown, in particular, the temperature range extends preferably, though
not necessarily, between 40°C and 70°C.
[0295] Thus, central control unit 7 of laundry dryer 1 is structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the refrigerant temperature at refrigerant outlet of auxiliary heat exchanger
19, or at high-pressure refrigerant inlet of heat exchanger 18, exceeds the upper
limit (for example 60°C) of said temperature range, because this implies that there
is too few liquid-state refrigerant at refrigerant-outlet of heat exchanger 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the refrigerant temperature at refrigerant outlet of auxiliary heat exchanger
19, or at high-pressure refrigerant inlet of heat exchanger 18, goes below the lower
limit (for example 55°C) of said temperature range, because this implies that there
is too much liquid-state refrigerant at refrigerant-outlet of heat exchanger 13.
[0296] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
refrigerant temperature at refrigerant outlet of auxiliary heat exchanger 19, or at
high-pressure refrigerant inlet of heat exchanger 18, moves above a predetermined
first threshold value (for example 60°C); and deactivates the cooling fan 20, or minimizes
the revolving speed of cooling fan 20, for increasing the "vapor quality" of the refrigerant
at refrigerant-outlet of heat exchanger 13, whenever the refrigerant at refrigerant
outlet of auxiliary heat exchanger 19, or at high-pressure refrigerant inlet of heat
exchanger 18, moves below a given predetermined second threshold value (for example
55°C) which is lower that said first threshold value. Activation of cooling fan 20,
in fact, drives below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of heat exchanger 13, whereas deactivation of cooling fan 20 brings back to 1, i.e.
increases, the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13.
[0297] First and second threshold values are conveniently selected so that the "vapor quality"
of the refrigerant coming out of the evaporator 13 is lower than 1 and preferably,
though not necessarily, ranges between 0,80 and 0,99.
[0298] In other words, if hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 is structured/programmed to keep the cooling fan
20 switch on when the refrigerant temperature at refrigerant outlet of auxiliary heat
exchanger 19, or at high-pressure refrigerant inlet of heat exchanger 18, gets too
warm (for example it moves above 60°C); and to keep the cooling fan 20 switch off
when the refrigerant temperature at refrigerant outlet of auxiliary heat exchanger
19, or at high-pressure refrigerant inlet of heat exchanger 18, gets too cold (for
example it moves below 55°C).
[0299] To perform this simplified eleventh control-strategy, the laundry dryer 1 is provided
with a temperature sensor (not shown) located at refrigerant outlet of auxiliary heat
exchanger 19, or at high-pressure refrigerant inlet of heat exchanger 18.
[0300] In a simplified twelfth embodiment the central control unit 7 of laundry dryer 1
maintains, when hot-air generator 5 is in the steady-state working phase, the heat
exchanger 13 in flooded condition via a selected activation and deactivation of cooling
fan 20 on the basis of the refrigerant temperature measured at high-pressure refrigerant
outlet of internal heat exchanger 18.
[0301] In fact, for the same reasons referred in the previous embodiments, the temperature
of the refrigerant coming out of the high-pressure refrigerant outlet of internal
heat exchanger 18 is strictly correlated to the temperature of the refrigerant coming
out of the evaporator 13. Thus a too low temperature of the refrigerant coming out
of the high-pressure refrigerant outlet of internal heat exchanger 18 implies that
internal heat exchanger 18 is not able to sufficiently superheat the low-pressure
refrigerant arriving from the evaporator 13, and that therefore a too much liquid-state
refrigerant is coming out of the evaporator 13; whereas a too high temperature of
the refrigerant coming out of the high-pressure refrigerant outlet of internal heat
exchanger 18 implies that an excessive superheating of the low-pressure refrigerant
is taking place inside internal heat exchanger 18, and that therefore a too few liquid-state
refrigerant is coming out of the evaporator 13.
[0302] In view of the above, central control unit 7 of laundry dryer 1 may be preferably,
though not necessarily, structured/programmed to measure the refrigerant temperature
at high-pressure refrigerant outlet of internal heat exchanger 18, and to continuously
switch the cooling fan 20 on and off so as to keep the temperature of the refrigerant
at high-pressure refrigerant outlet of internal heat exchanger 18 within a given temperature
range, whose upper and lower ends are experimentally determined to assure that refrigerant
vaporization is finalized inside internal heat exchanger 18, and that the "vapor quality"
of the refrigerant coming out of the evaporator 13, i.e. of the air/refrigerant heat
exchanger 13, is lower than 1 and ranges between 0,40 and 1 .
[0303] Obviously, the upper and lower ends of this temperature range strictly depend on
the structure of heat-pump assembly 11, are both considerably above 0°C, and are conveniently
selected so that the "vapor quality" of the refrigerant coming out of heat exchanger
13 ranges preferably, though not necessarily, between 0,80 and 0,99.
[0304] In the example shown, in particular, the temperature range extends preferably, though
not necessarily, between 25°C and 65°C.
[0305] Thus, central control unit 7 of laundry dryer 1 is structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13, when the refrigerant temperature at high-pressure refrigerant outlet of internal
heat exchanger 18 exceeds the upper limit (for example 40°C) of said temperature range,
because this implies that there is too few liquid-state refrigerant at refrigerant-outlet
of the evaporator 13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of heat exchanger
13 when the refrigerant temperature at high-pressure refrigerant outlet of internal
heat exchanger 18 goes below the lower limit (for example 35°C) of said temperature
range, because this implies that there is too much liquid-state refrigerant at refrigerant-outlet
of the evaporator 13.
[0306] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of evaporator 13, whenever the refrigerant
temperature at high-pressure refrigerant outlet of internal heat exchanger 18 moves
above a predetermined first threshold value (for example 40°C); and deactivates the
cooling fan 20, or minimizes the revolving speed of cooling fan 20, for increasing
the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator 13, whenever
the refrigerant temperature at high-pressure refrigerant outlet of internal heat exchanger
18 moves below a given predetermined second threshold value (for example 35°C) which
is lower that said first threshold value. Activation of cooling fan 20, in fact, drives
below 1, i.e. reduces, the "vapor quality" of the refrigerant at refrigerant-outlet
of the evaporator 13; whereas deactivation of cooling fan 20 brings back to 1, i.e.
increases, the "vapor quality" of the refrigerant at refrigerant-outlet of the evaporator
13.
[0307] First and second threshold values are conveniently selected so that the "vapor quality"
of the refrigerant coming out of heat exchanger 13 is lower than 1 and preferably,
though not necessarily, ranges between 0,80 and 0,99.
[0308] In other words, if hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 is structured/programmed to keep the cooling fan
20 switch on when the refrigerant temperature at high-pressure refrigerant outlet
of internal heat exchanger 18 gets too warm (for example it moves above 40°C); and
to keep the cooling fan 20 switch off when the refrigerant temperature at high-pressure
refrigerant outlet of internal heat exchanger 18 gets too cold (for example it moves
below 35°C).
[0309] To perform this simplified eleventh control-strategy, the laundry dryer 1 is provided
with a temperature sensor (not shown) located at high-pressure refrigerant outlet
of heat exchanger 18.
[0310] In a simplified thirteenth embodiment the central control unit 7 of laundry dryer
1 maintains, when hot-air generator 5 is in the steady-state working phase, the heat
exchanger 13 in flooded condition via a selected activation and deactivation of cooling
fan 20 on the basis of the current temperature of the airflow f coming out of condenser
14, i.e. of the air/refrigerant heat exchanger 14, directed back into revolving drum
3.
[0311] In fact, the temperature of the airflow f entering into revolving drum 3 is strictly
correlated to the temperature of the high-pressure refrigerant entering into the condenser
14 of heat-pump assembly 11.
[0312] Thus, for the same reasons referred in the previous embodiments, an excessive reduction
of the temperature of the airflow f entering into revolving drum 3 implies that internal
heat exchanger 18 is not able to sufficiently superheat the low-pressure refrigerant
arriving from the evaporator 13, and that, therefore, too much liquid-state refrigerant
is coming out of the evaporator 13. Whereas an excessive increase of the temperature
of the airflow f entering into revolving drum 3 implies that an excessive superheating
of the low-pressure refrigerant is taking place inside internal heat exchanger 18,
and that, therefore, too few liquid-state refrigerant is coming out of the evaporator
13.
[0313] In view of the above, central control unit 7 of laundry dryer 1 is preferably, though
not necessarily, structured/programmed to switch on and off the cooling fan 20, so
as to keep the temperature of the airflow f coming out of the air-outlet of the condenser
14, within a given temperature range whose upper and lower ends are experimentally
determined to assure that refrigerant vaporization is finalized inside internal heat
exchanger 18, and that the "vapor quality" of the refrigerant coming out of the condenser
13 is lower than 1 and ranges between 0,40 and 1 .
[0314] Obviously, the upper and lower ends of this temperature range strictly depend on
the structure of heat-pump assembly 11, are both considerably above 0°C, and are conveniently
selected so that the "vapor quality" of the refrigerant coming out of heat exchanger
13 ranges preferably, though not necessarily, between 0,80 and 0,99.
[0315] In the example shown, in particular, the temperature range of the airflow f coming
out of condenser 14 extends preferably, though not necessarily, between 50°C and 80°C.
[0316] Thus, central control unit 7 of laundry dryer 1 is structured/programmed
- to reduce the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the air temperature of the airflow F coming out of condenser 14 exceeds the
upper limit (for example 70°C) of said temperature range, because this implies that
there is too few liquid-state refrigerant at refrigerant-outlet of the evaporator
13; and
- to increase the "vapor quality" of the refrigerant at refrigerant-outlet of evaporator
13 when the air temperature of the airflow F coming out of condenser 14 goes below
the lower limit (for example 65°C) of said temperature range, because this implies
that there is too much liquid-state refrigerant at refrigerant-outlet of evaporator
13.
[0317] In other words, when hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 activates the cooling fan 20 for reducing the "vapor
quality" of the refrigerant at refrigerant-outlet of heat exchanger 13, whenever the
air temperature of the airflow F coming out of condenser 14 moves above a predetermined
first threshold value (for example 70°C); and deactivates the cooling fan 20, or minimizes
the revolving speed of cooling fan 20, for increasing the "vapor quality" of the refrigerant
at refrigerant-outlet of heat exchanger 13, whenever the air temperature of the airflow
F coming out of condenser 14 moves below a given predetermined second threshold value
(for example 65°C) which is lower that said first threshold value.
[0318] Obviously, first and second threshold values are conveniently selected so that the
"vapor quality" of the refrigerant coming out of the evaporator 13 is lower than 1
and preferably, though not necessarily, ranges between 0,80 and 0,99.
[0319] In other words, if hot-air generator 5 is in the steady-state working phase, central
control unit 7 of laundry dryer 1 is structured/programmed to keep the cooling fan
20 switch on when the air temperature of the airflow F coming out of condenser 14
gets too warm (for example it moves above 70°C); and to keep the cooling fan 20 switch
off when the air temperature of the airflow F coming out of condenser 14 gets too
cold (for example it moves below 65°C).
[0320] To perform this thirteenth control-strategy, the laundry dryer 1 is provided with
a temperature sensor (not shown) located at air-outlet of condenser 14, i.e. of air/refrigerant
heat exchanger 14.
[0321] Obviously the central control unit 7 could use other physical quantities to determine
whether the evaporator 13 is in a flooded or a non-flooded condition, such as, for
example, the current temperature of the refrigerant at refrigerant inlet of the evaporator
13, or the current temperature of the refrigerant at refrigerant outlet of the evaporator
13 or the current temperature of the refrigerant at refrigerant outlet of the condenser
14 or at refrigerant inlet of auxiliary heat exchanger 19.
[0322] It is anyway clear that, in all embodiments referred above, central control unit
7 controls the refrigerant vapor-quality adjusting means 17 (namely the auxiliary
heat exchanger 19 and the auxiliary cooling fan 20) so to continuously adjusting/varying
the refrigerant "vapor quality" at refrigerant-outlet of the evaporator 13 so as to
maintain said "vapor quality" below 1, and preferably, though not necessarily, also
between 0,80 and 0,99, when hot-air generator 5 is preferably in the steady-state
working phase.
[0323] In turn, the refrigerant/refrigerant internal heat exchanger 18 is dimensioned so
to finalize the evaporation of the low-pressure refrigerant and ensure that the refrigerant
entering into the refrigerant compressing device 15 is in gaseous state, i.e. it is
on the right side of the refrigerant vapor saturated curve F", and has a temperature
higher than the corresponding refrigerant saturation temperature, i.e. it is superheated.
[0324] The advantages connected to the particular structure of heat-pump assembly 11 are
large in number.
[0325] First of all, since the bi-phase state refrigerant has a thermal capacity which is
higher than that of a gaseous-state refrigerant, keeping the air/refrigerant heat
exchanger 13 in a flooded condition allows to maximize the air cooling capacity of
heat exchanger 13 and, consequently, to improve dehumidification process.
[0326] The potential drawback of the internal refrigerant/ refrigerant heat exchanger 18
as such is that in the steady state phase the refrigerant temperature at suction of
refrigerant compressing device 15 could be higher than that of a traditional heat-pump
assembly for laundry dryers, thus more power is required to the refrigerant compressing
device 15 to compress the refrigerant and complete the closed thermodynamic cycle.
[0327] Anyway keeping the evaporator in a flooded condition during the steady-state working
phase significantly limits the temperature level at suction of refrigerant compressing
device 15, thus the heat-pump assembly is not penalized by the use of the refrigerant/refrigerant
heat exchanger 18.
[0328] Moreover, with today's refrigerant such as R134a or R407C, the air cooling capacity
in the evaporator 13 increases more than the power required by the refrigerant compressing
device 15, thus significantly improving the overall energy efficiency of heat-pump
assembly 11.
[0329] In addition to the above, air/refrigerant heat exchanger 19 and refrigerant/refrigerant
heat exchanger 18 are "passive" components which have a very simplified structured,
thus they are very cheap to produce and their incorporation into the heat-pump assembly
does not significantly increase the overall production costs of the rotary-drum, heat-pump
type, home laundry dryer.
[0330] Finally, air/refrigerant heat exchangers 13 and 14 can now be dimensioned so to have
optimal performances when the hot-air generator 5 operates both in the steady state
working conditions, and in the warm up working condition. Possibility barred to the
traditional heat-pump type, closed-circuit, hot-air generators.
[0331] Clearly, changes may be made to the heat-pump assembly 11 of laundry dryer 1 and
to the operating method as described herein without, however, departing from the scope
of the present invention.
[0332] For example, rather than via means structured for selectively cooling down the high-pressure
refrigerant that flows from the condenser 14 to the refrigerant expansion valve 16
(namely the auxiliary heat exchanger 19 and the auxiliary cooling fan 20), heat-pump
assembly 11 may control the refrigerant "vapor quality" (i.e. the "gaseous-liquid
ratio") at refrigerant-outlet of the evaporator 13, i.e. of the air/refrigerant heat
exchanger 13, via means structured for selectively varying the flow-rate of the refrigerant
flowing through evaporator 13 and internal heat exchanger 18, i.e. along the heat-pump
assembly 11.
[0333] These means for varying the flow-rate of the low-pressure refrigerant flowing through
the evaporator 13 may comprise, for example:
- a) an electrically-powered, variable-speed refrigerant compressing device which replaces
the constant speed refrigerant compressing device 15, and which is structured for
varying the flow-rate of refrigerant at the delivery of the compressing device;
- b) an electrically-operated refrigerant expansion valve which replaces the passive
expansion device 16, and which is structured for varying the flow-rate of refrigerant
which is subjected to the substantially adiabatic, rapid expansion before entering
into the heat exchanger 13; or
- c) an electrically-operated multiple capillary-tube expansion system which replaces
the passive expansion device 16, and which is structured for varying the flow-rate
of the refrigerant which is subjected to the substantially adiabatic, rapid expansion
while entering into heat exchanger 13.
[0334] When the auxiliary heat exchanger 19 and its cooling fan 20 are replaced by one of
the referred-above means for varying the flow-rate of the refrigerant flowing through
evaporator 13, the central control unit 7 of laundry dryer 1 controls said refrigerant
flow-rate varying means so as to increase the flow-rate of the refrigerant flowing
into the evaporator 13, i.e. into the heat exchanger 13, in all working conditions
in which activation of cooling fan 20 was previously requested; and so as to reduce
the flow-rate of the refrigerant flowing into the evaporator 13 in all working conditions
in which deactivation of cooling fan 20 was previously requested.
[0335] In fact, an increase of the flow-rate of the low-pressure refrigerant flowing through
the evaporator 13 causes a rapid raising of the current pressure of the refrigerant
flowing in the heat exchanger 13, i.e. inside the evaporator of heat-pump assembly
11. This raising of the current pressure of the refrigerant flowing in the refrigerant-inlet
of the evaporator 13, in turns, causes an overall increase of the refrigerant pressure
in the low-pressure side of heat-pump assembly 11.
[0336] With reference to Figure 5, assuming that the evaporator 13 was previously operating
in a non flooded condition (the previous closed thermodynamic cycle is shown in dotted
line in the Figure 5 Pressure-Enthalpy chart), the overall increase of the refrigerant
pressure in the low-pressure side of heat-pump assembly 11 implies that both Point
e (corresponding to the refrigerant-inlet of evaporator 13) and Point f (corresponding
to the refrigerant-outlet of evaporator 13 and to the low-pressure refrigerant-inlet
of internal heat exchanger 18) of the Pressure-Enthalpy chart move upwards with respect
to the previous positions on the Pressure-Enthalpy chart.
[0337] Since Point f of the Pressure-Enthalpy chart (refrigerant-outlet of evaporator 13)
was initially located on the right side of the refrigerant Saturated Vapor Curve F",
but very close to said refrigerant Saturated Vapor Curve F", the upwards displacement
of both Points e and f on the Pressure-Enthalpy chart causes Point f to climb over
the refrigerant Saturated Vapor Curve F" and locates itself on the left side of the
refrigerant Saturated Vapor Curve F" (the new/current closed thermodynamic cycle is
shown in solid line in the Figure 3 Pressure-Enthalpy chart).
[0338] In view of this overtaking of the refrigerant Saturated Vapor Curve F", the current
temperature of the low-pressure refrigerant coming out of evaporator 13 is now lower
than the corresponding refrigerant saturation temperature. This implies that part
of the low-pressure refrigerant coming out of the evaporator 13 is still in liquid
state and that, therefore, the evaporator 13 is now operating in a flooded condition.
[0339] Obviously, a subsequent reduction of the flow rate of the low-pressure refrigerant
flowing into the evaporator 13 causes the reduction of the refrigerant pressure in
the low-pressure side of heat-pump assembly 11, and the returning of Point f of the
Pressure-Enthalpy chart again on the right side of the refrigerant Saturated Vapor
Curve F". Heat exchanger 13 therefore will operate again in a non-flooded condition.
[0340] Last but not least, the central control unit 7 of laundry dryer 1 may be structured/programmed
for varying the target "vapor quality" value during the drying cycle. In other words,
during the drying cycle the central control unit 7 could, for example, initially maintain
the target "vapor quality" at 0,8, then rise the target "vapor quality" at 0,90, and
finally rise the target "vapor quality" at 0,99 or 1, so to maximize step-by-step
the performance of the drying cycle.
1. Laundry dryer (1) comprising an outer boxlike casing (2) structured for resting on
the floor and, inside the casing (2), a laundry container (3) structured for housing
the laundry to be dried, and a closed-circuit, hot-air generator (5) structured to
circulate, through the laundry container (3), a stream of hot air;
the hot-air generator (5) in turn comprising: an air recirculating conduit (9) having
its two ends connected to the laundry container (3); air circulating means (10) structured
to produce, inside the air recirculating conduit (9), an airflow (f) which flows through
said laundry container (3); and a heat-pump assembly (11) structured to cool the airflow
(f) coming out from the laundry container (3) for condensing the moisture in said
airflow (f), and then to heat the airflow (f) returning back into the laundry container
(3);
said heat-pump assembly (11) comprising:
- a first air/refrigerant heat exchanger (13) which is located along the air recirculating
conduit (9), and it is structured for transferring heat from the airflow (f) arriving
from the laundry container (3) to the refrigerant so as to condense the moisture in
the airflow (f);
- a second air/refrigerant heat exchanger (14) which is located along the air recirculating
conduit (9), downstream of the first heat exchanger (13), and it is structured for
transferring heat from the refrigerant to the airflow (f) directed back into the laundry
container (3) so as to heat said airflow (f);
- a refrigerant compressing device (15) which is interposed between the refrigerant-outlet
of the first heat exchanger (13) and the refrigerant-inlet of the second heat exchanger
(14), and it is structured for compressing the refrigerant directed towards the second
heat exchanger (14) so that refrigerant pressure and temperature are much higher at
refrigerant-inlet of the second heat exchanger (14) than at refrigerant-outlet of
the first heat exchanger (13); and
- a refrigerant expansion device (16) which is interposed between the refrigerant-outlet
of the second heat exchanger (14) and the refrigerant-inlet of the first heat exchanger
(13), and it is structured so as to produce an expansion of the refrigerant;
the laundry dryer (1) being
characterized in that said heat-pump assembly (11) additionally comprises:
- an auxiliary refrigerant/refrigerant heat exchanger (18) comprising a high-pressure
side and a low-pressure side, and which is structured so that the high- and low- pressure
sides are terminally coupled one another so to allow heat transfer from the high-pressure
and high-temperature refrigerant to the low-pressure and low-temperature refrigerant;
- refrigerant vapor-quality adjusting means (17) structured for adjusting the ratio,
at refrigerant-outlet of the first heat exchanger (13), between the amount of refrigerant
in gaseous state and the whole amount of refrigerant;
- detecting means able to measure the current value of at least one physical quantity
associated to the heat-pump assembly (11) and/or to the airflow (f);
- a central control unit (7) structured for controlling said refrigerant vapor-quality
adjusting means (17) according to the time-progression of said at least one physical
quantity.
2. Laundry dryer according to Claim 1, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at refrigerant-inlet or at refrigerant-outlet of said first air/refrigerant heat exchanger
(13); and/or the temperature rise or drop of the refrigerant flowing through said
first air/refrigerant heat exchanger (13).
3. Laundry dryer according to Claim 1, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at low-pressure refrigerant inlet or at low-pressure refrigerant outlet of the low-pressure
side of said refrigerant/ refrigerant heat exchanger (18); and/or the temperature
and/or pressure of the refrigerant at high-pressure refrigerant inlet or at high-pressure
refrigerant outlet of the high-pressure side of said refrigerant/refrigerant heat
exchanger (18); and/or the temperature rise of the refrigerant flowing through the
low-pressure side of said refrigerant/refrigerant heat exchanger (18); and/or the
temperature drop of the refrigerant flowing through the high-pressure side of said
refrigerant/refrigerant heat exchanger (18).
4. Laundry dryer according to Claim 1, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at suction and/or at delivery of said refrigerant compressing device (15).
5. Laundry dryer according to Claim 1, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at refrigerant inlet or at refrigerant outlet of said second air/refrigerant heat
exchanger (14).
6. Laundry dryer according to Claim 1, characterized in that said at least one physical quantity is the temperature and/or moisture degree of
the airflow (f) entering into, or coming out of, said laundry container (3).
7. Laundry dryer according to any one of the foregoing claims, characterized in that the central control unit (7) is structured for controlling said refrigerant vapor-quality
adjusting means (17) so as to selectively keep said ratio below or equal to 1.
8. Laundry dryer according to claim 7, characterized in that the central control unit (7) is structured for controlling said refrigerant vapor-quality
adjusting means (17) so as to maintain between 0,80 and 0,99 the ratio, at refrigerant-outlet
of said first heat exchanger (13), between the amount of refrigerant in gaseous state
and the whole amount of refrigerant.
9. Laundry dryer according to any one of the foregoing claims, characterized in that the refrigerant vapor-quality adjusting means (17) comprise high-pressure refrigerant
cooling means (19, 20) which are structured for selectively cooling down the high-pressure
refrigerant flowing from the second heat exchanger (14) to the refrigerant expansion
device (16).
10. Laundry dryer according to Claim 9, characterized in that said high-pressure refrigerant cooling means (19, 20) comprise a third air/refrigerant
heat exchanger (19) which is connected in series to the second air/ refrigerant heat
exchanger (14).
11. Laundry dryer according to Claim 10, characterized in that said high-pressure refrigerant cooling means (17) additionally comprise an auxiliary
ventilation device (20) which is structured for channeling a stream (w) of cooling
air towards the body of said third air/refrigerant heat exchanger (19).
12. Laundry dryer according to any one of Claims 1-8, characterized in that the refrigerant vapor-quality adjusting means (17) comprise refrigerant flow-rate
adjusting means which are structured for varying the flow-rate of the low-pressure
refrigerant flowing through the first air/refrigerant heat exchanger (13).
13. Laundry dryer according to Claim 12, characterized in that said refrigerant flow-rate adjusting means comprise a variable speed refrigerant
compressing device, or an electrically-operated refrigerant expansion valve, or an
electrically-operated multiple capillary-tube expansion system.
14. Laundry dryer according to Claim 3, characterized in that said detecting means comprise sensor means structured for detecting the temperature
and/or pressure of the refrigerant at low-pressure refrigerant inlet of said refrigerant/refrigerant
heat exchanger (18), and/or at low-pressure refrigerant outlet of said refrigerant/
refrigerant heat exchanger (18), and/or at high-pressure refrigerant inlet of said
refrigerant/refrigerant heat exchanger (18), and/or at high-pressure refrigerant outlet
of said refrigerant/refrigerant heat exchanger (18).
15. Operating method of a laundry dryer (1) comprising an outer boxlike casing (2) structured
for resting on the floor and, inside the casing (2), a laundry container (3) structured
for housing the laundry to be dried, and a closed-circuit, hot-air generator (5) structured
to circulate through the laundry container (3) a stream of hot air; the hot-air generator
(5) being provided with a heat-pump assembly (11) structured to cool the airflow (f)
coming out from the laundry container (3) for condensing the moisture in said airflow
(f), and then to heat the airflow (f) returning back into the laundry container (3);
said heat-pump assembly (11) comprising: a first air/refrigerant heat exchanger (13)
which is structured for transferring heat from the airflow (f) arriving from the laundry
container (3) to a low-pressure refrigerant so as to condense the moisture in the
airflow (f); a second air/refrigerant heat exchanger (14) which is structured for
transferring heat from a high-pressure refrigerant to the airflow (f) directed back
into the laundry container (3) so as to heat said airflow (f); the operating method
being
characterized by comprising the steps of
- measuring the current value of at least one physical quantity associated to the
heat-pump assembly (11) and/or to the airflow (f),
- on the basis of the time-progression of said at least one physical quantity, controlling
refrigerant vapor-quality adjusting means (17) structured for adjusting, at refrigerant-outlet
of the first heat exchanger (13), the ratio between the amount of refrigerant in gaseous
state and the whole amount of refrigerant.
- feeding the refrigerant to a high pressure side and to a low pressure side of an
auxiliary refrigerant/refrigerant heat exchanger (18) for transferring heat from the
high-pressure and high-temperature refrigerant flowing through high pressure side
to the low-pressure and low-temperature refrigerant flowing through the low pressure
side.
16. Laundry-dryer operating method according to Claim 15, characterized in that the said refrigerant vapor-quality adjusting means (17) are controlled so as to selectively
maintain below or equal to 1 the ratio between the amount of refrigerant in gaseous
state and the whole amount of refrigerant.
17. Laundry-dryer operating method according to Claim 16, characterized in that said refrigerant vapor-quality adjusting means (17) are controlled so as to selectively
maintain between 0,80 and 0,99 the ratio, at refrigerant-outlet of said first heat
exchanger (13), between the amount of refrigerant in gaseous state and the whole amount
of refrigerant.
18. Laundry-dryer operating method according to Claim 15, 16 or 17, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at refrigerant-inlet or at refrigerant-outlet of said first air/refrigerant heat exchanger
(13); and/or the temperature rise or drop of the refrigerant flowing through said
first air/refrigerant heat exchanger (13).
19. Laundry-dryer operating method according to Claim 15, 16 or 17, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at low-pressure refrigerant inlet or at low-pressure refrigerant outlet of the low-pressure
side of said refrigerant/refrigerant heat exchanger (18); and/or the temperature and/or
pressure of the refrigerant at high-pressure refrigerant inlet or at high-pressure
refrigerant outlet of the high-pressure side of said refrigerant/refrigerant heat
exchanger (18); and/or the temperature rise of the refrigerant flowing through the
low-pressure side of said refrigerant/refrigerant heat exchanger (18); and/or the
temperature drop of the refrigerant flowing through the high-pressure side of said
refrigerant/refrigerant heat exchanger (18).
20. Laundry-dryer operating method according to Claim 15, 16 or 17, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at suction and/or at delivery of said refrigerant compressing device (15).
21. Laundry-dryer operating method according to Claim 15, 16 or 17, characterized in that said at least one physical quantity is the temperature and/or pressure of the refrigerant
at refrigerant inlet or at refrigerant outlet of said second air/refrigerant heat
exchanger (14).
22. Laundry-dryer operating method according to Claim 15, 16 or 17, characterized in that said at least one physical quantity is the temperature and/or moisture degree of
the airflow (f) entering into, or coming out of, said laundry container (3).
23. Laundry-dryer operating method according to Claim 18, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the steps of measuring the current pressure and temperature of the refrigerant at
refrigerant-outlet of the first heat exchanger (13); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of calculating the saturation temperature of the refrigerant on the basis
of the current refrigerant pressure, and the step of driving said refrigerant vapor-quality
adjusting means (17) so as to keep the temperature of the refrigerant at refrigerant-outlet
of said first heat exchanger (13) within a predetermined first temperature range located
beneath said refrigerant saturation temperature.
24. Laundry-dryer operating method according to Claim 23,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the
whole amount of refrigerant, when the difference between the calculated refrigerant
saturation temperature and the refrigerant temperature measured at refrigerant-outlet
of the first heat exchanger (13) exceeds the upper limit of said first temperature
range, or
- reducing said ratio when the difference between the calculated refrigerant saturation
temperature and said measured refrigerant temperature goes below the lower limit of
said first temperature range.
25. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the steps of measuring the current pressure and temperature of the refrigerant at
low-pressure refrigerant outlet of the auxiliary refrigerant/ refrigerant heat exchanger
(18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of calculating the saturation temperature of the refrigerant on the basis
of the current refrigerant pressure, and the step of driving said refrigerant vapor-quality
adjusting means (17) so as to keep the temperature of the refrigerant at low-pressure
refrigerant outlet of the auxiliary refrigerant/ refrigerant heat exchanger (18) within
a predetermined second temperature range located above said refrigerant saturation
temperature.
26. Laundry-dryer operating method according to Claim 25,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the
whole amount of refrigerant, when the difference between the refrigerant temperature
measured at low-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger
(18) and the calculated refrigerant saturation temperature goes below the lower limit
of said second temperature range, or
- reducing said ratio when the difference between the refrigerant temperature measured
at low-pressure refrigerant outlet of the refrigerant/refrigerant heat exchanger (18)
and the calculated refrigerant saturation temperature exceeds the upper limit of said
second temperature range.
27. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the steps of measuring the temperature rise of the refrigerant flowing through the
low-pressure side of said refrigerant/refrigerant heat exchanger (18), and of measuring
the temperature drop of the refrigerant flowing through the high-pressure side of
said refrigerant/ refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the difference between the temperature rise of the refrigerant flowing in the low-pressure
side of the refrigerant/refrigerant heat exchanger (18) and the temperature drop of
the refrigerant flowing in the high-pressure side of the refrigerant/refrigerant heat
exchanger (18), within a predetermined third temperature range.
28. Laundry-dryer operating method according to Claim 27,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature drop of the refrigerant flowing in the
high-pressure side of said refrigerant/refrigerant heat exchanger (18) exceeds of
a predetermined first tolerance value the temperature rise of the refrigerant flowing
in low-pressure side of said refrigerant/refrigerant heat exchanger (18), or
- increasing said ratio when the temperature drop of the refrigerant flowing in the
high-pressure side of said refrigerant/refrigerant heat exchanger (18) exceeds the
temperature rise of the refrigerant flowing in the low-pressure side of said refrigerant/refrigerant
heat exchanger (18) of a predetermined second tolerance value.
29. Laundry-dryer operating method according to Claim 27 or 28, characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) also comprises
the step of increasing the ratio between the amount of refrigerant in gaseous state
and the whole amount of refrigerant, when the temperature rise of the refrigerant
in the low-pressure side of said refrigerant/ refrigerant heat exchanger (18) goes
below a predetermined third tolerance value greater than zero.
30. Laundry-dryer operating method according to Claim 18, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the temperature rise or drop of the refrigerant flowing through
the first air/refrigerant heat exchanger (13); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the temperature rise or drop of the refrigerant flowing through said first air/refrigerant
heat exchanger (13) within a predetermined narrow fourth temperature range immediately
above 0°C.
31. Laundry-dryer operating method according to Claim 30, characterized in that said fourth temperature range is included among 0°C and 5°C.
32. Laundry-dryer operating method according to Claim 30 or 31,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- increasing the ratio between the amount of refrigerant in gaseous state and the
whole amount of refrigerant, when the temperature rise or drop of the refrigerant
flowing through the first air/ refrigerant heat exchanger (13) goes below the lower
limit of said fourth temperature range, or
- reducing said ratio when the temperature rise or drop of the refrigerant flowing
through the first air/refrigerant heat exchanger (13) exceeds the upper limit of said
fourth temperature range.
33. Laundry-dryer operating method according to Claim 19 and any one of Claims 30-32,
characterized in that the step of measuring the current value of said at least one physical quantity comprises
also the step of measuring the temperature drop of the refrigerant flowing through
the high-pressure side of said refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to also
keep the temperature drop of the refrigerant flowing through the high-pressure side
of the refrigerant/refrigerant heat exchanger (18) within a fifth temperature range
whose upper and lower ends are both higher than 0°C.
34. Laundry-dryer operating method according to Claim 33,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature rise or drop of the refrigerant flowing
through the first air/ refrigerant heat exchanger (13) exceeds the upper limit of
said fourth temperature range, and the temperature drop of the refrigerant flowing
through the high-pressure side of said refrigerant/ refrigerant heat exchanger (18)
goes below the lower limit of said fifth threshold value; or
- increasing said ratio when the temperature rise or drop of the refrigerant flowing
through the first air/refrigerant heat exchanger (13) goes below the lower limit of
said fourth temperature range, and the temperature drop of the refrigerant flowing
through the high-pressure side of said refrigerant/ refrigerant heat exchanger (18)
exceeds the upper limit of said fifth threshold value.
35. Laundry-dryer operating method according to Claim 19 and any one of Claims 30-32,
characterized in that the step of measuring the current value of said at least one physical quantity comprises
also the step of measuring the temperature rise of the refrigerant flowing through
the low-pressure side of said refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to also
keep the temperature rise of the refrigerant flowing through the low-pressure side
of the refrigerant/refrigerant heat exchanger (18) within a sixth temperature range
whose upper and lower ends are located above that of said fourth temperature range.
36. Laundry-dryer operating method according to Claim 35,
characterized in that the step of driving said refrigerant vapor-quality adjusting means (17) comprises
the step of either
- reducing the ratio between the amount of refrigerant in gaseous state and the whole
amount of refrigerant, when the temperature rise or drop of the refrigerant flowing
through the first air/ refrigerant heat exchanger (13) exceeds the upper limit of
said fourth temperature range, and the temperature rise of the refrigerant flowing
through the low-pressure side of the refrigerant/refrigerant heat exchanger (18) exceeds
the upper limit of said sixth threshold value; or
- increasing said ratio when the temperature rise of the refrigerant flowing through
the first air/ refrigerant heat exchanger (13) goes below the lower limit of said
fourth temperature range, and the temperature rise of the refrigerant flowing through
the low-pressure side of the refrigerant/refrigerant heat exchanger (18) goes below
the lower limit of said sixth threshold value.
37. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the temperature drop of the refrigerant flowing through the
high-pressure side of said refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the temperature drop of the refrigerant flowing through the high-pressure side of
the refrigerant/refrigerant heat exchanger (18) within a seventh temperature range
whose upper and lower ends are both higher than 0°C.
38. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the temperature rise of the refrigerant flowing through the
low-pressure side of said refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the temperature rise of the refrigerant flowing through the low-pressure side of the
refrigerant/refrigerant heat exchanger (18) within a eighth temperature range whose
upper and lower ends are both higher than 0°C.
39. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the refrigerant temperature at low-pressure refrigerant outlet
of the refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the refrigerant temperature at low-pressure refrigerant outlet of said refrigerant/refrigerant
heat exchanger (18) within a predetermined ninth temperature range.
40. Laundry-dryer operating method according to Claim 21, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the refrigerant temperature at refrigerant inlet of the second
air/ refrigerant heat exchanger (14); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the refrigerant temperature at refrigerant inlet of said second air/ refrigerant heat
exchanger (14) within a predetermined tenth temperature range.
41. Laundry-dryer operating method according to Claim 20, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the refrigerant temperature at delivery of the refrigerant compressing
device (15); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the refrigerant temperature at delivery of said refrigerant compressing device (15)
within a predetermined tenth temperature range.
42. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the refrigerant temperature at high-pressure refrigerant inlet
of the refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the refrigerant temperature at high-pressure refrigerant inlet of said refrigerant/
refrigerant heat exchanger (18) within a predetermined eleventh temperature range.
43. Laundry-dryer operating method according to Claim 19, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the refrigerant temperature at high-pressure refrigerant outlet
of the refrigerant/refrigerant heat exchanger (18); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the refrigerant temperature at high-pressure refrigerant outlet of said refrigerant/
refrigerant heat exchanger (18) within a predetermined twelfth temperature range.
44. Laundry-dryer operating method according to Claim 22, characterized in that the step of measuring the current value of said at least one physical quantity comprises
the step of measuring the temperature of the airflow (f) entering into the laundry
container (3); and in that the step of controlling said refrigerant vapor-quality adjusting means (17) comprises
the step of driving said refrigerant vapor-quality adjusting means (17) so as to keep
the temperature of said airflow (f) within a predetermined thirteenth temperature
range.