BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a flat knitting machine excelling in knitting efficiency
than the related art.
Description of the Related Art
[0002] A flat knitting machine includes at least a pair of front and back needle beds, a
knitting needle arranged in each of a large number of needle grooves arranged side
by side in each needle bed, and a carriage that reciprocates along a longitudinal
direction of the needle beds (refer to Patent Documents 1 and 2, for example). A cam
system is mounted on the carriage, which cam system causes the knitting needles to
perform knitting operations (knit, tuck, miss, and transfer of stitches between the
front and back needle beds).
[0003] Such knitting operations are carried out by controlling the operation of the knitting
needles by a needle selection actuator arranged in the carriage along with the cam
system. Fig. 5 is a schematic explanatory view showing a corresponding state of a
knitting needle 100 and a cam system 200. Only part of the cam system 200 is shown
in Fig. 5 for the sake of convenience of the explanation. In the figure, a travel
path formed on the cam system 200 by some of butts arranged on the knitting needle
when transferring the stitches is shown.
[0004] The knitting needle 100 of the flat knitting machine shown in Patent Documents 1,
2 includes a needle main body 1 with a hook, a needle jack 2 for advancing and retreating
the needle main body 1 in a longitudinal direction of the needle groove, a select
jack 3 for controlling whether or not to advance or retreat the needle jack 2, and
a selector 4 for changing the position of the select jack 3 in the longitudinal direction
of the needle groove. In response to the needle selection of two stages by a needle
selection actuator 99 of an oscillating type or a direct acting type, the knitting
needle 100 carries out the knitting operation corresponding to the result of the needle
selection and the state of the cam system 200. The needle selection of the knitting
needle 100 is carried out by changing the position of the select jack 3 in the longitudinal
direction of the needle groove by means of the selector 4 in which the needle is selected
by the needle selection actuator 99. There are three positions for the select jack
3, B position, H position that is on a needle bed gap side (needle main body 1 side)
than the B position, and A position on the needle bed gap side than the H position.
[0005] The needle jack 2 for moving the needle main body 1 along the needle groove according
to the position of the select jack 3 includes a knitting butt 21 and a transferring
butt 22. When the cam system 200 acts on the butts 21, 22, the needle jack 2 advances
or retreats along the needle groove thus carrying out the knitting operation. The
operation of receiving the stitch from the opposing knitting needle and the operation
of transferring the stitch to the opposing knitting needle will be representatively
described.
[0006] First, the receiving operation of the stitch will be described. When carrying out
the receiving operation of the stitch, the select jack 3 is at the H position (first
position) after the needle selection of the first stage, where a movable needle raising
cam 83 of the cam system 200 is in an in-state, transfer cams 88, 89 are in an out-state
(the cam 89 is always in the out-state and will not be in the in-state), half pressers
(selection pressers) 91, 92 are arranged on a travel path of a selecting butt 31 formed
at a distal end of the select jack 3, and a tuck presser 90 is retracted from the
travel path.
[0007] When the carriage travels in this arrangement, the selecting butt 31 is sunk into
the needle groove by the half presser 91 of the cam system 200, so that the distal
end of the select jack 3 curves the intermediate portion of the needle jack 2 and
sinks the knitting butt 21 of the needle jack 2 into the needle groove. As a result,
a fixed needle raising cam 80 does not act on the knitting butt 21 of the needle jack
2, and the needle jack 2 does not move along the needle groove.
[0008] Then, when the selecting butt 31 finishes passing the half pressure 91 on the travel
path, the selecting butt 31 emerges from the needle groove, and both butts 21, 22
arranged in the needle jack 2 also emerge from the needle gap therewith. As a result,
a receiving transfer cam 81 formed at the intermediate portion of the fixed needle
raising cam 80 acts on the knitting butt 21, the needle main body 1 is pushed up towards
the needle bed gap side, and thereafter, the lower end face of the transfer cam 88
acts on the transferring butt 22 so that the needle main body 1 is pulled down in
the direction of moving away from the needle bed gap thus completing the receiving
operation of the stitch. Thereafter, the selecting butt 31 is sunk into the needle
groove by the half presser 92, whereby the knitting butt 21 passes a stitch cam 86
without being acted upon by the stitch cam 86.
[0009] The transferring operation of the stitch will now be described. When carrying out
the transferring operation of the stitch, the select jack 3 is at the A position (second
position) by the needle selection of the second stage after being at the H position
by the needle selection of the first stage, where the movable needle raising cam 83
is in the in-state, and the transfer cams 88, 89 are in the out-state. The half pressers
91, 92 and the tuck presser 90 do not overlap with the travel path of the A position
even when retracted from the travel path of the H position, and thus the arrangement
of the pressers 90, 91, 92 is not an issue.
[0010] When the carriage travels in the arrangement described above, the selecting butt
31 is not sunk into the needle groove even once, and the butts 21, 22 draw the travel
path along the cam system 200 so that the transferring operation of the stitch is
carried out, as shown in the figure.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF THE INVENTION
[0012] In recent years, further enhancement of the knitting efficiency in the flat knitting
machine is desired, and consideration is being made to review the arrangement and
the shape of each cam arranged in the existing cam system.
[0013] In view of the above situations, it is an object of the present invention to provide
a flat knitting machine capable of further enhancing the knitting efficiency than
the related art.
[0014] To achieve the above object, the present inventor focused on the configuration of
the half pressers after carrying out the following review.
[0015] In the knitting process, a plurality of knitting needles 100 reaching the H position
after the needle selection of the first stage is sometimes sorted into the knitting
needle 100 remaining at the H position and the knitting needle 100 changed from the
H position to the A position in the needle selection of the second stage. This is
a case in which the stitches are bidirectionally transferred between the front and
back needle beds in the same knitting course. As previously described, the knitting
needle 100 that transfers the stitch is at the A position and the knitting needle
100 that receives the stitch is at the H position.
[0016] The selecting butt 31 needs to be pushed up to the A position where the half presser
91 does not act before the selecting butt 31 is sunk into the needle groove by the
half presser 91 in order to raise the select jack 3 from the H position to the A position.
Thus, the branched point BP where the selecting butt 31 transitions from the H position
(first position) to the A position (second position) needs to be positioned on the
outer side of the half presser 91 (side away from the center line of the cam system
200 shown with a chain dashed line in Fig. 5). That is, the position of a selector
raising cam (raising butt raising cam) 87 for pushing up the raising butt 41 of the
selector 4 to the needle bed gap side, and the position of the needle selection actuator
99 are also defined by the half presser 91. For reference, Fig. 5 shows the position
(dotted line on right side) where the half presser 91 starts to act on the selecting
butt 31, and the position (dotted line on left side) where the selector raising cam
87 for causing the select jack 3 to be in the A position starts to act on the raising
butt 41.
[0017] As apparent from Fig. 5, the half presser 91 on the preceding side sinks the selecting
butt 31 in the needle groove far before the knitting butt 21 makes contact with the
fixed needle raising cam 80. That is, the half presser 91 is longer than the length
necessary as the half presser on the preceding side. This is because, when the knitting
direction is interchanged and the half presser 91 becomes the half presser on the
following side, the half presser 91 needs to have a length necessary as the half presser
on the following side. The half presser 92 on the following side in the knitting is
used to avoid the draw-in of the knitting needle 100 by the stitch cam 86, in which
case, a length that the knitting butt 21 can reliably pass the stitch cam 86 becomes
necessary. Therefore, the half presser 91 is designed such that a length the knitting
butt 21 can reliably pass the stitch cam 85 is realized when the half presser 91 becomes
the half presser on the following side.
[0018] The present inventor again reviewed the configuration of the half presser based on
the reviews described above, and completed the flat knitting machine of the present
invention. The flat knitting machine of the present invention is as defined below.
[0019] A flat knitting machine of the present invention includes at least a pair of front
and back needle beds, a knitting needle arranged in each of a plurality of needle
grooves arranged side by side in a longitudinal direction of each needle bed, and
a cam system for causing the knitting needle to carry out a knitting operation by
acting on a plurality of butts arranged on the knitting needle to advance and retreat
the knitting needle in the longitudinal direction of the needle groove, the cam system
reciprocating along the longitudinal direction of the needle bed when knitting a knitted
fabric.
[0020] The knitting needle of the flat knitting machine includes a knitting butt, a selecting
butt, and a raising butt. The knitting butt advances and retreats the knitting needle
when acted upon by the cam system. The selecting butt may sequentially take at least
two positions, a first position and a second position, towards the needle bed gap
side in the longitudinal direction of the knitting needle, and change the knitting
operation to be carried out by the knitting needle according to the position. The
raising butt changes the position of the selecting butt.
[0021] The cam system of the flat knitting machine includes a needle raising cam, stitch
cams arranged in a pair on the left and the right of the needle raising cam, a pair
of left and right selection pressers, and a pair of left and right raising butt raising
cams. The needle raising cam acts on the knitting butt to advance the knitting needle
when the selecting butt is at the second position. The stitch cam retreats the knitting
needle advanced by the action of the needle raising cam. The selection pressers may
take two states, an acting state of projecting out on a travel path of the selecting
butt to sink the selecting butt in the needle groove and a non-acting state of not
projecting out on the travel path and not acting on the selecting butt when the selecting
butt is at the first position. The raising butt raising cam pushes up the raising
butt towards the needle bed gap to move the selecting butt from the first position
to the second position.
[0022] In the flat knitting machine of the present invention having the above configuration,
the selection pressers are formed to a length capable of sinking the selecting butt
in the needle groove to sink the knitting butt in the needle groove so that the knitting
butt does not act on the stitch cam when on the following side in the advancing direction
of the cam system. Furthermore, in the flat knitting machine of the present invention,
the raising butt raising cam is positioned such that a branched point where the selecting
butt transitions from the first position to the second position overlaps with the
selection presser on the preceding side as the raising butt raising cam acts on the
raising butt on the preceding side in the advancing direction. The flat knitting machine
of the present invention has a characteristic in including a retraction mechanism
for retracting part or all of the selection presser from the position overlapping
with the branched point.
[0023] In accordance with one aspect of the flat knitting machine of the present invention,
the selection pressers may be each divided into two, an outer side divided presser
at a position away from a center line of the cam system and an inner side divided
presser at a position close to the center line. In this case, the retraction mechanism
is configured to switch each divided presser to the acting state and the non-acting
state independent from each other. In this flat knitting machine, the raising butt
raising cam is positioned so that the raising butt raising cam acts on the raising
butt between (1) and (2) below.
- (1) A position where the outer side divided presser acts on the selecting butt when
the outer side divided presser is in the acting state.
- (2) A position where the inner side divided presser acts on the selecting butt when
only the inner side divided presser is in the acting state.
[0024] In accordance with one aspect of the flat knitting machine of the present invention
including the divided pressers, the inner side divided presser may include a bulging-out
portion that bulges out towards the outer side divided presser and overlaps with the
outer side divided presser. In this case, the bulging-out portion preferably has an
inclined surface gradually inclined towards its edge.
[0025] In the case of the inner side divided presser including the bulging-out portion,
the bulging-out portion preferably has a distal end and a first thin thickness portion
formed thinner than the distal end, and the outer side divided presser preferably
has a second thin thickness portion formed thin in correspondence with the first thin
thickness portion, and a recess for receiving the distal end.
[0026] In accordance with another aspect of the flat knitting machine of the present invention,
the retraction mechanism may be configured to slide the selection pressers in the
direction along the travel path towards the center line of the cam system from the
position overlapping with the branched point. In this flat knitting machine, the raising
butt raising cam is positioned so that the raising butt raising cam acts on the raising
butt between (3) and (4) below.
(3) A position where the selection presser acts on the selecting butt when the selection
presser slides away from the center line of the cam system on the travel path.
(4) A position where the selection presser acts on the selecting butt when the selection
presser slides towards the center line of the cam system on the travel path.
[0027] According to the flat knitting machine of the present invention, the position where
the selection presser on the preceding side acts on the selecting butt at the first
position can be brought closer towards the center line of the cam system than the
related art. That is, the positions of the raising butt raising cam and the needle
selection actuator for moving the selecting butt from the first position to the second
position can be brought closer towards the center line of the cam system than the
related art. The pitch from one cam system to the next cam system can be reduced by
the amount the these components are brought closer towards the center line of the
cam system, and consequently, the reciprocating stroke of the carriage can be reduced
so that the knitting efficiency can be enhanced. Furthermore, the carriage becomes
smaller and lighter as the pitch between the cam systems is reduced, and hence the
knitting speed can be enhanced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
Fig. 1 is a schematic explanatory view showing a corresponding state of a knitting
needle and a cam system in a flat knitting machine according to a first embodiment;
Figs. 2A to 2E are schematic configuration diagrams showing a selection presser comprising
two divided pressers used in Fig. 1, where Fig. 2A is a front view of an outer side
divided presser, Fig. 2B is a bottom view of Fig. 2A, Fig. 2C is a front view of an
inner side divided presser, Fig. 2D is a bottom view of Fig. 2C, and Fig. 2E is a
front view in a case where the outer side divided presser and the inner side divided
presser are combined;
Fig. 3 is a schematic explanatory view showing a corresponding state of a knitting
needle and a cam system in a flat knitting machine according to a second embodiment;
Figs. 4A and 4B are schematic configuration diagrams showing a selection presser configured
to be slidable in a moving direction of a carriage used in Fig. 3, where Fig. 4A is
a front view of the selection presser and Fig. 4B is a bottom view of Fig. 4A; and
Fig. 5 is a schematic configuration diagram showing a corresponding state of a knitting
needle and a cam system in a conventional flat knitting machine.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] Hereinafter, embodiments of the present invention will be described with reference
to the drawings. A flat knitting machine of the present invention has a characteristic
in the configuration of a half presser (selection presser) and a selector raising
cam (raising butt raising cam) of the cam system, and the other configurations are
the same as the conventional flat knitting machine described with reference to Fig.
5. Therefore, in the following embodiments, the difference with the conventional flat
knitting machine will be mainly described. The chain dashed line in Figs. 1 and 3
is the center line of the cam system.
<First Embodiment>
[0030] Half pressers 7, 8 of the present embodiment shown in Fig. 1 have the same length
in the left and right direction in the plane of drawing as the conventional half pressers
91, 92 shown in Fig. 5. The arrangement is also the same as in the related art. The
difference with the related art lies in that the half pressers 7, 8 are each divided
into two, outer side divided presser 7A (8A) and inner side divided presser 7B (8B),
in a direction along a travel path of the selecting butt 31 of the H position (first
position). The inner side divided presser 7B arranged on the center line side of the
cam system 200 is formed to a length capable of sinking the selecting butt 31 in the
needle groove thus sinking the knitting needle butt 21 in the needle groove before
the knitting butt 21 makes contact with the fixed needle raising cam 80. The outer
side divided presser 7A (8A) can be oscillated in the up and down direction in the
plane of drawing independent from the inner side divided presser 7B (8B) by a retraction
mechanism configured by an appropriate actuator such as a solenoid. However, an acting
state in which only the outer side presser 7A (8A) remains on the travel path is not
obtained.
[0031] First, the detailed configuration of the half pressers 7, 8 will be described with
reference to Fig. 2. The half pressers 7, 8 have a shape symmetric to each other,
and hence only the half presser 7 is illustrated in Fig. 2.
[0032] As shown in Figs. 2A and 2C, the outer side divided presser 7A as well as the inner
side divided presser 7B are flat plate-like members, and are arranged on a cam plate
in a direction the lower end face projects out from the cam plate shown in Figs. 2B
and 2D (see also Fig. 1).
[0033] The outer side divided presser 7A includes a recess 71 comprising a through-hole
that is bored through the outer side divided presser 7A in a plate thickness direction,
and a thin thickness portion (second thin thickness portion) 72 formed from an edge
on the inner side divided presser 7B side of the recess 71 towards an edge on the
right side in the plane of drawing of the outer side divided presser 7A. The recess
71 may not be a through-hole and may be merely a depression since it simply needs
to be formed so that a distal end 75 of the inner side divided presser 7B, to be described
later, can be fitted in.
[0034] The portion from an intermediate portion in the width direction of the outer side
divided presser 7A to the edge on the side opposite to the thin thickness portion
72 of the lower end face of the outer side divided presser 7A is inclined in the longitudinal
direction of the outer side divided presser 7A, that is, towards the far direction
in the plane of drawing of Fig. 1. Because of the inclination of an inclined surface
70, the selecting butt 31 can be smoothly sunk into the needle groove without being
damaged.
[0035] The inner side divided presser 7B is formed with a bulging-out portion 73 bulging
out towards the outer side divided presser 7A side. A thin thickness portion (first
thin thickness portion) 74 thinner than other portions is formed at the intermediate
portion of the bulging-out portion 73. Thus, as shown in Fig. 2E, the thin thickness
portions 72, 74 overlap with each other when the outer side divided presser 7A and
the inner side divided presser 7B are overlapped to become one half presser 7. In
this case, the distal end 75 at the distal end than the thin thickness portion 74
in the bulging-out portion 73 is arranged in the recess 71 of the outer side divided
presser 7A, and the thickness and the strength are ensured in the entire half presser
7. The engagement of the divided pressers 7A, 7B can be strengthened by the configuration
of the bulging-out portion 73 of the inner side divided presser 7B, and of the outer
side divided presser 7A. Furthermore, even if the bulging-out portion 73 is overlapping
with the outer side divided presser 7A, a step height formed in between can be reduced
when the inner side divided presser 7B and the outer side divided presser 7A are combined.
If the step height becomes large, either one of the divided pressers may not act on
the selecting butt 31 when the divided pressers 7A, 7B are combined to configure the
half presser 7.
[0036] Both sides of the lower end face of the inner side divided presser 7B are inclined
to the upper end side of the inner side divided presser 7B towards the edge in the
width direction of the inner side divided presser 7B. Inclined surfaces 78, 79 formed
by such an inclination are also provided to smoothly sink the selecting butt 31 into
the needle bed, similar to the inclined surface 70 of the outer side divided presser
7A. The inclined surface 78 includes the distal end 75 having a predetermined thickness,
and thus has sufficient strength.
[0037] The selector raising cam 87 of the present embodiment has the same shape as the related
art, but the position in the cam system 200 is closer to the center line side of the
cam system 200 than the related art (see Fig. 1). The position is determined so that
the selector raising cam 87 starts to act on the raising butt 41 between (1) and (2)
below. This position is the position of the dotted line at the middle of the three
dotted lines extending in the up and down direction in the figure, and is the position
of a branched point BP where the selecting butt 31 transitions from the H position
to the A position.
- (1) In the figure, a position of the dotted line on the left side. This position is
the position where the outer side divided presser 7A acts on the selecting butt 31
when the outer side divided presser 7A is in the acting state.
- (2) In the figure, a position of the dotted line on the right side. This position
is the position where the inner side divided presser 7B acts on the selecting butt
31 when only the inner side divided presser 7B is in the acting state.
The positions of (1) and (2) described above do not correspond to the left end of
each divided presser 7A (7B) because the inclined surface 70 (78) (see Fig. 2) is
formed at the left end of each divided presser 7A (7B).
[0038] With reference to Fig. 1, a description will now be given of the travel path of each
butt arranged in the knitting needle in a case where the stitches are transferred
bidirectionally between the front and back needle beds. In this case, the outer side
divided presser 7A of the half presser 7 on the preceding side is in the non-acting
state of being arranged at a position deviated from the travel path of the selecting
butt 31, and the inner side divided presser 7B is in the acting state of being arranged
on the travel path. The tuck presser 90 is in the non-acting state, the divided pressers
8A, 8B of the half presser 8 on the following side are both in the acting state, the
movable needle raising cam 83 is in the in-state, and the transfer cam 88 is in the
out-state.
[0039] In the knitting needle 100 in which the select jack 3 is remained at the H position
with respect to the cam system 200 in the above-described state, the selecting butt
31 is sunk into the needle groove by the inner side divided presser 7B. The position
(hereinafter referred to as an in-position) where the selecting butt 31 is sunk is
closer to the center line side of the cam system 200 compared to the half presser
7 in which the divided pressers 7A, 7B are integrated. The in-position is closer to
the center line side of the cam system 200 so that the position of pushing up the
select jack 3 from the H position to the A position can also be brought closer to
the center line side of the cam system 200. The length and the position of the half
presser 7 are the same as the conventional half presser 91 described with reference
to Fig. 5, and thus the selector raising cam 87 and the needle selection actuator
99 for pushing up the selector 4 to the needle bed gap side are brought closer to
the center line side of the cam system 200 than the related art in the flat knitting
machine of the present embodiment. As a result, the pitch of the cam system 200 in
the carriage and the cam system (not shown) adjacent to the relevant cam system 200
can be reduced, and the reciprocating stroke of the carriage can be reduced, whereby
the knitting efficiency can be enhanced as a result. The carriage, on which the cam
system is mounted, can be miniaturized since the pitch between the adjacent cam systems
can be reduced.
[0040] The knitting butt 21 can reliably pass the stitch cam 86 without being pulled down
by the stitch cam 86 since the outer side divided presser 8A is in the acting state
in the half presser 8 on the following side. Thus, the knitting needle 100 that has
received the stitch will not be pulled down by the stitch cam 86 in the receiving
operation of the stitches.
<Second Embodiment>
[0041] In a second embodiment, with reference to Figs. 3, 4A and 4B, a description will
be given of a flat knitting machine including a half presser different from the first
embodiment. The flat knitting machine of the second embodiment is similar to the first
embodiment other than the configuration of the half presser.
[0042] The two half pressers 6, 6 arranged in the flat knitting machine have a similar configuration,
and are made of one member similar to the related art. The half pressers 6, 6 are
shorter in the width direction than the conventional half presser 91 shown in Fig.
5, but are configured to be able to oscillate so as to switch to the acting state
and the non-acting state similar to the half presser 91. The oscillating direction
is the up and down direction in the plane of drawing in Figs. 3 and 4B, and is the
depth direction in the plane of drawing in Fig. 4A. In addition to the conventional
configuration, the half presser 6, 6 includes an retraction mechanism configured by
an appropriate actuator for sliding the same along the travel path of the selecting
butt 31 at the H position. The half pressers 6, 6 are in the same arrangement as the
conventional half pressers 91, 92 shown in Fig. 5 when slid to the farthest position
from the center line of the cam system 200. The half pressers 6, 6 sink the selecting
butt 31 in the needle groove before the knitting butt 21 comes into contact with the
fixed needle raising cam 80 even when slid to the nearest position from the center
line. The configuration of oscillating or sliding the half presser may appropriately
adopt the actuator such as the solenoid.
[0043] The position of the selector raising cam 87 of the present embodiment is determined
such that the selector raising cam 87 starts to act on the raising butt 41 between
(3) and (4) below. This position is the position of the dotted line at the middle
of the three dotted lines extending in the up and down direction in the figure, and
is the position of the branched point BP where the selecting butt 31 transitions from
the H position to the A position.
(3) In the figure, a position of dotted line on the left side. This position is the
position where the half presser 6 is in the acting state and acts on the selecting
butt 31 when slid to the farthest position from the center line of the cam system
200.
(4) In the figure, a position of dotted line on the right side. This position is the
position where the half presser 6 is in the acting state and acts on the selecting
butt 31 when slid to the nearest position from the center line of the cam system 200.
The positions of (3) and (4) described above do not correspond to the left end of
the half presser 6 because an inclined surface 60 (see Fig. 4) is formed at the left
end of the half presser 6. The inclined surface 61 is an inclined surface for gradually
emerging the selecting butt 31 from the needle groove.
[0044] With reference to Fig. 3, a description will now be given of the travel path of each
butt arranged in the knitting needle in a case where the stitches are transferred
bidirectionally between the front and back needle beds. In this case, the half presser
6 on the preceding side is slid towards the center line side of the cam system 200
while being arranged on the travel path of the selecting butt 31, and the half presser
9 on the following side is slid towards the side of moving away from the center line
of the cam system 200 while being arranged on the travel path. The tuck presser 90
is in the non-acting state, the movable needle raising cam 83 is in the in-state,
and the transfer cam 88 is in the out-state.
[0045] In the cam system 200 in the state described above as well, the position (hereinafter
referred to as an in-position) where the selecting butt 31 is sunk can be brought
closer towards the center line of the cam system 200 compared to the conventional
flat knitting machine described with reference to Fig. 5, similar to the first embodiment.
As the in-position is closer to the center line side of the cam system 200, the position
of pushing up the select jack 3 from the H position to the A position can also be
brought closer to the center line side of the cam system 200. As a result, the knitting
efficiency can be enhanced and the miniaturization of the carriage mounted with the
cam system can be achieved due to reasons similar to the first embodiment.
<Third Embodiment>
[0046] In the first and second embodiments, the knitting needle 100 is configured by four
members, but such a configuration is not the sole case. For example, the knitting
needle may be configured by two members or three members. In this case, the knitting
needle is configured by the needle main body 1 and another member. In either case,
the knitting needle merely needs to include the knitting butt 21, the selecting butt
31, and the raising butt 41.
<Fourth Embodiment>
[0047] In the flat knitting machine of the first and second embodiments, the selecting butt
31 is allocated to three positions after the needle selection of two stages, but the
configuration of the present invention can also be applied to the flat knitting machine
in which the selecting butt 31 is allocated to three positions after the needle selection
of one stage (refer to
WO 2004/003275, for example). In this case as well, the H position at the middle of the three positions
is the first position in the present invention, and the A position is the second position
in the present invention.
<Fifth Embodiment>
[0048] In the flat knitting machine of the first to fourth embodiments, the configuration
in which the selecting butt 31 can take three positions is adopted, but the configuration
of the present invention can also be applied to the flat knitting machine in which
the selecting butt can only take two positions. In this case, one of the two positions
is the first position and the other is the second position.
[0049] The embodiments of the present invention are not limited to the embodiments described
above, and may be appropriately changed within a scope not deviating from the gist
of the present invention. For example, in the configuration of the first embodiment,
the half presser may be configured to go in and out in a direction perpendicular to
the cam plate so as to be in the non-acting state with respect to the selecting butt
when the half presser is in the in-state. The needle selection actuator may be an
electromagnetic type as shown in Japanese Patent No.
3459514.
1. A flat knitting machine comprising:
at least a pair of front and back needle beds;
a knitting needle (100) arranged in each of a plurality of needle grooves arranged
side by side in a longitudinal direction of each needle bed; and
a cam system (200) for causing the knitting needle (100) to carry out a knitting operation
by acting on a plurality of butts arranged on the knitting needle (100) to advance
and retreat the knitting needle (100) in the longitudinal direction of the needle
groove;
the knitting needle including,
a knitting butt (21) for advancing and retreating the knitting needle (100) when acted
upon by the cam system (200),
a selecting butt (31) that sequentially takes at least two positions, a first position
and a second position, towards a needle bed gap side in a longitudinal direction of
the knitting needle (100), and changes the knitting operation to be carried out by
the knitting needle (100) according to the position, and
a raising butt (41) for changing the position of the selecting butt (31);
the cam system (200) including,
a needle raising cam (80) that acts on the knitting butt (21) to advance the knitting
needle (100) when the selecting butt (31) is at the second position,
stitch cams (85, 86), arranged in a pair on left and right of the needle raising cam
(80), for retreating the knitting needle (100) advanced by the action of the needle
raising cam (80),
a pair of left and right selection pressers (7, 8; 6, 6) that take two states, an
acting state of projecting out on a travel path of the selecting butt (31) to sink
the selecting butt (31) in the needle groove and a non-acting state of not projecting
out on the travel path and not acting on the selecting butt (31) when the selecting
butt (31) is at the first position, and
a pair of left and right raising butt raising cams (87, 87) for pushing up the raising
butt (41) towards the needle bed gap to move the selecting butt (31) from the first
position to the second position,
wherein the cam system (200) reciprocates along the longitudinal direction of the
needle beds when knitting a knitted fabric;
the flat knitting machine characterized in that
the selection pressers (7, 8; 6, 6) are formed to a length capable of sinking the
selecting butt (31) in the needle groove to sink the knitting butt (21) in the needle
groove so that the knitting butt (21) does not act on the stitch cam (85, 86) when
on a following side in an advancing direction of the cam system (200);
the raising butt raising cam (87, 87) is positioned such that a branched point BP
where the selecting butt (31) transitions from the first position to the second position
overlaps with the selection presser (7, 8; 6, 6) on the preceding side as the raising
butt raising cam (87, 87) acts on the raising butt (41) on the preceding side in the
advancing direction; and
a retraction mechanism for retracting part or all of the selection presser (7, 8;
6, 6) from the position overlapping with the branched point BP is arranged.
2. The flat knitting machine according to claim 1, characterized in that
the selection pressers (7, 8) may be each divided into two, an outer side divided
presser (7A, 8A) at a position away from a center line of the cam system (200) and
an inner side divided presser (7B, 8B) at a position close to the center line;
the retraction mechanism is configured to switch each of the divided pressers (7A,
8A, 7B, 8B) to the acting state and the non-acting state independent from each other;
and
the raising butt raising cam (87, 87) is positioned so that the raising butt raising
cam (87, 87) acts on the raising butt (41) between
a position where the outer side divided presser (7A, 8A) acts on the selecting butt
(31) when the outer side divided presser (7A, 8A) is in the acting state, and
a position where the inner side divided presser (7B, 8B) acts on the selecting butt
(31) when only the inner side divided presser (7A, 8B) is in the acting state.
3. The flat knitting machine according to claim 2, characterized in that
the inner side divided presser (7B, 8B) includes a bulging-out portion (73) that bulges
out towards the outer side divided presser (7A, 8A) and overlaps with the outer side
divided presser (7A, 8A), the bulging-out portion (73) having an inclined surface
(78) gradually inclined towards its edge.
4. The flat knitting machine according to claim 3, characterized in that
the bulging-out portion (73) has a distal end (75) and a first thin thickness portion
(74) formed thinner than the distal end (75); and
the outer side divided presser (7A, 8A) has a second thin thickness portion (72) formed
thin in correspondence with the first thin thickness portion (74), and a recess (71)
for receiving the distal end (75).
5. The flat knitting machine according to claim 1, characterized in that
the retraction mechanism is configured to slide the selection presser (6, 6) in a
direction along the travel path towards the center line of the cam system (200) from
the position overlapping with the branched point BP; and
the raising butt raising cam (87, 87) is positioned so that the raising butt raising
cam (87, 87) acts on the raising butt (41) between,
a position where the selection presser (6, 6) acts on the selecting butt (31) when
the selection presser (6, 6) slides away from the center line of the cam system (200)
on the travel path, and
a position where the selection presser (6, 6) acts on the selecting butt (31) when
the selection presser (6, 6) slides towards the center line of the cam system (200)
on the travel path.