TECHNICAL FIELD
[0001] This invention is in the field of purifying vesicles from Gram-negative bacteria.
BACKGROUND ART
[0002] Gram-negative bacteria can spontaneously release outer membrane blebs during growth
due to the turgour pressure of the cell envelope. The formation of such blebs can
be facilitated by disruption of certain bacterial components
e.g. references 1 and 2 disrupted the MltA enzyme of meningococcus to provide strains
which release vesicles into the culture medium during growth, and references 2 and
3 disrupted the
E.coli Tol-Pal system for the same purpose.
[0003] Outer membrane vesicles (OMVs) can also be produced by disruption of whole bacteria.
Known OMV production methods include methods which use detergent treatment (
e.g. with deoxycholate) [4 & 5], detergent-free methods [6], or sonication [7],
etc.
[0004] Various methods have been used to purify these immunogenic vesicles (
i.e. blebs and OMVs). For instance, reference 8 reports an ultrafiltration-based method.
[0005] Although effective, these methods are labour intensive and expensive, particularly
because of the use of centrifugation. Thus the methods are not suitable for the production
of low cost vaccines against diseases which are common in developing countries
e.g. against shigellosis. Thus there is a need for a simpler and cheaper process for the
purification of immunogenic bacterial vesicles.
DISCLOSURE OF THE INVENTION
[0006] The invention relates to a two-stage size filtration process to purify immunogenic
bacterial vesicles. A first step separates the vesicles from intact bacteria based
on their different sizes, with the smaller vesicles passing into the filtrate (permeate).
A second step then uses a finer filter to remove smaller contaminants (
e.g. soluble proteins), with the vesicles remaining in the retentate. This two stage process
is extremely simple to operate but gives immunogenic vesicles of high purity.
[0007] Thus the invention provides a process for purifying immunogenic bacterial vesicles,
obtained by disruption of or blebbing from the outer membrane of bacteria, from a
composition which includes both whole bacteria and the vesicles obtained therefrom,
consisting of: (i) a first tangential flow filtration step in which the vesicles are
separated from the bacteria based on their different sizes, with the vesicles passing
into the filtrate; and (ii) a second tangential flow filtration step wherein soluble
proteins in the filtrate are removed from the vesicles and the vesicles are retained
in the retentate. The retained vesicles can be used as an immunogenic component in
a vaccine.
[0008] Also disclosed is a vesicle-containing composition obtained or obtainable by this
process.
[0009] The invention also provides a process for preparing a pharmaceutical composition,
such as a vaccine, comprising steps: (a) purifying immunogenic bacterial vesicles
by a process of the invention; and
(b) formulating the purified vesicles with a pharmaceutically acceptable carrier (
e.g. a buffer) and/or with an immunological adjuvant and/or with one or more further immunogenic
components.
[0010] The invention also provides a process for preparing a pharmaceutical composition,
such as a vaccine, comprising a step of formulating vesicles purified by a process
of the invention with a pharmaceutically acceptable carrier (
e.g. a buffer) and/or with an immunological adjuvant and/or with one or more further immunogenic
components.
[0011] Also disclosed is a vesicle-containing pharmaceutical composition obtained or obtainable
by these processes.
The vesicles
[0012] The invention can be used for purifying various types of proteoliposomic vesicles
which retain outer membrane proteins from bacteria. These proteoliposomic vesicle
can be obtained by disruption of or blebbling from the outer membrane of a bacterium
to form vesicles therefrom that include protein components of the outer membrane.
Thus the term includes OMVs, blebs, microvesicles (MVs [9]) and 'native OMVs' ('NOMVs'
[10]).
[0013] Blebs, MVs and NOMVs are naturally-occurring membrane vesicles that form spontaneously
during bacterial growth and are released into culture medium. MVs can be obtained
by culturing bacteria such as
Neisseria in broth culture medium, separating whole cells from the smaller MVs in the broth
culture medium (
e.g. by filtration or by low-speed centrifugation to pellet only the cells and not the
smaller vesicles), and then collecting the MVs from the cell-depleted medium (
e.g. by filtration, by differential precipitation or aggregation of MVs, by high-speed
centrifugation to pellet the MVs). Strains for use in production of MVs can generally
be selected on the basis of the amount of MVs produced in culture
e.g. refs. 11 & 12 describe
Neisseria with high MV production. Hyperblebbing strains are disclosed in reference 13. Disruption
of the
mltA gene [1,2] can also provide meningococcal strains which spontaneously release suitable
vesicles during culture. Disruption of the Tol-Pal system can be used to provide
E.coli and
Shigella strains which spontaneously release suitable vesicles during culture.
[0014] OMVs are prepared artificially from bacteria, and may be prepared using detergent
treatment (
e.g. with deoxycholate or sarkosyl), or by non-detergent means (
e.g. see reference 14). Techniques for forming OMVs include treating bacteria with a bile
acid salt detergent (
e.g. salts of lithocholic acid, chenodeoxycholic acid, ursodeoxycholic acid, deoxycholic
acid, cholic acid, ursocholic acid,
etc., with sodium deoxycholate [15 & 16] being preferred for treating
Neisseria) at a pH sufficiently high not to precipitate the detergent [17]. Other techniques
may be performed substantially in the absence of detergent [14] using techniques such
as sonication, homogenisation, microfluidisation, cavitation, osmotic shock, grinding,
French press, blending,
etc. Methods using no or low detergent can retain useful antigens such as NspA [14]. Thus
a method may use an OMV extraction buffer with about 0.5% deoxycholate or lower
e.g. about 0.2%, about 0.1%, <0.05% or zero.
[0015] A useful process for OMV preparation is described in reference 18 and involves ultrafiltration
on crude OMVs, rather than instead of high speed centrifugation. The process may involve
a step of ultracentrifugation after the ultrafiltration takes place.
[0016] If LOS is present in a vesicle it is possible to treat the vesicle so as to link
its LOS and protein components ("intra-bleb" conjugation [19]).
[0017] Preferred vesicles for use with the invention are produced by a
Shigella bacterium (
e.g. a
S.sonnei) which does not express a functional TolR protein.
The bacterium
[0018] The invention can be used to purify vesicles from various Gram negative bacteria,
such as species in any of genera
Escherichia, Shigella, Neisseria, Moraxella, Bordetella, Borrelia, Brucella, Chlamydia
Haemophilus, Legionella, Pseudomonas, Yersinia, Helicobacter, Salmonella, Vibrio,
etc.
[0019] For example, the bacterium may be
Bordetella pertussis, Borrelia burgdorferi, Brucella melitensis, Brucella ovis, Chlamydia
psittaci, Chlamydia trachomatis, Moraxella catarrhalis, Escherichia coli, Haemophilus
influenzae (including non-typeable stains),
Legionella pneumophila, Neisseria gonorrhoeae, Neisseria meningitidis, Neisseria lactamica,
Pseudomonas aeruginosa, Yersinia enterocolitica, Helicobacter pylori, Salmonella enterica (including serovar
typhi and
typhimurium), Vibrio cholerae, etc.
[0020] The invention is particularly suitable for preparing vesicles from
Shigella (such as
S.dysenteriae, S.flexneri, S. boydii or
S. sonnei) and
E.coli (including extraintestinal pathogenic strains).
[0021] The bacterium can be a wild-type bacterium but, more typically, it will have been
modified
e.g. to inactivate genes which lead to a toxic phenotype. For example, it is known to
modify bacteria so that they do not express a native lipopolysaccharide (LPS), particularly
for
E.coli, meningococcus,
Shigella, and the like. Various modifications of native LPS can be made
e.g. these may disrupt the native lipid A structure, the oligosaccharide core, or the
outer O antigen. Absence of O antigen in the LPS is useful, as is absence of hexa-acylated
lipid A. Inactivation of enterotoxins is also known
e.g. to prevent expression of Shiga toxin.
[0022] A preferred bacterium for use with the invention is a
S.sonnei strain with a
ΔtolR genotype, including a strain with a
ΔtolRΔgalU genotype.
The first filtration
[0023] The first tangential flow filtration step separates the vesicles from intact bacteria
based on their different sizes, with the smaller vesicles passing into the filtrate
(permeate).
[0024] The input for the first tangential flow filtration step can be the product of a vesicle
forming method (
e.g. an OMV preparation method from meningococci). Usually, though, the input will be
the culture medium of a blebbing bacterium.
[0025] This step can be a typical sterile filtration
e.g. using a 0.22µm filter. The bacteria are retained by the filter but the vesicles pass
through into the filtrate.
[0026] In general, the pore size for the first filtration will be selected according to
the size and characteristics of the bacteria which are to be removed. The goal of
the first filtration step is to retain more than 90% (by number) of intact bacteria,
ideally >95%, >97%, >98%, >99% or >99.5%, and a pore size can be selected accordingly.
For some bacteria (
e.g. those with large cells) the first filtration step may be filtration through a 0.8µm,
0.65µm or 0.45µm pore size membrane, but for other bacteria (
e.g. those with small cells) the first filtration step may be thought a 0.22µm or 0.2µm
pore size membrane. Various suitable membranes are commercially available.
[0027] The first filtration step is performed with a tangential flow (cross-flow) arrangement.
This arrangement helps to avoid clogging which is typical for dead-ended filtration
and minimises the need for extensive pre-filtering. Reduced pre-filtering means that
a lower volume of liquid remains trapped in the filters. Tangential flow microfiltration
cassettes were evaluated in references 20 & 21, and are commercially available
e.g. the MaxCell
™ range of hollow fiber cartridges with 0.2µm pore size, or the MidGee
™ cartridges with 0.2µm pore size, or ProCell
™ hollow fiber cartridges with 0.2µm pore size (all available from GE Healthcare).
[0028] Tangential flow filtration in the first step is ideally performed with diafiltration.
This permits efficient removal of filtrate components and involves addition of fresh
solvent (
e.g.a buffer, such as PBS) during the first filtration step. Addition of the fresh solvent
can maintain the overall volume if it occurs at the same rate as solvent removal through
the tangential flow filter.
The second filtration
[0029] The second tangential flow filtration step uses a finer filter than the first step.
Whereas the vesicles passed into the filtrate in the first filtration step, in the
second filtration step they remain in the retentate.
[0030] In general, the pore size of the second filtration will be selected according to
the size and characteristics of the vesicles which are to be retained. Some small
vesicles may pass through the filter, but the goal of the second filtration step is
to retain more than 50% (by number) of vesicles, ideally >60%, >70%, >80%, >90%, >95%
while removing soluble proteins which are to be removed. Ideally >90% of total protein
in the retentate should be part of the vesicles, with >10% as soluble protein. Suitable
filters are usually quoted in terms of pore size (
e.g. a suitable filter can have a pore size of 0.1 µm) or molecular weight (
e.g. a 300kDa, 500kDa, 750kDa or 1000kDa membrane can be used). Various suitable membranes
are commercially available.
[0031] The second filtration step is performed with A tangential flow (cross-flow) arrangement.
as discussed above, this arrangement helps to avoid clogging. Tangential flow microfiltration
cassettes are commercially available
e.g. the MaxCell
™ range of hollow fiber cartridges with 0.1µm pore size, or the MidGee
™ cartridges with 0.1 µm pore size, or Xampler
™ laboratory cartridges with 0.1 µm pore size (all available from GE Healthcare).
[0032] Tangential flow filtration in the second step is ideally performed with diafiltration
(see above).
[0033] Retentate from the second filtration step contains vesicles and these may be resuspended
in any suitable medium (
e.g. in a buffer or other pharmaceutically acceptable liquid) ready for formulation into
a vaccine.
Pharmaceutical compositions
[0034] The invention provides a process for preparing a pharmaceutical composition comprising
(a) purifying vesicles by a process of the invention and (b) formulating with a pharmaceutically
acceptable carrier. The invention also provides a process for preparing such a composition,
comprising the step of admixing vesicles purified by a process of the invention with
a pharmaceutically acceptable carrier.
[0035] The immunogenic composition may include a pharmaceutically acceptable carrier, which
can be any substance that does not itself induce the production of antibodies harmful
to the patient receiving the composition, and which can be administered without undue
toxicity. Pharmaceutically acceptable carriers can include liquids such as water,
saline, glycerol and ethanol. Auxiliary substances, such as wetting or emulsifying
agents, pH buffering substances, and the like, can also be present in such vehicles.
A thorough discussion of suitable carriers is available in ref. 22.
[0036] Bacteria can affect various areas of the body and so the compositions of the invention
may be prepared in various forms. For example, the compositions may be prepared as
injectables, either as liquid solutions or suspensions. Solid forms suitable for solution
in, or suspension in, liquid vehicles prior to injection can also be prepared. The
composition may be prepared for topical administration
e.g. as an ointment, cream or powder. The composition be prepared for oral administration
e.g. as a tablet or capsule, or as a syrup (optionally flavoured). The composition may
be prepared for pulmonary administration
e.g. as an inhaler, using a fine powder or a spray. The composition may be prepared as
a suppository or pessary. The composition may be prepared for nasal, aural or ocular
administration
e.g. as drops.
[0037] A pharmaceutical carrier may include a temperature protective agent, and this component
may be particularly useful in adjuvanted compositions (particularly those containing
a mineral adjuvant, such as an aluminium salt). As described in reference 23, a liquid
temperature protective agent may be added to an aqueous vaccine composition to lower
its freezing point
e.g. to reduce the freezing point to below 0°C. Thus the composition can be stored below
0°C, but above its freezing point, to inhibit thermal breakdown. The temperature protective
agent also permits freezing of the composition while protecting mineral salt adjuvants
against agglomeration or sedimentation after freezing and thawing, and may also protect
the composition at elevated temperatures
e.g. above 40°C. A starting aqueous vaccine and the liquid temperature protective agent
may be mixed such that the liquid temperature protective agent forms from 1-80% by
volume of the final mixture. Suitable temperature protective agents should be safe
for human administration, readily miscible/soluble in water, and should not damage
other components (
e.g.. antigen and adjuvant) in the composition. Examples include glycerin, propylene glycol,
and/or polyethylene glycol (PEG). Suitable PEGs may have an average molecular weight
ranging from 200-20,000 Da. In a preferred embodiment, the polyethylene glycol can
have an average molecular weight of about 300 Da ('PEG-300').
[0038] The composition is preferably sterile. It is preferably pyrogen-free. It is preferably
buffered
e.g. at between pH 6 and pH 8, generally around pH 7. Compositions of the invention may
be isotonic with respect to humans.
[0039] Immunogenic compositions comprise an immunologically effective amount of immunogenic
vesicles, as well as any other of other specified components, as needed. By 'immunologically
effective amount', it is meant that the administration of that amount to an individual,
either in a single dose or as part of a series, is effective for treatment or prevention.
This amount varies depending upon the health and physical condition of the individual
to be treated, age, the taxonomic group of individual to be treated (
e.g. non-human primate, primate,
etc.), the capacity of the individual's immune system to synthesise antibodies, the degree
of protection desired, the formulation of the vaccine, the treating doctor's assessment
of the medical situation, and other relevant factors. It is expected that the amount
will fall in a relatively broad range that can be determined through routine trials.
[0040] Previous work with vesicle vaccines (
e.g. for meningococcus) offers pharmaceutical, posological and formulation guidance for
compositions of the invention. The concentration of vesicles in compositions of the
invention will generally be between 10 and 500 µg/ml, preferably between 25 and 200µg/ml,
and more preferably about 50µg/ml or about 100µg/ml (expressed in terms of total protein
in the vesicles). A dosage volume of 0.5ml is typical for injection.
[0041] The composition may be administered in conjunction with other immunoregulatory agents.
[0042] Adjuvants which may be used in compositions of the invention include, but are not
limited to:
A. Mineral-containing compositions
[0043] Mineral containing compositions suitable for use as adjuvants in the invention include
mineral salts, such as aluminium salts and calcium salts. The invention includes mineral
salts such as hydroxides (
e.g. oxyhydroxides), phosphates (
e.g. hydroxyphosphates, orthophosphates), sulphates,
etc. [
e.g. see chapters 8 & 9 of ref. 27], or mixtures of different mineral compounds, with
the compounds taking any suitable form (
e.g. gel, crystalline, amorphous,
etc.), and with adsorption being preferred. The mineral containing compositions may also
be formulated as a particle of metal salt.
[0044] The adjuvants known as "aluminium hydroxide" are typically aluminium oxyhydroxide
salts, which are usually at least partially crystalline. Aluminium oxyhydroxide, which
can be represented by the formula AlO(OH), can be distinguished from other aluminium
compounds, such as aluminium hydroxide Al(OH)
3, by infrared (IR) spectroscopy, in particular by the presence of an adsorption band
at 1070cm
-1 and a strong shoulder at 3090-3100cm
-1 [chapter 9 of ref. 27]. The degree of crystallinity of an aluminium hydroxide adjuvant
is reflected by the width of the diffraction band at half height (WHH), with poorly-crystalline
particles showing greater line broadening due to smaller crystallite sizes. The surface
area increases as WHH increases, and adjuvants with higher WHH values have been seen
to have greater capacity for antigen adsorption. A fibrous morphology (
e.g. as seen in transmission electron micrographs) is typical for aluminium hydroxide
adjuvants. The pI of aluminium hydroxide adjuvants is typically about 11
i.e. the adjuvant itself has a positive surface charge at physiological pH. Adsorptive
capacities of between 1.8-2.6 mg protein per mg Al
+++ at pH 7.4 have been reported for aluminium hydroxide adjuvants.
[0045] The adjuvants known as "aluminium phosphate" are typically aluminium hydroxyphosphates,
often also containing a small amount of sulfate (
i.e. aluminium hydroxyphosphate sulfate). They may be obtained by precipitation, and the
reaction conditions and concentrations during precipitation influence the degree of
substitution of phosphate for hydroxyl in the salt. Hydroxyphosphates generally have
a PO
4/Al molar ratio between 0.3 and 1.2. Hydroxyphosphates can be distinguished from strict
AlPO
4 by the presence of hydroxyl groups. For example, an IR spectrum band at 3164cm
-1 (
e.g. at 200°C) indicates the presence of structural hydroxyls [ch. 9 of ref. 27].
[0046] The PO
4/Al
3+ molar ratio of an aluminium phosphate adjuvant will generally be between 0.3 and
1.2, preferably between 0.8 and 1.2, and more preferably 0.95+0.1. The aluminium phosphate
will generally be amorphous, particularly for hydroxyphosphate salts. A typical adjuvant
is amorphous aluminium hydroxyphosphate with PO
4/Al molar ratio between 0.84 and 0.92, included at 0.6mg Al
3+/ml. The aluminium phosphate will generally be particulate (
e.g. plate-like morphology as seen in transmission electron micrographs). Typical diameters
of the particles are in the range 0.5-20µm (
e.g. about 5-10µm) after any antigen adsorption. Adsorptive capacities of between 0.7-1.5
mg protein per mg Al
+++ at pH 7.4 have been reported for aluminium phosphate adjuvants.
[0047] The point of zero charge (PZC) of aluminium phosphate is inversely related to the
degree of substitution of phosphate for hydroxyl, and this degree of substitution
can vary depending on reaction conditions and concentration of reactants used for
preparing the salt by precipitation. PZC is also altered by changing the concentration
of free phosphate ions in solution (more phosphate = more acidic PZC) or by adding
a buffer such as a histidine buffer (makes PZC more basic). Aluminium phosphates used
according to the invention will generally have a PZC of between 4.0 and 7.0, more
preferably between 5.0 and 6.5
e.g. about 5.7.
[0048] Suspensions of aluminium salts used to prepare compositions of the invention may
contain a buffer (
e.g. a phosphate or a histidine or a Tris buffer), but this is not always necessary. The
suspensions are preferably sterile and pyrogen-free. A suspension may include free
aqueous phosphate ions
e.g. present at a concentration between 1.0 and 20 mM, preferably between 5 and 15 mM,
and more preferably about 10 mM. The suspensions may also comprise sodium chloride.
[0049] In one embodiment, an adjuvant component includes a mixture of both an aluminium
hydroxide and an aluminium phosphate. In this case there may be more aluminium phosphate
than hydroxide
e.g. a weight ratio of at least 2:1
e.g. ≥5:1, ≥6:1, ≥7:1, ≥8:1, ≥9:1,
etc.
[0050] The concentration of Al
+++ in a composition for administration to a patient is preferably less than 10mg/ml
e.g. ≤5 mg/ml, ≤4 mg/ml, ≤3 mg/ml, ≤2 mg/ml, ≤1 mg/ml,
etc. A preferred range is between 0.3 and 1mg/ml. A maximum of <0.85mg/dose is preferred.
B. Oil Emulsions
[0051] Oil emulsion compositions suitable for use as adjuvants in the invention include
squalene-water emulsions, such as MF59 [Chapter 10 of ref. 27; see also ref. 24] (5%
Squalene, 0.5% Tween 80, and 0.5% Span 85, formulated into submicron particles using
a microfluidizer). Complete Freund's adjuvant (CFA) and incomplete Freund's adjuvant
(IFA) may also be used.
[0052] Various suitable oin-in-water emulsions are known, and they typically include at
least one oil and at least one surfactant, with the oil(s) and surfactant(s) being
biodegradable (metabolisable) and biocompatible. The oil droplets in the emulsion
are generally less than 5µm in diameter, and advantageously the emulsion comprises
oil droplets with a sub-micron diameter, with these small sizes being achieved with
a microfluidiser to provide stable emulsions. Droplets with a size less than 220nm
are preferred as they can be subjected to filter sterilization.
[0053] The invention can be used with oils such as those from an animal (such as fish) or
vegetable source. Sources for vegetable oils include nuts, seeds and grains. Peanut
oil, soybean oil, coconut oil, and olive oil, the most commonly available, exemplify
the nut oils. Jojoba oil can be used
e.g. obtained from the jojoba bean. Seed oils include safflower oil, cottonseed oil, sunflower
seed oil, sesame seed oil and the like. In the grain group, corn oil is the most readily
available, but the oil of other cereal grains such as wheat, oats, rye, rice, teff,
triticale and the like may also be used. 6-10 carbon fatty acid esters of glycerol
and 1,2-propanediol, while not occurring naturally in seed oils, may be prepared by
hydrolysis, separation and esterification of the appropriate materials starting from
the nut and seed oils. Fats and oils from mammalian milk are metabolizable and may
therefore be used in the practice of this invention. The procedures for separation,
purification, saponification and other means necessary for obtaining pure oils from
animal sources are well known in the art. Most fish contain metabolizable oils which
may be readily recovered. For example, cod liver oil, shark liver oils, and whale
oil such as spermaceti exemplify several of the fish oils which may be used herein.
A number of branched chain oils are synthesized biochemically in 5-carbon isoprene
units and are generally referred to as terpenoids. Shark liver oil contains a branched,
unsaturated terpenoid known as squalene, 2,6,10,15,19,23-hexamethyl-2,6,10,14,18,22-tetracosahexaene.
Other preferred oils are the tocopherols (see below). Oil in water emulsions comprising
sqlauene are particularly preferred. Mixtures of oils can be used.
[0054] Surfactants can be classified by their 'HLB' (hydrophile/lipophile balance). Preferred
surfactants of the invention have a HLB of at least 10, preferably at least 15, and
more preferably at least 16. The invention can be used with surfactants including,
but not limited to: the polyoxyethylene sorbitan esters surfactants (commonly referred
to as the Tweens), especially polysorbate 20 and polysorbate 80; copolymers of ethylene
oxide (EO), propylene oxide (PO), and/or butylene oxide (BO), sold under the DOWFAX
™ tradename, such as linear EO/PO block copolymers; octoxynols, which can vary in the
number of repeating ethoxy (oxy-1,2-ethanediyl) groups, with octoxynol-9 (Triton X-100,
or t-octylphenoxypolyethoxyethanol) being of particular interest; (octylphenoxy)polyethoxyethanol
(IGEPAL CA-630/NP-40); phospholipids such as phosphatidylcholine (lecithin); polyoxyethylene
fatty ethers derived from lauryl, cetyl, stearyl and oleyl alcohols (known as Brij
surfactants), such as triethyleneglycol monolauryl ether (Brij 30); and sorbitan esters
(commonly known as the SPANs), such as sorbitan trioleate (Span 85) and sorbitan monolaurate.
Preferred surfactants for including in the emulsion are Tween 80 (polyoxyethylene
sorbitan monooleate), Span 85 (sorbitan trioleate), lecithin and Triton X-100. As
mentioned above, detergents such as Tween 80 may contribute to the thermal stability
seen in the examples below.
[0055] Mixtures of surfactants can be used
e.g. Tween 80/Span 85 mixtures. A combination of a polyoxyethylene sorbitan ester such
as polyoxyethylene sorbitan monooleate (Tween 80) and an octoxynol such as t-octylphenoxypolyethoxyethanol
(Triton X-100) is also suitable. Another useful combination comprises laureth 9 plus
a polyoxyethylene sorbitan ester and/or an octoxynol.
[0056] Preferred amounts of surfactants (% by weight) are: polyoxyethylene sorbitan esters
(such as Tween 80) 0.01 to 1%, in particular about 0.1 %; octyl- or nonylphenoxy polyoxyethanols
(such as Triton X-100, or other detergents in the Triton series) 0.001 to 0.1 %, in
particular 0.005 to 0.02%; polyoxyethylene ethers (such as laureth 9) 0.1 to 20 %,
preferably 0.1 to 10 % and in particular 0.1 to 1 % or about 0.5%.
[0057] Specific oil-in-water emulsion adjuvants useful with the invention include, but are
not limited to:
- A submicron emulsion of squalene, Tween 80, and Span 85. The composition of the emulsion
by volume can be about 5% squalene, about 0.5% polysorbate 80 and about 0.5% Span
85. In weight terms, these ratios become 4.3% squalene, 0.5% polysorbate 80 and 0.48%
Span 85. This adjuvant is known as 'MF59' [24-26], as described in more detail in
Chapter 10 of ref. 27 and chapter 12 of ref. 28. The MF59 emulsion advantageously
includes citrate ions e.g. 10mM sodium citrate buffer.
- An emulsion comprising squalene, an α-tocopherol, and polysorbate 80. These emulsions
may have from 2 to 10% squalene, from 2 to 10% tocopherol and from 0.3 to 3% Tween
80, and the weight ratio of squalene:tocopherol is preferably ≤1 (e.g. 0.90) as this provides a more stable emulsion. Squalene and Tween 80 may be present
volume ratio of about 5:2, or at a weight ratio of about 11:5. One such emulsion can
be made by dissolving Tween 80 in PBS to give a 2% solution, then mixing 90ml of this
solution with a mixture of (5g of DL-α-tocopherol and 5ml squalene), then microfluidising
the mixture. The resulting emulsion may have submicron oil droplets e.g. with an average diameter of between 100 and 250nm, preferably about 180nm.
- An emulsion of squalene, a tocopherol, and a Triton detergent (e.g. Triton X-100). The emulsion may also include a 3d-MPL (see below). The emulsion may
contain a phosphate buffer.
- An emulsion comprising a polysorbate (e.g. polysorbate 80), a Triton detergent (e.g. Triton X-100) and a tocopherol (e.g. an α-tocopherol succinate). The emulsion may include these three components at a
mass ratio of about 75:11:10 (e.g. 750µg/ml polysorbate 80, 110µg/ml Triton X-100 and 100µg/ml α-tocopherol succinate),
and these concentrations should include any contribution of these components from
antigens. The emulsion may also include squalene. The emulsion may also include a
3d-MPL (see below). The aqueous phase may contain a phosphate buffer.
- An emulsion of squalane, polysorbate 80 and poloxamer 401 ("Pluronic™ L121"). The emulsion can be formulated in phosphate buffered saline, pH 7.4. This
emulsion is a useful delivery vehicle for muramyl dipeptides, and has been used with
threonyl-MDP in the "SAF-1" adjuvant [29] (0.05-1% Thr-MDP, 5% squalane, 2.5% Pluronic
L121 and 0.2% polysorbate 80). It can also be used without the Thr-MDP, as in the
"AF" adjuvant [30] (5% squalane, 1.25% Pluronic L121 and 0.2% polysorbate 80). Microfluidisation
is preferred.
- An emulsion comprising squalene, an aqueous solvent, a polyoxyethylene alkyl ether
hydrophilic nonionic surfactant (e.g. polyoxyethylene (12) cetostearyl ether) and a hydrophobic nonionic surfactant (e.g. a sorbitan ester or mannide ester, such as sorbitan monoleate or 'Span 80'). The
emulsion is preferably thermoreversible and/or has at least 90% of the oil droplets
(by volume) with a size less than 200 nm [31]. The emulsion may also include one or
more of: alditol; a cryoprotective agent (e.g. a sugar, such as dodecylmaltoside and/or sucrose); and/or an alkylpolyglycoside.
Such emulsions may be lyophilized.
- An emulsion having from 0.5-50% of an oil, 0.1-10% of a phospholipid, and 0.05-5%
of a non-ionic surfactant. As described in reference 32, preferred phospholipid components
are phosphatidylcholine, phosphatidylethanolamine, phosphatidylserine, phosphatidylinositol,
phosphatidylglycerol, phosphatidic acid, sphingomyelin and cardiolipin. Submicron
droplet sizes are advantageous.
- A submicron oil-in-water emulsion of a non-metabolisable oil (such as light mineral
oil) and at least one surfactant (such as lecithin, Tween 80 or Span 80). Additives
may be included, such as QuilA saponin, cholesterol, a saponin-lipophile conjugate
(such as GPI-0100, described in reference 33, produced by addition of aliphatic amine
to desacylsaponin via the carboxyl group of glucuronic acid), dimethyidioctadecylammonium
bromide and/or N,N-dioctadecyl-N,N-bis (2-hydroxyethyl)propanediamine.
- An emulsion comprising a mineral oil, a non-ionic lipophilic ethoxylated fatty alcohol,
and a non-ionic hydrophilic surfactant (e.g. an ethoxylated fatty alcohol and/or polyoxyethylenepolyoxypropylene block copolymer)
[34].
- An emulsion comprising a mineral oil, a non-ionic hydrophilic ethoxylated fatty alcohol,
and a non-ionic lipophilic surfactant (e.g. an ethoxylated fatty alcohol and/or polyoxyethylenepolyoxypropylene block copolymer)
[34].
- An emulsion in which a saponin (e.g. QuilA or QS21) and a sterol (e.g. a cholesterol) are associated as helical micelles [35].
[0058] Antigens and adjuvants in a composition will typically be in admixture at the time
of delivery to a patient. The emulsions may be mixed with antigen during manufacture,
or extemporaneously, at the time of delivery. Thus the adjuvant and antigen may be
kept separately in a packaged or distributed vaccine, ready for final formulation
at the time of use. The antigen will generally be in an aqueous form, such that the
vaccine is finally prepared by mixing two liquids. The volume ratio of the two liquids
for mixing can vary (
e.g. between 5:1 and 1:5) but is generally about 1:1.
C. Saponin formulations [chapter 22 of ref. 27]
[0059] Saponin formulations may also be used as adjuvants in the invention. Saponins are
a heterogeneous group of sterol glycosides and triterpenoid glycosides that are found
in the bark, leaves, stems, roots and even flowers of a wide range of plant species.
Saponin from the bark of the
Quillaia saponaria Molina tree have been widely studied as adjuvants. Saponin can also be commercially
obtained from
Smilax ornata (sarsaprilla),
Gypsophilla paniculata (brides veil), and
Saponaria officianalis (soap root). Saponin adjuvant formulations include purified formulations, such as
QS21, as well as lipid formulations, such as ISCOMs. QS21 is marketed as Stimulon
™.
[0060] Saponin compositions have been purified using HPLC and RP-HPLC. Specific purified
fractions using these techniques have been identified, including QS7, QS17, QS18,
QS21, QH-A, QH-B and QH-C. Preferably, the saponin is QS21. A method of production
of QS21 is disclosed in ref. 36. Saponin formulations may also comprise a sterol,
such as cholesterol [37].
[0061] Combinations of saponins and cholesterols can be used to form unique particles called
immunostimulating complexs (ISCOMs; see chapter 23 of ref. 27; also refs 38 & 39).
ISCOMs typically also include a phospholipid such as phosphatidylethanolamine or phosphatidylcholine.
Any known saponin can be used in ISCOMs. Preferably, the ISCOM includes one or more
of QuilA, QHA & QHC. Optionally, the ISCOMS may be devoid of additional detergent
[40].
[0062] A review of the development of saponin based adjuvants can be found in refs. 41 &
42.
D. Bacterial or microbial derivatives
[0063] Adjuvants suitable for use in the invention include bacterial or microbial derivatives
such as non-toxic derivatives of enterobacterial lipopolysaccharide (LPS), Lipid A
derivatives, immunostimulatory oligonucleotides and ADP-ribosylating toxins and detoxified
derivatives thereof.
[0064] Non-toxic derivatives of LPS include monophosphoryl lipid A (MPL) and 3-O-deacylated
MPL (3dMPL). 3dMPL is a mixture of 3 de-O-acylated monophosphoryl lipid A with 4,
5 or 6 acylated chains. A preferred "small particle" form of 3 De-O-acylated monophosphoryl
lipid A is disclosed in ref. 43. Such "small particles" of 3dMPL are small enough
to be sterile filtered through a 0.22µm membrane [43]. Other non-toxic LPS derivatives
include monophosphoryl lipid A mimics, such as aminoalkyl glucosaminide phosphate
derivatives
e.g. RC-529 [44,45].
[0065] Lipid A derivatives include derivatives of lipid A from
Escherichia coli such as OM-174. OM-174 is described for example in refs. 46 & 47.
[0066] Immunostimulatory oligonucleotides suitable for use as adjuvants in the invention
include nucleotide sequences containing a CpG motif (a dinucleotide sequence containing
an unmethylated cytosine linked by a phosphate bond to a guanosine). Double-stranded
RNAs and oligonucleotides containing palindromic or poly(dG) sequences have also been
shown to be immunostimulatory.
[0067] The CpG's can include nucleotide modifications/analogs such as phosphorothioate modifications
and can be double-stranded or single-stranded. References 48, 49 and 50 disclose possible
analog substitutions
e.g. replacement of guanosine with 2'-deoxy-7-deazaguanosine. The adjuvant effect of CpG
oligonucleotides is further discussed in refs. 51-56.
[0068] The CpG sequence may be directed to TLR9, such as the motif GTCGTT or TTCGTT [57].
The CpG sequence may be specific for inducing a Th1 immune response, such as a CpG-A
ODN, or it may be more specific for inducing a B cell response, such a CpG-B ODN.
CpG-A and CpG-B ODNs are discussed in refs. 58-60. Preferably, the CpG is a CpG-A
ODN.
[0069] Preferably, the CpG oligonucleotide is constructed so that the 5' end is accessible
for receptor recognition. Optionally, two CpG oligonucleotide sequences may be attached
at their 3' ends to form "immunomers". See, for example, refs. 61-63.
[0070] A particularly useful adjuvant based around immunostimulatory oligonucleotides is
known as IC-31
™ [64-66]. Thus an adjuvant used with the invention may comprise a mixture of (i) an
oligonucleotide (
e.g. between 15-40 nucleotides) including at least one (and preferably multiple) CpI motifs
(
i.e. a cytosine linked to an inosine to form a dinucleotide), and (ii) a polycationic
polymer, such as an oligopeptide (
e.g. between 5-20 amino acids) including at least one (and preferably multiple) Lys-Arg-Lys
tripeptide sequence(s). The oligonucleotide may be a deoxynucleotide comprising 26-mer
sequence 5'-(IC)
13-3' (SEQ ID NO: 7). The polycationic polymer may be a peptide comprising 11-mer amino
acid sequence KLKLLLLLKLK (SEQ ID NO: 6). This combination of SEQ ID NOs: 6 and 7
provides the IC-31
™ adjuvant.
[0071] Bacterial ADP-ribosylating toxins and detoxified derivatives thereof may be used
as adjuvants in the invention. Preferably, the protein is derived from
E. coli (
E. coli heat labile enterotoxin "LT"), cholera ("CT"), or pertussis ("PT"). The use of detoxified
ADP-ribosylating toxins as mucosal adjuvants is described in ref. 67 and as parenteral
adjuvants in ref. 68. The toxin or toxoid is preferably in the form of a holotoxin,
comprising both A and B subunits. Preferably, the A subunit contains a detoxifying
mutation; preferably the B subunit is not mutated. Preferably, the adjuvant is a detoxified
LT mutant such as LT-K63, LT-R72, and LT-G192. The use of ADP-ribosylating toxins
and detoxified derivatives thereof, particularly LT-K63 and LT-R72, as adjuvants can
be found in refs. 69-76. A useful CT mutant is or CT-E29H [77]. Numerical reference
for amino acid substitutions is preferably based on the alignments of the A and B
subunits of ADP-ribosylating toxins set forth in ref. 78, specifically incorporated
herein by reference in its entirety.
E. Human immunomodulators
[0072] Human immunomodulators suitable for use as adjuvants in the invention include cytokines,
such as interleukins (
e.g. IL-1, IL-2, IL-4, IL-5, IL-6, IL-7, IL-12 [79],
etc.) [80], interferons (
e.g. interferon-γ), macrophage colony stimulating factor, and tumor necrosis factor. A
preferred immunomodulator is IL-12.
F. Bioadhesives and Mucoadhesives
[0073] Bioadhesives and mucoadhesives may also be used as adjuvants in the invention. Suitable
bioadhesives include esterified hyaluronic acid microspheres [81] or mucoadhesives
such as cross-linked derivatives of poly(acrylic acid), polyvinyl alcohol, polyvinyl
pyrollidone, polysaccharides and carboxymethylcellulose. Chitosan and derivatives
thereof may also be used as adjuvants in the invention [82].
G. Microparticles
[0074] Microparticles may also be used as adjuvants in the invention. Microparticles (
i.e. a particle of ∼100nm to ∼150µm in diameter, more preferably ∼200nm to ∼30µm in diameter,
and most preferably ∼500nm to ∼10µm in diameter) formed from materials that are biodegradable
and non-toxic (
e.g. a poly(α-hydroxy acid), a polyhydroxybutyric acid, a polyorthoester, a polyanhydride,
a polycaprolactone,
etc.) with poly(lactide-co-glycolide) are preferred, optionally treated to have a negatively-charged
surface (
e.g. with SDS) or a positively-charged surface (
e.g. with a cationic detergent, such as CTAB).
H. Liposomes (Chapters 13 & 14 of ref. 27)
[0075] Examples of liposome formulations suitable for use as adjuvants are described in
refs. 83-85.
I. Imidazoquinolone Compounds.
[0076] Examples of imidazoquinolone compounds suitable for use adjuvants in the invention
include Imiquamod and its homologues (
e.g. "Resiquimod 3M"), described further in refs. 86 and 87.
[0077] The invention may also comprise combinations of aspects of one or more of the adjuvants
identified above. For example, the following adjuvant compositions may be used in
the invention: (1) a saponin and an oil-in-water emulsion [88]; (2) a saponin (
e.g. QS21) + a non-toxic LPS derivative (
e.g. 3dMPL) [89]; (3) a saponin (
e.g. QS21) + a non-toxic LPS derivative (
e.g. 3dMPL) + a cholesterol; (4) a saponin (
e.g. QS21) + 3dMPL + IL-12 (optionally + a sterol) [90]; (5) combinations of 3dMPL with,
for example, QS21 and/or oil-in-water emulsions [91]; (6) SAF, containing 10% squalane,
0.4% Tween 80
™, 5% pluronic-block polymer L121, and thr-MDP, either microfluidized into a submicron
emulsion or vortexed to generate a larger particle size emulsion. (7) Ribi
™ adjuvant system (RAS), (Ribi Immunochem) containing 2% squalene, 0.2% Tween 80, and
one or more bacterial cell wall components from the group consisting of monophosphorylipid
A (MPL), trehalose dimycolate (TDM), and cell wall skeleton (CWS), preferably MPL
+ CWS (Detox
™); and (8) one or more mineral salts (such as an aluminum salt) + a non-toxic derivative
of LPS (such as 3dMPL).
[0078] Other substances that act as immunostimulating agents are disclosed in chapter 7
of ref. 27.
[0079] An aluminium hydroxide adjuvant is useful, and antigens are generally adsorbed to
this salt. Oil-in-water emulsions comprising squalene, with submicron oil droplets,
are also preferred, particularly in the elderly. Useful adjuvant combinations include
combinations of Th1 and Th2 adjuvants such as CpG & an aluminium salt, or resiquimod
& an aluminium salt. A combination of an aluminium salt and 3dMPL may be used.
Immunisation
[0080] Compositions produced by the processes of the invention also find use in a method
for raising an antibody response in a mammal, comprising administering an immunogenic
composition of the invention to the mammal. The antibody response is preferably a
protective antibody response.
[0081] The compositions also find use in a method for protecting a mammal against a bacterial
infection and/or disease, comprising administering to the mammal an immunogenic composition
of the invention.
[0082] The compositions may be used as medicaments (
e.g. as immunogenic compositions or as vaccines).
[0083] The mammal is preferably a human. The human may be an adult or, preferably, a child.
Where the vaccine is for prophylactic use, the human is preferably a child (
e.g. a toddler or infant); where the vaccine is for therapeutic use, the human is preferably
an adult. A vaccine intended for children may also be administered to adults
e.g. to assess safety, dosage, immunogenicity,
etc.
[0084] The uses and methods are particularly useful for preventing/treating diseases caused
by
Shigella including, but not limited to, shigellosis, Reiter's syndrome, and/or hemolytic uremic
syndrome.
[0085] Efficacy of therapeutic treatment can be tested by monitoring bacterial infection
after administration of the composition of the invention. Efficacy of prophylactic
treatment can be tested by monitoring immune responses against immunogenic proteins
in the vesicles or other antigens after administration of the composition. Immunogenicity
of compositions can be determined by administering them to test subjects (
e.g. children 12-16 months age) and then determining standard serological parameters.
These immune responses will generally be determined around 4 weeks after administration
of the composition, and compared to values determined before administration of the
composition. Where more than one dose of the composition is administered, more than
one post-administration determination may be made.
[0086] Compositions will generally be administered directly to a patient. Direct delivery
may be accomplished by parenteral injection (
e.g. subcutaneously, intraperitoneally, intravenously, intramuscularly, or to the interstitial
space of a tissue), or by rectal, oral, vaginal, topical, transdermal, intranasal,
ocular, aural, pulmonary or other mucosal administration. Intramuscular administration
to the thigh or the upper arm is preferred. Injection may be via a needle (
e.g. a hypodermic needle), but needle-free injection may alternatively be used. A typical
intramuscular dose is about 0.5 ml.
[0087] Dosage treatment can be a single dose schedule or a multiple dose schedule. Multiple
doses may be used in a primary immunisation schedule and/or in a booster immunisation
schedule. A primary dose schedule may be followed by a booster dose schedule. Suitable
timing between priming doses (
e.g. between 4-16 weeks), and between priming and boosting, can be routinely determined.
Culture methods
[0088] Also disclosed herein is a process for culturing a
Shigella bacterium, comprising growing the bacteria under agitated and aerated conditions
at 37°C and pH 7.1 with dissolved oxygen at 30% saturation.
General
[0089] The term "comprising" encompasses "including" as well as "consisting"
e.g. a composition "comprising" X may consist exclusively of X or may include something
additional
e.g. X + Y.
[0090] The term "about" in relation to a numerical value
x is optional and means, for example,
x±10%.
[0091] The word "substantially" does not exclude "completely"
e.g. a composition which is "substantially free" from Y may be completely free from Y.
Where necessary, the word "substantially" may be omitted from the definition of the
invention.
[0092] References to a percentage sequence identity between two amino acid sequences means
that, when aligned, that percentage of amino acids are the same in comparing the two
sequences. This alignment and the percent homology or sequence identity can be determined
using software programs known in the art, for example those described in section 7.7.18
of reference 92. A preferred alignment is determined by the Smith-Waterman homology
search algorithm using an affine gap search with a gap open penalty of 12 and a gap
extension penalty of 2, BLOSUM matrix of 62. The Smith-Waterman homology search algorithm
is well known and is disclosed in reference 93.
[0093] "GI" numbering is used above. A GI number, or "GenInfo Identifier", is a series of
digits assigned consecutively to each sequence record processed by NCBI when sequences
are added to its databases. The GI number bears no resemblance to the accession number
of the sequence record. When a sequence is updated (
e.g. for correction, or to add more annotation or information) then it receives a new
GI number. Thus the sequence associated with a given GI number is never changed.
[0094] Where the invention concerns an "epitope", this epitope may be a B-cell epitope and/or
a T-cell epitope. Such epitopes can be identified empirically (
e.g. using PEPSCAN [94,95] or similar methods), or they can be predicted (
e.g. using the Jameson-Wolf antigenic index [96], matrix-based approaches [97], MAPITOPE
[98], TEPITOPE [99,100], neural networks [101], OptiMer & EpiMer [102, 103], ADEPT
[104], Tsites [105], hydrophilicity [106], antigenic index [107] or the methods disclosed
in references 108-109,
etc.). Epitopes are the parts of an antigen that are recognised by and bind to the antigen
binding sites of antibodies or T-cell receptors, and they may also be referred to
as "antigenic determinants".
BRIEF DESCRIPTION OF DRAWINGS
[0095]
Figure 1 shows blebs of the invention purified from culture.
Figure 2 shows SDS-PAGE analysis of samples taken (i) before the first filtration,
(ii) after the first filtration, and (iii) after the second filtration. Each panel
has three lanes showing, from left to right, total protein, vesicle protein and soluble
protein.
Figure 3 shows a SEC trace of samples taken after the first and second filtration
steps.
Figure 4 illustrates the overall process of the invention.
MODES FOR CARRYING OUT THE INVENTION
Bacterial culture
[0096] A double knockout strain of
S.sonnei was prepared using the λ Red system. The
tolR and
galU genes were both knocked out to give a ΔtolRgalU strain. This double mutant strain
releases outer membrane blebs more readily than the wild type strain and has no O
antigen in its LPS.
[0097] Fermentation of S. sonnei ΔtolR/galU was run under the following conditions: pH 7.1,
37°C, dissolved oxygen maintained at 30% saturation by controlling agitation and setting
maximum aeration. The pH was controlled by addition of 4M ammonium hydroxide. The
foam was controlled by addition of 10% PPG during the run. The medium consisted of
the following components: KH
2PO
4, K
2HPO
4 and yeast extract. After the medium was sterilized by autoclaving, glycerol and MgSO
4 were added prior to inoculation. The culture inoculum was 5% of the fermentor volume.
The fermentation process took approximately 13 hours and cell concentration was measured
as optical density at 600nm.
Purification of blebs
[0098] Vesicles produced in the fermentation broth were purified using two consecutive TFF
(tangential flow filtration) steps: micro-filtration at 0.22µm and then a second micro-filtration
at 0.1µm.
[0099] During the first filtration step the vesicles were separated from biomass by TFF
through a 0.22 µm pore size cassette. The biomass was first concentrated 4-fold and,
after five diafiltration steps against PBS, the vesicles were collected in the filtrate.
[0100] In the second filtration step the filtrate from the 0.22 µm TFF was further micro-filtered
trough a 0.1 µm cut-off cassette, in order to purify the vesicles from soluble proteins.
The vesicles could not pass through the filter cassette. After five diafiltration
steps, the retentate containing the vesicles was collected.
[0101] To analyze protein contents, samples from each step of the process were ultra-centrifuged
(2 hours, 200,000
g,) and the pellet (containing vesicles) was resuspended in PBS. The protein contents
of te vesicles (the pellet) and the soluble fraction (the supernatant) were quantified
by Bradford method and analyzed by SDS-PAGE and size exclusion chromatography (SEC).
[0102] Figure 2 shows SDS-PAGE of samples taken (i) before the first filtration, (ii) after
the first filtration, and (iii) after the second filtration. Samples were normalised
to volume. The high purity of the vesicle suspension obtained after the two TFF steps
is evident. The right-hand lane is almost empty indicating an almost complete absence
of soluble proteins.
[0103] Figure 3 shows SEC analysis of samples taken after the first filtration step (right-hand
peak) and after the second filtration step (left-hand peak). The arrow indicates the
chromatographic peak corresponding to the vesicles. After the first filtration step
the major UV-adsorbing peak is at the bed volume (MW <13kDa) whereas after the second
filtration step the major peak is at the void volume, with almost no other signal.
[0104] In order to evaluate the efficiency of TFF for vesicles recovery samples were taken
from the fermentation broth during the TFF steps and at the end of the each purification
step. Before the first filtration the protein concentration was ∼1g/l with 14% in
vesicles. After the first filtration step there was a similar total protein concentration
and 15% was in vesicles. After the second filtration step, however, the protein content
dropped 10-fold but the proportion located in the vesicles rose to 90%.
[0105] The yield of vesicles was 100mg of vesicle proteins per liter of fermentation culture.
This would provide 4000 vaccine doses (considering 25 µg of proteins per dose) per
liter of fermentation broth.
[0106] The final purified product was observed with TEM (Figure 1). The blebs have a homogenous
size of about 50 nm in diameter.
[0107] A proteomic approach confirmed that the blebs are essentially pure outer membranes.
Unlike conventional outer membrane vesicles (OMV) derived by disruption of the outer
membrane, the blebs conserve lipophilic proteins and are essentially free of cytoplasmic
and inner membrane components.
[0108] Immunogenicity of the purified blebs was confirmed by injecting them into mice and
observing specific immune responses against bleb components.
Salmonella
[0109] A tolR knockout strain of
S.typhimurium (
S.typhimunium ΔtolR) was prepared using the λ Red system. This mutant strain releases outer membrane
blebs more readily than the wild type strain.
[0110] Fermentation of the knockout mutant was run under the following conditions: pH 7.1,
37°C, dissolved oxygen maintained at 30% saturation by controlling agitation and setting
maximum aeration. The pH was controlled by addition of 30% ammonium hydroxide. Foam
was controlled by addition of 0.25g/L of PPG in the fermentation medium. The culture
inoculum was 1% of the fermenter volume. The fermentation process was stopped after
14 hours, when the culture achieved a cell concentration of 29 OD
600nm.
[0111] Culture supernatant containing vesicles was separated from the
Salmonella biomass by TFF through a 0.22µm pore size filter cassette with a 0.1m
2 filtration area. The biomass was retained on the cassette and the permeate containing
the vesicles was collected. Soluble proteins in the permeate were removed from the
blebs by a second microfiltration trough a 0.1µm pore size filter cassette (200cm
2 filtration area). Following a 10-fold concentration the retentate was subjected to
10 diafiltration steps against PBS and subsequently collected.
[0112] To analyze protein contents, samples from each step of the process were ultra-centrifuged
(2 hours, 200,000g), and the vehicle-containing pellet was resuspended in PBS. The
protein contents of the vesicles (the pellet) and the soluble fraction (the supernatant)
were quantified by Bradford method and analyzed by SDS-PAGE (Figure 5). All the samples
were normalized to volume.
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