TECHNICAL FIELD
[0001] The present invention relates generally to boilers or heaters and specifically to
waste heat recovery in energy plants and after engines or turbines and still more
specifically to improved boilers or heaters that are capable to withstand the excess
pressure exerted by pressurized gasses provided to such boilers or heaters.
BACKGROUND OF THE INVENTION
[0002] In order to improve waste heat recovery in energy plants, devices such as boilers
or heaters comprising heating surfaces for pressurized waste heat media, such as flue
gas from an engine or hot air, have gained increased importance. One of the challenges
caused by pressurized hot gasses is that the boiler or heater elements require a particularly
strong design of the casing of the boiler or heater element in order to withstand
the internal excess pressure exerted on the relatively large surfaces of traditional
boiler or heater casings.
[0003] Typically, in traditional boilers or heaters, the casing comprises a large number
of internal steam/water tubes leading to large dimensions and a corresponding large
surface area of the surrounding casing It would hence be advantageous in order to
reduce the required strength and hence the weight of the casing to optimise the casing
with respect to the internal steam/water tubes housed within the casing
SUMMARY OF THE INVENTION
[0004] On the above background it is an object of the present invention to provide new and
improved boiler or heater elements and boiler or heater configurations for pressurized
exhaust gasses, such as flue gasses. The boiler or heater elements according to the
invention will in the following description and claims collectively be termed "boiler
elements". It is specifically an object of the present invention to provide boiler
elements for pressurized gas that reduce the requirements of said particularly strong
design of the casing. A fundamental idea behind the invention is to provide each or
a very limited number of individual inner tubular elements with its/their own casing
instead of, as is customary in the prior art, to provide one casing for a large number
of inner tubular elements, whereby the surface area of the casing becomes very large.
Providing each or a few individual inner tubular element with its/their own casing,
where the cross sectional shape corresponds to that of the inner tubular element(s),
the smallest possible surface area of the casing can be obtained. If, according a
specific embodiment of the invention, a few, for instance two, inner tubular elements
are provided with a common casing, the cross sectional shape of the casing is adapted
to the inner tubular elements, i.e. envelops the outer surface of the inner tubular
elements as closely as possible Both this specific embodiment and embodiments of the
invention, wherein each individual inner tubular element is provided with its own
casing are described in the detailed description of the invention
[0005] According to preferred embodiments of the invention there is provided more than one
casing for a number of inner tubular elements and according to specific embodiments
of the invention there is provided a casing for each individual inner tubular element
[0006] The above and other objects and advantages are according to the present invention
provided by a boiler or heater element for pressurized gasses comprising an outer
casing surrounding one or more inner tubular elements , the casing being provided
with an inlet and an outlet, such that a medium can flow from said inlet to said outlet
in thermal contact with the one or more inner tubular elements, and where the one
or more inner tubular elements are provided with an inlet and an outlet, such that
a medium can flow through the one or more inner tubular elements from the inlet to
the outlet of the one or more inner tubular elements, and wherein the surface area
of the casing is minimised by adapting the cross sectional shape of the casing to
the one or more inner tubular elements , such that there is provided a fluid passage
between the inner surface of the casing and the outer surface(s) of the one or more
inner tubular elements, where the cross sectional area of the passage is chosen such
that a required maximum pressure drop ΔP over the boiler or heater element and/or
a required flow speed of fluid through the passage is obtained
[0007] The above and other objects are according to preferred embodiments of the present
invention obtained by the provision of a boiler element, wherein one or more of those
surfaces that transfer heat to or from surrounding media are provided with surface
extending means By the provision of such means, the volume of the casing surrounding
the hot gas, and hence the surface area of the casing, is reduced as much as possible
without thereby negatively affecting the pressure drop across a boiler element and/or
the flow speed through the boiler element and thereby the heat transfer between the
media flowing in the boiler element. Embodiments of the invention that obtain this
objective are described in the detailed description of the invention
[0008] According to the invention there is provided a boiler element (that could be tubular,
although other cross-sectional shapes would also be possible, and hence such terms
as "tube" and "tubular" as used in the following are not restricted to a passageway
of circular cross-sectional shape) comprising at least one inner tube provided in
an outer casing The one or more inner tubes are according to embodiments of the invention
provided with extended surface, thereby extending the heating surface of the one or
more inner tubes, i.e. the outer surface of the one or more inner tubes. This extended
surface may change form and/size from the inlet to the outlet of the casing of the
boiler element Specific, non-limiting, embodiments of tubes with extended surface
are shown in the detailed description of the invention.
[0009] According to the invention the boiler element may comprise means for providing an
extended outer surface of the casing Generally all heat transfer surfaces on the boiler
elements according to the invention can be provided with surface extending means and
these means may differ for different surfaces for instance determined by specific
heat transfer requirements or by the specific geometrical configuration of the parts
constituting the boiler element.
[0010] According to a first aspect of the present invention there is provided a boiler on
heater element for pressurized gasses, such as, but not limited to, flue gasses, comprising
an outer casing surrounding one or more inner tubular elements, the casing being provided
with an inlet and an outlet, such that a medium can flow from the inlet to the outlet
in thermal contact with the one or more inner tubular elements, and where said one
or more inner tubular elements are provided with an inlet and an outlet, such that
a medium can flow through the one or more inner tubular elements from the inlet to
the outlet of the one or more inner tubular elements, and wherein one or more of the
surfaces of the casing and/or the inner tubular elements that transfer heat to or
from a medium in thermal contact with said one or more surfaces are provided with
surface extending means.
[0011] According to an embodiment of the invention the medium flowing from the inlet to
the outlet of the casing flows substantially along (in parallel with) the one or more
inner tubular elements.
[0012] According to an alternative embodiment of the invention the medium flowing from the
inlet to the outlet of the casing flows substantially perpendicular to the one or
more inner tubular elements.
[0013] According to a preferred embodiment of the invention the boiler element comprises
a casing accommodating only a single inner tubular member, whereby the boiler element
of the invention can be made very compact with minimum surface area of the casing.
[0014] According to the preferred embodiment of the invention the casing and the inner tubular
element are both circular cylindrical in cross section and form a coaxial structure
of the boiler element, but it is understood that also other cross sectional shapes
of the casing or the one or more inner tubular elements will fall within the scope
of the present invention
[0015] According to an embodiment of the invention said one or more inner tubular elements
on their inner circumferential surface are provided with means for extending the area
of said inner circumferential surface of the one or more inner tubular elements.
[0016] According to an embodiment of the invention, the means for extending the outer circumferential
surface are a plurality of pins or fins or other radially extending elements provided
on the outer circumferential surface of the one or more inner tubular elements.
[0017] According to an alternative embodiment of the invention, the means for extending
the outer circumferential surface are provided by a corrugation that may for instance
be circular or helically wound of the outer circumferential surface of the one or
more inner tubular elements
[0018] According to a further embodiment of the invention the means for extending the inner
circumferential surface are provided by a corrugation that may for instance be circular
or helically wound of the inner circumferential surface of the one or more inner tubular
elements.
[0019] According to an embodiment of the invention a combination of means for extending
both the inner and outer circumferential surface of the inner tubular means is provided.
[0020] According to an embodiment of the invention the boiler element may comprise a casing
comprising a plurality of sections , where adjacent sections are connected via end
elements, such that the boiler element attains for instance a S-shape or meander shape
between respective inlet and outlet portions of the casing, and where each of said
sections respectively surrounds one or more inner tubular elements, where the one
or more inner tubular elements in a given section of the casing is connected to the
one or more tubular elements in the adjacent section of the casing via end elements
accommodated within corresponding end element of the casing.
[0021] According to a second aspect of the invention there is furthermore provided a composite
boiler element comprising at least two boiler elements as described above, said at
least two boiler elements being coupled in parallel between common inlet portions
of the respective casings of the composite boiler element and common outlet portions
of the respective casings of the composite boiler element. Similarly, the one or more
inner tubular elements are coupled in parallel between common inlet portions and common
outlet portions. In this manner, for instance a 3-dimensional structure of a composite
boiler element can be constructed, comprising a plurality of boiler elements according
to the invention, each located within a respective plane, such that the composite
boiler element comprises a plurality of for instance substantively parallel planes
of boiler elements. A non-limiting example of such a 3-dimensional structure will
be given in the detailed description of the invention.
[0022] According to a third aspect the present invention relates to a system, in which one
or more boiler elements and/or composite boiler elements are used.
[0023] An example of a system according to the invention for pressurized flue gasses with
a larger pressure drop available than in traditional exhaust gas boilers will be exemplified
by the system shown and described in the detailed description of the invention. It
is however understood that the boiler elements according to the invention can find
application in many other systems and devices, such as fuelled boilers and other units
used for heat transmission
[0024] According to a fourth aspect of the present invention there is provided a steam drum
comprising boiler or heater elements according to the invention. A specific embodiment
of such a steam drum will be described in the detailed description of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention will be better understood by reading the following detailed
description of embodiments of the invention in conjunction with the figures of the
drawing, wherein:
Figure 1(a) shows a schematic longitudinal cross-sectional view of a boiler element
according to an embodiment of the invention;
Figure 1(b) shows a cross-sectional view of a boiler element according to an embodiment
of the invention;
Figure 2 shows a schematic longitudinal cross-sectional view of a boiler element according
to an embodiment of the invention, wherein the boiler element is formed in an s-shape
between inlet and outlet portions;
Figure 3 shows a schematic perspective view of an embodiment of a composite boiler
element according to the invention comprising two parallel coupled boiler elements
of the kind shown in figure 2 and comprising common inlet and outlet portions for
the two boiler elements;
Figure 4 shows a partly transparent representation of the embodiment shown in figure
3, where the surface extending pins provided on the outer circumferential surface
of the inner tubular elements can be seen;
Figure 5 shows a schematic perspective partly cut-away view of an inner tubular element
with corrugated inner and outer surfaces for use in the boiler element of the invention;
Figure 6 shows a schematic cross-sectional view of a steam drum comprising a number
of boiler elements according to the invention, wherein the outer surfaces of the boiler
elements function as evaporator tubes producing saturated steam in the steam drum,
which steam can subsequently as an option be directed to and flow through the inner
tubular element of the boiler element for superheating the steam;
Figure 7 shows a cross-sectional view of a boiler element according to another embodiment
comprising extensions of all surfaces contributing to heat transfer with the object
of increasing heat transfer to the medium that is in contact with the respective surface;
Figure 8 shows a schematic system, wherein the boiler element or composite boiler
element functions under different operational conditions; and
Figure 9(a), (b) and (c) shows a non-limiting example of alternative embodiments boiler
or heater elements according to the present invention
DETAILED DESCRIPTION OF THE INVENTION
[0026] The various aspects of the present invention will be illustrated below with reference
to different non-limiting embodiments of the invention.
[0027] With reference to figure 1(a) there is shown a schematic longitudinal cross-sectional
view of a boiler element according to an embodiment of the invention. The boiler element,
which is generally designated by reference numeral 1, comprises an outer casing 2
surrounding an inner tubular element 3 that is provided with an extended outer surface
in the form of a plurality of radially extending pins or fins 4, 5. A first medium
M1 (for instance pressurized flue gas) flows longitudinally through the outer casing
2 as indicated by the arrow, and a second medium M2 (for instance water) flows longitudinally
through the inner tubular element 3 as indicated by the arrow. It should be noted,
as will also be apparent from the following description of specific embodiments of
the invention, that the media M1 and M2 may in fact be the same type of medium 3 or
even the same medium (M1 = M2), for instance the same pressurized flue gas in both
cases
[0028] As shown in figure 1(b) the radial extension of the surface extension means 4, 5
may change in the longitudinal direction of the boiler element 1, for instance due
to high temperature of the first medium M1 at the entrance of the boiler element,
which may cause damage to long pins provided close to the entrance of the boiler element.
[0029] In figure 1(b) the same embodiment as in figure 1(a) is shown in cross sectional
view. From figure 1(b) it appears that this specific embodiment of the boiler element
according to the invention comprises a circular cylindrical outer casing 2, coaxially
with which there is provided one inner circular cylindrical tubular element 3. Although
this circular coaxial boiler element structure is used in the following to illustrate
various embodiments of the invention it should be noted that both the outer casing
2 and the inner tubular element 3 can have other shapes without thereby departing
from the present invention. Furthermore, although all of the shown embodiments of
the invention are provided with only one inner tubular element 3 it falls within the
scope of the invention to provide more than one inner tubular element within a single
outer casing.
[0030] With reference to figure 2 there is shown a schematic longitudinal cross-sectional
view of a boiler element according to an embodiment of the invention, wherein the
boiler element is formed in an S-shape between inlet and outlet portions. This embodiment
of the boiler element comprises three substantively parallel sections 10 placed above
each other, where adjacent sections are in fluid connection through bended end elements
11. According to an alternative embodiment the sections 10 may form an angle a between
each other (this angle is in the embodiment shown in figure 2 equal to zero), such
that the individual sections are not extending in parallel with each other but rather
form a zigzag structure The outer casing is provided with an inlet 6 and an outlet
7. Through the outer casing there extend longitudinally inner tubular elements 17
that follow the bended S-shape of the outer casing via end elements 12. The inner
tubular element 17 is provided with an inlet 8 and an outlet 9. Although the respective
inlets and outlets of the outer casing and of the inner tubular element in the shown
embodiment are located at the same longitudinal end of the boiler element it is understood
that alternatively an inlet of the outer casing and an outlet of the inner tubular
element could be located at the same longitudinal end of the boiler element.
[0031] In figure .2 the inner tubular element is only provided with an extended outer surface
at the portions of the inner tubular element that passes through the sections 10 of
the outer casing. It would however also be possible to provide the bended end elements
12 of the inner tubular element 17 with an extended surface.
[0032] It is noted that the tension that results from a temperature difference between the
outer casing and the inner tubular element is according to the invention reduced to
a minimum as the outer casing can expand freely relative to the inner tubular element.
[0033] The embodiment of a boiler element according to the invention will typically be used
as pre-heaters, evaporators and super-heaters, but the use of the boiler elements
according to the invention ― and specifically according to the above described embodiment
― is in no way limited to such devices
[0034] With reference to figure 3 there is shown a schematic perspective view of an embodiment
of a composite boiler element according to the invention comprising two parallel coupled
boiler elements 10, 13 of the kind shown in figure 2 and comprising common inlet or
outlet portions 18, 20 and outlet or inlet portions 19, 21 for the two boiler elements
10, 13. Thus, the media flowing in the casing and in the one or more inner tubular
elements may either flow in the same direction through the boiler element (termed
"current flow") or in opposite directions (termed "counter flow")
[0035] The at least two boiler elements are coupled in parallel between common inlet portions
18 of the respective casings of the composite boiler element and common outlet portions
19 of the respective casings of the composite boiler element, and said one or more
inner tubular elements 3 are coupled in parallel between common inlet or outlet portions
20 and common outlet or inlet portions 21, whereby the composite boiler element can
be constructed as a 3-dimensional structure comprising at least two boiler elements
according to the invention, each located within a respective plane, such that the
composite boiler element comprises a plurality of planes of boiler elements. The two
boiler elements 10, 13 shown in the embodiment of a composite boiler element according
to the invention that is illustrated in figure 3 are located in planes that extend
substantially parallel to each other, but it would fall within the scope of the invention
to incline the planes containing each respective boiler element relative to one another
or to shift the respective boiler elements relative to one another within planes that
are either extending substantially in parallel (as in figure 3) or are inclined relative
to one another. Furthermore, although only two boiler elements according to the invention
are shown in figure 3, the composite boiler element of the invention could comprise
more than two such elements.
[0036] With reference to figure 4 there is shown a partly transparent representation of
the embodiment shown in figure 3, where the surface extending pins 4 provided on the
outer circumferential surface of the inner tubular elements 3 can be seen.
[0037] In the embodiments described above, the surface extending means have been pin or
fin elements provided on the outer circumferential surface of the inner tubular element
3, 17 Other surface extending means could however also be applied without departing
from the scope of the present invention.
[0038] With reference to figure 5 there is thus shown a schematic perspective partly cut-away
view of an inner tubular element with corrugated outer surface 15 as the surface extending
means for use in the boiler element of the invention. It furthermore appears from
figure 5 that surface extending means 15 may also be provided on the inner surface
of the inner tubular element. In the shown embodiment the outer and inner surfaces
are extended by means of a helical corrugation of the tubular element, but other corrugation
patterns could also be provided.
[0039] As the circumferential wall of the outer casing 2 of the boiler element according
to the invention can be made of a material of high thermal conductivity it is possible
to use the boiler element according to the present invention in the manner illustrated
in figure 6. Figure 6 shows a schematic cross-sectional view of a steam drum 22 internally
comprising a number of boiler elements 2 according to the invention, wherein the outer
surfaces of the boiler elements function as evaporator tubes producing saturated steam
in the steam drum, which steam can subsequently as an option be directed to and flow
through the inner tubular elements 3 of the boiler element 2 for superheating the
steam. The steam drum 22 is partly filled with water 23 and above the water surface,
saturated steam 24 is present.
[0040] With reference to figure 7 there is shown a cross-sectional view of a boiler element
according to another embodiment of the invention, wherein all heat transferring surfaces
both of the outer casing 2 and on the inner tubular member 3 are provided with surface
extending means 4, 5, 25, 26 in order to increase heat transfer to respective media
that are in contact with the respective surfaces.
[0041] Figure 8 illustrates in principle a possible use of the boiler element or composite
boiler element according to the present invention in a waste heat recovery system
[0042] The system is generally subdivided in three zones: A high-pressure zone, receiving
for instance pressurized flue gas 27, in which zone the pressure drop and the flow
speed on the gas side of the boiler or heater elements 28, 29, 30 are limited to a
level substantially corresponding to conventional values, in order to ensure a high
gas pressure at the outlet 34 from the high-pressure zone. The second zone is the
gas-pressure reducing zone that comprises devises 39, 40, 41 that extract energy among
others by a reduction of gas-pressure and temperature from a high to a low gas-pressure.
Across the second zone there is both a large pressure drop and the possibility of
generating a very high flow speed on the gas side of the heater elements 35, 36, 37.
Finally, there follows the low-pressure zone, located after the pressure-reducing
devices in the second zone. In the low-pressure zone, conventional heaters 43, 44,
45, such as conventional waste heat recovery (WHR) boilers, can be applied.. Typically,
the highest pressure level (at the inlet 27 in figure 8) will be on the order 15 Bar
absolute pressure and the pressure level at the outlet 47 of the low gas-pressure
zone will be approximately 1 Bar absolute pressure. It is noted that the "inlets"
and "outlets" 27, 34, 42 and 47 shown in figure 8 are to be understood symbolically
and the configurations of connections between different pressure zones in actual implementations
of such systems may be of a different and possibly more complex nature.
[0043] One or more of the high gas-pressure zone, the gas-pressure reducing zone and the
low gas-pressure zone may comprise additional energy-converting means, in figure 8
symbolically indicated by reference numerals 32 and 33.
[0044] As it appears from the schematic representation in figure 8, each of the above mentioned
zones comprises groups containing three boiler/heater elements (28, 29, 30 in the
high-pressure zone; 35, 36, 37 in the pressure reducing zone; and 43, 44, 45 in the
low pressure zone) that are coupled in series such that pressurized gas passes from
the first group of the boiler/heater elements 28, 29, 30 via the second boiler/heater
elements 35, 36, 37 to the third boiler/heater elements 43, 44, 45. The steam conduits
of the respective boiler/heater elements are also coupled from one boiler/heater element
to the next element of the respective group, such that water initially flows through
a pre-heater (economizer) 30, 37, 45 to an evaporator/boiler 29, 36, 44 and finally
to a super-heater 28, 35, 43 that delivers super-heated high pressure steam at respective
outlets 48, 49, 50 of the super-heaters 28, 35, 43 In figure 8, reference numerals
31, 38 and 46 indicates steam drums comprised in the above mentioned three groups
of boiler/heater elements.
[0045] The system, illustrated schematically in figure 8, comprise in the pressure reducing
zone a turbo charger 39, 40, and a power turbine 41 This system illustrates which
new possibilities are provided when exhaust gas pressurised boilers are introduced
in addition to a traditional waste heat recovery (WHR) system in which all heating
surfaces are located on the non-pressurised side of the turbo charger 39, 40 and power
turbine 41.
[0046] With reference to figures 9(a), (b) and (c) there are illustrated three non-limiting
examples of alternative embodiments boiler or heater elements according to the present
invention.
[0047] With reference to figure 9(a) there is shown boiler or heater element according to
an embodiment of the invention comprising a casing 2 provided with an inlet 6 and
an outlet 9, where the casing 2 surrounds an inner tubular element 3 comprised of
one or more first sections 3' extending substantially parallel to a longitudinal axis
X of the casing 2 and one or more second sections 3" extending at an angle different
from zero to the longitudinal axis X of the casing. In the specific embodiment shown
in figure 9(a) said angle is substantially 90 degrees.
[0048] With reference to figure 9(b) there is shown boiler or heater element according to
an embodiment of the invention, wherein the casing 2 comprises a number of surface
sections 2', 2", 2"' corresponding to the number of inner tubular elements 3, such
that each individual of said subsections envelops a substantial portion of the outer
circumferential surface of one of said inner tubular elements (3).
1. A boiler or heater element for pressurized gasses comprising an outer casing (2) surrounding
one or more inner tubular elements (3), said casing (2) being provided with an inlet
(6) and an outlet (7), such that a medium can flow from said inlet (6) to said outlet
(7) in thermal contact with the one or more inner tubular elements (3), and where
said one or more inner tubular elements (3) are provided with an inlet (8) and an
outlet (9), such that a medium can flow through the one or more inner tubular elements
(3) from the inlet (8) to the outlet (9) of the one or more inner tubular elements,
wherein the surface area of the casing (2) is minimised by adapting the cross sectional
shape of the casing (2) to the one or more inner tubular elements (3), such that there
is provided a fluid passage (p) between the inner surface of the casing (2) and the
outer surface(s) of the one or more inner tubular elements (3), where the cross sectional
area (Sp) of the passage (p) is chosen such that a desired maximum pressure drop (ΔP)
over the boiler or heater element and/or a desired flow speed of fluid through the
passage (p) is obtained.
2. A boiler or heater element according to claim 1, wherein one or more of the surfaces
of the casing (2) and/or the inner tubular elements (3) that transfer heat to or from
a medium in thermal contact with said one or more surfaces are provided with surface
extending means (4, 5; 15, 16; 25, 26)
3. A boiler or heater element according to claim 2, wherein the medium flowing from the
inlet (6) to the outlet (7) of the casing (2) flows substantially along (in parallel
with) said one or more inner tubular elements (3).
4. A boiler or heater element according to claim 2, wherein the medium flowing from the
inlet (6) to the outlet (7) of the casing (2) flows substantially perpendicular to
the one or more inner tubular elements (3)
5. A boiler or heater element according to claim 2, wherein said casing (2) accommodates
only a single inner tubular member (3), whereby the boiler element of the invention
can be made compact and with minimum surface area of the casing (2).
6. A boiler or heater element according to claim 2, wherein the casing (2) and the inner
tubular element (3) are both circular cylindrical in cross section and form a coaxial
structure of the boiler element.
7. A boiler or heater element according to claim 2, wherein said one or more inner tubular
elements (3) on their outer circumferential surface are provided with means (4, 5)
for extending the area of said outer circumferential surface of the one or more inner
tubular elements (3).
8. A boiler or heater element according to claim 2, wherein said one or more inner tubular
elements (3) on their inner circumferential surface are provided with means (15) for
extending the area of said inner circumferential surface of the one or more inner
tubular elements (3).
9. A boiler or heater element according to claim 2, wherein said casing (2) on its inner
circumferential surface is provided with means (25) for extending the area of said
inner circumferential surface of the casing (2)
10. A boiler or heater element according to claim 2, wherein said casing (2) on its outer
circumferential surface is provided with means (26) for extending the area of said
inner circumferential surface of the casing (2).
11. A boiler or heater element according to any of the preceding claims 2 to 10, wherein
said means for extending the surface are a plurality of pins or fins (4, 5, 25, 26).
12. A boiler or heater element according to any of the preceding claims 2 to 10, wherein
said means for extending the surface are provided by a corrugation (15, 16) of the
surface.
13. A boiler or heater element according to any of the preceding claims, wherein said
casing comprises a plurality of sections (10, 13), where adjacent sections are connected
via end elements (11, 14), and where each of said sections (10, 13) respectively surrounds
one or more inner tubular elements (17), where the one or more inner tubular elements
(17) in a given section (10) of the casing is connected to the one or more tubular
elements (17) in the adjacent section (10) of the casing via end elements (12) accommodated
within the corresponding end element (11, 14) of the casing.
14. A boiler or heater element according to claim 13, wherein said sections (10, 13) are
provided in a common plane and form an angle a between adjacent sections.
15. A boiler or heater element according to claim 14, wherein said angle is substantially
equal to zero degrees, whereby the individual sections (10, 13) extend substantially
in parallel to each other.
16. A composite boiler or heater element comprising at least two boiler elements (1) according
to any of the preceding claims, said at least two boiler elements (1) being coupled
in parallel between common inlet portions (18) of the respective casings of the composite
boiler element and common outlet portions (19) of the respective casings of the composite
boiler element, and said one or more inner tubular elements (3) are coupled in parallel
between common inlet portions (20) and common outlet portions (21), whereby the composite
boiler element can be constructed as a 3-dimensional structure comprising at least
two of said boiler elements (1), each located within a respective plane, such that
the composite boiler element comprises a plurality of planes of boiler elements (1).
17. A composite boiler or heater element according to claim 16, wherein said plurality
of planes are substantially parallel.
18. A waste heat recovery system comprising a high-gas-pressure zone and a gas-pressure
reducing zone wherein the high-gas-pressure zone receives gas, such as flue gas, under
pressure at an inlet (27) and provides said gas at high pressure to an inlet (39)
to a gas-pressure reduction zone such that the gas leaves the gas-pressure reducing
zone at an outlet (42) hereof under significantly reduced gas-pressure, wherein said
high-pressure zone and/or said gas-pressure reducing zone comprise one or more boiler
or heater elements to any of the preceding claims 1 to 12 and/or composite boiler
or heater elements according to claim 13 or 14, whereby waste heat is recovered from
said boiler or heater elements in the high gas-pressure zone or in the gas-pressure
reduction zone or in both of these zones.
19. A waste heat recovery system according to claim 18, wherein the system furthermore
comprises a low-gas-pressure zone, receiving gas at low pressure from said outlet
(42) of the gas-pressure reduction zone and provides the gas at low pressure at an
outlet (47) of the low-gas-pressure zone
20. A waste heat recovery system according to claim 18 or 19, wherein one or more of said
zones comprise an arrangement of said boiler or heater elements or said composite
boiler or heater elements consisting of a series connection of a pre-heater (economizer)
stage followed by a an evaporator/boiler stage which is followed by a super-heater
stage, such that pre-heated steam is provided from the pre-heater to the boiler of
the evaporator/boiler, which provides steam to the super-heater, which provides super-heated
steam at an outlet (48, 49, 50) of the super-heater.
21. A steam drum (22) internally comprising a number of boiler elements according to any
of the preceding claims 1 to 13, wherein the outer surfaces of the casing (2) of the
boiler elements function as evaporator tubes producing saturated steam in the steam
drum (22).
22. A steam drum according to claim 21, wherein said steam is subsequently directed to
and flow through the inner tubular elements (3) of the boiler elements for superheating
the steam.
23. A boiler or heater element according to claim 1 comprising a casing (2) provided with
an inlet (6) and an outlet (9), said casing (2) surrounding an inner tubular element
(3) comprised of one or more first sections (3') extending substantially parallel
to a longitudinal axis of the casing (2) and one or more second sections (3") extending
at an angle different from zero to said longitudinal axis
24. A boiler or heater element according to claim 23, wherein said angle is substantially
90 degrees.
25. A boiler or heater element according to claim 1, wherein the casing (2) comprises
a number of surface sections (2', 2", 2"') corresponding to the number of inner tubular
elements (3), such that each individual of said subsections envelops a substantial
portion of the outer circumferential surface of one of said inner tubular elements
(3).