BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a field communication apparatus including communication
units that perform communication between field devices and a host device. In particular,
the present invention relates to an explosion-proof field communication apparatus.
Description of the Related Art
[0003] All patents, patent applications, patent publications, scientific articles, and the
like, which will hereinafter be cited or identified in the present application, will
hereby be incorporated by reference in their entirety in order to describe more fully
the state of the art to which the present invention pertains.
[0004] In a process control system used, for example, at an oil plant, a remote input/output
device (remote IO) including a communication unit for connection with a field device
and a host device may be used. Since the remote input/output device is placed at a
site of the plant, the remote input/output device is installed while being accommodated
in an explosion-proof box.
[0005] Japanese Unexamined Patent Application, First Publication No.
2009-38545 discloses an explosion-proof repeater in which a communication unit is accommodated
in a housing having a pressure-resistant and explosion-proof structure.
[0006] In a conventional system, when maintenance of a remote input/output device is required
due to, for example, failure, operation of a plant needs to stop or hazardous atmosphere
needs to be eliminated, and an explosion-proof box needs to be opened to perform maintenance
work. Therefore, the plant operation cannot continue during maintenance and a loss
is generated during the operation.
SUMMARY
[0007] The present invention provides a field communication apparatus capable of improving
maintenance.
[0008] A field communication apparatus may include: a first communication unit and a second
communication unit each of which performs communication between a plurality of field
devices and a host device, the first communication unit and the second communication
unit constituting a duplex unit, a first explosion-proof housing that accommodates
the first communication unit, and a second explosion-proof housing that accommodates
the second communication unit. The first communication unit may be capable of being
removed from the field communication apparatus while being accommodated in the first
housing. The second communication unit may be capable of being removed from the field
communication apparatus while being accommodated in the second housing.
[0009] The field communication apparatus may further include: a terminal box that connects
between the plurality of field devices and the first communication unit and between
the plurality of field devices and the second communication unit. The first communication
unit may be capable of being removed from the field communication apparatus while
being accommodated in the first housing by releasing a connection between the first
communication unit and the terminal box, and the second communication unit may be
capable of being removed from the field communication apparatus while being accommodated
in the second housing by releasing a connection between the second communication unit
and the terminal box.
[0010] The first communication unit may be capable of being removed from the field communication
apparatus while being accommodated in the first housing and the second communication
unit may be capable of being removed from the field communication apparatus while
being accommodated in the second housing by releasing a connection of a communication
path between the first communication unit and the second communication unit.
[0011] An operation state of the first communication unit or the second communication unit
may be recognized by communication between the first communication unit and the second
communication unit via the communication path.
[0012] A field communication apparatus may include: a first communication unit and a second
communication unit each of which performs communication between a plurality of field
devices and a host device, the first communication unit and the second communication
unit constituting a duplex unit; a first explosion-proof housing that accommodates
the first communication unit; a second explosion-proof housing that accommodates the
second communication unit; a first explosion-proof connector that connects the first
communication unit with a cable connected to the plurality of field devices or a network
connected to the host device; and a second explosion-proof connector that connects
the second communication unit with the cable or the network. The first communication
unit may be capable of being removed from the field communication apparatus while
being accommodated in the first housing by releasing a connection between the first
communication unit and the cable or the network by manipulating the first connector.
The second communication unit may be capable of being removed from the field communication
apparatus while being accommodated in the second housing by releasing a connection
between the second communication unit and the cable or the network by manipulating
the second connector.
[0013] One of the first communication unit and the second communication unit may function
as an active communication unit, and the other of the first communication unit and
the second communication unit may function as a standby communication unit. The active
communication unit and the standby communication unit may basically perform the same
process in synchronization. Only the active communication unit may perform output
of the plurality of field devices.
[0014] The first communication unit may include: a first host communication interface unit
that is connected to the network, the first host communication interface unit delivering
signals from the plurality of field devices to the host device, the first host communication
interface unit delivering a request from the host device to the plurality of field
devices; and a first field signal interface unit that is provided between the cable
and the first host communication interface unit, the first field signal interface
unit collecting signals from the plurality of field devices to transmit the signals
to the first host communication interface unit, the first field signal interface unit
delivering a request from the first host communication interface unit to each of the
plurality of field devices. The second communication unit may include: a second host
communication interface unit that is connected to the network, the second host communication
interface unit delivering signals from the plurality of field devices to the host
device, the second host communication interface unit delivering a request from the
host device to the plurality of field devices; and a second field signal interface
unit that is provided between the cable and the second host communication interface
unit, the second field signal interface unit collecting signals from the plurality
of field devices to transmit the signals to the second host communication interface
unit, the second field signal interface unit delivering a request from the second
host communication interface unit to each of the plurality of field devices.
[0015] The first communication unit may further include a first redundancy diagnosis unit.
The second communication unit may further include a second redundancy diagnosis unit.
The first redundancy diagnosis unit and the second redundancy diagnosis unit may be
connected via a diagnosis communication cable. The first redundancy diagnosis unit
may confirm an operation state of the second communication unit by exchanging data
of the first communication unit and the second communication unit via the diagnosis
communication cable. The second redundancy diagnosis unit may confirm an operation
state of the first communication unit by exchanging data of the first communication
unit and the second communication unit via the diagnosis communication cable.
[0016] A determination may be made as to which of the first communication unit and the second
communication unit becomes the active communication unit based on an instruction from
the host device or a state of the other communication unit determined based on communication
via the diagnosis communication cable.
[0017] The field communication apparatus may further include: a terminal box that connects
the plurality of field devices with the first field signal interface unit via the
first connector, the terminal box connecting the plurality of field devices with the
second field signal interface unit via the second connector. The first communication
unit may be capable of being removed from the field communication apparatus while
being accommodated in the first housing by releasing a connection between the first
field signal interface unit and the terminal box by manipulating the first connector.
The second communication unit may be capable of being removed from the field communication
apparatus while being accommodated in the second housing by releasing a connection
between the second field signal interface unit and the terminal box by manipulating
the second connector.
[0018] The first communication unit may be capable of being removed from the field communication
apparatus while being accommodated in the first housing and the second communication
unit may be capable of being removed from the field communication apparatus while
being accommodated in the second housing by releasing a connection between the first
redundancy diagnosis unit and the second redundancy diagnosis unit by manipulating
the first and second connectors.
[0019] A process control system may include: a plurality of field devices; a host device
that manipulates the plurality of field devices by communicating with the plurality
of field devices; a first communication unit and a second communication unit each
of which performs communication between the plurality of field devices and the host
device, the first communication unit and the second communication unit constituting
a duplex unit; a first explosion-proof housing that accommodates the first communication
unit; a second explosion-proof housing that accommodates the second communication
unit; a cable that connects the first communication unit and the second communication
unit with the plurality of field devices; a network that connects the first communication
unit and the second communication unit with the host device; a first explosion-proof
connector that connects the first communication unit with the cable or the network;
and a second explosion-proof connector that connects the second communication unit
with the cable or the network. The first communication unit may be capable of being
removed from the process control system while being accommodated in the first housing
by releasing a connection between the first communication unit and the cable or the
network by manipulating the first connector. The second communication unit may be
capable of being removed from the process control system while being accommodated
in the second housing by releasing a connection between the second communication unit
and the cable or the network by manipulating the second connector.
[0020] One of the first communication unit and the second communication unit may function
as an active communication unit, and the other of the first communication unit and
the second communication unit may function as a standby communication unit. The active
communication unit and the standby communication unit may basically perform the same
process in synchronization. Only the active communication unit may perform output
of the plurality of field devices.
[0021] The first communication unit may include: a first host communication interface unit
that is connected to the network, the first host communication interface unit delivering
signals from the plurality of field devices to the host device, the first host communication
interface unit delivering a request from the host device to the plurality of field
devices; and a first field signal interface unit that is provided between the cable
and the first host communication interface unit, the first field signal interface
unit collecting signals from the plurality of field devices to transmit the signals
to the first host communication interface unit, the first field signal interface unit
delivering a request from the first host communication interface unit to each of the
plurality of field devices. The second communication unit may include: a second host
communication interface unit that is connected to the network, the second host communication
interface unit delivering signals from the plurality of field devices to the host
device, the second host communication interface unit delivering a request from the
host device to the plurality of field devices; and a second field signal interface
unit that is provided between the cable and the second host communication interface
unit, the second field signal interface unit collecting signals from the plurality
of field devices to transmit the signals to the second host communication interface
unit, the second field signal interface unit delivering a request from the second
host communication interface unit to each of the plurality of field devices.
[0022] The first communication unit may further include a first redundancy diagnosis unit.
The second communication unit may further include a second redundancy diagnosis unit.
The first redundancy diagnosis unit and the second redundancy diagnosis unit may be
connected via a diagnosis communication cable. The first redundancy diagnosis unit
may confirm an operation state of the second communication unit by exchanging data
of the first communication unit and the second communication unit via the diagnosis
communication cable. The second redundancy diagnosis unit may confirm an operation
state of the first communication unit by exchanging data of the first communication
unit and the second communication unit via the diagnosis communication cable to.
[0023] A determination may be made as to which of the first communication unit and the second
communication unit becomes the active communication unit based on an instruction from
the host device or a state of the other communication unit determined based on communication
via the diagnosis communication cable.
[0024] The process control system may further include: a terminal box that connects the
plurality of field devices with the first field signal interface unit via the first
connector, the terminal box connecting the plurality of field devices with the second
field signal interface unit via the second connector. The first communication unit
may be capable of being removed from the process control system while being accommodated
in the first housing by releasing a connection between the first field signal interface
unit and the terminal box by manipulating the first connector. The second communication
unit may be capable of being removed from the process control system while being accommodated
in the second housing by releasing a connection between the second field signal interface
unit and the terminal box by manipulating the second connector.
[0025] The first communication unit may be capable of being removed from the process control
system while being accommodated in the first housing and the second communication
unit may be capable of being removed from the process control system while being accommodated
in the second housing by releasing a connection between the first redundancy diagnosis
unit and the second redundancy diagnosis unit by manipulating the first and second
connectors.
[0026] According to the field communication apparatus in accordance with the present invention,
since the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing and the second communication
unit is capable of being removed from the field communication apparatus while being
accommodated in the second housing, the standby communication unit among the first
communication unit and the second communication unit can be removed from the field
communication apparatus in a state in which operation of a plant is maintained.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above features and advantages of the present invention will be more apparent
from the following description of certain preferred embodiments taken in conjunction
with the accompanying drawings, in which:
FIG. 1 is a perspective view illustrating a configuration of a field communication
apparatus in accordance with a first preferred embodiment of the present invention;
FIG. 2 is a block diagram illustrating the configuration of the field communication
apparatus in accordance with the first preferred embodiment of the present invention;
and
FIG. 3 is a perspective view illustrating a state in maintenance work when a failed
communication unit is repaired in the field communication apparatus in accordance
with the first preferred embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] The present invention will be now described herein with reference to illustrative
preferred embodiments. Those skilled in the art will recognize that many alternative
preferred embodiments can be accomplished using the teaching of the present invention
and that the present invention is not limited to the preferred embodiments illustrated
herein for explanatory purposes.
[0029] FIG. 1 is a perspective view illustrating a configuration of a field communication
apparatus in accordance with a first preferred embodiment of the present invention.
FIG. 2 is a block diagram illustrating the configuration of the field communication
apparatus in accordance with the first preferred embodiment of the present invention.
[0030] As shown in FIGS. 1 and 2, the field communication apparatus 100 in accordance with
the first preferred embodiment of the present invention includes a communication unit
10A accommodated in a housing 1A that satisfies an explosion-proof requirement through
an enclosed structure, a communication unit 10B accommodated in a housing 1B that
satisfies an explosion-proof requirement through an enclosed structure, and a terminal
box 2 for relaying a connection between the communication units 10A and 10B and a
field device group. Each of the communication unit 10A and the communication unit
10B is connected to a host controller 20 for process control via a host communication
network 4, and functions as a remote input/output device for relaying data exchange
between the host controller 20 for process control and the field device group 30.
[0031] As will be described later, the communication unit 10A and the communication unit
10B constitute a duplex unit. The duplex unit refers to a configuration in which one
of the communication unit 10A and the communication unit 10B is active while the other
is on standby. The communication unit 10A and the communication unit 10B basically
perform the same process, but at least output to the field device group 30 is performed
by only the active communication unit. When the active communication unit does not
perform operation due to, for example, failure, the standby communication unit newly
becomes active and takes over the operation. That is, when the communication unit
10A does not perform the operation due to, for example, failure, the communication
unit 10B is newly activated and takes over the operation. When the communication unit
10B does not perform operation due to, for example, failure, the communication unit
10A is newly activated and takes over the operation.
[0032] The communication unit 10A is connected to the terminal box 2 via a multi-cable 21A
for terminal box connection. The communication unit 10B is connected to the terminal
box 2 via a multi-cable 21B for terminal box connection. As shown in FIG. 2, inside
the terminal box 2, individual cables of the multi-cable 21A and the multi-cable 21B
are connected to each other, and the connected individual cables are connected to
cables 23 drawn from the field device group 30, respectively. Thus, the terminal box
2 has a function of merely branching the cables 23 connected to the field device group
30 to the communication unit 10A and the communication unit 10B.
[0033] As shown in FIG. 2, the communication unit 10A includes a host communication interface
unit 11A connected to the host communication network 4, and a field signal interface
unit 12A provided between the multi-cable 21A and the host communication interface
unit 11A. The communication unit 10B includes a host communication interface unit
11B connected to the host communication network 4, and a field signal interface unit
12B provided between the multi-cable 21B and the host communication interface unit
11B.
[0034] The host communication interface unit 11A collects a signal or a response from each
field device 30 via the field signal interface unit 12A and delivers the signal or
response to the host controller 20. Further, the host communication interface unit
11A delivers an output request or a communication request from the host controller
20 to each field device 30.
[0035] The host communication interface unit 11B collects a signal or a response from each
field device 30 via the field signal interface unit 12B and delivers the signal or
the response to the host controller 20. The host communication interface unit 11B
also delivers an output request or a communication request from the host controller
20 to each field device 30.
[0036] The field signal interface unit 12A relays exchange of a signal and communication
between each field device 30 and the host communication interface unit 11A. Further,
the field signal interface unit 12A may be a combination of units individually allocated
to respective field devices or may be configured using a unit for handling a plurality
of field devices.
[0037] The field signal interface unit 12B relays exchange of a signal and communication
between each field device 30 and the host communication interface unit 11B. Further,
the field signal interface unit 12B may be a combination of units individually allocated
to respective field devices or may be configured using a unit for handling a plurality
of field devices.
[0038] As shown in FIG 2, a redundancy diagnosis unit 13A is provided in the communication
unit 10A. A redundancy diagnosis unit 13B is provided in the communication unit 10B.
The redundancy diagnosis unit 13A and the redundancy diagnosis unit 13B are connected
via a diagnosis communication cable 5.
[0039] Next, operation of the field communication apparatus of the first preferred embodiment
of the present invention will be described.
[0040] In the field communication apparatus of the first preferred embodiment of the present
invention, one of the communication unit 10A and the communication unit 10B functions
as an active communication unit and the other functions a standby communication unit.
The active communication unit and the standby communication unit basically perform
the same process in synchronization. However, only the active communication unit performs
at least output to the field device group 30. The redundancy diagnosis unit 13A and
the redundancy diagnosis unit 13B exchange data of the communication unit 10A and
the communication unit 10B via the diagnosis communication cable 5 and confirm operation
states of the communication unit 10A and the communication unit 10B. The standby communication
unit monitors the active communication unit through this communication. A determination
is made as to which of the communication units becomes active based on an instruction
from the host controller 20 or a state of the other communication unit determined
based on the communication via the diagnosis communication cable 5. For example, when
the standby communication unit discovers failure of the active communication unit,
the standby communication unit becomes an active communication unit and takes over
an operation. This enables redundancy of the operation.
[0041] FIG. 3 is a perspective view illustrating a state in maintenance work when a failed
communication unit is repaired in the field communication apparatus in accordance
with the first preferred embodiment of the present invention.
[0042] As shown in FIG. 3, the communication unit 10A can be removed from the field communication
apparatus while being accommodated in the housing 1A. The communication unit 10B can
be removed from the field communication apparatus while being accommodated in the
housing 1B.
[0043] In FIG. 3, a state in which the housing 1B has been removed from the field communication
apparatus is shown. The communication unit 10B is connected to the host communication
network 4 via a connector 41B satisfying an explosion-proof requirement. The communication
unit 10B is connected to the multi-cable 21B via a connector 42B satisfying the explosion-proof
requirement. The communication unit 10B is connected to the diagnosis communication
cable 5 via a connector 51B satisfying the explosion-proof requirement. A connection
state of the communication unit 10B can be released by manipulating the connectors
41B, 42B and 51B. This enables the communication unit 10B to be removed together with
the housing 1B satisfying the explosion-proof requirement while being accommodated
in the housing 1B.
[0044] Similarly, the communication unit 10A is connected to the host communication network
4 via a connector 41A satisfying the explosion-proof requirement. The communication
unit 10A is connected to the multi-cable 21A via a connector 42A satisfying the explosion-proof
requirement. The communication unit 10A is connected to the diagnosis communication
cable 5 via a connector 51A satisfying the explosion-proof requirement. A connection
state of the communication unit 10A can be released by manipulating the connectors
41A, 42A and 51A. This enables the communication unit 10A to be removed together with
the housing 1A satisfying the explosion-proof requirement while being accommodated
in the housing 1A.
[0045] Thus, in the field communication apparatus of the first preferred embodiment of the
present invention, the communication unit can be removed together with the housing
satisfying the explosion-proof requirement while being accommodated in the housing.
[0046] Accordingly, if the communication unit fails, the other communication unit can be
caused to become active and the failed communication unit can be removed. For example,
in the example of FIG. 3, the operation of the active communication unit 10A is maintained
and the failed communication unit 10B can be removed together with the housing 1B.
Thereafter, a new communication unit is installed in the housing, thus enabling a
state before the occurrence of the failure to be restored without stopping plant operation.
[0047] As described above, according to the field communication apparatus of the first preferred
embodiment of the present invention, since the first communication unit can be removed
while being accommodated in the first housing and the second communication unit can
be removed while being accommodated in the second housing, the standby communication
unit among the first communication unit and the second communication unit can be removed
in a state in which the plant operation is maintained.
[0048] An application range of the present invention is not limited to the above-described
preferred embodiment. The present invention may be applied to any field communication
apparatus including a communication unit that performs communication between a field
device and a host device.
[0049] The term "configured" is used to describe a component, unit or part of a device includes
hardware and/or software that is constructed and/or programmed to carry out the desired
function.
[0050] Moreover, terms that are expressed as "means-plus function" in the claims should
include any structure that can be utilized to carry out the function of that part
of the present invention.
[0051] The term "unit" is used to describe a component, unit or part of a hardware and/or
software that is constructed and/or programmed to carry out the desired function.
Typical examples of the hardware may include, but are not limited to, a device and
a circuit.
[0052] While preferred embodiments of the present invention have been described and illustrated
above, it should be understood that these are examples of the present invention and
are not to be considered as limiting. Additions, omissions, substitutions, and other
modifications can be made without departing from the scope of the present invention.
Accordingly, the present invention is not to be considered as being limited by the
foregoing description, and is only limited by the scope of the claims.
1. A field communication apparatus comprising:
a first communication unit and a second communication unit each of which performs
communication between a plurality of field devices and a host device, the first communication
unit and the second communication unit constituting a duplex unit;
a first explosion-proof housing that accommodates the first communication unit; and
a second explosion-proof housing that accommodates the second communication unit,
wherein the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing, and the second communication
unit is capable of being removed from the field communication apparatus while being
accommodated in the second housing.
2. The field communication apparatus according to claim 1, further comprising:
a terminal box that connects between the plurality of field devices and the first
communication unit and between the plurality of field devices and the second communication
unit,
wherein the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing by releasing a connection
between the first communication unit and the terminal box, and the second communication
unit is capable of being removed from the field communication apparatus while being
accommodated in the second housing by releasing a connection between the second communication
unit and the terminal box.
3. The field communication apparatus according to claim 1, wherein
the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing and the second communication
unit is capable of being removed from the field communication apparatus while being
accommodated in the second housing by releasing a connection of a communication path
between the first communication unit and the second communication unit.
4. The field communication apparatus according to claim 1, wherein
an operation state of the first communication unit or the second communication unit
is recognized by communication between the first communication unit and the second
communication unit via the communication path.
5. A field communication apparatus comprising:
a first communication unit and a second communication unit each of which performs
communication between a plurality of field devices and a host device, the first communication
unit and the second communication unit constituting a duplex unit;
a first explosion-proof housing that accommodates the first communication unit;
a second explosion-proof housing that accommodates the second communication unit;
a first explosion-proof connector that connects the first communication unit with
a cable connected to the plurality of field devices or a network connected to the
host device; and
a second explosion-proof connector that connects the second communication unit with
the cable or the network,
wherein the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing by releasing a connection
between the first communication unit and the cable or the network by manipulating
the first connector, and
the second communication unit is capable of being removed from the field communication
apparatus while being accommodated in the second housing by releasing a connection
between the second communication unit and the cable or the network by manipulating
the second connector.
6. The field communication apparatus according to claim 5, wherein
one of the first communication unit and the second communication unit functions as
an active communication unit, and the other of the first communication unit and the
second communication unit functions as a standby communication unit,
the active communication unit and the standby communication unit basically perform
the same process in synchronization, and
only the active communication unit performs output of the plurality of field devices.
7. The field communication apparatus according to claim 6, wherein
the first communication unit comprises:
a first host communication interface unit that is connected to the network, the first
host communication interface unit delivering signals from the plurality of field devices
to the host device, the first host communication interface unit delivering a request
from the host device to the plurality of field devices; and
a first field signal interface unit that is provided between the cable and the first
host communication interface unit, the first field signal interface unit collecting
signals from the plurality of field devices to transmit the signals to the first host
communication interface unit, the first field signal interface unit delivering a request
from the first host communication interface unit to each of the plurality of field
devices, and
the second communication unit comprises:
a second host communication interface unit that is connected to the network, the second
host communication interface unit delivering signals from the plurality of field devices
to the host device, the second host communication interface unit delivering a request
from the host device to the plurality of field devices; and
a second field signal interface unit that is provided between the cable and the second
host communication interface unit, the second field signal interface unit collecting
signals from the plurality of field devices to transmit the signals to the second
host communication interface unit, the second field signal interface unit delivering
a request from the second host communication interface unit to each of the plurality
of field devices.
8. The field communication apparatus according to claim 7, wherein
the first communication unit further comprises a first redundancy diagnosis unit,
the second communication unit further comprises a second redundancy diagnosis unit,
the first redundancy diagnosis unit and the second redundancy diagnosis unit are connected
via a diagnosis communication cable,
the first redundancy diagnosis unit confirms an operation state of the second communication
unit by exchanging data of the first communication unit and the second communication
unit via the diagnosis communication cable, and
the second redundancy diagnosis unit confirms an operation state of the first communication
unit by exchanging data of the first communication unit and the second communication
unit via the diagnosis communication cable.
9. The field communication apparatus according to claim 8, wherein
a determination is made as to which of the first communication unit and the second
communication unit becomes the active communication unit based on an instruction from
the host device or a state of the other communication unit determined based on communication
via the diagnosis communication cable.
10. The field communication apparatus according to claim 7, further comprising:
a terminal box that connects the plurality of field devices with the first field signal
interface unit via the first connector, the terminal box connecting the plurality
of field devices with the second field signal interface unit via the second connector,
wherein the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing by releasing a connection
between the first field signal interface unit and the terminal box by manipulating
the first connector, and
the second communication unit is capable of being removed from the field communication
apparatus while being accommodated in the second housing by releasing a connection
between the second field signal interface unit and the terminal box by manipulating
the second connector.
11. The field communication apparatus according to claim 8, wherein
the first communication unit is capable of being removed from the field communication
apparatus while being accommodated in the first housing and the second communication
unit is capable of being removed from the field communication apparatus while being
accommodated in the second housing by releasing a connection between the first redundancy
diagnosis unit and the second redundancy diagnosis unit by manipulating the first
and second connectors.
12. A process control system comprising:
a plurality of field devices;
a host device that manipulates the plurality of field devices by communicating with
the plurality of field devices;
a first communication unit and a second communication unit each of which performs
communication between the plurality of field devices and the host device, the first
communication unit and the second communication unit constituting a duplex unit;
a first explosion-proof housing that accommodates the first communication unit;
a second explosion-proof housing that accommodates the second communication unit;
a cable that connects the first communication unit and the second communication unit
with the plurality of field devices;
a network that connects the first communication unit and the second communication
unit with the host device;
a first explosion-proof connector that connects the first communication unit with
the cable or the network; and
a second explosion-proof connector that connects the second communication unit with
the cable or the network,
wherein the first communication unit is capable of being removed from the process
control system while being accommodated in the first housing by releasing a connection
between the first communication unit and the cable or the network by manipulating
the first connector, and
the second communication unit is capable of being removed from the process control
system while being accommodated in the second housing by releasing a connection between
the second communication unit and the cable or the network by manipulating the second
connector.
13. The process control system according to claim 12, wherein
one of the first communication unit and the second communication unit functions as
an active communication unit, and the other of the first communication unit and the
second communication unit functions as a standby communication unit,
the active communication unit and the standby communication unit basically perform
the same process in synchronization, and
only the active communication unit performs output of the plurality of field devices.
14. The process control system according to claim 13, wherein
the first communication unit comprises:
a first host communication interface unit that is connected to the network, the first
host communication interface unit delivering signals from the plurality of field devices
to the host device, the first host communication interface unit delivering a request
from the host device to the plurality of field devices; and
a first field signal interface unit that is provided between the cable and the first
host communication interface unit, the first field signal interface unit collecting
signals from the plurality of field devices to transmit the signals to the first host
communication interface unit, the first field signal interface unit delivering a request
from the first host communication interface unit to each of the plurality of field
devices, and
the second communication unit comprises:
a second host communication interface unit that is connected to the network, the second
host communication interface unit delivering signals from the plurality of field devices
to the host device, the second host communication interface unit delivering a request
from the host device to the plurality of field devices; and
a second field signal interface unit that is provided between the cable and the second
host communication interface unit, the second field signal interface unit collecting
signals from the plurality of field devices to transmit the signals to the second
host communication interface unit, the second field signal interface unit delivering
a request from the second host communication interface unit to each of the plurality
of field devices.
15. The process control system according to claim 14, wherein
the first communication unit further comprises a first redundancy diagnosis unit,
the second communication unit further comprises a second redundancy diagnosis unit,
the first redundancy diagnosis unit and the second redundancy diagnosis unit are connected
via a diagnosis communication cable,
the first redundancy diagnosis unit confirms an operation state of the second communication
unit by exchanging data of the first communication unit and the second communication
unit via the diagnosis communication cable, and
the second redundancy diagnosis unit confirms an operation state of the first communication
unit by exchanging data of the first communication unit and the second communication
unit via the diagnosis communication cable to.