[0001] The invention relates to a refrigerating circuit and to a method for selectively
defrosting cold consumers in a refrigerating circuit.
[0002] Conventional vapor compression refrigerating circuits are well-known. Nowadays, the
number of refrigerating circuits that are operated with carbon dioxide as refrigerant
is rapidly increasing, since carbon dioxide is environment-friendly and has excellent
refrigerating properties. From the
WO2006015741 a so-called booster system is known that employs a first compressor unit for the
refrigeration consumers of the normal refrigeration cycle and a second compressor
unit for the cold consumers of the freezing cycle; according to the preamble of claim
1.
[0003] The evaporators of the cold consumers, in particular the evaporators of the cold
consumers of the freezing cycle, are subject to icing and consequently they have to
be defrosted quite often. At present, these cold consumers are often defrosted electrically
meaning that a heating is arranged at those evaporators and this heating is operated
at regular intervals melting the ice at the evaporator coils and thus defrosting the
evaporators of the cold consumers. However, such heatings cause additional costs for
the installation and they consume a significant amount of energy.
[0004] Accordingly it would be beneficial to provide a refrigerating circuit and a corresponding
method avoiding such additional heating units and allowing selective and efficient
defrosting of iced evaporator coils.
[0005] According to exemplary embodiments of the invention, the first aspect of the invention
concerns a refrigeration circuit according to claim 1.
[0006] According to exemplary embodiments of the invention, the second aspect of the invention
concerns a method according to claim 14.
[0007] Exemplary embodiments of the invention will be described in greater detail below
taking reference to the accompanying drawings.
[0008] Fig. 1 shows a connection diagram of a refrigeration circuit according to an exemplary
embodiment of the invention.
[0009] The refrigerating circuit 2 comprises, in flow direction of the refrigerant, a compressor
unit 4 having three compressors connected in parallel, a pressure line 6 leading to
a condenser/gas cooler (not shown), an intermediate expansion device (not shown) after
the condenser/gas cooler, a return line 8 from the condenser/gas cooler, a collecting
container 10 in which liquid refrigerant collects in the lower liquid space portion
and gaseous refrigerant collects in the upper gas space portion, a heat exchanger
12, a liquid line 14 to the cold consumer unit, a cold consumer of the normal refrigeration
circuit comprising a first expansion device 16 and an evaporator 18 with appropriate
evaporator coils, and a suction line 20 leading the gaseous refrigerant that has been
evaporated in the evaporator 18 to the input side of the compressor unit 4.
[0010] The heat exchanger 12 cools down the liquid refrigerant coming from the lower liquid
space portion of the collecting container 10 against gaseous refrigerant coming from
the gas space portion of the collecting container 10 in a flash gas line 34 and flowing
to the suction line 20 of the compressor unit 4 afterwards.
[0011] The refrigeration circuit 2 further comprises a freezing branch comprising a partial
liquid line branching off from the common liquid line 14 after the heat exchanger
12, a freezing cold consumer unit comprising a second expansion device 22 and an evaporator
24, a suction line 26 feeding the gaseous refrigerant that has been evaporated in
the freezing cold consumer 24 to the input side of a compressor unit 28 that comprises
three compressors connected in parallel, a pressure line 30 having a desuperheating
unit 32 arranged therein and leading to the flash gas line 34 after the heat exchanger
12 that leads to the suction line 20 of the first compressor unit 4.
[0012] In the second expansion device 22, the liquid refrigerant is relieved to such an
extent that the evaporator 24 provides freezing temperatures.
[0013] Since the pressure line 30 from the compressor unit 28 feeds into the suction line
20 leading to the compressor unit 4, the compressor units 28 and 4 are connected in
series, and the compressor unit of the freezing circuit 28 compresses the gaseous
refrigerant from the suction line 26 to a pressure level corresponding to the pressure
of the gaseous refrigerant in the suction line 20. Such a refrigerating circuit is
also referred to as booster system.
[0014] In the refrigerating circuit 2 the compressor unit 4, the pressure line 6, the condenser/gas
cooler (not shown), the intermediate expansion device (not shown), the line 8, the
collecting container 10, the heat exchanger 12, the liquid line 14 and its partial
line leading to the first expansion device 16, the expansion device 16, the cold consumer
18, the suction line 20 and the flash gas line 34 form a normal refrigeration circuit.
[0015] Likewise, the compressor unit 4, the pressure line 6, the condenser/gas cooler (not
shown), the intermediate expansion device (not shown), the line 8, the collecting
container 10, the heat exchanger 12, the liquid line 14 and its partial line leading
to the second expansion device 22, the second expansion device 22, the evaporator
24, the suction line 26, the compressor unit 28, the pressure line 30 having the desuperheating
32 arranged therein and leading to the suction line 20 form a freezing circuit.
[0016] Since the compressor unit 4, the pressure line 6, the condenser/gas cooler (not shown),
the intermediate expansion device (not shown), the line 8, the collecting container
10, the heat exchanger 12, the first common part of the liquid line 14 and the last
part of the suction line 20 are used by both the normal refrigeration circuit and
the freezing circuit, a normal refrigeration branch is formed by the second part of
the liquid line 14 leading to the evaporator 18, the first expansion device 16, the
evaporator 18 and the first part of the suction line 20, and, likewise, a freezing
branch is formed by the second part of the liquid line 14 leading to the evaporator
24, the second expansion device 22, the evaporator 24, the suction line 26, the compressor
unit 28, the pressure line 30 and the desuperheating unit 32.
[0017] The refrigeration circuit 2 further comprises a defrosting line 36 branching-off
from the pressure line 6 that divides near the cold consumers 18 and 24 into a first
defrosting line branch 44 leading to an attaching point in the line between the first
expansion device 16 and the evaporator 18 and into a second defrosting line branch
48 leading to an attaching point in the line between the second expansion device 22
and the evaporator 24. At the entry side of the defrosting line 36, a pressure reduction
valve 38 is arranged that in operation reduces the pressure of the pressurized refrigerant
from the pressure line 6 to an acceptable pressure range value. By the pressure reduction
valve 38, the pressure of the gaseous refrigerant can be reduced from a pressure value
in the pressure line 6 lying typically in the range of 60 to 115 bar to the highest
acceptable pressure given by the construction of the defrosting line 36 and the evaporator
18, 24 to be defrosted.
[0018] Behind the pressure reduction valve 38, a solenoid valve 40 is arranged at the entry
portion of the defrosting line 36, another solenoid valve 46 is arranged in the first
defrosting line branch 44 and still another solenoid valve 50 is arranged in the second
defrosting line branch 48. By opening and closing the solenoid valves 40, 46 and 50
the defrosting line 36 and the defrosting line branches 44 and 48 can be opened and
closed selectively. Behind the solenoid valve 40 there is arranged a safety valve
42 in the defrosting line 36, this safety valve 42 monitors the pressure of the refrigerant
flowing in the defrosting line 36 and closes the defrosting line 36 if the pressure
of the refrigerant within the defrosting line 36 leaves an acceptable pressure range,
in particular exceeds a predetermined upper value.
[0019] There is also a control unit (not shown) that is connected to the elements of the
refrigerating circuit 2 shown in Fig. 1 and being configured to control and operate
them.
[0020] In the following, a method for defrosting a cold consumer unit 24 while the cold
consumer unit 18 maintains its refrigeration mode is explained.
[0021] In the normal refrigerating mode, the elements of the refrigeration circuit are running
and effect cooling at normal refrigeration temperatures in the evaporator 18 and cooling
at freezing temperatures in the evaporator 24, and the defrosting line 36 is closed
by the solenoid valves 40, 46 and 50.
[0022] At the beginning of the defrosting mode, the desuperheating unit 32 is switched off
which causes an increase of the temperature of the pressurized gas both at the input
side of the compressor unit 4 and in the pressure line 6.
[0023] Then the pressure end value of the compressor unit 4 is reduced. This causes a reduction
of the pressure end value of the compressor unit 28 as well and thus an increase of
the performance of the compressor unit 28. In other words, the refrigerant flow in
the pressure lines 30 and 6 is made bigger.
[0024] Then the second expansion device 22 is closed and the refrigerating operation of
the cold consumer unit 24 is stopped.
[0025] Subsequently, the pressure in the defrosting line 36 is reduced to an acceptable
pressure level by the pressure reduction valve 38, then the solenoid valve 40 is opened
and pressurized gas enters the defrosting line 36, and thereafter the solenoid valve
50 is opened leading hot pressurized gaseous refrigerant to the cold consumer unit
24.
[0026] Thus, a higher total refrigerant flow in the pressure line 6 is needed, and by reducing
the pressure end value of the compressor unit 4 what causes a reduction of the pressure
and value of the compressor unit 28 and an increase in performance of the compressor
unit 28 such increased refrigerant flow is provided.
[0027] The cold consumer unit 24 is defrosted by the hot pressurized gaseous refrigerant
that has been pressurized in two steps by the compressor unit 28 and the compressor
unit 4, that has been branched off from the pressure line 6 to the defrosting line
36 and the pressure of it has been reduced to a pressure level to be acceptable for
the cold consumer unit 24. The hot pressurized gaseous refrigerant defrosting the
cold consumer unit 24 does not change its aggregate state, it rather maintains its
gaseous form and is sucked in by the compressor unit 28 thereafter.
[0028] While the cold consumer unit 24 is being defrosted, the cold consumer unit 28 maintains
its refrigerating operation. The hot pressurized gas in the pressure line 6 is divided
up into two partial flows, the first partial flow being led over the condenser/gas
cooler (not shown) to the cold consumer unit 18 for refrigeration and the second partial
flow flowing through the defrosting line 36 to the cold consumer unit 24 for defrosting.
[0029] The defrosting mode is stopped either if a predetermined defrosting end temperature
in the cold consumer unit 24 has been reached, what can be sensed by a temperature
sensor provided at the cold consumer unit 24 (not shown), or after a predetermined
time interval.
[0030] The temperature in the pressure line 6 or at the output side of the compressor unit
4 can be monitored by a temperature sensor (not shown), and in case this temperature
leaves an acceptable temperature range, in particular exceeds a predetermined upper
treshold value, then the desuperheating unit 32 can be switched on again. Likewise,
if this temperature has reached the acceptable temperature range again, in particular
has fallen below the upper treshold value again, the desuperheating unit can be switched
off again.
[0031] When the defrosting mode is stopped, at first the solenoid valve 40 is closed and
the refrigerant in the portion of the defrosting line 36 after the solenoid valve
40 is sucked off and the pressure is reduced to bring the defrosting line portion
to the pressure of the evaporator level. Then the solenoid valve 50 is closed. The
pressure should remain slightly higher than the suction pressure in order that the
solenoid valve 50 closes tightly. Thereafter, the desuperheating unit 32 is switched
on again, and the second expansion device 22 is opened again. The reduced pressure
end value of the compressor unit 4 can be maintained for a predetermined time interval
in order to ensure a fast cooling of the defrosted cold consumer unit 24. After this
predetermined time interval the pressure end value of the compressor unit 4 can be
set to the regular value again.
[0032] As a matter of cause, the embodiment of Fig. 1 is only exemplary.
[0033] In an alternative exemplary embodiment more than one cold consumer unit of the normal
refrigeration branch and more than one cold consumer unit of the freezing branch are
provided. These cold consumer units are connected in parallel in between the liquid
line 14 and the suction lines 20 and 26, respectively. In this embodiment, the refrigerant
from the evaporator(s) of the freezing branch to be defrosted flows back to the compressor
unit of the freezing branch, and the refrigerant from the evaporator of the normal
refrigerating branch to be defrosted flows back to the first compressor unit.
[0034] According to another exemplary embodiment the defrosting line 36 does not have defrosting
line branches to the cold consumer units of the normal refrigeration branch, but only
to the plurality of cold consumer units of the freezing branch. These cold consumer
units are connected in parallel in between the liquid line 14 and the suction line
26, respectively.
[0035] According to exemplary embodiments, as described above, there is provided a refrigerating
circuit and a corresponding method that allow for selective and efficient defrosting
of iced cold consumers, in particular of iced evaporator coils. An inefficient and
costly electrical defrosting is avoided. In some conventional defrosting systems,
additional compressors of the second compressor unit have been needed solely for the
defrosting and this waste of resources is also reliably avoided by the refrigerating
circuit and the corresponding method according to exemplary embodiments of the invention,
as described above. In comparison to other systems, the defrosting performance is
increased by leading the gaseous refrigerant pressurized by the compressor unit of
the freezing branch into the suction line of the first compressor unit, thereby increasing
the temperature of the pressurized gaseous refrigerant leaving the first compressor
unit. It is not necessary to raise the pressure level provided by the first compressor
unit at is has been the case with other conventional defrosting methods.
[0036] While the refrigerating circuit and the corresponding method according to exemplary
embodiments, as described above, is generally suitable for a wide variety of refrigerants,
carbondioxide (CO
2) is particularly well suited. A combined hot gas defrosting for simultaneously defrosting
of partial consumers of normal refrigerating and freezing temperature ranges in CO
2 installations according to the booster principle is disclosed.
[0037] By the pressure reduction valve in the defrosting line it is assured that the respective
evaporators are defrosted by gaseous refrigerant the pressure of which is in an acceptable
range for the evaporator(s).
[0038] According to a further exemplary embodiment, the control unit is configured to operate
at least one of the evaporators in a defrosting mode, whereas the other evaporator(s)
are operated in the refrigerating mode. By this embodiment some evaporators can be
operated in the refrigerating mode, whereas other evaporators can be defrosted at
the same time. It is no more necessary to interrupt the refrigerating mode to defrost
all the iced evaporators as it has been the case with other defrosting methods.
[0039] According to another exemplary embodiment, the control unit is configured to switch
the desuperheating device inactive at the beginning of the defrosting mode. This effects
a higher temperature of the pressurized gaseous refrigerant in the pressure line after
the first compressor unit and improves the efficiency of the defrosting.
[0040] According to another exemplary embodiment, a pressure side temperature sensor is
disposed at the pressure side of the first compressor unit or at the pressure line
after the first compressor unit and the control unit is configured to switch the desuperheating
device active if the temperature sensed by the temperature sensor exceeds a predetermined
temperature value. By this embodiment it is reliable avoided that the temperature
of the gaseous pressurized refrigerant gets too high.
[0041] According to the invention, the control unit is configured to reduce the end pressure
value of the first compressor unit at the beginning or during the defrosting mode
in order to reduce the pressure of the second compressor unit of the freezing branch
and to raise the performance of the second compressor unit. By this embodiment the
total refrigerant flow is increased without having to employ additional compressors
of the compressor unit of the freezing branch. By reducing the end pressure value
of the first compressor unit, the refrigeration of the evaporators that are not defrosted,
but operated further in the refrigeration mode is ensured. The pressure difference
being available for the defrosting in the freezing branch is raised at the same time.
[0042] According to a further exemplary embodiment, the defrosting line connects the pressure
line after the first compressor unit to at least one attaching point between the expansion
device and the evaporator of a cold consumer of the freezing branch. As a matter of
cause, the defrosting line can connect the pressure line to a plurality of attaching
points between the expansion device and the evaporator of a plurality of respective
cold consumers of the freezing branch that are to be defrosted. The evaporators of
the cold consumers of the freezing branch are subject to icing and need to be defrosted
quite often.
[0043] According to another exemplary embodiment of the invention, the defrosting line connects
the pressure line after the first compressor unit to at least one attaching point
between the expansion device and the evaporator of a cold consumer of the normal refrigeration
branch. Although the evaporators of the normal refrigeration branch are less subject
to icing than the evaporators of the freezing branch, they can also be defrosted selectively
and reliably by the defrosting line according to this embodiment.
[0044] According to another exemplary embodiment, a safety valve is provided in the defrosting
line that closes the defrosting line when the pressure in the defrosting line exceeds
a predetermined upper value, what can be the case for example if there is a misfunction
of other valves.
[0045] According to a further exemplary embodiment, at least one solenoid valve is arranged
in the defrosting line, and the control unit is configured to open the solenoid valve
for the defrosting mode. By such solenoid valve(s), the defrosting line can be opened
and closed quickly and reliably.
[0046] According to another exemplary embodiment, solenoid valves are arranged in the entry
portion and in the end portion(s) of the defrosting line, and the control unit is
configured to open, at the beginning of the defrosting mode, the solenoid valve in
the entry portion of the defrosting line and the respective solenoid valve(s) in the
end portion(s) of the defrosting line for the evaporator(s) to be switched into the
defrosting mode. By this embodiment, a reliable and selective defrosting of the particular
evaporators to be defrosted is attained. Likewise, the solenoid valve(s) can be closed
again at the end of the defrosting mode.
[0047] According to another exemplary embodiment, a temperature sensor is disposed at at
least one evaporator and the control unit is configured to finish the defrosting mode
for that evaporator if the temperature sensed by the temperature sensor reaches a
predetermined temperature value. This embodiment allows the defrosting to be tailored
to each evaporator to be defrosted. The refrigerating circuit can be switched back
from the defrosting mode into the refrigerating mode, if the last evaporator has been
defrosted.
[0048] In another exemplary embodiment, the control unit is configured to finish the defrosting
mode after a predetermined safety interval, providing an easy and standardized defrosting.
[0049] According to another exemplary embodiment, the control unit is configured, when finishing
the defrosting mode, to close the solenoid valve at the entry portion of the defrosting
line first and to close the solenoid valve(s) at the end portion(s) of the defrosting
line thereafter in order to suck off the remaining refrigerant in the defrosting line
portion between the solenoid valves and to bring it to the pressure of the evaporator
level.
[0050] According to another exemplary embodiment of the invention, a subcooling device is
arranged in the line after the collecting container for subcooling the liquid refrigerant
against refrigerant that is led to the subcooling device from the gas space of the
collected container and that is subsequently led to the suction side of the first
compressor unit. By such subcooling device, the refrigeration efficiency of the refrigerating
circuit can be further improved.
[0051] All the advantages and the embodiments that have been described with respect to the
refrigerating circuit also hold true for the corresponding method for selectively
defrosting cold consumers of a refrigerating circuit. These advantages and embodiments
are herewith explicitly disclosed also in terms of corresponding method steps, however
without repeating them again.
[0052] While the invention has been described with reference to exemplary embodiments, it
will be understood by those skilled in the art that various changes may be made and
equivalents may be substituted for elements thereof without departing from the scope
of the invention. In addition, many modifications may be made to adapt the particular
situation or material to the teachings of the invention without departing from the
essential scope thereof. Therefore it is intended that the invention not be limited
to the particular embodiments disclosed, but that the invention will include all embodiments
falling within the scope of the appended claims.
List of Reference Numerals
[0053]
- 2
- refrigerating circuit
- 4
- compressor unit
- 6
- pressure line
- 8
- return line
- 10
- collecting container
- 12
- heat exchanger
- 14
- liquid line to cold consumer units
- 16
- first expansion device
- 18
- cold consumer of normal refrigeration branch
- 20
- suction line of normal refrigeration branch
- 22
- second expansion device
- 24
- cold consumer of freezing branch
- 26
- suction line of freezing branch
- 28
- compressor unit of freezing branch
- 30
- pressure line
- 32
- desuperheater
- 34
- flash gas line
- 36
- defrosting line
- 38
- pressure reduction valve
- 40
- solenoid valve
- 42
- safety valve
- 44
- first defrosting line branch
- 46
- solenoid valve
- 48
- second defrosting line branch
- 50
- solenoid valve
1. Refrigerating circuit (2), comprising:
a first compressor unit (4), a condenser/gas cooler, and a collecting container (10),
a normal refrigeration branch coupled between the collecting container (10) and the
suction side of the at least one first compressor unit (4), the normal refrigeration
branch comprising at least one cold consumer having an evaporator (18) with an expansion
device (16) arranged before it; and
a freezing branch coupled between the collecting container (10) and the suction side
of the first compressor unit (4), the freezing branch comprising at least one cold
consumer having an evaporator (24) with an expansion device (22) arranged before it,
a second compressor unit (28) and a desuperheating device (32),
the refrigerant circuit (2) further comprising refrigerant conduits for connecting
said elements and for circulating a refrigerant therethrough,
a defrosting line (36) connected between a branching-off point in the pressure line
(6) after the first compressor unit (4) and at least one attaching point between the
expansion device (16; 22) and the evaporator (18; 24) of one of the cold consumer
units,
wherein a pressure reduction valve (38) is arranged in the defrosting line (36),
characterized in that the refrigerant circuit (2) further comprises:
a control unit being configured to operate at least one of the evaporators (18, 24)
in a defrosting mode, in which a partial flow of the pressurized gaseous refrigerant
leaving the first compressor unit (4) is led to the respective evaporator (18, 24)
through the defrosting line (36), wherein the pressure of the refrigerant is reduced
by the pressure reduction valve (38) and the refrigerant defrosts the respective evaporator
(18, 24) while maintaining its gaseous state and flows back to the respective compressor
unit (4, 28);
wherein the control unit is configured to reduce the end pressure value of the first
compressor unit (4) during the defrosting mode in order to reduce the pressure of
the second compressor unit (28) and raise the performance of the second compressor
unit (28).
2. Refrigerating circuit according to claim 1, wherein the control unit is configured
to operate at least one of the evaporators (18, 24) in a defrosting mode, whereas
the other evaporator(s) (18, 24) are operated in a refrigerating mode.
3. Refrigerating circuit according to claim 1 or 2, wherein the control unit is configured
to switch the desuperheating device (32) inactive at the beginning of the defrosting
mode.
4. Refrigerating circuit according to claim 3, wherein a pressure side temperature sensor
is disposed at the pressure side of the first compressor unit (4) and wherein the
control unit is configured to switch the desuperheating device (32) active if the
temperature sensed by the pressure side temperature sensor exceeds a predetermined
temperature value.
5. Refrigerating circuit according to any of the preceding claims, wherein the defrosting
line (36) connects the pressure line (6) after the first compressor unit (4) to at
least one attaching point between the expansion device (22) and the evaporator (22)
of a cold consumer of the freezing branch.
6. Refrigerating circuit according to any of the preceding claims, wherein the defrosting
line (36) connects the pressure line (6) after the first compressor unit (4) to at
least one attaching point between the expansion device (16) and the evaporator (18)
of a cold consumer of the normal refrigeration branch.
7. Refrigerating circuit according to any of the preceding claims, wherein a safety valve
(42) is provided in the defrosting line (36), said safety valve (42) being configured
to close the defrosting line (36) when the pressure in the defrosting line (36) exceeds
a predetermined value.
8. Refrigerating circuit according to any of the preceding claims, wherein at least one
solenoid valve (40; 46, 50) is arranged in the defrosting line (36), wherein the control
unit is configured to open the solenoid valve (40; 46, 50) for the defrosting mode.
9. Refrigerating circuit according to claim 8, wherein in the entry portion and in the
end portion of the defrosting line (36) solenoid valves (40; 46, 50) are arranged,
wherein the control unit is configured to open, at the beginning of the defrosting
mode, the solenoid valve (40) in the entry portion of the defrosting line (36) and
the respective solenoid valve(s) (40; 46, 50) in the end portion of the defrosting
line (36) for the evaporator(s) to be switched into the defrosting mode.
10. Refrigerating circuit according to claim 9, wherein the control unit is configured,
when finishing the defrosting mode, to close the solenoid valve (40) at the entry
portion of the defrosting line (36) first and to close the solenoid valve(s) (46,
50) at the end portion of the defrosting line (36) thereafter in order to bring the
defrosting line portion between the solenoid valves (40; 46, 50) to the pressure of
the evaporator level.
11. Refrigerating circuit according to any of the preceding claims, wherein a temperature
sensor is disposed at at least one evaporator (18, 24) and wherein the control unit
is configured to finish the defrosting mode if the temperature sensed by the temperature
sensor reaches a predetermined temperature value.
12. Refrigerating circuit according to any of the preceding claims, wherein the control
unit is configured to finish the defrosting mode after a predetermined safety interval.
13. Refrigerating circuit according to any of the preceding claims, wherein a subcooling
device (12) is arranged in the line after the collecting container (10) for subcooling
the liquid refrigerant against refrigerant that is led to the subcooling device (12)
from the gas space of the collecting container (10) and that is subsequently led to
the suction side of the first compressor unit (4).
14. Method for selectively defrosting cold consumers (18, 24) of a refrigerating circuit
(2) according to any of the preceding claims, comprising the following steps:
reducing the pressure in the defrosting line (36) by the pressure reduction valve
(38) and opening the at least one solenoid valve (40; 46, 50) in the defrosting line
(36);
leading a partial flow of the pressurized gaseous refrigerant leaving the first compressor
unit (4) to the respective evaporator(s) (18, 24) to be defrosted through the defrosting
line (36), wherein the pressure of the refrigerant is reduced by the pressure reduction
valve (38) and the refrigerant defrosts the respective evaporator(s) (18, 24) while
maintaining its gaseous state and flows back to the respective compressor unit (4,
28) and
reducing the end pressure value of the first compressor unit (4) in order to reduce
the pressure of the second compressor unit (28) and raise the performance of the second
compressor unit (28).
1. Kühlkreislauf (2), umfassend:
eine erste Verdichtereinheit (4), einen Kondensator/Gaskühler und einen Sammelbehälter
(10),
einen Normalkühlungszweig, der zwischen dem Sammelbehälter (10) und der Saugseite
der mindestens einen ersten Verdichtereinheit (4) gekoppelt ist, wobei der Normalkühlungszweig
mindestens einen Kälteverbraucher mit einem Verdampfer (18) mit einer davor angeordneten
Expansionseinrichtung (16) umfasst; und
einen zwischen dem Sammelbehälter (10) und der Saugseite der ersten Verdichtereinheit
(4) gekoppelten Gefrierzweig, wobei der Gefrierzweig mindestens einen Kälteverbraucher
mit einem Verdampfer (24) mit einer davor angeordneten Expansionseinrichtung (22),
eine zweite Verdichtereinheit (28) und eine Enthitzungseinrichtung (32) umfasst,
wobei der Kältemittelkreislauf (2) ferner Kältemittelleitungen zum Verbinden dieser
Elemente und zum Zirkulieren eines Kältemittels durch diese umfasst, eine Abtauleitung
(36), die zwischen einem Abzweigpunkt in der Druckleitung (6) nach der ersten Verdichtereinheit
(4) und mindestens einem Ansetzpunkt zwischen der Expansionseinrichtung (16; 22) und
dem Verdampfer (18; 24) von einer der Kälteverbrauchereinheiten angeschlossen ist,
wobei in der Abtauleitung (36) ein Druckreduktionsventil (38) angeordnet ist,
dadurch gekennzeichnet, dass der Kältemittelkreislauf (2) ferner Folgendes umfasst:
eine Steuereinheit, die konfiguriert ist, um mindestens einen der Verdampfer (18,
24) in einem Abtaumodus zu betreiben, bei dem ein Teilstrom des unter Druck stehenden
gasförmigen Kältemittels, das die erste Verdichtereinheit (4) verlässt, durch die
Abtauleitung (36) zum jeweiligen Verdampfer (18, 24) geleitet wird, wobei der Druck
des Kältemittels durch das Druckreduktionsventil (38) reduziert wird und das Kältemittel
den jeweiligen Verdampfer (18, 24) unter Beibehaltung seines Gaszustandes abtaut und
zu der jeweiligen Verdichtereinheit (4, 28) zurückströmt;
wobei die Steuereinheit konfiguriert ist, den Enddruckwert der ersten Verdichtereinheit
(4) während des Abtaumodus zu reduzieren, um den Druck der zweiten Verdichtereinheit
(28) zu reduzieren und die Leistung der zweiten Verdichtereinheit (28) zu erhöhen.
2. Kühlkreislauf nach Anspruch 1, wobei die Steuereinheit so konfiguriert ist, dass sie
mindestens einen der Verdampfer (18, 24) in einem Abtaumodus betreibt, während die
anderen Verdampfer (18, 24) in einem Kühlmodus betrieben werden.
3. Kühlkreislauf nach Anspruch 1 oder 2, wobei die Steuereinheit so konfiguriert ist,
dass sie die Enthitzungseinrichtung (32) zu Beginn des Abtaumodus inaktiv schaltet.
4. Kühlkreislauf nach Anspruch 3, wobei ein druckseitiger Temperatursensor an der Druckseite
der ersten Verdichtereinheit (4) angeordnet ist und wobei die Steuereinheit so konfiguriert
ist, dass sie die Enthitzungseinrichtung (32) aktiv schaltet, wenn die vom druckseitigen
Temperatursensor erfasste Temperatur einen vorgegebenen Temperaturwert überschreitet.
5. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei die Abtauleitung (36) die
Druckleitung (6) nach der ersten Verdichtereinheit (4) mit mindestens einem Befestigungspunkt
zwischen der Expansionseinrichtung (22) und dem Verdampfer (22) eines Kälteverbrauchers
des Gefrierzweiges verbindet.
6. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei die Abtauleitung (36) die
Druckleitung (6) nach der ersten Verdichtereinheit (4) mit mindestens einem Ansetzpunkt
zwischen der Expansionseinrichtung (16) und dem Verdampfer (18) eines Kälteverbrauchers
des Normalkühlungszweigs verbindet.
7. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei ein Sicherheitsventil (42)
in der Abtauleitung (36) vorgesehen ist, wobei das Sicherheitsventil (42) zum Schließen
der Abtauleitung (36) konfiguriert ist, wenn der Druck in der Abtauleitung (36) einen
vorbestimmten Wert überschreitet.
8. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei mindestens ein Solenoidventil
(40; 46, 50) in der Abtauleitung (36) angeordnet ist, wobei die Steuereinheit zum
Öffnen des Solenoidventils (40; 46, 50) für den Abtaumodus konfiguriert ist.
9. Kühlkreislauf nach Anspruch 8, wobei im Eintrittsteil und im Endteil der Abtauleitung
(36) Solenoidventile (40; 46, 50) angeordnet sind, wobei die Steuereinheit dazu konfiguriert
ist, am Anfang des Abtaumodus, das Solenoidventil (40) im Eintrittsteil der Abtauleitung
(36) zu öffnen und dass das oder die jeweiligen Solenoidventile (40; 46, 50) im Endteil
der Abtauleitung (36) für den oder die Verdampfer in den Abtaubetrieb geschaltet wird/werden.
10. Kühlkreislauf nach Anspruch 9, wobei die Steuereinheit konfiguriert ist, bei Beendigung
des Abtaumodus das Solenoidventil (40) zuerst am Eintrittsteil der Abtauleitung (36)
zu schließen und danach das (die) Solenoidventil(e) (46, 50) am Endteil der Abtauleitung
(36) zu schließen, um den Abtauleitungsteil zwischen den Solenoidventilen (40; 46,
50) auf den Druck des Levels des/der Verdampfer(s) zu bringen.
11. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei ein Temperatursensor an
mindestens einem Verdampfer (18, 24) angeordnet ist und wobei die Steuereinheit so
konfiguriert ist, dass sie den Abtaumodus beendet, wenn die vom Temperatursensor erfasste
Temperatur einen vorbestimmten Temperaturwert erreicht.
12. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei die Steuereinheit so konfiguriert
ist, dass sie den Abtaumodus nach einem vorbestimmten Sicherheitsintervall beendet.
13. Kühlkreislauf nach einem der vorstehenden Ansprüche, wobei in der Leitung nach dem
Sammelbehälter (10) eine Unterkühleinrichtung (12) zur Unterkühlung des flüssigen
Kältemittels gegen Kältemittel angeordnet ist, das aus dem Gasraum des Sammelbehälters
(10) zu der Unterkühleinrichtung (12) geführt und anschließend zur Saugseite der ersten
Verdichtereinheit (4) geführt wird.
14. Verfahren zum selektiven Abtauen von Kälteverbrauchern (18, 24) eines Kühlkreislaufes
(2) nach einem der vorstehenden Ansprüche, umfassend die folgenden Schritte:
Reduzieren des Drucks in der Abtauleitung (36) durch das Druckreduktionsventil (38)
und Öffnen des mindestens einen Solenoidventils (40; 46, 50) in der Abtauleitung (36)
;
Leiten eines Teilstroms des unter Druck stehenden gasförmigen Kältemittels, das die
erste Verdichtereinheit (4) verlässt, durch die Abtauleitung (36) zu den jeweiligen
abzutauenden Verdampfern (18, 24), wobei der Druck des Kältemittels durch das Druckreduktionsventil
(38) reduziert wird und das Kältemittel die jeweiligen Verdampfer (18, 24) unter Beibehaltung
seines Gaszustandes abtaut und zu der jeweiligen Verdichtereinheit (4, 28) zurückströmt;
und
Reduzieren des Enddruckwertes der ersten Verdichtereinheit (4), um den Druck der zweiten
Verdichtereinheit (28) zu reduzieren und die Leistung der zweiten Verdichtereinheit
(28) zu erhöhen.
1. Circuit de réfrigération (2) comprenant :
un premier groupe compresseur (4), un condenseur/refroidisseur de gaz et un récipient
collecteur (10),
un branchement de réfrigération normale couplé entre le récipient collecteur (10)
et le côté aspiration de l'au moins un premier groupe compresseur (4), le branchement
de réfrigération normale comprenant au moins un consommateur de froid ayant un évaporateur
(18) avec un dispositif de détente (16) disposé avant celui-ci ; et
un branchement de congélation couplé entre le récipient collecteur (10) et le côté
aspiration du premier groupe compresseur (4), le branchement de congélation comprenant
au moins un consommateur de froid ayant un évaporateur (24) avec un dispositif de
détente (22) disposé avant celui-ci, un second groupe compresseur (28) et un dispositif
de désurchauffe (32),
le circuit de frigorigène (2) comprenant en outre des conduits de frigorigène pour
raccorder lesdits éléments et pour faire circuler un frigorigène à travers ces derniers,
une conduite de dégivrage (36) raccordée entre un point de bifurcation dans la conduite
de pression (6) après le premier groupe compresseur (4) et au moins un point de fixation
entre le dispositif de détente (16 ; 22) et l'évaporateur (18 ; 24) de l'une des unités
de consommateur de froid,
une soupape de réduction de pression (38) étant agencée dans la conduite de dégivrage
(36),
caractérisé en ce que le circuit de frigorigène (2) comprend en outre :
une unité de commande configurée pour faire fonctionner au moins l'un des évaporateurs
(18, 24) dans un mode de dégivrage, dans lequel un écoulement partiel du frigorigène
gazeux sous pression quittant le premier groupe compresseur (4) est conduit à l'évaporateur
respectif (18, 24) à travers la conduite de dégivrage (36), la pression du frigorigène
étant réduite par la soupape de réduction de pression (38) et le frigorigène dégivrant
l'évaporateur respectif (18, 24) tout en maintenant son état gazeux et retournant
au groupe compresseur respectif (4, 28) ;
l'unité de commande étant configurée pour réduire la valeur de pression de fin du
premier groupe compresseur (4) pendant le mode de dégivrage afin de réduire la pression
du second groupe compresseur (28) et d'augmenter les performances du second groupe
compresseur (28).
2. Circuit de réfrigération selon la revendication 1, dans lequel l'unité de commande
est configurée pour faire fonctionner au moins l'un des évaporateurs (18, 24) dans
un mode de dégivrage, tandis que le ou les autres évaporateurs (18, 24) fonctionnent
dans un mode de réfrigération.
3. Circuit de réfrigération selon la revendication 1 ou 2, dans lequel l'unité de commande
est configurée pour commuter le dispositif de désurchauffe (32) inactif au début du
mode de dégivrage.
4. Circuit de réfrigération selon la revendication 3, dans lequel une sonde de température
côté pression est disposée du côté pression du premier groupe compresseur (4) et dans
lequel l'unité de commande est configurée pour commuter le dispositif de désurchauffe
(32) actif si la température détectée par la sonde de température côté pression dépasse
une valeur de température prédéterminée.
5. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel la conduite de dégivrage (36) raccorde la conduite de pression (6) après le
premier groupe compresseur (4) à au moins un point de fixation entre le dispositif
de détente (22) et l'évaporateur (22) d'un consommateur de froid du branchement de
congélation.
6. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel la conduite de dégivrage (36) raccorde la conduite de pression (6) après le
premier groupe compresseur (4) à au moins un point de fixation entre le dispositif
de détente (16) et l'évaporateur (18) d'un consommateur de froid du branchement de
réfrigération normale.
7. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel une soupape de sécurité (42) est prévue dans la conduite de dégivrage (36),
ladite soupape de sécurité (42) étant configurée pour fermer la conduite de dégivrage
(36) lorsque la pression dans la conduite de dégivrage (36) dépasse une valeur prédéterminée.
8. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel au moins une électrovanne (40 ; 46, 50) est agencée dans la conduite de dégivrage
(36), l'unité de commande étant configurée pour ouvrir l'électrovanne (40 ; 46, 50)
pour le mode de dégivrage.
9. Circuit de réfrigération selon la revendication 8, dans lequel dans la partie d'entrée
et dans la partie d'extrémité de la conduite de dégivrage (36), des électrovannes
(40 ; 46, 50) sont agencées, l'unité de commande étant configurée pour ouvrir, au
début du mode de dégivrage, l'électrovanne (40) dans la partie d'entrée de la conduite
de dégivrage (36) et la ou les électrovannes respectives (40 ; 46, 50) dans la partie
d'extrémité de la conduite de dégivrage (36) pour le ou les évaporateurs pour passer
en mode dégivrage.
10. Circuit de réfrigération selon la revendication 9, dans lequel l'unité de commande
est configurée, lors de la fin du mode de dégivrage, pour fermer en premier l'électrovanne
(40) à la partie d'entrée de la conduite de dégivrage (36) et pour fermer ensuite
la ou les électrovannes (46, 50) à la partie d'extrémité de la conduite de dégivrage
(36) afin d'amener la partie de la conduite de dégivrage entre les électrovannes (40
; 46, 50) à la pression du niveau de l'évaporateur.
11. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel une sonde de température est disposée sur au moins un évaporateur (18, 24)
et dans lequel l'unité de commande est configurée pour terminer le mode de dégivrage
si la température détectée par la sonde de température atteint une valeur de température
prédéterminée.
12. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel l'unité de commande est configurée pour terminer le mode de dégivrage après
un intervalle de sécurité prédéterminé.
13. Circuit de réfrigération selon l'une quelconque des revendications précédentes, dans
lequel un dispositif de sous-refroidissement (12) est agencée dans la conduite après
le récipient collecteur (10) destiné à sous-refroidir le frigorigène liquide contre
le frigorigène qui est conduit dans le dispositif de sous-refroidissement (12) à partir
de l'espace gazeux du récipient collecteur (10) et qui est ensuite dirigé vers le
côté aspiration du premier groupe compresseur (4).
14. Procédé de dégivrage sélectif de consommateurs de froid (18, 24) d'un circuit de réfrigération
(2) selon l'une quelconque des revendications précédentes, comprenant les étapes suivantes
:
réduire la pression dans la conduite de dégivrage (36) par la soupape de réduction
de pression (38) et ouvrir la au moins une électrovanne (40 ; 46, 50) dans la conduite
de dégivrage (36) ;
conduire un écoulement partiel du frigorigène gazeux sous pression quittant le premier
groupe compresseur (4) à l'évaporateur ou aux évaporateurs respectifs (18, 24) pour
être dégivré par la conduite de dégivrage (36), la pression du frigorigène étant réduite
par la soupape de réduction de pression (38) et le frigorigène dégivrant le ou les
évaporateurs respectifs (18, 24) tout en maintenant son état gazeux et retournant
vers le groupe compresseur respectif (4, 28) et
réduire la valeur de pression de fin du premier groupe compresseur (4) afin de réduire
la pression du second groupe compresseur (28) et d'augmenter les performances du second
groupe compresseur (28).