TECHNICAL FIELD
[0001] The present invention relates to an air conditioner.
BACKGROUND ART
[0002] In the past, there have been air conditioners which comprise a main body in which
an intake port and a discharge port are formed in a front surface. For example, the
air conditioner disclosed in Patent Literature 1 (Japanese Utility Model Application
No.
4-20923) comprises a conditioner main body (equivalent to the main body) in which an intake
port and a discharge port are formed in a forward surface (equivalent to the front
surface), and a panel for covering the entire forward surface of the conditioner main
body. The panel can move between a close position of closing off the intake port and
the discharge port, and an open position of opening up the intake port and the discharge
port. Therefore, in this air conditioner, the intake port and the discharge port can
be blocked or opened up by moving the panel.
SUMMARY OF INVENTION
<Technical Problem>
[0003] In the air conditioner of Patent Literature 1, only the front surface of the conditioner
main body is covered by the panel. Therefore, when the conditioner main body is viewed
at an angle while the panel is in the close position, there is a possibility that
the joint between the conditioner main body and the panel will stand out, which is
not good for the design.
[0004] In view of this, an object of the present invention is to provide an indoor unit
of an air conditioner in which the design can be improved.
<Solution to Problem>
[0005] An indoor unit of an air conditioner according to a first aspect comprises a main
body and a movable panel. A front surface intake port and a front surface discharge
port are formed in a front surface of the main body. The movable panel has a front
surface panel part and a side surface panel part. The front surface panel part is
positioned in front of the main body. The side surface panel part is formed continuing
rearward from both ends of the front surface panel part. When operation has stopped,
the movable panel assumes an operation-stopped state of being disposed so that the
front surface panel part covers the front surface intake port and the front surface
discharge port.
[0006] In the indoor unit of an air conditioner according to the first aspect, the side
surface panel part is formed continuing rearward from both ends of the front surface
panel part. Therefore, when the movable panel assumes the operation-stopped state,
the main body can be covered from the front to the sides of the main body. Consequently,
when the main body in which the movable panel has assumed the operation-stopped state
is viewed at an angle, it is easier to make the joint between the movable panel and
the main body not stand out than in a case of a configuration in which the movable
panel covers only the front of the main body, for example.
[0007] The design can thereby be improved.
[0008] An indoor unit of an air conditioner according to a second aspect is the indoor unit
of an air conditioner according to the first aspect, further comprising a drive mechanism.
The drive mechanism has a drive component for moving the movable panel. The movable
panel assumes an operating state of opening up the front surface intake port and the
front surface discharge port by moving diagonally upward from the operation-stopped
state. When the movable panel has assumed the operating state, the side surface panel
part is positioned to the side of the drive component.
[0009] In the indoor unit of an air conditioner according to the second aspect, when the
movable panel assumes the operating state, the side surface panel part is positioned
to the side of the drive component. Therefore, the quantity of air drawn in from the
side can be reduced in comparison with a case in which the side surface panel part
is not positioned to the side of the drive component, for example.
[0010] The possibility that dust will adhere to the drive component during operation can
thereby be reduced.
[0011] An indoor unit of an air conditioner according to a third aspect is the indoor unit
of an air conditioner according to the second aspect, wherein the drive component
includes a panel support arm. The panel support arm is connected to the movable panel.
The panel support arm can be switched between a first state of being accommodated
in the main body and a second state of being separated from the main body. Furthermore,
the panel support arm is in the second state when the movable panel has assumed the
operating state. When the movable panel has assumed the operating state, the side
surface panel part is disposed so as to cover the panel support arm being in the second
state in a side view.
[0012] In the indoor unit of an air conditioner according to the third aspect, when the
movable panel assumes the operating state, the panel side surface part is disposed
so as to cover the panel support arm separated from the main body in a side view.
Therefore, the design during operation can be improved.
[0013] An air-conditioning indoor unit according to a fourth aspect comprises a first member,
a second member, a drive member, a motor, an indoor unit main body, and a panel. The
first member has a first groove and a second groove. The first groove includes a first
lower curved part. The second groove includes a second lower curved part and a second
higher curved part. The second lower curved part is in a position separated from the
first lower curved part. The second higher curved part extends from a first end part
which is an end part of the second lower curved part. The second higher curved part
also has a greater curvature than the second lower curved part. The second member
has a first sliding member and a second sliding member. The first sliding member moves
along the first groove. The second sliding member moves along the second groove. The
drive member moves the first member relative to the second member so that the first
sliding member slides against the first groove and the second sliding member slides
against the second groove. The motor drives the drive member. The indoor unit main
body is connected to the second member. The panel is connected with the first member.
The panel varies an orientation relative to the indoor unit main body due to the first
member moving relative to the second member. Furthermore, the drive member contacts
the first member. The first member rotatably moves about the first sliding member
as a rotational fulcrum when the second sliding member moves from the second lower
curved part to the second higher curved part. A load imposed on the motor when the
second sliding member is positioned in a second groove end part which is an end part
of the second groove on the side including the second higher curved part is less than
a load imposed on the motor when the second sliding member is positioned in the first
end part of the second lower curved part.
[0014] In the past, there have been air-conditioning indoor units which comprise a panel
as part of the contour of the air-conditioning indoor unit, and a movement mechanism
for moving the panel in order to cause the panel to assume the desired orientation.
For example, the indoor unit of an air conditioner (equivalent to an air-conditioning
indoor unit) disclosed in Japanese Laid-open Patent Application No.
2007-71532 comprises a first support member provided with a first slit and a third slit, a second
support member provided with a first support pawl and a second support pawl, and a
movement mechanism having a drive motor for moving the first support member. With
this movement mechanism, a front surface panel (equivalent to the panel) is made to
assume the desired orientation of a second open state by driving the drive motor to
move the first support member relative to the second support member. After the panel
has been made to assume the desired orientation, a load is imposed on the motor in
order to make the panel maintain this orientation.
[0015] In view of this, in the air-conditioning indoor unit according to the fourth aspect,
the load imposed on the motor when the second sliding member is positioned in a second
groove end part which is an end part of the second groove on the side including the
second higher curved part is less than the load imposed on the motor when the second
sliding member is positioned in the first end part of the second lower curved part.
Therefore, in a case in which the panel assumes the desired orientation when the second
sliding member is positioned in the second groove end part of the second groove, for
example, the load imposed on the motor can be reduced in comparison with a case in
which the panel assumes the desired orientation when the second sliding member is
positioned in the first end part of the second lower curved part of the second groove.
[0016] The load imposed on the motor can thereby be reduced.
[0017] The second lower curved part only has to have a smaller curvature than the second
higher curved part. Therefore, the first lower curved part and the second lower curved
part may have linear shapes, for example, without being curved.
[0018] An air-conditioning indoor unit according to a fifth aspect comprises a first member,
a second member, a drive member, a motor, an indoor unit main body, and a panel. The
first member has a first groove and a second groove. The first groove includes a first
lower curved part. The second groove includes a second lower curved part and a second
higher curved part. The second lower curved part is in a position separated from the
first lower curved part. The second higher curved part extends from a first end part
which is an end part of the second lower curved part. The second higher curved part
also has a greater curvature than the second lower curved part. The second member
has a first sliding member and a second sliding member. The first sliding member moves
along the first groove. The second sliding member moves along the second groove. The
drive member moves the second member relative to the first member so that the first
sliding member slides against the first groove and the second sliding member slides
against the second groove. The motor drives the drive member. The indoor unit main
body is connected with the first member. The panel is connected with the second member.
The panel varies an orientation relative to the indoor unit main body due to the second
member moving relative to the first member. The drive member contacts the second member.
The second member rotatably moves about the first sliding member as a rotational fulcrum
when the second sliding member moves from the second lower curved part to the second
higher curved part. A load imposed on the motor when the second sliding member is
positioned in a second groove end part which is an end part of the second groove on
the side including the second higher curved part is less than a load imposed on the
motor when the second sliding member is positioned in the first end part of the second
lower curved part.
[0019] In the air-conditioning indoor unit according to the fifth aspect, the load imposed
on the motor when the second sliding member is positioned in a second groove end part
which is an end part of the second groove on the side including the second higher
curved part is less than the load imposed on the motor when the second sliding member
is positioned in the first end part of the second lower curved part. Therefore, in
a case in which the panel assumes the desired orientation when the second sliding
member is positioned in the second groove end part of the second groove, for example,
the load imposed on the motor can be reduced in comparison with a case in which the
panel assumes the desired orientation when the second sliding member is positioned
in the first end part of the second lower curved part of the second groove.
[0020] The load imposed on the motor can thereby be reduced.
[0021] The second lower curved part only has to have a smaller curvature than the second
higher curved part. Therefore, the first lower curved part and the second lower curved
part may have linear shapes, for example, without being curved.
[0022] An air-conditioning indoor unit according to a sixth aspect is the air-conditioning
indoor unit according to the fourth aspect, wherein either the indoor unit main body
or the second member has a guide part. The guide part includes a third lower curved
part and a third higher curved part. The third higher curved part extends from an
end part of the third lower curved part. The third higher curved part also has a greater
curvature than the third lower curved part. Either the panel or the first member has
a third sliding member which moves along the guide part. Furthermore, when the third
sliding member is positioned in a guide part end part which is an end part of the
guide part on the side including the third higher curved part, the second sliding
member is positioned in the second groove end part of the second groove. In a case
in which the load imposed on the motor can be reduced by positioning the third sliding
member in the guide part end part, for example, the load of the motor imposed when
the second sliding member is positioned in the second groove end part of the second
groove can be further reduced in comparison with a case in which the guide part and
the third sliding member are not provided.
[0023] The load imposed on the motor can thereby be further reduced.
[0024] An air-conditioning indoor unit according to a seventh aspect is the air-conditioning
indoor unit according to the fourth aspect, wherein either the panel or the first
member has a guide part. The guide part includes a third lower curved part and a third
higher curved part. The third higher curved part extends from an end part of the third
lower curved part. The third higher curved part also has a greater curvature than
the third lower curved part. Either the indoor unit main body or the second member
has a third sliding member which moves along the guide part. Furthermore, when the
third sliding member is positioned in a guide part end part which is an end part of
the guide part on the side including the third higher curved part, the second sliding
member is positioned in the second groove end part of the second groove. In a case
in which the load imposed on the motor can be reduced by positioning the third sliding
member in the guide part end part, for example, the load of the motor imposed when
the second sliding member is positioned in the second groove end part of the second
groove can be further reduced in comparison with a case in which the guide part and
the third sliding member are not provided.
[0025] The load imposed on the motor can thereby be further reduced.
[0026] An air-conditioning indoor unit according to an eighth aspect is the air-conditioning
indoor unit according to the fifth aspect, wherein either the panel or the second
member has a guide part. The guide part includes a third lower curved part and a third
higher curved part. The third higher curved part extends from an end part of the third
lower curved part. The third higher curved part also has a greater curvature than
the third lower curved part. Either the indoor unit main body or the first member
has a third sliding member which moves along the guide part. Furthermore, when the
third sliding member is positioned in a guide part end part which is an end part of
the guide part on the side including the third higher curved part, the second sliding
member is positioned in the second groove end part of the second groove. In a case
in which the load imposed on the motor can be reduced by positioning the third sliding
member in the guide part end part, for example, the load of the motor imposed when
the second sliding member is positioned in the second groove end part of the second
groove can be further reduced in comparison with a case in which the guide part and
the third sliding member are not provided.
[0027] The load imposed on the motor can thereby be further reduced.
[0028] An air-conditioning indoor unit according to a ninth aspect is the air-conditioning
indoor unit according to the fifth aspect, wherein either the indoor unit main body
or the first member has a guide part. The guide part includes a third lower curved
part and a third higher curved part. The third higher curved part extends from an
end part of the third lower curved part. The third higher curved part also has a greater
curvature than the third lower curved part. Either the panel or the second member
has a third sliding member which moves along the guide part. Furthermore, when the
third sliding member is positioned in a guide part end part which is an end part of
the guide part on the side including the third higher curved part, the second sliding
member is positioned in the second groove end part of the second groove. In a case
in which the load imposed on the motor can be reduced by positioning the third sliding
member in the guide part end part, for example, the load of the motor imposed when
the second sliding member is positioned in the second groove end part of the second
groove can be further reduced in comparison with a case in which the guide part and
the third sliding member are not provided.
[0029] The load imposed on the motor can thereby be further reduced.
[0030] An air-conditioning indoor unit according to a tenth aspect is the air-conditioning
indoor unit according to any of the fourth through ninth aspects, wherein the panel
is capable of assuming a desired first orientation. When the panel assumes the first
orientation, the second sliding member is positioned in the second groove end part
of the second groove. In this air-conditioning indoor unit, since the second sliding
member is positioned in the second groove end part of the second groove when the panel
assumes the desired first orientation, the load imposed on the motor can be reduced
in comparison with a case in which the panel assumes the first orientation when the
second sliding member is positioned in the first end part of the second lower curved
part of the second groove, for example.
[0031] An air-conditioning indoor unit according to an eleventh aspect is the air-conditioning
indoor unit according to the tenth aspect, wherein the panel is capable of assuming
a second orientation different from the first orientation. When the panel assumes
the second orientation, no load is imposed on the motor. Therefore, the panel can
be made to assume an orientation which does not impose a load on the motor.
[0032] An air-conditioning indoor unit according to a twelfth aspect is the air-conditioning
indoor unit according to the eleventh aspect, wherein the panel assuming the first
orientation is disposed at a tilt relative to the indoor unit main body. The panel
assuming the second orientation is disposed substantially parallel to the indoor unit
main body. Therefore, not only can the panel be moved up and down relative to the
indoor unit main body, but the end part of the panel can be moved forward and backward
relative to the indoor unit main body as well.
[0033] An air-conditioning indoor unit according to a thirteenth aspect is the air-conditioning
indoor unit according to any of the fourth through twelfth aspects, wherein the panel
is disposed on a front-surface side of the indoor unit main body. Therefore, the orientation
of the panel disposed on the front-surface side of the indoor unit main body can be
varied.
[0034] An air-conditioning indoor unit according to a fourteenth aspect is the air-conditioning
indoor unit according to any of the fourth through thirteenth aspects, wherein the
first sliding member is positioned in proximity to a first groove end part, which
is an end part of the first groove, when the second sliding member is moved from the
second lower curved part to the second higher curved part. Therefore, in this air-conditioning
indoor unit, the first sliding member becomes a rotational fulcrum when positioned
in proximity to the first groove end part.
[0035] An air-conditioning indoor unit according to a fifteenth aspect is the air-conditioning
indoor unit according to the sixth or seventh aspect, wherein the drive mechanism
includes a gear. The first member has a rack which meshes with the gear. Therefore,
the first member can be moved relative to the second member due to the gear being
in contact with the rack.
[0036] An air-conditioning indoor unit according to a sixteenth aspect is the air-conditioning
indoor unit according to the eighth or ninth aspect, wherein the drive mechanism includes
a gear. The second member has a rack which meshes with the gear. Therefore, the second
member can be moved relative to the first member due to the gear being in contact
with the rack.
[0037] An air-conditioning indoor unit according to a seventeenth aspect is the air-conditioning
indoor unit according to any of the fourth through sixteenth aspects, wherein the
drive member is disposed in proximity to the first sliding member. In this air-conditioning
indoor unit, the drive member can be disposed in proximity to the first sliding member.
<Advantageous Effects of Invention>
[0038] In the indoor unit of an air conditioner according to the first aspect, the design
can be improved.
[0039] In the indoor unit of an air conditioner according to the second aspect, the possibility
that dust will adhere to the drive component during operation can be reduced.
[0040] In the indoor unit of an air conditioner according to the third aspect, the design
during operation can be improved.
[0041] In the air-conditioning indoor unit according to the fourth aspect, the load imposed
on the motor can be reduced.
[0042] In the air-conditioning indoor unit according to the fifth aspect, the load imposed
on the motor can be reduced.
[0043] In the air-conditioning indoor unit according to the sixth aspect, the load imposed
on the motor can be further reduced.
[0044] In the air-conditioning indoor unit according to the seventh aspect, the load imposed
on the motor can be further reduced.
[0045] In the air-conditioning indoor unit according to the eighth aspect, the load imposed
on the motor can be further reduced.
[0046] In the air-conditioning indoor unit according to the ninth aspect, the load imposed
on the motor can be further reduced.
[0047] In the air-conditioning indoor unit according to the tenth aspect, the load imposed
on the motor when the panel assumes the desired first orientation can be reduced.
[0048] In the air-conditioning indoor unit according to the eleventh aspect, the panel can
be made to assume an orientation which does not impose a load on the motor.
[0049] In the air-conditioning indoor unit according to the twelfth aspect, the end part
of the panel can be moved forward and backward relative to the indoor unit main body.
[0050] In the air-conditioning indoor unit according to the thirteenth aspect, the orientation
of the panel disposed on the front-surface side of the indoor unit main body can be
varied.
[0051] In the air-conditioning indoor unit according to the fourteenth aspect, the first
sliding member becomes a rotational fulcrum when positioned in proximity to the first
groove end part.
[0052] In the air-conditioning indoor unit according to the fifteenth aspect, the first
member can be moved relative to the second member due to the gear being in contact
with the rack.
[0053] In the air-conditioning indoor unit according to the sixteenth aspect, the second
member can be moved relative to the first member due to the gear being in contact
with the rack.
[0054] In the air-conditioning indoor unit according to the seventeenth aspect, the drive
member can be disposed in proximity to the first sliding member.
BRIEF DESCRIPTION OF DRAWINGS
[0055]
FIG. 1 is a drawing of the indoor unit when operation has stopped, as seen at an angle
from below.
FIG. 2A is a front view of the indoor unit.
FIG. 2B is a front view of the indoor unit.
FIG. 3A is a drawing of the indoor unit as seen at an angle from above.
FIG. 3B is a drawing of the indoor unit as seen at an angle from above.
FIG. 4 is a longitudinal cross-sectional view of the indoor unit.
FIG. 5A is a top view of the indoor unit.
FIG. 5B is a top view of the main body.
FIG. 6 is a front view of the indoor unit with the movable panel removed.
FIG. 7 is a perspective view of the indoor unit with the movable panel and the main
body side surface parts removed.
FIG. 8 is a cross-sectional view of the proximity of the right-side end part of the
main body (equivalent to a cross section of VIII-VIII in FIG. 6).
FIG. 9 is a side view of the indoor unit.
FIG. 10 is a side view of the drive mechanism.
FIG. 11 is a schematic view showing the trajectory of a first connecting part.
FIG. 12 is a side view of the drive mechanism main body when operation has stopped.
FIG. 13 is a side view of the drive mechanism main body when the working panel is
moving.
FIG. 14 is a side view of the drive mechanism main body during operation.
FIG. 15 is a drawing of an air-conditioning indoor unit when operation has stopped,
as seen at an angle from below.
FIG. 16 is a drawing of the air-conditioning indoor unit when operation has stopped,
as seen at an angle from above.
FIG. 17 is a drawing of the air-conditioning indoor unit during operation, as seen
at an angle from above.
FIG. 18 is a front view of the air-conditioning indoor unit (the movable panel is
omitted).
FIG. 19 is a perspective view of the air-conditioning indoor unit (the movable panel
and the main body side surface parts are omitted).
FIG. 20 is a cross-sectional view of the main body cut in a horizontal direction,
and is a partial enlarged view of the proximity of the right-side end part of the
main body (equivalent to a cross section of XX-XX in FIG. 18).
FIG. 21 is a side view of the air-conditioning indoor unit, showing the manner in
which the movable panel is varied from an operation-stopped orientation to an operating
orientation.
FIG. 22 is a side view of the drive mechanism.
FIG. 23 is an exploded perspective view of the drive mechanism.
FIG. 24 is a side view of the first member.
FIG. 25 is a side view of the second member.
FIG. 26 is a right side view of the air-conditioning indoor unit (the movable panel
is omitted).
FIG. 27 is a schematic view showing the trajectory of the first connecting part.
FIG. 28 is a side view of the drive mechanism main body when the first member is in
the first state.
FIG. 29 is a side view of the drive mechanism main body in a case in which the first
member is transitioning from the first state to the second state.
FIG. 30 is a side view of the drive mechanism main body when the first member is in
the second state.
FIG. 31 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, and the main body, wherein (a) is a diagram
showing the relationship of the members according to the embodiments of the present
invention and (b) is a diagram showing the relationship of the members according to
Modification D.
FIG. 32 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to the
embodiments of the present invention and (b) is a diagram showing the relationship
of the members according to Modification (E) and also showing a case in which the
movable panel has rollers.
FIG. 33 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the main body has guide parts, and (b) is a diagram
showing the relationship of the members according to Modification (E) and also showing
a case in which the main body has guide parts and the movable panel has rollers.
FIG. 34 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the second members have rollers and the first
members have guide parts, and (b) is a diagram showing the relationship of the members
according to Modification (E) and also showing a case in which the second members
have rollers and the movable panel has guide parts.
FIG. 35 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the main body has rollers and the first members
have guide parts, and (b) is a diagram showing the relationship of the members according
to Modification (E) and also showing a case in which the main body has rollers and
the movable panel has guide parts.
FIG. 36 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the first members fixed to the main body have
rollers and the second members connected with the movable panel have guide parts,
and (b) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the first members fixed to the main body have
rollers and the movable panel connected with the second members has guide parts.
FIG. 37 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the main body to which the first members are
fixed has rollers and the second members connected with the movable panel have guide
parts, and (b) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the main body to which the first members are
fixed has rollers and the movable panel connected with the second members has guide
parts.
FIG. 38 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the first members fixed to the main body have
guide parts and the second members connected with the movable panel have rollers,
and (b) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the first members fixed to the main body have
guide parts and the movable panel connected with the second members has rollers.
FIG. 39 contains schematic diagrams showing the relationship between the first members,
the second members, the movable panel, the main body, the rollers, and the guide parts,
wherein (a) is a diagram showing the relationship of the members according to Modification
(E) and also showing a case in which the main body to which the first members are
fixed has guide parts and the second members connected with the movable panel have
rollers, and (b) is a diagram showing the relationship of the members according to
Modification (E) and also showing a case in which the main body to which the first
members are fixed has guide parts and the movable panel connected with the second
members has rollers.
FIG. 40 contains drawings showing a second guide channel provided to an arm, wherein
(a) is a drawing showing the shape of the second guide channel according to the embodiments
of the present invention and (b) is a drawing showing the shape of the second guide
channel according to Modification (F).
DESCRIPTION OF EMBODIMENTS
-First Embodiment-
<Configuration of Indoor Unit of Air Conditioner>
[0056] An indoor unit 1 of an air conditioner according to a first embodiment of the present
invention is described hereinbelow with reference to the drawings. The following embodiment
is a specific example of the present invention and is not intended to limit the technological
scope of the present invention.
<Configuration of Indoor Unit>
[0057] FIG. 1 is a drawing of the indoor unit 1 when operation has stopped, as seen at an
angle from below. FIG. 2A is a drawing of the indoor unit 1 when operation has stopped,
as seen from the front surface. FIG. 2B is a drawing of the indoor unit 1 during operation,
as seen from the front surface. FIG. 3A is a drawing of the indoor unit 1 when operation
has stopped, as seen at an angle from above. FIG. 3B is a drawing of the indoor unit
1 during operation, as seen at an angle from above.
[0058] The indoor unit 1, which is a wall-mounted indoor unit attached to the wall surface
in a room, performs air conditioning such as air-cooling and air-warming of the room.
The indoor unit 1 comprises primarily a main body 20, a movable panel 30, and a drive
mechanism 50 (see FIG. 10).
<Configuration of Main Body>
[0059] FIG. 4 is a longitudinal cross-sectional view of the indoor unit 1. FIG. 5A is a
top view of the indoor unit 1. FIG. 5B is a top view of the main body 20. FIG. 6 is
a front view of the indoor unit 1 with the movable panel 30 removed. FIG. 7 is a perspective
view of the indoor unit 1 with the movable panel 30 and main body side surface parts
21, 21 removed. FIG. 8 is a cross-sectional view of the proximity of the right-side
end part of the main body 20.
[0060] The main body 20 comprises the casing 10, the main body side surface parts 21, 21,
and a flap 25.
[0061] The casing 10 has a substantially rectangular shape whose length runs in a left-right
direction in a front view as shown in FIG. 6. An indoor heat exchanger 2, a fan 3,
and other components are accommodated in the casing 10 as shown in FIG. 4. Also formed
in the casing 10 are a first intake port 18a, a second intake port 18b, and a discharge
port 19.
[0062] The first intake port 18a is an opening through which air is taken into the casing
10, and is provided to a casing roof surface 12 as shown in FIGS. 5A and 5B. The first
intake port 18a is configured from a plurality of slits extending in a forward-backward
direction.
[0063] The second intake port 18b is an opening through which air is taken into the casing
10, and is provided to a casing forward surface 13, i.e., the front surface of the
main body 20 as shown in FIG. 6. Specifically, the second intake port 18b is provided
in the top part of the casing forward surface 13.
[0064] The discharge port 19 is an opening through which air is discharged into the room,
and is provided to the casing forward surface 13 and a casing floor surface 14 as
shown in FIG. 3B. Specifically, the discharge port 19 is an opening formed continuously
from the bottom part of the casing forward surface 13 up to the forward part of the
casing floor surface 14. Hereinbelow, the open portion of the discharge port 19 provided
to the casing forward surface 13 is referred to as a first open part 19a, and the
open portion of the discharge port 19 provided to the casing floor surface 14 is referred
to as a second open part 19b.
[0065] The main body side surface parts 21, 21, disposed so as to cover casing side surfaces
15, 15, constitute the left and right side surfaces of the main body 20 as shown in
FIG. 8. Between the main body side surface parts 21, 21 and the casing side surfaces
15, 15 is formed an accommodating space S (see FIG. 8) for accommodating the configurational
members of the drive mechanism 50 other than a power transmission shaft, described
hereinafter. Furthermore, the main body side surface parts 21, 21 are configured from
first curved parts 22, 22, second curved parts 23, 23 formed continuous with the first
curved parts 22, 22, and side surface cosmetic panels 24, 24 for covering the outer
surfaces of the first curved parts 22, 22, as shown in FIGS. 5A, 5B, and 8. The first
curved parts 22, 22 have a shape whose horizontal cross section is curved into a substantial
S shape. The first curved parts 22, 22 are disposed in front of the casing side surfaces
15, 15, i.e., on the outer sides of the casing side surfaces 15, 15 so as to cover
the rear parts of the casing side surfaces 15, 15. The second curved parts 23, 23
have a shape whose horizontal cross section is curved into a convex shape. The second
curved parts 23, 23 are disposed in front of the casing side surfaces 15, 15, i.e.,
on the outer sides of the casing side surfaces 15, 15 so as to cover the forward parts
of the casing side surfaces 15, 15. The side surface cosmetic panels 24, 24 have substantially
the same shapes as the first curved parts 22, 22, and these panels are disposed on
the outer sides of the first curved parts 22, 22. Therefore, the forward parts of
the side surfaces of the main body 20 each have a shape curved into a convex shape.
Thereby, the longitudinal cross-sectional area of the main body 20 in the left-right
direction increases from the rear toward the front, reaches a maximum at the borders
between the first curved parts 22, 22 and the second curved parts 23, 23 of the main
body side surface parts 21, 21, and decreases from these borders toward the front
(see FIG. 5B).
[0066] The flap 25, which is a substantially rectangular plate-shaped member whose length
runs in the left-right direction, is provided so as to be capable of opening and closing
the second open part 19b of the discharge port 19. The flap 25 is also attached inside
the casing 10 so as to be capable of turning in the left-right direction about a rotating
shaft 25a. Furthermore, a sub flap 26 is provided in proximity to the second open
part 19b of the discharge port 19, farther inside the casing 10 than the flap 25.
The sub flap 26 is attached inside the casing 10 so as to be capable of turning in
the left-right direction about a parallel rotating shaft 26a. Therefore, by turning
about the rotating shafts 25a, 26a, the flap 25 and the sub flap 26 can guide air
blown out through the second open part 19b. When the flap 25 has closed the second
open part 19b, the flap 25 and the casing floor surface 14 are disposed adjacent to
each other in the forward-backward direction. Consequently, when the flap 25 has closed
the second open part 19b, the joint between the flap 25 and the casing floor surface
14 can be made to not stand out when the indoor unit 1 is seen from below.
<Movable Panel>
[0067] FIG. 9(a) is a side view of the indoor unit when operation has stopped. FIG. 9(b)
is a side view of the indoor unit during operation.
[0068] The movable panel 30 is configured from a front surface panel part 31 having a substantially
flat shape, and side surface panel parts 32, 32 formed continuing rearward from both
ends of the front surface panel part 31. The movable panel 30 is configured with the
front surface panel part 31 and the side surface panel parts 32, 32 formed integrally.
The front surface panel part 31 is capable of covering substantially the entire casing
forward surface 13, and is disposed in front of the casing forward surface 13, i.e.,
in front of the main body 20. The side surface panel parts 32, 32 are capable of covering
the second curved parts 23, 23 of the main body side surface parts 21, 21, and are
disposed on the outer sides of the second curved parts 23, 23, i.e., to the sides
of the main body 20. Therefore, when the movable panel 30 assumes an operation-stopped
state, described hereinafter, the contour of the indoor unit 1 is such that the front
surface side is configured by the front surface panel part 31 of the movable panel
30, the side surface sides are configured by the side surface panel parts 32, 32 of
the movable panel 30 and the side surface cosmetic panels 24, 24, the top side is
configured by the casing roof surface 12, and the bottom side is configured by the
casing floor surface 14 and the flap 25.
[0069] The side surface panel parts 32, 32 have convexly curved shapes so as to constitute
slightly curved surfaces, together with the side surface cosmetic panels 24, 24, when
the movable panel 30 assumes the hereinafter-described operation-stopped state. Specifically,
the side surface panel parts 32, 32 have substantially the same shapes as the second
curved parts 23, 23 of the main body side surface parts 21, 21. Therefore, when the
side surface panel parts 32, 32 and the side surface cosmetic panels 24, 24 are disposed
adjacent to each other in the forward-backward direction (when the movable panel 30
assumes the hereinafter-described operation-stopped state), slightly convex curved
surfaces are configured by the side surface panel parts 32, 32 and the side surface
cosmetic panels 24, 24.
[0070] Formed on the inner surface of the movable panel 30 are first connecting parts 33,
33 and second connecting parts 34, 34 for connecting with a panel support arm 55,
described hereinafter. The first connecting parts 33, 33 are in the top proximity
of the movable panel 30 and are provided on the border lines between the front surface
panel part 31 and the side surface panel parts 32, 32. The second connecting parts
34, 34 are also provided on the border lines between the front surface panel part
31 and the side surface panel parts 32, 32, below the first connecting parts 33, 33.
[0071] Furthermore, the movable panel 30 is capable of assuming the operation-stopped state
and an operating state.
[0072] When the movable panel 30 assumes the operation-stopped state, the movable panel
30 is disposed in an operation-stopped position in which the front surface panel part
31 covers substantially the entire casing forward surface 13, and the side surface
panel parts 32, 32 cover the forward parts of the side surfaces of the main body 20
(the sides of the main body 20), as shown in FIGS. 3A and 9(a). Therefore, when the
movable panel 30 assumes the operation-stopped state, the front surface panel part
31 is disposed in front of the second intake port 18b and the first open part 19a
of the discharge port 19, and the second intake port 18b and the first open part 19a
of the discharge port 19 are therefore blocked. As described above, when the movable
panel 30 assumes the operation-stopped state, the side surface panel parts 32, 32
and the side surface cosmetic plates are disposed adjacent to each other in the forward-backward
direction.
[0073] When the movable panel 30 assumes the operating state, the movable panel 30 is disposed
in an operating position wherein the top part of the front surface panel part 31 is
separated further from the main body 20 than it is during the operation-stopped state,
as shown in FIGS. 3B and 9(b). When the movable panel 30 assumes the operating state,
the movable panel 30 is moved diagonally forward and upward from the operation-stopped
position. Therefore, when the movable panel 30 assumes the operating state, the movable
panel 30 is disposed at a tilt so that a top edge 31a of the front surface panel part
31 is farther from the casing forward surface 13 than a bottom edge 31b of the front
surface panel part 31. Consequently, when the movable panel 30 assumes the operating
state, the second intake port 18b provided to the top part of the casing forward surface
13 is opened up. When the movable panel 30 assumes the operating state, the movable
panel 30 is disposed so that the bottom edge 31b of the front surface panel part 31
is positioned above the first open part 19a of the discharge port 19. Therefore, when
the movable panel 30 assumes the operating state, the first open part 19a of the discharge
port 19 is opened up.
[0074] In the present embodiment, when the movable panel 30 assumes the operation-stopped
state, the flap 25 is disposed over the open surface of the second open part 19b of
the discharge port 19, whereby the second open part 19b is blocked (see FIGS. 1 and
4). In the present embodiment, when the movable panel 30 assumes the operating state,
the flap 25 turns about the rotating shaft 25a, whereby the second open part 19b of
the discharge port 19 is opened up. Furthermore, in the present embodiment, when the
air conditioner stops operating, the movable panel 30 assumes the operation-stopped
state. In the present embodiment, when the air conditioner is operating, the movable
panel 30 assumes the operating state. Thereby, in this air conditioner, the second
intake port 18b and the discharge port 19 are blocked when operation stops, and the
second intake port 18b and the discharge port 19 are opened up during operation.
<Configuration of Drive Mechanism>
[0075] FIG. 10 is a side view of the drive mechanism 50. The drawing of FIG. 10 omits a
motor 54.
[0076] The drive mechanism 50 is a mechanism that can switch the state of the movable panel
30 by moving the position of the movable panel 30. The drive mechanism 50 has primarily
a drive part 50a and drive mechanism main bodies 50b, 50b.
[0077] The drive part 50a comprises one motor 54 and one power transmission shaft (not shown).
The motor 54 is a stepping motor and is disposed in the right-side end proximity of
the main body 20 as shown in FIG. 7. The motor 54 has a drive shaft 54a rotated by
the driving of the motor 54. Attached to the drive shaft 54a is a drive gear 54b rotated
by the rotating of the drive shaft 54a. Furthermore, the drive gear 54b is disposed
so as to be capable of rotating a driven gear 52 disposed in the right-side end proximity
of the main body 20. The motor 54 is controlled by a controller (not shown) and is
rotatably driven. The power transmission shaft is capable of rotating about an axis
parallel to the drive shaft 54a, and is a member for distributing and transmitting
the drive force of the motor 54 to the drive mechanism main bodies 50b, 50b. The aforementioned
driven gear 52 is attached to the right-side end of the power transmission shaft,
and a driven gear 52 other than the aforementioned driven gear 52 is attached to the
left-side end of the power transmission shaft. Therefore, the power transferred from
the drive gear 54b to the driven gear 52 disposed in the right-side end proximity
of the main body 20 can be transferred by the power transmission shaft to the driven
gear 52 disposed in the left-side end proximity of the main body 20.
[0078] The drive mechanism main bodies 50b, 50b comprise stationary parts 53, 53 and panel
support arms 55, 55. The configurations of the drive mechanism main bodies 50b, 50b
are identical in bilateral symmetry; therefore, only the configuration of the drive
mechanism main body 50b disposed in the right-side end part of the main body 20 is
described, and the drive mechanism main body 50b disposed in the left-side end part
of the main body 20 is not described.
[0079] The stationary part 53, which is a member disposed in front, i.e., on the outer side
of the casing side surface 15, supports the panel support arm 55 to be capable of
sliding movement. The stationary part 53 has a stationary plate main body 51, a driven
gear 52, a first support member 53a, and a second support member 53b.
[0080] The stationary plate main body 51 includes a plate-shaped main body part 51a having
a substantially flat surface, and a guide part 51b standing upright from the rear-side
end part of the main body part 51a. The main body part 51a has a substantially triangular
shape (see FIG. 10). The guide part 51b has a guide wall part 51ba and a concave part
51bb. The concave part 51bb, which constitutes the top end part of the guide part
51b, has a shape curved along the external peripheral surface of a roller 56, described
hereinafter. The guide wall part 51ba constitutes the rest of the guide part 51 b
other than the concave part 51 bb, and extends in a substantially straight line from
the bottom end of the concave part 51bb. The driven gear 52 is rotatably supported
on the main body part 51a so as to protrude outward from the surface of the main body
part 51a. The first support member 53a, which has a substantially cylindrical shape,
is provided to the main body part 51a so as to protrude outward from the surface of
the main body part 51a. The second support member 53b, which has a substantially cylindrical
shape, is provided to the main body part 51a so as to protrude outward from the surface
of the main body part 51a. The second support member 53b is disposed below the first
support member 53a.
[0081] The panel support arm 55 is a plate-shaped member having substantially the same shape
as the main body part 51a of the stationary part 53, and is connected with the inner
surface of the movable panel 30. Specifically, the proximity of an end point 55a positioned
at the top part of the panel support arm 55 and the first connecting part 33 of the
movable panel 30 are connected, and the proximity of an end point 55b positioned at
the forward bottom part of the panel support arm 55 and the second connecting part
34 of the movable panel 30 are connected. The roller 56 is disposed in proximity to
an end point 55c positioned at the rearward bottom part of the panel support arm 55.
The roller 56 is rotatably supported on the panel support arm 55. In proximity to
an edge 55d joining the end point 55a and end point 55c of the panel support arm 55,
a rack 57 which meshes with the driven gear 52 is provided substantially parallel
with the edge 55d. Furthermore, a first sliding opening 58 and a second sliding opening
59 are formed in the panel support arm 55. The first sliding opening 58 and the second
sliding opening 59 are slit-shaped openings, each passing through a surface of the
panel support arm 55. The first sliding opening 58 and the second sliding opening
59 have shapes inclined so that their top parts are positioned farther forward than
their bottom parts. Specifically, the first sliding opening 58 is formed into a substantially
straight line so as to be substantially parallel with the edge 55d of the panel support
arm 55. The second sliding opening 59 has a linear part 59a extending substantially
parallel with the first sliding opening 58, and a curved part 59b formed continuing
from the bottom end of the linear part 59a. The curved part 59b curves diagonally
forward and downward from the bottom end of the linear part 59a. Focusing only on
the shapes of the first sliding opening 58 and the second sliding opening 59, the
first sliding opening 58 has a substantial I shape, and the second sliding opening
59 has a substantial J shape.
[0082] The first support member 53a is inserted into the first sliding opening 58. Consequently,
the first support member 53a interlocks with the first sliding opening 58 and supports
the panel support arm 55. Furthermore, the second support member 53b is inserted into
the second sliding opening 59. Consequently, the second support member 53b interlocks
with the second sliding opening 59 and supports the panel support arm 55.
[0083] With such a configuration, in the drive mechanism 50, the driving of the motor 54
causes the racks 57, 57 to drive via the drive gear 54b and the driven gears 52, 52,
whereby the positions of the end points 55a, 55a, 55b, 55b of the panel support arms
55, 55 all move. At this time, the positions of the first connecting parts 33, 33
and the second connecting parts 34, 34 are moved along with the movement of the panel
support arms 55, 55. Therefore, the movable panel 30 is moved either from the operation-stopped
position shown in FIG. 9(a) to the operating position shown in FIG. 9(b), or from
the operating position shown in FIG. 9(b) to the operation-stopped position shown
in FIG. 9(a). The state of the movable panel 30 is thereby switched either from the
operation-stopped state to the operating state, or from the operating state to the
operation-stopped state. When the movable panel 30 is in the operation-stopped state,
the panel support arms 55, 55 go into a first state, which is a state of being accommodated
in the main body 20. Furthermore, when the movable panel 30 is in the operating state,
the panel support arms 55, 55 go into a second state, which is a state in which their
top parts protrude from the main body 20.
[0084] In the present embodiment, the drive mechanism 50 excluding the power transmission
shaft is accommodated in the accommodating spaces S formed between the casing side
surfaces 15, 15 and the main body side surface parts 21, 21 (see FIG. 8). Specifically,
a drive mechanism main body 50b, the motor 54, and a drive gear 54b are accommodated
in the right-side accommodating space S. A stationary part 53 is disposed in front
(to the right) of the right-side casing side surface 15, a panel support arm 55 is
disposed in front (to the right) of the stationary part 53, and the motor 54 is disposed
in front (to the right) of the panel support arm 55. A drive mechanism main body 50b
and a drive gear 54b are accommodated in the left-side accommodating space S. A stationary
part 53 is disposed in front (to the left) of the left-side casing side surface 15,
and a panel support arm 55 is disposed in front (to the left) of the stationary part
53.
[0085] In the present embodiment, when the panel support arms 55 are in the second state
as shown in FIG. 9(b), the side surface panel parts 32, 32 are positioned to the sides
of the panel support arms 55. Therefore, the panel support arms 55 in the second state
are mostly covered by the side surface panel parts 32, 32 as seen in a side view.
<Action of Movable Panel>
[0086] FIG. 11 is a schematic view showing the trajectory of a first connecting part 33
of the movable panel 30. FIG. 12 is a side view of the drive mechanism main body 50b
disposed on the left-side end part of the main body 20, and is a schematic view showing
a case in which the panel support arm 55 is in the first state. FIG. 13 is a side
view of the drive mechanism main body 50b disposed on the left-side end part of the
main body 20, and is a schematic view showing a case in which the panel support arm
55 transitions from the first state to the second state. FIG. 14 is a side view of
the drive mechanism main body 50b disposed on the left-side end part of the main body
20, and is a schematic view showing a case in which the panel support arm 55 is in
the second state. In FIG. 11, the trajectory of the first connecting part 33 is shown
by the single-dashed line.
[0087] Next, the action of the movable panel 30 and the trajectories of the first connecting
parts 33, 33 when the state of the movable panel 30 switches are described using FIGS.
11, 12, 13, and 14.
[0088] When the state of the movable panel 30 is the operation-stopped state, the top end
of the first sliding opening 58 of the panel support arm 55 and the first support
member 53a of the stationary part 53 draw near each other, the top end of the linear
part 59a of the second sliding opening 59 of the panel support arm 55 and the second
support member 53b of the stationary part 53 draw near each other, and the roller
56 of the panel support arm 55 and the bottom end of the guide wall part 51ba of the
stationary part 53 draw near each other, as shown in FIG. 12. At this time, the first
connecting parts 33, 33 are disposed in the position P1 shown in FIG. 11.
[0089] When the state of the movable panel 30 switches from the operation-stopped state
to the operating state, the panel support arm 55 moves in a direction such that the
bottom end of the first sliding opening 58 of the panel support arm 55 and the first
support member 53a of the stationary part 53 draw near each other, the bottom end
of the linear part 59a of the second sliding opening 59 of the panel support arm 55
and the second support member 53b of the stationary part 53 draw near each other,
and the roller 56 of the panel support arm 55 and the top end of the guide wall part
51ba of the stationary part 53 draw near each other, as shown in FIG. 13. At this
time, the first sliding opening 58 slides relative to the first support member 53a,
and the linear part 59a of the second sliding opening 59 slides relative to the second
support member 53b. Therefore, the panel support arm 55 moves parallel, diagonally
forward and upward. Consequently, the movable panel 30 moves diagonally forward and
upward as shown in FIG. 11. At this time, the first connecting parts 33, 33 are moved
diagonally forward and upward from the position P1 shown in FIG. 11.
[0090] When the panel support arm 55 is moved to a position where the bottom end of the
linear part 59a of the second sliding opening 59 and the second support member 53b
draw near each other, the panel support arm 55 moves so that the curved part 59b of
the second sliding opening 59 is interlocked with the second support member 53b and
the roller 56 is interlocked with the concave part 51bb. Therefore, the panel support
arm 55 rotatably moves about the first support member 53a as a fulcrum. The movable
panel 30 thereby rotatably moves so as to lean forward as shown in FIG. 11. At this
time, the first connecting parts 33, 33 are moved from the position P2 shown in FIG.
11 to the forward and downward tilted position P3.
<Characteristics>
(1)
[0091] In the embodiment described above, the front surface panel part 31 and the side surface
panel parts 32, 32 are formed continuous with each other. Therefore, when the movable
panel 30 assumes the operation-stopped state, the main body 20 can be covered continuously
from the front to the sides. Consequently, when the indoor unit 1 is viewed at an
angle while the movable panel 30 is assuming the operation-stopped state, the joint
between the movable panel 30 and the main body 20 can be made to not stand out.
[0092] The design (appearance) can thereby be improved.
(2)
[0093] In the embodiment described above, when the panel support arm 55 is in the second
state, the side surface panel parts 32, 32 are positioned to the sides of the panel
support arm 55. Therefore, the quantity of air drawn into the front surface intake
port that reaches the drive components can be reduced. Consequently, the adhesion
of dust to the panel support arm 55 during operation can be suppressed. In the second
state, the panel support arm 55 is mostly covered by the side surface panel parts
32, 32 as seen in a side view. Therefore, the design during operation can be improved.
(3)
[0094] In the embodiment described above, when the panel support arm 55 is in the second
state, the panel support arm 55 is positioned such that the curved part 59b of the
second sliding opening 59 is interlocked with the second support member 53b and the
roller 56 is interlocked with the concave part 51bb. Therefore, the risk of the state
of the panel support arm 55 switching to the first state can be reduced. Consequently,
it is possible to reduce the load on the motor 54, and to make it easier for the movable
panel 30 connected with the panel support arm 55 to maintain the operating state.
-Second Embodiment-
[0095] An air-conditioning indoor unit 100 according to a second embodiment of the present
invention is described hereinbelow while referring to the drawings. The following
embodiment is a specific example of the present invention and is not intended to limit
the technological scope of the present invention.
[0096] FIG. 15 is a drawing of the air-conditioning indoor unit 100 when operation has stopped,
as seen at an angle from below. FIG. 16 is a drawing of the air-conditioning indoor
unit 100 when operation has stopped, as seen at an angle from above. FIG. 17 is a
drawing of the air-conditioning indoor unit 100 during operation, as seen at an angle
from above.
[0097] The air-conditioning indoor unit 100, which is a wall-mounted indoor unit attached
to a wall surface in a room, performs air conditioning such as air-cooling and air-warming
of the room. The air-conditioning indoor unit 100 comprises primarily a main body
120, a movable panel 130, and a drive mechanism 150 (see FIGS. 22 and 23).
<Configuration of Main Body>
[0098] FIG. 18 is a front view of the air-conditioning indoor unit 100 with the movable
panel 130 removed. FIG. 19 is a perspective view of the air-conditioning indoor unit
100 with the movable panel 130 and main body side surface parts 121, 121 removed.
FIG. 20 is a cross-sectional view of the main body 120 cut in a horizontal direction,
and is a drawing showing the proximity of the right-side end part of the main body
120.
[0099] The main body 120 comprises a casing 110, the main body side surface parts 121, 121,
and a flap 125.
[0100] The casing 110 has a substantially rectangular shape whose length runs in a left-right
direction in a front view as shown in FIG. 18. An indoor heat exchanger (not shown),
a fan (not shown), and other components are accommodated in the casing 110. Also formed
in the casing 110 are a first intake port 118a, a second intake port 118b, and a discharge
port 119.
[0101] The first intake port 118a is an opening through which air is taken into the casing
110, and is provided to a casing roof surface 112 as shown in FIG. 17. The second
intake port 118b is an opening through which air is taken into the casing 110, and
is provided to a casing forward surface 113, i.e., the front surface of the main body
120 as shown in FIG. 18.
[0102] The discharge port 119 is an opening through which air is discharged into the room,
and is provided to the casing forward surface 113 and a casing floor surface 114 as
shown in FIG. 17. Specifically, the discharge port 119 is an opening formed continuously
from the bottom part of the casing forward surface 113 up to the forward part of the
casing floor surface 114. Hereinbelow, the open portion of the discharge port 119
provided to the casing forward surface 113 is referred to as a first open part 119a,
and the open portion of the discharge port 119 provided to the casing floor surface
114 is referred to as a second open part 119b.
[0103] The main body side surface parts 121, 121, disposed so as to cover casing side surfaces
115, 115, constitute the left and right side surfaces of the main body 120 (see FIG.
20). Between the main body side surface parts 121, 121 and the casing side surfaces
115, 115 are formed accommodating spaces S, S for accommodating the configurational
members of the drive mechanism 150 other than a power transmission shaft, described
hereinafter. Furthermore, the main body side surface parts 121, 121 are configured
from inner surface parts 123 and side surface cosmetic panels 124, 124 as shown in
FIGS. 16, 17, and 20. The inner surface parts 123 have curved shapes. The inner surface
parts 123 are also disposed in front of the casing side surfaces 115, 115, i.e., on
the outer sides of the casing side surfaces 115, 115 so as to cover the casing side
surfaces 115, 115. The side surface cosmetic panels 124, 124 are disposed so as to
cover the rear parts of the inner surface parts 123. Therefore, the side surfaces
of the main body 120 each have a shape in which the forward part is curved into a
convex shape.
[0104] The flap 125, which is a substantially rectangular plate-shaped member whose length
runs in the left-right direction, is provided so as to be capable of opening and closing
the second open part 119b of the discharge port 119. The flap 125 is also attached
inside the casing 110 so as to be capable of turning in the left-right direction about
a rotating shaft (not shown). By turning about the rotating shaft, the flap 125 can
guide air blown out through the second open part 119b.
<Movable Panel>
[0105] FIG. 21 is a side view of the air-conditioning indoor unit 100, showing the manner
in which the movable panel 130 is varied from an operation-stopped orientation to
an operating orientation.
[0106] The movable panel 130 is configured from a front surface panel part 131 having a
substantially flat shape, and side surface panel parts 132, 132 formed continuing
rearward from both ends of the front surface panel part 131. The movable panel 130
is configured with the front surface panel part 131 and the side surface panel parts
132, 132 formed integrally. The front surface panel part 131 is capable of covering
substantially the entire casing forward surface 113, and is disposed in front of the
main body 120, i.e., on the front surface side of the main body 120. The side surface
panel parts 132, 132 are capable of covering the inner surface parts 123 of the main
body side surface parts 121, 121. Therefore, when the movable panel 130 assumes the
operation-stopped orientation (equivalent to the second orientation), described hereinafter,
the contour of the air-conditioning indoor unit 100 is such that the front surface
side is configured by the front surface panel part 131 of the movable panel 130, the
side surface sides are configured by the side surface panel parts 132, 132 of the
movable panel 130 and the side surface cosmetic panels 124, 124, the top side is configured
by the casing roof surface 112, and the bottom side is configured by the casing floor
surface 114 and the flap 125.
[0107] The side surface panel parts 132, 132 have convexly curved shapes so as to constitute
slightly curved surfaces, together with the side surface cosmetic panels 124, 124,
when the movable panel 130 assumes the hereinafter-described operation-stopped orientation.
[0108] Furthermore, formed on the inner surface of the movable panel 130 are first connecting
parts 133, 133 and second connecting parts 134, 134 for connecting with arms 166,
176, described hereinafter. The first connecting parts 133, 133 are provided above
the second connecting parts 134, 134.
[0109] The movable panel 130 is capable of assuming the operation-stopped orientation and
the operating orientation (equivalent to the first orientation).
[0110] When the movable panel 130 assumes the operation-stopped orientation, the movable
panel 130 is disposed so that the front surface panel part 131 covers substantially
the entire casing forward surface 113, and the side surface panel parts 132, 132 cover
the forward parts of the side surfaces of the main body 120 (the sides of the main
body 120), as shown in FIGS. 16 and 21. Therefore, when the movable panel 130 assumes
the operation-stopped orientation, the front surface panel part 131 is disposed in
front of the second intake port 118b and the first open part 119a of the discharge
port 119, and the second intake port 118b and the first open part 119a of the discharge
port 119 are therefore blocked. When the movable panel 130 assumes the operating orientation,
the movable panel 130 is disposed so that the top part of the front surface panel
part 131 is separated further from the main body 120 than it is during the operation-stopped
orientation, as shown in FIGS. 17 and 21. When the movable panel 130 assumes the operating
orientation, the movable panel 130 is moved diagonally forward and upward from its
position at the time of the operation-stopped orientation. Therefore, when the movable
panel 130 assumes the operating orientation, the movable panel 130 is disposed at
a tilt so that a top edge 131a of the front surface panel part 131 is farther from
the casing forward surface 113 than a bottom edge 131 b of the front surface panel
part 131. Consequently, when the movable panel 130 assumes the operating orientation,
the second intake port 118b provided to the top part of the casing forward surface
113 is opened up. When the movable panel 130 assumes the operating orientation, the
movable panel 130 is disposed so that the bottom edge 131b of the front surface panel
part 131 is positioned above the first open part 119a of the discharge port 119. Therefore,
when the movable panel 130 assumes the operating orientation, the first open part
119a of the discharge port 119 is opened up.
[0111] In the present embodiment, due to the driving of the movable panel 130 and the flap
125, the second intake port 118b and the discharge port 119 are blocked when the air-conditioning
indoor unit 100 has stopped operating, and the second intake port 118b and the discharge
port 119 are opened up during operation.
<Configuration of Drive Mechanism>
[0112] FIG. 22 is a side view of the drive mechanism 150. FIG. 23 is an exploded perspective
view of the drive mechanism 150. FIG. 24 is a side view of a first member 162. FIG.
25 is a side view of a second member 161. FIG. 26 is a right-side view of the air-conditioning
indoor unit 100. The drawing of FIG. 26 omits the movable panel 130.
[0113] The drive mechanism 150 is a mechanism for moving the movable panel 130 in order
to vary the orientation of the movable panel 130 relative to the main body 120. The
drive mechanism 150 has primarily a drive part 151 and drive mechanism main bodies
160, 170 (see FIGS. 22 and 28).
[0114] The drive part 151 comprises one motor 152 and a power transmission part 153.
[0115] The motor 152 is a stepping motor and is disposed in proximity to the right-side
end part of the main body 120 as shown in FIG. 18. The motor 152 has a drive shaft
152a and a drive gear 154 as shown in FIG. 22. The drive shaft 152a is rotated by
the driving of the motor 152. The drive gear 154 is attached to the drive shaft 152a
and is rotated by the rotating of the drive shaft 152a. The motor 152 is controlled
by a controller (not shown) and is rotatably driven.
[0116] The power transmission part 153 is a mechanism for distributing and transmitting
the drive force of the motor 152 to the drive mechanism main bodies 160, 170. The
power transmission part 153 has a transmission shaft (not shown), a first gear 155,
and a second gear 156 (see FIG. 28). The transmission shaft is disposed so as to extend
in the left-right direction. The first gear 155 is attached to the right-side end
part of the transmission shaft. The second gear 156 is attached to the left-side end
part of the transmission shaft. Furthermore, the first gear 155 is disposed so as
to mesh with the drive gear 154, and is rotated by the rotating of the drive gear
154. The transmission shaft is rotated by the rotating of the first gear 155, and
the second gear 156 is rotated by the rotating of the transmission shaft. Thus, in
the power transmission part 153, power transferred from the drive gear 154 to the
first gear 155 can be transferred to the second gear 156 via the transmission shaft.
[0117] The drive mechanism main bodies 160, 170 comprise first members 162, 172 and second
members 161, 171. The configurations of the drive mechanism main bodies 160, 170 are
identical in bilateral symmetry; therefore, only the configuration of the drive mechanism
main body 160 disposed in the right-side end part of the main body 120 is described,
and the drive mechanism main body 170 disposed in the left-side end part of the main
body 120 has symbols in the 170s in place of the symbols in the 160s indicating the
parts of the drive mechanism main body 160, the parts of the 170s not being described.
[0118] The first member 162 has an arm 166 and a roller 167. In the present embodiment,
the first member 162 is configured integrally from combining a plurality of components
including the arm 166, the roller 167, and others, but the first member is not limited
to this option and may be configured from a single component.
[0119] The arm 166 is a plate-shaped member having a substantially triangular shape, and
is connected with the inner surface of the movable panel 130. Specifically, the proximity
of an endpoint 166c positioned at the top of the arm 166 and a first connecting part
133 of the movable panel 130 are connected, and the proximity of an endpoint 166d
positioned in the forward-side bottom part of the arm 166 and a second connecting
part 134 of the movable panel 130 are connected.
[0120] An edge 166f joining the endpoint 166c with an endpoint 166e positioned in the rear-side
bottom part of the arm 166 is slightly curved into a convex shape. Furthermore, in
proximity to the edge 166f of the arm 166, a rack 166g which meshes with the first
gear 155 is provided along the edge 166f. The arm 166 has a first part 166a and a
second part 166b. The first part 166a and the second part 166b are disposed so as
to be vertically aligned.
[0121] A first guide channel 168 is formed in the first part 166a. The first guide channel
168 is a slit-shaped opening passing through both surfaces of the arm 166. The first
guide channel 168 is formed in proximity to the edge 166f of the arm 166. The first
guide channel 168 is formed in the arm 166 so as to have an arcuate shape slightly
curved into a convex shape along the edge 166f of the arm 166. Therefore, a first
lower curved part 168a, which is a space in the first guide channel 168, has an arcuate
shape slightly curved into a convex shape along the edge 166f of the arm 166.
[0122] A second guide channel 169 is formed in the second part 166b. The second guide channel
169 is a slit-shaped opening passing through both surfaces of the arm 166. The second
guide channel 169 is disposed in a position separated farther from the edge 166f of
the arm 166 than the first guide channel 168. The second guide channel 169 is formed
in the arm 166 so as to have a portion having an arcuate shape slightly curved into
a convex shape similar to the first guide channel 168, and a portion curved forward
from an end part of the first portion. Therefore, a second lower curved part 169a,
which is a space in the second guide channel 169 and an area in the top part of the
second guide channel 169, has an arcuate shape slightly curved into a convex shape.
The second lower curved part 169a and the first lower curved part 168a have the same
arcuate center in the same virtual plane. Therefore, the second lower curved part
169a in the second guide channel 169 is an area having the same arcuate center but
a different radius of curvature in the same virtual plane as the first lower curved
part 168a. A bent part 169b, which is a space in the second guide channel 169 and
an area in the bottom part of the second guide channel 169, has a greater curvature
than the second lower curved part 169a. Therefore, the bent part 169b has an arcuate
shape curved into a more convex shape than the second lower curved part 169a. The
bottom part of the second lower curved part 169a and the top part of the bent part
169b are continuous. Focusing only on the shapes of the first guide channel 168 and
the second guide channel 169 formed in the arm 166, the first guide channel 168 has
a substantial I shape, and the second guide channel 169 has a substantial J shape.
[0123] The roller 167 is disposed in proximity to the endpoint 166e of the arm 166. The
roller 167 is rotatably supported on the arm 166. Furthermore, the roller 167 moves
along a guide wall part 165a of a guide part 165, described hereinafter.
[0124] The first member 162 assumes a first state and a second state. When the first member
162 assumes the first state, the first member 162 is disposed so that the endpoint
166c and the endpoint 166d of the arm 166 are positioned on the same straight line.
When the first member 162 assumes the second state, the first member 162 is disposed
so that the endpoint 166c of the arm 166 is positioned farther forward than the endpoint
166d. In the present embodiment, when the first member 162 assumes the first state,
the first member 162 is accommodated in the main body 120. When the first member 162
assumes the second state, the first member 162 is disposed so that the top part of
the arm 166 protrudes from the main body 120.
[0125] The second member 161, which is fixed to the outer side of the casing side surface
115, movably supports the first member 162. The second member 161 has a main body
part 163, a first sliding member 164a, and a second sliding member 164b. In the present
embodiment, the second member 161 is configured integrally from a combination of a
plurality of components including the main body part 163, the first sliding member
164a, the second sliding member 164b, and others, but the second member is not limited
as such and may be configured from a single component. The main body part 163 has
a base part 163a and a guide part 165.
[0126] The base part 163a is a plate-shaped member having a substantially flat surface.
The base part 163a has a shape substantially identical to the arm 166 of the first
member 162 (see FIGS. 24 and 25). Furthermore, the first gear 155 is disposed in the
top part of the base part 163a, and the base part 163a rotatably supports the first
gear 155.
[0127] The guide part 165 stands upright from the rear-side end part of the base part 163a.
The guide part 165 has the guide wall part 165a and a curved part 165b. The guide
wall part 165a constitutes the portion of the guide part 165 other than the curved
part 165b, and extends downward from the bottom end of the curved part 165b. The guide
wall part 165a has an arcuate shape curved slightly into a convex shape. The guide
wall part 165a, the first lower curved part 168a, and the second lower curved part
169a have the same arcuate center in the same virtual plane. Therefore, the guide
wall part 165a in the guide part 165 is an area that has the same arcuate center but
a different radius of curvature from the first lower curved part 168a and the second
lower curved part 169a in the same virtual plane.
[0128] The curved part 165b constitutes the top end part of the guide part 165. The curved
part 165b also has a greater curvature than the guide wall part 165a. Therefore, the
curved part 165b has an arcuate shape curved into a shape more convex than the guide
wall part 165a. Specifically, the curved part 165b has a shape curved along the external
peripheral surface of the roller 167 of the first member 162, and the sliding movement
of the roller 167 can be restricted by positioning the roller 167 in the curved part
165b.
[0129] The first sliding member 164a, which has a substantially cylindrical shape, is provided
to the base part 163a so as to protrude outward from the surface of the base part
163a. The first sliding member 164a is disposed in the top part of the base part 163a.
Furthermore, the first sliding member 164a is inserted through the first guide channel
168 so as to slide against the first part 166a. The first sliding member 164a interlocks
with the first part 166a so that the first member 162 is allowed to move in the forward-backward
direction but is restricted from moving in the right direction. Thus, by interlocking
with the first part 166a, the first sliding member 164a supports the first member
162.
[0130] The second sliding member 164b, which has a substantially cylindrical shape, is provided
to the base part 163a so as to protrude outward from the surface of the base part
163a. The second sliding member 164b is disposed below the first sliding member 164a
in the base part 163a. Furthermore, the second sliding member 164b is inserted through
the second guide channel 169 so as to slide against the second part 166b. The second
sliding member 164b interlocks with the second part 166b so that the first member
162 is allowed to move in the forward-backward direction but is restricted from moving
in the right direction. Thus, by interlocking with the second part 166b, the second
sliding member 164b supports the first member 162.
[0131] With such a configuration, in the drive mechanism 150, the first gear 155 and the
second gear 156 are rotated by the driving of the motor 152, via the drive gear 154.
Due to the rotating of the first gear 155, the rack 166g meshed with the first gear
155 is driven, and the first member 162 moves relative to the second member 161. At
this time, the positions of the endpoints 166c, 166d, 166e of the arm 166 move respectively
along the first guide channel 168, the second guide channel 169, and the guide wall
part 165a. Therefore, the trajectories followed by the endpoints 166c, 166d, 166e
of the arm 166 are slightly curved into convex shapes. Due to the rotating of the
second gear 156, a rack 176g meshed with the second gear 156 is driven, and a first
member 172 moves relative to a second member 171. At this time, the positions of endpoints
176c, 176d, 176e of an arm 176 move respectively along a first guide channel 178,
a second guide channel 179, and a guide wall part 175a. Therefore, the trajectories
followed by the endpoints 176c, 176d, 176e of the arm 176 are slightly curved into
convex shapes.
[0132] In the present embodiment, as described above, the drive mechanism 150 excluding
the transmission shaft is accommodated in the accommodating spaces S, S formed between
the casing side surfaces 115, 115 and the main body side surface parts 121, 121. Specifically,
the drive mechanism main body 160, the motor 152, the drive gear 154, and the first
gear 155 are accommodated in the right-side accommodating space S. More specifically,
the second member 161 is disposed in front (to the right) of the casing side surface
115, the first member 162 is disposed in front (to the right) of the second member
161, and the motor 152 is disposed in front (to the right) of the first member 162.
The drive mechanism main body 170 and the second gear 156 are accommodated in the
left-side accommodating space S. Specifically, the second member 171 is disposed in
front (to the left) of the casing side surface 115, and the first member 172 is disposed
in front (to the left) of the second member 171.
<Action of Movable Panel>
[0133] FIG. 27 is a schematic view showing the trajectory of the first connecting part 133
of the movable panel 130. FIG. 28 is a side view of the drive mechanism main body
170, and is a schematic view showing a case in which the first member 172 is in the
first state. FIG. 29 is a side view of the drive mechanism main body 170, and is a
schematic view showing a case in which the first member 172 is transitioning from
the first state to the second state. FIG. 30 is a side view of the drive mechanism
main body 170, and is a schematic view showing a case in which the first member 172
is in the second state. In FIG. 27, the trajectory of the first connecting part 133
is shown by a single-dash line.
[0134] Next, FIGS. 27, 28, 29, and 30 are used to describe the action of the movable panel
130 and the trajectories of the first connecting parts 133, 133 in a case in which
the orientation of the movable panel 130 switches.
[0135] When the movable panel 130 assumes the operation-stopped orientation, the first member
172 assumes the first state as shown in FIG. 28. Specifically, when the movable panel
130 assumes the operation-stopped orientation, the first member 172 is disposed relative
to the second member 171 so that a first sliding member 174a is positioned in a top
end part 178x of the first guide channel 178, i.e., a top end part 178ax of a first
lower curved part 178a, a second sliding member 174b is positioned in a top end part
179x of the second guide channel 179, i.e., a top end part 179ax of a second lower
curved part 179a, and a roller 177 is positioned in a bottom end part 175aa of the
guide wall part 175a. When the movable panel 130 assumes the operation-stopped orientation,
the first member 162 is disposed relative to the second member 161 so that the first
sliding member 164a is positioned in a top end part 168x of the first guide channel
168, i.e., a top end part 168ax of the first lower curved part 168a, the second sliding
member 164b is positioned in a top end part 169x of the second guide channel 169,
i.e., a top end part 169ax of the second lower curved part 169a, and the roller 167
is positioned in a bottom end part 165aa of the guide wall part 165a. The first connecting
parts 133, 133 are thereby disposed in the position P1 shown in FIG. 27.
[0136] When the orientation of the movable panel 130 switches from the operation-stopped
orientation to the operating orientation, the first member 172 moves relative to the
second member 171 in a direction such that a bottom end part 178y of the first guide
channel 178 draws near the first sliding member 174a, a bottom end part 179ay of the
second lower curved part 179a of the second guide channel 179 draws near the second
sliding member 174b, and the roller 177 draws near the top end part of the guide wall
part 175a, as shown in FIG. 29. When the orientation of the movable panel 130 switches
from the operation-stopped orientation to the operating orientation, the first member
162 moves relative to the second member 161 in a direction such that a bottom end
part 168y of the first guide channel 168 draws near the first sliding member 164a,
a bottom end part 169ay of the second lower curved part 169a of the second guide channel
169 draws near the second sliding member 164b, and the roller 167 draws near the top
end part of the guide wall part 165a. At this time, the portions in the first parts
166a, 176a that define the first lower curved parts 168a, 178a slide relative to the
first sliding members 164a, 174a, the portions in the second parts 166b, 176b that
define the second lower curved parts 169a, 179a slide relative to the second sliding
members 164b, 174b, and the rollers 167, 177 slide relative to the guide wall parts
165a, 175a. Therefore, the arms 166, 176 slidably move diagonally forward and upward
along the first lower curved parts 168a, 178a, the second lower curved parts 169a,
179a, and the guide wall parts 165a, 175a. Since the first connecting parts 133, 133
move integrally with the arms 166, 176, the arms slidably move diagonally forward
and upward from the position P1 shown in FIG. 27. Consequently, the movable panel
130 slidably moves diagonally forward and upward relative to the main body 120, as
shown in FIG. 27.
[0137] When the first members 162, 172 move relative to the second members 161, 171 up to
the positions where the second sliding members 164b, 174b draw near with the border
portions between the second lower curved parts 169a, 179a and the bent parts 169b,
179b of the second guide channels 169, 179, the first members 162, 172 slidably move
while rotating relative to the second members 161, 171. Specifically, when the positions
of the second sliding members 164b, 174b move from top end parts 169bx, 179bx to bottom
end parts 169by, 179by of the bent parts 169b, 179b and the rollers 167, 177 move
from the guide wall parts 165a, 175a to the curved parts 165b, 175b, the first members
162, 172 rotate by predetermined angles relative to the second members 161, 171 about
the first sliding members 164a, 174a as rotational fulcra. At this time, the first
sliding member 164a is positioned in proximity to the bottom end parts 168y, 178y
of the first guide channels 168, 178. The first members 162, 172 then move relative
to the second members 161, 171 so that the first sliding members 164a, 174a are positioned
in the bottom end parts 168y, 178y of the first guide channels 168, 178, the second
sliding members 164b, 174b are positioned in bottom end parts 169y, 179y of the second
guide channels 169, 179, i.e., the bottom end parts 169by, 179by of the bent parts
169b, 179b, and the rollers 167, 177 are positioned in the curved parts 165b, 175b.
Thereby, the portions in the first parts 166a, 176a that define the bottom end parts
168y, 178y of the first guide channels 168, 178 are interlocked with the first sliding
member 174a, the portions in the second parts 166b, 176b that define the bottom end
parts 169y, 179y of the second guide channels 169, 179, i.e., the bottom end parts
169by, 179by of the bent parts 169b, 179b are interlocked with the second sliding
members 164b, 174b, and the rollers 167, 177 are interlocked with the curved parts
165b, 175b. The first members 162, 172 thereby assume the second state as shown in
FIGS. 22 and 30. The first connecting parts 133, 133 move to the position P3 diagonally
forward and downward from the position P2 shown in FIG. 25. Consequently, the movable
panel 130 moves diagonally forward and downward relative to the main body 120, as
shown in FIG. 27. The orientation of the movable panel 130 thereby switches from the
operation-stopped orientation to the operating orientation. Since the bottom end parts
169by, 179by of the bent parts 169b, 179b and the curved parts 165b, 175b have large
curvatures, the second sliding members 164b, 174b and the rollers 167, 177 have readily
interlocking structures. Due to the second sliding members 164b, 174b being positioned
in the bottom end parts 169by, 179by of the bent parts 169b, 179b and the rollers
167, 177 being positioned in the curved parts 165b, 175b, the second sliding members
164b, 174b do not readily move from the bent parts 169b, 179b to the second lower
curved parts 169a, 179a, and the rollers 167, 177 do not readily move from the curved
parts 165b, 175b to the guide wall parts 165a, 175a.
[0138] In the present embodiment, when the movable panel 130 assumes the operating orientation,
the motor 152 is driven and a load is therefore imposed on the motor 152. When the
movable panel 130 assumes the operation-stopped orientation, the motor 152 is not
driven and a load is therefore not imposed on the motor 152.
<Characteristics>
(1)
[0139] In the present embodiment, the first members 162, 172 move relative to the second
members 161, 171. The movable panel 130 is connected with the first members 162, 172,
and the second members 161, 171 are fixed in place on the main body 120. Furthermore,
when the movable panel 130 assumes the operating orientation, the second sliding members
164b, 174b are positioned in the bottom end parts 169by, 179by of the bent parts 169b,
179b, whereby the first members 162, 172 are supported so that the movement of the
arms 166, 176 is restricted. Specifically, when the movable panel 130 assumes the
operating orientation, support of the movable panel 130 and the first members 162,
172 can be divided among the second sliding members 164b, 174b and the first gear
155. Therefore, in comparison with an arm in which the bottom end part of the second
guide channel is not bent, the bottom end part of the first guide channel bends forward,
and the first sliding member interlocks with the portion that defines the bottom end
part of the first guide channel, for example; there is greater distance from the portions
where the first gear 155 and the second gear 156 contact the arms 166, 176 and support
the arms 166, 176 to the second sliding members 164b, 174b which are sliding members
supporting the arms, and the load imposed on the motor 152 in order to maintain the
orientation of the movable panel 130 can therefore be reduced. The load imposed on
the motor 152 can also be reduced in comparison with a case in which the arms 166,
176 are supported by only the first gear 155 and the second gear 156. When the second
sliding members 164b, 174b are positioned in the bottom end parts 169by, 179by of
the bent parts 169b, 179b, the load imposed on the motor 152 can be reduced in comparison
with a case in which the second sliding members 164b, 174b are positioned in the bottom
end part 179y of the second lower curved part 179a of the second guide channel 179,
for example, before the second sliding members 164b, 174b are positioned in the bottom
end parts 169by, 179by of the bent parts 169b, 179b. The center of gravity of the
movable panel 130 is positioned farther forward from the main body 120 than the positions
of the second sliding members 164b, 174b.
[0140] Furthermore, in the present embodiment, since the first members 162, 172 rotate relative
to the second members 161, 171 about the first sliding members 164a, 174a as rotational
fulcra, the first sliding members 164a, 174a being positioned in proximity to the
motor 152 and the first gear 155 or the second gear 156, the load imposed on the motor
152 when the first members 162, 172 rotate can be reduced in comparison with a case
in which the first members rotate relative to the second members about the second
sliding members as rotational fulcra, for example.
(2)
[0141] In the present embodiment, when the movable panel 130 assumes the operation-stopped
orientation, the first members 162, 172 are disposed relative to the second members
161, 171 so that the first sliding members 164a, 174a are positioned in the top end
parts 168x, 178x of the first guide channels 168, 178, the second sliding members
164b, 174b are positioned in the top end parts 169x, 179x of the second guide channels
169, 179, and the rollers 167, 177 are positioned in the bottom end parts 165aa, 175aa
of the guide wall parts 165a, 175a. Due to the first sliding members 164a, 174a being
positioned in the top end parts 168x, 178x of the first guide channels 168, 178, the
first sliding members 164a, 174a interlock with the first parts 166a, 176a that define
the top end parts 168x, 178x of the first guide channels 168, 178, and the movement
of the arms 166, 176 in the direction of gravity is restricted. Due to the second
sliding members 164b, 174b being positioned in the top end parts 169x, 179x of the
second guide channels 169, 179, the second sliding members 164b, 174b interlock with
the second parts 166b, 176b that define the top end parts 169x, 179x of the second
guide channels 169, 179, and the movement of the arms 166, 176 in the direction of
gravity is restricted. The movement in the direction of gravity of the movable panel
130 connected with the first members 162, 172 is thereby restricted. Consequently,
by driving the motor 152 and rotating the first gear 155 and the second gear 156,
the movement of the movable panel 130 in the direction of gravity can be restricted
even if the arms 166, 176 are not supported. The movable panel can thereby be made
to assume an orientation that does not impose a load on the motor 152.
(3)
[0142] In the present embodiment, the movable panel 130 is disposed on the front-surface
side of the main body 120. When the movable panel 130 assumes the operating orientation,
the movable panel 130 is disposed at a tilt relative to the main body 120, whereby
the second intake port 118b formed in the casing forward surface 113 of the main body
120 can be opened up. When the movable panel 130 assumes the operation-stopped orientation,
the movable panel 130 is disposed substantially parallel to the main body 120, whereby
the second intake port 118b formed in the casing forward surface 113 of the main body
120 and the first open part 119a of the discharge port 119 can be blocked.
(4)
[0143] In the present embodiment, the first members 162, 172 have the rollers 167, 177.
The second members 161, 171 have the guide parts 165, 175. When the rollers 167, 177
are positioned in the curved parts 165b, 175b of the guide parts 165, 175, the second
sliding members 164b, 174b are positioned in the bottom end parts 169by, 179by of
the bent parts 169b, 179b. Since the movement of the arms 166, 176 is restricted due
to the rollers 167, 177 being positioned in the curved parts 165b, 175b, when the
movable panel 130 assumes the operating orientation, the arms 166, 176 can be supported
by the first gear 155, the second gear 156, the second sliding members 164b, 174b,
and the curved parts 165b, 175b.
[0144] The load imposed on the motor 152 when the movable panel 130 is made to assume the
operating orientation as the desired orientation can thereby be further reduced.
<Modifications>
(A)
[0145] In the embodiments described above, the first guide channel 168 and the second lower
curved parts 169a of the second guide channel 169 formed in the arm 166 have arcuate
shapes slightly curved into convex shapes.
[0146] Instead of this, the second lower curved parts of the first guide channel and the
second guide channel need not have arcuate shapes. For example, the first guide channel
may have a linear shape, and the second lower curved part of the second guide channel
may be formed in the arm so as to have a linear shape parallel to the first guide
channel.
(B)
[0147] In the embodiments described above, the first gear 155 and the second gear 156 are
driven by a single motor 152. Instead of this, the first gear and the second gear
may be driven by respective separate motors. Thereby, there is no need to install
a transmission shaft.
(C)
[0148] In the embodiments described above, the first guide channel 168 and the second guide
channel 169 are slit-shaped openings passing through both surfaces of the arm 166.
[0149] Instead of this, as long as the first sliding member or the second sliding member
is capable of sliding, the first guide channel and the second guide channel need not
be openings. For example, the first guide channel and the second guide channel may
be groove-shaped concavities provided in the arm.
(D)
[0150] In the embodiments described above, the first members 162, 172 are moved relative
to the second members 161, 171 by the drive part 151. The first members 162, 172 are
connected with the movable panel 130, and the second members 161, 171 are fixed to
the casing side surface 115 that has the main body 120 (see FIG. 31 (a)). Therefore,
due to the first members 162, 172 moving relative to the second members 161, 171,
the movable panel 130 connected with the first members 162, 172 moves relative to
the main body 120 to which the second members 161, 171 are fixed. The orientation
of the movable panel 130 relative to the main body 120 is thereby varied.
[0151] Instead of this, as long as the orientation of the movable panel 130 relative to
the main body 120 can be varied, the drive part may be a mechanism for moving second
members 261, 271, which have a first sliding member and a second sliding member, relative
to first members 262, 272, in which a first guide channel and a second guide channel
are formed. When the second members 261, 271 are moved relative to the first members
262, 272, the second guide channel is formed in the first members 262, 272 so as to
have a shape with a bent top part, i.e., so that a top part of a second lower curved
part and a bottom part of a bent part are continuous. The first sliding member and
the second sliding member of the second members 261, 271 are respectively disposed
so that when the movable panel 130 assumes the operation-stopped orientation, the
first sliding member is positioned in the bottom end part of the first guide channel
of the second members 261, 271, and the second sliding member is positioned in the
bottom end part of the second guide channel of the second members 261, 271.
[0152] When the second members 261, 271 move relative to the first members 262, 272, the
first members 262, 272 are fixed to the main body 120, and the second members 261,
271 are connected with the movable panel 130 (see FIG. 31(b)). In this case, the second
members 261, 271 are moved relative to the first members 262, 272 by the drive part,
whereby the movable panel 130 fixed to the second members 261, 271 moves integrally
with the second members 261, 271, and the movable panel 130 can therefore be moved
relative to the main body 120. The orientation of the movable panel 130 relative to
the main body 120 can thereby be varied.
[0153] When the movable panel 130 assumes the operating orientation, the second members
261, 271 are restricted from moving due to the second sliding member being interlocked
with the portion that defines the top end part of the curved part. Therefore, compared
with a case in which the top end part of the second guide channel is not bent, the
top end part of the first guide channel is bent forward, and the first sliding member
is interlocked with the portion that defines the top end part of the first guide channel,
for example; there is a greater distance from the portion where the first gear and
the second gear contact the second members 261, 271 and support the second members
261, 271 to the portion defining the bent part of the second guide channel supporting
the second members 261, 271, and the load imposed on the motor in order to maintain
the orientation of the movable panel 130 can be reduced. The load imposed on the motor
can also be reduced in comparison with a case in which the second members 261, 271
are supported by only the first gear and the second gear.
(E)
[0154] In the embodiments described above, the first members 162, 172 are moved relative
to the second members 161, 171. The first members 162, 172 are connected to the movable
panel 130, and the second members 161, 171 are fixed to the main body 120. Furthermore,
the first members 162, 172 have the rollers 167, 177, and the second members 161,
171 have the guide parts 165, 175 (see FIG. 32(a)).
[0155] Instead of this, in a case in which the first members 162, 172 move relative to the
second members 161, 171, that is, in a case in which the first members 162, 172 are
connected to the movable panel 130 and the second members 161, 171 are fixed to the
main body 120, the movable panel 130 may have rollers 167, 177 which move along the
guide parts 165, 175 of the second members 161, 171, as shown in FIG. 32(b).
[0156] In a case in which the first members 162, 172 move relative to the second members
161, 171, that is, in a case in which the first members 162, 172 are connected to
the movable panel 130 and the second members 161, 171 are fixed to the main body 120,
the main body 120 may have guide parts 165, 175 for guiding the rollers 167, 177 of
the first members 162, 172, as shown in FIG. 33(a). Furthermore, in a case in which
the first members 162, 172 move relative to the second members 161, 171, that is,
in a case in which the first members 162, 172 are connected to the movable panel 130
and the second members 161, 171 are fixed to the main body 120, the main body 120
may have guide parts 165, 175 and the movable panel 130 may have rollers 167, 177,
as shown in FIG. 33(b).
[0157] In a case in which the first members 162, 172 move relative to the second members
161, 171, that is, in a case in which the first members 162, 172 are connected to
the movable panel 130 and the second members 161, 171 are fixed to the main body 120,
the second members 161, 171 may have rollers 267, 277 and the first members 162, 172
may have guide parts 265, 275, as shown in FIG. 34(a). In a case in which the movable
panel 130 and the members connected with the movable panel 130 (the first members
162, 172 in FIG. 34(a)) are on the movable side and the main body 120 and the members
connected to the main body 120 (the second members 161, 171 in FIG. 34(a)) are on
the stationary side, that is, in a case in which the components on the movable side
(the movable panel 130 and the first members 162, 172 in FIG. 34(a)) have guide parts,
the guide parts 265, 275 are configured so that guide wall parts are disposed in the
top parts of the guide parts 265, 275 and curved parts are disposed in the bottom
end parts of the guide parts 265, 275. In a case in which the components on the stationary
side (the main body 120 and the second members 161, 171 in FIG. 34(a)) have rollers,
the rollers 267, 277 are disposed so as to be positioned in the top end parts of the
guide wall parts of the guide parts 265, 275 when the movable panel 130 assumes the
operation-stopped orientation, and to be positioned in the curved parts of the guide
parts when the movable panel 130 assumes the operating orientation. Furthermore, in
a case in which the first members 162, 172 move relative to the second members 161,
171, that is, in a case in which the first members 162, 172 are connected to the movable
panel 130 and the second members 161, 171 are fixed to the main body 120, the rollers
267, 277 of the second members 161, 171 may move along the guide parts 265, 275 of
the movable panel 130, as shown in FIG. 34(b).
[0158] In a case in which the first members 162, 172 move relative to the second members
161, 171, that is, in a case in which the first members 162, 172 are connected to
the movable panel 130 and the second members 161, 171 are fixed to the main body 120,
the main body 120 may have rollers 267, 277 and the first members 162, 172 may have
guide parts 265, 275, as shown in FIG. 35(a). Furthermore, in a case in which the
first members 162, 172 move relative to the second members 161, 171, that is, in a
case in which the first members 162, 172 are connected to the movable panel 130 and
the second members 161, 171 are fixed to the main body 120, the rollers 267, 277 of
the main body 120 may move along the guide parts 265, 275 of the movable panel 130,
as shown in FIG. 35(b).
[0159] Thus, in a case in which the second members 161, 171 are fixed to the main body 120
on the stationary side and the first members 162, 172 are connected to the movable
panel 130 on the movable side, that is, in a case in which either the main body 120
or the second members 161, 171 have the guide parts 165, 175 and either the movable
panel 130 or the first members 162, 172 have the rollers 167, 177, the movement of
the arms 166, 176 is restricted due to the rollers 167, 177 being positioned in the
curved parts 165b, 175b of the guide parts 165, 175. In a case in which the second
members 161, 171 are fixed to the main body 120 on the stationary side and the first
members 162, 172 are connected to the movable panel 130 on the movable side, that
is, in a case in which either the main body 120 or the second members 161, 171 have
the rollers 267, 277 and either the movable panel 130 or the first members 162, 172
have the guide parts 265, 275, the movement of the arms 166, 176 is restricted due
to the rollers 267, 277 being positioned in the curved parts of the guide parts 265,
275. Therefore, when the movable panel 130 assumes the operating orientation, the
first members 162, 172 can be supported by the first gear 155, the second gear 156,
the second sliding members 164b, 174b, and either the curved parts 165b, 175b or the
rollers 267, 277.
[0160] The load imposed on the motor 152 when the movable panel 130 assumes the operating
orientation, which is the desired orientation, can thereby be further reduced.
[0161] In a case such as Modification (D) in which the second members 261, 271, which have
the first sliding member and the second sliding member, move relative to the first
members 262, 272, in which the first guide channel and the second guide channel are
formed; that is, in a case in which the first members 262, 272 are fixed to the main
body 120 and the second members 261, 271 are fixed to the movable panel 130; the first
members 262, 272 may have the rollers 267, 277 and the second members 261, 271 may
have the guide parts 265, 275, as shown in FIG. 36(a). Furthermore, in a case in which
the second members 261, 271 move relative to the first members 262, 272, that is,
in a case in which the first members 262, 272 are fixed to the main body 120 and the
second members 261, 271 are fixed to the movable panel 130, the rollers 267, 277 of
the first members 262, 272 may move along the guide parts 265, 275 of the movable
panel 130, as shown in FIG. 36(b).
[0162] In a case in which the second members 261, 271 move relative to the first members
262, 272, that is, in a case in which the first members 262, 272 are fixed to the
main body 120 and the second members 261, 271 are fixed to the movable panel 130,
the main body 120 may have rollers 267, 277 and the second members 261, 271 may have
guide parts 265, 275, as shown in FIG. 37(a). Furthermore, in a case in which the
second members 261, 271 move relative to the first members 262, 272, that is, in a
case in which the first members 262, 272 are fixed to the main body 120 and the second
members 261, 271 are fixed to the movable panel 130, the rollers 267, 277 of the main
body 120 may move along the guide parts 265, 275 of the movable panel 130, as shown
in FIG. 37(b).
[0163] In a case in which the second members 261, 271 move relative to the first members
262, 272, that is, in a case in which the first members 262, 272 are fixed to the
main body 120 and the second members 261, 271 are fixed to the movable panel 130,
the first members 262, 272 may have guide parts 165, 175 and the second members 261,
271 may have rollers 167, 177, as shown in FIG. 38(a). Furthermore, in a case in which
the second members 261, 271 move relative to the first members 262, 272, that is,
in a case in which the first members 262, 272 are fixed to the main body 120 and the
second members 261, 271 are fixed to the movable panel 130, the movable panel 130
may have rollers 167, 177 which move along the guide parts 165, 175 of the first members
262, 272, as shown in FIG. 38(b).
[0164] In a case in which the second members 261, 271 move relative to the first members
262, 272, that is, in a case in which the first members 262, 272 are fixed to the
main body 120 and the second members 261, 271 are fixed to the movable panel 130,
the main body 120 may have guide parts 165, 175 for guiding the rollers 167, 177 of
the second members 261, 271, as shown in FIG. 39(a). Furthermore, in a case in which
the second members 261, 271 move relative to the first members 262, 272, that is,
in a case in which the first members 262, 272 are fixed to the main body 120 and the
second members 261, 271 are fixed to the movable panel 130, the main body 120 may
have guide parts 165, 175 and the movable panel 130 may have rollers 167, 177, as
shown in FIG. 39(b).
[0165] Thus, in a case in which the first members 262, 272 are fixed to the main body 120
on the stationary side and the second members 261, 271 are connected to the movable
panel 130 on the movable side, that is, in a case in which either the main body 120
or the first members 262, 272 have the guide parts 165, 175 and either the movable
panel 130 or the second members 261, 271 have the rollers 167, 177, the movement of
the second members 261, 271 is restricted due to the rollers 167, 177 being positioned
in the curved parts 165b, 175b of the guide parts 165, 175. In a case in which the
first members 262, 272 are fixed to the main body 120 on the stationary side and the
second members 261, 271 are connected to the movable panel 130 on the movable side,
that is, in a case in which either the main body 120 or the first members 262, 272
have the rollers 267, 277 and either the movable panel 130 or the second members 261,
271 have the guide parts 265, 275, the movement of the second members 261, 271 is
restricted due to the rollers 267, 277 being positioned in the curved parts of the
guide parts 265, 275. Therefore, when the movable panel 130 assumes the operating
orientation, the second members 261, 271 can be supported by the first gear 155, the
second gear 156, the portions in the second parts of the second guide channels that
define the curved parts, and either the curved parts 165b, 175b or the rollers 267,
277.
[0166] It is thereby possible to further reduce the load imposed on the motor 152 when the
movable panel 130 assumes the operating orientation, which is the desired orientation.
(F)
[0167] In the embodiments described above, the bottom end part 169y of the second guide
channel 169 and the bottom end part 169by of the bent part 169b are substantially
the same (see FIG. 40(a)). When the movable panel 130 assumes the operating orientation,
the second sliding member 164b is positioned in the bottom end part 169y of the second
guide channel 169.
[0168] Instead of this, a second guide channel 369 may extend further from a bottom end
part 369by of a bent part 369b, as shown in FIG. 40(b). In a case in which the second
guide channel 369 is formed in the arm 166, the movable panel 130 assumes the operating
orientation when the second sliding member 164b is positioned in the bottom end part
369y of the second guide channel 369. Even with the second guide channel 369 having
such a shape, the arm 166 can be supported due to the second sliding member 164b interlocking
with the portion in a second part 366b that defines the bottom end part 369y of the
second guide channel 369. It is thereby possible to reduce the load imposed on the
motor 152 when the movable panel 130 assumes the operating orientation.
[0169] Thus, the air-conditioning indoor unit according to the second embodiment of the
present invention can be applied as an air-conditioning indoor unit in which the orientation
of the panel relative to the main body is varied, because the load imposed on the
motor when the panel maintains the desired orientation can be reduced.
INDUSTRIAL APPLICABILITY
[0170] The present invention is capable of improving the design of an indoor unit and it
is therefore beneficial to apply the present invention to an indoor unit of an air
conditioner.
REFERENCE SIGNS LIST
[0171]
- 1
- Indoor unit
- 18b
- Second intake port (front surface intake port)
- 19a
- First open part (front surface discharge port)
- 20
- Main body
- 30
- Movable panel
- 31
- Front surface panel part
- 32
- Side surface panel part
- 50
- Drive mechanism
- 55
- Panel support arm (drive component)
- 100
- Air-conditioning indoor unit
- 120
- Main body (indoor unit main body)
- 130
- Movable panel (panel)
- 152
- Motor
- 155
- First gear (drive member)
- 164a
- First sliding member
- 164b
- Second sliding member
- 165a
- Guide wall part (third lower curved part)
- 165b
- Curved part (third higher curved part)
- 166g
- Rack
- 168
- First guide channel (first groove)
- 168a
- First lower curved part
- 168y
- Bottom end part (first groove end part)
- 169
- Second guide channel (second groove)
- 169a
- Second lower curved part
- 169ay
- Bottom end part (first end part)
- 169b
- Bent part (second higher curved part)
- 169y
- Bottom end part (second groove end part)
- 161, 261
- Second members
- 162, 262
- First members
- 165,265
- Guide parts
- 167, 267
- Rollers (third sliding members)
CITATION LIST
PATENT LITERATURE
[0172] <Patent Literature 1> Japanese Utility Model Application No.
4-20923