ADVANCED FUNCTIONAL BIOCOMPATIBLE FOAM USED AS A HEMOSTATIC AGENT FOR COMPRESSIBLE AND NON-COMPRESSIBLE ACUTE WOUNDS

Description

TECHNICAL FIELD

[0001] The present invention is generally related to the field of biopolymer applications for the treatment of wounds.

BACKGROUND ART

[0002] The phrase the "Golden Hour" has been popularized to describe the first 60 minutes following a critical injury. Severe injuries are usually accompanied by hemorrhage, i.e., a copious loss of blood from the site of the wound. Effective control of hemorrhage within the "Golden Hour" can mean a difference between life and death. Hemorrhage is the greatest threat to survival in the first 24 hours after traumatic injury. It accounts for 39% of civilian trauma deaths, most of which occur before patients reach the hospital. In the battlefield too, severe injury accompanied by hemorrhage is a stark reality and is the leading cause of death to soldiers in combat. The majority of hemorrhagic deaths on the battlefield (approximately 90%) are due to intracavitary hemorrhage that is not accessible to direct pressure and cannot be controlled by these traditional methods. This has left first responders with no means to treat truncal (i.e. abdominal, thoracic, neck) hemorrhage other than fluid resuscitation. As a further damage, the administration of intravenous fluids, by diluting coagulation factors and platelets, tends to promote bleeding. Even for the few who make it to the operating room alive, patients with acute bleeding from truncal injuries can present significant challenges to surgeons who possess multiple surgical techniques, sophisticated equipment and a variety of hemostatic materials.

[0003] The past decade has seen enormous strides in acute wound care technology. Several materials have been well engineered to rapidly stop bleeding from severe injuries. Such technologies have been particularly useful to soldiers in combat. Key products contracted to the military include 1) Quickclot®, a zeolite powder which absorbs large amounts of water and hence concentrates clotting factors, 2) the Hemcon Bandage®, a freeze-dried bandage composed of chitosan, a material extracted from shrimp shells, and 3) Woundstat™, a clay mineral-based powder which, like Quickclot®, absorbs high volumes of fluid quickly. Additionally, there is a multitude of other products which attempt to achieve the same goals as the aforementioned products which have either passed FDA approval or are currently in development.

[0004] While these products typically do an adequate job of treating severe bleeding from extremities or superficial wounds, none of them are suited to treat non-compressible hemorrhage, i.e., injuries which are not accessible to direct pressure, usually at an intracavitary site (abdominal, thoracic, truncal). This is a very significant problem because the majority of deaths due to severe bleeding result from non-compressible hemorrhage. Surgery is unfortunately the only means available in the present day for treating non-compressible bleeding. Thus, development of more advanced technology to treat non-compressible wounds is a central issue in saving the lives of severe trauma victims.

[0005] Massive bleeding from internal organs, such as the liver or spleen, is currently controlled by mechanical surgical devices or packing of the wound with standard gauze. Both of these procedures can be performed on the operating table, but not on the battlefield or the site of an accident. While control of hemorrhage within the "Golden Hour" is key, all current methods and hemostatic agents for control of intracavitary hemorrhage are only useful within the context of a controlled environment with an opened and/or injured body cavity under monitoring by medical professionals. Hence, hemostatic agents and delivery systems for these agents, which can be effectively applied by an unskilled "buddy" in the field to control massive intracavitary hemorrhage are in great need.

[0006] Biological glues which can adhere to tissues have also been used in intracavitary injuries. In general, synthetic adhesives are used for the tight sealing of vessels and sealing of skin incisions. These synthetics often contain cyanoacrylates, such as 2-butyl cyanoacrylate and 2-octyl cyanoacrylate. Unfortunately, such materials have unfavorable toxicity and biodegradation profiles and are difficult to remove without significant tissue damage.

[0007] US 2009/062849 relates to a composition for the treatment of wounds comprising 1.0 to 2.5 wt.-% of hydrophobically modified chitosan, wherein the hydrophobic modification of the chitosan is of 1 to 30 moles of hydrophobic substituent per 1 mole of chitosan. The modified chitosan can be for instance chitosan lactate, chitosan salicylate, chitosan pyrrolidone carboxylate... The composition further comprises bioactive agents such as for instance thrombin and antimicrobial agents. The composition is a spray solution. The solution is placed in a container, which is connected to a spray mechanism.

[0008] The key products in high-tech hemostats for the emergency and critical care arena are Quickclot® (Z-Medica), a highly-absorbent zeolite powder, WoundStat™ (Traumacure), a highly-absorbent clay mineral powder, and the Hemcon® Bandage (Hemcon), which is made of chitosan, a natural biopolymer that sticks strongly to blood and fights infection. Despite their advancements over the perennially-used cotton gauze for combat settings, these products have not significantly decreased death from non-compressible hemorrhage injuries and they most likely will not. This is because they are either extremely difficult to resect/remove (Quickclot, Woundstat) without damaging tissue, or they do not adhere for a long enough time (Hemcon bandage). Both of these properties are very unfavorable for treating intracavitary bleeding. There are additional effective hemostatic products based on clotting biologic proteins such as fibrinogen and thrombrin, however they are extremely high cost, and no commercially available biologics have been shown to stop non-compressible bleeding

DISCLOSURE OF THE INVENTION

[0009] An apparatus for the treatment of wounds is described. In one embodiment of the present invention, an apparatus holds a multiple component composition in the liquid state. The composition is delivered via propellant onto wounded and/or bleeding tissue in vivo, where it then becomes elastic in character allowing for control of hemorrhage and tissue exudation. The apparatus comprises a valve system attached to a canister that contains a hydrophobically modified chitosan in a concentration of about 0.1% to about 2.0% by weight and a propellant. The hydrophobically modified chitosan can be selected from the group consisting of chitosan lactate, chitosan salicylate, chitosan pyrrolidone carboxylate, chitosan itaconate, chitosan niacinate, chitosan formate, chitosan acetate, chitosan gallate, chitosan glutamate, chitosan maleate, chitosan aspartate, chitosan glycolate and quaternary amine substituted chitosan and salts thereof.

[0010] The mixture in the canister can have other elements in addition to the hydrophobically modified chitosan. For example, the canister may contain a plasticizing agent such as glycerol, glycerophosphate, polyethylene glycol (PEG), polyethylene oxide (PEO), tripolyphosphate, polycaprolactone, polyurethane, and silicone. In one preferred embodiment, the canister may contain a mixture of hydrophobically-modified chitosan and glycerol in a ratio of 80:20 by weight and a propellant. The mixture in the canister can also contain other reagents that contribute to hemostatic integrity of a clot formed between the hydrophobically modified polysaccharide and blood cells and tissues in a wound. Some of such reagents may include human thrombin, bovine thrombin, recombinant thrombin, Factor VIIa, Factor XIII, and human fibrinogen. The mixture may further contain antimicrobial agents to aid in healing the wound.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The above and other features, aspects, and advantages of the present invention are considered in more detail, in relation to the following description of embodiments thereof shown in the accompanying drawings, in which:

Figure 1 is a schematic depiction of a bag-on-valve aerosol delivery apparatus (not part of the invention).

Figure 2 is a schematic depiction of an open aerosol delivery apparatus in accordance with one embodiment of the present invention.

Figure 3a is an H-NMR spectrum of hydrophobically-modified chitosan (4-octadecyl benzene, 2.5% of available amines).

Figure 3b is an H-NMR spectrum of hydrophobically-modified chitosan (n-dodecyl [C12] tails, 2.5% of available amines).

Figure 4 is a picture showing a steady state rheology study of an hm-chitosan composition mixed with human heparized blood and a graph showing the viscosity over shear stress properties of chitosan, chitosan and blood, and hm-chitosan and blood.

Figure 5 is a bar graph comparing the time-to-hemostasis for hm-chitosan foam application in the rat femoral vein injury model and use of saline and regular unmodified chitosan.

Figure 6 is a chemical representation of three exemplary molecules that can be utilized as hydrophobic substitutents for the modification of hm-chitosan.

Figure 7 is a chemical representation of hm-chitosan with a modification added by the reaction with dodecyl aldehyde.

Figure 8 is a chemical representation of hm-chitosan with a modification added by the reaction with 4-octadecyl benzaldehyde.

Figure 9 is a chemical representation of hm-chitosan with a modification added by the reaction with cis-oleoyl chloride.

Figure 10 is a picture of 4-octadecyl benzene modified chitosan.

BEST MODE(S) FOR CARRYING OUT THE INVENTION

[0012] The invention summarized above may be better understood by referring to the following description, which should be read in conjunction with the accompanying claims and drawings in which like reference numbers are used for like parts. This description of an embodiment, set out below to enable one to build and use an implementation of the invention, is not intended to limit the invention, but to serve as a particular example thereof. Those skilled in the art should appreciate that they may readily use the conception and specific embodiments disclosed as a basis for modifying or designing other methods and systems for carrying out the same purposes of the present invention.

[0013] The present alternative approach is the development of an apparatus which contains and delivers a hemostatic composition on demand to the site of injury without any compression required. The hemostatic composition consists of hydrophilic polymers dissolved in water which have hydrophobes covalently attached along the polymer backbone. As a result of the amphiphilicity of these hydrophobically modified polymers, two important capabilities are present in the composition. Firstly, the composition of the amphiphilic polymer itself acts as a foaming agent. Much like popular surfactants, such as sodium lauryl sulfate or sodium oleate, which act as foaming agents due to their highly amphiphilic nature, these amphiphilic polymers too can act as adequate foaming agents. Hence, upon dispensation from a pressurized canister via gas or liquefied gas propellant, the amphiphilic polymer will foam and expand into oddly shaped injuries, whereas a non hydrophobically-modified counterpart will not foam. Secondly, the hydrophobes along the polymer backbone allow for rapid hemostasis. This occurs because the hydrophobes anchor themselves into the hydrophobic outer membranes of blood and soft tissue cells, thus creating a self-assembled 3-dimensional network which behaves as an elastic gel.

[0014] An apparatus for the delivery of a hemostat solution to a wound is described. A "hemostat" means a hydrophobically modified polysaccharide that adheres to tissues, forms clots with red blood cells and effectively stops hemorrhage. A "hemostatic composition" is a solution comprising a hemostat, which is delivered by the apparatus described in one embodiment of the present invention. "Hemostasis" is the point at which bleeding has stopped after treatment with a hemostat. The hemostat delivered by the apparatus described in one embodiment of the present invention can be utilized to treat compressible and non-compressible hemorrhages. Hemostats described in accordance with the present invention are amphiphilic polymers such as hydrophobically modified polysaccharides which are able to expand into an injured body cavity, adhering to tissue and stopping hemorrhage rapidly during the expansion process. The amphiphilic nature of the modified biopolymer promotes rapid clotting of blood as well as strong adhesion to tissue due to insertion of hydrophobes into blood and tissue cells, resulting in formation of a network which staunches bleeding. In one embodiment of the present invention, the hemostat is a hydrophobically modified chitosan, referred to throughout this application as hm-chitosan.

[0015] As shown in Figure 1, in an embodiment which is not part of the present invention, the apparatus 100 comprises a canister 110 having a valve housing 113 attached to the canister 100. The canister 100 is a conventional cylindrical closed container. In some embodiments of the present invention, the canister 110 is made of aluminum, but other durable materials capable of holding liquids and gasses under pressure can also be utilized. In one preferred embodiment the canister 100 is 7 inches (0.1778 m; 1 inch = 0.0254 m) in height and (0.0381 m) in diameter. The canister 100 has a top circular opening 120 within which is mounted an aerosol mounting cup 103. Centrally disposed within the mounting cup 103 is an aerosol valve 102 comprised of a valve stem 108 and a valve housing 113. A flexible bag 104 is attached to the lower end 130 of the valve stem 108 separating the hydrophobically modified polysaccharide 150 from a propellant contained in the propellant space 160.

[0016] The flexible bag 104 can be comprised of polyethylene and/or other materials (including in laminated form) and is of well known structure. The flexible bag 104 is a closed structure throughout except at the top of the flexible bag 104 where it is open only into the lower end 130 of the valve stem 108. The flexible bag 104 is welded along the circumference of its top opening to the outside of the lower end 130 of the valve stem 108. The flexible bag 104 extends down into the canister 110 to near the bottom of the canister 110. The valve stem 108 includes a central dispensing channel and lateral side orifices which are sealed by a gasket when the aerosol valve is closed by an annular gasket, which has a central opening. A spring in the interior of the valve housing biases the valve stem to a closed position when the valve is not actuated. The flexible bag 104 contains a hydrophobically modified polysaccharide 150 to be delivered to a wound through the valve stem 108.

[0017] The apparatus 100 is pressurized by a propellant in the propellant space 160. In one exemplary embodiment, Nitrogen may be used as the propellant and introduced at a pressure of 100 psig. When the valve stem 108 is depressed (or moved laterally in the case of tilt valve), the gasket unseals from the lateral stem orifices. The pressure of the propellant outside the bag presses inward against the flexible bag to force the hydrophobically modified polysaccharide, e.g., hm-chitosan, in the flexible bag 104 up through the interior of the valve housing 103, through lateral orifices and up the valve stem 108 of the dispensing channel to the outside environment. An actuator may be used to activate the valve stem 108 for dispensing the hydrophobically modified polysaccharide. When the valve stem 108 is no longer actuated, a spring forces the valve stem 108 back to its position where the gasket again seals lateral orifices to prevent further dispensing.

[0018] As shown in figure 2, the apparatus 100 according to the present invention comprises a canister 110 and the valve housing 113. A valve stem 108 and valve housing 113 is crimped onto the top circular opening. The hydrophobically modified polysaccharide is mixed with a propellant to form a hemostat/propellant mixture 170. In one preferred embodiment, liquid hydrocarbon propellant A70 (70% propane, 30% isobutane) is backfilled through the valve via a standard pressurized filling line as is known to those skilled in the art. The propellant is added in a weight ratio of 9:1 (hydrophobically-modified chitosan: A70) up to a pressure of 100 psig (0.689 MPa). In this embodiment, the propellant is directly mixed with the hydrophobically modified polysaccharide, e.g., hm-chitosan, in a central canister chamber 180. A valve actuator is then added onto the valve stem 108 for dispensing. The pressure of the propellant forces the hemostat solution, e.g., hm-chitosan, in the canister chamber 180 through the interior of the valve housing, through the lateral orifices and up the stem of the dispensing channel to the outside environment. In one further preferred embodiment, the hydrophobically-modified polysaccharide, e.g., hm-chitosan, at a concentration of 1 wt% in 0.2 M Acetic Acid is poured into the open cylindrical aluminum canister and the propellant is backfilled through the valve as described above.

[0019] A hemostatic foam is created when the hydrophobically modified polysaccharide, e.g., hm-chitosan, composition is exposed to increased pressure in the presence of a charging gas. Charging gasses may include but are not limited to CO₂, N₂, a noble gas such as helium, neon, argon, hydrocarbon gases, such as isopentane, isobutane, butane, propane, or any other gas that is relatively inert physiologically and does not adversely affect the polymers, coagulants or any other component of the mixture. Upon releasing the pressure, such as by opening the valve, the pressure in the canister forces some of the gas/polymer mixture out of the canister, thereby relieving pressure on the polymer liquid. Some gas dissolved in the liquid comes out of solution and can form bubbles in the liquid, thereby forming the foam. The foam then expands until the gas pressure within the foam reaches equilibrium with the ambient pressure.

[0020] It is contemplated that various formulations can be used in order to deliver the hemostatic composition. In one exemplary embodiment, the hydrophobically-modified chitosan is mixed with glycerol at a weight ratio of 80:20 chitosan:glycerol, prior to addition into the bag-on-valve system pressurized by compressed nitrogen gas, as described above. In an alternative embodiment, the hydrophobically-modified chitosan is mixed with glycerol at a weight ratio of 80:20 chitosan:glycerol, prior to addition to a standard canister. Propellant A70 is then backfilled through the valve and mixed with the chitosan-glycerol mixture in the liquid state. In yet another exemplary embodiment, the hydrophobically modified polysaccharide is in a 1 wt % hm-chitosan solution.

[0021] In an embodiment, the hydrophobically modified polysaccharide is a sprayable biopolymer hemostat comprising at least one water-soluble polysaccharide and a plurality of short hydrophobic alkyl substituents attached along the backbone of the polysaccharide. The sprayable biopolymer foams once it is delivered by the apparatus. The foam is able to adhere strongly to tissue and clot blood due to anchoring of the hydrophobic grafts into the membranes of soft tissue cells and blood cells in the vicinity of the injury. As a result, the foam is an effective agent for stopping hemorrhage. The level of hydrophobic modification of the polysaccharide as well as hydrophobic substituent type is substantially optimized to develop foams which adhere to tissue in a manner idealized for clinical applications: the material comprising foam adheres strongly enough to provide hemostasis for a long enough time period to allow for substantially full patient recovery, yet weakly enough such that newly formed tissue is substantially undamaged upon removal of residual material after patient recovery. When a biocompatible and bioresorbable polysaccharide, such as chitosan, alginate, gellan gum or hyaluronic acid, is used, the foam can be left inside the patient as the material will naturally degrade into harmless monosaccharide substituents. Biocompatible plasticizing agents such as glycerol, glycerophosphate, polyethylene glycol (PEG), polyethylene oxide (PEO), tripolyphosphate, polycaprolactone, polyurethane, and silicone can be mixed with the polysaccharide formulation to improve its functionality. Plasticizing agents can be used to control adhesiveness, viscosity, bioreactivity, ability to expand, wound coverage ability, and wound healing capability.

[0022] The hydrophobically modified polysaccharide foam sprayed is able to form solid gel-like networks upon interaction with blood, as the hydrophobic substituents are able to anchor themselves within the bilayers of blood cell. The result is a localized "artificial clot" which physically prevents further blood loss around the newly formed solid network. "Artificial clots" herein refer to physical networks of hydrophobically modified polysaccharides, blood cells, and surround tissue cells which effectively act as a solid barrier to prevent further blood loss. Additionally, the level of hydrophobic modification of the polysaccharide as well as hydrophobic substituent type can be substantially optimized to yield rapidly forming and mechanically robust artificial clots. In an example, the hydrophobically modified polysaccharide foam is dispensed with at least one water-soluble reagent that results in faster and more efficient healing of the wound.

[0023] The polymeric components suitable for use in the sprayable foam hemostat can comprise one or more hydrophobically modified polysaccharides selected from the group consisting of cellulosics, chitosans and alginates. Such polysaccharides starting materials from which the hydrophobically modified polysaccharides can be made are known to those skilled in the art. Cellulosics, chitosans and alginates are all abundant, natural biopolymers. Cellulosics are found in plants, whereas chitosans and alginates are found in the exoskeleton or outer membrane of a variety of living organisms. All three types of materials allow for the transfer of oxygen and moisture required to metabolize the wound healing physiology. Chitosan also has anti-microbial properties, which is crucial for a material covering open wounds and is useful in providing hemostasis due to its interaction with blood. Positive charges along the backbone of chitosan cause it to interact electrostatically with negatively charged blood cells, thus creating a sticky interface between chitosan foam and the wound. However, this initial electrostatic interaction is often overwhelmed by voluminous bloodflow in critical injuries, rendering the unmodified chitosan ineffective.

[0024] Cellulosics include, for example, hydroxyetyhl cellulose, hydroxypropyl cellulose, methyl cellulose, hydroxypropyl methyl cellulose, hydroxyethyl methyl cellulose, and other similar compounds. Chitosans include, for example, the following chitosan salts: chitosan lactate, chitosan salicylate, chitosan pyrrolidone carboxylate, chitosan itaconate, chitosan niacinate, chitosan formate, chitosan acetate, chitosan gallate, chitosan glutamate, chitosan maleate, chitosan aspartate, chitosan glycolate and quaternary amine substituted chitosan and salts thereof. Alginates include, for example, sodium alginate, potassium alginate, magnesium alginate, calcium alginate, aluminum alginate, and other known alginates. In an example, the polymeric component of the foam comprises mixtures of different types of hydrophobically modified polysaccharides, e.g., cellolusics and chitosans. In other embodiments different types of the same class of hydrophobically modified polysaccharide may be utilized, e.g. two alginates.

[0025] A hydrophobic substituent comprising a hydrocarbon group having from preferably about 8 to about 24 carbon atoms is attached to the backbone of the at least one polysaccharide. In an example, the hydrocarbon group comprises an alkyl or arylalkyl group. As used herein, the term "arylalkyl group" means a group containing both aromatic and aliphatic structures. It is contemplated that various substitutions may be utilized including, for example, those disclosed in United Stats Patent Application Publication Numbers 2008/0254104 and 2009/006284. Figure 6 shows three different compounds that can be utilized for modifying hm-chitosan as described above. Once chitosan has been hydrophobically modified, its structure changes as shown on Figures 7 through 9.

[0026] Some examples of various linear alkanes that can be used as substituents for the hydrophobically modified polymer include:

Number of C atoms	Formula	Common name	Synonyms
8	C8H18	n-Octane	dibutyl; octyl hydride
9	C9H20	n-Nonane	nonyl hydride; Shellsol 140
10	C10H22	n-Decane	decyl hydride
11	C11H24	n-Undecane	hendecane
12	C12H26	n-Dodecane	adakane 12; bihexyl; dihexyl; duodecane
13	C13H28	n-Tridecane
14	C14H30	n-Tetradecane
15	C15H32	n-Pentadecane
16	C16H34	n-Hexadecane	cetane
17	C17H36	n-Heptadecane
18	C18H38	n-Octadecane
19	C19H40	n-Nonadecane
20	C20H42	n-Eicosane	didecyl
21	C21 H44	n-Heneicosane
22	C22H46	n-Docosane
23	C23H48	n-Tricosane
24	C24H50	n-Tetracosane	tetrakosane

Some cyclic compounds that can be utilized as substituents include:

Alicyclic Compound	An organic compound that is both aliphatic and cyclic with or without side chains attached. Typically include one or more all-carbon rings (may be saturated or unsaturated), but NO aromatic character.
Cycloalkane
Cycloalkene
Aromatic hydrocarbon Polycyclic aromatic hydrocarbon	See above and below
Heterocyclic compound	Organic compounds with a ring structure containing atoms in addition to carbon, such as nitrogen, oxygen, sulfur, chloride as part of the ring. May be simple aromatic rings or non-aromatic rings. Some examples are Pyridine (C5H5N), Pyrimidine (C4H4N2) and Dioxane (C4H8O2).
Macrocycle	See below.

Polycyclic Compounds -- polycyclic compound is a cyclic compound with more than one hydrocarbon loop or ring structures (Benzene rings). The term generally includes all polycyclic aromatic compounds, including the polycyclic aromatic hydrocarbons, the heterocyclic aromatic compounds containing sulfur, nitrogen, oxygen, or another non-carbon atoms, and substituted derivatives of these. The following is a list of some known polycyclic compounds.

Polycyclic Compounds	Sub-Types	Example Compounds
Bridged Compound -- compounds which contain interlocking rings	Bicyclo compound	adamantane
		amantadine
		biperiden
		memantine
		methenamine
		rimantadine
Macrocyclic Compounds -- any molecule containing a ring of seven, fifteen, or any arbitrarily large number of atoms	Calixarene
	Crown Compounds
	Cyclodextrins
	Cycloparaffins
	Ethers, cyclic
	Lactams, macrocyclic
	Macrolides
	Peptides, cyclic
	Tetrapyrroles
	Trichothecenes
Polycyclic Hydrocarbons, Aromatic	Acenaphthenes
	Anthracenes
	Azulenes
	Benz(a)anthracenes
	Benzocycloheptenes
	Fluorenes
	Indenes
	Naphthalenes
	Phenalenes
	Phenanthrenes
	Pyrenes
	Spiro Compounds
Steroids	Androstanes
	Bile Acids and Salts
	Bufanolides
	Cardanolides
	Cholanes
	Choestanes
	Cyclosteroids
	Estranes
	Gonanes
	Homosteroids
	Hydroxysteroids
	Ketosteroids
	Norsteroids
	Prenanes
	Secosteroids
	Spirostans
	Steroids, Brominated
	Steroids, Chlorinated
	Steroids, Fluorinated
	Steroids, Heterocyclic

[0027] Procedures for hydrophobically modifying the above mentioned polysaccharides are as follows:

1) Alginates can be hydrophobically modified by exchanging their positively charged counter-ions (e.g. Na⁺) with tertiary-butyl ammonium (TBA⁺) ions using a sulfonated ion exchange resin. The resulting TBA-alginate can be dissolved in dimethylsulfoxide (DMSO) where reaction between alkyl (or aryl) bromides and the carboxylate groups along the alginate backbone. 2) Cellulosics can be hydrophobically-modified by first treating the cellulosic material with a large excess highly basic aqueous solution (e.g. 20 wt% sodium hydroxide in water). The alkali cellulose is then removed from solution and vigorously mixed with an emulsifying solution (a typical emulsifier is oleic acid) containing the reactant, which is an alkyl (or aryl) halide (e.g. dodecyl bromide). 3) Chitosans can be hydrophobically-modified by reaction of alkyl (or aryl) aldehydes with primary amine groups along the chitosan backbone in a 50/50 (v/v)% of aqueous 0.2 M acetic acid and ethanol. After reaction, the resulting Schiff bases, or imine groups, are reduced to stable secondary amines by dropwise addition of the reducing agent sodium cyanoborohydride. Additionally, fatty halides, such as oleoyl chlorides, may be reacted with primary amines along the chitosan backbone. In this case, chitosan is soaked in pyridine for one week and then residual pyridine is evaporated under reduced pressure. Next, the chitosan is soaked again in a mixture of pyridine: chloroform at a ratio of 2:1 for one day. The mixture is then cooled between - 10°C and -5°C in an ice-salt bath. Subsequently, oleoyl chloride dissolved in chloroform is added dropwise to the mixture for 2 h. The mixture will then be stirred for 8 h at room temperature. A large amount of methanol or acetone can then be added to the mixture in order to precipitate the chitosan. The chitosan is then filtered out of the solution, washed several times with methanol, and finally dried under vacuum to obtain the final product. The level of modification to the chitosan can be dialed up or down based on the feed ratio of chitosan to oleoyl chloride. The H-NMR spectrum for hm-chitosan with 4-octadecyl (C18) benzene substitutions is shown in Figure 3a.

[0028] In one embodiment of the present hemostatic composition, the degree of substitution of the hydrophobic substituent on the polysaccharide is from about 1 to about 100 moles of the hydrophobic substituent per mole of the polysaccharide. In another embodiment, a hydrophobically modified chitosan is one in which 5 mol % of available amines along chitosan backbone are reacted with short aldehydes, e.g., C-12 aldehdydes, in 0.2 M Acetic or L-Lactic Acid. In another embodiment, more than one particular hydrophobic substituent is substituted onto the polysaccharide, provided that the total substitution level is substantially within the ranges set forth above. In a further preferred embodiment, the degree of substitution of the hydrophobic substituent on the polysaccharide is from about 40 to 65 moles of the hydrophobic substituent per mole of the polysaccharide. The level of hydrophobic modification, such an n-dodecyl modified chitosan can be determined preferably by H-NMR spectroscopy, as shown in Figure 3b, or by FTIR spectroscopy.

[0029] In another preferred embodiment, the molecular weight of the polysaccharides comprising the tissue foam composition range from about 50,000 to about 1,500,000 grams per mole. In examples, the molecular weight of the polysaccharides comprising the foam ranges from about 50,000 to about 25,000 grams per mole. As used herein, the term "molecular weight" means weight average molecular weight. The preferred methods for determining average molecular weight of polysaccharides are low angle laser light scattering (LLS) and Size Exclusion Chromatography (SEC). In performing low angle LLS, a dilute solution of the polysaccharide, typically 2% or less, is placed in the path of a monochromatic laser. Light scattered from the sample hits the detector, which is positioned at a low angle relative to the laser source. Fluctuation in scattered light over time is correlated with the average molecular weight of the polysaccharide in solution. In performing SEC measurements, again a dilute solution of polysaccharide, typically 2% or less, is injected into a packed column. The polysaccharide is separated based on the size of the dissolved polysaccharide molecules and compared with a series of standards to derive the molecular weight.

[0030] In accordance with another embodiment of the invention, the hydrophobically modified polysaccharide foam material is mixed with a variety of water-soluble reagents that result in faster and more efficient healing of the wound. A first class of reagents that is mixed with the hydrophobically modified polysaccharide is comprised of those reagents that contribute to the hemostatic integrity of the clot form with blood cells and tissues. Such reagents include proteins involved in acceleration of the formation of fibrin networks, i.e., clots, such as for example human thrombin, bovine thrombin, recombinant thrombin, and any of these thrombins in combination with human fibrinogen. Other examples of the first class of reagents include fibrinogen, Factor VIIa, and Factor XIII. A second class of reagents that is mixed with the hydrophobically modified polysaccharide is comprised of anti bacterial compounds that prevent microbial infection such as ampicillin, penicillin, bactroban, bacitracin, mupirocin, neomycin, vancomycin, ponericin G1, norfloxacin and silver. It is contemplated that various combinations of the reagents described above can be utilized as components of the solution packaged in the apparatus for delivery to wounds.

[0031] In one embodiment of the present invention, an aqueous liquid solution of about 0.1% to about 2.0% by weight of hydrophobically modified chitosan is loaded into a pressurized canister, such as those used for aerosol applications, such as spray cans. As used in this context, the term about means from 0.15% to 2.5%. The pressure can be any pressure that can be contained within the canister. For typical aluminum canisters, the diameter of 66 mm x 542 mm can be easy for a surgeon or medic to use. Canisters of these dimensions have a capacity of between about 385 ml to about 740 ml.

[0032] In one preferred embodiment, the hm-chitosan has been modified by the addition of 4-octadecyl benzaldehyde. In this embodiment, a composition of between 0.1 wt% to 0.8 wt% of the hm-chitosan would be used in the foam canister. Figure 10 shows a picture of 4-octadecyl benzene modified chitosan at 1.0 wt %. In another embodiment, where cis-oleoyl chloride is used, the concentration of the hm-chitosan can range from 0.2 wt% to 1.5 wt%.

[0033] The charging gas can be introduced at a pressure of between 21 and 180 pounds per square inch gauge "psig", with 1 psig = 6895 Pa. However, stronger canisters, including those made of steel, can be pressurized from about 261 to 313 psig. After charging, a valve can seal the gas and hemostatic composition inside the canister, and the gas is allowed to equilibrate with the mixture. Valves can be obtained commercially, and for certain uses, polypropylene valves can be desirable.

[0034] The present hemostatic foam composition may also be useful in controlling intraoperative bleeding that has been exacerbated by genetic or acquired clotting defects or the use of anti-coagulation therapy. For example, if a patient receives anti-coagulation therapy following surgery and subsequently needs additional operations, the compositions of the present disclosure may be useful in counteracting any increased bleeding caused by the anti-coagulants. The compositions of the present disclosure may also be sterilized utilizing methods within the purview of those skilled in the art including, but not limited to, gamma radiation, ethylene oxide (EtO) sterilization, e-beam sterilization, aseptic treatments, and other methods recognized by a person having ordinary skill in the art.

[0035] The hemostatic foam is suitable for use in mammals. As used herein, the term "mammals" means any higher class of vertebrates that nourish their young with milk secreted by mammary glands, for example, humans, rabbits and monkeys.

[0036] In a further embodiment of the present invention, a method for treating compressible and non-compressible wounds is described. The method consists of applying a hydrophobically modified polysaccharide foam in a concentration of 0.1 % to 2.0% by weight to a wound. In some embodiments of the present invention, the hydrophobically modified polysaccharide is hm-chitosan. In yet further embodiments, other reagents and elements as described above are applied with the hydrophobically modified polysaccharide, such as plasticizing agents, clotting agents, antimicrobials and antibacterials.

[0037] An aqueous liquid solution of about 0.2% to about 2.0% by weight of hydrophobically modified alginate (5 mol % of available carboxylic acid groups reacted with n-dodecyl bromide) is loaded into a pressurized canister in accordance with another embodiment of the present inventions. As used in this context, the term about means from 0.15% to 2.5%. For typical aluminum canisters, the diameter of 66 mm x 542 mm can be easy for a surgeon or medic to use. Canisters of these dimensions have a capacity of between about 385 ml to about 740 ml.

[0038] The charging gas, propane, isopentane, isobutane, butane, propane, or some combination thereof, can be introduced at a pressure of between 21 and 180 pounds per square inch gauge "psig." However, stronger canisters, including those made of steel, can be pressurized from about 261 to 313 psig. After charging, a valve can seal the gas and hemostatic composition inside the canister, and the gas is allowed to equilibrate with the mixture. Valves can be obtained commercially, and for certain uses, polypropylene valves can be desirable.

[0039] Rheological Experiments: Steady shear rheological experiments were performed on a Rheometrics AR2000 stress-controlled rheometer. A cone-and-plate geometry of 40 mm diameter and 4° cone angle was used and samples were run at the physiological temperature of 37°C.

[0040] Data on the same samples via steady-shear rheology are shown in Figure 4, where the apparent viscosity is plotted as a function of shear stress. Here, we note that the chitosan/blood sample has a constant viscosity of about 0.01 Pa.s, which is about 4 times that of blood alone. A 0.25 wt% foam of hm-chitosan (4-octadecyl benzene, reacted with 2.5 mol% available amines) in water has a viscosity of about 0.07 Pa.s in the low-shear limit, indicating that the sample is slightly viscous but far from being a gel. In contrast, the sample of hm-chitosan foam/blood has a low-shear viscosity around 10,000 Pa.s, which is a million-fold higher than that of blood. Also, in this case, the steep drop in viscosity around a stress of 2 Pa is indicative of a yield stress, meaning that the sample hardly flows at stresses below this value. This accounts for the gel-like behavior seen in Figure 4 where the sample holds its weight and does not flow down in the inverted tube.

[0041] Rat Injury Models. Surgical procedures were approved by the Institutional Animal Care and Use Committee (IACUC) at UMD. 15 fasted male Long-Evans rats (250-275 g, from Harlan Laboratories) were anesthetized (60mg/kg ketamine and 7.5mg/kg xylazine given IP) and allowed to breathe air. Animals were maintained under pathogen-free conditions in 12 h diurnal cycles, with water and food ad libitum. Animal rooms were kept at 21 ± 3°C with several changes of air per hour. All husbandry and animal procedures were in accordance with humane animal handling practices under the guidance of the Unit for Laboratory Animal Medicine at the UMD School of Medicine. At the end of each procedure, all animals were humanely sacrificed by ketamine administration.

[0042] Using a scalpel, the femoral vein was transected and allowed to bleed for 30 seconds, after a unilateral groin incision was made over the femoral canal. Exposure and isolation of at least 1 cm of the femoral vein was performed. 1 mL of hm-chitosan foam was dispensed onto the injury via Bag-On-Valve dispensing system (N₂ propellant) after wiping away excess blood from the site of injury via cotton gauze. Bleeding time was measured via stopwatch, with the start time corresponding to the application of sample and the end time corresponding to visual observation of halted blood flow. Test materials studied were (1) saline buffer, (2) 0.5 wt% chitosan solution and (3) 0.5 wt% hm-chitosan solution (4-octadecyl benzene, reacted with 2.5 mol% available amines), and the results are shown in Figure 5.

[0043] Results - In vivo. The ability of hm-chitosan to gel blood is reminiscent of the natural clotting action of fibrin sealants. Therefore, it is pertinent to examine whether, like fibrin, hm-chitosan can also serve as a hemostatic sealant for bleeding injuries. To investigate this aspect, we conducted tests with animal injury models. First, we evaluated an injury in a small animal, and in this case, we tested an hm-chitosan foam as the hemostatic agent. Femoral vein injuries were created in Long-Evans adult rats (n = 5 per sample) via scalpel. We then applied a given test foam to the injury via Bag-On-Valve dispensing system and measured the time to hemostasis, i.e., for the bleeding to cease (Figure 5). First, 1 mL of a saline control was applied and in this case, hemostasis was achieved in 50 ± 4 s (hemostasis here results from the rat's own blood coagulation cascade). Next, we applied 1 mL of a 0.5 wt% native chitosan solution and it showed a similar time to hemostasis of 47 ± 3 sec. Finally, 1 mL of a 0.5 wt% hm-chitosan solution was applied, and in this case, hemostasis was attained in 3.8 ± 0.6 sec - this is a 90% reduction compared to the controls. The hm-chitosan was also able to control bleeding from a minor injury model in a larger animal (porcine femoral vein injury) in a comparable period of time (5.6 ± 0.7 s).

INDUSTRIAL APPLICABILITY

[0044] The present invention is applicable to the medical devices and discloses an apparatus for dispensing hemostatic compositions and a method for treating wounds with the apparatus for dispensing hemostatic compositions. The apparatus and method can be made in industry and practiced in the medical field.

Claims

1. An apparatus for the treatment of wounds, comprising:
a valve system attached to a canister containing a hydrophobically modified chitosan in a concentration of 0.1% to 2.0% by weight, wherein the hydrophobic modification of the chitosan is of 1 to 100 moles of a hydrophobic substituent per 1 mole of chitosan, and a propellant that mixes with the hydrophobically modified chitosan mixture to form a foam.

2. The apparatus of Claim 1, wherein the hydrophobically modified chitosan is selected from the group consisting of chitosan lactate, chitosan salicylate, chitosan pyrrolidone carboxylate, chitosan itaconate, chitosan niacinate, chitosan formate, chitosan acetate, chitosan gallate, chitosan glutamate, chitosan maleate, chitosan aspartate, chitosan glycolate and quaternary amine substituted chitosan and salts thereof.

3. The apparatus of claim 1, wherein the canister further contains a plasticizing agent.

4. The apparatus of claim 3, wherein the plasticizing agent is selected from the group consisting of glycerol, glycerophosphate, polyethylene glycol (PEG), polyethylene oxide (PEO), tripolyphosphate, polycaprolactone, polyurethane, and silicone.

5. The apparatus of claim 1, wherein the canister contains a mixture of hydrophobically-modified chitosan and glycerol in a ratio of 80:20 by weight.

6. The apparatus of claim 1, wherein the propellant is selected from the group consisting of A70, CO₂, N₂, a noble gas such as helium, neon, argon, hydrocarbon gases, such as isopentane, isobutane, butane, and propane.

7. The apparatus of claim 1, wherein the canister further contains a reagent that contribute to hemostatic integrity of a clot formed between the hydrophobically modified chitosan and blood cells and tissues in a wound.

8. The apparatus of claim 7, wherein the reagent is at least one of human thrombin, bovine thrombin, recombinant thrombin, Factor Vila, Factor XIII, and human fibrinogen.

9. The apparatus of claim 1, wherein the canister further contains an antimicrobial reagent.

10. The apparatus of claim 9, wherein the antimicrobial agent is selected from the group consisting of ampicillin, penicillin, bactroban, bacitracin, mupirocin, and neomycin, silver, vancomycin, ponericin G1, and norfloxacin.

11. The apparatus of claim 1, wherein the hydrophobically modified chitosan comprises 4-octodecyl benzene substituents in 2.5 mol% available amines, in a concentration of 0.1 wt % to 0.8 wt %.

12. The apparatus of claim 1, wherein the hydrophobically modified chitosan comprises cis-oleoyl chloride substituents in 2.5 mol% available amines in a concentration of 0.2 wt % to 1.5 wt %.

Ansprüche

1. Vorrichtung für die Behandlung von Wunden, die Folgendes umfasst:
ein Ventilsystem, das an einem Behälter angebracht ist, der Folgendes enthält: ein hydrophob modifiziertes Chitosan in einer Konzentration von 0,1 Gewichts-% bis 2,0 Gewichts-%, wobei die hydrophobe Modifizierung des Chitosans von 1 bis 100 Mole eines hydrophoben Substituenten pro 1 Mol Chitosan beträgt, und ein Treibmittel, das sich mit der hydrophob modifizierten Chitosanmischung mischt, um einen Schaum zu bilden.

2. Vorrichtung nach Anspruch 1, wobei das hydrophob modifizierte Chitosan aus der Gruppe ausgewählt ist, die aus Folgenden besteht: Chitosanlactat, Chitosansalicylat, Chitosanpyrrolidoncarboxylat, Chitosanitaconat, Chitosanniacinat, Chitosanformiat, Chitosanacetat, Chitosangallat, Chitosanglutamat, Chitosanmaleat, Chitosanaspartat, Chitosanglycolat und mit quartärem Amin substituiertem Chitosan und Salzen davon.

3. Vorrichtung nach Anspruch 1, wobei der Behälter weiter einen Weichmacher enthält.

4. Vorrichtung nach Anspruch 3, wobei der Weichmacher aus der Gruppe ausgewählt ist, die aus Folgenden besteht: Glycerol, Glycerophosphat, Polyethylenglycol (PEG), Polyethylenoxid (PEO), Tripolyphosphat, Polycaprolacton, Polyurethan und Silicon.

5. Vorrichtung nach Anspruch 1, wobei der Behälter eine Mischung aus hydrophob modifiziertem Chitosan und Glycerol in einem Gewichtsverhältnis von 80 : 20 enthält.

6. Vorrichtung nach Anspruch 1, wobei das Treibmittel aus der Gruppe ausgewählt ist, die aus Folgenden besteht: A70, CO₂, N₂, einem Edelgas, wie zum Beispiel Helium, Neon, Argon, Kohlenwasserstoffgasen, wie zum Beispiel Isopentan, Isobutan, Butan und Propan.

7. Vorrichtung nach Anspruch 1, wobei der Behälter weiter ein Reagenz enthält, das zur hämostatischen Integrität eines Gerinnsel beiträgt, das zwischen dem hydrophob modifizierten Chitosan und Blutzellen und Geweben in einer Wunde ausgebildet wurde.

8. Vorrichtung nach Anspruch 7, wobei das Reagenz mindestens eines von Folgenden ist: humanem Thrombin, bovinem Thrombin, rekombinantem Thrombin, Faktor VIIa, Faktor XIII und humanem Fibrinogen.

9. Vorrichtung nach Anspruch 1, wobei der Behälter weiter ein antimikrobielles Reagenz enthält.

10. Vorrichtung nach Anspruch 9, wobei das antimikrobielle Mittel aus der Gruppe ausgewählt ist, die aus Folgenden besteht: Ampicillin, Penicillin, Bactroban, Bacitracin, Mupirocin und Neomycin, Silber, Vancomycin, Ponericin Gl und Norfloxacin.

11. Vorrichtung nach Anspruch 1, wobei das hydrophob modifizierte Chitosan 4-Octadecylbenzol-Substituenten in 2,5 mol-% verfügbaren Aminen in einer Konzentration von 0,1 Gew.-% bis 0,8 Gew.-% umfasst.

12. Vorrichtung nach Anspruch 1, wobei das hydrophob modifizierte Chitosan cis-Oleoylchlorid-Substituenten in 2,5 mol-% verfügbaren Aminen in einer Konzentration von 0,2 Gew.-% bis 1,5 Gew.-% umfasst.

Revendications

1. Appareil destiné au traitement des plaies, comprenant :
un système de valve fixé à une cartouche contenant un chitosane modifié de manière hydrophobe selon une concentration allant de 0,1% à 2,0% en poids, où la modification hydrophobe du chitosane va de 1 à 100 moles d'un substituant hydrophobe pour 1 mole de chitosane, et un propulseur qui se mélange avec le mélange de chitosane modifié de manière hydrophobe afin de former une mousse.

2. Appareil selon la revendication 1, dans lequel le chitosane modifié de manière hydrophobe est choisi dans le groupe constitué par le lactate de chitosane, le salicylate de chitosane, le carboxylate de pyrrolidone chitosane, l'itaconate de chitosane, le niacinate de chitosane, le formiate de chitosane, l'acétate de chitosane, le gallate de chitosane, le glutamate de chitosane, le maléate de chitosane, l'aspartate de chitosane, le glycolate de chitosane et le chitosane substitué par des amines quaternaires ainsi que des sels de ceux-ci.

3. Appareil selon la revendication 1, dans lequel la cartouche contient en outre un agent plastifiant.

4. Appareil selon la revendication 3, dans lequel l'agent plastifiant est choisi dans le groupe constitué par le glycérol, le glycérophosphate, le polyéthylène glycol (PEG), l'oxyde de polyéthylène (PEO), le tripolyphosphate, la polycaprolactone, le polyuréthane et la silicone.

5. Appareil selon la revendication 1, dans lequel la cartouche contient un mélange de chitosane modifié de manière hydrophobe et de glycérol selon un rapport de 80:20 en poids.

6. Appareil selon la revendication 1, dans lequel le propulseur est choisi dans le groupe constitué par l'A70, le CO₂, le N₂, un gaz noble tel que l'hélium, le néon, l'argon, les gaz hydrocarbonés, tels que l'isopentane, l'isobutane, le butane, et le propane.

7. Appareil selon la revendication 1, dans lequel la cartouche contient en outre un réactif qui contribue à l'intégrité hémostatique d'un caillot formé entre le chitosane modifié de manière hydrophobe et les cellules sanguines et les tissus dans une plaie.

8. Appareil selon la revendication 7, dans lequel le réactif est au moins un parmi la thrombine humaine, la thrombine bovine, une thrombine recombinée, le Facteur VIIa, le Facteur XIII et le fibrinogène humain.

9. Appareil selon la revendication 1, dans lequel la cartouche contient en outre un réactif antimicrobien.

10. Appareil selon la revendication 9, dans lequel l'agent antimicrobien est choisi dans le groupe constitué par l'ampicilline, la pénicilline, le bactroban, la bacitracine, la mupirocine, et la néomycine, l'argent, la vancomycine, la ponéricine G1, et la norfloxacine.

11. Appareil selon la revendication 1, dans lequel le chitosane modifié de manière hydrophobe comprend des substituants de 4-octadécylbenzène dans 2,5% molaire d'amines disponibles, selon une concentration allant de 0,1% en poids à 0,8% en poids.

12. Appareil selon la revendication 1, dans lequel le chitosane modifié de manière hydrophobe comprend des substituants de chlorure de cis-oléoyl dans 2,5% molaire d'amines disponibles, selon une concentration allant de 0,2% en poids à 1,5% en poids.

Drawing