[0001] The present invention relates to packaged radio frequency (RF) MEMS devices, in particular
RF MEMS switches which may be suitable for use in compact phase-shifting switching
arrays for example for phased-array antennas, and/or in particular complex devices
that comprise highly integrated RF MEMS devices with multiple switches.
[0002] RF MEMS devices tend to be delicate and hence difficult not only to manufacture but
also to incorporate into circuits. Such difficulty is due in part to the scale of
the RF MEMS device: components of an RF MEMS device have dimensions in the order of
microns and so are prone to mechanical failure under minimal loadings.
[0003] Furthermore, RF MEMS devices should be packaged in a sealed environment to keep contaminants
away from the device. Contaminants, such as dust particles may impair the function
of the RF MEMS device. Document us
2008/0007814 discloses a device according to the preamble of claim 1.
[0004] According to a first embodiment of the invention there is provided a packaged RF
MEMS device comprising an RF MEMS device, a substrate upon which the RF MEMS device
is mounted, a cover mounted on the substrate, the cover being at least partly optically
transparent and comprising a cavity for containing the RF MEMS device, the cover and
substrate thereby defining a cover-to-substrate interface and a cover-to-substrate
interface boundary, and at least one electrically conductive path extending between
the RF MEMS device and a peripheral surface of the packaged MEMS device, the electrically
conductive path comprising a track extending from a first track end at the RF MEMS
device to a connecting track portion at the cover-to-substrate interface, the connecting
track portion being arranged to terminate within the boundary of the cover-to-substrate
interface, and a via extending between the track portion at the cover-to-substrate
interface and the peripheral surface of the packaged MEMS device, said at least one
electrically conductive path not extending beyond the cover-to-substrate interface
boundary of the packaged RF MEMS device.
[0005] Further, the cover may comprise a separate wall structure and lid structure, the
wall structure spacing the lid structure from the substrate. In some embodiments the
wall structure is of glass or an oxide of silicon.
[0006] The lid structure may be frit-bonded to the wall structure.
[0007] The via may extend through the circuit substrate beneath the wall structure to form
an electrical connection to the RF MEMS device or alternatively may extend through
the wall structure to form an electrical connection to a conductor on the substrate.
[0008] According to a second aspect of the invention there is provided a method of packaging
an RF MEMS device comprising mounting the device on a circuit substrate, preparing
a perimeter area around the device to receive a wall structure of an at least partly
optically transparent cover, laying an electrically conductive track which terminates
within a boundary of a cover-to-substrate interface, securing a perimeter wall of
the cover to the substrate in the cover-to-substrate interface perimeter area, thereby
housing the RF MEMS device in a sealed environment and thereafter, while using the
cover to provide support to prevent deformation of the substrate, performing at least
one of thinning the substrate and drilling one of the substrate and the cover to install
a via therein.
[0009] Further, the method may involve securing a perimeter wall structure to the perimeter
area, and then securing a transparent lid to the wall structure. Optionally the method
may involve providing a via through the circuit substrate beneath the wall structure
or providing a via through the wall structure to form an electrical connection to
a conductor on the substrate.
[0010] A single optically transparent cover may be attached to the substrate, thereby housing
each of the plurality of RF MEMS devices in a sealed environment unique to that RF
MEMS device.
[0011] Advantageously, such a packaged RF MEMS device may be more easily manufactured and
maintained. Hence the undesirable effects of contaminants can be prevented.
[0012] For example, by providing that the electrical track terminates within the boundary
of the cover-to-substrate interface, any drilling operation necessary to install the
via can be undertaken with a good chance of success because the cover, which either
backs the substrate as the substrate is drilled or is the component that is drilled,
provides support to prevent deformation of the substrate that may otherwise result
from the stresses of the drilling operation. Further, where the MEMS device is held
in a sealed environment, should the drilling overshoot, the risk of disturbing the
sealed environment is decreased.
[0013] As a further example, it can be appreciated that the provision of a transparent cover
enables the functioning of the device to be inspected with suitable optical apparatus.
Permitting such inspection can contribute to improvements in quality control or yield
where complex or highly integrated devices are to be manufactured in large batches.
[0014] The invention now will be described merely by way of example with reference to the
accompanying drawings, wherein:
Figure 1 shows, from an isometric view, a first MEMS switch such as may be packaged
according to the present invention;
Figure 2 shows, from a sideways-on view, a second MEMS switch such as may be packaged
according to the present invention;
Figure 3 shows, from a side-on sectional view, an instance of a first switch package
according to the invention;
Figure 4 shows, from a side-on sectional view, an alternative cover arrangement for
a switch package according to the invention;
Figures 5A, 5B, 5C, 5C, 5D and 5E show, from a side-on sectional view, progressive
steps in the manufacture of the switch packaging of figure 3;
Figures 6A, 6B, 6C and 6D show, from a sideways-on sectional view, progressive steps
in the manufacture of a further embodiment of an RF MEMS switch package;
Figure 7 shows a top-down view of a plurality of devices packaged on a section of
a substrate wafer; and
Figure 8 shows a top-down view of a wafer slice populated with various packaged RF
MEMS devices.
Figure 2 shows an embodiment of an indirectly-actuated normally-open MEMS switch.
By indirect actuation we mean an arrangement in which the actuating force is applied
other than on a line of action which passes through the contacting switch surfaces.
In contrast, direct actuation, such as is shown in figure 1, is where the line of
action of the actuating force passes through these surfaces.
[0015] The switch of figure 2 comprises a substrate 10 on which is mounted a switch contact
12. A flexible cantilever beam 14 is mounted on the substrate via structure 16. The
free end 18 of the cantilever has an undersurface 19 constituting the other switch
contact.
[0016] The switch further comprises a separate and relatively stiff cantilever beam 34 mounted
on the substrate 10.
[0017] The beam 14 is moveable towards the substrate 10 by a pair of actuating electrodes
20. When a voltage is applied across them, sufficient electrostatic force is generated
to deflect the beam and close the switch. The switch here is of the normally-open
type, the natural resilience of the beam 14 holding the contact portion 18 normally
spaced from the contact 12.
[0018] In particular, the actuating electrodes 20 are arranged to deflect a separate relatively
stiff cantilever beam 34 mounted on the substrate 10. The beam 34 is positioned so
that upon deflection its end, which carries a suitable force-applying part 36, applies
a force along line 26 directly to the end portion 18 of the flexible cantilever 14.
This directly-applied force reliably splays the portion 18 into conforming contact
with the switch contact 12. The RF signals can thus be kept well-separated from the
switch-actuating circuitry.
[0019] The beam 14 is manufactured (e.g. by a method such as described hereafter) so that
its end portion 18 presents a concave shape to the switch contact 12. Preferably it
is concave both viewed from the side as illustrated, and when viewed end-on, i.e.
in cross-section relative to the longitudinal axis of the beam 14. When the end portion
18 is so shaped, the closing force applied by the electrodes 20 causes it to flatten
on to (i.e. conform to) the surface of the switch contact 12, thereby ensuring a large
enough area of contact for effective operation. The end portion 18 is tilted downwards
relative to its point of attachment 24 to the proximal portion 22 of the beam, so
that the tip of the beam touches the contact 12 first, and the remainder of the undersurface
19 of portion 18 is progressively brought into contact with it as the beam is depressed.
This form of beam is suitable for actuation by electrodes positioned so far described,
and is also suitable for use in the alternative approach illustrated in Figure 1.
[0020] The embodiment of figure 1 differs from that of figure 2 in that there are two flexible
contact-making portions 18, 18' carried transversely of the longitudinal extent of
the beam on a concave intermediate part 28 via folds 24, 24'. When the switch is closed,
the portions 18, 18' connect two separate switch contacts 12, 12'; thereby the RF
signal flows only in the beam portions 18, 28, and does not have to be taken through
the proximal portion 22 of the beam where it may be subject to interference from the
beam-actuation circuitry.
[0021] The end portions 18, 18' are concave both viewed from the side as at 30, and from
the end as at 32. This assists in causing them to deform reliably into conformance
with the surface of switch contacts 12, 12', provided that care is taken to ensure
that the stiffening effect of the compound curvature 30, 32 does not reduce the compliance
of the portion 18, 18' below that necessary for conformance of their undersurfaces
19, 19' to the surfaces of switch contacts 12, 12'. Although shown as concave, the
shape of the intermediate portion 28 is not critical, provided that it is adequately
stiff so that deformation takes place primarily in the portions 18, 18', and the portion
28 remains spaced from the switch contacts 12, 12' at least until the switching surfaces
19, 19' have been conformed thereto.
[0022] The switches so far described, and as shown in figure 1 and 2 are packaged on the
substrate 10 as shown in figure 3. In particular, it is the switch of figure 1 that
is shown packaged in figure 3 and for clarity, just the contact beam 14 and the switch
contact electrodes 12, 12' are shown in the figure as representative of a typical
switch as a whole.
[0023] The switch is encased in a glass dome-shaped lid or cover 80, at least the internal
82 and external 84 top surfaces of which are polished, so that the lid is optically
transparent, and the condition of the switch and if necessary its operation can be
inspected. The side walls of the lid are bonded and sealed by known techniques in
a reduced pressure or inert gas environment to the silicon substrate 10 on which the
switch is constructed. Such bonding defines a cover-to-substrate interface or interface
region 99 which in turn defines an outer boundary 97 to that interface region 99.
The volume within the lid thus is in a controlled atmosphere and care must be taken
to ensure that the making of connections to the switch from outside do not break the
hermetic seal between the lid and the substrate. Normally such connections are made
to aluminium tracks as at 88 which extend through the lid/substrate bond, but here
the invention offers an alternative solution. A portion 90 of the wall of the lid
80 is made thicker so that a via 92 can be formed through the substrate within the
width of the wall, and extending into the cover-to-substrate interface region 99,
without compromising the seal. A connection can then be made, within the outer boundary
97, directly to a connection track 94 of the switch from a backplane track 96 of the
substrate 10. In addition to preserving the integrity of the seal, this approach permits
an all-surface-mounted configuration for the switch, and also avoids the difficulty
of having to de-oxidise an exposed metal track before making a wire-bonded or soldered
connection to it at 88. Further, by incorporating the connection within the perimeter
of the package walls, not only is the footprint of the device reduced, allowing for
greater packing density both during manufacture and in the finished product, but the
package wall provides additional structural strength during formation of the via and
thereafter, improving long term reliability of the assembly.
[0024] Figure 4 shows an alternative form of the cover. Here the wall 98 is formed as a
separate component, either of glass or of silicon. The wall 98 is first bonded to
the substrate 10, and then the transparent glass lid 80 is bonded onto it, e.g. by
frit bonding. Figure 4 also illustrates that a via 100 may be provided through the
wall 98 to provide access to a track on the substrate to permit a connection to be
made thereto if a backplane connection is not available.
[0025] Figures 5A-E illustrate the process of packaging MEMS switches in bulk on a wafer.
Figures 5A to 5D show for sake of clarity a single instance of manufacture within
the bulk process. In figure 5A, the top surface of the substrate 10 first is cut back
around the switches on the wafer (only one shown) to leave a peripheral pad 102 around
each switch to form a mounting for the lid 80. An array of lids 80, formed by a single
continuous structure, are then bonded to their respective pads 102 (Figure 5B). A
wax layer or tape 104 is applied to the polished top surface of the lid to protect
it during subsequent handling (fig 5C), and the underside of the wafer substrate 10
is ground at 105 in preparation for the deposition of gold backplane tracks 106 (fig
5D). The packaged switches are then sawn-through at 108 to separate them into individual
units (figure 5E).
[0026] An alternative process for manufacturing packaged MEMS switches is shown in figures
6A to 6D. This alternative process produces a further embodiment of packaged RF MEMS
device. In this further embodiment of the packaged RF MEMS device, the tracks 12 and
12' are mounted on the surface of the substrate 10 and extend from a region on the
substrate 10 that is encapsulated between the walls 98 to a region on the substrate
10 that is between the base of the wall 98 and the substrate 10.
[0027] In the initial step of the process whereby the alternative packaged RF MEMS devices
are formed, the RF MEMS devices (comprising for example contacts 12, 12' and beam
14) are formed on the surface of the substrate 10.
[0028] Once the MEMS devices are formed on the substrate 10, walls 98 that may be formed
from glass or silicon are frit bonded to the contacts 12, 12' by means of frit bonds
802.
[0029] The walls 98 are formed around the perimeter of the device as illustrated in figures
7 and 8 (where the thick black lines shows the walls 98) so as to contribute to the
seal and thereby prevent the ingress of contaminants. With the walls 98 surrounding
the perimeter of the device, and with each wall protruding from the substrate to the
same height, a continuous glass cover 801 is attached to the walls 98.
[0030] With the continuous glass cover 801 attached, for example across an entire wafer
(shown in Figure 8), the substrate 10 may be thinned according to operational requirements,
which may typically be dictated by the operational frequency of the RF MEMS switch.
[0031] In particular the substrate may be thinned to 100 microns for operation with an RF
MEMS device switching at frequencies of approximately 35GHz or higher.
[0032] The use of such a continuous glass cover provides that the intermediate assembly
may be more easily handled as the packaged MEMS devices near completion. In particular,
the glass cover 801 provides a rigid surface which can be held firmly during further
manufacturing operations such as the thinning of the substrate 10.
[0033] Once the substrate 10 has been thinned according to operational requirements, the
substrate 10 may be drilled to form access holes or voids 803, as shown in Figure
6C, extending from the back-surface of the substrate (that is to say the opposite
side of the substrate to the side upon which the MEMS devices are mounted) up to the
contacts 12, 12'. Such voids provide for the formation of the vias 100.
[0034] In common with the substrate thinning operation, the void drilling operation may
be facilitated by the provision of the continuous glass cover 801 and its associated
properties of structural integrity and support. This provides assistance with the
preservation of the sealed environment formed between the substrate, the walls 98
and the cover 801.
[0035] The voids 803 are formed by the drilling operation such that they are formed in a
portion of the substrate 10 at a region which is directly below the footprint of the
wall 98, alternatively referred to as the cover-to-substrate region. Such provision
can further help to provide integrity during the drilling operation because the substrate
may react to the forces induced by drilling in such a manner that tends to mitigate
bending moments.
[0036] Once the voids 803 have been formed, they may be filled with, firstly a metal barrier
layer 805 and secondly with the via 100. The vias 100 may tend to be formed from gold
and hence the metal barrier layer 805 is provided, according to known practice in
the art, so that a suitable electrical connection may be provided between the gold
via 100 and the contacts 12, 12' which may be formed from aluminium. Once the vias
100 are in place, the gold electrical contacts 106 on the back plane of the substrate
10 are formed.
[0037] The order of certain steps in the manufacture of the packaged devices may vary. For
example it is possible in an alternative process to form the walls 98 on the continuous
glass cover 801 prior to attaching the walls (and hence the cover) to the substrate
10.
[0038] Figures 6A through to 6D and the associated discussion describe how to manufacture
a plurality of packaged MEMS devices. This manufacturing process is applicable to
wafer-scale manufacturing and accordingly figure 8 shows a wafer, populated with hundreds
of packaged MEMS devices, which has been made according to the above described process.
[0039] With the packaged MEMS devices provided on the wafer, the next operation is to separate
the individual MEMS devices. This may be done according to practices known in the
art such as thinning the glass between the sealed capsules (eg thinning at Q and J).
Such thinning involves providing a layer of rubber over the areas of glass which are
to remain at their original thickness and then etching the glass. Thus thinned the
glass may be cut using known wafer sawing techniques.
[0040] The arrangement of the present invention provides for a particularly efficient use
of space (eg the arrangement tends to reduce the need for bulky side contacts) and
thereby tends to enable a greater number of packaged MEMS devices to be manufactured
on a single wafer thus reducing manufacturing costs.
[0041] The invention also includes any novel feature or combination of features whether
or not specifically claimed. In particular but without limitation a feature appearing
in a first claim or series of claims may be introduced into another claim a series
of claims not dependent from the first claim or series of claims.
[0042] Further, whilst the above description has focussed on embodiments where the RF MEMS
device being packaged is a switch, it would be understood by the skilled man that
other RF MEMS devices could be packaged according to the present invention.
1. A packaged RF MEMS device comprising:
an RF MEMS device (12, 12', 14),
a substrate (10) upon which the RF MEMS device is mounted,
a cover (80) mounted on the substrate and comprising a cavity for containing the RF
MEMS device (12, 12', 14), the cover (80) and substrate (10) thereby defining a cover-to-substrate
interface (99) and a cover-to-substrate interface boundary (97), and
at least one electrically conductive path (12', 94, 92: 12', 94, 100) extending between
the RF MEMS device (12, 12', 14) and a peripheral surface (96) of the packaged MEMS
device, the electrically conductive path comprising:
a track (12', 94) extending from a first track end (12') at the RF MEMS device (12',
14) to a connecting track portion (94) at the cover-to-substrate interface (99), the
connecting track portion (94) being arranged to terminate within the boundary (97)
of the cover-to-substrate interface (99), characterised by the cover being at least partly optically transparent, and by a via (92; 100) extending
between the track portion (94) at the cover-to-substrate interface (99) and the peripheral
surface (96, 84) of the packaged MEMS device, said at least one electrically conductive
path (12', 94, 92: 12', 94, 100) not extending beyond the cover-to-substrate interface
boundary (97) of the packaged RF MEMS device.
2. A packaged RF MEMS device according to claim 1, wherein a wall (90) of the cover (80)
is made thicker whereby to form the via (92) through the substrate (10) within a width
of the wall.
3. A packaged RF MEMS device according to claim 1 or 2, wherein at least internal and
external top surfaces (82, 84) of the cover (80) are polished to make the cover (80)
optically transparent.
4. A packaged RF MEMS device according to any one of the preceding claims wherein the
cover (80) comprises a separate wall structure (98) and lid structure (80), the wall
structure spacing the lid structure from the substrate (10).
5. A packaged RF MEMS device according to claim 4 wherein the wall structure (98) is
of glass or an oxide of silicon.
6. A packaged RF MEMS device according to claim 4 or 5 wherein the lid structure (80)
is frit-bonded to the wall structure (98).
7. A packaged RF MEMS device according to any preceding claim, wherein the cover (80)
is sealably mounted on the substrate (10), thereby defining a sealed cover-to-substrate
interface (99).
8. A method of packaging an RF MEMS device according to claim 1, comprising mounting
the device (12, 12', 14) on a circuit substrate (10) preparing a perimeter area (102)
around the device to receive a wall structure (98) of an at least partly optically
transparent cover (80), laying an electrically conductive track (12', 94) which terminates
within a boundary (97) of a cover-to-substrate interface (99), securing a perimeter
wall of the cover (80) to the substrate (10) in the cover-to-substrate interface perimeter
area (99), thereby housing the RF MEMS device in a sealed environment and thereafter,
while using the cover (80) to provide support to prevent deformation of the substrate
(10), performing at least one of thinning the substrate and drilling one of the substrate
and the cover to install a via (92, 100) therein.
9. A method according to claim 8, wherein a single optically transparent cover (80) is
attached to a said substrate (10) having a plurality of RF MEMS devices (12, 12',
14) mounted thereon, the cover (80) thereby housing each of the plurality of RF MEMS
devices in a sealed environment unique to each RF MEMS device.
1. Mit Gehäuse versehenes HF-Mikrosystemgerät, das Folgendes aufweist:
ein HF-Mikrosystemgerät (12, 12', 14),
ein Substrat (10), auf dem das HF-Mikrosystemgerät montiert ist,
eine Abdeckung (80), die auf dem Substrat montiert ist und einen Hohlraum zum Enthalten
des HF-Mikrosystemgerätes (12, 12', 14) aufweist, wobei die Abdeckung (80) und das
Substrat (10) dadurch eine Abdeckung-Substrat-Berührfläche (99) und eine Abdeckung-Substrat-Berührflächenbegrenzung
(97) definieren, und
mindestens einen elektrisch leitenden Weg (12', 94, 92: 12', 94, 100) der sich zwischen
dem HF-Mikrosystemgerät (12, 12', 14) und einer peripheren Fläche (96) des mit Gehäuse
versehenen Mikrosystemgerätes erstreckt, wobei der elektrisch leitende Weg Folgendes
aufweist:
eine Leiterbahn (12', 94) die sich von einem ersten Leiterbahnende (12') am HF-Mikrosystemgerät
(12', 14) zu einem Verbindungsleiterbahnabschnitt (94) an der Abdeckung-Substrat-Berührfläche
(99) erstreckt, wobei der Verbindungsleiterbahnabschnitt (94) derart angeordnet ist,
dass er innerhalb der Begrenzung (97) der Abdeckung-Substrat-Berührfläche (99) endet,
gekennzeichnet dadurch, dass die Abdeckung mindestens teilweise optisch transparent ist, und durch eine Durchkontaktierung
(92; 100), die sich zwischen dem Leiterbahnabschnitt (94) an der Abdeckung-Substrat-Berührfläche
(99) und der peripheren Fläche (96, 84) des mit Gehäuse versehenen Mikrosystemgerätes
erstreckt, wobei der mindestens eine elektrisch leitende Weg (12', 94, 92: 12', 94,
100) sich nicht über die Abdeckung-Substrat-Berührflächenbegrenzung (97) des mit Gehäuse
versehenen HF-Mikrosystemgerätes hinaus erstreckt.
2. Mit Gehäuse versehenes HF-Mikrosystemgerät nach Anspruch 1, wobei eine Wand (90) der
Abdeckung (80) dicker angefertigt worden ist, wodurch die Durchkontaktierung (92)
durch das Substrat (10) innerhalb einer Breite der Wand zu bilden ist.
3. Mit Gehäuse versehenes HF-Mikrosystemgerät nach Anspruch 1 oder 2, wobei mindestens
innere und äußere obere Flächen (82, 84) der Abdeckung (80) poliert sind, um die Abdeckung
(80) optisch transparent zu machen.
4. Mit Gehäuse versehenes HF-Mikrosystemgerät nach einem der vorhergehenden Ansprüche,
wobei die Abdeckung (80) eine separate Wandstruktur (98) und Deckelstruktur (80) aufweist,
wobei die Wandstruktur die Deckelstruktur in einem Abstand vom Substrat (10) anordnet.
5. Mit Gehäuse versehenes HF-Mikrosystemgerät nach Anspruch 4, wobei die Wandstruktur
(98) aus Glas oder einem Oxid des Siliciums ist.
6. Mit Gehäuse versehenes HF-Mikrosystemgerät nach Anspruch 4 oder 5, wobei die Deckelstruktur
(80) durch Frit-Bonden mit der Wandstruktur (98) verbunden ist.
7. Mit Gehäuse versehenes HF-Mikrosystemgerät nach irgendeinem vorhergehenden Anspruch,
wobei die Abdeckung (80) abdichtbar auf dem Substrat (10) montiert ist, wodurch eine
abgedichtete Abdeckung-Substrat-Berührfläche (99) definiert ist.
8. Verfahren zum Versehen eines HF-Mikrosystemgerätes mit einem Gehäuse nach Anspruch
1, das Folgendes aufweist: Montieren des Gerätes (12, 12', 14) auf einem Schaltungssubstrat
(10), Herstellen eines Randbereiches (102) um das Gerät, um eine Wandstruktur (98)
einer mindestens teilweise optisch transparenten Abdeckung (80) aufzunehmen, Legen
einer elektrisch leitfähigen Leiterbahn (12', 94), die innerhalb einer Begrenzung
(97) einer Abdeckung-Substrat-Berührfläche (99) endet, Befestigen einer Randwand der
Abdeckung (80) am Substrat (10) im Abdeckung-Substrat-Berührflächen-Randbereich (99),
wodurch das HF-Mikrosystemgerät in einer abgedichteten Umgebung untergebracht wird,
und danach, während die Abdeckung (80) verwendet wird, um Halt bereitzustellen, um
Verformung des Substrates (10) zu verhindern, Durchführen mindestens eines von Dünnermachen
des Substrates und Bohren eines des Substrates und der Abdeckung, um eine Durchkontaktierung
(92, 100) darin zu installieren.
9. Verfahren nach Anspruch 8, wobei eine einzelne optisch transparente Abdeckung (80)
am Substrat (10) angebracht ist, das mehrere darauf montierte HF-Mikrosystemgeräte
(12, 12', 14) aufweist, wobei die Abdeckung (80) dadurch jedes der mehreren HF-Mikrosystemgeräte
in einer abgedichteten Umgebung unterbringt, die für jedes HF-Mikrosystemgerät einzigartig
ist.
1. Dispositif MEMS RF conditionné comportant :
un dispositif MEMS RF (12, 12', 14),
un substrat (10) sur lequel le dispositif MEMS RF est monté,
une couverture (80) montée sur le substrat et comportant une cavité destinée à contenir
le dispositif MEMS RF (12, 12', 14), la couverture (80) et le substrat (10) définissant
ainsi une interface couverture-substrat (99) et une limite (97) d'interface couverture-substrat,
et
au moins un chemin électriquement conducteur (12', 94, 92 : 12', 94, 100) s'étendant
entre le dispositif MEMS RF (12, 12', 14) et une surface périphérique (96) du dispositif
MEMS conditionné, le chemin électriquement conducteur comportant :
une piste (12', 94) s'étendant d'une première extrémité (12') de piste au niveau du
dispositif MEMS RF (12', 14) à une partie (94) de piste de liaison au niveau de l'interface
couverture-substrat (99), la partie (94) de piste de liaison étant agencée de façon
à se terminer à l'intérieur de la limite (97) de l'interface couverture-substrat (99),
caractérisé en ce que la couverture est au moins partiellement transparente optiquement, et en ce qu'une traversée (92 ; 100) s'étend entre la partie (94) de piste au niveau de l'interface
couverture-substrat (99) et la surface périphérique (96, 84) du dispositif MEMS conditionné,
ledit ou lesdits chemins électriquement conducteurs (12', 94, 92 : 12', 94, 100) ne
s'étendant pas au-delà de la limite (97) d'interface couverture-substrat du dispositif
MEMS RF conditionné.
2. Dispositif MEMS RF conditionné selon la revendication 1, une paroi (90) de la couverture
(80) étant épaissie, pour former ainsi la traversée (92) à travers le substrat (10)
dans la limite d'une largeur de la paroi.
3. Dispositif MEMS RF conditionné selon la revendication 1 ou 2, des surfaces supérieures
interne et externe (82, 84) au moins de la couverture (80) étant polies pour rendre
la couverture (80) optiquement transparente.
4. Dispositif MEMS RF conditionné selon l'une quelconque des revendications précédentes,
la couverture (80) comportant une structure (98) de paroi distincte et une structure
(80) de couvercle, la structure de paroi écartant la structure de couvercle du substrat
(10).
5. Dispositif MEMS RF conditionné selon la revendication 4, la structure (98) de paroi
étant constituée de verre ou d'un oxyde de silicium.
6. Dispositif MEMS RF conditionné selon la revendication 4 ou 5, la structure (80) de
couvercle étant collée par frittage à la structure (98) de paroi.
7. Dispositif MEMS RF conditionné selon l'une quelconque des revendications précédentes,
la couverture (80) étant montée sur le substrat (10) de façon à pouvoir être rendue
étanche, définissant ainsi une interface couverture-substrat (99) étanche.
8. Procédé de conditionnement d'un dispositif MEMS RF selon la revendication 1, comportant
les étapes consistant à monter le dispositif (12, 12', 14) sur un substrat (10) circuit,
à préparer une zone (102) de périmètre autour du dispositif pour recevoir une structure
(98) de paroi d'une couverture (80) au moins partiellement transparente optiquement,
à déposer une piste électriquement conductrice (12', 94) qui se termine à l'intérieur
de la limite (97) d'une interface couverture-substrat (99), à fixer une paroi de périmètre
de la couverture (80) au substrat (10) dans la zone de périmètre de l'interface couverture-substrat
(99), logeant ainsi le dispositif MEMS RF dans un environnement étanche, puis, tout
en utilisant la couverture (80) pour assurer un soutien afin d'empêcher une déformation
du substrat (10), effectuer au moins une des actions consistant à amincir le substrat
et à percer soit le substrat, soit la couverture pour y installer une traversée (92,
100).
9. Procédé selon la revendication 8, une seule couverture (80) optiquement transparente
étant fixée à un substrat (10) susmentionné sur lequel est montée une pluralité de
dispositifs MEMS RF (12, 12', 14), la couverture (80) logeant ainsi chaque dispositif
de la pluralité de dispositifs MEMS RF dans un environnement étanche unique pour chaque
dispositif MEMS RF.