BACKGROUND OF THE INVENTION
[0001] The present invention relates to a running gear frame for a rail vehicle, comprising
two longitudinal beams and at least one transverse beam, the beams forming a substantially
H-shaped configuration defining a longitudinal direction, a transverse direction and
a height direction. The transverse beam provides a structural connection between the
longitudinal beams in said transverse direction. Furthermore, at least one of the
beams and/or at least one further structural component of the running gear frame is
formed by a plurality of wall elements. Such a type of running gear frame is disclosed
by
GB 384 036 A,
US 2 090 498 A or
EP 0 564 423 A1. The present invention further relates to a running gear comprising such a running
gear frame and to a rail vehicle comprising such a running gear.
[0002] Modern rail vehicles, in particular, high speed rail vehicles, typically use such
running gears which have to meet a variety of different, partially contradictory requirements
to meet the goal of providing good riding comfort at high speeds while consuming as
few energy as possible. While high running speeds, at the level of the running gear,
require a very robust structure, in particular, of the running gear frame, adapted
to take the considerable dynamic loads occurring, running stability at such high speeds
is beneficially influenced by a comparatively low mass of the components of the running
gear.
SUMMARY OF THE INVENTION
[0003] It is thus an object of the present invention to provide a running gear frame, a
running gear and a rail vehicle as outlined above that, at least to some extent, overcome
the above disadvantages. It is a further object of the present invention to provide
a running gear frame, a running gear and a rail vehicle that provides improved dynamic
properties at sufficient structural stability while reducing overall energy consumption
of the vehicle.
[0004] The above objects are achieved starting from a running gear frame according to the
preamble of claim 1 by the features of the characterizing part of claim 1.
[0005] The present invention is based on the technical teaching that improvement of the
dynamic behavior of the running gear, in particular, at high speeds, may be achieved
at sufficient structural stability while at the same time reducing overall energy
consumption of the vehicle if the running gear is reduced in weight while at the same
time keeping its structural stability by using weight reduced but structurally equivalent
components for the running gear frame. This is achieved by using at least one (preferably
more) weight reduced wall element(s) for the running gear frame showing at least one
(otherwise nonfunctional) weight reduction recess at a less mechanically stressed
location. The weight reduction of the running gear frame achieved by this means is
not only beneficial in terms of the overall energy consumption it is also advantageous
in terms of the running stability at high speeds where a low moment of inertia, in
particular about the yaw axis (i.e. the height axis) of the running gear is favorable.
[0006] Hence, according to one aspect, the present invention relates to a running gear frame
for a rail vehicle, comprising two longitudinal beams and at least one transverse
beam, the beams forming a substantially H-shaped configuration defining a longitudinal
direction, a transverse direction and a height direction, the transverse beam providing
a structural connection between the longitudinal beams in the transverse direction.
At least one of the beams and/or at least one further structural component of the
running gear frame is formed by a plurality of wall elements, at least one of the
wall elements being a weight reduced wall element showing at least one otherwise nonfunctional
weight reduction recess at a less mechanically stressed location. The less mechanically
stressed location is a location where, in a reference wall element and under any load
collective to be expected under normal operation of the rail vehicle unit, a reference
stress occurs that is less than 5% of a maximum reference stress (that occurs in the
reference element). Preferably, the reference stress is less than 10%, more preferably
less than 15% to 20%, of the maximum reference stress. The reference wall element,
apart from having a continuous, recess-free wall design, is substantially identical
to the corresponding wall element of the transverse beam showing the weight reduction
recess and replaces this recessed wall element. Furthermore, the maximum reference
stress is a maximum mechanical stress occurring in the reference wall element under
the respective one of the load collectives.
[0007] It will be appreciated that the reference stress and the maximum reference stress
both are considered for the same load collective, i.e. at the same loading situation
of the running gear frame, such that different maximum reference stresses may have
to be considered depending on the loading situation. Hence, while certain locations
may fulfill the requirements for being identified as a less mechanically stressed
location under a first load collective (to be expected under normal operation of the
vehicle and, hence, to be considered), these conditions may not be met under a further,
different load collective (also to be expected under normal operation and, hence,
also to be considered). In such a case, the specific location does not qualify as
such a less mechanically stressed location in the sense of the present invention,
and, hence, no recess is placed at this location. It will be further appreciated that,
with certain embodiments of the invention, only those load collectives will have to
be considered wherein maximum stresses are to be expected during normal operation
of the vehicle.
[0008] It will be further appreciated that such a weight reduction recess, typically, insofar
distinguishes from other conventional recesses within components or wall elements
as its single purpose is the weight reduction achieved. Hence, for this reason, such
a weight reduction recess distinguishes from other recesses eventually present for
(typically imperatively) providing access to another component of the vehicle or for
immediately receiving further components of the vehicle.
[0009] It will be further appreciated that this weight reduction concept may be applied
to any component or wall element, respectively, of the running gear. Preferably, the
at least one weight reduced wall element is an upper wall element and/or a lower wall
element of the transverse beam. In addition or as an alternative the at least one
weight reduced wall element is an inner reinforcement wall element of the transverse
beam such as, for example, the one confining the receptacle for the traction linkage
element has outlined above. Furthermore, in addition or as an alternative, the at
least one weight reduced wall element is a support element of a lateral stop element
of the transverse beam such as, for example, the one as outlined above.
[0010] The same basically applies to further structural components of the running gear.
Hence, the at least one further structural component may be a drive support unit for
a drive unit of the running gear (e.g. a motor and/or a gear box etc.), the at least
one weight reduced wall element being a wall element of the drive support unit.
[0011] In these cases, preferably, the drive support unit comprises at least one drive support
arm adapted to support the drive unit, the at least one weight reduced wall element
being a wall element of the drive support arm, in particular, a web element of the
drive support arm. In addition or as an alternative, the drive support unit comprises
at least one drive interface element adapted to form a support interface for the drive
unit, the at least one weight reduced wall element being a wall element of the drive
interface element, in particular, a hook-shaped element of the interface element.
[0012] With further embodiments of the invention, in addition or as an alternative, the
at least one further structural component is a brake support unit for a brake unit,
the at least one weight reduced wall element being a wall element of the brake support
unit. Preferably, the brake support unit comprises at least one brake support arm
adapted to support the drive unit, the at least one weight reduced wall element being
a wall element of the brake support arm, in particular, a web element of the brake
support arm. In addition or as an alternative, the brake support unit comprises at
least one brake interface element adapted to form a support interface for the brake
unit, the at least one weight reduced wall element being a wall element of the brake
interface element, in particular, a hook-shaped element of the interface element.
[0013] A further weight reduction may also be achieved if the transverse beam is reduced
in weight, not only by using the weight reduced wall elements but also by refining
the general structural design at this point. Hence, with preferred embodiments of
the invention, the transverse beam is formed by a front wall element, a rear wall
element, an upper wall element and a lower wall element, wherein, in the area of the
transverse beam, the structural connection between the longitudinal beams being exclusively
provided via the front wall element, the rear wall element, the upper wall element
and the lower wall element.
[0014] Hence, compared to conventional designs, where the structural connection between
the longitudinal beams is often provided by two (separate or interconnected) transverse
beams, using a single transverse beam of suitable design further reduces the weight.
Structural stability of such a single transverse beam generally may be achieved by
any suitable means.
[0015] The weight reduced wall elements (as well as any other conventional wall elements
used) may have any suitable configuration. For example, at least single ones of these
wall elements may be formed as sandwich elements comprising two or more layers. A
favorably space-saving and easily manufactured configuration and is achieved if the
front wall element and/or the rear wall element are exclusively formed by a sheet
metal element. This is particularly the case if the sheet metal element is a single
layer element easing manufacture considerably.
[0016] Connection between the wall elements may be achieved by any suitable means. Preferably,
the at least one weight reduced wall element is connected to another one of the wall
elements using a welding process. Furthermore, with certain embodiments of the invention,
the at least one weight reduced wall element may be a cast element.
[0017] With further preferred embodiments of the invention, the transverse beam has a centrally
located receptacle, the receptacle, in particular, comprising an interface element
for a traction linkage element adapted to connect a supported vehicle component and
the running gear frame in the longitudinal direction. The transverse beam, in the
region of the centrally located receptacle, has a longitudinally salient section within
at least one of a front wall section and a rear wall section.
[0018] Such a salient section (in particular, if this wall section is also supporting or
forming the interface to the traction linkage element) not only improves the introduction
and support of the loads within the transverse beam, it furthermore locally provides
more space for receipt of the traction linkage element while keeping the remainder
of the transverse beam compact.
[0019] It will be appreciated that, with certain embodiments of the invention achieving
a very good design regarding structural stability at compact dimensions, the salient
section, in the longitudinal direction, provides a maximum longitudinal distance between
the front wall section and the rear wall section which is 105% to 130% of a minimum
longitudinal distance between the front wall section and the rear wall section. Preferably,
a value of 110% to 120% of the minimum longitudinal distance is chosen, more preferably
110% to 115% of the minimum longitudinal distance.
[0020] The transverse beam may be a simple generally hollow component. Preferably, the transverse
beam, in the region of the centrally located receptacle, has at least one lateral
wall element confining a receptacle for the traction linkage element, the lateral
wall element being spaced from an adjacent one of the longitudinal beams. Such a lateral
wall element may serve as an inner reinforcement element allowing compact dimensions
of the transverse beam at improved structural stability.
[0021] The respective lateral wall element may be rigidly connected only to one single of
the adjacent walls of the transverse beam. However, preferably, it is connected to
at least two of these adjacent walls to obtain, for example, the desired reinforcement
properties. Hence, with certain embodiments of the invention, the transverse beam
is formed by a wall element set consisting of a front wall element, a rear wall element,
an upper wall element and a lower wall element, the lateral wall element forming an
inner reinforcement element of the transverse beam rigidly connected to at least two,
preferably at least three, more preferably all, of the walls of the wall element set.
[0022] The lateral wall element may have any suitable shape selected, for example, as a
function of the desired or necessary force flux within the transverse beam. Particularly
good reinforcement properties are achieved if the lateral wall element, in a view
along the height direction is substantially V-shaped. Such a configuration has the
advantage that, for example, torsional rigidity of the transverse beam is greatly
improved. Furthermore, preferably, a root section of the V-shaped lateral wall element
is arranged such that it faces away from the traction linkage element. In this case,
a compact configuration is achieved with a concentrated reinforcement in the area
of the receptacle, e.g. receiving a traction linkage. Furthermore, the root section
of the V-shaped lateral wall element may serve as a structurally highly stable interface
for a transverse damping element connected to the traction linkage element and damping
transverse motion of the traction linkage element.
[0023] With certain embodiments of the invention the transverse beam, in the region of a
traction linkage element connected to the running gear frame (in particular received
within the transverse beam), has at least one lateral stop element adapted to limit
lateral motion of the traction linkage element in the transverse direction. A very
simple arrangement which is easy to manufacture is achieved if the lateral stop element
is at least partially located outside the transverse beam.
[0024] Preferably, the lateral stop element is located in the region of an upper wall section
of the transverse beam. Here, preferably, the lateral stop element transversely abuts
against an edge section of the upper wall section such that a favorable introduction
of the transverse forces into the upper wall section is achieved predominantly resulting
in sheer loads and largely avoiding bending loads in the upper wall section (thereby
allowing lighter design of the latter).
[0025] Furthermore, in addition or as an alternative, it may be provided that the lateral
stop element protrudes, in the height direction, from the transverse beam. In this
case, preferably, at least one lateral support element is associated to the lateral
stop element, the lateral support element extending in the transverse direction. By
this means, proper introduction and support of bending loads into the upper wall of
the transverse beam is achieved. This effect is improved if the lateral support element
reaches up to the region of an inner reinforcement element located within the transverse
beam.
[0026] It will be appreciated that the present invention may be used for any desired rail
vehicle operating at any desired nominal operating speed. However, the beneficial
effect of the present invention or a particularly visible in the high-speed operations.
Hence, preferably, the running gear it is adapted for a nominal operating speed above
250 km/h, preferably above 300 km/h, more preferably above 350 km/h.
[0027] The present invention furthermore relates to a running gear with a running gear frame
according to the invention as it has been outlined above. It further relates to a
rail vehicle with a running gear frame according to the invention as it has been outlined
above.
[0028] Further embodiments of the present invention will become apparent from the dependent
claims and the following description of preferred embodiments which refers to the
appended figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
- Figure 1
- is a schematic perspective top view of a preferred embodiment of a running gear according
to the present invention comprising a preferred embodiment of the running gear frame
according to the present invention and used in a preferred embodiment of the rail
vehicle according to the present invention;
- Figure 2
- is a schematic perspective top view of the running gear frame of Figure 1;
- Figure 3
- is a schematic, partially sectional perspective top view of the running gear frame
of Figure 1;
- Figure 4
- sectional view of a detail of the running gear frame of Figure 1 (along line IV-IV
of Figure 1);
- Figure 5
- is a schematic, partially sectional perspective top view of a further preferred embodiment
of a running gear frame according to the present invention used the rail vehicle of
Figure 1 (in a view corresponding to the one of Figure 3).
DETAILED DESCRIPTION OF THE INVENTION
First Embodiment
[0030] With reference to Figures 1 to 4 a preferred embodiment of a rail vehicle 101 according
to the present invention comprising a first preferred embodiment of a running gear
102 according to the invention will now be described in greater detail. In order to
simplify the explanations given below, an xyz-coordinate system has been introduced
into the Figures, wherein (on a straight, level track) the x-axis designates the longitudinal
direction of the running gear 102, the y-axis designates the transverse direction
of the running gear 102 and the z-axis designates the height direction of the running
gear 102.
[0031] The vehicle 101 is a high-speed rail vehicle with a nominal operating speed above
250 km/h, more precisely above 300 km/h to 380 km/h. The vehicle 101 comprises a wagon
body (not shown) supported by a suspension system on the running gear 102. The running
gear 102 comprises two wheel units in the form of wheel sets 103 supporting a preferred
embodiment of a running gear frame 104 according to the invention via a primary spring
unit 105. The running gear frame 104 supports the wagon body via a secondary spring
unit 106.
[0032] Each wheel set 103 and is driven by a drive unit 107. The drive unit 107 comprises
a motor unit 108 (suspended to the running gear frame 104) and a gearing 109 (sitting
on the shaft of the wheel set 103) connected via a motor shaft 110. Both drive units
107 are of substantially identical design and arranged substantially symmetrically
with respect to the center of the running gear frame 104.
[0033] As can be seen best from Figures 2 and 3, the running gear frame 104 is of generally
H-shaped design with a middle section in the form of a transverse beam 104.1 located
between the wheel sets 103 and rigidly connecting two longitudinal beams 104.2. The
interface of the running gear 102 to the wagon body (not shown) is formed by a bolster
111 rigidly connected to the wagon body and supported on the running gear frame 104
via the secondary spring unit 106.
[0034] As can be seen best from Figure 4, the transmission of forces in the longitudinal
direction (x-direction) between the wagon body and the running gear frame 104 is provided
via a traction linkage 112 comprising a traction linkage element 112.1. A first end
of the traction linkage element 112.1 is articulated to the transverse beam 104.1
at a first articulation location 112.2, while a second end of the traction linkage
element 112.1 is articulated, at a second articulation location 112.3, to a console
element in the form of an elongated arm 113 of the bolster 111.
[0035] As can be seen best from Figures 3 and 4, the transverse beam 104 is a substantially
box shaped element formed by a plurality of wall elements, namely (seen in the positive
x-direction) a front wall element 104.3 and a rear wall element 104.4 as well as (seen
in the z- direction) an upper wall element 104.5 and a lower wall element 104.6. It
is to be noted that Figure 3 shows a partially sectional view of the running gear
frame 104 where part of the upper wall element 104.5 as well as a part of an upper
wall of the right longitudinal beam 104.2 have been removed for providing a better
overview over the inner structure of the transverse beam 104.1 and the longitudinal
beams 104.2.
[0036] The traction linkage element 112.1 is received within a centrally located receptacle
104.7 of the transverse beam 104.1. The receptacle 104.7 is confined by the wall elements
104.3 to 104.6 as well as by two lateral wall elements 104.8 located on both sides
of the center of the running gear frame 104. Each lateral wall element 104.8 is spaced
from the respective adjacent longitudinal beam 104.2 and is substantially V-shaped
in a view along the height direction, a root section 104.9 of the lateral wall element
104.8 facing away from the traction linkage element 112.1 and towards the associated
longitudinal beam 104.2.
[0037] These lateral wall elements 104.8 form inner reinforcement wall elements of the transverse
beam 104.1. To this end, the lateral wall elements are rigidly connected to the adjacent
wall elements 104.3 to 104.6 of the transverse beam 104.1. This configuration has
the advantage that, for example, torsional rigidity of the transverse beam 104.1 about
the transverse axis (y-direction) is greatly improved. Furthermore, a compact configuration
is achieved with a concentrated reinforcement in the area of the traction linkage
112.
[0038] The root section 104.9 of one of the lateral wall elements 104.8 further serves as
a structurally highly stable interface for a transverse damping element (only schematically
indicated in Figure 3 by its line of action 114) connected to either the traction
linkage element 112.1 or, preferably, to the corresponding interface of the console
113. The damping element 114 damps motion in the transverse direction (y-direction)
between the running gear frame 104 and the bolster 111. It will be appreciated that,
with other embodiments, of the invention such a damping element may be provided at
each side of the running gear.
[0039] The connection between the traction linkage element 112.1 and the console 113 (at
the second articulation location 112.3) is provided via a fork shaped end section
113.1 reaching through an opening 104.10 of the upper wall element 104.5 down into
the receptacle 104.7 such that each of its free ends is rigidly connected (e.g. via
screws or the like) to a free end of an axle element 112.4 of the traction linkage
element 112.1. The axle element 112.2 is received within an elastic bearing (e.g.
a conventional rubber bearing) of the traction linkage element 112.1 allowing relative
motion between the traction linkage element 112.1 and the axle element 112.2.
[0040] A similar connection is provided at the other, first end of the traction linkage
element 112.1 (i.e. at the first articulation location 112.2), where each of the free
ends of an further axle element 112.5 (elastically held within the traction linkage
element 112.1) is rigidly connected (e.g. via screws or the like) to an adjacent interface
element 104.11 rigidly mounted to the front wall 104.3 of the transverse beam 104.1.
[0041] As can be seen from Figure 2 and 3, a lateral stop device 115 comprising two lateral
stop elements 115.1 is provided to limit lateral motion of the bolster 111 with respect
to the running gear frame 104 (and, hence, also lateral motion of the traction linkage
element 112.1) in the transverse direction. The lateral stop elements 115.1 are provided
laterally at both sides of the opening 104.10 in the upper wall element 104.5 and
are partially located outside the transverse beam 104.1.
[0042] Each lateral stop element 115.1 further reaches into the receptacle 104.7 and transversely
abuts against an edge section of the upper wall element 104.5 such that a favorable
introduction of the transverse forces into the upper wall element 104.5 is achieved
predominantly resulting in sheer loads and largely avoiding bending loads in the upper
wall element 104.5.
[0043] Furthermore, for the part of the respective lateral stop element 115.1 protruding
(in the height direction) from the transverse beam 104.1, two lateral support elements
115.2 are provided. These lateral support elements 115.2 extending in the transverse
direction. By this means, proper introduction and support of bending loads into the
upper wall 104.5 of the transverse beam 104.1 is achieved. This effect is further
improved since the respective lateral support element 115.2 reaches up to the region
of the associated inner reinforcement element 104.8 located within the transverse
beam (as becomes apparent best from Figure 3).
[0044] As can be seen in Figure 2 and 3, a drive support unit 116 for each one of the drive
units 107 is mounted to the (transversally) central part of the front wall element
104.3 and the rear wall element 104.4, respectively. Each drive support unit 116 comprises
a lower support structure 116.1 and a plurality of drive support arms 116.2 mounted
thereon. Each of the drive support arms 116.2 forms a hook-shaped interface element
for the drive unit 107 to support the latter.
[0045] It will be appreciated that the (transversally) central part of the upper wall element
104.5 and of the lower wall element 104.6 (in the longitudinal direction) extends
beyond the front wall element 104.3 and the rear wall element 104.4, respectively,
such that it also forms a part of the respective drive support unit 116 (thereby providing
firm connection between the transverse beam 104.1 and the drive support unit 116).
However, with other embodiments of the invention, if present at all, separate top
and bottom closures may be provided.
[0046] The running gear frame 104 is a weight reduced yet structurally highly stable component,
weight reduction while keeping structural stability being achieved by several, independently
applicable approaches (yet these approaches are preferably combined to achieve the
maximum effect). The weight reduction of the running gear frame 104 achieved by these
means is not only beneficial in terms of the overall energy consumption of the vehicle
101.
[0047] It is also advantageous in terms of the running stability of the vehicle 101 at high
speeds where a low moment of inertia, in particular about the yaw axis (i.e. the height
axis) of the running gear 102 is favorable.
[0048] One of these approaches is to reduce the structure of the transverse beam to a minimum
by providing the structural connection between the two longitudinal beams 104.2 in
the (longitudinally) central area of the running gear frame 104 exclusively by the
four wall elements 104.3 to 104.6. Hence, a very compact and lightweight configuration
is achieved by simply avoiding a conventional structure with two generally box-shaped
transverse beams.
[0049] In the present example, a further reduction in weight and complexity of the design
is achieved by using simple sheet metal elements for the four wall elements 104.3
to 104.6. It will however be appreciated that, with other embodiments of the invention,
sandwich elements all the like may be used for the wall elements 104.3 to 104.6.
[0050] Structural stability of this single transverse beam 104.1 receiving the traction
linkage elements 112.1 at its inside is, on the one hand, achieved via the inner reinforcement
wall elements 104.8 and has been described above.
[0051] Furthermore, structural stability of the transverse beam 104.1 is increased (without
noticeably increasing weight) by a longitudinally salient section 104.12 within the
front wall section 104.3 and a longitudinally salient section 104.13 within the rear
wall section 104.4 of the transverse beam 104.1. Both salient sections 104.12, 104.13
are substantially centrally located (in the transverse direction) and are formed in
the area of the receptacle 104.7.
[0052] These salient sections 104.12, 104.13 (in particular, the salient section 104.12
forming the interface to the traction linkage element 112.1) improve the introduction
and support of the loads within the transverse beam 104.1. Furthermore, apart from
increasing the bending resistance and the torsional resistance (via an increase in
the respective second moment of area of the transverse beam 104.1), the salient sections
104.12, 104.13 also locally provide more space for receipt of the traction linkage
element 112.1 while keeping the remainder of the transverse beam 104.1 compact.
[0053] As can be seen from Figure 3, the salient sections 104.12, 104.13, in the longitudinal
direction, provide a maximum longitudinal distance LD
max between the front wall element 104.3 and the rear wall element 104.4 which is 110%
of a minimum longitudinal distance LD
min between the front wall element 104.3 and the rear wall section 104.4. In the present
example, this LD
min, is in the longitudinal distance between the front wall element 104.3 and the rear
wall section 104.4 transversely outside of the salient sections 104.12, 104.13, which
is in particular present at the respective connection between the front wall section
104.3 and the rear wall section 104.4 and the longitudinal beam 104.2.
[0054] The salient sactions104.12, 104.13, in the transverse direction, extend over a transverse
distance TDS of about 45% of the inner transverse distance TDL between the longitudinal
beams 104.2. Hence, by this means, only a moderate increase in the size of the transverse
beam 104.1 is achieved while obtaining the above advantages.
[0055] It will be appreciated that, with other embodiments of the invention, the transverse
distance TDS may vary from 25% to 65% of the longitudinal beam distance TDL, preferably
from 35% to 55% of the longitudinal beam distance TDL, more preferably from 40% to
50% of the longitudinal beam distance TDL.
[0056] A further (nevertheless individually applicable) approach followed in the present
example for reducing the weight of the running gear frame 104 is to use a plurality
of weight reduced wall elements at several locations within the running gear frame
104 as will be explained in the following.
[0057] This weight reduction approach is based on the idea to modify the structure of the
transverse beam (compared to conventional running gear frames of this type) insofar
as each of these weight reduced wall elements shows at least one (otherwise nonfunctional)
weight reduction recess at a less mechanically stressed location.
[0058] As can be seen, in particular, from Figure 2 to 4 the present running gear frame
104 shows such weight reduction recesses 104.14 in the upper wall element 104.5, the
lower wall element 104.6 and the reinforcement wall elements 104.8 of the transverse
beam 104.1 as well as within inner reinforcement elements 104.15 of the longitudinal
beams 104.2. Furthermore, such weight reduction recesses 115.3 also provided in the
natural support elements 115.2. Finally, such weight reduction recesses 116.3 also
provided within the lower support structure 116.1 and within the drive support arms
116.2 of the drive support unit 116.
[0059] It will be further appreciated that such a weight reduction recess 104.14, 115.3,
116.3, typically, insofar distinguishes from other conventional recesses within components
or wall elements as its single purpose is the weight reduction achieved. Hence, for
this reason, such a weight reduction recess 104.14, 115.3, 116.3 distinguishes from
other recesses (such as, for example, the opening 104.10) eventually present for (typically
imperatively) providing access to another component of the vehicle or for immediately
receiving further components of the vehicle.
[0060] As has been outlined above, the less mechanically stressed location for the weight
reduction recess 104.14, 115.3, 115.3, is a location where, in a reference wall element
and under any load collective LC
i to be expected under normal operation of the rail vehicle 101, a reference stress
RS
i occurs that is less than 20% of a maximum reference stress RS
max (that occurs in the reference element). The reference wall element, apart from having
a continuous, recess-free wall design, is substantially identical to the corresponding
wall element of the running gear frame 104 showing the weight reduction recess 104.14,
115.3, 116.3 and replaces this recessed wall element. Furthermore, the maximum reference
stress RS
max,
i is a maximum mechanical stress occurring in the reference wall element under the
respective one of the load collectives LC
i.
[0061] It will be appreciated that the reference stress RS
i and the maximum reference stress RS
max,i both are considered for the same load collective LC
i, i.e. at the same loading situation of the running gear frame 104, such that different
maximum reference stresses RS
max,i may have to be considered depending on the loading situation. Hence, while certain
locations may fulfill the requirements for being identified as a less mechanically
stressed location under a first load collective LC
1, (to be expected under normal operation of the vehicle and, hence, to be considered),
these conditions may not be met under a further, different load collective LC
2 (also to be expected under normal operation and, hence, also to be considered). In
such a case, the specific location does not qualify as such a less mechanically stressed
location in the sense of the present invention, and, hence, no recess is placed at
this location. It will be further appreciated that, with certain embodiments of the
invention, only those load collectives LC
i will have to be considered wherein maximum stresses are to be expected during normal
operation of the vehicle 101.
[0062] A further advantage of the present embodiment of the rail vehicle 101 lies within
the arrangement of the traction linkage 112 and its points of articulation providing
advantageous transmission of the longitudinal forces resulting when accelerating or
braking the vehicle 101 as will be outlined in the following.
[0063] Under nominal loading of the rail vehicle 101, the articulation locations 112.2 and
112.3 (more precisely the pivot axis) of the traction linkage element 112.1, in the
height direction, are located at a second and a third height level above a track level
(of the track as indicated by the dashed contour 117 in Figure 1) which is substantially
identical to the first height level of the wheel unit axis of the wheel units 103.
[0064] This arrangement of the articulation locations 112.2 and 112.3 reduces the pitching
moment (about the wheel axis) and, hence, the disposition of the running gear 102
to develop pitching oscillation (i.e. oscillation about a pitching axis running in
the transverse direction) of the running gear frame 104. This is beneficial since
such pitching oscillation is adverse in terms of running stability, derailment risk
and passenger comfort, in particular, at high speeds.
[0065] Furthermore, this solution has the advantage that the articulation locations 112.2
and 112.3 are located comparatively low (in the height direction) such that pitch
moments about the wheel-rail contact points are reduced, which may lead to undesired
wheel unloading at the leading wheel unit 103 (when accelerating) or at the trailing
wheel unit 103 (when braking) which increases the derailment risk.
[0066] With the present arrangement a particularly good compromise between the reduced risk
of derailment, the reduction of the disposition to develop pitching oscillation when
accelerating or breaking, and the track clearance (relevant, among others, in terms
of the aerodynamic properties of the running gear) is achieved.
[0067] It will be appreciated that, in the present example, connection between the components
of the running gear frame 104 is provided using a welding process. However, with other
embodiment of the invention, this technique or other connecting techniques may be
used either alone or in arbitrary combinations. Furthermore, sheet metal elements
as well as cast or forged elements may be used either alone or in arbitrary combinations
for the running gear frame.
Second embodiment
[0068] With reference to Figure 5 a further preferred embodiment of a running gear 202 according
to the invention comprising a preferred embodiment of the running gear frame 204 will
be described in the following. The running gear 202 is also used in the vehicle 101.
It will be appreciated that the running gear 202 and, in particular, the running gear
frame 204, in their basic design and functionality largely correspond to the running
gear 102 and the running the frame 104, such that only the differences will be discussed
here. In particular, like components are given the same reference numerals increased
by the value 100. With respect to the features and properties of these components
explicit reference is made to the explanations given above unless explicit deviating
statements are made in the following in this respect.
[0069] The only difference between the running gear 202 and the running gear 102 is that
the running gear 202 is a non-driven running gear having no drive unit supported therein.
Hence, instead of the two drive support units 116, the running gear 202 comprises
two brake support units 216 each adapted to support a brake unit (not shown in detail).
[0070] As can be seen Figure 5, a brake support unit 216 for each one of the brake units
is mounted to the (transversally) central part of the front wall element 204.3 and
the rear wall element 204.4, respectively. Each brake support unit 216 comprises a
lower support structure 216.1 and a plurality of brake support arms 216.2 mounted
thereon. Each of the brake support arms 216.2, at its free end, carries a cast interface
element 216.4 for the brake unit to support the latter.
[0071] It will be appreciated that, here as well, the (transversally) central part of the
upper wall element 204.5 and of the lower wall element 204.6 (in the longitudinal
direction) extends beyond the front wall element 204.3 and the rear wall element 204.4,
respectively, such that it also forms a part of the respective brake support unit
216 (thereby providing firm connection between the transverse beam 104.1 and the brake
support unit 216). However, with other embodiments of the invention, if present at
all, separate top and bottom closures may be provided.
[0072] As can be seen from Figure 5, a web element 216.5 of the respective support arm 216.2
is provided with a weight reduction recess 216.3 at a less mechanically stressed location
fulfilling the requirements as outlined above in the context of the first embodiment.
Furthermore, the interface element 216.4 also is provided with a weight reduction
recess 216.3 at a less mechanically stressed location fulfilling the requirements
as outlined above in the context of the first embodiment. Hence, in this respect,
explicit reference is made to the explanations given above.
[0073] Although the present invention in the foregoing has only a described in the context
of high-speed rail vehicles, it will be appreciated that it may also be applied to
any other type of rail vehicle in order to overcome similar problems with respect
to a simple solution for generally vibrational problems, such as running stability
problems and acoustic problems.
1. A running gear frame for a rail vehicle, comprising
- two longitudinal beams (104.2) and
- at least one transverse beam (104.1; 204.1);
- said beams forming a substantially H-shaped configuration defining a longitudinal
direction, a transverse direction and a height direction, said transverse beam (104.1;
204.1) providing a structural connection between said longitudinal beams (104.2) in
said transverse direction;
- at least one of said beams (104.1, 104.2) and/or at least one further structural
component (115, 116; 216) of said running gear frame being formed by a plurality of
wall elements (104.3 to 104.6, 104.8, 104.15 115.2, 116.2; 204.3 to 204.6, 216.5);
characterized in that
- at least one of said wall elements (104.3 to 104.6, 104.8, 104.15 115.2, 116.2;
204.3 to 204.6, 216.5) is a weight reduced wall element showing at least one otherwise
nonfunctional weight reduction recess (104.14, 115.3, 116.3; 216.3) at a less mechanically
stressed location;
- said less mechanically stressed location being a location where, in a reference
wall element and under any load collective to be expected under normal operation of
said rail vehicle unit, a reference stress occurs that is less than 5%, preferably
less than 10%, more preferably less than 15% to 20%, of a maximum reference stress;
- said reference wall element, apart from having a continuous, recess-free wall design,
being substantially identical to and replacing said wall element showing said weight
reduction recess (104.14, 115.3, 116.3; 216.3);
- said maximum reference stress being a maximum mechanical stress occurring in said
reference wall element under the respective one of said load collectives.
2. The running gear frame according to claim 1, wherein
- said at least one weight reduced wall element is an upper wall element (104.5; 204.5)
and/or a lower wall element (104.6; 204.6) of one of said beams, in particular said
transverse beam (104.1; 204.1),
and/or
- said at least one weight reduced wall element is an inner reinforcement wall element
(104.8) of one of said beams
and/or
- said at least one weight reduced wall element is a support element (115.2) of a
lateral stop element (115.1) of said transverse beam (104.1; 204.1).
3. The running gear frame according to claim 1 or 2, wherein
- said at least one further structural component is a drive support unit (116) for
a drive unit (107);
- said at least one weight reduced wall element being a wall element of said drive
support unit (116).
4. The running gear frame according to claim 3, wherein
- said drive support unit (116) comprises at least one drive support arm adapted to
support said drive unit (107), said at least one weight reduced wall element being
a wall element of said drive support arm (116.2), in particular, a web element of
said drive support arm (116.2)
and/or
- said drive support unit (116) comprises at least one drive interface element (116.2)
adapted to form a support interface for said drive unit (107), said at least one weight
reduced wall element being a wall element of said drive interface (116.2) element,
in particular, a hook-shaped element of said interface element (116.2).
5. The running gear frame according to any one of claims 1 to 4, wherein
- said at least one further structural component is a brake support unit (216) for
a brake unit;
- said at least one weight reduced wall element being a wall element of said brake
support unit (216).
6. The running gear frame according to claim 5, wherein
- said brake support unit (216) comprises at least one brake support arm (216.2) adapted
to support said brake unit, said at least one weight reduced wall element being a
wall element of said brake support arm (216.2), in particular, a web element (216.5)
of said brake support arm (216.2)
and/or
- said brake support unit (216) comprises at least one brake interface element (216.4)
adapted to form a support interface for said brake unit, said at least one weight
reduced wall element being a wall element of said brake interface element (216.4),
in particular, a hook-shaped element of said interface element.
7. The running gear frame according to any one of claims 1 to 6, wherein
- said transverse beam (104.1; 204.1) is formed by a front wall element (104.3), a
rear wall element (104.4; 204.4), an upper wall element (104.5; 204.5) and a lower
wall element (104.6; 204.6);
- in the area of said transverse beam (104.1; 204.1), said structural connection between
said longitudinal beams (104.2) being exclusively provided via said front wall element
(104.3), said rear wall element (104.4; 204.4), said upper wall element (104.5; 204.5)
and said lower wall element (104.6; 204.6)
and/or
- said front wall element (104.3) and/or said rear wall element (104.4; 204.4) exclusively
being formed by a sheet metal element, said sheet metal element, in particular, being
a single layer element.
8. The running gear frame according to any one of claims 1 to 7, wherein
- said at least one weight reduced wall element (104.3 to 104.6, 104.8, 104.15 115.2,
116.2; 204.3 to 204.6, 216.5) is connected to another one of said wall elements (104.3
to 104.6, 104.8, 104.15 115.2, 116.2; 204.3 to 204.6, 216.5) using a welding process;
- said at least one weight reduced wall element (104.3 to 104.6, 104.8, 104.15 115.2,
116.2; 204.3 to 204.6, 216.5), in particular, being a cast element or a sheet metal
element.
9. The running gear frame according to any one of claims 1 to 9, wherein
- said transverse beam (104.1; 204.1) has a centrally located receptacle (104.7),
said receptacle (104.7), in particular, comprising an interface element for a traction
linkage element (112.1) adapted to connect a supported vehicle component (111) and
said running gear frame in said longitudinal direction;
- said transverse beam (104.1; 204.1), in the region of said centrally located receptacle
(104.7), has a longitudinally salient section (104.12, 104.13) within at least one
of a front wall section and a rear wall section;
- said salient section (104.12, 104.13), in particular, in said longitudinal direction,
providing a maximum longitudinal distance between said front wall section and said
rear wall section which is 105% to 130%, preferably 110% to 120%, more preferably
110% to 115%, of a minimum longitudinal distance between said front wall section and
said rear wall section.
10. The running gear frame according to claim 9, wherein
- said transverse beam (104.1; 204.1) has at least one lateral wall element (104.8)
confining said centrally located receptacle (104.7);
- said lateral wall element (104.8) being spaced from an adjacent one of said longitudinal
beams (104.2),
wherein, in particular,
- said transverse beam (104.1; 204.1) is formed by a wall element set consisting of
a front wall element (104.3), a rear wall element (104.4; 204.4), an upper wall element
(104.5; 204.5) and a lower wall element (104.6; 204.6), said lateral wall element
(104.8) forming an inner reinforcement element of said transverse beam (104.1; 204.1)
rigidly connected to at least two, preferably at least three, more preferably all,
of said walls of said wall element set,
and/or
- said lateral wall element (104.8), in a view along said height direction is substantially
V-shaped, a root section of said V-shaped lateral wall element (104.8), in particular,
facing away from said traction linkage element (112.1).
11. The running gear frame according to any one of claims 1 to 10, wherein
- said transverse beam (104.1; 204.1), in the region of said centrally located receptacle
(104.7), has at least one lateral stop element (115.1) adapted to limit lateral motion
of said traction linkage element (112.1) in said transverse direction,
wherein, in particular,
- said lateral stop element (115.1) is at least partially located outside said transverse
beam (104.1; 204.1)
and/or
- said lateral wall element (104.8) is located in the region of an upper wall section
of said transverse beam (104.1; 204.1)
and/or
- said lateral stop element (115.1) protrudes, in said height direction, from said
transverse beam (104.1; 204.1), at least one lateral support element (115.2) being
associated to said lateral stop element (115.1), said lateral support element (115.2)
extending in said transverse direction, in particular up to the region of an inner
reinforcement element (104.8) located within said transverse beam (104.1; 204.1).
12. A running gear with a running gear frame (104; 204) according to any one of claims
1 to 11.
13. The running gear according to claim 12, wherein it is adapted for a nominal operating
speed above 250 km/h, preferably above 300 km/h, more preferably above 350 km/h.
14. A rail vehicle with a running gear (102; 202) according to claim 12 or 13.
1. Fahrwerksrahmen für ein Schienenfahrzeug, umfassend:
- zwei Längsträger (104.2) und
- wenigstens einen Querträger (104.1; 204.1),
- wobei die Träger eine im Wesentlichen H-förmige Anordnung bilden, die eine Längsrichtung,
eine Querrichtung und eine Höhenrichtung definiert, wobei der Querträger (104.1; 204.1)
eine strukturelle Verbindung zwischen den Längsträgern (104.2) in der Querrichtung
bereitstellt,
- wobei wenigstens einer der Träger (104.1, 104.2) und/oder wenigstens ein weiteres
strukturelles Bauteil (115, 116; 216) des Fahrwerksrahmens von einer Vielzahl von
Wandelementen (104.3 bis 104.6, 104.8, 104.15 115.2, 116.2; 204.3 bis 204.6, 216.5)
gebildet werden,
dadurch gekennzeichnet, dass
- wenigstens eines der Wandelemente (104.3 bis 104.6, 104.8, 104.15 115.2, 116.2;
204.3 bis 204.6, 216.5) ein gewichtsreduziertes Wandelement ist, das an einer mechanisch
weniger beanspruchten Stelle wenigstens eine ansonsten nichtfunktionelle Gewichtsreduktionsaussparung
(104.14, 115.3, 116.3; 216.3) aufweist,
- die mechanisch weniger beanspruchte Stelle eine Stelle ist, an der in einem Referenzwandelement
und unter einem bei normalem Betrieb der Schienenfahrzeugeinheit zu erwartenden Lastkollektiv
eine Referenzbeanspruchung auftritt, die weniger als 5 %, bevorzugt weniger als 10
%, weiter bevorzugt weniger als 15 % bis 20 % einer maximalen Referenzbeanspruchung
ist,
- das Referenzwandelement abgesehen davon, dass es eine kontinuierliche, aussparungsfreie
Wandgestaltung hat, im Wesentlichen mit dem Wandelement, das die Gewichtsreduktionsaussparung
(104.14, 115.3, 116.3; 216.3) aufweist, identisch ist und es ersetzt,
- die maximale Referenzbeanspruchung eine maximale mechanische Beanspruchung ist,
die unter dem jeweiligen der Lastkollektive in dem Referenzwandelement auftritt.
2. Fahrwerksrahmen nach Anspruch 1, wobei
- das wenigstens eine gewichtsreduzierte Wandelement ein oberes Wandelement (104.5;
204.5) und/oder ein unteres Wandelement (104.6; 204.6) von einem der Träger, insbesondere
dem Querträger (104.1; 204.1), ist
und/oder
- das wenigstens eine gewichtsreduzierte Wandelement ein inneres Verstärkungswandelement
(104.8) von einem der Träger ist
und/oder
- das wenigstens eine gewichtsreduzierte Wandelement ein Stützelement (115.2) eines
seitlichen Anschlagelements (115.1) des Querträgers (104.1; 204.1) ist.
3. Fahrwerksrahmen nach Anspruch 1 oder 2, wobei
- das wenigstens eine weitere strukturelle Bauteil eine Antriebsstützeinheit (116)
für eine Antriebseinheit (107) ist,
- das wenigstens eine gewichtsreduzierte Wandelement ein Wandelement der Antriebsstützeinheit
(116) ist.
4. Fahrwerksrahmen nach Anspruch 3, wobei
- die Antriebsstützeinheit (116) wenigstens einen Antriebsstützarm aufweist, der zum
Abstützen der Antriebseinheit (107) ausgeführt ist, wobei das wenigstens eine gewichtsreduzierte
Wandelement ein Wandelement des Antriebsstützarms (116.2) ist, insbesondere ein Stegelement
des Antriebsstützarms (116.2),
und/oder
- die Antriebsstützeinheit (116) wenigstens ein Antriebsschnittstellenelement (116.2)
aufweist, das zum Bilden einer Stützschnittstelle für die Antriebseinheit (107) ausgeführt
ist, wobei das wenigstens eine gewichtsreduzierte Wandelement ein Wandelement des
Antriebsschnittstellenelements (116.2) ist, insbesondere ein hakenförmiges Element
des Schnittstellenelements (116.2).
5. Fahrwerksrahmen nach einem der Ansprüche 1 bis 4, wobei
- das wenigstens eine weitere strukturelle Bauteil eine Bremsenstützeinheit (216)
für eine Bremseinheit ist,
- das wenigstens eine gewichtsreduzierte Wandelement ein Wandelement der Bremsenstützeinheit
(216) ist.
6. Fahrwerksrahmen nach Anspruch 5, wobei
- die Bremsenstützeinheit (216) wenigstens einen Bremsenstützarm (216.2) aufweist,
der zum Tragen der Bremseinheit ausgeführt ist, wobei das wenigstens eine gewichtsreduzierte
Wandelement ein Wandelement des Bremsenstützarms (216.2) ist, insbesondere ein Stegelement
(216.5) des Bremsenstützarms (216.2),
und/oder
- die Bremsenstützeinheit (216) wenigstens ein Bremsenschnittstellenelement (216.4)
aufweist, das zum Bilden einer Stützschnittstelle für die Bremseinheit ausgeführt
ist, wobei das wenigstens eine gewichtsreduzierte Wandelement ein Wandelement des
Bremsenschnittstellenelements (216.4) ist, insbesondere ein hakenförmiges Element
des Schnittstellenelements.
7. Fahrwerksrahmen nach einem der Ansprüche 1 bis 6, wobei
- der Querträger (104.1; 204.1) von einem vorderen Wandelement (104.3), einem hinteren
Wandelement (104.4; 204.4), einem oberen Wandelement (104.5; 204.5) und einem unteren
Wandelement (104.6; 204.6) gebildet wird,
- in dem Bereich des Querträgers (104.1; 204.1) die Strukturverbindung zwischen den
Längsträgern (104.2) ausschließlich über das vordere Wandelement (104.3), das hintere
Wandelement (104.4; 204.4), das obere Wandelement (104.5; 204.5) und das untere Wandelement
(104.6; 204.6) bereitgestellt wird,
und/oder
- das vordere Wandelement (104.3) und/oder das hintere Wandelement (104.4; 204.4)
ausschließlich von einem Blechelement gebildet werden, wobei das Blechelement insbesondere
ein einlagiges Element ist.
8. Fahrwerksrahmen nach einem der Ansprüche 1 bis 7, wobei
- das wenigstens eine gewichtsreduzierte Wandelement (104.3 bis 104.6, 104.8, 104.15
115.2, 116.2; 204.3 bis 204.6, 216.5) mithilfe eines Schweißverfahrens mit einem weiteren
der Wandelemente (104.3 bis 104.6, 104.8, 104.15 115.2, 116.2; 204.3 bis 204.6, 216.5)
verbunden ist, wobei
- das wenigstens eine gewichtsreduzierte Wandelement (104.3 bis 104.6, 104.8, 104.15
115.2, 116.2; 204.3 bis 204.6, 216.5) insbesondere ein Gusselement oder ein Blechelement
ist.
9. Fahrwerksrahmen nach einem der Ansprüche 1 bis 9, wobei
- der Querträger (104.1; 204.1) eine mittig angeordnete Aufnahme (104.7) hat, wobei
die Aufnahme (104.7) insbesondere ein Schnittstellenelement für ein Traktionsverbindungselement
(112.1) aufweist, das zum Verbinden einer abgestützten Fahrzeugkomponente (111) und
des Fahrwerksrahmens in der Längsrichtung ausgeführt ist,
- der Querträger (104.1; 204.1) in der Region der mittig angeordneten Aufnahme (104.7)
einen längs auskragenden Abschnitt (104.12, 104.13) innerhalb eines vorderen Wandabschnitts
und/oder eines hinteren Wandabschnitts hat,
- der auskragende Abschnitt (104.12, 104.13) insbesondere in der Längsrichtung zwischen
dem vorderen Wandabschnitt und dem hinteren Wandabschnitt eine maximale Längsdistanz
bereitstellt, die 105 % bis 130 %, bevorzugt 110 % bis 120 %, weiter bevorzugt 110
% bis 115 % einer Mindestlängsdistanz zwischen dem vorderen Wandabschnitt und dem
hinteren Wandabschnitt beträgt.
10. Fahrwerksrahmen nach Anspruch 9, wobei
- der Querträger (104.1; 204.1) wenigstens ein seitliches Wandelement (104.8) hat,
das die zentral angeordnete Aufnahme (104.7) begrenzt,
- das seitliche Wandelement (104.8) von einem benachbarten der Längsträger (104.2)
beabstandet ist,
wobei insbesondere
- der Querträger (104.1; 204.1) von einem Wandelementesatz gebildet wird, der aus
einem vorderen Wandelement (104.3), einem hinteren Wandelement (104.4; 204.4), einem
oberen Wandelement (104.5; 204.5) und einem unteren Wandelement (104.6; 204.6) besteht,
wobei das seitliche Wandelement (104.8) ein inneres Verstärkungselement des Querträgers
(104.1; 204.1) bildet, das mit wenigstens zwei, bevorzugt wenigstens drei, besonders
bevorzugt allen der Wände des Wandelementesatzes starr verbunden ist,
und/oder
- das seitliche Wandelement (104.8) in einer Ansicht entlang der Höhenrichtung im
Wesentlichen V-förmig ist, wobei ein Wurzelabschnitt des V-förmigen seitlichen Wandelements
(104.8) insbesondere von dem Traktionsverbindungsselement (112.1) weg gekehrt ist.
11. Fahrwerksrahmen nach einem der Ansprüche 1 bis 10, wobei
- der Querträger (104.1; 204.1) in der Region der zentral angeordneten Aufnahme (104.7)
wenigstens ein seitliches Anschlagelement (115.1) hat, das zum Einschränken der Seitwärtsbewegung
des Traktionsverbindungselements (112.1) in der Querrichtung ausgeführt ist,
wobei insbesondere
- das seitliche Anschlagelement (115.1) wenigstens teilweise außerhalb des Querträgers
(104.1; 204.1) liegt
und/oder
- das seitliche Wandelement (104.8) in der Region eines oberen Wandabschnitts des
Querträgers (104.1; 204.1) liegt
und/oder
- das seitliche Anschlagelement (115.1) in der Höhenrichtung von dem Querträger (104.1;
204.1) vorsteht, wobei wenigstens ein seitliches Stützelement (115.2) dem seitlichen
Anschlagelement (115.1) zugeordnet ist, wobei das seitliche Stützelement (115.2) in
der Querrichtung verläuft, insbesondere bis zu der Region eines inneren Verstärkungselements
(104.8), das sich in dem Querträger (104.1; 204.1) befindet.
12. Fahrwerk mit einem Fahrwerksrahmen (104; 204) nach einem der Ansprüche 1 bis 11.
13. Fahrwerk nach Anspruch 12, wobei es für eine Nennbetriebsgeschwindigkeit über 250
km/h, bevorzugt über 300 km/h, mehr bevorzugt über 350 km/h ausgeführt ist.
14. Schienenfahrzeug mit einem Fahrwerk (102; 202) nach Anspruch 12 oder 13.
1. Cadre de train de roulement pour véhicule ferroviaire, comprenant
- deux poutres longitudinales (104.2) et
- au moins une poutre transversale (104.1 ; 204.1) ;
- lesdites poutres formant une configuration substantiellement en forme de H définissant
une direction longitudinale, une direction transversale et une direction en hauteur,
ladite poutre transversale (104.1 ; 204.1) fournissant une connexion structurelle
entre lesdites poutres longitudinales (104.2) dans ladite direction transversale ;
- au moins une desdites poutres (104.1, 104.2) et/ou au moins un autre composant structurel
(115, 116 ; 216) dudit cadre de train de roulement étant formé par une pluralité d'éléments
de paroi (104.3 à 104.6, 104.8, 104.15 115.2, 116.2 ; 204.3 à 204.6, 216.5) ;
caractérisé en ce que
- au moins un desdits éléments de paroi (104.3 à 104.6, 104.8, 104.15 115.2, 116.2
; 204.3 à 204.6, 216.5) est un élément de paroi à poids réduit montrant au moins un
évidement de réduction de poids autrement non fonctionnel (104.14, 115.3, 116.3 ;
216.3) à un emplacement moins sollicité mécaniquement ;
- ledit emplacement moins sollicité mécaniquement étant un emplacement où, dans un
élément de paroi de référence et sous un quelconque collectif de charge à prévoir
lors du fonctionnement normal de ladite unité de véhicule ferroviaire, se produit
une tension de référence qui est inférieure à 5 %, de préférence inférieure à 10 %,
mieux encore inférieure de 15 % à 20 %, à une tension de référence maximale ;
- ledit élément de paroi de référence, à part le fait d'avoir une conception de paroi
continue dépourvue d'évidement, étant substantiellement identique et servant de substitut
audit élément de paroi montrant ledit évidement de réduction de poids (104.14, 115.3,
116.3 ; 216.3) ;
- ladite tension de référence maximale étant une tension mécanique maximale se produisant
dans ledit élément de paroi de référence sous l'un respectif desdits collectifs de
charge.
2. Cadre de train de roulement selon la revendication 1, où
- ledit au moins un élément de paroi à poids réduit est un élément de paroi supérieure
(104.5 ; 204.5) et/ou un élément de paroi inférieure (104.6 ; 204.6) de l'une desdites
poutres, en particulier ladite poutre transversale (104.1 ; 204.1),
et/ou
- ledit au moins un élément de paroi à poids réduit est un élément de paroi de renfort
intérieur (104.8) de l'une desdites poutres
et/ou
- ledit au moins un élément de paroi à poids réduit est un élément de support (115.2)
d'un élément d'arrêt latéral (115.1) de ladite poutre transversale (104.1 ; 204.1).
3. Cadre de train de roulement selon la revendication 1 ou 2, où
- ledit au moins un ultérieur composant structurel est une unité de support d'entraînement
(116) pour une unité d'entraînement (107) ;
- ledit au moins un élément de paroi à poids réduit étant un élément de paroi de ladite
unité de support d'entraînement (116).
4. Cadre de train de roulement selon la revendication 3, où
- ladite unité de support d'entraînement (116) comprend au moins un bras de support
d'entraînement adapté à supporter ladite unité d'entraînement (107), ledit au moins
un élément de paroi à poids réduit étant un élément de paroi dudit bras de support
d'entraînement (116.2), en particulier, un élément d'âme dudit bras de support d'entraînement
(116.2)
et/ou
- ladite unité de support d'entraînement (116) comprend au moins un élément d'interface
d'entraînement (116.2) adapté à former une interface de support pour ladite unité
d'entraînement (107), ledit au moins un élément de paroi à poids réduit étant un élément
de paroi dudit élément d'interface d'entraînement (116.2), en particulier, un élément
en forme de crochet dudit élément d'interface (116.2).
5. Cadre de train de roulement selon une quelconque des revendications 1 à 4, où
- ledit au moins un autre composant structurel est une unité de support de frein (216)
pour une unité de frein ;
- ledit au moins un élément de paroi à poids réduit étant un élément de paroi de ladite
unité de support de frein (216).
6. Cadre de train de roulement selon la revendication 5, où
- ladite unité de support de frein (216) comprend au moins un bras de support de frein
(216.2) adapté à supporter ladite unité de frein, ledit au moins un élément de paroi
à poids réduit étant un élément de paroi dudit bras de support de frein (216.2), en
particulier, un élément d'âme (216.5) dudit bras de support de frein (216.2)
et/ou
- ladite unité de support de frein (216) comprend au moins un élément d'interface
de frein (216.4) adapté à former une interface de support pour ladite unité de frein,
ledit au moins un élément de paroi à poids réduit étant un élément de paroi dudit
élément d'interface de frein (216.4), en particulier, un élément en forme de crochet
dudit élément d'interface.
7. Cadre de train de roulement selon une quelconque des revendications 1 à 6, où
- ladite poutre transversale (104.1 ; 204.1) est formée par un élément de paroi avant
(104.3), un élément de paroi arrière (104.4 ; 204.4), un élément de paroi supérieure
(104.5 ; 204.5) et un élément de paroi inférieure (104.6 ; 204.6) ;
- dans la zone de ladite poutre transversale (104.1 ; 204.1), ladite connexion structurelle
entre lesdites poutres longitudinales (104.2) étant fournie exclusivement par l'intermédiaire
dudit élément de paroi avant (104.3), dudit élément de paroi arrière (104.4 ; 204.4),
dudit élément de paroi supérieure (104.5 ; 204.5) et dudit élément de paroi inférieure
(104.6 ; 204.6)
et/ou
- ledit élément de paroi avant (104.3) et/ou ledit élément de paroi arrière (104.4
; 204.4) étant exclusivement formés par un élément en tôle, ledit élément en tôle,
en particulier, étant un élément monocouche.
8. Cadre de train de roulement selon une quelconque des revendications 1 à 7, où
- ledit au moins one élément de paroi à poids réduit (104.3 à 104.6, 104.8, 104.15
115.2, 116.2 ; 204.3 à 204.6, 216.5) est connecté à un autre desdits éléments de paroi
(104.3 à 104.6, 104.8, 104.15 115.2, 116.2 ; 204.3 à 204.6, 216.5) en utilisant un
processus de soudage ;
- ledit au moins un élément de paroi à poids réduit (104.3 à 104.6, 104.8, 104.15
115.2, 116.2 ; 204.3 à 204.6, 216.5), en particulier, étant un élément coulé ou un
élément en tôle.
9. Cadre de train de roulement selon une quelconque des revendications 1 à 9, où
- ladite poutre transversale (104.1 ; 204.1) a un réceptacle en position centrale
(104.7), ledit réceptacle (104.7), en particulier, comprenant un élément d'interface
pour un élément de liaison de traction (112,1) adapté à connecter un composant de
véhicule supporté (111) et ledit cadre de train de roulement dans ladite direction
longitudinale ;
- ladite poutre transversale (104.1 ; 204.1), dans la région dudit réceptacle en position
centrale (104.7), a une section saillante longitudinalement (104.12, 104.13) à l'intérieur
d'au moins l'une d'une section de paroi avant et d'une section de paroi arrière ;
- ladite section saillante (104.12, 104.13), en particulier, dans ladite direction
longitudinale, fournissant une distance longitudinale maximale entre ladite section
de paroi avant et ladite section de paroi arrière qui est de 105 % à 130 %, de préférence
de 110 % à 120 %, mieux encore de 110 % à 115 %, d'une distance longitudinale minimale
entre ladite section de paroi avant et ladite section de paroi arrière.
10. Cadre de train de roulement selon la revendication 9, où
- ladite poutre transversale (104.1 ; 204.1) a au moins un élément de paroi latérale
(104.8) confinant ledit réceptacle en position centrale (104.7) ;
- ledit élément de paroi latérale (104.8) étant espacé de l'une, adjacente, desdites
poutres longitudinales (104.2),
où, en particulier,
- ladite poutre transversale (104.1 ; 204.1) est formée par un jeu d'éléments de paroi
constitué d'un élément de paroi avant (104.3), un élément de paroi arrière (104.4
; 204.4), un élément de paroi supérieure (104.5 ; 204.5) et un élément de paroi inférieure
(104.6 ; 204.6), ledit élément de paroi latérale (104.8) formant un élément de renfort
intérieur de ladite poutre transversale (104.1 ; 204.1) connectée de manière rigide
à au moins deux, de préférence au moins trois, mieux encore l'intégralité, desdites
parois dudit jeu d'éléments de paroi,
et/ou
- ledit élément de paroi latérale (104.8), dans une vue le long de ladite direction
en hauteur est substantiellement en forme de V, une section de pied dudit élément
de paroi latérale en forme de V (104.8), en particulier, étant opposée audit élément
de liaison de traction (112.1).
11. Cadre de train de roulement selon une quelconque des revendications 1 à 10, où
- ladite poutre transversale (104.1 ; 204.1), dans la région dudit réceptacle en position
centrale (104.7), a au moins un élément d'arrêt latéral (115.1) adapté à limiter le
mouvement latéral dudit élément de liaison de traction (112.1) dans ladite direction
transversale,
où, en particulier,
- ledit élément d'arrêt latéral (115.1) est au moins partiellement situé à l'extérieur
de ladite poutre transversale (104.1 ; 204.1)
et/ou
- ledit élément de paroi latérale (104.8) est situé dans la région d'une section de
paroi supérieure de ladite poutre transversale (104.1 ; 204.1)
et/ou
- ledit élément d'arrêt latéral (115.1) dépasse, dans ladite direction en hauteur,
de ladite poutre transversale (104.1 ; 204.1), au moins un élément de support latéral
(115.2) étant associé audit élément d'arrêt latéral (115.1), ledit élément de support
latéral (115.2) s'étendant dans ladite direction transversale, en particulier jusqu'à
la région d'un élément de renfort intérieur (104.8) situé à l'intérieur de ladite
poutre transversale (104.1 ; 204.1).
12. Train de roulement avec un cadre de train de roulement (104 ; 204) selon une quelconque
des revendications 1 à 11.
13. Train de roulement selon la revendication 12, où il est adapté pour une vitesse de
fonctionnement nominale supérieure à 250 km/h, de préférence supérieure à 300 km/h,
mieux encore supérieure à 350 km/h.
14. Véhicule ferroviaire avec un train de roulement (102 ; 202) selon la revendication
12 ou 13.