FIELD OF THE INVENTION
[0001] The present invention relates to a package for holding one or more articles more
specifically, but not exclusively, to packaging articles having a vertical flange.
BACKGROUND OF THE INVENTION
[0002] In the field of packaging it is often required to provide consumers with a package
comprising multiple primary product containers. Such multi-packs are desirable for
shipping and distribution and for display of promotional information. For cost and
environmental considerations, such cartons or carriers need to be formed from as little
material as possible, and cause as little wastage in the materials from which they
are formed as possible. Another consideration is the strength of the packaging and
its suitability for holding and transporting large weights of articles.
[0003] Co-pending European Patent Application
EP12160673.5 to LeBras entitled "Package and Method of Forming Same" filed on the same day as
the present application, by the same applicant and which co-pending application claims
priority to
GB 1104828.7, the contents of which are incorporated herein, directed to a package and method
for forming the same, discloses a method of forming a primary package for holding
a product such as foodstuffs or beverages. The package formed comprises a flange which
extends outwardly from the walls of the primary package.
[0004] It is desirable therefore to provide a package which can accommodate such articles.
SUMMARY OF INVENTION
[0005] The present invention seeks to overcome or at least mitigate the problems of the
prior art.
[0006] According to a first aspect of the present invention there is provided a package
comprising at least one article, which comprises a flange extending outwardly from
a base thereof, wherein the package further comprises a carton that includes one or
more panels forming a foot or stabiliser for the at least one article and a connector
for connecting the foot or stabiliser with the at least one article via the flange
of the at least one article.
[0007] According to a second aspect of the present invention there is provided a package
comprising a carton and two or more articles, each of the two or more articles comprising
a flange extending outwardly from a base thereof wherein the carton comprises two
or more apertures, each of which receives a respective one of said two or more articles,
wherein the carton further comprises a locating device which receives the flange of
the each article so that each article takes a predetermined orientation with respect
to the other articles, and wherein the two or more articles are arranged such that
the flange of the two or more articles together form a stable base of the package.
[0008] Preferably, the at least one article or the each article defines a tubular axis,
the flange of the at least one article or the each article extends from at least a
base wall of the at least one article or the each article along the tubular axis.
[0009] Alternatively, the locating device comprises a slot formed in a panel of the carton.
[0010] Preferably, there comprises at least one weakened line of severance.
[0011] Alternatively, the foot or stabiliser may be deployed in a first position and stowed
in a second position.
[0012] According to a third aspect of the present invention there is provided a package
comprising at least one article which comprises a flange extending outwardly therefrom,
and a carton having a slot for receiving the flange of the at least one article, the
slot being defined in or between one or more panels of the carton.
[0013] According to a fourth aspect of the present invention there is provided a package
comprising at least one article, which comprises a flange extending outwardly therefrom,
and a carton having at least one wall panel, wherein the at least one wall panel comprises
a recess shaped to accommodate at least a portion of the at least one article, and
wherein said at least one wall panel is secured to the flange of the at least one
article, the carton comprising at least one foot panel coupled to the at least one
wall panel.
[0014] According to a fifth aspect of the present invention there is provided a package
comprising a plurality of articles, each of which articles comprises a flange standing
outwardly from a base thereof, each of the flanges being coupled to one or more foot
panels which can be folded into overlapping relationship with the each flange, the
each flange and the foot panels being received in a respective slot defined in one
or more panels of a carton.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Exemplary embodiments of the invention will now be described with reference to the
accompanying drawings, in which:
- FIGURE 1A
- is a perspective view from above of an exemplary part-formed container for forming
a package of the present invention;
- FIGURE 1B
- is a side view of an exemplary container for forming a package of the present invention;
- FIGURE 1C
- is an end view of the container of Figure 1B;
- FIGURE 1D
- is a top view of the container of Figure 1B;
- FIGURE 1E
- is a perspective view of the container of Figure 1B;
- FIGURE 2
- is a plan view from above of a blank for forming a package according to a first embodiment;
- FIGURE 3
- is a perspective view from above of a stage of assembly of a package according to
the first embodiment;
- FIGURE 4
- is a perspective view from above of a second stage of assembly of a package according
to the first embodiment;
- FIGURE 5
- is a perspective view from above of a package according to the first embodiment;
- FIGURE 6
- is a perspective view from above of the deployment of a container from the package
of the first embodiment;
- FIGURE 7
- is a plan view from above of a blank for forming a package according to a second embodiment;
- FIGURE 8
- is a perspective view from above of a package according to a second embodiment;
- FIGURE 9
- is a perspective view from above of a blank for forming a package according to a third
embodiment;
- FIGURE 10
- is a perspective view from above of a package formed for the blank of Figure 9;
- FIGURE 11
- illustrates a plan view of a blank for forming a package according to a fourth embodiment;
- FIGURE 12
- illustrates a perspective view of a package according to the fourth embodiment;
- FIGURE 13A
- illustrates a perspective view of the package according to a fifth embodiment;
- FIGURE 13B
- illustrates a perspective view of a package according to a sixth embodiment;
- FIGURE 14
- illustrates a blank for forming the package of Figure 13A;
- FIGURE 15
- illustrates a blank for forming the package of Figure 13B; and
- FIGURE 16
- illustrates a blank for forming a package according to a seventh embodiment.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS OF THE PRESENT INVENTION
[0016] Detailed descriptions of specific embodiments of the packages, blanks and cartons
are disclosed herein. It will be understood that the disclosed embodiments are merely
examples of the way in which certain aspects of the invention can be implemented and
do not represent an exhaustive list of all of the ways the invention may be embodied.
Indeed, it will be understood that the packages, blanks and cartons described herein
may be embodied in various and alternative forms. The Figures are not necessarily
to scale and some features may be exaggerated or minimised to show details of particular
components. Well-known components, materials or methods are not necessarily described
in great detail in order to avoid obscuring the present disclosure. Any specific structural
and functional details disclosed herein are not to be interpreted as limiting, but
merely as a basis for the claims and as a representative basis for teaching one skilled
in the art to variously employ the invention.
[0017] Figures 1A to 1E illustrate a primary container 24. Optionally the primary container
24 is formed by thermoforming a sheet of material, preferably paperboard; the primary
container 24 is formed in two or more sections P1, P2, preferably two sections P1,
P2. Each section P1, P2 comprises a first flange F1. The first flange F1 is provided
for securing the sections P1, P2 of the container 24 together.
[0018] The method of forming the primary package or container 24 and the primary package
24 itself are the subject of co-pending European patent application number
EP12160673.5 to LeBras entitled "Package and Method of Forming Same" filed on the same day as
the present application by the same applicant, the contents of which are incorporated
herein, in particular the materials used to form the container 24, and the method
of forming of the package in two or more sections.
[0019] Optionally, each section P1, P2 of the container 24 comprises a part of a second
flange F2. The second flange F2 facilitates securing a lid or cover L best shown in
Figure 4 to the primary package 24.
[0020] It is envisaged that in alternative embodiments the present invention may be utilised
with primary containers 24 which are formed as a unitary piece, which unitary piece
is formed with a flange.
[0021] The primary container 24 comprises side walls 14, 18 and a base wall 20; base wall
20 is optionally dome shaped.
[0022] Preferably, the two sections P1, P2 of the container 24 are hinged together by a
hinge connection 19.
[0023] The container 24 comprises an open end through which a product such as foodstuffs
or beverages are loaded.
[0024] Turning now to Figures 2 to 5 there is shown a carton 140 and blank 110 for forming
the carton 140, which carton 140 forms a package P according to a first embodiment
of the present invention. The blank 110 comprises panels for forming a top panel 112,
first side panel 114, base panel 116 and second side panel 118 and a glue flap 120.
[0025] In the illustrated embodiment in Figures 2 to 4 the blank 110 is shaped and arranged
to accommodate four containers 24 arranged in a two by two array; in alternative embodiments
the blank 110 may be arranged to accommodate a different number of containers or articles
and/or a different array configuration.
[0026] The top panel 112 comprises four sections 112A, 112B, 112C, 112D, each section of
which forms a lid of a respective container 24. The first section 112A is severable
from each of second and third sections 112B and 112C by respective weakened lines
of severance 117A, 113A. Second section 112B is severable from each of first and a
fourth section 112A and 112D by respective weakened lines of severance 117A and 113B.
Third section 112C is severable from fourth section 112D by weakened line of severance
117B. Top panel 112 is hinged to first side panel 114. First side panel 114 comprises
a first part 114A and a second part 114B which are separated from one another. In
alternative embodiments, first part 114A and second part 114B may be coupled to one
another by a weakened line of severance.
[0027] The first part 114A is hinged to the top panel 112 by a fold line 115A, which extends
at least partially along a side edge of third section 112C.
[0028] The second part 114B is hinged to the top panel 112 by a fold line 115B which extends
at least partially along a side edge of fourth section 112D. In alternative embodiments
fold lines 115A and 115B may be continuous and/or may be formed from weakened lines
of severance.
[0029] The first side wall 114 is hinged to the base panel 116.
[0030] The base panel 116 comprises a first component 116A and a second component 116B.
The first and second components 116A, 116B are separate from one another; however,
it is envisaged that they could be coupled together by a weakened line of severance
in alternative embodiments.
[0031] Each of the first and second components 116A, 116B provides a foot or stabiliser
for a pair of containers 24. The first and second components 116A, 116B are substantially
the same structure and will be described by reference to second part 116B.
[0032] Second part 116B comprises a series of panels 124, 126, 128, 130 joined one to the
next in a linear series which extends along the tubular axis of the package P. The
first panel 124 is hingedly connected to second panel 126 along fold line 127; the
second panel is hingedly connected to the third panel 128 along fold line 129 and
the third panel is hingedly connected to fourth panel along fold line 131.
[0033] The second and third panels 126, 128 are coupled to the first side wall 114, in particular
to second part 114B via riser panel 122. Second panel 126 is coupled to riser panel
122 via fold line 123B. Third panel 128 is coupled to riser panel 122 via fold line
123A. Riser panel 122 is coupled to second part 114B via fold line 121. Fold lines
123A and 123B are disposed so as to be divergent towards fold line 121 and are disposed
at opposed ends of fold line 121.
[0034] Fold lines 123A, 123B are convergent towards fold line 129. An arcuate cutline 125
or weakened line of severance is interposed between fold lines 123A, 123B such that
fold lines 123A, 123B and cut line 125 together form a V shape which converges at
fold line 129. A second riser panel 132 is disposed at the opposite end of second
and third panels 126, 128.
[0035] A weakened line of severance 135 bisects each of the first, second, third and fourth
panels, 124, 126, 128, 130. A first slot S1 is disposed between riser panel 122 and
weakened line 135. A second slot S2 is disposed between riser panel 132 and weakened
line 135. Third and fourth slots S3, S4 are similarly formed in second component 116B.
[0036] Each of slots S1 and S2 extends across the second and third panels 126, 128 parallel
to the direction of the tubular axis. Base panel 116 is coupled to second side panel
118. Second side panel 118 comprises a first element 118A and a second element 118B
coupled to respective ones of the first and second components 116A, 116B of the base
panel 116, by fold line 133.
[0037] First and second elements 118A, 118B are separate from one another. It is envisaged
that in alternative embodiments they may be unitary or coupled by a weakened line
of severance.
[0038] Second side panel 118 is coupled to glue panel 120. Glue panel 120 comprises glue
flap 120A and glue flap 120B which are separate from one another. Glue flap 120A is
coupled to first element 118A by fold line 111A and glue flap 120B is coupled to second
element 118B by fold line 111B.
[0039] Turning to the construction of the carton as illustrated in Figures 3, 4 and 5 it
is envisaged that the carton can be formed by a series of sequential folding operations
in a straight line machine so that the carton is not required to be rotated or inverted
to complete its construction. The folding process is not limited to that described
below and may be altered according to particular manufacturing requirements.
[0040] The base panels 116A, 116B are constructed such that second and third panels 126,
128 form inverted V shapes. Riser panels 122 and 132 are folded out of the plane of
the blank 110 to be disposed at an angle thereto. The second and third panels 126,
128 are folded upwardly out of the plane of the blank 110. First and fourth panels
124, 130 form a base upon which the carton 140 may rest, and form part of a base structure
180 together with second and third panels 126, 128 which support the containers 24.
[0041] A group of containers 24 are received on each of the first and second components
116A, 116B. Slots S1, S2 each receive a first flange F1 of a container 24 which first
flange F1 extends downward of the base of the containers 24.
[0042] The first and second side panels 114, 118 are folded about the sides of the group
of containers 24.
[0043] The top panel 112 is folded to overlay the group of containers 24. The containers
24 may be filled with a product prior to placement on the base panel 116 or prior
to folding the top panel 112 about the containers 24. Lids L are applied to the container
24.
[0044] Adhesive may be applied either to the second flanges F2 or to the lid L prior to
sealing of the open ends of the containers 24. Optionally, the top panel 112 can be
secured to the lids L of the containers 24.
[0045] In alternative embodiments the top panel 112 may form the lid of each of the containers
24.
[0046] The glue panel 120 may then be folded about the top panel 112 to secure the panels
in a tubular structure about the containers 24. In some embodiments the glue panel
120 may be folded about the containers 24 before folding the top panel 112.
[0047] Figure 4 illustrates the assembled package P holding each of the containers 24. The
containers 24 may be separated from the package P by severing the respective severance
lines 113A, 113B, 117A, 117B, 135 as shown in Figure 6, where an individual container
24 has been separated from the remaining containers 24.
[0048] Referring now to Figures 7 to 16, there are shown alternative embodiments of the
present invention. In the second and third illustrated embodiments, like numerals
have, where possible, been used to denote like parts, albeit with the addition of
the prefix "200" or "300" and so on to indicate that these features belong to the
second embodiment. The alternative embodiments share many common features with the
first embodiment and therefore only the differences from the embodiment illustrated
in Figures 1 to 6 will be described in any greater detail.
[0049] Figure 7 illustrates a blank 210 for forming the package 240 illustrated in Figure
8.
[0050] Blank 210 comprises a top panel 212 first hinged to first side panel 214 along fold
line 215 and to second side panel 218 along fold line 213. First side panel 214 is
hinged to first base panel 216A along fold line 217. Second side panel 218 is hinged
to second base panel 216B along fold line 211. First side panel 214 comprises four
slots S1, S2, S3, S4 extending between the top panel 212 and the first base panel
216A. Second side panel 218 comprises four slots S1, S2, S3, S4 extending between
top panels 212 and second base panel 216B. Slots S1, S2, S3, S4 in second side panel
218 are co-linear with slots S1, S2, S3, S4 in first side panel 214.
[0051] Blank 210 comprises a first weakened line of severance 250 extending across the first
base panel 216A, first side panel 214, top panel 212, second side panel 218 and second
side panel 216B. First line of severance 250 is disposed between first slot S1 and
second slot S2.
[0052] A second line of severance 252 extends across blank 210 from a free edge of first
base panel 216A to a free edge of second base panel 216B; second line of severance
252 is disposed between slots S2 and slots S3.
[0053] A third weakened line of severance 254 extends across the blank 210 and is disposed
between slots S3 and S4.
[0054] First, second and third weakened lines of severance 250, 252, 254 dissect the blank
210 into four sections A, B, C, D as can be seen in Figure 8.
[0055] The package of Figure 8 is constructed by wrapping the blank 210 of Figure 7 about
a group of containers 24. In the illustrated embodiment the package 240 accommodates
four containers 24 arranged in a four by one array. Top panel 212 provides a lid for
open ends of each of the containers 24. The slots S1, S2, S3, S4 receive at least
a portion of a first flange F1 of a respective one of the containers 24.
[0056] First and second base panels 216A, 216B are placed in overlapping relationship with
one another and secured together using adhesive or a mechanical locking device.
[0057] Each of the containers 24 may be separated from the package 240 by securing the respective
one of the first, second and third weakened lines of severance 250, 252, 254. Referring
now to Figures 9 and 10, there is shown a blank 310 for forming a package 340. The
blank 310 comprises a series of panels hinged one to the next in a linear series and
includes a top panel 314 hinged to a first side panel 312 on a first side edge and
to a second side panel 316 on a second side edge. First side panel 312 is hinged to
a glue flap 320. Second side panel 316 is hinged to base panel 318.
[0058] The blank 310 comprises a plurality of apertures 360; the top panel 314 comprises
four apertures arranged in a two by two array. Each aperture 360 is shaped complementary
to the shape of the container 24 and each aperture 360 comprises a pair of slots 361
disposed opposite one another for receiving the first flange F1 of the container 24.
[0059] The slots 361 provide a location device for each container 24 and determine the orientation
of each of the containers 24 with respect to one another and/or the package 340.
[0060] In the illustrated embodiment the slots 361 of the aperture 360 are arranged so as
to be perpendicular to the slots 361 of the adjacent apertures 360 and co-linear with
the diagonally opposite aperture 360. Preferably, the slots 361 of the diagonally
opposite apertures 360 lie upon notional diagonal lines extending between corners
of the top panel 314.
[0061] The base panel 318 comprises four apertures 360 which are arranged identically to
those in the top panel 314. When the package 340 is assembled the first flanges F1
of the containers 24 are arranged so as to form a stable base upon which the package
340 may rest. It will be appreciated that the first flanges F1 could be arranged in
alternated configurations which would form a stable base.
[0062] In the illustrated embodiment the second flange F2 and lids L of each of the containers
24 at least partially overlap with second flange F2 or lid L of the adjacent containers
24. In alternative embodiments the apertures 360 may be spaced and arranged so that
the containers 24 do not overlap with one another.
[0063] The package 340 is formed by grouping together four containers 24, filling with a
product, applying a lid L, and placing the base panel 318 beneath each of the containers
24 such that the apertures 360 are in registry with the containers 24. The containers
24 are inserted into the apertures 360.
[0064] The second side panel 316 is folded perpendicular to the base panel 318. The top
panel 314 is then folded perpendicular to the second side panel 316 so as to be above
the base panel 318. The first side panel 312 is then folded perpendicular to the top
and base panels 314, 318. Glue flap 320 is then secured to a lowermost surface of
the base panel 318.
[0065] A second group of four containers 24 arranged in a two by two array is inserted into
the apertures 360 of the top panel 314 to form a second or upper tier. The containers
24 may be filled with a product prior to placement in the carton or whilst within
the carton during assembly.
[0066] Figure 12 illustrates a package 440 formed from the container 24 of Figure 1E and
the blank 410 of Figure 11.
[0067] The container 24 has been filled with a product and a lid L has been applied, preferably
by gluing to optional second flange F2.
[0068] The blank 410 has been constructed to form a base for holding the container 24 in
an upright position.
[0069] Blank 410 comprises a base panel 412. The blank 410 also comprises first side panel
414, second side panel 416, first end panel 420 and second end panel 418 each of which
is hinged to the base panel 412 along respective fold lines 411, 413, 417, 415.
[0070] First and second end panels 418, 420 are substantially triangular in shape. End panels
418, 420 each comprise a pair of glue flaps 426, 428, 422, 424 respectively.
[0071] Glue flaps 426, 428, 422, 428 are hinged to the respective end panels 418, 420 by
a respective fold line 427, 429, 423, 425.
[0072] Side panels 414, 416 each comprise an arcuate recess struck from an edge of the side
panel opposing the hinged connection to the base 412. The recess is shaped to be complimentary
to the shape of the container 24.
[0073] The blank 410 is constructed to form a foot or stabiliser by folding the end panels
418, 420 to be substantially perpendicular to base panel 412. The glue flaps 426,
428, 422, 424 are folded to be substantially perpendicular to the respective end panel
418, 420. Adhesive is applied to either the glue flaps 426, 428, 422, 424 or to a
corresponding region of the side panels 414, 416.
[0074] Side panels 414, 416 are then folded into overlapping relationship with the glue
flaps 426, 428, 422, 424 and secured thereto.
[0075] The side panels 414, 416 are arranged so that a slot or gap extends between the end
panels 418, 420. This slot can receive the first flange F1 of the container 24; the
recesses form an aperture which can receive a portion of the side, end or base walls
of the container 24.
[0076] Turning now to Figures 13A and 14, there is illustrated a fifth embodiment of the
present invention in which the package 524 comprises a foot or stabiliser 530 in order
to allow the package 524 to stand in an upright position. The package 524 also comprises
a lid L which has been affixed to the optional second flange F2. The package 524 is
constructed using the blank 512 illustrated in Figure 14. The blank 512 comprises
a pair of flange panels F501A, F501B, which are connected together by stabiliser panels
542, 544, 546, which are hingedly connected in a linear series between the flange
panels F501A, F501B. First stabiliser panel 542 is coupled to flange panel F501A by
fold line 541 and to second stabiliser panel 544 by fold line 543. Second stabiliser
panel 544 is coupled to third stabiliser panel 546 by fold line 545. Third stabiliser
panel 546 is coupled to second flange panel F501B by fold line 547.
[0077] The flange panels F501A, F501B each comprise a recess 540, 548 shaped to accommodate
the side, end or base walls of the container 24. The foot or stabiliser is formed
by folding the first main panel 551 and first stabiliser panel 542 about fold line
543 so as to overlay the second and third stabiliser panels 544, 546 and second main
panel 553; first main panel 551 is then folded back about fold line 541 to overlay
first stabiliser panel 542. The second flange panel F501B and third stabiliser panel
546 are folded about fold line 545, the second flange panel F501A is then folded back
about fold line 547 to overlay the third stabiliser panel 546. Adhesive is then applied
to the first flange panel F501A and the second flange panel F501B, or to opposing
sides of the first flange F1 of the container 24.
[0078] The flange panels F501A, F501B are then secured to the opposing sides the first flange
F1 of the container 24.
[0079] Figure 13B and Figure 15 illustrate a package 624 according to a sixth embodiment
of the present invention, in which the package 624 comprises a foot or stabiliser
630 in order to allow the package 624 to stand in an upright position. The package
624 is formed from the blank 612 of Figure 7; the blank 612 comprises a pair of flange
panels F601A, F601B interconnected by a pair of strut panels 642, 644. The flange
panels F601A, F601B are shaped to accommodate the side, end or base walls of the container
24.
[0080] Adhesive is applied to the first flange panel F601A and the second flange panel F601B.
Adhesive is not applied to a lowermost portion, adjacent the strut panels 642, 644
of each of the flange panels F601A, F601B, such that these portions may be folded
outwardly away from one another to form an inverted V shape. The folded portions of
the flange panels F601A, F601B form legs upon which the package 624 can rest in an
upright position. The lowermost portions of each of the flange panels F601A, F601B
may comprise one or more fold lines, not shown, which define in part the legs, and
facilitate folding the lowermost portions outwardly.
[0081] The strut panels 642, 644 may be folded about fold line 643 to be placed in overlapping
relation with one another, and about fold lines 641, 645 to be placed in overlapping
relationship with, and disposed between, the lowermost portions of each of the flange
panels F601A, F601B when the legs are not in use.
[0082] Figure 16 illustrates a blank 712 for forming a package according to a seventh embodiment
of the present invention; the blank 712 comprises a pair of flange panels F701A, F701B.
The flange panels F701A, 701B are hingedly connected together by fold line 741 which
extends alone a side edge thereof.
[0083] A foot panel 744, 746 is attached to each of the flange panels F701A, F701B along
an end edge by a respective fold line 743, 745.
[0084] The flange panels F701A, F701B are secured to the container 24 by adhering the flange
panels F701A, F701B to opposing sides of the first flange F1; no adhesive is applied
to the foot panels 744, 746.
[0085] The package can be filled with a product and if desired a lid L can be applied preferably
by securing to the second flange F2.
[0086] When it is desired, for example when an end user wishes to consume the product, the
foot panels 744, 746 can be folded to be perpendicular to the first flange F1 so as
to be coplanar with one another. In this way the foot panels 744, 746 provide a stable
base for the package, which can be deployed when desired.
[0087] It can be appreciated that various changes may be made within the scope of the present
invention, for example, the size and shape of the panels and apertures may be adjusted
to accommodate articles of differing size or shape. It will be recognised that as
used herein, directional references such as "top", "bottom", "front", "back", "end",
"side", "inner", "outer", "upper" and "lower" do not limit the respective panels to
such orientation, but merely serve to distinguish these panels from one another. Any
reference to hinged connection should not be construed as necessarily referring to
a single fold line only; indeed it is envisaged that hinged connection can be formed
from one or more of the following, a short slit, a frangible line or a fold line without
departing from the scope of the invention.