[0001] The present invention concerns the field of laundry washing techniques.
[0002] In particular, the present invention refers to a method for washing laundry in a
laundry washing machine.
BACKGROUND ART
[0003] Nowadays the use of laundry washing machines, both "simple" laundry washing machines
(i.e. laundry washing machines which can only wash and rinse laundry) and laundry
washing-drying machines (i.e. laundry washing machines which can also dry laundry),
is widespread.
[0004] In the present description the term "laundry washing machine" will refer to both
simple laundry washing machines and laundry washing-drying machines.
[0005] Laundry washing machines generally comprise an external casing provided with a washing
tub inside which there is a rotatable perforated drum in which the laundry is placed.
[0006] A loading/unloading door ensures access to the tub and the drum.
[0007] Laundry washing machines typically comprise a detergent supply unit and a water inlet
circuit for the introduction of water and washing/rinsing products (i.e. detergent,
softener, etc.) into the tub.
[0008] Known laundry washing machines are also provided with water draining devices that
may operate both during the initial phases of the washing cycle and at the end of
the same to drain the dirty water.
[0009] In particular, a known complete washing cycle typically includes a first laundry
wetting phase with addition of a washing detergent, a second washing phase, a following
rinsing phase and a final spinning phase.
[0010] According to a known technique, the initial wetting phase includes a first step intended
to introduce in the tub the quantity of water necessary for wetting the laundry completely
and a successive step intended to introduce the proper quantity of detergent according
to the type of laundry to be washed.
[0011] A wetting method is disclosed in document
DE4116673. In this document a front load washing machine is described wherein a new wetting
method is performed. The first step of the method provides for a rotation of the drum
at 600 rpm so that the loaded laundry is forced outwardly against the inner surface
of the drum by the action of the centrifugal force. The laundry is therefore displaced
so as to form a ring which adheres to the inner surface of the drum while a central
hollow area is formed. During this rotation, the water necessary for wetting the laundry
is introduced in the central hollow area formed by the laundry ring by means of a
spraying hose displaced in the front area of the washing machine close to the access
door.
[0012] After a predetermined time interval, the rotational speed of the drum is reduced
at approximately 50 rpm. At this stage, additional washing water carrying a quantity
of detergent is introduced in the drum by means of the spraying hose.
[0013] In the illustrated embodiment, therefore, the introduction of detergent takes place
while the drum rotates at low rotational speed with the laundry substantially resting
on the bottom of the drum.
[0014] In general, in the washing machines of the known type the introduction of detergent
takes place while the drum is rotating at low rotational speed or also while the drum
remains stationary, in any case with the laundry resting on the bottom of the drum.
However, the methods of introducing the detergent belonging to the known art pose
some drawbacks.
[0015] A first drawback posed by the known techniques is constituted by the fact that the
detergent introduced in the drum does not reach uniformly the laundry.
[0016] In particular if the detergent is introduced in the drum by means of a spraying hose
displaced in the front area of the washing machine close to the front access door,
the laundry near the front access door receives more detergent than the laundry at
the back of the drum.
[0017] In general, the laundry in the position close to the point of delivery of the detergent,
like a spraying hose, receives more detergent than the laundry in other positions.
[0018] Another drawback posed by the known techniques is represented by the fact that when
the amount of loaded laundry is high, as for example a full load, the circulation
of the detergent introduced in the drum may be impeded by the laundry itself. The
detergent, therefore, may accumulate in a zone close to the point of its delivery.
[0019] A further drawback posed by the known techniques is represented by the fact that
part of the detergent introduced into the tub goes outsides the drum and there it
mixes with the free water present in the tub. This part of detergent is not efficiently
utilised in the washing phase of the laundry.
[0020] US5,345,637 discloses a wash system having a rotatable wash basket for receiving fabric items
disposed within an imperforate wash tub. A quantity of wash liquid is initially applied
to the fabric items while the fabric items are tumbled within the wash basket until
the fabric items are saturated with wash liquid and have had a chance to roll-up.
The washing liquid is then extracted from the fabric items and the extracted wash
liquid is stored for later use in a holding tank. A portion of the stored wash liquid
is reintroduced from the holding tank to a mixing tank and mixed with detergent to
form a wash liquor having a detergent concentration within a predetermined range.
This wash liquor is then continuously passed through the fabric items while the wash
basket rotates at a speed to maintain the fabric items against a peripheral wall of
the wash basket.
US6,058,743 discloses a washing machine including a wash-and-dewatering sink, a motor rotating
the wash-and-dewatering sink, a detergent fluid supply device supplying detergent
fluid to clothes in the wash-and-dewatering sink, and control unit controlling both
the motor and the detergent fluid supply device in such a manner, when the wash-and-dewatering
sink is rotated by the motor, detergent fluid is supplied to the clothes in the wash-and-dewatering
sink by the detergent fluid supply device.
[0021] The object of the present invention is therefore to overcome the drawbacks posed
by the known techniques.
[0022] It is a first object of the invention to implement a washing method for washing laundry
in a washing laundry machine that makes it possible to obtain a more uniform distribution
of the detergent in the laundry than the method of the prior art.
[0023] It is another object of the invention to implement a washing method that makes it
possible to optimise the dosage of the detergent in order to reduce the quantity of
detergent used for washing the laundry compared to the known technique.
DISCLOSURE OF INVENTION
[0024] The present invention therefore relates, in a first aspect thereof, to a method for
washing laundry in a laundry washing machine comprising a washing tub external to
a rotatable washing drum suited to receive laundry, the method comprising:
- a loading phase in which laundry is loaded into the washing drum;
- a wetting phase in which the loaded laundry is wetted;
- a detergent introducing phase in which a detergent is introduced inside the washing
tub. During the detergent introducing phase the washing drum is rotated at a reference
rotational speed in which the loaded laundry is stuck to the inner surface of the
washing drum.
[0025] Preferably the detergent introduction phase comprises the introduction of a quantity
of detergent in a central area of the washing drum.
[0026] Advantageously the detergent introduction phase comprises the use of a quantity of
detergent-conveying water for conveying the detergent into the tub.
[0027] In a preferred embodiment the reference rotational speed is stated based on the quantity
and/or on the type of the loaded laundry.
[0028] Advantageously the reference rotational speed is comprised between 80 rpm and 120
rpm, preferably between 90 rpm and 110 rpm, more preferably equal to 100 rpm. Preferably
the washing drum is set rotating at the reference rotational speed for a pre-established
period of time deemed sufficient to introduce the desired quantity of detergent into
the washing tub.
[0029] In a preferred embodiment the method comprises, after the wetting phase and before
the detergent introducing phase, a step of draining from the washing tub the free
water outside the loaded laundry.
[0030] In a further embodiment the method comprises, after the draining phase and before
the detergent introducing phase, a further rotation phase of the washing drum so as
to extract a quantity of water from the loaded laundry, and a further draining phase
of the quantity of water from the washing tub.
[0031] Preferably, the quantity of detergent conveying water is substantially equal to the
quantity of water extracted from the loaded laundry in the further rotation phase.
[0032] In a preferred embodiment the detergent introduction phase comprises the introduction
of the quantity of detergent in a central area of the washing drum by means of a recirculation
circuit taking liquids from a bottom region of the washing tub. Opportunely, the method
further comprises an off-balance control step of the loaded laundry in the washing
drum after the draining phase.
[0033] Advantageously the method further comprises the step of heating the detergent conveying
water.
[0034] In a preferred embodiment the method is performed in a front loading washing machine
having a front door access.
[0035] In a second aspect thereof, the present invention concerns a laundry washing machine
suited to implement the method of the invention described above.
[0036] Preferably the laundry washing machine is a front loading washing machine.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Further characteristics and advantages of the present invention will be highlighted
in greater detail in the following detailed description of some of its preferred embodiments,
provided with reference to the enclosed drawings. In said drawings:
- Figure 1 shows a schematic front view of a laundry washing machine implementing the
method according to the invention;
- Figure 2 shows a schematic side view of the laundry washing machine shown in Figure
1;
- Figure 3 is a simplified flow chart of the basic operations of a method for washing
laundry in the washing machine of Figure 1 according to a first embodiment of the
invention;
- Figure 4 shows the laundry washing machine shown in Figure 1 in a particular operating
configuration;
- Figure 5 shows a side view of the laundry washing machine shown in Figure 4;
- Figure 6 is a simplified flow chart of the basic operations of a further embodiment
of the method for washing laundry in the washing machine of fig. 1;
- Figure 7 shows a construction variant of the laundry washing machine of Figure 1;
- Figure 8 shows a side view of the laundry washing machine shown in Figure 7;
- Figure 9 is a simplified flow chart of the basic operations of a method for washing
laundry in the washing machine of Figure 7.
DETAILED DESCRIPTION OF THE INVENTION
[0038] With reference to Figure 1 and Figure 2, a laundry washing machine 1 is illustrated,
in which a method according to a first embodiment of the invention is advantageously
implemented.
[0039] The laundry washing machine 1 comprises an external casing or housing 2, in which
a washing tub 3 is provided that contains a rotatable perforated drum 4, where the
laundry 30 to be washed can be loaded.
[0040] The tub 3 and the drum 4 both have preferably a substantially cylindrical shape.
[0041] A hollow space 12 is defined between the tub 3 and the drum 4.
[0042] The housing 2 is provided with a front loading/unloading door 8 which allows access
to the washing tub 3 and the drum 4.
[0043] The tub 3 is preferably suspended in a floating manner inside the housing 2, advantageously
by means of a number of coil springs and shock-absorbers that are not illustrated
herein.
[0044] The tub 3 is preferably connected to the casing 2 by means of an elastic bellows
7, or gasket.
[0045] The drum 4 is advantageously rotated by an electric motor 11 which preferably transmits
the rotating motion to the shaft 14 of the drum 4, advantageously by means of a belt/pulley
system 13. In a different embodiment of the invention, the motor 11 can be directly
associated with the shaft 14 of the drum 4.
[0046] A water inlet circuit 5 is arranged preferably in the upper part of the laundry washing
machine 1 and is suited to supply water and washing/rinsing products (i.e. detergent,
softener, etc.) into the tub 3.
[0047] The water inlet circuit 5 advantageously comprises a removable drawer 6 provided
with various compartments suited to be filled with washing and/or rinsing products.
[0048] In the embodiment herein described, the water is advantageously supplied into the
tub 3 by making it flow through the drawer 6 and through a supply pipe 9 which extends
toward the front side of the washing machine 1. Te supply pipe 9 is provided with
an output 9a placed preferably in the proximity of the front door 8. Advantageously,
the supply pipe output 9a faces a sloping inner portion 8a of the door 8 so that,
as better explained below, the liquid coming from the supply pipe 9 is directed towards
the central part of the drum 4.
[0049] In a preferred embodiment, the water which reaches the tub 3 can selectively contain
one of the products contained in the compartments of the drawer 6, or such water can
be clean and in this case it may reach the tub 3 directly, bypassing the compartments
of the drawer 6.
[0050] In an alternative embodiment of the invention, a further separate water supply pipe
can be provided, which supplies exclusively clean water into the tub 3.
[0051] The water inlet circuit 5 also preferably comprises a water flow sensor, for example
a flow meter, which makes it possible to calculate the quantity of water supplied
into the tub 3.
[0052] Laundry washing machine 1 advantageously comprises a water outlet circuit 15.
[0053] The water outlet circuit 15 advantageously comprises a drain pump 16, a first pipe
17 connecting the tub 3 to the drain pump 16 and an outlet pipe 18 ending outside
the housing 2. The water outlet circuit 15 is suited to drain the liquid, i.e. dirty
water or water mixed with washing and/or rinsing products, from the tub 3 to the outside.
[0054] The water outlet circuit 15 preferably comprises a filtering device, not shown in
the figures, placed between the bottom of the tub 3 and the drain pump 16 and adapted
to retain all the undesirable bodies (for example buttons that have come off the laundry,
coins erroneously introduced into the laundry washing machine, etc.) that have passed
through the holes located on the surface of the drum 4, or fallen onto the bottom
of the tub 3 while passing between the drum 4 and the tub 3, which could damage or
obstruct the drain pump 16.
[0055] This filtering device can preferably be removed, and then for example cleaned, through
a gate or porthole placed advantageously on the front or back wall of the housing
2 of the laundry washing machine 1, not shown herein; in a further embodiment, not
illustrated, the filtering device can be reached for example via the internal of the
drum 4, for example by a suitable opening obtained therein and selectively closed
by a suitable cover, or by a removable lifter of the drum 4.
[0056] Advantageously laundry washing machine 1 comprises a device 19 suited to sense (or
detect) the water level inside the tub 3.
[0057] The device 19 preferably comprises a pressure sensor which senses the pressure in
the tub 3, which value is related to the level of free water contained in the tub
3. In another embodiment, not illustrated, the device 19 comprises a level sensor
(for example mechanical, electro-mechanical, optical, etc.) adapted to sense (or detect)
the water level inside the tub 3.
[0058] Advantageously, but not necessarily, the laundry washing machine 1 comprises a heating
device 20, contained preferably in a suitable seat, not illustrated, obtained advantageously
at the bottom of the tub 3, comprising preferably an electric resistor adapted to
come into contact with the water, or water and detergent, present on the bottom of
the tub 3 to heat said water.
[0059] Advantageously, the laundry washing machine 1 may comprise a temperature sensor,
not illustrated in the figures, for sensing the temperature of the water present in
the tub 3.
[0060] Laundry washing machine 1 advantageously comprises a control unit 22 connected to
the various parts of the laundry washing machine 1 in order to ensure its operation.
The control unit 22 preferably is connected to the water inlet circuit 5, the water
outlet circuit 15 and the electric motor 11 and is advantageously adapted to receive
information from the various sensors provided on the laundry washing machine 1, like
the flow meter of the water inlet circuit 5, the device 19 (e.g. pressure sensor or
level sensor) on the bottom of the tub 3, the temperature sensor, etc.
[0061] Laundry washing machine 1 advantageously comprises an interface unit, not visible
in the enclosed figures, connected to control unit 22, accessible to the user and
by means of which the user may select and set the washing parameters, for example
a desired washing program. Usually, other parameters can optionally be inserted by
the user, for example the washing temperature, the spinning speed, the load in terms
of weight of the laundry to be washed, etc.
[0062] Based on the parameters acquired by said interface, the control unit 22 sets and
controls the various parts of the laundry washing machine 1 in order to carry out
a desired washing program.
[0063] A first embodiment of the washing method according to the invention is described
here below with reference to the washing machine 1 shown in Figures 1, 2, 4 and 5
and with reference to the operation flow chart of Figure 3.
[0064] The laundry 30 to be washed is first placed inside the drum 4 (step 100). By operating
on the interface unit the user selects the desired washing program (step 110) depending
for example on the type and on the dirty-level of the products to wash. Furthermore,
the user advantageously may set some parameters directly as desired, for example the
value of the washing temperature, the rotating speed of the drum 4 in the spinning
phase, the duration of washing, etc.
[0065] Once the user has selected the desired washing program, the control unit 22 sets
the laundry washing machine 1 so that it starts the washing cycle.
[0066] In a further embodiment the laundry 30 may be loaded into the drum 3 (step 100) after
the selection of the desired washing program (step 110).
[0067] In the first phase (step 120), also called wetting phase, a quantity of clean water
is introduced into the tub 3 for wetting completely the laundry 30.
[0068] This phase preferably comprises the introduction of clean water into the tub 3 while
the drum 4 advantageously is set rotating, preferably at a low number of revolutions,
for example about 30-50 rpm, in order to move the laundry 30 and to facilitate the
penetration of the water in the laundry 30, so as to obtain a better and a more homogeneous
wetting of the laundry 30.
[0069] The introduction of clean water preferably takes place through the water inlet circuit
5 that will provide for feeding clean water into the tub 3.
[0070] In a preferred embodiment of the invention the inlet circuit 5 comprises a bypass
duct, not illustrated, that bypasses the compartments of the drawer 6, so as to allow
supplying exclusively clean water (i.e. without detergent) into the tub 3.
[0071] In an alternative embodiment of the invention, not shown, the laundry washing machine
1 comprises a separate water supply pipe, separated form the inlet circuit 5, adapted
to supply clean water directly into the tub 3.
[0072] After a certain time has lapses, the rotations of the drum 4 terminates, the laundry
30 inside the drum 4 is substantially completely wet, and a certain quantity of free
water, or excess water, fills at least partially the hollow space 12.
[0073] In the successive phase of the cycle (step 123), the excess water is advantageously
removed from the tub 3.
[0074] The removal operation preferably includes the drainage of the water from the tub
3 by means of the drain pump 16 that takes the water from the bottom of the tub 3
and conveys it towards the outside through the outlet duct 18.
[0075] This phase ends when substantially all the excess water has been drained outside
the laundry washing machine 1.
[0076] This is advantageously sensed by means of the device 19 (e.g. pressure sensor or
level sensor), which senses the absence of water inside the tub 3.
[0077] In another embodiment, the drain pump 16 can be operated for a pre-established period
of time deemed sufficient to empty the tub 3 completely. In this case the device 19
can be preferably omitted.
[0078] At the end of the draining phase, the laundry 30 inside the drum 4 is substantially
completely wet and the hollow space 12 is substantially free of water.
[0079] Clearly any other method may be used to implement the first wetting phase, as known
in the prior art.
[0080] In the successive phase (step 130) a quantity of washing detergent D is advantageously
introduced in the drum 4.
[0081] The introduction of detergent D takes place preferably through the water inlet circuit
5; the quantity of detergent D, be it powder or liquid, is preferably brought out
of the apposite compartment of the drawer 6 by a given quantity of clean detergent-conveying
water W, that passes through the proper compartment of the drawer 6.
[0082] The detergent D and the detergent-conveying water W then flow through the supply
pipe 9 up to the supply pipe output 9a, and they are advantageously directed towards
the central part of the drum 4 by the sloping inner portion 8a of the door 8.
[0083] The quantity of detergent D taken from the drawer 6 is determined advantageously
by the control unit 22.
[0084] The quantity of detergent D is preferably based on the washing program selected by
the user, and advantageously depends on the quantity of loaded laundry 30 (i.e. weight)
and, preferably, also on the type of loaded laundry 30.
[0085] In an alternative embodiment of the invention, the introduction of detergent D may
take place without the use of conveying water; in this case the detergent is preferably
a liquid detergent, which is automatically brought out of the apposite compartment
of the drawer 6 (or out of another suitable detergent-container provided in the washing
machine, for example a cartridge), for example by means of a suitable dosing device
(comprising for example a peristaltic pump).
[0086] According to the invention, during the introduction of the detergent D (step 130)
the drum 4 is set rotating (step 135) at a reference rotation speed Sd sufficient
to "spread" the laundry 30 into the inner surface 4a of the drum 4, as shown in Figures
4 and 5. The laundry 30 is advantageously stuck against the inner surface 4a of the
drum 4 by means of the centrifugal force.
[0087] The laundry 30 therefore is displaced so as to form a laundry ring 30a with an inner
cavity 30b at the central area of the drum 4.
[0088] The detergent D and the conveying water W (or, alternatively, only detergent and
not water W in the embodiment in which the introduction of detergent D takes place
without the use of conveying water) ejected from the supply pipe output 9a are advantageously
sprayed in the inner cavity 30b defined by the laundry ring 30a. In this way the detergent
D and the conveying water W reach the laundry 30 along its entire length and any portion
of the laundry 30, from the front door 8 up to the back of the drum 4, receives a
proper quantity of detergent D.
[0089] Advantageously, the detergent D is uniformly distributed in the laundry 30. Furthermore,
the detergent D introduced in the inner cavity 30b defined by the laundry ring 30a
remains confined inside the laundry 30 without detergent D wasted outside the drum
4. This permits to reduce the quantity of detergent D to be introduced in the tub
3 for washing the laundry 30.
[0090] The reference rotation speed Sd is preferably based on the quantity of loaded laundry
30, and preferably also on the diameter of the drum 4. The quantity of loaded laundry
30, i.e. the weight of the laundry 30, can be advantageously obtained by the control
unit 22 in different ways.
[0091] The weight can be, for example, one of the parameters introduced by the user when
setting the washing program.
[0092] In further embodiment, the weight of the laundry 30 can be advantageously obtained
by means of suitable weight sensors provided in the laundry washing machine 1, for
example sensors that can be associated with the shock-absorbers of the tub 3.
[0093] Again, the control unit 22 may advantageously obtain the weight of the laundry 30
by measuring the power absorbed by the motor for the rotation of the drum 4 with the
laundry 30 inserted therein. In this case, it is possible to set a brief rotation
cycle of the drum 4 before the introduction of clean water, therefore with dry laundry
30, in order to measure the moment of inertia of the laundry 30 based on the power
absorbed by the electric motor 11 and thus obtain the weight of the laundry 30 itself
by means of simple calculations.
[0094] Preferred values for the reference rotation speed Sd are in the range comprised between
80 rpm and 120 rpm, more preferably between 90 rpm and 110 rpm, even more preferably
a value equal to 100 rpm.
[0095] It has to be noted that the reference rotation speed Sd of the drum 4 which permits
the laundry 30 to be stuck at the inner surface 4a of the drum 4 through the centrifugal
force does not necessary have to be constant but may vary, preferably inside the cited
ranges. Furthermore, the drum 4 is preferably set rotating at the reference rotation
speed Sd for a pre-established period of time which is deemed sufficient to permit
the introduction of the quantity of requested washing detergent D from the drawer
6 into the tub 3.
[0096] Once the detergent introduction phase has been completed (step 130), a main wash
may be started (step 140).
[0097] The main wash can be a typical wash cycle of known washing machines. It advantageously
comprises successive rotations of the drum 4, in clockwise and/or anticlockwise direction,
at a pre-determined rotational speed.
[0098] The main wash cycle is advantageously achieved by heating the water that washes the
laundry 30 and keeping the temperature of the water at a desired and prefixed value
or inside a prefixed temperature range. The water temperature preferably may depend
on the washing program set by the user or may be the temperature inserted directly
by user through the interface unit.
[0099] In the preferred embodiment, the heating of the water is advantageously obtained
by activating the heating device 20. At the same time, the water temperature is advantageously
controlled by the control unit 22 through the value sensed by the temperature sensor.
[0100] Once the main wash cycle has been completed, the washing program may continue with
a spinning phase (step 160) and, in case of a laundry washing-drying machine, it may
also comprise a further drying phase (step 170).
[0101] The spinning phase (step 160) and the drying phase (step 170) may be of the known
type and therefore will not be described in detail.
[0102] In a preferred embodiment of the method of the invention, after the draining phase
(step 123) and before the phase of introducing detergent (step 130) with drum rotation
(step 135), a control step, not illustrated, may advantageously be performed for controlling
and trying to reduce the off-balance state of the loaded laundry 30 contained in the
washing drum 4.
[0103] The off-balance control step, as known in the art, may comprise one or more drum
rotation cycles to detect the off-balance of the loaded laundry 30, and one or more
stopping of the washing drum 4, so as to modify the distribution of the laundry 30
inside the drum 4. This control is performed for reducing the problems that may be
originated by off-balance conditions, during the rotation of the drum 4 at the reference
rotation speed Sd.
[0104] During the off-balance control step the drain pump 16 is preferably activated to
drain the residual water from the tub 3 to the outside.
[0105] In a preferred embodiment, if the off-balance of the laundry is high and if off-balance
control step is not able to balance the loaded laundry (i.e. to reduce the off-balance
state of the loaded laundry 30), during the introduction of the detergent D (step
130) the drum 4 may be preferably rotated (step 135) at a reduced reference rotation
speed Sd', lower than the reference rotation speed Sd sufficient to "spread" the laundry
30 into the inner surface 4a of the drum 4.
[0106] During the rotation at the reduced reference rotation speed Sd', the laundry 30 is
not completely "spread" and stuck into the inner surface 4a of the drum 4, but it
may partially move inside the drum 4; in this case the advantageous effect of supplying
the detergent while the laundry is completely "spread" and stuck into the inner surface
4a of the drum 4 is only partial, but the reduced rotation speed allows avoiding excessive
vibrations of the washing machine.
[0107] Advantageously the reduced reference rotation speed Sd' is comprised between 65 rpm
and 80 rpm, preferably 70 rpm.
[0108] A further embodiment of the method of the invention is described with reference to
the flow chart of Figure 6.
[0109] This embodiment differs from the one described above with reference to Figure 3 for
the fact that before the phase of introducing detergent (step 130) while the drum
rotates (step 135), there is a further step (125) in which a certain quantity of water
We is extracted from the completely wet laundry 30, by means of a high speed rotation
of the drum 4, and drained outside.
[0110] During this step (125), the further quantity of water We is extracted from the completely
wet laundry 30 advantageously by setting the drum 4 rotating at a higher rotational
speed, for example about 350 rpm.. This quantity of water We is advantageously drained
outside the washing machine, preferably via the water outlet circuit 15, during a
further draining phase, not illustrated in the enclosed figures, which may take place
contemporaneously with the further step (125) or after the further step (125). Advantageously,
the quantity of water extracted We from the laundry 30 is monitored (continuously
or not) by the control unit 22, for example by monitoring the level of the water in
the tub 3, preferably via the pressure sensor 19 or level sensor, so as to stop the
rotation of the drum 4 when the desired quantity of water We has been removed from
the laundry 30.
[0111] In a further embodiment the high speed drum rotation is performed for a prefixed
time, for example for 60 sec.
[0112] After the extraction of the desired quantity of water We from the laundry 30, the
laundry 30 is not completely wet anymore.
[0113] In the successive phase, however, of introducing detergent (step 130) through a given
quantity of clean, detergent conveying water W, the quantity of detergent conveying
water W is preferably set equal to the quantity of water We previously extracted from
the laundry 30.
[0114] After introducing the detergent D and the detergent conveying water W (step 130),
therefore, the laundry 30 is again substantially completely wet.
[0115] Advantageously the ratio between the quantity of detergent D and the total quantity
of water inside the laundry 30 is opportunely selected in such a way that the effect
of this mixture water/detergent on the loaded laundry 30 is optimal.
[0116] Also in this embodiment, a further control step, the same described with reference
to the embodiment of Figure 3, may advantageously be performed for controlling the
off-balance state of the loaded laundry 30 contained in the washing drum 4. In this
case, the control step may advantageously be performed after the draining phase (step
123) and before the step just described of draining a further quantity of extracted
water We from the laundry 30 (step 125) by setting the drum 4 rotating at a high rotational
speed. Preferably, if the off-balance of the laundry is high and if off-balance control
step is not able to balance the loaded laundry (i.e. to reduce the off-balance state
of the loaded laundry 30), step 125 is not performed. In this case, depending on the
-balance state of the loaded laundry 30 (i.e. on how the laundry of off-balanced),
during the following introduction of the detergent D (step 130) the drum 4 may be
rotated (step 135) at the reference rotation speed Sd or at the above mentioned reduced
reference rotation speed Sd'.
[0117] In a further embodiment, not illustrated, before the step (125) in which a certain
quantity of water We is extracted from the completely wet laundry 30, by means of
a high speed rotation of the drum 4, and drained outside, there may be a further step
in which the rotation speed of the washing drum 4 is took at the reference rotation
speed Sd, or also at a value higher (e.g. 140 rpm); preferably, before this further
step in which the rotation speed of the washing drum 4 is took at the reference rotation
speed Sd, or also at a value higher (e.g. 140 rpm), a further control step, the same
described with reference to the embodiment of Figure 3, may advantageously be performed
for controlling the off-balance state of the loaded laundry 30 contained in the washing
drum 4. Also in this case if the off-balance of the laundry is high and if the off-balance
control step is not able to balance the loaded laundry (i.e. to reduce the off-balance
state of the loaded laundry 30), this further step in which the rotation speed of
the washing drum 4 is took at the reference rotation speed Sd, or also at a value
higher, is preferably not performed.
[0118] Figures 7 and 8 show a construction variant of the laundry washing machine of Figure
1.
[0119] This washing machine 200 differs from the one shown in Figures 1 and 2 due to the
fact that the water outlet circuit 215 is provided with a recirculation circuit 216
adapted to drain the liquid from the bottom of the tub 3, and to re-admit such liquid
into an another part of the tub 3, preferably into an upper region of the tub 3. The
water outlet circuit 215 advantageously comprises a drain pump 16, a first pipe 17
connecting the tub 3 to the drain pump 16, an outlet pipe 18 ending outside the housing
2 and a recirculation pipe 61. The recirculation pipe 61 ends in the proximity of
the front door 8 with a terminal nozzle 61a. The terminal nozzle 61a faces the sloping
inner portion 8a of the door 8 so that the liquid coming from the recirculation pipe
61 is directed towards the central part of the drum 4.
[0120] A two-way valve 65 is interposed between the drain pump 16, the outlet pipe 18 and
the recirculation pipe 61.
[0121] The two-way valve 65 is properly controlled by the control unit 22 in order to allow
selective drainage towards the outside through the outlet duct 18 or towards the tub
3 through the recirculation pipe 61.
[0122] The water is supplied into the tub 3 by making it flow through the drawer 6 and a
supply pipe 9 which supply pipe output 9a ends in correspondence of an upper portion
of the tub 3.
[0123] A washing method according to the invention is described here below with reference
to the washing machine 200 shows on Figures 7 and 8 and with reference to the operation
flow chart of Figure 9.
[0124] The initial phases of the washing program from the loading of the laundry (step 100)
to the drainage phase (step 123) are the same as described above with reference to
the first embodiment of the invention.
[0125] In the successive phase (step 130) a washing detergent D is introduced in the drum
4.
[0126] The introduction of detergent D takes place preferably through the water inlet circuit
5; the quantity of detergent D, be it powder or liquid, is preferably brought out
of the apposite compartment of the drawer 6 by a given quantity of clean, detergent
conveying water W that passes through the proper compartment.
[0127] The detergent D and the conveying water W then flow through the supply pipe 9 up
to the supply pipe output 9a and there introduced inside the tub 3.
[0128] The quantity of detergent D taken from the drawer 6 is determined advantageously
by the control unit 22 as already described above with reference to the first embodiment
of the invention.
[0129] According to the invention, during the introduction of the detergent (step 130) the
drum 4 is set rotating (step 135) at a reference rotation speed Sd sufficient to spread
and stick the laundry 30 to the inner surface 4a of the drum 4, as described above.
[0130] Part of the detergent D and the conveying water W introduced inside the tub 3 by
means of the supply pipe 9 reaches externally the laundry 30 while part of the detergent
D and the conveying water W falls down on the bottom of the tub 3 so as to reach a
liquid level L, as shown in Figure 7.
[0131] According to this embodiment, during the rotation of the drum 4 (step 135) the recirculation
circuit 216 is activated (step 138).The detergent D and the conveying water W from
the bottom of the tub 3 are drained towards the upper part of the tub 3 by means of
the drain pump 16. The drain pump 16 takes the detergent D and the conveying water
W from the bottom of the tub 3 and conveys them towards the upper part of the tub
3 through the recirculation pipe 61 via the valve 65 opportunely driven by the control
unit 22.
[0132] The detergent D and the conveying water W therefore flow through the recirculation
pipe 61 up to the terminal nozzle 61a and here advantageously directed towards the
central part of the drum 4 by the sloping inner portion 8a of the door 8.
[0133] As said before, during the introduction of the detergent D (step 130) the drum 4
is set rotating (step 135) at a reference rotational speed Sd so that the laundry
30 is stuck against the inner surface 4a of the drum 4.
[0134] The laundry 30 therefore is displaced so as to form a laundry ring 30a with an inner
cavity 30b at the central area of the drum 4.
[0135] The detergent D and the conveying water W ejected from the terminal nozzle 61a of
the recirculation pipe 61 are advantageously sprayed in the inner cavity 30b defined
by the laundry ring 30a. In this way the detergent D and the conveying water W reach
the laundry 30 along its entire length and any portion of the laundry 30, from the
front door 8 up to the back of the drum 4, receives a proper quantity of detergent
D. Advantageously, the detergent D is uniformly distributed on the laundry 30. Furthermore,
the detergent D introduced in the inner cavity 30b defined by the laundry ring 30a
remains confined inside the laundry 30 without detergent D wasted outside the drum
4. This permits to reduce the quantity of detergent D to be introduced in the tub
3 for washing the laundry 30.
[0136] Once the detergent introduction phase (step 130) has been completed, the washing
program continues with a main wash phase (step 140) and the following phases to complete
the washing program, as described above.
[0137] In a further embodiment, the detergent D and the conveying water W on the bottom
of the tub 3 before being re-circulated and introduced in the inner cavity 30b are
also advantageously heated by means of the activation of the heating device 20.
[0138] Again, it has to be noted that the reference rotation speed of the drum which permits
the laundry 30 to be stuck at the inner surface 4a of the drum 4 through the centrifugal
force does not necessary have to be constant but may vary, preferably inside an opportune
range which that ensures the centrifugal effect.
[0139] In a further embodiment, the introduction of detergent D may take place without the
use of detergent conveying water.
[0140] In this case, only the detergent D (preferably liquid detergent) is subjected to
recirculation.
[0141] In another embodiment, the introduction of detergent D may take place without the
use of detergent conveying water and the detergent D may be subjected to re-circulation
together with residual water left on the bottom of the tub 3 at the end of a preceding
phase of the washing program. The preceding phase, for example a wetting phase, must
terminate in this case without a complete drainage of the water outside the washing
machine.
[0142] It has thus been shown that the present invention allows all the set objects to be
achieved. In particular, it makes it possible to obtain a more uniform distribution
of the detergent in the laundry compared to the solutions of known type.
[0143] While the present invention has been described with reference to the particular embodiments
shown in the figures, it should be noted that the present invention is not limited
to the specific embodiments illustrated and described herein; on the contrary, further
variants of the embodiments described herein fall within the scope of the present
invention, which is defined in the claims.
[0144] It is underlined that the laundry washing machines illustrated in the enclosed figures,
and with reference to which some embodiments of the method according to the invention
have been described, are of the front-loading type; however it is clear that the method
according to the invention can be applied as well to a top-loading washing machine,
substantially without any modification.
1. Verfahren zum Waschen von Wäsche (30) in einer Waschmaschine (1; 200), umfassend einen
Waschbottich (3), der sich außerhalb einer drehbaren Waschtrommel (4) befindet, die
geeignet ist, um Wäsche (30) aufzunehmen, wobei das Verfahren Folgendes umfasst:
- eine Ladephase, bei der die Wäsche (30) in die Waschtrommel (4) geladen wird;
- eine Anfeuchtphase, bei der die geladene Wäsche (30) angefeuchtet wird;
- eine Waschmittel-Einführphase, bei der ein Waschmittel (D) in das Innere des Waschbottichs
(3) eingeführt wird, wobei die Waschmittel-Einführphase die Verwendung einer gewissen
Menge von Waschmittel beförderndem Wasser (W) umfasst, um die Waschmittelmenge (D)
in den Bottich (3) zu befördern;
während der Waschmittel-Einführphase wird die Waschtrommel (4) auf einer Bezugsdrehzahl
(Sd) gedreht, bei der die geladene Wäsche (30) an der inneren Oberfläche (4a) der
Waschtrommel (4) haftet, und wobei das Verfahren nach der Anfeuchtphase und vor der
Waschmittel-Einführphase einen Schritt umfasst, bei dem man das freie Wasser, das
außerhalb der geladenen Wäsche (30) vorhanden ist, aus dem Waschbottich (3) ablaufen
lässt;
dadurch gekennzeichnet, dass nach der Ablaufphase und vor der Waschmittel-Einführphase das Verfahren eine weitere
Drehphase der Waschtrommel (4), um eine Wassermenge (We) aus der geladenen Wäsche
(30) zu entziehen, und eine weitere Phase, bei der man die Wassermenge (We) aus dem
Waschbottich (3) ablaufen lässt, umfasst, wobei die Menge des Waschmittel befördernden
Wassers (W) im Wesentlichen gleich der Wassermenge (We) ist, die aus der geladenen
Wäsche (30) in der weiteren Drehphase entzogen wird.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Waschmittel-Einführphase die Einführung einer Menge von Waschmittel (D) in einen
zentralen Bereich der Waschtrommel (4) umfasst.
3. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Bezugsdrehgeschwindigkeit (Sd) basierend auf der Menge und/oder der Art der geladenen
Wäsche (30) angegeben wird.
4. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Bezugsdrehzahl (Sd) zwischen 80 RPM und 120 RPM liegt.
5. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Waschtrommel (4) während eines vorbestimmten Zeitraums, der ausreicht, um die
gewünschte Menge des Waschmittels (D) in den Waschbottich (3) einzuführen, auf der
Bezugsdrehzahl (Sd) gedreht wird.
6. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass es ferner einen Schritt zum Kontrollieren der Unwucht der geladenen Wäsche (30) in
der Waschtrommel (4) nach der Ablaufphase umfasst.
7. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass die Waschmittel-Einführphase die Einführung der Menge des Waschmittels (D) in einen
mittleren Bereich der Waschtrommel (4) anhand eines Umlaufkreislaufs (216) umfasst,
der Flüssigkeiten aus einem unteren Bereich des Waschbottichs (3) aufnimmt.
8. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er ferner den Schritt des Erhitzens des Waschmittel befördernden Wassers (W) umfasst.
9. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass er in einer Frontlader-Waschmaschine (1; 200) ausgeführt wird, die einen Vordertürzugang
(8) aufweist.
10. Waschmaschine (1; 200), die geeignet ist, um ein Verfahren nach einem der vorhergehenden
Ansprüche umzusetzen.
11. Waschmaschine (1; 200) nach Anspruch 10, dadurch gekennzeichnet, dass sie eine Frontlader-Waschmaschine ist.