FIELD OF THE INVENTION
[0001] The invention relates to surface treatment apparatuses, more particularly to apparatuses
used for polishing, grinding, sanding or otherwise treating surfaces such as concrete
or wooden floors.
BACKGROUND OF THE INVENTION
[0002] With increasing interest in renovation of old buildings and houses, there is a need
for craftsmen to treat floor surfaces efficiently and with high quality. Up to date
several types of apparatuses are commercially available for treating floors, these
apparatuses comprise (a) a frame supported by one ore more wheels or rolls, (b) driving
means such as a motor, (c) one or more utility tools mounted on the frame and driven
by said driving means.
[0003] The known apparatuses are available in a broad variety of the apparatuses varying
in dimensions, number of utility tools driven simultaneously, weight and power. A
major inconvenience of the known apparatuses is their inability to treat surfaces
close to a wall. Indeed wheel or roll supported floor treatment apparatuses are usually
restricted by their frame to treat a floor surface no closer than 2 cm or 1,5 cm from
a wall. For treating floors next to walls use is made of smaller hand-held tools.
[0004] Especially when treating surfaces comprising asbestos, the use of hand-held tools
is absolutely undesirable as this implies very stringent protection for the user against
inhalation of asbestos fibers due to the close proximity of the treated surface and
the user. The stringent protection measures include not only the use of rather expensive
clothing, they also severely increase working time.
[0005] It should, therefore, be appreciated that there remains a need for an apparatus for
treating floors that addresses the above problems. It is an object of the invention
to provide an apparatus for treating floor surfaces along or in close proximity (less
than 1,5 cm) of a wall, wherein the distance between the user and the treated surface
remains above 1,5 m. The invention particularly relates to apparatuses used for polishing,
grinding, sanding or otherwise treating surfaces such as concrete or wooden floors
which address one or more of the above problems.
DESCRIPTION OF THE INVENTION
[0006] A surface treating apparatus comprising: (a) a frame with at least one wheel, roll
or track mounted thereon and supporting the frame; (b) a utility tool mounted on the
frame, the utility tool comprising a functional surface facing a surface to be treated
in a working condition of the apparatus; (c) driving means mounted on the frame and
enabling driving the utility tool; wherein the width of the frame and wheel, roll
or track is defined by the distance between virtual lines extending in a direction
parallel to the rolling direction of the wheel, roll or track, and wherein the functional
surface of the utility tool at least partially extends beyond one of said virtual
lines.
[0007] Preferably, the apparatus comprises means for moving the utility tool and its functional
surface from a first position wherein the functional surface extends at least partially
beyond one of said virtual lines to a second position wherein the functional surface
is positioned entirely between said virtual lines. Said means for moving the utility
tool preferably comprise a spindle.
[0008] More preferably the frame comprises two members, a first member whereon the wheel,
roll or track is mounted and a second member whereon the utility tool and driving
means are mounted and wherein means are provided allowing swiveling of the first member
in view of the second member in a plane substantially parallel to the functional surface.
[0009] According to a preferred embodiment, the utility tool is movably mounted on a guide,
the guide being fixed to the second frame member. The guide allows moving the utility
tool and its functional surface beyond a side edge of the second frame member.
[0010] Preferably, bolts are provided for fixing the utility tool to the second frame member
in a desired position along the guide
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig 1 represents a perspective view of a surface treating apparatus according to the
present invention;
Fig 2 represents a view according to arrow P2 in Fig. 1 on a larger scale;
Fig. 3 represents the same view as Fig. 2 but in another position of the apparatus
according to the present invention.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0012] Figure 1 represents an apparatus according to the present invention, said apparatus
comprising a frame 1 with an actuating lever 2, two wheels 3, a motor 4 and a utility
tool 5.
[0013] The frame comprises at least two and in this particular case three members 6, 7 and
8. In the present embodiment, and as represented in Figure 3, the first frame member
6 comprises a U-shaped rigid profile with a lateral beam 9 and two side beams 10 provided
thereon. As represented in figure 2, each of said beams is in this case provided with
a hole 11 at a distance of its front end.
[0014] The lateral beam is situated at the back end of the apparatus; it is the back end
of the apparatus defined in view of a usual driving direction D during use of the
apparatus. Said wheels 3 are movably, in particular rotatably or otherwise pivotably
connected to the first member by a wheel shaft 12 or the like supported in the side
beams 10. In this case, the actuating lever 2 is also fixed to the first member 6.
[0015] The second member 7, essentially consisting of a rigid plate element with a front
end 13 and a back end 14. Said motor 4 is mounted on the this rigid plate element
by means of bolts or the like.
[0016] The second member 7 further comprises one or more slits 15. On said plate element,
along one of said slits 15 is provided a spindle 16 that can be operated by means
of an adjustment screw 17 allowing driving the spindle and blocking the spindle in
a desired position. The spindle is preferably fixed on the plate by means of bushing
allowing rotation of the spindle. Movably cooperating to said spindle 16 is an ax
18 that extends through the slit 15 and is readily fixed to the utility tool 5.
[0017] Typically, the motor is mounted on one surface of the plate element, whereas the
utility tool extends from the opposite surface of the plate element. In use, the utility
tool extends downwards, whereas the motor is mounted on the top surface of the plate.
According to a preferred embodiment of the present invention, the motor 4 is mounted
near or at the back end 14 of the second member 7, whereas the utility tool 5 is mounted
near or at the front end 13 of the second member 7.
[0018] It is known to persons skilled in the art that the motor 4 comprises a motor shaft
(not shown) extending perpendicularly through a protrusion in the plate element, whereas
the utility tool 5 has a driving shaft (not shown) extending parallel to the motor
shaft. Both shaft are connected in rotation by a belt, preferably a toothed belt (not
shown).
[0019] The third member 8 in this case comprises a plate element having two upstanding protrusions
20, wherein a hinge shaft 21 is rotatably lodged, the hinge shaft extending through
damped bushings (not shown) lodged in holes 11 provided in the side beams 11 of the
first frame member 6. The third frame member further comprises a hole (not shown)
where through the motor shaft extends and one or more slits 22 near its circumference.
[0020] In an assembled state of the apparatus, the back end 14 of the second member 7 rests
on the third member 8, whereby the interface defined between the second and third
member 7, 8 is provided with a lubricant oil or a lubricant coating for allowing swiveling,
rotating or hinging of the second member over the first member in a direction perpendicular
to and around the motor shaft.
[0021] As represented in figure 3; the width of the frame and wheel, roll or track is defined
by the distance between virtual lines X, X' extending in a direction D parallel to
the rolling direction of the wheel, roll or track.
[0022] According to the present invention, the utility tool 5 can be a polishing, a grinding,
a sanding or other tool that typically comprises a disk defining a functional surface
23 for acting on a surface to be treated. Depending on the intended surface treatment,
the functional surface of the utility tool is defined by a certain roughness and/or
abrasive capacity for grinding, sanding, polishing or otherwise treating a given surface.
The disk is mounted on the driving shaft of the utility tool and is generally known
in the field of treating surfaces such as floors. Preferred disks have a diameter
ranging between 5 and 70 cm.
[0023] The apparatus according to the present invention is very user friendly and allows
treating surfaces up to against a wall. Indeed, the apparatus of the invention comprises
means for means for moving the utility tool and its functional surface from a first
position (Fig. 2) wherein the functional surface extends at least partially beyond
one of said virtual lines X, X' to a second position (Fig. 3) wherein the functional
surface is positioned entirely between said virtual lines X and X'. In the described
embodiment, this means comprise the swiveling cooperation between the second and third
frame members 7 and 8 and said spindle 16 allowing moving the utility tool and its
functional surface beyond the edges of the second frame member 7.
[0024] It will be appreciated that by swiveling the second frame member 7 in view of the
first frame member 6, the utility tool can be positioned outside the pathway of the
wheels 3. The rotation between the second and third members 7, 8 around the motor
shaft can be blocked by means of bolts (not shown) or such interacting in the slits
22 in the second frame member 7. When releasing said bolts, a rotation of the second
member around the motor shaft and in view of the first member can be obtained. By
subsequently moving the utility tool in view of the second frame member 7 by means
of the spindle 17, the functional surface of the utility element is positioned partially
beyond the virtual line X or X' and as such forms an outer side edge of the apparatus
in a driving direction D, thus allowing the functional surface to be moved against
a wall, without the wheels or frame hindering the utility tool.
[0025] It is clear that the movement of the utility tool beyond a virtual line X or X' can
be realized in two senses perpendicular to the driving direction allowing optimal
user friendliness.
[0026] The fact that part of the movement of the utility tool in view of the wheels can
be realized by swiveling the second frame member 7 is believed to increase stability
of the apparatus in view of an embodiment wherein the entire movement of the utility
tool would be achieved by a spindle alone, when the apparatus is driven with the utility
tool extending partially beyond one of the lines X or X'.
[0027] According to a preferred embodiment, the second frame member 7 further comprises
means for adjusting the downward pressure on the front end 13 of the second member.
Such means can for example comprise a slot or shaft provided on the second member
and configured for releasably providing weight elements thereon. Adjustment of the
pressure exerted on the front end of the second member 7 and thus on the utility tool,
allows for an increased control of the grinding, sanding and/or polishing by the utility
tool. To even further increase adjustment of the (down) pressure exerted on the utility
tool, the motor is preferably provided near or at the back end of the second member,
proximate to the connection of the first and second members 6, 7. As such, the weight
of the motor 4 is essentially supported by the supporting wheels 3 rather than by
the utility tool 5 during use of the apparatus.
[0028] In case the disk of the utility tool needs to be accessed for replacement or control,
or in case the working surface has to be lifted from the floor, the apparatus can
easily be tilted by pressing down the actuating lever in a direction according to
arrow P. In this case, the first and second member will first hinge in view of each
other around the hinge shaft 21, until the front end of the side beams of the first
member will abut the second or third member thereby preventing further hinging of
the second member in view of the first member and lifting the second member when pressing
the actuating lever further downwards. The distance between the hole 11 for the hinge
shaft 17 and what is defined as the abutment surface 24 of the beams with the second
member 7 or third member 8 (both are rigidly fixed to each other in a direction of
rotation around the hinge shaft 21) determines the limitation on the angle of rotation
between the first and second members 6, 7.
[0029] It is clear that instead of providing wheels, a roll or track can also be applied
for supporting the apparatus.
NUMERICAL REFERENCES
[0030]
- 1
- frame
- 2
- actuating lever
- 3
- wheels
- 4
- motor
- 5
- utility tool
- 6
- first member (wheel)
- 7
- second member (utility tool)
- 8
- third member (intermediate)
- 9
- lateral beam (first member)
- 10
- side beams (first member)
- 11
- holes (for hinge bushings)
- 12
- wheel shaft
- 13
- front end (second member)
- 14
- back end (second member)
- 15
- slits
- 16
- spindle
- 17
- adjustment screw
- 18
- ax
- 19
- Upstanding protrusions
- 20
- Hinge shaft
- 21
- Slits
- 22
- Functional surface
- 23
- Abutment surface
1. A surface treating apparatus comprising:
(a) a frame with at least one wheel (3), roll or track mounted thereon and supporting
the frame;
(b) a utility tool (5) mounted on the frame, the utility tool comprising a functional
surface (23) facing a surface to be treated in a working condition of the apparatus;
(c) driving means (4) mounted on the frame and enabling driving the utility tool;
wherein the width of the frame and wheel, roll or track is defined by the distance
between virtual lines (X, X') extending in a direction (D) parallel to the rolling
direction of the wheel, roll or track,
characterized in that the functional surface (23) of the utility tool (5) at least partially extends beyond
one of said virtual lines (X, X').
2. The surface treating apparatus according to claim 1, wherein the apparatus comprises
means for moving the utility tool and its functional surface from a first position
wherein the functional surface extends at least partially beyond one of said virtual
lines to a second position wherein the functional surface is positioned entirely between
said virtual lines.
3. The surface treating apparatus according to claim 1, wherein the frame comprises two
members, a first member whereon the wheel, roll or track is mounted and a second member
whereon the utility tool is mounted and wherein means are provided allowing swiveling
of the first member in view of the second member in a plane substantially parallel
to the functional surface.
4. The surface treating apparatus according to claim 1, wherein the utility tool is movably
mounted on a guide, the guide being fixed to the second frame member.
5. The surface treating apparatus according to claim 4, wherein the guide is such that
it allows moving the utility tool and its functional surface beyond a side edge of
the second frame member.
6. The surface treating apparatus according to claim 5, wherein bolts are provided for
fixing the utility tool to the second frame member in a desired position along the
guide
7. The surface treating apparatus according to claims 2 and 5, characterized in that the means for moving the utility tool comprise a spindle allowing moving the utility
tool along said guide.