TECHNICAL FIELD
[0001] The present invention relates to a carton for housing a roll formed by winding a
wrapping object such as a wrapping film, aluminum foil, and a cooking paper sheet,
and a wrapping object feeder that uses such a carton.
BACKGROUND ART
[0002] A carton for housing a roll formed by winding a wrapping object such as a wrapping
film, aluminum foil, and a cooking paper sheet includes a carton main body, a lid
body formed pivotally relative to and integrally with the carton main body, and a
saw-toothed cutting blade mounted on the lid body for cutting the wrapping object
that is pulled out from the inside the carton main body. The carton main body includes
a bottom wall, a front wall and a back wall rising from mutually opposing two sides
of the bottom wall, and a pair of left and right end walls rising from different mutually
opposing two sides of the bottom wall. The left end wall is configured of three flaps
respectively extending from the left ends of the bottom wall, the front wall, and
the back wall. The right end wall is configured of three flaps respectively extending
from the right ends of the bottom wall, the front wall, and the back wall. More specifically,
each end wall is formed by bending a back flap as the flap extending from the back
wall, a front flap as the flap extending from the front wall, and a bottom flap as
the flap extending from the bottom wall, in that order, toward the inside of the carton
main body, and thereafter bonding the front flap and the back flap with the bottom
flap using an adhesive agent applied to the front flap and the back flap.
[0003] Meanwhile, a spent carton after the wrapping film has been exhausted is normally
collected as used paper and subsequently recycled. In the foregoing case, in addition
to removing the cutting blade that is mounted on the lid body of the carton, the act
of peeling apart the flaps that are mutually bonded at the respective end walls of
the carton main body and then flattening the carton in order to reduce the volume
of the carton is generally performed. In order to facilitate such an act of crushing
the carton, Patent Document 1 describes providing a half-cut line at the region of
the flaps to which an adhesive agent is applied. According to this configuration,
based on the delamination that occurs in the flaps provided with the half-cut line
when peeling the flaps apart, the carton can be crushed easily since the force required
for peeling the flaps apart is reduced.
PRIOR ART DOCUMENT
[0004]
Patent Document 1: Japanese Laid-Open Patent Publication No. 2007-176599
SUMMARY OF THE INVENTION
Problems that the Invention is to Solve
[0005] In the process of applying the adhesive agent to the flaps or the process of mutually
bonding the flaps, more often than not, the adhesive agent runs off from the predetermined
region provided with the half-cut line of the front flap and the back flap. Since
the front flap and the back flap are bonded with the bottom flap also at regions other
than at the predetermined region, a greater force will be consequently required for
peeling the flaps apart. This run-off of the adhesive agent also causes the variation
per carton with respect to the force that is required for peeling the flaps apart.
In order to prevent the increase of force required for peeling the flaps apart caused
by the run-off of the adhesive agent, considered may be providing a half-cut line
to regions other than the predetermined region of the front flap and the back flap.
Nevertheless, as more half-cut lines are provided, the strength of the flaps will
deteriorate.
[0006] Accordingly, it is an objective of the present invention to provide a carton capable
of favorably controlling the force required for peeling apart the flaps that are mutually
overlapped and bonded at the end walls of the carton, and a wrapping object feeder
including the foregoing carton.
Means for Solving the Problems
[0007] To achieve the above objective, the first aspect of the present invention provides
a carton including a bottom wall, a pair of side walls provided at the front and back
of the bottom wall, and a pair of end walls provided at the left and right of the
bottom wall. Each of the end walls is formed by overlapping a flap extending from
one end of either a left end or a right end of the bottom wall onto two flaps each
extending from the same end of either a left end or a right end of one of the side
walls, and joining the flaps using an adhesive agent. At least one of the flaps includes
a surface having a first region and a second region, and is joined with another flap
at the first region. The first region is defined by a perforation line, and the second
region has an adhesive property to the adhesive agent lower than that of the first
region. The adhesive agent is spread over the first region and the second region across
the perforation line.
[0008] The first region may be defined by a half-cut line in addition to the perforation
line. Preferably, the perforation line is, in comparison to the half-cut line, positioned
toward a tip of the outermost flap of the end wall including a flap having the perforation
line.
[0009] Preferably, an extended line of the half-cut line intersects an extended line of
a ruled line defining a proximal end of the flap having that half-cut line.
[0010] Preferably, the perforation line is a polygonal line.
[0011] A second half-cut line may be provided inside the first region. Preferably, the second
half-cut line is a straight line extending toward the proximal end of the outermost
flap of the end wall, with a point on the perforation line as a starting point.
[0012] The outermost flap of the end wall may be a flap extending from the bottom wall.
In this case, the flap having the first region and the second region is a flap extending
from the side wall.
[0013] According to the second aspect of the present invention, a wrapping object feeder
is provided, which includes a roll formed by winding a wrapping object, and the carton
according to the above first aspect.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 is a perspective view of a wrapping object feeder according to a first embodiment
of the present invention, illustrating a state before being opened;
Fig. 2 is a diagram viewing, from the upper side, a paper board that is obtained by
developing a carton provided in the wrapping object feeder of the first embodiment;
Fig. 3 is an exploded perspective view of an end wall of the carton of the first embodiment;
Fig. 4 is a schematic view showing the positional relationship of the adhesive region
of the front flap and the back flap relative to the bottom flap when viewing the end
wall of the first embodiment in the central axis direction of the roll of the wrapping
object;
Figs. 5(a) to 5(c) are cross-sectional views of the end wall of the first embodiment,
and more specifically Fig. 5(a) is a diagram showing a state before peeling the bottom
flap from the front flap and the back flap, Fig. 5(b) is a diagram showing a state
immediately after starting the peeling of the bottom flap from the front flap and
the back flap, and Fig. 5(c) is a diagram showing a state where the bottom flap has
been peeled from the front flap and the back flap; and
Fig. 6 is a schematic view of an end wall of a carton according to a second embodiment
of the present invention, mainly showing the front flap and the back flap.
MODES FOR CARRYING OUT THE INVENTION
(First Embodiment)
[0015] A carton and a wrapping object feeder according to a first embodiment of the present
invention will now be described with reference to Figs. 1 to 5.
[0016] As shown in Fig. 1, the wrapping object feeder 1 of this embodiment is configured
of a rectangular carton 2 formed by bending a paper board such as a coated paper board,
and a roll 3 formed by winding a wrapping film 3F, which is a wrapping object made
of polyvinylidene chloride or the like, around a paper core 3C. The carton 2 includes
a carton main body 4 formed in a bottomed box shape with an open top face for internally
housing the roll 3, and a lid body 5 for opening and closing the opening of the carton
main body 4. The lid body 5 is provided with a cutting blade 6.
[0017] The carton main body 4 includes a bottom wall 4BT, a front wall 4F and a back wall
4B as a pair of side walls provided at the front and back of the bottom wall 4BT,
and a pair of end walls 4SL, 4SR provided at the left and right of the bottom wall
4BT.
[0018] The lid body 5 includes a top wall 5T formed pivotally relative to and integrally
with the back wall 4B of the carton main body 4, a lid body front wall 5F extending
from the front end of the top wall 5T, and lid body end walls 5SL, 5SR extending from
the left and right ends of the top wall 5T. The lid body front wall 5F is positioned
opposite to the front wall 4F of the carton main body 4 when the opening of the carton
main body 4 is closed by the lid body 5. The lid body front wall 5F is bonded with
the front wall 4F of the carton main body 4 at a plurality of adhesion points 4Fc
positioned near the bottom wall 4BT of the carton main body 4. The adhesion points
4Fc are provided between the front wall 4F of the carton main body 4 and the lid body
front wall 5F at equal intervals in a central axis direction A, which is a direction
that is parallel to the central axis of the roll 3. A tear perforation line 5Fm extending
from the left end to the right end of the lid body front wall 5F is provided at substantially
the center in the vertical direction of the lid body front wall 5F. Thus, the lid
body front wall 5F will be cut substantially in the central axis direction A by the
perforation line 5Fm. The perforation line 5Fm extends substantially in a V-shape,
and the apex of this substantial V-shape is positioned at the center of the lid body
front wall 5F in the central axis direction A and is facing downward. An opening end
5E for facilitating the start of cutting of the lid body front wall 5F along the perforation
line 5Fm is provided in a portion of the lid body front wall 5F, which corresponds
to the lower right end of the perforation line 5Fm.
[0019] As a result of holding the opening end 5E and peeling the portion of the lid body
front wall 5F that is lower than the perforation line 5Fm from the front wall 4F against
its bonding with the front wall 4F of the carton main body 4 at the adhesion points
4Fc, the lid body front wall 5F is cut along the perforation line 5Fm from the right
end toward the left end. As a result of cutting the lid body front wall 5F along the
perforation line 5Fm, the lower portion of the lid body front wall 5F is severed from
an upper portion, which is the portion of the lid body front wall 5F that is above
the perforation line 5Fm and continuous from the top wall 5T. The carton 2 is thereby
opened. The lower end of the upper portion of the lid body front wall 5F after being
severed from the lower portion extends substantially in a V-shape as with the perforation
line 5Fm, and the apex of this substantial V-shape is positioned at the center of
the lid body front wall 5F in the central axis direction A and is facing downward.
By cutting the lid body front wall 5F along the perforation line 5Fm and thereafter
pivoting the lid body 5 so that the top wall 5T becomes separated from the front wall
4F of the carton main body 4, the wrapping film 3F becomes ready for being pulled
out from the inside of the carton 2.
[0020] The cutting blade 6 is mounted by being bonded to the inner surface of the lid body
front wall 5F. The cutting blade 6 extends over the entire lid body front wall 5F
with respect to the central axis direction A, and is positioned in correspondence
with the perforation line 5Fm. The cutting blade 6 has a substantial V-shape as with
the perforation line 5Fm. The apex of the substantial V-shape of the cutting blade
6 is positioned at the center of the cutting blade 6 in the central axis direction
A and is facing downward. As a result of using the substantially V-shaped cutting
blade 6, the cutting blade 6 first pierces the wrapping film 3F, which has been pulled
out from the inside of the carton main body 4 and placed on the front wall 4F, at
the center of the cutting blade 6 in the central axis direction A. Thus, the wrapping
film 3F is cut from the center toward both ends of the wrapping film 3F in the central
axis direction A.
[0021] A plurality of front face projections FP protruding from the outer surface of the
lid body front wall 5F toward the front are provided at the center of the lid body
front wall 5F in the central axis direction A among the portion of the lid body front
wall 5F that is above the cutting blade 6. The front face projections FP are used
for allowing the user, who touches the front face projections FP, to tactually grasp
the location of the center of the lid body front wall 5F in the central axis direction
A. That is, the center of the cutting blade 6 in the central axis direction A which
should first pierce the wrapping film 3F when cutting the wrapping film 3F with the
cutting blade 6. It is thereby possible to guide the user to cut the wrapping film
3F based on a method that is suitable for the shape of the cutting blade 6, which
forms a substantial V-shape. The front face projections FP are preferably embossed.
The formation of the embossed front face projections FP is performed by pressing and
pushing out a part of the upper face of the portion of the paper board from the back
side thereof corresponding to the lid body front wall 5F or affixing special ink to
the upper face of this paper board portion during or after the cutting of the paper
board such as a coated paper board in the course of forming the carton 2.
[0022] When cutting the wrapping film 3F, first, the lid body 5 of the carton 2 is opened,
the tip of the wrapping film 3F is held with one hand, and the wrapping film 3F is
pulled outside the carton main body 4 through the opening of the carton main body
4. The opening is then closed with the lid body 5, and the wrapping film 3F, which
has been pulled out, is sandwiched between the lid body front wall 5F and the front
wall 4F of the carton main body 4. Subsequently, the carton 2 is twisted in the circumferential
direction R of the roll 3 while pressing the front face projections FP with the thumb
of the other hand holding the carton 2. The teeth at the center of the cutting blade
6 in the central axis direction A thereby pierce the wrapping film 3F. Thereafter,
by further twisting the carton 2, the wrapping film 3F is cut in the central axis
direction A. In other words, the cutting blade 6 cuts the wrapping film 3F from the
center toward both ends of the wrapping film 3F in the central axis direction A. Consequently,
the cutting of the wrapping film 3F by the cutting blade 6 will progress favorably
according to the shape of the cutting blade 6 without causing any cutting defects
such as tearing.
[0023] The carton 2 will now be described in further detail with reference to Figs. 2 and
3. In relation to Fig. 2, which is a development diagram of the carton 2, the left
and right direction in Fig. 2 is also referred to as the central axis direction A
for the sake of convenience.
[0024] The paper board shown in Fig. 2 is obtained by developing the carton 2, and includes
a bottom wall portion 11 corresponding to the bottom wall 4BT of the carton main body
4. The paper board of Fig. 2 includes a front wall portion 13, which is positioned
above the bottom wall portion 11 as viewed in Fig. 2 and corresponds to the front
wall 4F of the carton main body 4. The front wall portion 13 is connected to the bottom
wall portion 11 via a ruled line 12 extending in the central axis direction A. The
front wall portion 13 is bent at the ruled line 12 toward the reverse-side face (face
of the side that is not shown in Fig. 2) and not toward the upper face (face of the
side that is shown in Fig. 2) of the bottom wall portion 11 until the angle that it
forms with the bottom wall portion 11 becomes a right angle. A plurality of protrusions
13a are arranged in the central axis direction A at a position near the bottom wall
portion 11 within the front wall portion 13. The protrusions 13a protrude from the
upper face of the front wall portion 13, and partially configure the foregoing adhesion
points 4Fc. The paper board of Fig. 2 includes a sub-front wall portion 15, which
is positioned above the front wall portion 13 as viewed in Fig. 2. The sub-front wall
portion 15 corresponds to a sub-front wall 4Fd of the carton main body 4, which serves
to line the front wall 4F. The sub-front wall portion 15 is connected to the front
wall portion 13 via a ruled line 14 extending in the central axis direction A. The
sub-front wall portion 15 is bent at the ruled line 14 toward the reverse-side face
of the front wall portion 13 until the reverse-side face of the sub-front wall portion
15 comes into contact with the reverse-side face of the front wall portion 13.
[0025] The paper board of Fig. 2 includes a back wall portion 17, which is positioned below
the bottom wall portion 11 as viewed in Fig. 2 and corresponds to the back wall 4B
of the carton main body 4. The back wall portion 17 is connected to the bottom wall
portion 11 via a ruled line 16 extending in the central axis direction A. The back
wall portion 17 is bent at the ruled line 16 toward the reverse-side face of the bottom
wall portion 11 until the angle that it forms with the bottom wall portion 11 becomes
a right angle. The paper board of Fig. 2 includes a top wall portion 19, which is
positioned below the back wall portion 17 as viewed in Fig. 2 and corresponds to the
top wall 5T of the lid body 5. The top wall portion 19 is connected to the back wall
portion 17 via a ruled line 18 extending in the central axis direction A. The top
wall portion 19 is bent at the ruled line 18 toward the reverse-side face of the back
wall portion 17 until the angle that it forms with the back wall portion 17 becomes
a right angle.
[0026] The paper board of Fig. 2 includes a lid body front portion 21, which is positioned
below the top wall portion 19 as viewed in Fig. 2 and corresponds to the lid body
front wall 5F of the carton 2. The lid body front portion 21 is connected to the top
wall portion 19 via a ruled line 20 extending in the central axis direction A. The
foregoing V-shaped perforation line 5Fm is formed on the lid body front portion 21.
The foregoing V-shaped cutting blade 6 (not shown in Fig. 2) is bonded and mounted
on the reverse-side face of the lid body front portion 21 along the perforation line
5Fm. The foregoing front face projections FP are provided at a position that is the
center of the lid body front portion 21 in the central axis direction A and is above
the perforation line 5Fm as viewed in Fig. 2. A plurality of semicircular cuts 21
a, which configure the adhesion points 4Fc together with the protrusions 13a, are
aligned in the central axis direction A at a position that is below the perforation
line 5Fm as viewed in Fig. 2 and corresponds to the protrusions 13a of the front wall
portion 13. The foregoing opening end 5E is provided in a portion of the lid body
front portion 21 that is positioned at the lower right end of the perforation line
5Fm as viewed in Fig. 2. The lid body front portion 21 is bent at the ruled line 20
toward the reverse-side face of the top wall portion 19 until the angle that is forms
with the top wall portion 19 becomes a right angle. When the front wall portion 13,
the sub-front wall portion 15, the back wall portion 17, the top wall portion 19,
and the lid body front portion 21 are all bent as described above, the reverse-side
face of the lid body front portion 21 will oppose the upper face of the front wall
portion 13, and the reverse-side face of the lid body front portion 21 becomes ready
for being bonded to the upper face of the front wall portion 13.
[0027] In the ensuing description, the size of the respective members related to the vertical
direction in Fig. 2 is referred to as the vertical length, and the size related to
the horizontal direction in Fig. 2 is referred to as the horizontal length.
[0028] The paper board of Fig. 2 includes bottom flaps 11 L, 11 R, which are positioned
left and right of the bottom wall portion 11, respectively, as viewed in Fig. 2. The
bottom flaps 11 L, 11 R partially configure the respective end walls 4SL, 4SR of the
carton main body 4. Each bottom flap 11 L, 11 R is connected to the bottom wall portion
11 via a ruled line 31 extending orthogonally to the central axis direction A. The
bottom flaps 11 L, 11 R are bent at the respective ruled lines 31 toward the reverse-side
face of the bottom wall portion 11. The vertical length of the bottom flaps 11 L,
11 R is substantially equal to the vertical length of the bottom wall portion 11.
The horizontal length of the bottom flaps 11 L, 11 R is substantially equal to the
vertical length of the front wall portion 13 and the back wall portion 17.
[0029] An extension part 11 La, 11 Ra is connected to the tip of each bottom flap 11 L,
11 R via a ruled line 32 extending orthogonal to the central axis direction A. The
extension parts 11 La, 11 Ra are bent at the respective ruled lines 32 so that the
upper faces of the extension parts 11 La, 11 Ra faces the upper faces of the respective
bottom flaps 11 L, 11 R.
[0030] The paper board of Fig. 2 includes front flaps 13L, 13R, which are positioned left
and right of the front wall portion 13, respectively, as viewed in Fig. 2. The front
flaps 13L, 13R partially configure the respective end walls 4SL, 4SR of the carton
main body 4. Each front flap 13L, 13R is connected to the front wall portion 13 via
a ruled line 33 extending orthogonal to the central axis direction A. The front flaps
13L, 13R are bent at the respective ruled lines 33 toward the reverse-side face of
the front wall portion 13. The vertical length of the front flaps 13L, 13R is substantially
equal to the vertical length of the front wall portion 13. The horizontal length of
the front flaps 13L, 13R is shorter than the vertical length of the bottom wall portion
11. The upper face of each front flap 13L, 13R includes an adhesive region 41 having
a relatively high adhesive property (i.e., affinity) with the adhesive agent and a
non-adhesive region 42 having a relatively low adhesive property with the adhesive
agent. In Figs. 2 and 3, the adhesive region 41 is shown as a white background in
the upper face of the front flap 13L, 13R, and the non-adhesive region 42 is shown
as a shaded background in the upper face of the front flap 13L, 13R.
[0031] The adhesive region 41 of each front flap 13L, 13R is defined by a half-cut line
43 and a perforation line 44. The half-cut line 43 and the perforation line 44 of
the front flap 13L, 13R are contained in the adhesive region 41 of the front flap
13L, 13R. The half-cut line 43 is a continuous cut line formed by cutting into one
of the front flaps 13L, 13R from the upper side to the middle of the thickness direction.
The depth of the cut of the half-cut line 43 is preferably 10% to 90%, and more preferably
30% to 80% of the thickness of the paper board. The perforation line 44 is a line
in which cuts penetrating one of the front flaps 13L, 13R are aligned discontinuously.
As evident from Fig. 3, which is a partially exploded view of the end wall 4SR of
the carton main body 4, at each end wall 4SL, 4SR of the carton main body 4, the half-cut
line 43 of the front flap 13L, 13R is, in comparison to the perforation line 44 of
the front flap 13L, 13R, positioned near the proximal end and not near the tip of
the bottom flap 11 L, 11 R, that is, positioned near the side of the front flap 13L,
13R that is closest to the bottom wall 4BT of the carton main body 4. In other words,
the perforation line 44 of the front flap 13L, 13R is, in comparison to the half-cut
line 43 of the front flap 13L, 13R, positioned near the tip of the bottom flap 11
L, 11 R, that is, positioned near the side of the front flap 13L, 13R that is farthest
from the bottom wall 4BT.
[0032] The perforation line 44 is a polygonal line, which is configured of a flat part 44a
extending in a direction that is orthogonal to the ruled line 33 and an inclined part
44b extending in a direction that intersects obliquely with the ruled line 33. The
proportion of the length of the cut portion of the perforation line 44 to the length
of the non-cut portion is preferably one part to four to four parts to one, and preferably
one part to three. At each end wall 4SL, 4SR of the carton main body 4, the flat part
44a of the perforation line 44 of the front flap 13L, 13R extends in a direction that
is orthogonal to the line connecting the proximal end and tip of the bottom flap 11
L, 11 R, that is, extends parallel to the bottom wall 4BT of the carton main body
4. In the inclined part 44b of the perforation line 44 of the front flap 13L, 13R,
one end of the inclined part 44b that is separated from the flat part 44a is, in comparison
to the other end of the inclined part 44b that is continuous with the flat part 44a,
positioned near the proximal end of the bottom flap 11 L, 11 R, that is, positioned
near the side of the front flap 13L, 13R that is closest to the bottom wall 4BT.
[0033] One or more half-cut lines 45 are provided in the adhesive region 41 of each front
flap 13L, 13R. As with the half-cut line 43 described above, the half-cut line 45
is a continuous cut line formed by cutting into the adhesive region 41 of one of the
front flaps 13L, 13R from the upper side to the middle of the thickness direction.
The adhesive region 41 is divided into a plurality of portions by the one or more
half-cut lines 45. The depth of the cut of the half-cut line 45 is preferably 10%
to 90%, and more preferably 30% to 80% of the thickness of the paper board. At each
end wall 4SL, 4SR of the carton main body 4, the one or more half-cut lines 45 of
the front flap 13L, 13R extend toward the proximal end of the bottom flap 11 L, 11
R, that is, extend at a slant toward the side of the front flap 13L, 13R that is closest
to the bottom wall 4BT, with a point on the perforation line 44 of the front flap
13L, 13R as the starting point.
[0034] The non-adhesive region 42 of each front flap 13L, 13R is provided around the adhesive
region 41 of the front flap 13L, 13R. Paint is applied to the non-adhesive region
42, for example, in order to limit the adhesive property with the adhesive agent.
As a specific example of this kind of paint, for example, UV-curable acrylate resin
or polyamide resin may be used. The thickness of the paint applied on the non-adhesive
region 42 is preferably 0.1 µm to 4 µm, and more preferably 0.5 µm to 2 µm. Preferably,
the non-adhesive region 42 of each front flap 13L, 13R covers the whole upper face
of the front flap 13L, 13R excluding the adhesive region 41.
[0035] The paper board of Fig. 2 includes back flaps 17L, 17R, which are positioned left
and right of the back wall portion 17, respectively, as viewed in Fig. 2. The back
flaps 17L, 17R configure the respective end walls 4SL, 4SR of the carton main body
4 together with the respective bottom flaps 11 L, 11 R and the respective front flaps
13L, 13R. Each back flap 17L, 17R is connected to the back wall portion 17 via a ruled
line 34 extending orthogonal to the central axis direction A. The back flaps 17L,
17R are bent at the ruled lines 34 toward the reverse-side face of the back wall portion
17. The vertical length of the back flaps 17L, 17R is gradually reduced toward the
tips of the respective back flaps 17L, 17R. The horizontal length of the back flaps
17L, 17R is shorter than the vertical length of the bottom wall portion 11, and is
longer than the horizontal length of the respective front flaps 13L, 13R. The upper
face of each back flap 17L, 17R includes an adhesive region 46 having a relatively
high adhesive property with the adhesive agent and a non-adhesive region 47 having
a relatively low adhesive property with the adhesive agent. In Figs. 2 and 3, the
non-adhesive region 47 is shown as a shaded background in the upper face of the back
flap 17L, 17R, and the adhesive region 46 is shown as a white background that is enclosed
by the non-adhesive region 47 in the upper face of the back flap 17L, 17R.
[0036] As with the adhesive regions 41 of the front flaps 13L, 13R, the adhesive region
46 of each back flap 17L, 17R is defined by a half-cut line 48 and a perforation line
49. The half-cut line 48 and the perforation line 49 of the back flap 17L, 17R are
contained in the adhesive region 41 of the back flap 17L, 17R. The half-cut line 48
is a continuous cut line formed by cutting into one of the back flaps 17L, 17R from
the upper side to the middle of the thickness direction. The depth of the cut of the
half-cut line 48 is preferably 10% to 90%, and more preferably 30% to 80% of the thickness
of the paper board. The perforation line 49 is a line in which cuts penetrating one
of the back flaps 17L, 17R are aligned discontinuously. At each end wall 4SL, 4SR
of the carton main body 4, most of the half-cut line 48 of the back flap 17L, 17R
is, in comparison to the perforation line 49 of the back flap 17L, 17R, positioned
near the proximal end and not near the tip of the bottom flap 11L, 11R, that is, positioned
near the side of the back flap 17L, 17R that is closest to the bottom wall 4BT. In
other words, the perforation line 49 of the back flap 17L, 17R is, in comparison to
the half-cut line 48 of the back flap 17L, 17R, positioned near the tip of the bottom
flap 11L, 11R, that is, positioned near the side of the back flap 17L, 17R that is
farthest from the bottom wall 4BT.
[0037] The perforation line 49 is a polygonal line, which is configured of a flat part 49a
extending in a direction that is orthogonal to the ruled line 34 and an inclined part
49b extending in a direction that intersects obliquely with the ruled line 34. At
each end wall 4SL, 4SR of the carton main body 4, the flat part 49a of the perforation
line 49 of the back flap 17L, 17R extends in a direction that is orthogonal to the
line connecting the proximal end and tip of the bottom flap 11 L, 11 R, that is, extends
parallel to the bottom wall 4BT of the carton main body 4. In the inclined part 49b
of the perforation line 49 of the back flap 17L, 17R, one end of the inclined part
49b that is separated from the flat part 49a is, in comparison to the other end of
the inclined part 49b that is continuous with the flat part 49a, positioned near the
proximal end of the bottom flap 11 L, 11 R, that is, positioned near the side of the
back flap 17L, 17R that is closest to the bottom wall 4BT.
[0038] One or more half-cut lines 50 are provided in the adhesive region 46 of each back
flap 17L, 17R. As with the half-cut line 48 described above, the half-cut line 50
is a continuous cut line formed by cutting into the adhesive region 46 of one of the
back flaps 17L, 17R from the upper side to the middle of the thickness direction.
The adhesive region 46 is divided into a plurality of portions by the one or more
half-cut lines 50. The depth of the cut of the half-cut line 50 is preferably 10%
to 90%, and more preferably 30% to 80% of the thickness of the paper board. At each
end wall 4SL, 4SR of the carton main body 4, the one or more half-cut lines 50 of
the back flap 17L, 17R extend toward the proximal end of the bottom flap 11 L, 11
R, that is, extend toward the side of the back flap 17L, 17R that is closest to the
bottom wall 4BT, with a point on the perforation line 49 of the back flap 17L, 17R
as the starting point.
[0039] The non-adhesive region 47 of each back flap 17L, 17R is provided around the adhesive
region 46 of the back flap 17L, 17R. Paint is applied to the non-adhesive region 47,
for example, in order to limit the adhesive property with the adhesive agent. Although
the non-adhesive region 47 of each back flap 17L, 17R is not provided on the upper
face of the tip portion of the back flap 17L, 17R, the non-adhesive region 47 preferably
covers the whole upper face of the proximal end portion of the back flap 17L, 17R
excluding the adhesive region 41.
[0040] The paper board of Fig. 2 includes lid body top flaps 19L, 19R, which are positioned
left and right of the top wall portion 19, respectively, as viewed in Fig. 2. Each
lid body top flap 19L, 19R is connected to the top wall portion 19 via a ruled line
35 extending orthogonal to the central axis direction A. The vertical length of the
lid body top flaps 19L, 19R is substantially equal to the vertical length of the top
wall portion 19. The horizontal length of the lid body top flaps 19L, 19R is shorter
than the vertical length of the front wall portion 13.
[0041] The paper board of Fig. 2 includes lid body front flaps 21 L, 21 R, which are positioned
left and right of the lid body front portion 21, respectively, as viewed in Fig. 2.
Each lid body front flap 21 L, 21R is connected to the lid body front portion 21 at
a position above the perforation line 5Fm as viewed in Fig. 2 via a ruled line 36
extending orthogonal to the central axis direction A. The horizontal length of the
lid body front flaps 21 L, 21 R is shorter than the vertical length of the top wall
portion 19. In the wrapping object feeder 1, the lid body top flaps 19R, 19L and the
lid body front flaps 21 R, 21 L are mutually overlapped and bonded with an adhesive
agent such that the lid body front flaps 21R, 21L are positioned inward of the respective
lid body top flaps 19R, 19L. The lid body end walls 5SR, 5SL are thereby formed by
the respective lid body top flaps 19R, 19L and the respective lid body front flaps
21 R, 21 L. When the lid body 5 is rotated around the ruled line 18 in order to open
or close the opening of the carton main body 4, the extension parts 11La, 11 Ra of
the bottom flaps 11 L, 11 R engage with and disengage from the respective lid body
front flaps 21 L, 21 R. When the opening of the carton main body 4 is closed by the
lid body 5, the extension parts 11La, 11Ra of the bottom flaps 11 L, 11 R engage with
the respective lid body front flaps 21L, 21R to generate a clicking sound , and consequently
the lid body 5 becomes latched with the carton main body 4.
[0042] Fall-out prevention pieces 15L, 15R for preventing the roll 3 housed in the carton
2 from falling out from the opening of the carton main body 4 are provided in the
sub-front wall portion 15 of the paper board of Fig. 2. Each fall-out prevention piece
15L, 15R extends from one of the left and right ends of the sub-front wall portion
15 as viewed in Fig. 2 at a position close to the front wall portion 13. In the carton
2, the fall-out prevention pieces 15L, 15R protrude toward the inside of the carton
main body 4 as a result of being bent at ruled lines 37, and engage with the respective
ends of the roll 3 in the carton main body 4. Thus, it is possible to prevent the
roll 3 from falling out of the carton main body 4.
[0043] The end walls 4SL, 4SR of the carton main body 4 will now be described in further
detail with reference to Figs. 4 and 5 in addition to Fig. 3.
[0044] As shown in Fig. 3, the end wall 4SR is formed by overlapping the bottom flap 11
R with the front flap 13R and the back flap 17R and bonding these flaps using an adhesive
agent. Similarly, the end wall 4SL is formed by overlapping the bottom flap 11L with
the front flap 13L and the back flap 17L and bonding these flaps using an adhesive
agent. The front flaps 13L, 13R and the back flaps 17L, 17R are mutually overlapped
such that the tip portion of the back flaps 17L, 17R is positioned inward of the carton
main body 4 than the respective front flaps 13L, 13R. The adhesive agent that is used
for bonding the front flaps 13L, 13R to the bottom flaps 11 L, 11R is applied on the
front flaps 13L, 13R and is thereafter spread as a result of overlapping the front
flaps 13L, 13R and the bottom flaps 11 L, 11 R. Consequently, the adhesive agent is
spread over the adhesive region 41 and the non-adhesive region 42 of each front flap
13L, 13R across the perforation line 44. Each front flap 13L, 13R is bonded to the
bottom flap 11 R by an adhesive agent mass 55 on the front flaps 13L, 13R. The adhesive
agent that is used for bonding the back flaps 17L, 17R to the bottom flaps 11 L, 11
R is applied on the back flaps 17L, 17R, and is thereafter spread as a result of overlapping
the back flaps 17L, 17R and the bottom flaps 11 L, 11 R. Consequently, the adhesive
agent is spread over the adhesive region 46 and the non-adhesive region 47 of each
back flap 17L, 17R across the perforation line 49. Each back flap 17L, 17R is bonded
to the bottom flap 11 R by an adhesive agent mass 56 on the back flaps 17L, 17R.
[0045] As shown in Fig. 4, at each end wall 4SL, 4SR of the carton main body 4, the perforation
line 44 of the front flap 13L, 13R and the perforation line 49 of the back flap 17L,
17R are positioned near the tip and not near the proximal end of the bottom flap 11
L, 11 R, which is at the outermost position at the end wall 4SL, 4SR,That is, each
of the perforation line 44 and the perforation line 49 is positioned near one of the
sides of the front flap 13L, 13R and the back flap 17L, 17R that are farthest from
the bottom wall 4BT. The flat part 44a of the perforation line 44 and the flat part
49a of the perforation line 49 are mutually positioned on the same straight line.
Each flat part 44a, 49a extends in a direction that is orthogonal to the line connecting
the proximal end and tip of the bottom flap 11 L, 11 R to each other, that is, extends
along arrow X in Fig. 4 extending parallel to the bottom wall 4BT of the carton main
body 4, or to put it differently, extends along the ruled line 31 of the bottom flap
11 L, 11 R. Arrow Z in Fig. 4 represents a direction that is parallel to the line
connecting the proximal end and tip of each bottom flap 11 L, 11 R. Each of the inclined
part 44b of the perforation line 44 and the inclined part 49b of the perforation line
49 extends toward the proximal end of one of the bottom flaps 11 L, 11 R, that is,
extends at a slant toward one of the sides of the front flaps 13L, 13R and the back
flaps 17L, 17R that are closest to the bottom wall 4BT, with one end of one of the
flat parts 44a, 49a as the starting point. The one or more half-cut lines 45 in the
adhesive region 41 of each front flap 13L, 13R extend toward the proximal end of one
of the bottom flaps 11 L, 11 R, that is, extend at a slant toward the side of the
front flap 13L, 13R that is closest to the bottom wall 4BT, with a point on the perforation
line 44 of the front flap 13L, 13R as the starting point. The ending point (point
that is not positioned on the perforation line 44) of each half-cut line 45 is, in
comparison to the starting point (point that is positioned on the perforation line
44) of the half-cut line 45, positioned near an imaginary line CL extending between
the adhesive region 41 of one of the front flaps 13L, 13R and the adhesive region
46 of one of the back flaps 17L, 17R in the direction represented by the arrow Z in
Fig. 4. The one or more half-cut lines 50 in the adhesive region 46 of each back flap
17L, 17R extend toward the proximal end of one of the bottom flaps 11L, 11R, that
is, extend at a slant toward the side of the back flap 17L, 17R that is closest to
the bottom wall 4BT, with a point on the perforation line 49 of the back flap 17L,
17R as the starting point. The ending point (point that is not positioned on the perforation
line 49) of each half-cut line 50 is, in comparison to the starting point (point that
is positioned on the perforation line 49) of the half-cut line 50, positioned near
the imaginary line CL.
[0046] As shown in Fig. 5(a), when crushing the carton 2, the peeling away of the flaps
that are mutually bonded at each end wall 4SL, 4SR of the carton main body 4 is performed
by pulling the tip of the bottom flap 11 L, 11 R in the direction of the arrow in
Fig. 5(a) with an index finger or the like. The portion of the adhesive agent 55 that
is located on the adhesive region 41 of each front flap 13L, 13R functions to bond
the front flap 13L, 13R to one of the bottom flaps 11 L, 11 R, but the portion of
the adhesive agent 55 that is located on the non-adhesive region 42 does not have
such a function. Similarly, the portion of the adhesive agent 56 that is located on
the adhesive region 46 of each back flap 17L, 17R functions to bond the back flaps
17L, 17R to one of the bottom flaps 11 L, 11 R, but the portion of the adhesive agent
56 that is located on the non-adhesive region 47 does not have such a function. Thus,
little force is required for peeling each bottom flap 11 L, 11 R; specifically, the
portion extending from the tip of the bottom flap 11 L, 11 R to a point corresponding
to the perforation lines 44, 49, from one of the front flaps 13L, 13R and one of the
back flaps 17L, 17R. A certain degree of force is required when further peeling the
bottom flap 11 L, 11 R, which is in the state shown in Fig. 5(b), from the front flap
13L, 13R and the back flap 17L, 17R.
[0047] As shown in Fig. 5(c), when each bottom flap 11 L, 11 R that is bonded with one of
the front flaps 13L, 13R with the adhesive agent 55 on the front flap 13L, 13R is
peeled from the front flap 13L, 13R, the delamination of the front flap 13L, 13R occurs
from the flat part 44a of the perforation line 44 to the half-cut line 43; that is,
at the adhesive region 41. However, since the upper face of the front flap 13L, 13R
is severed by the half-cut line 43, the delamination of the front flap 13L, 13R does
not extend into the non-adhesive region 42 by exceeding the half-cut line 43. Similarly,
when each bottom flap 11 L, 11 R that is bonded with one of the back flaps 17L, 17R
with the adhesive agent 56 on the back flap 17L, 17R is peeled from the back flap
17L, 17R, the delamination of the back flap 17L, 17R occurs from the flat part 49a
of the perforation line 49 to the half-cut line 48; that is, at the adhesive region
46. However, since the upper face of the back flap 17L, 17R is severed by the half-cut
line 48, the delamination of the back flap 17L, 17R does not extend into the non-adhesive
region 47 by exceeding the half-cut line 48.
[0048] Unlike the half-cut line 43, the perforation line 44 of each front flap 13L, 13R
does not completely severe the upper face of the front flap 13L, 13R. Thus, when each
bottom flap 11 L, 11 R is peeled from the front flap 13L, 13R as shown in Figs. 5(a)
to 5(c), while the delamination of the front flap 13L, 13R is started easily at the
cut portion of the perforation line 44, the delamination is not started easily at
the non-cut portion of the perforation line 44. By suitably changing the spacing of
the cut portions of the perforation line 44, the force required for peeling the bottom
flap 11 L, 11 R from the front flap 13L, 13R can be adjusted. Similarly, the perforation
line 49 of each back flap 17L, 17R does not completely severe the upper face of the
back flap 17L, 17R. Therefore, while the delamination of the back flap 17L, 17R is
started easily at the cut portion of the perforation line 49, the delamination is
not started easily at the non-cut portion of the perforation line 49. Thus, by suitably
changing the spacing of the cut portions of the perforation line 49, the force required
for peeling the bottom flap 11L, 11 R from the back flap 17L, 17R can be adjusted.
[0049] Assuming that the adhesive region 41 of each front flap 13L, 13R is not enclosed
by the non-adhesive region 42, the front flap 13L, 13R is bonded with one of the bottom
flaps 11L, 11R at portions other than the adhesive region 41 due to the adhesive agent
that runs off from the adhesive region 41. Consequently, it becomes difficult to start
the delamination of the front flap 13L, 13R at the perforation line 44, and it also
becomes difficult to adjust the force required for peeling the bottom flap 11 L, 11
R from the front flap 13L, 13R. With respect to this point, since the adhesive region
41 is enclosed by the non-adhesive region 42 in this embodiment, even if the adhesive
agent runs off from the adhesive region 41, the adhesive agent that runs off is spread
on the non-adhesive region 42. In other words, the adhesive agent that runs off from
the adhesive region 41 does not contribute to the bonding between the front flap 13L,
13R and the bottom flap 11 L, 11 R. Thus, the delamination of the front flap 13L,
13R at the perforation line 44 is started reliably. In comparison to cases where the
non-adhesive region 42 is omitted, the flexibility in relation to the position and
amount of applying the adhesive agent is improved. The case of the front flaps 13L,
13R, which has been described in this paragraph, applies to the back flaps 17L, 17R.
[0050] Assuming that the perforation line 44 is provided in the direction of the arrow X
in Fig. 4 over the entire width of each front flap 13L, 13R, the overlap of the perforation
line 44 and the adhesive agent 55 on the front flap 13L, 13R differs according to
the spreading of the adhesive agent. Even though the force required for peeling one
of the bottom flaps 11 L, 11 R from the front flap 13L, 13R can be adjusted, the force
required for starting the peeling may vary for each wrapping object feeder 1. With
respect to this point, since the perforation line 44 is configured of the flat part
44a and the inclined part 44b in this embodiment, even if the adhesive agent is applied
on the extended line of the flat part 44a, the force required for starting the peeling
of the bottom flap 11 L, 11 R from the front flap 13L, 13R is defined by the length
of the flat part 44a. Consequently, it is possible to eliminate the variation and
equalize the force required for starting the peeling of the bottom flap 11 L, 11 R
from the front flap 13L, 13R for each wrapping object feeder 1. As a result of the
overlap of the flat part 44a and the adhesive agent 55 on the front flaps 13L, 13R
being restricted, it is possible to limit the maximum value of the force required
for starting the peeling of the bottom flap 11 L, 11 R from the front flap 13L, 13R.
As a result of the overlap of the flat part 44a and the adhesive agent 55 on the front
flaps 13L, 13R being restricted based on the shape of the adhesive region 41, the
flexibility in relation to the position and amount of applying the adhesive agent
is improved. Furthermore, since the perforation line 44 includes the inclined part
44b, the strength of the end wall 4SL, 4SR can be easily increased by enlarging the
adhesive area between the front flaps 13L, 13R and the bottom flaps 11 L, 11 R. The
case of the front flaps 13L, 13R, which has been described in this paragraph, applies
to the back flaps 17L, 17R.
[0051] Assuming that the one or more half-cut line 45 of the adhesive region 41 of each
front flap 13L, 13R is omitted, the delamination of the front flap 13L, 13R when peeling
one of the bottom flaps 11 L, 11R from the front flap 13L, 13R occurs at the entire
adhesive region 41. With respect to this point, since the adhesive region 41 is divided
into a plurality of portions by the one or more half-cut line 45 in this embodiment,
the delamination of the front flap 13L, 13R occurs only at the portion overlapping
with the adhesive agent 55 among the divided portions, and not at the entire adhesive
region 41. Consequently, the force required for peeling the bottom flap 11 L, 11 R
from the front flap 13L, 13R decreases. Since each half-cut line 45 extends at a slant
toward the imaginary line CL in Fig. 4 with a point on the perforation line 44 as
the starting point, the fact that the force that works on the bottom flap 11 R is
concentrated toward the imaginary line CL also contributes to reducing the force required
for peeling the bottom flap 11 L, 11 R from the front flap 13L, 13R. The case of the
front flaps 13L, 13R, which has been described in this paragraph, applies to the back
flaps 17L, 17R.
[0052] The non-adhesive region 47 of each back flap 17L, 17R is not provided on the upper
face of the tip portion of the back flap 17L, 17R, which does not directly come into
contact with any of the bottom flaps 11 L, 11 R, and is provided only on the upper
face of the proximal end portion of the back flap 17L, 17R, which directly comes into
contact with one of the bottom flaps 11 L, 11 R. As a result of providing the non-adhesive
region 47 only to the portion that directly comes into contact with the bottom flap
11 L, 11 R, the costs required for providing the non-adhesive region 47 are minimized.
[0053] At each end wall 4SL, 4SR, the non-adhesive region 47 exists between the adhesive
region 41 of the front flap 13L, 13R and the adhesive region 46 of the back flap 17L,
17R. As a result of the adhesive region 41 of the front flap 13L, 13R and the adhesive
region 46 of the back flap 17L, 17R being positioned separately, the drawback of the
adhesive agent on the front flap 13L, 13R and the adhesive agent on the back flap
17L, 17R becoming mixed together; for example, the adhesive agent of a predetermined
amount not being retained on each adhesive region 41, 46 does not occur easily.
[0054] The first embodiment has the following advantages.
- (1) The adhesive region 41 of each front flap 13L, 13R is defined by the half-cut
line 43 and the perforation line 44. The adhesive region 46 of each back flap 17L,
17R is defined by the half-cut line 48 and the perforation line 49. The perforation
lines 44, 49 are both located on the tip of the bottom flap 11 R. The adhesive regions
41, 46 are enclosed by the respective non-adhesive regions 42, 47. The adhesive agent
is spread over the adhesive regions 41, 46 and the non-adhesive regions 42, 47 across
the perforation lines 44, 49. According to this configuration, based on the start
of the delamination of the front flap 13L, 13R and the back flap 17L, 17R at the perforation
lines 44, 49, the peeling of the bottom flap 11 R from the front flap 13L, 13R and
the back flap 17L, 17R is enabled. Thus, by suitably changing the spacing between
the cut portions of the perforation lines 44, 49, the force required for peeling the
bottom flap 11R from the front flap 13L, 13R and the back flap 17L, 17R can be adjusted.
- (2) Each perforation line 44, 49 is a polygonal line configured of the flat part 44a,
49a and the inclined part 44b, 49b. Thus, the maximum value of force that is required
at the start of peeling each bottom flap 11L, 11R from one of the front flaps 13L,
13R and one of the back flaps 17L, 17R is defined by the length of the flat parts
44a, 49a. The level of force that is required can be limited.
- (3) The adhesive regions 41, 46 are divided into a plurality of portions by the respective
one or more half-cut lines 45, 50. Thus, during the peeling of each bottom flap 11
L, 11 R from one of the front flaps 13L, 13R and one of the back flaps 17L, 17R, the
delamination of the front flap 13L, 13R and the back flap 17L, 17R occurs not at the
overall adhesive regions 41, 46, but occurs only at the portion that overlaps with
the adhesive agent 55 and the portion that overlaps with the adhesive agent 56 among
the divided portions. This configuration can facilitate the peeling of the bottom
flap 11 L, 11 R from the front flap 13L, 13R and the back flap 17L, 17R.
- (4) The non-adhesive region 47 of each back flap 17L, 17R is provided only to the
upper face of the proximal end portion of the back flap 17L, 17R, which is in direct
contact with one of the bottom flaps 11L, 11R. In the foregoing case, the costs required
for providing the non-adhesive region 47 are minimized.
(Second Embodiment)
[0055] A second embodiment of the present invention will now be described with reference
to Fig. 6. The second embodiment is a result of changing the shape of the adhesive
region 46 of each back flap 17L, 17R in the first embodiment, more specifically changing
the half-cut line that defines the adhesive region 46. Thus, in the ensuing description,
the changes from the first embodiment are mainly discussed.
[0056] Referring to Fig. 6, of the half-cut line defining each adhesive region 46, the portion
near the tip of one of the back flaps 17L, 17R shown as reference numeral 60 in Fig.
6 extends in a direction that intersects obliquely with the ruled line 34 of the back
flap 17L, 17R, and is parallel to the one or more half-cut lines 50 in the adhesive
region 46. The half-cut line 60, as with the half-cut line 48 of the first embodiment,
is a continuous cut line formed by cutting into the back flap 17L, 17R from the upper
side to the middle of the thickness direction. The depth of the cut of the half-cut
line 60 is preferably 10% to 90%, and more preferably 30% to 80% of the thickness
of the paper board.
[0057] In the case of the first embodiment, as shown in Fig. 4, a portion extending in parallel
to the ruled line 34 of one of the back flaps 17L, 17R is included in the half-cut
line 48 defining the adhesive region 46 of the back flap 17L, 17R. In the course of
forming each end wall 4SL, 4SR, the back flap 17L, 17R is bent at the ruled line 34
in a state where the ruled line 34 provided at the proximal end of the back flap 17L,
17R is fixed so that it does not move. Meanwhile, when cuts such as half-cut lines
are provided in a flap, the strength of the flap deteriorates at the section where
the cuts are formed. Thus, when a half-cut line that is parallel to the ruled line
34, which is provided at the proximal end of each back flap 17L, 17R, is provided
in the back flap 17L, 17R, there is a possibility that the back flap 17L, 17R will
be bent at the half-cut line when the force for bending the back flap 17L, 17R works
on the tip of the back flap 17L, 17R. This kind of bending defect tends to occur notably
when a half-cut line that is parallel to the ruled line 34 is provided near the tip
of the back flap 17L, 17R to become the site of action of the bending force. In other
words, when each back flap 17L, 17R is to be bent at the ruled line 34, there are
cases where the back flaps 17L, 17R are unintentionally bent at the portion of the
half-cut line 48 extending parallel to the ruled line 34, and the foregoing unintended
bending of the back flap 17L, 17R tends to occur as a result of the portion of the
half-cut line 48 extending parallel to the ruled line 34 being positioned near the
tip of the back flap 17L, 17R.
[0058] With respect to this point, as shown in Fig. 6, the second embodiment is configured
such that the extended line of the ruled line 34 and the extended line of the half-cut
line 60 intersect each other. In other words, cuts; that is, portions that cause the
strength to deteriorate do not exist continuously in the extending direction of the
ruled line 34 in each back flap 17L, 17R. Thus, even with a configuration where the
half-cut line 60 is provided at the tip of each back flap 17R in the adhesive region
46, it is possible to inhibit the back flap 17L, 17R from being bent at the half-cut
line 60 rather than the back flap 17L, 17R being bent at the ruled line 34. Specifically,
since the half-cut line 60 extends in a direction that intersects with the extended
line of the ruled line 34 and not parallel to the ruled line 34, the unintentional
bending of the back flap 17L, 17R at a portion other than at the ruled line 34 does
not occur easily when the back flap 17L, 17R is to be bent at the ruled line 34. Since
the half-cut line 60 is parallel to the half-cut line 50 in the adhesive region 46,
it can be formed easily in comparison to the case of intersecting obliquely with the
half-cut line 50.
[0059] The second embodiment has the following advantage in addition to the advantages of
the first embodiment.
(5) Of the half-cut line defining the adhesive region 46 of each back flap 17L, 17R,
the portion 60 near the tip of the back flap 17L, 17R extends in a direction that
intersects obliquely with the ruled line 34 of the back flap 17L, 17R. Thus, when
each back flap 17L, 17R is to be bent at the ruled line 34, unintentional bending
of the back flap 17L, 17R at a portion other than at the ruled line 34 does not occur
easily.
[0060] The first and second embodiments may be modified as follows.
[0061] In the foregoing embodiments, although a non-adhesive region 47 exists between the
adhesive region 41 of the front flap 13L, 13R and the adhesive region 46 of the back
flap 17L, 17R at each end wall 4SL, 4SR, the adhesive region 41 and the adhesive region
46 may be continuous. The advantages according to (1) to (5) above can also be achieved
in this configuration.
[0062] In the foregoing embodiments, although the non-adhesive region 47 of each back flap
17L, 17R is provided only to the upper face of the proximal end portion of the back
flap 17L, 17R, which is in direct contact with one of the bottom flaps 11L, 11R, all
portions excluding the adhesive region 46 of the upper face of the back flap 17L,
17R may be used as the non-adhesive region 47. The advantages according to (1) to
(3) and (5) above can also be achieved in this configuration.
[0063] In the foregoing embodiments, the back flap 17L, 17R is located inward of the front
flap 13L, 13R at each end wall 4SL, 4SR. But without limitation thereto, the length
of the front flap 13L, 13R may be made longer than the length of the back flap 17L,
17R, and the front flap 13L, 13R may be located inward of the carton main body 4 than
the back flap 17L, 17R. In the foregoing case, preferably, the non-adhesive region
42 of each front flap 13L, 13R is provided only to the upper face of the proximal
end portion of the front flap 13L, 13R which are in direct contact with one of the
bottom flaps 11 L, 11 R. According to this configuration, similar advantages as (1)
to (5) above may be achieved. Alternatively, if the strength of each end wall 4SL,
4SR can be sufficiently ensured, the front flap 13L, 13R and the back flap 17L, 17R
may be mutually separated without overlapping at the end wall 4SL, 4SR. In the foregoing
case, costs required for providing the non-adhesive regions 42, 47 can be reduced.
[0064] In the foregoing embodiments, at each end wall 4SL, 4SR, the front flap 13L, 13R
and the back flap 17L, 17R are located inward of the carton main body 4 than the bottom
flap 11 L, 11 R. But without limitation thereto, by suitably changing the configuration
of the flaps, for instance, the front flap and the bottom flap may be located inward
of the carton main body 4 than the back flap.
[0065] In the foregoing embodiments, the adhesive region 41 and the non-adhesive region
42 are provided in each front flap 13L, 13R, and the adhesive region 46 and the non-adhesive
region 47 are provided in each back flap 17L, 17R. But without limitation thereto,
an adhesive region and a non-adhesive region may be provided in each bottom flap 11
L, 11 R in addition thereto or in substitute thereof. The advantages according to
(1) to (5) above can also be achieved in this configuration.
[0066] In the foregoing embodiments, paint is applied to the non-adhesive regions 42, 47
in order to limit the adhesive property with the adhesive agent. But without limitation
thereto, for example, the adhesive property of the non-adhesive regions 42, 47 with
the adhesive agent may be made lower than that of the adhesive regions 41, 46 by causing
the surface roughness of the non-adhesive regions 42, 47 to be lower than the surface
roughness of the adhesive regions 41, 46.
[0067] In the foregoing embodiments, the perforation line 44 is a line in which cuts penetrating
each front flap 13L, 13R are aligned discontinuously, and the perforation line 49
is a line in which cuts penetrating each back flap 17L, 17R are aligned discontinuously.
But without limitation thereto, the cut portion of the perforation line 44 may be
formed by cutting into each front flap 13L, 13R from the upper side to the middle
of the thickness direction. Similarly, the cut portion of the perforation line 49
may be formed by cutting into each back flap 17L, 17R from the upper side to the middle
of the thickness direction. The advantages according to (1) to (5) above can also
be achieved in this configuration.
[0068] In the foregoing embodiments, the one or more half-cut lines 45, 50 in each adhesive
region 41, 46 may be omitted. Advantages similar to (1) to (4) above can also be achieved
in this configuration. The one or more half-cut lines 45, 50 may be any type of line
so as long as they are able to divide the adhesive region 41, 46 into a plurality
of portions by extending toward the proximal end of one of the bottom flaps 11 L,
11 R, in other words, extending toward the side of one of the front flaps 13L, 13R
or one of the back flaps 17L, 17R that is closest to the bottom wall 4BT, with a point
on one of the perforation lines 44, 49 as the starting point.
[0069] In the foregoing embodiments, each perforation line 44, 49 does not have to be a
polygonal line, and may be a straight line or a curved line. Advantages similar to
(1) above can also be achieved in this configuration.
[0070] In the second embodiment, of the half-cut line 48 defining the adhesive region 46
of each back flap 17L, 17R, the portion 60 near the tip of the back flap 17L, 17R
extends in a direction that intersects obliquely with the ruled line 34 of the back
flap 17L, 17R. But without limitation thereto, in addition thereto or in substitute
thereof, of the half-cut line 43 defining the adhesive region 41 of each front flap
13L, 13R, the portion near the tip of the front flap 13L, 13R may extend in a direction
that intersects obliquely with the ruled line 33 of the front flap 13L, 13R.
DESCRIPTION OF THE REFERENCE NUMERALS
[0071] FP... front face projection, 1... wrapping object feeder, 2... carton, 3... roll,
3C... paper core, 3F... wrapping film, 4... carton main body, 4B... back wall, 4F...
front wall, 4BT... bottom wall, 4Fc... adhesion point, 4Fd... sub-front wall, 4SL,
4SR... end wall, 5... lid body, 5E... opening end, 5F... lid body front wall, 5T...
top wall, 5Fm... tear perforation line, 5SL, 5SR... lid body end wall, 6... cutting
blade, 11... bottom wall portion, 11 L, 11 R... bottom flap, 11 La, 11Ra... extension
part, 12... ruled line, 13... front wall portion, 13a... protrusion, 13L, 13R... front
flap, 14... ruled line, 15... sub-front wall portion, 15L, 15R... fall-out prevention
piece, 16... ruled line, 17... back wall portion, 17L, 17R... back flap, 18... ruled
line, 19... top wall portion, 19L, 19R... lid body top flap, 20... ruled line, 21...
lid body front portion, 21a... cut, 21 L, 21 R... lid body front flap, 31, 32, 33,
34, 35, 36, 37... ruled line, 41, 46... adhesive region (first region), 42, 47...
non-adhesive region (second region), 43, 48... half-cut line, 44, 49... perforation
line, 44a, 49a... flat part, 44b, 49b... inclined part, 45, 50... half-cut line, 55,
56... adhesive agent, 60... half-cut line.