BACKGROUND
[0001] The present disclosure relates to new (co)polymeric materials suitable for use as
photoalignment layers. The new photoalignment materials comprise a photo-orientable
structurally anisotropic polymer network that displays improved adhesion to substrate
surfaces and can align thicker monomeric and polymeric liquid crystal layers. Methods
of making and applying the new photoalignment materials are also disclosed.
[0002] Liquid crystal materials are used in a variety of applications where the liquid crystal
material is deposited as a layer on the surface of a substrate. The successful functioning
of a liquid crystal device depends, at least in part, on the ability of the liquid
crystal molecules within the layer to adopt and maintain a particular alignment or
orientation. These liquid crystal layers may be aligned or oriented using various
methods. One approach is to coat the surface of the substrate with an orienting layer
prior to the application of the liquid crystal layer. The orienting layer may then
be used to orient the liquid crystal material on the substrate, for example, by rubbing
or irradiation with polarized electromagnetic radiation. The orientation layer defines
the direction of orientation of the liquid crystal molecules of the layer with the
result that the longitudinal axes of the molecules become aligned with the direction
of orientation defined by the orientation layer. In addition to directional alignment,
the orientation layer may also impart an angle of tilt to the liquid crystal molecules,
so that the molecules align themselves at an angle to the surface of the orientation
layer rather than lying parallel to the surface.
[0003] Orientation of polymer layers by irradiation with polarized electromagnetic radiation
has been known. Irradiation based orientation overcomes certain drawbacks associated
with orientation by uniaxial rubbing, such as, for example, dust generation, heat
generation, destruction of thin films, and lack of structuring capability. Further,
orientation by irradiation also allows for the possibility to provide distinct areas
having different orientation relative to neighboring areas. Examples of photo-orientable
alignment materials include polymer-bonded photoactive cinnamic acid derivatives,
coumarin derivatives, cis/trans isomerizable azo derivatives, and photochemically
decomposable polyimide derivatives.
[0004] United States Patent No.
6,107,427 is directed to cross-linkable photoactive polymeric materials comprised of 3-aryl-acrylic
acid esters and amides as well as to their use as orienting layers for liquid crystal
layers. Such materials find use in the production of optical elements and multi-layer
systems, such as liquid crystal displays.
[0005] International Publication No.
WO 2004/060861 A2 discloses a photo-crosslinkable copolymers of (a) at least one monomer from the group
of acrylates, methacrylates, acrylamides and methacrylamides to each of which is covalently
bonded, directly or via a bridging group, a photochemically isomerizable or dimerizable
molecule, (b) at least one polyoxyalkyl ester or one polyoxyalkylamide of an ethylenically
unsaturated monomer or dicarboxylic acid, or one polyoxyalkyl ether of an ethylenically
unsaturated alcohol, and (c) optionally, other ethylenically unsaturated comonomers.
The copolymers have a glass transition temperature of not more than 70°C, and preferably
less. Such materials are suitable as alignment layers for liquid crystals used in
the production of electrooptical elements, e.g., liquid crystal displays, compensation
films optical delay filters, cholesteric filters, antireflection filters and the like.
[0006] International Publication No.
WO 2005/015298 A1 provides an alignment layer having improved adhesion to liquid crystal films, to
a precursor material used for the preparation of such a layer, to a laminate comprised
of such a layer and at least one liquid crystal polymeric film, and to the use of
the alignment layer and the laminate for optical, electro-optical, decorative or security
uses and devices. The alignment layer and the precursor material comprise at least
one reactive mesogen in monomeric, oligomeric or polymeric form. The reactive mesogen
preferably are incorporated into the solvated composition used to form an alignment
film. Alternately the reactive mesogen can be used as a component in a composition
used to form a command layers which generally are not polymer layers, but self-assembled
monolayers or multilayers. The promotion of liquid crystal alignment by the command
layer generally is not a bulk effect, but rather a surface effect where the command
layer molecules are tethered to the surface, and typically are only a monolayer thick.
[0007] While the aforementioned photo-aligning copolymers and the resulting alignment layers
exhibit somewhat improved adhesion (to substrates to which they are applied and to
the subsequently applied liquid crystal layers), they nevertheless do not provide
sufficient adhesion to either layer for some applications, for example for use in
the production of ophthalmic devices such as lenses. These prior art alignment layer
materials used in liquid crystal devices still generally demonstrate poor adhesion
for such applications, and often are produced using high processing temperatures (200°C
to 250°C) that are not compatible for certain substrates, e.g., plastic optical substrates.
As previously mentioned, adhesion between layers in applications where a liquid crystal
layer or other layer is deposited on the surface of the photoalignment layer is also
necessary. In applications where adhesion levels are not sufficient, peeling of the
photoalignment layer from the substrate surface and/or peeling of subsequent layers
from the surface of the photoalignment layer may be observed.
[0008] Further, certain applications, such as ophthalmic applications, utilize liquid crystal
layers of greater than 20 microns in thickness. In these applications, photoaligmnent
layers that are capable of aligning adherent liquid crystal layers of up to 1,000
microns in thickness are desired. Thus, photoalignment materials that may be used
to form layers having improved adhesion properties and thicker aligned liquid crystal
layers, relative to known photoalignment materials, are desired. The photoalignment
materials of the present invention overcome the shortcomings of the previously known
photo-aligning copolymers and alignment layers comprising them, and provide the desired
improved adhesion properties.
BRIEF SUMMARY OF THE DISCLOSURE
[0009] The present disclosure relates to a (co)polymer comprising:
a structure represented by the formula:

where:
each Ma, Mb, and Mc are each independently residues of monomeric units selected from substituted or unsubstituted
acryloyl units, wherein said acryloyl substituents are chosen from C1-C4 alkyl, phenyl, -O- and combinations thereof, , substituted or unsubstituted styrene
units, substituted or unsubstituted epoxy units, substituted or unsubstituted urethane
units, substituted or unsubstituted polycarboxylic acid, substituted or unsubstituted
polyol units, substituted or unsubstituted polyamine units, or substituted or unsubstituted
hydroxyalkanoic acid units; wherein said substituents are selected from C1-C20 alkyl, C1-C20 alkoxy, C3-C10 cycloalkyl, C1-C20 alkyl(C1-C20)alkoxy, halo(C1-C20)alkyl, heterocyclo(C3-C10 )alkyl, haloaryl, halo(C1-C20)alkylaryl, C1-C20 alkylaryl, C1-C20 alkoxyaryl, heteroaryl, aryl(C1-C20)alkyl, heteroaryl(C1-C20)alkyl;
L°, Lb, and Lc are spacer groups that are each independently selected from a single bond, -(CH2)g-,-(CF2)h-,-Si(Z')2(CH2)g-, or -(Si(CH3)2O)h-,-N(R)-, -C(R)=C(R)-, -C(R)=N-, -C(R')2-C(R')2-, -O-, - C(O)-, -C=C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-, straight-chain
or branched C1-C24 alkylene residue, arylene, C3-C10 cycloalkylene, or various combinations thereof, wherein Z' is independently chosen
for each occurrence from hydrogen, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; R is independently chosen for each occurrence from Zb, hydrogen, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; R' is independently chosen for each occurrence from Zb, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; the C1-C24 alkylene residue is mono-substituted by Zb, cyano, or halo, or poly-substituted by Zb or halo; "g" is independently chosen for each occurrence from 1 to 20, and "h" is
a whole number from 1 to 16 inclusive;
each Za is independently a photochemically active chromophore selected from a dimerizable
substituted or unsubstituted cinnamate or substituted or unsubstituted coumarin, a
cis/trans isomerizable substituted or unsubstituted azo, a photochemically decomposable
substituted or unsubstituted polyimide, or a substituted or unsubstituted aromatic
ester capable of undergoing a Photo-Fries rearrangement;
each Zb is an adhesion promoter group independently selected from hydroxy, carboxylic acid,
anhydride, isocyanato, blocked isocyanato, thioisocyanato, blocked thioisocyanato,
amino, thio, organofunctional silane, organofunctional titanate, organofunctional
zirconate, or epoxy, wherein each organofunctional group is independently selected
from vinyl, allyl, vinyl-functional hydrocarbon radicals, epoxy-functional hydrocarbon
radicals, allyl-functional hydrocarbon radicals, acryloyl-functional hydrocarbon radicals,
methacryloyl-functional hydrocarbon radicals, styryl-functional hydrocarbon radicals,
mercapto-functional hydrocarbon radicals or combinations of such organofunctional
groups, said hydrocarbon radicals being selected from C1-C20 alkyl, C2-C20 alkenyl, C2-C20 alkynyl, C1-C20 alkoxy, C1-C20 alkyl(C1-C20)alkoxy, C1-C20 alkoxy(C1-C20)alkyl, aryl, heteroaryl, and combinations of such hydrocarbon radicals;
provided that when Zb is hydroxy or carboxylic acid, the (co)polymer further comprises at least one other
adhesion promoter group;
Zc is a mesogen structure selected from a rigid straight rod-like liquid crystal group,
a rigid bent rod-like liquid crystal group, or a rigid disc-like liquid crystal group;
and
"x" has a value of 0<x≤1, "y" has a value of 0≤y<1 , and "z" has a value of 0≤z<1
where x+y +z = 1 and "n" has a value ranging from 10 to 10,000,
wherein when x =1, then at least one of La and Za is further substituted with at least one Zb adhesion promoter group and when y =0, then at least one of La, Za, Lc and Zc is further substituted with at least one Zb adhesion promoter group.
[0010] According to one embodiment, the present disclosure provides a (co)polymer wherein
z is 0.
[0011] In another embodiment, the present disclosure provides for a (co)polymer wherein
z is greater than 0.
[0012] Further embodiments of the present disclosure provide for articles of manufacture.
The articles of manufacture comprise at least one photoalignable portion comprising
a (co)polymer having a structure represented by the above Formula, wherein the variables
M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, Z
c, x, y, z, and n are as described herein.
[0013] Still other embodiments of the present disclosure provide for optical elements, such
as ophthalmic elements, display elements, windows, mirrors, active liquid crystal
elements, or passive liquid crystal elements. The optical elements comprise a substrate
and a first at least partial layer on at least a portion of a surface of the substrate.
The at least partial layer comprises a (co)polymeric material having a structure represented
by the above Formula, wherein the variables M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, Z
c, x, y, z, and n are as set forth in detail herein. In specific embodiments, the optical
elements may further comprise one or more additional at least partial layers on at
least a portion of the surface of the substrate.
[0014] Still further embodiments of the present disclosure provide for a liquid crystal
cell. The liquid crystal cell comprises a first surface, a second surface opposite
the first surface, a first at least partial layer on at least a portion of the first
surface facing the second surface, a second at least partial layer on at least a portion
of the second surface facing the first surface, where the first at least partial layer
and the second at least partial layer define a space, and a liquid crystal material
in the space between the first at least partial layer and the second at least partial
layer. The first at least partial layer and the second at least partial layer are
alignment layers and at least one of the first at least partial layer and the second
at least partial layer comprises a (co)polymer having a structure represented by the
above Formula, wherein the variables M
a, M
b, M
c,L
a, L
b L
c, Z
a, Z
b, Z
c, x, y, z, and n are as set forth in detail herein. In specific embodiments, the liquid
crystal material comprises at least one of a dichroic material or a photochromic-dichroic
material.
[0015] Still other embodiments of the present disclosure provide methods of applying a photoalignment
material to an optical element. The method comprises applying an at least partial
layer of a photoalignment (co)polymer material onto at least a portion of a surface
of a substrate, forming an attractive bond between one or more adhesion promoter groups
on the photoalignment (co)polymer material and a compatible group on the surface of
the substrate, and at least partially aligning at least a first portion of the photoalignment
(co)polymer material by exposing the at least partial layer to polarized UV radiation.
The photoalignment(co)polymer material has a structure represented by the above Formula,
wherein the variables M
a,M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, Z
c, x, y, z, and n are as set forth in detail herein.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0016] Various embodiments disclosed herein will be better understood when read in conjunction
with the drawings, in which:
Figure 1 illustrates one embodiment of an optical element according to the present
disclosure.
Figure 2 illustrates a second embodiment of an optical element according to the present
disclosure.
Figure 3 illustrates one embodiment of a liquid crystal cell according to the present
disclosure.
DETAILED DESCRIPTION
[0017] The present disclosure relates to structures and methods for producing new photo-oriented
structurally anisotropic polymer networks suitable for deposition as layers on substrates
and which can align thicker monomeric and polymeric liquid crystal layers and display
improved adherence to commonly used substrates as well as subsequent layers deposited
on the surface of the polymer layer.
[0018] Liquid crystal materials are utilized in a variety of applications. The molecules
of a liquid crystal ("LC") tend to align with one another in a preferred direction,
yielding a fluid material with anisotropic optical, electromagnetic, and/or mechanical
properties. The mesogen is the fundamental unit of an LC, which induces the structural
order in the liquid crystal material. The mesogenic moiety of the LC typically comprises
a rigid moiety which aligns with other mesogenic components in the LC composition,
thereby aligning the LC molecules in one specific direction. The rigid portion of
the mesogen may consist of a rigid molecular structure, such as a mono- or polycyclic
ring structures, including for example, a mono-or polycyclic aromatic ring structure.
Liquid crystals mesogens that are suitable for use in conjunction with various embodiments
disclosed herein include thermotropic liquid crystal mesogens and lyotropic liquid
crystal mesogens. Examples of thermotropic liquid crystal mesogens that are suitable
for use in conjunction with various embodiments disclosed herein include columatic
(or rod-like) liquid crystal mesogens, discotic (or disc-like) liquid crystal mesogens,
and cholesteric liquid crystal mesogens. Examples of potential mesogens are set forth
in greater detail, for example, in
U.S. Application Serial No. 12/163,116, at paragraphs [0024]-[0047]; and include those described in
Demus, et al., "Flüssige Kristalle in Tabellen," WEB Deutscher Verlag Für Grundstoflindustrie,
Leipzig, Germany, 1974 and "
Flüssige Kristalle in Tabellen II," VEB Deutscher Verlag Für Grundstoffindustrie,
Leipzig, Germany, 1984.
[0019] LCs may exist in a non-ordered state or an ordered (aligned) state. The LC molecules
in the non-ordered state will adopt an essentially random orientation, that is, there
will be no general orientation to the LC molecules. The LC molecules in an ordered
or aligned state will generally adopt an orientation where the mesogenic portions
of the LC molecules are at least partially aligned throughout the aligned portion
of the LC material. As used herein, the terms "align" or "aligned" mean to bring into
suitable arrangement or position by interaction with another material, compound or
structure. In certain cases, the mesogenic portions of the LC molecules will be at
least partially aligned in a parallel orientation. In other cases, the mesogenic portions
of the LC molecules may be at least partially aligned in a helical orientation.
[0020] Liquid crystal polymers ("LCPs") are polymers capable of forming regions of highly
ordered structure while in a liquid phase. LCPs may be made from liquid crystal monomer
("LCMs") compounds that are then polymerized to form the LCP. Alternatively, LCPs
may be formed by polymerizing a polymerizable material in the presence of a liquid
crystal material, such that the liquid crystal material in entrapped in the polymer.
LCs, LCMs, and LCPs have a wide range of uses, ranging from use as strong engineering
plastics to delicate gels for LC displays. These materials may also be used, for example,
in optical elements, such as, ophthalmic elements, display elements, windows, and
mirrors. Liquid crystal materials may be used, for example, as at least partial layers,
coatings, or films on at least a portion of a substrate and may impart certain desired
characteristics to the substrate, such as, for use in optical data storage applications
as photomasks or decorative pigments; in cosmetics and for security applications (see,
for example,
U.S, Patent No. 6,217,948); as curable resins for medical, dental, adhesive and stereolithographic applications
(see, for example,
U.S. Patent No. 7,238,831); as articles of manufacture, such as, molded assemble, or cast articles for use
in the aforementioned applications and various related devices. In certain cases,
the LC materials may be incorporated into optical elements, such as, for example,
ophthalmic elements, display elements, windows, mirrors, active and passive liquid
crystal cells, elements, and devices and other LC or LCP containing articles of interest,
such as, polarizers, optical compensators (see, for example,
U.S. Patent No. 7,169,448), optical retarders (see, for example,
U.S. Patent No. RE39,605E), color filters, and waveplates for lightwave circuits (see, for example,
U.S. Patent No. 7,058,249). Certain mesogenic compounds may find particular use as LCMs and LCPs for the formation
of ophthalmic elements which further comprise a dichroic or photochromic-dichroic
material or compound. Dichroic compounds are capable of preferentially absorbing one
of two orthogonal components of plane polarized light.
[0021] It is generally necessary to suitably position or arrange the mesogenic or LC molecules,
including, for example, dichroic compounds, in order to achieve the desired effect.
That is, for rod-like or linear mesogens, it is generally necessary to at least partially
align the molecules of the compound such that the long axes of the at least partially
aligned molecules of the mesogenic compound are generally parallel to each other.
At least partial alignment of LC materials or other anisotropic materials may be effected
by at least one of exposing the at least a portion of the material to a magnetic field,
exposing the at least a portion of the material to a shear force, exposing the at
least a portion of the material to an electric field, exposing the at least a portion
of the material to plane-polarized ultraviolet (UV) radiation, exposing the at least
a portion of the material to infrared radiation, drying the at least a portion of
the material, etching the at least a portion of the material, rubbing the at least
a portion of the material, and aligning the at least a portion of the material with
another structure or material, such as an at least partially ordered alignment material.
It is also possible to align the LC materials or other anisotropic material with an
oriented surface, such as a surface coated with an at least partially ordered alignment
material. That is, liquid crystal molecules can be applied as a coating, layer, or
film to a surface that has been oriented, for example by rubbing, grooving, or photo-alignment
methods, and subsequently aligned such that the long axis of each of the liquid crystal
molecules takes on an orientation that is generally parallel to the general direction
of orientation of the surface.
[0022] Alignment materials, such as photoalignment material, may be used as a coating on
a surface of a substrate or a portion of the surface where the alignment material
may be at least partially aligned and then may then be used to align one or more liquid
crystal material in a subsequent layer that is applied on a portion of the alignment
material layer. However, conventional photoalignment materials may display unsatisfactory
adhesion to the surface and/or subsequent layers that may be coated on the surface
of the photoalignment materials. This may lead to peeling or detaching of the photoalignment
layer from the surface and/or subsequent layers and overall loss in product utility
and lifetime. The various embodiments of the present disclosure provide for new (co)polymeric
photoalignment materials. The (co)polymeric photoalignment materials display improved
adhesion to a surface of a substrate onto which the materials are coated and improved
adhesion between the materials and a subsequent layer that is deposited on the surface
of the photoalignment materials layer. Improved adhesion characteristics are affected
by the incorporation of an adhesion promoter group within the (co)polymeric structure
of the photoalignment material.
[0023] According to one embodiment, the present disclosure provides a (co)polymer comprising
a structure represented by Formula I.

Referring to Formula I, M
a and M
b represent residues of monomeric units. Each M
a and M
b are selected from substituted or unsubstituted acryloyl units, wherein said acryloyl
substituents are chosen from C
1-C
4 alkyl, phenyl, -O- and combinations thereof. Examples of such acryloyl units include
acryloyloxy, methacryloyloxy and cinnamate. Each M
a and M
b are also selected from substituted or unsubstituted styrene units, substituted or
unsubstituted epoxy units, substituted or unsubstituted urethane units, substituted
or unsubstituted polycarboxylic acid, substituted or unsubstituted polyol units, substituted
or unsubstituted polyamine units, or substituted or unsubstituted hydroxyalkanoic
acid units wherein said substituents are chosen from C
1-C
20 alkyl, C
1-C
20 alkoxy, C
3-C
10 cycloalkyl, C
1-C
20 alkyl(C
1-C
20)alkoxy, halo(C
1-C
20)alkyl, heterocyclo(C
3-C
10)alkyl, haloaryl, halo(C
1-C
20)alkylaryl, C
1-C
20 alkylaryl, C
1-C
20 alkcoxyaryl, heteroaryl, aryl(C
1-C
20)alkyl and heteroaryl(C
1-C
20)alkyl. As used herein, the term "residues" when used in reference to a monomer or
monomeric unit means that which remains of the monomeric unit after it has been incorporated
into a polymer chain. As used herein, the term "derivative" when used in reference
to a carboxylic acid or polycarboxylic acid includes amides, esters, acyl halides,
acyl anhydrides, and cyano derivatives. The M
a and M
b groups in Formula I make up the polymer main chain of the (co)polymer. According
to specific embodiments, the M
a and M
b groups may each independently be residues of substituted or unsubstituted acryloyloxy
units or substituted or unsubstituted methacryloyloxy units.
[0024] As represented by Formula I, the (co)polymer has pendant groups -L
a-Z
a and -L
b-Z
b, where the L groups represent spacer groups between the monomeric residue (i.e.,
M
a and M
b) and the Z
a and Z
b groups. According to various embodiments, the L
a and L
b groups are spacer groups that may each independently selected from a single bond,
-(CH
2)
g-, -(CF
2)
h-, -Si(Z')
2(CH
2)
g-, or -(Si(CH
3)
2O)
h-, -N(R)-, - C(R)=C(R)-, -C(R)=N-, -C(R')
2-C(R')
2-, -O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-, straight-chain
or branched C
1-C
24 alkylene residue, arylene, C
3-C
10 cycloalkylene, or various combinations thereof. According to these structures, Z'
may be independently chosen for each occurrence from hydrogen, C
1-C
18alkyl, C
3-C
10 cycloalkyl or aryl; R may be independently chosen for each occurrence from Z
b, hydrogen, C
1-C
18 alkyl, C
3-C
10 cycloalkyl or aryl; R' may independently chosen for each occurrence from Z
b, C
1-C
18 alkyl, C
3-C
10 cycloalkyl or aryl; the C
1-C
24 alkylene residue may be mono-substituted by Z
b, cyano, or halo, or poly-substituted by Z
b or halo. Further, according to the spacer groups L
a and L
b, "g" may be independently chosen for each occurrence from 1 to 20, for example, from
2 to 15 or from 5 to 10; and "h" may be represented by a whole number from 1 to 16
inclusive, for example, from 2 to 12 or from 4 to 10.
[0025] Each Z
a group represents a photochemically active chromophore. As used herein, the phrase
"photochemically active chromophore" includes structures or portions of the molecule
or polymer which chemically react (such as with themselves or with another active
moiety, for example another photochemically active chromophore) upon the absorption
of actinic radiation. As used herein, the term "actinic radiation" means electromagnetic
radiation that is capable of causing a response. Actinic radiation includes, for example
visible and ultraviolet radiation. The photochemically active chromophore may undergo
a photochemical cis/trans-isomerization, a photochemical [2+2] cycloaddition (leading
to a crosslinking of the polymer or oligomer), a photochemical decomposition or a
photochemical rearrangement. According to various embodiments, suitable photochemically
active chromophore include dimerizable substituted or unsubstituted cinnamate or dimerizable
substituted or unsubstituted coumarin derivatives, cis/trans isomerizable substituted
or unsubstituted azo, photochemically decomposable substituted or unsubstituted polyimides,
and photochemically rearrangeable substituted or unsubstituted aromatic esters, such
as those that can undergo a Photo-Fries rearrangement. In specific embodiments, the
photochemically active chromophore may be a dimerizable substituted or unsubstituted
cinnamate or a dimerizable substituted or unsubstituted coumarin. Cinnamates and coumarins
may react upon exposure to actinic radiation to undergo a [2+2] dimerization as described
in "
Alignment Technologies and Applications of Liquid Crystal Devices," Kohki Takotah
et al., Taylor and Francis, New York, 2005, pages 61-63. Examples of suitable cinnamates may be found in
U.S. Patent Nos. 5,637,739 at column 6, lines 19 to 32 and
7,173,114 at column 3, line 13 to column 5, line 2 and coumarins may be found in
U.S. Patent Nos. 5,231,194 at column 1, line 37 to column 3, line 50;
5,247,099 at column 1, line 66 to column 4 line 2.8;
5,300,656 at column I, line 13 to column 10, line 15; and 5,342,970 at column 1, line 6 to
column 7, line 34.
[0026] Further examples of photochemically active chromophores may include: a photoisomei-izable
azo compound such as Poly ((n-butyl methacrylate-co-(E)-4-(phenyldiazenyl)phenyl methaerytate)-b-styrene)
described in
Macromol. Chem. Phys. 2009, 210, pages 1484-1492; photodegradable polyimides such as Poly (2-methyl-6-(4-(p-tolyloxy)phenyl)pyrrolo[3,4-f]isoindole-1,3,5,7(2H,6H)-tetraone),
Poly (5-(2-(1,3-dioxo-2-(4-(p-tolyloxy)phenyl)isoindolin-5-yl)-1,1,1,3,3,3-hexafluoropropan-2-yl)-2-methylisoindoline-1,3-dione),
Poly (5-(2-(1,3-dioxo-2-(4-(2-(p-tolyl)propan-2-yl)phenyl)isoindalin-5-yl)-1,1,1,3,3,3-hexafluoropropan-2-yl)-2-methylisoindoline-1,3-dione);
and Poly (5-(1,1,1,3,3,3-hexafluoro-2-(2-(4-(1,1,1,3,3,3-hexafluoro-2-(p-tolyl)propan-2-yl)phenyl)-1,3-dioxoisoindolin-5-yl)propan-2-yl-2-methylisoindoline-1,3-dione)
described in
Macromolecules 1994, 27, pages 832-837; a photoreactive polyimide such as (2E,2E;-4-(5-(1,1,1,3;3,3-hexafluoro-2-(2-methyl-1,3-dioxoisoindolin-5-yl)propan-2-yl)-1,3-dioxoisoindolin-2-yl)-4'-methyl-[1,1'-biphenyl]-3,3'-diyl
bis(3-phenylacrylate) described in
Macromolecules 2003, 36, pages 6527-6536; a photodecomposable polyimide such as 7-methyl-2-(4-(4-methylbenzyl)phenyl)tetrahydro-1H-5,9-methanopyrido[3,4-d]azepine-1,3,6,8(2H,4H,7H)-tetraone
and 2-methyl-5-(4-(4-(-2-(4-(p-tolyloxy)phenyl)propan-2-yl)phenoxy)phenyl)hexahydrocyclobuta[1,2-c:
3,4-c']dipyrrole-1,3 (2H,3aH)-dione described in the
The Liquid Crystal Book Series: Alignment Technologies and Application of Liquid Crystal
Devices, by K. Takatoh et.al., 2005, Taylor and Francis, page 63; and aromatic esters capable of undergoing a Photo-Fries rearrangement include: Poly
(S-methacrylamidonaphthalen-1-yl methacrylate); Poly (4-methacrylamidonaplithalen-1-yl
methacrylate); Poly (4-methacrylamidophenyl methacrylate); Poly (4-methacrylamidophenethyl
methacrylate); and Poly (4-(2-methacrylamidoethyl)phenyl methacrylate) described in
Molecular Crystal and Liquid Crystal, 2007, Vol. 479 page 121.
[0027] Each Z
b group represents an adhesion promoter group. As used herein, the term "adhesion promoter"
means a group or structure that improves adhesion between the (co)polymeric structure
and the substrate to which it is coated onto or to polymeric films that are coated
onto the surface of the polymer containing the adhesion promoter. Adhesion promoters
may act by forming an at least partial attractive force on a molecular or atomic level
between the (co)polymer and the substrate or subsequent coating. Examples of attractive
forces include covalent bonds, polar covalent bonds, ionic bonds, hydrogen bonds,
electrostatic attractions, hydrophobic interactions, and van der Waals attractions.
That is, a functionality on the adhesion promoter group Z
b can form an attractive interaction with a functionality on the surface or a functionality
on the subsequent coating. Within the structure of the copolymer according to the
various embodiments herein, the attractive interaction between a plurality of adhesion
promoter groups Z
c and the substrate surface or subsequent coating material results in an improved adhesion
between the copolymer and the substrate surface and/or the subsequent coating. Various
embodiments of suitable structures for adhesion promoter group Z
b include hydroxy, carboxylic acid, anhydride, isocyanato, blocked isocyanato, thioisocyanato,
blocked thioisocyanato, amino, thio, organofunctional silane, organofunctional titanate,
organofunctional zirconate, and epoxy, wherein each organofunctional group is independently
selected from vinyl, allyl, vinyl-functional hydrocarbon radicals, epoxy-functional
hydrocarbon radicals, allyl-functional hydrocarbon radicals, acryloyl-functional hydrocarbon
radicals, methacryloyl-functional hydrocarbon radicals, styryl-functional hydrocarbon
radicals, mercapto-functional hydrocarbon radicals or combinations of such organofunctional
groups, said hydrocarbon radicals being selected from C
1-C
20 alkyl, C
2-C
20 alkenyl, C
2-C
20 alkynyl, C
1-C
20 alkoxy, C
1-C
20 alkyl(C
1-C
20)alkoxy, C
1-C
20 alkoxy(C
1-C
20)alkyl, aryl, heteroaryl, and combinations of such hydrocarbon radicals; provided
that when Z
b is hydroxy or carboxylic acid, the (co)polymer further comprises at least one other
adhesion promoter group; such as those promoters disclosed in
U.S. Patent Nos. 6,025,026 at column 6, line 5 to column 8, line 65;
6,150,430 at column 2, line 59 to column 5, line 44; and
7,410,691 at column 6, line 4 to column 8, line 19. As used herein, the term "blocked" when
used in reference to isocyanato or thioisocyanato groups refers to a structure where
the isocyanato or thioisocyanato group has been reversibly reacted with a group to
protect the isocyanato or thioisocyanato group from reacting until the blocking group
is removed. Generally, compounds used to block isocyanato or thioisocyanato groups
may be organic compounds that have active hydrogen atoms, for example volatile alcohols,
epsilon-caprolactam or ketoxime compounds. Examples of blocking groups include amines,
hydrooxamic esters, substituted or unsubstituted pyrazol groups, phenols, cresol,
nonylphenol, caprolactam, triazole, imidazoline, oxime, formate and diacetone, including
those described in
X. Tassel et al., "A New Blocking Agent of Isocyanates" European Polymer Journal,
2000, 36, 1745-1751 and
Z. W. Wicks Jr., Progress in Organic Coatings,1975, 3, 73-99.
[0028] Referring still to Formula I, according to various embodiments, "n" may have a value
ranging from 10 to 10,000, for example, from 100 to 5,000 or from 500 to 2,000. According
to specific embodiments, "x" may have a value of 0 < x ≤ 1 and "y" may have a value
of 0 ≤ y < 1, where x + y = 1. That is, according to these specific embodiments, the
(co)polymer contains only M
a and M
b monomer residues. In other embodiments, such as described herein, the (co)polymer
may comprise additional monomer residues. In those embodiments where x = 1 (i.e.,
when y = 0), then at least one of L
a and Z
b is further substituted with at least one Z
b adhesion promoter group.
[0029] In still other embodiments of the (co)polymer described herein, the copolymer structure
represented by Formula I may further comprise residues of a substituted monomeric
unit M
c having the structure:

where each M
c may independently be a residue of monomeric unties selected from substituted or unsubstituted
acryloyl units, wherein said acryloyl substituents are chosen from C
1-C
4 alkyl, phenyl, -O- and combinations thereof, substituted or unsubstituted styrene
units, substituted or unsubstituted epoxy units, substituted or unsubstituted urethane
units, substituted or unsubstituted polycarboxylic acid units, substituted or unsubstituted
polyol units, substituted or unsubstituted polyamine units, or substituted or unsubstituted
hydroxyalkanoic acid units; wherein said substituents are selected from C
1-C
20 alkyl, C
1-C
20 alkoxy, C
3-C
10 cycloalkyl, C
1-C
20 alkyl(C
1-C
20)alkoxy, halo(C
1-C
20)alkyl, heterocyclo(C
3-C
10)alkyl, haloaryl, halo(C
1-C
20)alkylaryl, C
1-C
20 alkylaryl, C
1-C
20 alkoxyaryl, heteroaryl, aryl(C
1-C
20)alkyl, heteroaryl(C
1-C
20)alkyl. Each L
c is a spacer group that may be independently be chosen from those spacer groups described
herein. According to various embodiments, the group Z
c is a mesogen structure that may be selected from a rigid straight rod-like liquid
crystal group, a rigid bent rod-like liquid crystal group, or a rigid disc-like liquid
crystal group. According to these embodiments, "z" may have a value of 0 < z < 1 such
that x + y + z = 1. That is, the copolymer may consist of residues of monomeric structures
represented by M
a, M
b and M
c. In those embodiments, where y = 0, then at least one of L
a, Z
a, L
c, and Z
c is further substituted with at least one Z
b adhesion promoter group. That is in all embodiments of the copolymer, the monomeric
residues of the copolymer will have substituents having at least one Z
b adhesion promoter group.
[0030] Still other embodiments of the present disclosure provide for a (co)polymer comprising
a structure represented by Formula II:

wherein the groups M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, and Z
c have structures as set forth herein. The value of "n" ranges from 10 to 10,000, for
example, from 100 to 5,000 or from 500 to 2,000. According to Formula II, "x" may
have a value of 0 < x ≤ 1; "y" may have a value of 0 ≤ y < 1; and z" may have a value
of 0 ≤ z < I where x + y + z = 1, provided that when x = 1 then at least one of L
a and Z
a is further substituted with at least one Z
b adhesion promoter group and when y = 0, then at least one of L
a, Z
a, L
c, and Z
c is further substituted with at least one Z
b adhesion promoter group.
[0031] In specific embodiments, M
a, M
b, and M
c may each independently be residues of substituted or unsubstituted acryloyloxy units
or substituted or unsubstituted methacryloyloxy units and Z
a may be a photochemically active chromophore selected from a dimerizable substituted
or unsubstituted cinnamate or a dimerizable substituted or unsubstituted coumarin.
[0032] According to the various embodiments of the (co)polymers described herein, the Z
c mesogen structure may have a structure represented by:
R
m-[G
1-[S
1]
j]
j'-[G
2-[S
2]
d]
d'-[G
3-[S
3]
e]
e'-[S
4]
f-
According to the Z
e mesogen structure, each G
1, G
2, and G
3 may independently be chosen for each occurrence from a divalent group chosen from
an unsubstituted or a substituted aromatic group, an unsubstituted or a substituted
alicyclic group, an unsubstituted or a substituted heterocyclic group, and mixtures
thereof, wherein substituents are chosen from: hydroxy; amino; halogen; C
2-C
18 alkenyl; C
2-C
18 alkynyl; azido; silyl; siloxy; silylhydride; (tetrahydro-2H-pyran-2-yl)oxy; thio;
isocyanato; thioisocyanato; acryloyloxy; methacryloyloxy; 2-(acryloyloxy)ethylcarbamyl;
2-(methacryloyloxy)ethylcarbamyl; aziridinyl; allyloxycarbonyloxy; epoxy; carboxylic
acid; carboxylic ester; acryloylamino; methacryloylamino; aminocarbonyl; C
1-C
8 alkyl aminocarbonyl; aminocarbonyl(C
1-C
18)alkyl; C
1-C
18 alkoxycarbonyl; C
1-C
18 alkylcarbonyl; aryloxycarbonyloxy; perfluoro(C
1-C
18)alkylamino; di-(perfluoro(C
1-C
18)alkyl)amino; C
1-C
18 acetyl; C
3-C
10 cycloalkyl; C
3-C
10 cycloalkoxy; C
1-C
18 alkyloxycarbonyloxy; halocarbonyl; hydrogen; aryl; hydroxy(C
1-C
18)alkyl; C
1-C
18 alkyl; C
1-C
18 alkoxy; amino(C
1-C
18)alkyl; C
1-C
18 alkylamino; di-( C
1-C
18)alkylamino; C
1-C
18 alkyl(C
1-C
18)alkoxy; C
1-C
18 alkoxy(C
1-C
18)alkoxy; nitro; poly(C
1-C
18)alkyl ether; (C
1-C
18)alkyl(C
1-C
18)alkoxy(C
1-C
18)alkyl; poly(C
1-C
18)alkoxy; ethylene; acryloyloxy(C
1-C
18)alkyl; methacryloxyloxy(C
1-C
18)alkyl; 2-chloroacryloyloxy; 2-phenylacryloyloxy; acryloyloxyphenyl; 2-chloroacryloylamino;
2-phenylacryloylaminocarbonyl; oxtanyl; glycidyl; cyano; isocyanato(C
1-C
18)alkyl; itaconic acid ester; vinyl ether; vinyl ester; a styrene derivative; main-chain
or side-chain liquid crystal polymers; siloxane derivatives; ethyleneimine derivatives;
maleic acid derivatives; fumaric acid derivatives; a straight-chain or branched C
1-C
18 alkyl group that is mono-substituted with cyano, halo, or C
1-C
18 alkoxy, or poly-substituted with halo; unsubstituted cinnamic acid derivatives; cinnamic
acid derivatives that are substituted with at least one of methyl, methoxy, cyano,
or halogen; substituted or unsubstituted chiral or non-chiral monovalent or divalent
groups chosen from steroid radicals, terpenoid radicals, alkaloid radicals, or mixtures
thereof, wherein the substituents are independently chosen from C
1-C
18 alkyl, C
1-C
18 allkoxy, amino, C
3-C
10 cycloalkyl, C
1-C
18 alkyl(C
1-C
18)alkoxy, fluoro(C
1-C
18)alkyl, cyano, cyano(C
1-C
18)alkyl, cyano(C
1-C
18)alkoxy, or mixtures thereof; or a group comprising one of the following formulae:
-M(T)
(1-l) and -M(OT)
(1-l), wherein M is chosen from aluminum, antimony, tantalum, titanium, zirconium and silicon,
T is chosen from organofunctional radicals, organofunctional hydrocarbon radicals,
aliphatic hydrocarbon radicals and aromatic hydrocarbon radicals, and "t" is the valence
of M. Referring still to mesogen structure Z
c, R
m may be H, hydroxy, amino, halogen, haloalkyl, aryl, C
1-C
18 alkyl, or C
1-C
18 alkoxy. Further, the variables "j", "d", "e", and "f" may each independently have
a value chosen from an integer ranging from 0 to 20, inclusive and "j'", "d'" and
"e"' may each independently be an integer from 0 to 4, provided that a sum ofj' +
d' + e' is at least 1. Referring still to the Z
c mesogen structure, each S
1, S
2, S
3, and S
4 are spacer units which may independently be chosen for each occurrence from a spacer
unit chosen from: (a) -(CH
2)
g-, -(CF
2)
h-, -Si(Z')
2(CH
2)
g-, or -(Si(CH
3)
2O)
h-, wherein Z' is independently chosen for each occurrence from hydrogen, C
1-C
18 alkyl, C
3-C
10 cycloalkyl or aryl; "g" is independently chosen for each occurrence from 1 to 20
and "h" is a whole number from 1 to 16 inclusive; (b) -N(Y)-, -C(Y)=C(Y)-, -C(Y)=N-,
-C(Y')
2-C(Y')
2-, or a single bond, wherein each Y is independently chosen for each occurrence from
hydrogen, C
1-C
18 alkyl, C
3-C
10 cycloalkyl and aryl, and each Y' is independently chosen for each occurrence from
C
1-C
13 alkyl, C
3-C
10 cycloalkyl and aryl; or (c) - O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-,
-O(O)S(O)O-, arylene, C
3-C
10 cycloalkylene, or straight-chain or branched C
1-C
24 alkylene residue, said C
1-C
24 alkylene residue being unsubstituted, mono-substituted by cyano or halo, or poly-substituted
by halo; provided that when two spacer units comprising heteroatoms are linked together
the spacer units are linked so that heteroatoms are not directly linked to each other
and when S
1 and S
4 are linked to another group, they are linked so that two heteroatoms are not directly
linked to each other.
[0033] Examples of other suitable structures for mesogen Z
e may be found, for example, in
U.S. Application Serial No. 12/489,811, at paragraphs [0018]-[0040]; and include those described in
Demus, et al., "Flüssige Kristalle in Tabellen," VEB Deutscher Verlag Für Grundstoffindustrie,
Leipzig, Germany, 1974 and "
Flüssige Kristalle in Tabellen II," VEB Deutscher Verlag Für Grundstoffindustrie,
Leipzig, Germany, 1984. One skilled in the art based on the present disclosure will understand how to incorporate
the mesogen structures set forth in these references into the structure of the monomeric
unit M
e.
[0034] The (co)polymers according to the various embodiments herein may have a polymeric
form of a random copolymer, a block copolymer, a graft copolymer, a linear copolymer,
a branched copolymer, a hyperbranched copolymer, a dendritic copolymer, or a star
copolymer. In specific embodiments, the (co)polymers may include a polymer chain where
different sections may have different forms, such as, for example, a random polymeric
section and a block polymeric section. Formation of (co)polymers having one or more
of the recited forms may be accomplished using polymerization methods known in the
art, including addition polymerization, condensation polymerization, controlled "living"
polymerization, anionic polymerization, cationic polymerization, and radical polymerization.
[0035] The (co)polymers of the various embodiments described herein may further comprise
a residue of at least one of a photochromic compound, a dichroic compound, a photochromic-dichroic
compound a photosensitive material, and a non-photosensitive material. The (co)polymers
described herein may be in a composition further comprising one or more additives.
The additives may be selected from the group consisting of a photochromic compound,
a dichroic compound, a photochromic-dichroic compound, a photosensitive material,
a liquid crystal, a liquid crystal property control additive, a nonlinear optical
material, a dye, an alignment promoter, a kinetic enhancer, a photoinitiator, a thermal
initiator, a surfactant, a polymerization inhibitor, a solvent, a light stabilizer,
a thermal stabilizer, a mold release agent, a rheology control agent, a gelator, a
leveling agent, a free radical scavenger, a coupling agent, a tilt control additive,
a block or non-block polymeric material, and an adhesion promoter. Examples of suitable
photochromic compounds, dichroic compounds, photochromic-dichroic compounds, photosensitive
materials, non-photosensitive materials may be found, for example, in
U.S. Application Serial No. 12/329,197, filed December 8, 2008, entitled "Alignment Facilities for Optical Dyes" at paragraphs [0090]-[0102] and
the references cited therein; and
U.S. Application Serial No. 12/163,180, filed June 27, 2008 entitled "Formulations Comprising Mesogen Containing Compounds" at paragraphs [0064]-[0084]
and the references cited therein Other examples of dichroic dyes that may be used
in conjunction with various embodiments disclosed herein include those disclosed in
U.S. Patent No. 7,044,599, at column 7, lines 18-56. Examples of photochromic-dichroic dyes that may be used
in conjunction with various embodiments disclosed herein include those materials set
forth and described in
U.S. Patent Application Publication Nos. 2005/0004361, at paragraph 27 to paragraph 158, and
2005/0012998 A1, at paragraphs 89 to paragraph 251. Examples of suitable compositions for the one
or more additives are described in detail in
U.S. Application Serial No. 12/163,180, filed June 27, 2008, entitled "Formulations Comprising Mesogen Containing Compounds" at paragraphs [0085]-[0108]
and the references cited therein.
[0036] Still other embodiments of the present disclosure provide for an article of manufacture
comprising at least one photoalignable portion. The photoalignable portion may comprise
a (co)polymer having the structure represented by either of Formula I or Formula II,
wherein the groups M
a, M
b, M
e, L
a, L
b, L
e, Z
a, Z
b, and Z
c have structures as set forth herein. The value of "n" ranges from 10 to 10,000 and
the values for "x", "y", and "z" are as described herein.
[0037] The article of manufacture may be any type of commercial article which incorporates
a photoalignment layer in which adhesion of the photoalignment layer onto a surface
of a substrate and/or subsequent coating is important for the articles utility and
lifespan. For example, in certain embodiments the article of manufacture may be an
active liquid crystal cell, a passive liquid crystal cell, an optical element, or
an ophthalmic element. Examples of optical elements include ophthalmic elements and
devices, display clements and devices, windows, mirrors, and active and passive liquid
crystal cell elements and devices. Examples of ophthalmic elements include corrective
and non-corrective lenses, including single vision or multi-vision lenses, which may
be either segmented or non-segmented multi-vision lenses (such as bifocal lenses,
trifocal lenses and progressive lenses), as well as other elements used to correct,
protect, or enhance (cosmetically or otherwise) vision, including contact lenses,
infra-ocular lenses, magnifying lenses, and protective lenses or visors; and may also
include partially formed lenses and lens blanks. As used herein the term "display"
means the visible or machine-readable representation of information in words, numbers,
symbols, designs or drawings. Examples of display elements and devices include screens,
monitors, and security elements, including security marks and authentication marks.
As used herein the term "window" means an aperture adapted to permit the transmission
of radiation therethrough. Examples of windows include automotive and aircraft transparencies,
filters, shutters, and optical switches. As used herein the term "mirror" means a
surface that specularly reflects a large fraction of incident light. As used herein,
the term "liquid crystal cell" refers to a structure containing a liquid crystal material
that is capable of being ordered. Active liquid crystal cells are cells wherein the
liquid crystal material is capable of being switched between ordered and disordered
states or between two ordered states by the application of an external force, such
as electric or magnetic fields. Passive liquid crystal cells are cells wherein the
liquid crystal material maintains an ordered state. One example of an active liquid
crystal cell element or device is a liquid crystal display.
[0038] As described herein, in certain embodiments the optical element may be a security
element. Examples of security elements include security marks and authentication marks
that are connected to at least a portion of a substrate, such as: access cards and
passes, e.g., tickets, badges, identification or membership cards, debit cards etc.;
negotiable instruments and non-negotiable instruments e.g., drafts, checks, bonds,
notes, certificates of deposit, stock certificates, etc.; government documents, e.g.,
currency, licenses, identification cards, benefit cards, visas, passports, official
certificates, deeds etc.; consumer goods, e.g., software, compact discs ("CDs"), digital-video
discs ("DVDs"), appliances, consumer electronics, sporting goods, cars, etc.; credit
cards; and merchandise tags, labels and packaging.
[0039] The security element can be connected to at least a portion of a substrate chosen
from a transparent substrate and a reflective substrate. Alternatively, according
to certain embodiments wherein a reflective substrate is required, if the substrate
is not reflective or sufficiently reflective for the intended application, a reflective
material can be first applied to at least a portion of the substrate before the security
mark is applied thereto. For example, a reflective aluminum coating can be applied
to the at least a portion of the substrate prior to forming the security element thereon.
Still further, security element can be connected to at least a portion of a substrate
chosen from untinted substrates, tinted substrates, photochromic substrates, tinted-photochromic
substrates, linearly polarizing, circularly polarizing substrates, and elliptically
polarizing substrates.
[0040] Furthermore, security element according to the aforementioned embodiment can further
comprise one or more other coatings or sheets to form a multi-layer reflective security
element with viewing angle dependent characteristics as described in
U.S. Patent 6,641,874.
[0041] According to other embodiments, the present disclosure provides for optical elements.
According to these embodiments, the optical element may comprise a substrate and a
first at least partial layer on at least a portion of the substrate. The first at
least partial layer may comprise a copolymeric material as described herein, for example,
a copolymer having a structure represented by any one of Formula I or Formula II,
as described herein. As described herein, the optical element me an ophthalmic element,
a display element, a window, a mirror, an active liquid crystal cell element, or a
passive liquid crystal cell element.
[0042] As used herein the term "layer" or "coating" means a supported film derived from
a flowable composition, which may or may not have a uniform thickness, and specifically
excludes polymeric sheets. The layer or coating may be cured after application to
the surface of the optical element to form a cured layer or coating. As used herein
the term "sheet" means a pre-formed film having a generally uniform thickness and
capable of self-support. Further, as used herein the term "connected to" means in
direct contact with an object or indirect contact with an object through one or more
other structures or materials, at least one of which is in direct contact with the
object. Thus, according to various embodiments disclosed herein, the at least partial
coating can be in direct contact with at least a portion of the substrate or it can
be in indirect contact with at least a portion of the substrate through one or more
other structures or materials. For example, the at least partial coating can be in
contact with one or more other at least partial coatings, polymer sheets or combinations
thereof, at least one of which is in direct contact with at least a portion of the
substrate. As used herein, the phrase "at least partial" when used in reference to
a layer or coating means that the layer or coating covers from 5% to 100% of the area
of the referenced coated area. As used herein, the phrase "at least a portion" when
used in reference to a surface of a substrate means an area of the surface ranging
from 1% to 100% of the total area of the surface of the substrate.
[0043] As discussed herein, copolymeric materials described herein display improved adhesion
to a substrate surface and/or provide for improved adhesion of subsequent layers of
coating material. One method for measuring adhesion of coating materials, for example,
adhesion of a coating material to a surface of a substrate or adhesion of subsequent
coatings on a surface of a coating material is by cross-hatch adhesion tape testing.
According to this method, the coating material is scored, for example with a knife,
scalpel, razor blade, cross-hatch cutter or other cutting device, in a cross-hatch
pattern. A pressure sensitive tape is applied to the coating surface over the cross-hatch
cuts and then rapidly removed (as described by ASTM D3359). The area with the cross-hatch
cuts is then inspected for coating removal and rated. In various embodiments, the
at least partial layer of the copolymeric materials on the surface of the substrate
as described herein will display from 10% to 100% adherence as measured by cross-hatch
adhesion test method. Other embodiments may display from 25% to 100% adherence, from
50% to 100% adherence, or in specific embodiments even 100% adherence. As will be
understood in the art, other adhesion test methods may be used to measure the adhesion
of the copolymeric material to the surface of the substrate or adhesion of subsequent
coatings to the copolymeric material layer. These methods include, for example, knife
tests, pull-off tests, scrape tests, or other test methods. Alternative adhesion methods
will yield comparable results as seen with the cross-hatch adhesion test.
[0044] According to certain embodiments, the first at least partial layer may be at least
partially aligned, as determined by application of a subsequent alignable coating
and determination of the degree of alignment. As used herein, the phrase "at least
partially" when used in reference to the degree of alignment of alignable materials
in a layer means that from 10% to 100% of the alignable elements of the material are
aligned. Other embodiments may display from 25% to 100% alignment, from 50% to 100%
alignment, or in specific embodiments even 100% alignment. The first at least partial
layer may be at least partially aligned in a parallel orientation, elliptical, splay,
vertical, or a helical orientation. Suitable methods for at least partially aligning
the first at least partial layer include at least one of exposing the at least a portion
of the composition to a magnetic field, exposing the at least a portion of the composition
to a shear force, exposing the at least a portion of the composition to an electric
field, exposing the at least a portion of the composition to plane-polarized ultraviolet
radiation, exposing the at least a portion of the composition to infrared radiation,
drying the at least a portion of the composition, etching the at least a portion of
the composition, rubbing the at least a portion of the composition, and aligning the
at least a portion of the composition with another structure or material, such as
an at least partially ordered alignment medium. Suitable alignment methods for layers
are described in greater detail in
U.S. Patent No. 7,097,303, at column 27, line 17 to column 28, line 45. In specific embodiments, the first
at least partial layer may be at least partially aligned by exposure to polarized
electromagnetic radiation.
[0045] According to the embodiments wherein the at least first partial layer is at least
partially aligned by exposure to polarized electromagnetic radiation, the photochemically
active chromophore Z
a in the (co)polymer as represented in the structures of Formulae I and II, may undergo
a photochemical reaction to form an at least partially aligned structure in the (co)polymer,
For example, in those structures where Z' is a dimerizable cinnamate or coumarin,
the cinnamate or coumarin may undergo a photochemical [2+2] cycloaddition/dimerization
with a cinnamate or coumarin on an adjacent polymer strand or at an adjacent site
on the same polymer strand to form an at least partially aligned structure. Where
Z' is a cis/trans isomerizable azo, the structure may undergo a photochetnical cis/trans
isomerization to provide an at least partially aligned structure. Where Z
a is a photochemically decomposable polyimide, the polyimide may undergo a photochemical
decomposition to provide an at least partially aligned structure. Where Z
a is an aromatic ester capable of undergoing a photochemical Photo-Fries rearrangement,
the aromatic ester may undergo a photochemical rearrangement to provide an at least
partially aligned structure,
[0046] In specific embodiments, at least one portion of the first at least partial layer
may be aligned in a first direction, for example, by exposing the portion to polarized
electromagnetic radiation and at least a second portion of the first at least partial
layer may be aligned in a direction different that than the first direction, for example,
by exposing the second portion to electromagnetic radiation that is polarized in a
different direction. As will be understood by one skilled in the art, using this method,
various portions of the first at least partial layer may be aligned in various directions,
as desired by the user.
[0047] According to certain embodiments, optical elements having the first at least partial
layer, which may be at least partially aligned as described herein, may further comprise
one or more additional at least partial layers on at least a portion of the surface
of the substrate. As used herein, the phrase "on at least a portion of the surface
of the substrate" includes layers applied directly onto the surface of the substrate
and coating layers applied to one or more layers on the surface of the substrate.
That is, the one or more additional layers may be applied directly onto the substrate
surface or onto one or more intermediate layers that were previously applied to the
surface of the substrate, thereby forming a laminar multilayer coating. According
to various embodiments, the one or more additional at least partial layers may be
selected from a tie layer, a primer layer, an abrasion resistant coating, a hard coating,
a protective coating, a reflective coating, a photochromic coating, a dichroic coating,
a photochromic-dichroic coating, an anti-reflective coating, a linearly polarizing
coating, a circularly polarizing coating, an elliptically polarizing coating, a transitional
coating, a liquid crystal material layer, an alignment material layer, a compatibilizing
coating, an functional organic coating, a retarder layer, or combinations of any thereof.
In another embodiment, the additional layers are selected from a primer layer, a protective
coating, a transitional coating and a combination of such coatings, In a further embodiment,
the primer layer is a polyurethane.
[0048] According to various embodiments disclosed herein, the functional organic coating
may be a polarizing coating comprising an aligned liquid crystal coating and an aligned
dichroic dye. As used therein, the term "polarizing coating" refers to a coating that
is adapted to confine the vibrations of the electromagnetic vector of light waves
to one direction or plane. Generally, although not required, polarizing coatings comprising
conventional dichroic dyes will have a constant (or "fixed") tint or color due to
the presence of the dichroic dye. For example, the polarizing coating may have a brownish
or bluish color or tint. Examples of polarizing coatings comprising aligned liquid
crystal materials and dichroic dyes that may be used in conjunction with various embodiments
disclosed herein are described in
U.S. Patent Application Publication No. 2005/0151926, at paragraph 10 to paragraph 159.
[0049] The polarizing coating according to various embodiments disclosed herein may further
comprise a photochromic material. According to these embodiments, the coating may
be both a polarizing and a photochromic coating, i.e., one that displays both conventional
polarizing properties as well as conventional photochromic properties. For example,
according to various embodiments disclosed herein, the polarizing and photochromic
coating may have a first colored, polarizing state when not exposed to actinic radiation
due primarily to the tint of the dichroic dye, and a second colored, polarizing state
when exposed to actinic radiation due to the combined effect of the tint of the dichroic
dye and the color of the photochromic material when exposed to actinic radiation.
For example, if the optical element is an ophthalmic lens comprising the polarizing
and photochromic coating, the lens may reversibly switch from a first colored, polarizing
state when the wearer is not exposed to UV or actinic radiation from sunlight, to
a second colored state, polarizing state when the wearer is exposed to UV or actinic
radiation from sunlight.
[0050] Examples of conventional photochromic coatings include coatings comprising any of
the conventional photochromic compounds that are discussed in detail below. For example,
the photochromic coatings can be photochromic polyurethane coatings, such as those
described in
U.S. Patent 6,187,444; photochromic aminoplast resin coatings, such as those described in
U.S. Patents 4,756,973,
6,432,544 and 6,506,488; photochromic polysilane coatings, such as those described in
U.S. Patent 4,556,605; photochromic poly(meth)acrylate coatings, such as those described in
U.S. Patents 6,602,603,
6,150,430 and
6,025,026, and
WO 01/02449; polyanhydride photochromic coatings, such as those described in
U.S. Patent 6,436,525; photochromic polyacrylimide coatings such as those described in
U.S. Patent 6,060,001; photochromic epoxy resin coatings, such as those described in
U.S. Patents 4,756,973 and
6,268,055; and photochromic poly(urea-urethane) coatings, such as those described in
U.S. Patent 6,531,076.
[0051] Further, according to various embodiments disclosed herein, the functional organic
coating may be a photochromic-dichroic coating comprising an aligned liquid crystal
coating comprising an aligned photochromic-dichroic material. As used herein, the
term "photochromic-dichroic coating" refers to a coating that is adapted to display
both photochromic and polarizing properties in response to at least actinic radiation.
For example, according to various embodiments disclosed herein, the functional organic
coating may be a photochromic-dichroic coating that is adapted to reversibly switch
from a first optically clear, non-polarizing state to a second colored, polarizing
state in response to at least actinic radiation. For example, if the optical element
is an ophthalmic lens comprising the photochromic-dichroic coating, the lens may reversibly
switch from an optically clear, non-polarizing state when the wearer is not exposed
to UV or actinic radiation, for example, out of the sunlight, to a colored, polarizing
state when the wearer is exposed to UV or actinic radiation, for example, from sunlight.
Examples of such coatings are described in
U.S. Patent Application Publication No. 2005/0012998, paragraph 11 to paragraph 442.
[0052] Examples of primer layers that can be used in conjunction with various embodiments
disclosed herein include coatings comprising coupling agents, at least partial hydrolysates
of coupling agents, and mixtures thereof. As used herein "coupling agent" means a
material having at least one group capable of reacting, binding and/or associating
with a group on at least one surface. In one embodiment, a coupling agent can serve
as a molecular bridge at the interface of at least two surfaces that can be similar
or dissimilar surfaces. Coupling agents, in another embodiment, can be monomers, oligomers,
pre-polymers and/or polymers. Such materials include organo-metallics such as silanes,
titanates, zirconates, aluminates, zirconium aluminates, hydrolysates thereof and
mixtures thereof. As used herein the phrase "at least partial hydrolysates of coupling
agents" means that at least some to all of the hydrolyzable groups on the coupling
agent are hydrolyzed. In addition to coupling agents and/or hydrolysates of coupling
agents, the primer layers can comprise other adhesion enhancing ingredients. For example,
the primer layers can further comprise an adhesion-enhancing amount of an epoxy-containing
material. Adhesion-enhancing amounts of an epoxy-containing material when added to
the coupling agent containing coating composition can improve the adhesion of a subsequently
applied coating as compared to a coupling agent containing coating composition that
is essentially free of the epoxy-containing material. Other examples of primer layers
that are suitable for use in conjunction with the various embodiments disclosed herein
include those described in
U.S. Patent 6,150,430,
U.S. Patent 6,042,737, and
U.S. Patent 6,025,026. Still further examples of primer layers include polyurethane coating compositions
such as those described in
U.S. Patent 6,187,444 and poly(urea-urethane) coating compositions such as those described in
U.S. Patent 6,532,076, both of which coating compositions may be used with or without a photochromic material.
[0053] Other types of functional organic coatings that may be used in accordance with various
embodiments disclosed herein include: paints, e.g., a pigmented liquid or paste used
for the decoration, protection, and/or the identification of a substrate; and inks,
e.g., a pigmented liquid or paste used for writing and printing on substrates, such
as in producing verification marks on security documents, e.g., documents such as
banknotes, passports, and drivers' licenses, for which authentication or verification
of authenticity may be desired. Further, as discussed above, the aligned liquid crystal
coating may comprise a material adapted to display dichroism, and at least a portion
of the material adapted to display dichroism may be at least partially aligned with
at least a portion of the at least partially aligned liquid crystal material.
[0054] As used herein, the term "transitional coating" refers to a coating that aids in
creating a gradient in properties between two coatings. For example, a transitional
coating may aid in creating a gradient in hardness between a relatively hard coating
and a relatively soft coating. Examples of transitional coatings (which may also be
termed "tie-layers" or "tie-layer coatings") include radiation-cured acrylate-based
thin films, for example, such as those set forth in
U.S. Patent Application Publication Nos. 2003/0165686 at paragraphs 79 to paragraph 173;
2004/0207809 at paragraphs 108 to paragraph 204;
2005/0196616 at paragraphs 107 to paragraph 158;
2005/196617 at paragraphs 24 to paragraph 129;
2005/196618 at paragraphs 28 to paragraph 291;
2005/0196626 at paragraphs 164 to paragraph 217; and
2005/196696 at paragraphs 24 to paragraph 141.
[0055] As used herein, the term "anti-reflective coating" refers to a coating that increases
transmittance of light through a substrate by reducing the amount of light that is
reflected by the substrate. Examples of anti-reflective coatings include, for example,
a monolayer or multilayer of metal oxides, metal fluorides, or other such materials.
Examples of suitable anti-reflective coatings may be found in
U.S. Patent No. 5,590,819 at column 2, line 50 to column 11, line 44.
[0056] Further, according to certain embodiments disclosed herein, the additional coating
may be a protective coating, such as, an abrasion-resistant coating, such as a "hard
coat," on their exterior surfaces. For example, commercially available thermoplastic
polycarbonate ophthalmic lens substrates are often sold with an abrasion-resistant
coating already applied to its exterior surfaces because these surfaces tend to be
readily scratched, abraded or scuffed. An example of such a lens substrate is the
GENTEXT™ polycarbonate lens (available from Gentex Optics). Therefore, as used herein
the term "substrate" includes a substrate having a protective coating, such as an
abrasion-resistant coating, on its surface(s). Other examples of protective coatings
include abrasion-resistant coatings comprising organo silanes, abrasion-resistant
coatings comprising radiation-cured acrylate-based thin films, abrasion-resistant
coatings based on inorganic materials such as silica, titania and/or zirconia, organic
abrasion-resistant coatings of the type that are ultraviolet light curable, oxygen
barrier-coatings, UV-shielding coatings, and combinations thereof. For example, according
to one embodiment, the protective coating can comprise a first coating of a radiation-cured
acrylate-based thin film having UV-shielding properties and a second coating comprising
an organosilane. Examples of commercial protective coatings products include SILVUE
® 124 and HI-GARD® coatings, available from SDC Coatings, Inc. and PPG Industries,
Inc., respectively.
[0057] According to various embodiments, the one or more additional at least partial layers
may comprise a second at least partial layer on a surface of the first at least partial
layer. In these embodiments, the second at least partial layer may comprise at least
one liquid crystal material. In those embodiments where the first at least partial
layer has been at least partially aligned, as described herein, the at least one liquid
crystal material of the second at least partial coating may be at least partially
aligned with the alignment of the first at least partial layer. According to these
embodiments, the first at least partial layer may serve as a photoalignment layer
for the liquid crystal materials in the second at least partial layer. Examples of
liquid crystal materials suitable for use with the photoalignment materials according
to various embodiments disclosed herein include the mesogen containing compounds or
residues thereof, liquid crystal polymers, liquid crystal pre-polymers, liquid crystal
monomers, liquid crystal mesogens, dichroic materials, and photochromic-dichroic materials.
As used herein the term "pre-polymer" means partially polymerized materials.
[0058] According to various embodiments disclosed herein wherein the second at least partial
layer is an aligned liquid crystal layer, the aligned liquid crystal layer may comprise
a material adapted to display dichroism, and at least a portion of the material adapted
to display dichroism may be at least partially aligned with at least a portion of
the at least partially aligned liquid crystal material. As used herein, the term "material
adapted to display dichroism" means a material that is adapted to absorb one of two
orthogonal plane polarized components of at least transmitted radiation more strongly
than the other. Examples of materials that are adapted to display dichroism include
dichroic materials such as dyes and photochromic-dichroic materials such as dyes.
In specific embodiments, the at least one liquid crystal material in the second layer
may be at least one dichroic material and/or photochromic-dichroic material, such
as those described herein. As used herein, the term "dichroic material" means a material
that has a generally constant absorption spectrum and that is adapted to absorb one
of two orthogonal plane polarized components of at least transmitted radiation more
strongly than the other. As used herein, the term "photochromic-dichroic material"
means a material that has an absorption spectrum for at least visible radiation that
varies in response to at least actinic radiation and that absorbs one of two orthogonal
plane polarized components of at least transmitted radiation more strongly than the
other in response to at least actinic radiation.
[0059] Figure illustrates optical element
100 according to one embodiment described herein. In Figure 1, the first at least partial
coating
120 is applied to at least a portion of an upper surface of substrate
110. The second at least partial layer
130 is coated onto the surface of coating
120 opposite substrate
110.
[0060] According to certain embodiments comprising a second at least partial layer comprising
at least one liquid crystal material, the one or more additional at least partial
layers may further comprise an at least partially aligned third at least partial layer
comprising a second alignment material and a fourth at least partial layer comprising
at least one second liquid crystal material. In these embodiments, the at least partially
aligned third layer may be aligned in a different direction that the at least partially
aligned first layer. The at least one second liquid crystal material may then be aligned
with the at least partially aligned third layer. The second alignment material may
have a structure represented by any of the copolymeric materials described herein
(represented by Formulae I and II), which may have the same or different in structure
as the alignment material in the first at least partial layer. Alternatively, the
third at least partial layer may comprise an alignment material different in structure
than the copolymeric materials described herein. Further, the at least one second
liquid crystal material of the fourth layer may be the same or different than the
at least one liquid crystal material of the second layer. Examples of at least one
second liquid crystal materials in the fourth layer include at least one dichroic
material and/or photochromic-dichroic material, as described herein.
[0061] In specific embodiments, the partial layers on at least the portion of the surface
of the substrate may be arranged in a stack or laminate on the surface of the substrate.
For example, the first at least partial layer, the second at least partial layer,
the third at least partial layer and the fourth at least partial layer may be in a
stack on the surface of the substrate. Referring to Figure 2, which illustrates optical
element
200 according to this embodiment, the first at least partial layer
220 is coated on the upper surface of substrate
210. The second at least partial layer
230 is coated onto the surface of layer
220 opposite substrate
210. The third at least partial layer
240 is coated onto the surface of the second layer
230 opposite the first layer
220 and the fourth at least partial layer
250 is coated on the surface of the third layer
240 opposite the second layer 230. other embodiments, one or more additional layers may
be applied to at least a portion of the surface of the fourth at least partial layer.
[0062] Generally speaking, substrates that are suitable for use in conjunction with various
embodiments disclosed herein include substrates formed from organic materials, inorganic
materials, or combinations thereof (for example, composite materials). Examples of
substrates that can be used in accordance with various embodiments disclosed herein
are described in more detail below.
[0063] Specific, examples of organic materials that may be used to form the substrates disclosed
herein include polymeric materials, such as those discussed in detail above, for examples,
homopolymers and copolymers, prepared from the monomers and mixtures of monomers disclosed
in
U.S. Patent 5,962,617 and in
U.S. Patent 5,658,501 from column 15, line 28 to column 16, line 17. For example, such polymeric materials
can be thermoplastic or thermoset polymeric materials, can be transparent or optically
clear, and can have any refractive index required. Examples of such disclosed monomers
and polymers include: polyol(allyl carbonate) monomers, e.g., allyl diglycol carbonates
such as diethylene glycol bis(allyl carbonate), which monomer is sold under the trademark
CR-39 by PPG Industries, Inc.; polyurea-polyurethane (polyurea-urethane) polymers,
which are prepared, for example, by the reaction of a polyurethane prepolymer and
a diamine curing agent, a composition for one such polymer being sold under the trademark
TRIVEX by PPG Industries, Inc.; polyol(meth)acryloyl terminated carbonate monomer;
diethylene glycol dimethacrylate monomers; ethoxylated phenol methacrylate monomers;
diisopropenyl benzene monomers; ethoxylated trimethylol propane triacrylate monomers;
ethylene glycol bismethacrylate monomers; poly(ethylene glycol) bismethacrylate monomers;
urethane acrylate monomers; poly(ethoxylated bisphenol A dimethacrylate); poly(vinyl
acetate); poly(vinyl alcohol); poly(vinyl chloride); poly(vinylidene chloride); polyethylene;
polypropylene; polyurethanes; polythiourethanes; thermoplastic polycarbonates, such
as the carbonate-linked resin derived from bisphenol A and phosgene, one such material
being sold under the trademark LEXAN; polyesters, such as the material sold under
the trademark MYLAR; poly(ethylene terephthalate); polyvinyl butyral; poly(methyl
methacrylate), such as the material sold under the trademark PLEXIGLAS, and polymers
prepared by reacting polyfunctional isocyanates with polythiols or polyepisulfide
monomers, either homopolymerized or co-and/or terpolymerized with polythiols, polyisocyanates,
polyisothiocyanates and optionally ethylenically unsaturated monomers or halogenated
aromatic-containing vinyl monomers. Also contemplated are copolymers of such monomers
and blends of the described polymers and copolymers with other polymers, for example,
to form block copolymers or interpenetrating network products.
[0064] According to various embodiments disclosed herein, the substrate can be an ophthalmic
substrate. As used herein the term "ophthalmic substrate" means lenses, partially
formed lenses, and lens blanks. Examples of organic materials suitable for use in
forming ophthalmic substrates according to various embodiments disclosed herein include
the art-recognized polymers that are useful as ophthalmic substrates, e.g., organic
optical resins that are used to prepare optically clear castings for optical applications,
such as ophthalmic lenses.
[0065] Other examples of organic materials suitable for use in forming the substrates according
to various embodiments disclosed herein include both synthetic and natural organic
materials, including: opaque or translucent polymeric materials, natural and synthetic
textiles, and cellulosic materials such as, paper and wood.
[0066] Examples of inorganic materials suitable for use in forming the substrates according
to various embodiments disclosed herein include glasses, minerals, ceramics, and metals.
For example, in one embodiment the substrate can comprise glass. In other embodiments,
the substrate can have a reflective surface, for example, a polished ceramic substrate,
metal substrate, or mineral substrate. In other embodiments, a reflective coating
or layer can be deposited or otherwise applied to a surface of an inorganic or an
organic substrate to make it reflective or to enhance its reflectivity.
[0067] Still further, the substrates according to various embodiments disclosed herein can
be untinted, tinted, linearly polarizing, circularly polarizing, elliptically polarizing,
photochromic, or tinted-photochromic substrates. As used herein with reference to
substrates the term "untinted" means substrates that are essentially free of coloring
agent additions (such as conventional dyes) and have an absorption spectrum for visible
radiation that does not vary significantly in response to actinic radiation. Further,
with reference to substrates the term "tinted" means substrates that have a coloring
agent addition (such as conventional dyes) and an absorption spectrum for visible
radiation that does not vary significantly in response to actinic radiation.
[0068] As used herein, the term "linearly polarizing" with reference to substrates refers
to substrates that are adapted to linearly polarize radiation (i.e., confine the vibrations
of the electric vector of light waves to one direction). As used herein, the term
"circularly polarizing" with reference to substrates refers to substrates that are
adapted to circularly polarize radiation. As used herein, the term "elliptically polarizing"
with reference to substrates refers to substrates that are adapted to elliptically
polarize radiation. Further, as used herein, with reference to substrates, the term
"tinted-photochromic" means substrates containing a coloring agent addition as well
as a photochromic material, and having an absorption spectrum for visible radiation
that varies in response to at least actinic radiation. Thus, for example the tinted-photochromic
substrate can have a first color characteristic of the coloring agent and a second
color characteristic of the combination of the coloring agent the photochromic material
when exposed to actinic radiation.
[0069] Still other embodiments of the present disclosure are directed to liquid crystal
cells. According to these embodiments the liquid crystal cells may comprise a first
substrate comprising first surface, a second substrate comprising a second surface
opposite the first surface of the first substrate, a first at least partial layer
on at least a portion of the first surface facing the second surface, a second at
least partial layer on at least a portion of the second surface facing the first surface,
the first at least partial layer and the second at least partial layer defining a
space there between, and a liquid crystal material in the space between the first
at least partial layer and the second at least partial layer. According to various
embodiments, the first at least partial layer and the second at least partial layer
are alignment layers. In certain embodiments, at least one of the first at least partial
layer and the second at least partial layer may comprise a (co)polymer having a structure
represented by one of Formulae I and II as set forth herein, wherein the groups M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, and Z
c have structures as set forth herein. The value of "n" ranges from 10 to 10,000 and
the values for "x", "y", and "z" are as described herein. Suitable substrates for
the first and second substrates of the liquid crystal cell may include any of the
substrates described herein. In specific embodiments, the first and second substrate
may be capable of transmitting electromagnetic radiation through the substrate material
(that is, the substrates are optically clear, transparent, or translucent).
[0070] In specific embodiments, both the first at least partial layer and the second at
least partial layer may comprise a (co)polymer having the structure represented by
one of Formulae I and II. In specific embodiments where both the first and second
layers comprise a (co)polymer material as described herein, the (co)polymer on the
first surface may have the same polymer structure as the (co)polymer on the second
surface. That is, the (co)polymer on both the first and second surfaces has the same
monomeric structures for M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, and Z
c. In other embodiments, the polymeric structure of the (co)polymer on the first surface
may be different than the polymeric structure of the (co)polymer on the second surface.
That is, although the (co)polymer on both the first and second surface may have structures
that may be represented by one of Formulae I and II, the polymeric structure on each
surface may differ in the structure of at least one of M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, and Z
c.
[0071] In certain embodiments, at least one of the first at least partial layer and the
second at least partial layer is at least partially aligned. For example, one or both
of the first layer and the second layer may be at least partially aligned. The first
and/or second layer may be aligned by any of the alignment methods described herein.
In specific embodiments, the surfaces may be aligned by exposure to polarized electromagnetic
radiation, for example, plane polarized UV radiation. In one embodiment, the alignment
of the first at least partial layer may be in the same direction as the alignment
of the second at least partial layer. In other embodiments, the alignment of the first
at least partial layer may be in a different direction than the alignment of the second
at least partial layer.
[0072] In specific embodiments, the liquid crystal cell may be an active liquid crystal
cell or a passive liquid crystal cell. According to various embodiments, the liquid
crystal material in the liquid crystal cells described herein, may be any liquid crystal
material known in the art, such as those referenced herein. In specific embodiments,
the liquid crystal material may be a liquid crystal material that is capable of being
aligned by the alignment layer comprising the first layer, the alignment layer comprising
the second layer, or both alignment layers (i.e., the first and second layers). According
to specific embodiments, the liquid crystal material may comprise at least one of
a dichroic material or a photochromic-dichroic material, including any of the dichroic
material or photochromic-dichroic materials described or referenced herein.
[0073] The liquid crystal cell may be utilized as, for example display elements, including
screens, monitors, or security elements. According to certain embodiments, the liquid
crystal cell may be a pixelated cell. As used herein, the term "pixelated" means that
an article, such as a display element or liquid crystal cell may be broken down into
a plurality of individual pixels (i.e., single point occupying a specific location
within a display, image or cell. In certain embodiments, the liquid crystal cell may
be a pixilated cell comprising a plurality of regions or compartments (i.e., pixels).
The characteristics of the individual pixels, such as color, polarization and the
like, may be controlled relative to the other pixels in the display element, liquid
crystal, or article.
[0074] One embodiment of a liquid crystal cell according to the present disclosure is illustrated
in Figure 3. According to this embodiment, liquid crystal cell 300 comprises first
surface 310 and second surface 320 opposite first surface 310. First surface 310 has
a layer of an alignment material 330 facing the second surface 320 and the second
surface 320 has a layer of an alignment material 340 facing the first surface. Cell
300 may also comprise a bottom substrate 360 and will contain liquid crystal material
350 in the space defined by the first and second surfaces.
[0075] Further embodiments of the present disclosure provide for methods of applying a photoalignment
material to an optical element, such as any of the optical elements described herein.
According to specific embodiments, the methods may comprise applying an at least partial
layer of a photoalignment (co)polymer material onto at least a portion of a surface
of a substrate, forming an attractive bond between one or more adhesion promoter groups
(Z
b) on the polymeric structure of the photoalignment (co)polymer material and a compatible
group on the surface of the substrate, and at least partially aligning at least a
first portion of the photoalignment (co)polymer material by exposing the at least
partial layer to polarized UV radiation. According to these embodiments, the photoalignment
material may have a structure represented by the (co)polymeric structures described
herein, such as those represented by Formula I or 11 as set forth herein, wherein
the groups M
a, M
b, M
c, L
a, L
b, L
c, Z
a, Z
b, and Z
c have structures as set forth herein. The value of "n" ranges from 10 to 10,000 and
the values for "x", "y", and "z" are as described herein.
[0076] According to these embodiments, the substrate may be any of the substrates for optical
elements described in detail herein. As used herein, the term "compatible group" means
a functional group, moiety or molecular architecture that can form an attractive force
with the adhesion group, including a covalent bond, a polar covalent bond, an ionic
bond, a hydrogen bond, an electrostatic attraction, a hydrophobic interaction, a van
der Waals attraction, or a combination of two or more of these attractive forces.
[0077] Specific methods for applying the at least partial layer of the photoalignment (co)polymer,
as described herein, on at least a portion of a surface of a substrate, are described
in detail in
U.S. Patent No. 7,342,112 at column 83, line 16 of column 84, line 10. These disclosed methods include methods
for forming articles, such as optical elements and ophthalmic elements, which may
also include at least one of a dichroic compound or a photochromic-dichroic compound,
by a variety of methods known in the art, such as imbibing, coating, overmolding,
spin coating, spray coating, spray and spin coating, curtain coating, flow coating,
dip coating, injection molding, casting, roll coating, spread coating, casting-coating,
reverse roll-coating, transfer roll-coating, kiss/squeeze coating, gravure roll-coating,
slot-die coating, blade coating, knife coating, and rod/bar coating and wire coating.
Various coating methods suitable for use in certain embodiments of the present disclosure
are described in "
Coating Processes", Kirk-Othmer Encyclopedia of Chemical Technology, Volume 7, pp
1-35, 2004. Methods of imbibition are described in
U.S. Patent No. 6,433,043 at column 1, line 31 to column 13, line 54. According to certain embodiments, the
at least partially coated substrate may be part of an optical element, such as described
herein. In specific embodiments, the optical element may be an ophthalmic element,
such as corrective and non-corrective lenses, including single vision or multi-vision
lenses, which may be either segmented or non-segmented multi-vision lenses (such as
bifocal lenses, trifocal lenses and progressive lenses), as well as other elements
used to correct, protect, or enhance (cosmetically or otherwise) vision, including,
contact lenses, intraocular lenses, magnifying lenses, and protective lenses or visors;
and may also include partially formed lenses and lens blanks. In other embodiments,
the at least partially coated substrate may be incorporated into an article of manufacture,
as described herein.
[0078] In specific embodiments, the methods may further comprise at least partially aligning
at least a second portion of the photoalignment (co)polymer material by exposing the
at least partial layer of the photoalignnent (co)polymer material at the second portion
to polarized UV radiation, wherein the alignment direction of the first portion of
the photoalignment (co)polymer material is different than the alignment direction
of the second portion of the photoalignment (co)polymer material. For example, by
selectively exposing the second portion of the photoalignment (co)polymer material
to polarized UV radiation that is polarized in a different direction than the polarized
UV radiation used to align the first portion, the first and second (and subsequent
portions) may have different alignments. Selectively exposing one portion may be readily
accomplished, for example, by masking off or blocking from exposure the section of
the substrate that is either not aligned or aligned in a different direction. Using
this method, patterns may be formed in the photoalignment (co)polymer material wherein
the alignments of the various portions of the photoalignment (co)polymer material
define the pattern.
[0079] According to still other embodiments of the various methods described herein, the
methods may further comprise applying a second at least partial layer comprising a
liquid crystal material to at least a portion of a surface of the photoalignment (co)polymer
material and at least partially aligning the liquid crystal material with an alignment
of the at least partially aligned photoalignment (co)polymer material. The liquid
crystal material may be any liquid crystal useful in the art, for example, any of
the liquid crystal materials cited or referenced herein. In specific embodiments,
the liquid crystal material may be at least one of a dichroic material or a photochromic-dichroic
material.
[0080] As discussed herein, in specific embodiments, the adhesion promoter groups on the
(co)polymer material may also form attractive bonds with the second at least partial
layer. In many instances, it may be desirable not only to have improved adhesion between
the photoalignment material in the first layer and the substrate but also to have
improved adhesion between the photoalignment material in the first layer and the material
in the second layer. According to these specific embodiments, the methods may further
comprise forming an attractive bond (such as those described herein) between one or
more adhesion promoter groups on the surface of the photoalignment (co)polymer material
and a compatible group in the second at least partial layer. The compatible group
may be in the structure of the material that forms the second at least partial layer,
such as the coating or film material, for example a polymeric material.
[0081] The various embodiments of the methods of the present disclosure may further comprise
applying at least one additional layer to at least a portion of a surface of the photoalignment
(co)polymer material. As described herein, the at least one additional layer may be
applied directly to the surface of the photoalignment (co)polymer material or alternatively,
applied to the surface of a layer that has been applied to the surface of the photoalignment
(co)polymer material. By this method, a stack or laminate of different layers may
bc applied to the surface of the photoalignment (co)polymer material. In various embodiments,
the at least one additional layer may be selected from a tie layer, a primer layer,
an abrasion resistant coating, a hard coating, a protective coating, a reflective
coating, a photochromic coating, an anti-reflective coating, a linearly polarizing
coating, a circularly polarizing coating, an elliptically polarizing coating, a transitional
coating, a liquid crystal material coating an alignment material coating, or combinations
of any thereof. In those embodiments, there the additional layer is applied directly
to the surface of the photoalignment (co)polymer material, the additional coating
may comprise one or more compatible group, such that the method may comprise forming
an attractive bond between one or more adhesion promoter groups on the surface of
the photoalignment (co)polymer material and the one or more compatible group in the
additional layer.
[0082] Generally the thickness of the at least partial coatings can be any thickness necessary
to achieve the desired thickness for the article of manufacture or optical element.
For example and, according to various embodiments, the first at least partial coating
can have a thickness ranging from: 0.005 to 1000 µm, 0.05 to 100 µm, 0.5 to 50 µm,
or even 2 to 8 µm. Further, according to certain embodiments, the thickness of the
first at least partial coating can be greater than or less than the thickness of the
at least one additional at least partial coating. The second at least partial coating
and any additional coating may have a thickness ranging from 0.5 to 10 µm, 1 to 10
µm, or even 0.5 to 5 µm. The thickness of the second at least partial coating may
be the same as the first at least partial coating or, as described herein, in certain
embodiments may be greater or less than the thickness of the first at least partial
coating.
[0083] According to specific embodiments, the present disclosure provides for the following
photoalignment materials:
- a) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl methacrylate)];
- b) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoproph-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl methacrylate)-co-(γ-methacryloxypropyltrimethoxysilane)];
- c) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-isocyanatoethyl methacrylate)];
- d) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-isocyanatoethyl methacrylate)-co-(γ-methacryloxypropyl trimethoxysilane)];
- e) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(γ-methacryloxypropyltrimethoxysilane)];
- f) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-hydroxyethyl methacrylate)-co(γ-methacryloxypropyltrimethoxysilane)];
- g) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(3-isopropenyl-α,α-dimethylbenzyl isocyanate)];
- h) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)
hexyloxy)benzoate)-co-(2-(tert-butylamino)ethyl methacrylate)];
- i) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)pheny) 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl
methacrylate)-co-(4-methoxyphenyl 4-((6-(acryloyloxy)hexyl)oxy)benzoate];
- j) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)
benzoate)-co-(methyl methacrylate)-co-(glycidyl methacrylate)]; and
- k) Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)
benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl methacrylate)-co-(hexyl
methacrylate)].
[0084] One having ordinary skill in the art in view of the present disclosure will recognize
that other polymeric materials having structures represented by the Formulae I and
II may be used as photoalignment layers possessing improved adhesion properties.
[0085] Various embodiments of the present invention, or aspects thereof, are more particularly
described in the following examples.
EXAMPLES
[0086] In Part 1 of the Examples, the preparation of the photoalignment materials of the
present disclosure as Examples 1-9 and a Comparative Example (CE) is described. In
Part 2, liquid crystal coating components and formulations are described including
the liquid crystal monomers, photochromic materials and dichroic dyes. Part 3 describes
the preparation and application of coatings of the photoalignment material alone,
with liquid crystal coating formulations (LCCF) on different substrates or with a
"stack" of coatings on polycarbonate lenses. Part 4 describes adhesion testing and
results of the photoalignment materials separately and with an applied liquid crystal
coating formulation ("LCCF") in Table 1 and in a coating stack in Table 2.
Part 1 Photoalignment Materials
Example 1
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl
methacrylate)]
[0087]

[0088] The following materials were added to a 50 mL Schenk tube: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl
4-(6-(methacryloyloxy)hexyloxy)benzoate (2.83 g, 0.0057 mole), 2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl
methacrylate having CAS# 78279-10-4 available from ShowaDenko (0.478 g, 0.0019 mole),
2,2'-azobis(2-methylpropionitrile) (0.0062 g, 0.000038 mole) and cyclopentanone (14.17
g). The tube was cooled in dry ice-acetone bath and degassed by vacuum pump followed
by filling with N
2. This process was repeated five times. The tube was placed in an oil bath maintained
at 60°C and stirred for 16 hrs. Polymer molecular weight was analyzed by Gel Permeation
Chromatography ("GPC") using a column calibrated with a polystyrene standard. The
results were as follows: Mn = 43,864; Mw = 123,738; Mw/Mn = 2.82.
Example 2
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl
methacrylate)-co-(γ-methacryloxypropyltrimethoxysilane)]
[0089]

[0090] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(1 g, 0.002 mole), 2-[(3,5-dimethylpyrazolyl)carboxyamino] ethyl methacrylate (0.1807
g, 0.00074 mole), γ-methacryloxypropyltrimethoxysilane (0.0357 g, 0.0001 mole), 2,2'-azobis(2-methylpropionitrile)
(0.0047 g, 0.00003 mole) and the solvent cyclopentanone (5 g). Polymer molecular weight
was analyzed by GPC using a column calibrated with a polystyrene standard. The results
were as follows: M
n = 54,144; M
w = 116,402; and M
w/M
n = 2.15.
Example 3
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-isocyanatoethyl
methacrylate)]
[0091]

[0092] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(1 g, 0.002 mole), 2-isocyanatoethyl methacrylate (0.104 g, 0.00067 mole), 2,2'-azobis(2-methylpropionitrile)
(0.0044 g, 0.00003 mole) and the solvent cyclopentanone (5 g). Polymer molecular weight
was analyzed by GPC using a column calibrated with a polystyrene standard. The results
were as follows M
n = 57,351; M
w = 149,825; M
w/M
n = 2.61.
Example 4
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-isocyanatoethyl
methacrylate)-co-(γ-methacryloxypropyltrimethoxysilane)]
[0093]

[0094] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(1 g, 0.002 mole), 2-isocyanatoethyl methacrylate (0.104 g, 0.00067 mole), γ-methacryloxypropyltrimethoxysilane
(0.033 g, 0.00013 mole), 2,2'-azobis(2-methylpropionitrile) (0.0044 g, 0.00003 mole)
and the solvent cyclopentanone (5 g). Polymer molecular weight was analyzed by GPC
using a column calibrated with a polystyrene standard. The results were as follows
M
n = 58,015; M
w = 153,397; M
w/M
n = 2.64.
Example 5
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(γ-methacryloxypropyltrimethoxysilane)]
[0095]

[0096] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(1 g, 0.002 mole), γ-methacryloxypropyltrimethoxysilane (0.150 g, 0.0006 mole), 2,2'-azobis(2-methylpropionitrile)
(0.0066 g, 0.00004 mole) and the solvent cyclopentanone (5 g). Polymer molecular weight
was analyzed by GPC using a column calibrated with a polystyrene standard. The results
were as follows Mn = 56,498; Mw = 139,980; Mw/Mn = 2.47.
Example 6
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-hydroxyethyl
methacrylate)-co(γ-methacryloxypropyltrimethoxysilane)]
[0097]

[0098] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(1 g, 0.002 mole), 2-hydroxyethyl methacrylate (0.131 g, 0.00101 mole), γ-methacryloxypropyltrimethoxysilane
(0.150 g, 0.0006 mole), 2,2'-azobis(2-methylpropionitrile) (0.0066 g, 0.00004 mole)
and the solvent cyclopentanone (5 g). Polymer molecular weight was analyzed by GPC
using a column calibrated with a polystyrene standard. The results were as follows
M
n = 70,329; M
w = 193,335; M
w/M
n = 2.74.
Example 7
Poly[(E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy) hexyloxy)benzoate)-co-(3-isopropenyl-α,α-dimethylbenzyl
isocyanate)]
[0099]

[0100] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(0.5 g, 0.001 mole), 3-Isopropenyl-α,α-dimethylbenzyl isocyanate (0.0608 g, 0.0003
mole), 2,2'-azobis(2-methylpropionitrile) (0.0033 g, 0.00002 mole) and the solvent
cyclopentanone (2.5 g). Polymer molecular weight was analyzed by GPC using a column
calibrated with a polystyrene standard. The results were as follows: M
n = 6,480; M
w = 8,702; M
w/M
n = 1.34.
Example 8
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-(tert-butylamino)ethyl
methacrylate)]
[0101]

[0102] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(0.5 g, 0.001 mole), 2-(tert-butylamino)ethyl methacrylate (0.056 g, 0.0003 mole),
2,2'-azobis(2-methylpropionitrile) (0.0033 g, 0.00002 mole) and the solvent cyclopentanone
(2.5 g). Polymer molecular weight was analyzed by GPC using a column calibrated with
a polystyrene standard. The results were as follows: M
n = 5,435; M
w = 10,793; M
w/M
n = 1.98.
Example 9
Poly[((E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate)-co-(2-[(3,5-dimethylpyrazolyl)carboxyamino]ethyl
methacrylate)-co-(4-methoxyphenyl 4-((6-(acryloyloxy)hexyl)oxy)benzoate]
[0103]

[0104] The procedure of Example 1 was followed except that the following materials in the
amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate
(4 g, 0.008 mole), 2-[(3,5-dimethylpyrazolyl)carboxyamino] ethyl methacrylate (0.778
g, 0.003 mole), 4-methoxyphenyl 4-((6-(acryloyloxy)hexyl)oxy)benzoate (0.4069 g, 0.0012
mole), 2,2'-azobis(2-methylpropionitrile) (0.0204 g, 0.00012 mole) and the solvent
cyclopentanone (20 g). Polymer molecular weight was analyzed by GPC using a column
calibrated with a polystyrene standard. The results were as follows: M
n = 68,687; M
w = 310,178; M
w/M
n = 4.51.
Comparative Example (CE)
Poly[(E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl 4-(6-(methacryloyloxy)hexyloxy)benzoate]
[0105]

[0106] A homopolymer lacking a group capable as serving as an adhesion promoter was prepared
as a comparative example. The procedure of Example I was followed except that the
following materials in the amounts specified were used: (E)-2-methoxy-4-(3-methoxy-3-oxoprop-1-enyl)phenyl
4-(6-(methacryloyloxy)hexyloxy)benzoate (5 g, 0.010 mole), 2,2'-azobis(2-methylpropionitrile)
(0.0083 g, 0.00005 mole) and the solvent cyclopentanone (25 g). Polymer molecular
weight was analyzed by GPC using a column calibrated with a polystyrene standard.
The results were as follows: M
n = 78,058; M
w = 171,016; and M
w/M
n = 2.19.
Part 2 - Liquid Crystal Coaling Components and Formulations
[0107]
"LCM" represents liquid crystal monomers.
"DD" represents dichroic dye.
"PC" represents photochromic materials.
"LCCF" represents liquid crystal coating formulation.
[0108] LCM-1 is 1-(6-(6-(6-(6-(6-(6-(6-(6-(8-(4-(4-(4-(8-acryloyloxyhexylloxy)benzoyloxy)
phenyloxycarbonyl)phenoxy)octyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexyloxy)-6-oxohexan-1-ol
which was prepared according to the procedures described in Example 17 of
U.S. Patent Publication 2009/0323011, which liquid crystal monomer disclosure is incorporated herein by reference.
[0109] LCM-2 is commercially available RM257 reported to be 4-(3-acryloyloxypropyloxy)-benzoic
acid 2-methyl-1,4-phenylene ester, available from EMD Chemicals, Inc., having the
molecular formula of C
33H
32O
10.
[0110] LCM-3 is commercially available RM105 reported to be 4-methoxy-3-methylphenyl 4-(6-(acryloyloxy)hexyloxy)benzoate,
available from EMD Chemicals, Inc., having the molecular formula of C
23H
16O
6.
[0111] LCM-4 is commercially available RM23 is be reported to 4-(6-acryloyloxy hexyloxy)-benzoic
acid (4-cyanophenyl ester), available from EMD Chemicals, Inc., having the molecular
formula of C
23H
13NO
5.
[0112] LCM-5 is commercially available RM82 reported to be 2-methyl-1,4-phenylene bis(4-(6-(acryloyloxy)hexyloxy)benzoate),
available from EMD Chemicals, Inc., having the molecular formula of C
39H
44O
10.
[0113] DD-1 is reported to be Ethyl 4-((4-((E)-(4-((E)-phenyldiazenyl)naphthalen-1-yl)diazenyl)
phenoxy)methyl)benzoate and was prepared as described in paragraph [0221] of
U.S. Patent Application Publication 2009/0146104A1, which disclosure is incorporated herein by reference.
[0114] PC-1 is reported to be 2-Phenyl-2-{4-[4-(4-methoxyphenyl)-piperazin-1-yl]-phenyl}-5-(2-methoxyethyloxycarbonyl)-6-methyl-8-(4-(4-(4-(trans)-pentylcyclohexyl)
benzoyloxy)phenyl-2H-naphtho[1,2-b]pyran and was prepared following the procedures
of
U.S. Patent No. 7,342,112, which disclosure is incorporated herein by reference.
[0115] PC-2 is reported to be 3-(4-Fluorophenyl-3-(4-piperazinophenyl)-13-ethyl-13-methoxy-6-methoxy-7-(4-(4-(4-(trans)pentylcyclohexyl)benzoyloxy)-phenyl)
benzoyloxy-indeno[2',3':3,4]naphtho[1,2-b]pyran and was prepared following the procedures
of
U.S. Pat. No. 7,342,112, which disclosure is incorporated herein by reference.
[0116] LCCF-1 was prepared as follows:
Step 1 - To a suitable flask containing a mixture of anisole (3.5 g) and BYK®-346
additive (0.035 g, reported to be a polyether modified poly-dimethyl-siloxane available
from BYK Chemie, USA), was added LCM-2 (3.25 g), LCM-3 (3.25 g), DD-1 (0.39 g), 4-methoxyphenol
(0.0098 g), and IRGACURE® 819 (0.0975 g, a photoinitiator available from Ciba-Geigy
Corporation). The resulting mixture was stirred for 2 hours at 80°C and cooled to
about 26°C.
Step 2 - Hydroxyethyl methacrylate (0.65 g) and dibutyltin dilaurate (0.008 g) were
added and the resulting mixture was stirred for 30 minutes at about 26°C.
[0117] LCCF-2 was prepared as follows. The procedure used to prepare LCCF-1 was followed
except that DD-1 was not added to the mixture.
[0118] LCCF-3 was prepared as follows:
Step 1 - To a suitable flask containing a mixture of anisole (3.4667 g) and BYK®-346
additive (0.0347 g, reported to be a polyether modified poly-dimethyl-siloxane available
from BYK Chemie, USA), was added LCM-2 (1.3 g), LCM-3 (1.3 g), LCM-4 (1.3 g), LCM-5
(1.3 g), 4-methoxyphenol (0.0078 g), and IRGACURE® 819 (0.078 g, a photoinitiator
available from Ciba-Geigy Corporation). The resulting mixture was stirred for 2 hours
at 80°C and cooled to about 26°C.
Step 2 - Hydroxyethyl methacrylate (0.65 g) and dibutyltin dilaurate (0.008 g) were
added and the resulting mixture was stirred for 30 minutes at about 26°C.
[0119] LCCF-4 was prepared as follows. The procedure used to prepare LCCF-3 was followed
except that in Step 1, PC-2 (0.31 g) was also added to the reaction mixture.
[0120] LCCF-5 was prepared as follows. The procedure used to prepare LCCF-3 was followed
except that in Step 1, PC-1 (0.312 g) was also added to the reaction mixture.
[0121] LCCF-6 was prepared as follows. To a suitable flask containing a mixture of anisole
(1.4808 g) and BYK®-346 additive (0.0148 g, reported to be a polyether modified poly-dimethyl-siloxane
available from BYK Chemie, USA), was added LCM-2 (1.0 g), LCM-3 (1.0 g), LCM-1 (1.0
g), DD-1 (0.165 g), 4-methoxyphenol (0.0041 g), and IRGACURE® 819 (0.0413 g, a photoinitiator
available from Ciba-Geigy Corporation). The resulting mixture was stirred for 2 hours
at 80°C.
[0122] LCCF-7 was prepared as follows. To a suitable flask containing a mixture of anisole
(1.7407 g) and BYK®-346 additive (0.0174 g, reported to be a polyether modified poly-dimethyl-siloxane
available from BYK Chemie, USA), was added LCM-1 (0.5 g), LCM-2 (0.5 g), LCM-3 (0.5
g), LCM-4 (0.5 g), LCM-5 (0.5 g), PC-2 (0.156 g), 4-methoxyphenol (0.0039 g), and
IRGACURE® 819 (0.0392 g, a photoinitiator available from Ciba-Geigy Corporation).
The resulting mixture was stirred for 2 hours at 80°C.
Part 3 - Preparation of Coatings for Aligned Liquid Crystal Coasted Substrates
Part 3-1 - Preparation of Primer
[0123] Into a 250 mL amber glass bottle equipped with a magnetic stir-bar following materials
were added in the amounts indicated:
Polyacrylate polyol (15.2334 g) (Composition D of Example 1 in U.S. Patent 6,187,444, which polyol disclosure is incorporated herein by reference);
Polyalkylenecarbonate diol (40.0000 g) T-5652 from Asahi Kasei Chemicals;
DESMODUR® PL 340 (33.7615 g) from Bayer Material Science;
TRIXENE® BI 7960 (24.0734 g) from Baxenden);
Polyether modified polydimethylsiloxane (0.0658 g) BYK®-333 from BYK-Chemie GmbH);
Urethane catalyst (0.8777 g) KKAT® 348 from King Industries;
γ-Glycidoxypropyltrimethoxysilane (3.5109 g) A-187 from Momentive Performance Materials;
Light stabilizer (7.8994 g) TINUVIN® 928 from Ciba Specialty Chemicals; and
1-Methyl-2-pyrrolidinone (74.8250 g) from Sigma-Aldrich).
[0124] The mixture was stirred at room temperature for 2 hrs to yield a solution having
50 weight % final solids based on the total weight of the solution.
Part 3-2 - Preparation of Photoalignment Coatings
[0125] Solutions of each of the photoalignment materials of Examples 1 and 9 and of the
Comparative Example were prepared by dilution to 4 weight percent in cyclopentanone,
based on the total weight of the solution.
Part 3-3 - Liquid Crystal Coating Formulations
[0126] The Liquid crystal coating formulations (LCCF) 1 to 7 were prepared as described
herein above in Part 2.
Part 3-4: Transitional Layer Coating Formulation (TLCF)
[0127] The TLCF was prepared as follows:
In a 50 mL amber glass bottle equipped with a magnetic stir-bar following materials
were added:
Hydroxy methacrylate (1.242 g) from Sigma-Aldrich;
Neopentyl glycol diacrylate (13.7175 g) SR247 from Sartomer;
Trimethylolpropane trimethacrylate (2.5825 g) SR350 from Sartomer;
DESMODUR® PL 340 (5.02 g) from Bayer Material Science;
IRGACURE®-819 (0.0628 g) from Ciba Speciality Chemicals;
DAROCUR® TPO (0.0628 g; from Ciba Speciality Chemicals,
Polybutyl acrylate (0.125 g),
3-Aminopropylpropyltrimethoxysilane (1.4570 g) A-1100 from Momentive Performance Materials;
and
200 proof absolute anhydrous Ethanol (1.4570 g) from Pharmaco-Aaper,
The mixture was stirred at room temperature for 2 hrs.
Part 3-5: Protective Coating Formulation (PCF)
[0128] The PCF (Hard Coat) was prepared as follows: Charge 1 was added to a clean dry beaker
and placed in an ice bath at 5C with stirring. Charge 2 was added and an exotherm
raised the temperature of the reaction mixture to 50C. The temperature of the resulting
reaction mixture was cooled to 20-25C and Charge 3 was added with stirring. Charge
4 was added to adjust the pH from about 3 to about 5.5. Charge 5 was added and the
solution was mixed for half an hour. The resulting solution was filtered through a
nominal 0.45 micron capsule filter and stored at 4°C until use.
| |
Charge 1 |
|
| glycidoxypropyltrimethoxysilane |
|
32.4 grams |
| methyltrimethoxysilane |
|
345.5 grams |
| |
Charge 2 |
|
| Solution of deionized water (DI) with nitric acid (nitric acid 1g/7000g) |
292 grams |
| |
Charge 3 |
|
| DOWANOL® PM solvent |
|
228 grams |
| |
Charge 4 |
|
| TMAOH (25% tetramethylamonium hydroxide in methanol) |
0.45 grams |
| |
Charge 5 |
|
| BYK®-306 surfactant |
|
2.0 grams |
Part 3-6 - Procedures Used for Preparing Coatings and Coating Stack Reported in Tables
1 & 2
Part 3-6A - Substrate Preparation
[0129] Square substrates measuring 5.08 cm by 5.08 cm by 0.318 cm (2 inches (in.) by 2 in.
by 0.125 in.) prepared from CR-39® monomer were obtained from Homalite, Inc. Finished
single vision lenses (6 base, 70 mm) prepared from CR-39® monomer were also used as
indicated. Each substrate prepared from CR-39® monomer was cleaned by wiping with
a tissue soaked with acetone and dried with a stream of air.
[0130] Finished single vision lenses (6 base, 70 mm) made of polycarbonate from GENTEX OPTICS
and semi-finished single vision lenses (4 base, 70 mm) without a hardcoat made of
TRIVEX monomer were also used as indicated. These lenses were cleaned by wiping with
a tissue soaked with isopropanol and dried with a stream of air.
[0131] Each of the aforementioned substrates was corona treated by passing on a conveyor
belt in Tantec EST Systems Serial No. 020270 Power Generator HV 2000 series corona
treatment equipment with a high voltage transformer. The substrates were exposed to
corona generated by 53.99 KV, 500 Watts while traveling on a conveyor at a belt speed
3 ft/min.
Part 3-6B - Coating Procedure for Primer
[0132] The primer solution was applied to the test substrates by spin-coating on a portion
of the surface of the test substrate by dispensing approximately 1.5 mL of the solution
and spinning the substrates at 500 revolutions per minute (rpm) for 3 seconds, followed
by 1,500 rpm for 7 seconds, followed by 2,500 rpm for 4 seconds. A spin processor
from Laurell Technologies Corp. (WS-400B-6NPP/LITE) was used for spin coating. Afterwards,
the coated substrates were placed in an oven maintained at 125° C for 60 minutes.
The coated substrates were cooled to about 26° C. The substrate was corona treated
by passing on a conveyor belt in Tantec EST Systems Serial No. 020270 Power Generator
HV 2000 series corona treatment equipment with a high voltage transformer. The dried
primer layer were exposed to corona generated by 53.00 KV, 500 Watts while traveling
on a conveyor at a belt speed 3 ft/min.
Part 3-6C - Coating Procedure for Photoalignment Materials
[0133] The coating solutions of Examples 1 and 9 and CE prepared in Part 3-2 were applied
to the test substrates by spin-coating on a portion of the surface of the test substrate
by dispensing approximately 1.0 mL of the solution and spinning the substrates at
800 revolutions per minute (rpm) for 3 seconds, followed by 1,000 rpm for 7 seconds,
followed by 4,000 rpm for 4 seconds. A spin processor from Laurell Technologies Corp.
(WS-400B-6NPP/LITE) was used for spin coating. Afterwards, the coated substrates were
placed in an oven maintained at 120° C for 30 minutes. The coated substrates were
cooled to about 26°C.
[0134] The dried photoalignment layer on each of the substrates was at least partially ordered
by exposure to linearly polarized ultraviolet radiation using a DYMAX® UVC-6 UV/conveyor
system by DYMAX® Corp. having a 400 Watt power supply. The light source was oriented
such that the radiation was linearly polarized in a plane perpendicular to the surface
of the substrate. The amount of ultraviolet radiation that each photoalignment layer
was exposed to was measured using a UV Power Puck™ High energy radiometer from EIT
Inc (Serial No. 2066) and was as follows: UVA 0.126W/cm
2 and 5.962 J/cm
2; UVB 0.017 W/cm
2 and 0.078 J/cm
2; UVC 0 W/cm
2 and 0 J/cm
2; and UVV 0.046 W/cm
2 and 2.150 J/cm
2. After ordering at least a portion of the photo-orientable polymer network, the substrates
were cooled to about 26° C and kept covered.
Part 3-6D - Coating Procedure for Liquid Crystal Coating Formulations
[0135] The Liquid Crystal Coating Formulations ("LCCF") reported in Table I were each spin
coated at a rate of 1,200 rpm/ 15 seconds onto the at least partially ordered photoalignment
materials of Part 3-6C on the test substrates. Each coated square substrate was placed
in an oven at 50 °C for 20 minutes and each coated lens was placed in an oven at 50
°C for 30 minutes. Afterwards substrates and lenses were cured under an ultraviolet
lamp in the Irradiation Chamber BS-03 from Dr. Gröbel UV-Elektronik GmbH in a nitrogen
atmosphere for 30 minutes at a peak intensity of 11-16 Watts/m
2 of UVA. Post curing of the coated substrates was completed at 110 °C for 3 hours.
[0136] The Liquid Crystal Coating Formulations ("LCCF") reported in Table 2 were each spin
coated at a rate of 400 revolutions per minute (rpm) for 6 seconds, followed by 800
rpm for 6 seconds onto the at least partially ordered photoalignment materials of
Part 3-6C on the test substrates. Each coated lens was placed in an oven at 60°C for
30 minutes. Afterwards the lenses were cured under two ultraviolet lamps in the UV
Curing Oven Machine designed and built by Belcan Engineering in nitrogen atmosphere
while running on a conveyor belt at 6 ft/min speed at peak intensity of 0.445 Watts/cm
2 of UVA and 0.179 Watts/cm
2 of UVV and UV dosage of 2.753 Joules/cm
2 of UVA and 1.191 Joules/cm
2 of UVV. The cured layer were exposed to corona generated by 53.00 KV, 500 Watts while
traveling on a conveyor at a belt speed 3 ft/min.
Part 3-6E - Coating Procedure for Transitional Layer
[0137] The Transitional layer solution prepared in Part 3-4 was spin coated at a rate of
1,400 revolutions per minute (rpm) for 7 seconds onto the cured LCCF coated substrates.
Afterwards the lenses were cured under two ultraviolet lamps in the UV Curing Oven
Machine designed and built by Belcan Engineering in nitrogen atmosphere while running
on a conveyor belt at 6 ft/min speed at peak intensity of 1.887 Watts/cm
2 of UVA and 0.694 Watts/cm
2 of UVV and UV dosage of 4.699 Joules/cm
2 of UVA and 1.787 Joules/cm
2 of UVV. The cured tie layer were exposed to corona generated by 53.00 KV, 500 Watts
while traveling on a conveyor at a belt speed 3 ft/min.
Part 3-6F - Coating Procedure for the Protective Coating (Hard Coat)
[0138] The hard coat solution prepared in Part 3-5 was spin coated at a rate of 2,000 revolutions
per minute (rpm) for 10 seconds onto the cured tie layer coated substrates. Post curing
of the coated substrates was completed at 105°C for 3 hours.
Part 4 - Adhesion Testing and Results
[0139] ASTM D-3359-93 Standard Test Method for Measuring Adhesion by Tape Test - Method
B was used to determine adhesion of the layers onto the test substrate surfaces. The
coated substrates were cut with 11 blades in a cross-hatch pattern to form about 200
squares. A tape pull was done 3 times on the same area using 3M #600 clear tape. Examination
of the test surfaces was done with a STEREOMASTER II microscope from Fisher Scientific
at 3X magnification. Results indicated as PASSED showed that a majority (i.e., greater
than 75%) if not all squares remained on the surface of the substrate and FAILED results
showed that a majority (i.e., greater than 75%) if not all squares were removed from
the substrate by the tape. The results from the adhesion tests on the substrates indicated
are presented in Tables 1 and 2. When the photoalignment materials of Examples 1-9
and the Comparative Example were used alone on a substrate (i.e., without an LCCF),
the indication in the LCCF # column was "None Present" since the Liquid Crystal Coating
Formulation was not applied. When the LCCF was applied to the layer of photoalignment
material of Examples 1-9 and the Comparative Example, the respective number of each
of the LCCFs applied and tested individually was indicated in Table 1. Table 2 includes
the adhesion test results for polycarbonate lenses having a stack of the coatings
indicated, i.e., the letter "X" means that the coating was present.
Table 1 - Adhesion Test Results on Different Substrates
| Example # |
LCCF # |
Squares of CR-39® monomer |
Lenses of CR-39® monomer |
Lenses of Polycarbonate |
Lenses of TRIVEX® monomer |
| CE |
None Present |
FAILED |
FAILED |
FAILED |
FAILED |
| CE |
1, 2, 3, 4, 5, 6 or 7 |
FAILED |
--- |
--- |
--- |
| 1 |
None Present |
PASSED |
PASSED |
PASSED |
PASSED |
| 1 |
1, 2, 3, 4, 5, 6 or 7 |
PASSED |
PASSED |
--- |
--- |
| 2 |
None Present |
PASSED |
PASSED |
PASSED |
PASSED |
| 2 |
6 or 7 |
PASSED |
PASSED |
PASSED |
PASSED |
| 3 |
None Present |
PASSED |
PASSED |
--- |
--- |
| 4 |
None Present |
PASSED |
PASSED |
PASSED |
--- |
| 5 |
None Present |
PASSED |
--- |
PASSED |
--- |
| 6 |
None Present |
PASSED |
--- |
PASSED |
--- |
| 7 |
None Present |
PASSED |
--- |
PASSED |
PASSED |
| 8 |
None Present |
PASSED |
--- |
PASSED |
PASSED |
| 9 |
None Present |
--- |
PASSED |
--- |
--- |
| 9 |
7 |
--- |
PASSED |
--- |
--- |
Table 2 - Adhesion Results for Coating Stacks on Polycarbonate Lenses
| Example # |
Primer |
Alignment Layer |
LCCF |
Tie Layer |
Hard Coat |
Adhesion |
| 1 |
X |
X |
6 |
X |
X |
PASSED |
| 1 |
X |
X |
7 |
X |
X |
PASSED |
| 9 |
X |
X |
7 |
X |
X |
PASSED |
| CE |
X |
X |
6 |
X |
X |
FAILED |
| CE |
X |
X |
7 |
X |
X |
FAILED |
[0140] lt is to be understood that the present description and examples illustrates aspects
of the invention relevant to a clear understanding of the invention. Certain aspects
of the invention that would be apparent to those of ordinary skill in the art and
that, therefore, would not facilitate a better understanding of the invention have
not been presented in order to simplify the present description. Although the present
invention has been described in connection with certain embodiments, the present disclosure
is not limited to the particular embodiments or examples disclosed herein, but is
intended to cover modifications that are within the spirit and scope of the invention,
as defined by the appended claims.
1. A (co)polymer comprising:
a structure represented by the formula:

where:
each Ma, Mb, and Mc are each independently residues of monomeric units selected from substituted or unsubstituted
acryloyl units, wherein said acryloyl substituents are chosen from C1-C4 alkyl, phenyl, -O- and combinations thereof, , substituted or unsubstituted styrene
units, substituted or unsubstituted epoxy units, substituted or unsubstituted urethane
units, substituted or unsubstituted polycarboxylic acid, substituted or unsubstituted
polyol units, substituted or unsubstituted polyamine units, or substituted or unsubstituted
hydroxyalkanoic acid units; wherein said substituents are selected from C1-C20 alkyl, C1-C20 alkoxy, C3-C10 cycloalkyl, C1-C20 alkyl(C1-C20)alkoxy, halo(C1-C20)alkyl, heterocyclo(C3-C10)alkyl, haloaryl, halo(C1-C20)alkylaryl, C1-C20 alkylaryl, C1-C20 alkoxyaryl, heteroaryl, aryl(C1-C20)alkyl, heteroaryl(C1-C20)alkyl;
La, Lb, and Lc are spacer groups that are each independently selected from a single bond, -(CH2)g-, - (CF2)h-, -Si(Z')2(CH2)g-, or -(Si(CH3)2O)h-, -N(R)-, -C(R)=C(R)-, -C(R)=N-, -C(R')2-C(R')2-, -O-,-C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-, straight-chain
or branched C1-C24 alkylene residue, arylene, C3-C10 cycloalkylene, or various combinations thereof,
wherein Z' is independently chosen for each occurrence from hydrogen, C1-C18alkyl, C3-C10 cycloalkyl or aryl; R is independently chosen for each occurrence from Zb, hydrogen, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; R' is independently chosen for each occurrence from Zb, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; the C1-C24 alkylene residue is mono-substituted by Zb, cyano, or halo, or poly-substituted by Zb or halo; "g" is independently chosen for each occurrence from 1 to 20, and "h" is
a whole number from 1 to 16 inclusive;
each Za is independently a photochemically active chromophore selected from a dimerizable
substituted or unsubstituted cinnamate, a dimerizable substituted or unsubstituted
coumarin, a cis/trans isomerizable substituted or unsubstituted azo, a photochemically
decomposable substituted or unsubstituted polyimide, or a substituted or unsubstituted
aromatic ester capable of undergoing a Photo-Fries rearrangement;
each Zb is an adhesion promoter group independently selected from hydroxy, carboxylic acid,
anhydride, isocyanato, blocked isocyanato, thioisocyanato, blocked thioisocyanato,
amino, thio, organofunctional silane, organofunctional titanate, organofunctional
zirconate, or epoxy, wherein each organofunctional group is independently selected
from vinyl, allyl, vinyl-functional hydrocarbon radicals, epoxy-functional hydrocarbon
radicals, allyl-functional hydrocarbon radicals, acryloyl-functional hydrocarbon radicals,
methacryloyl-functional hydrocarbon radicals, styryl-functional hydrocarbon radicals,
mercapto-functional hydrocarbon radicals or combinations of such organofunctional
groups, said hydrocarbon radicals being selected from C1-C20 alkyl, C2-C20 alkenyl, C2-C20 alkynyl, C1-C20 alkoxy, C1-C20 alkyl(C1-C20)alkoxy, C1-C20 alkoxy(C1-C20)alkyl, aryl, heteroaryl, and combinations of such hydrocarbon radicals;
provided that when Zb is hydroxy or carboxylic acid, the (co)polymer further comprises at least one other
adhesion promoter group;
Zc is a mesogen structure selected from a rigid straight rod-like liquid crystal group,
a rigid bent rod-like liquid crystal group, or a rigid disc-like liquid crystal group;
and
"x" has a value of 0<x≤1, "y" has a value of 0≤y<1, and "z" has a value of 0≤z<1 where
x + y + z = 1 and "n" has a value ranging from 10 to 10,000,
wherein when x = 1, then at least one of La and Za is further substituted with at least one Zb adhesion promoter group and when y = 0, then at least one of La, Za, Lc and Zc is further substituted with at least one Zb adhesion promoter group.
2. The (co)polymer of claim 1 further comprising a residue of at least one of a photochromic
compound, a dichroic compound, a photochromic-dichroic compound, a photosensitive
material, and a non-photosensitive material.
3. The (co)polymer of any of the preceding claims, wherein the (co)polymer is in the
form of a random copolymer, a block copolymer, a graft copolymer, a linear copolymer,
a branched copolymer, a hyperbranched copolymer, a dendritic copolymer, or a star
copolymer.
4. The (co)polymer of any of the preceding claims, wherein Ma, Mb, and Mc are each independently residues of acryloyloxy units or methacryloyloxy units, and
Za is a photochemically active chromophore selected from a dimerizable substituted or
unsubstituted cinnamate or a dimerizable substituted or unsubstituted coumarin.
5. The (co)polymer of any of the preceding claims, wherein the Z
c mesogen structure has a structure represented by:
R
m-[G
1-[S
1]
j]
j'-[G
2-[S
2]
d]
d'-[G
3-[S
3]
e]
e'-[S
4]
f-
where:
(i) each G1, G2, and G3 is independently chosen for each occurrence from: a divalent group chosen from: an
unsubstituted or a substituted aromatic group, an unsubstituted or a substituted alicyclic
group, an unsubstituted or a substituted heterocyclic group, and mixtures thereof,
wherein substituents are chosen from: hydroxy; amino; halogen; C2-C18 alkenyl; C2-C18 alkynyl; azido; silyl; siloxy; silylhydride; (tetrahydro-2H-pyran-2-yl)oxy; thio;
isocyanato; thioisocyanato; acryloyloxy; methacryloyloxy; 2-(acryloyloxy)ethylcarbamyl;
2-(methacryloyloxy)ethylcarbamyl; aziridinyl; allyloxycarbonyloxy; epoxy; carboxylic
acid; carboxylic ester; acryloylamino; methacryloylamino; aminocarbonyl; C1-C18 alkyl aminocarbonyl; aminocarbonyl(C1-C18)alkyl; C1-C18 alkoxycarbonyl; C1-C18 alkylcarbonyl; aryloxycarbonyloxy; perfluoro(C1-C18)alkylamino; di-(perfluoro(C1-C18)alkyl)amino; C1-C18 acetyl; C3-C10 cycloalkyl; C3-C10 cycloalkoxy; C1-C18 alkyloxycarbonyloxy; halocarbonyl; hydrogen; aryl; hydroxy(C1-C18)alkyl; C1-C18 alkyl; C1-C18 alkoxy; amino(C1-C18)alkyl; C1-C18 alkylamino; di-(C1-C18)alkylamino; C1-C18 alkyl(C1-C18)alkoxy; C1-C18 alkoxy(C1-C18)alkoxy; nitro; poly(C1-C18)alkyl ether; (C1-C18)alkyl(C1-C18)alkoxy(C1-C18)alkyl; poly(C1-C18)alkoxy; ethylene; acryloyloxy(C1-C18)alkyl; methacryloxyloxy(C1-C18)alkyl; 2-chloroacryloyloxy; 2-phenylacryloyloxy; acryloyloxyphenyl; 2-chloroacryloylamino;
2-phenylacryloylaminocarbonyl; oxetanyl; glycidyl; cyano; isocyanato(C1-C18)alkyl; itaconic acid ester; vinyl ether; vinyl ester; a styrene; main-chain or side-chain
liquid crystal polymers; siloxane derivatives; ethyleneimine; maleic acid; fumaric
acid; a straight-chain or branched C1-C18 alkyl group that is mono-substituted with cyano, halo, or C1-C18 alkoxy, or poly-substituted with halo; unsubstituted cinnamic acid; cinnamic acids
that are substituted with at least one of methyl, methoxy, cyano, or halogen; substituted
or unsubstituted chiral or non-chiral monovalent or divalent groups chosen from steroid
radicals, terpenoid radicals, alkaloid radicals, or mixtures thereof, wherein the
substituents are independently chosen from C1-C18 alkyl, C1-C18 allkoxy, amino, C3-C10 cycloalkyl, C1-C18 alkyl(C1-C18)alkoxy, fluoro(C1-C18)alkyl, cyano, cyano(C1-C18)alkyl, cyano(C1-C18)alkoxy, or mixtures thereof; or a group comprising one of the following formulae:
- M(T)(t-1) and -M(OT)(t-1), wherein M is chosen from aluminum, antimony, tantalum, titanium, zirconium and
silicon, T is chosen from organofunctional radicals, organofunctional hydrocarbon
radicals, aliphatic hydrocarbon radicals and aromatic hydrocarbon radicals, and "t"
is the valence of M;
(ii) Rm is -H; hydroxy; amino; halogen; haloalkyl; aryl; C1-C18 alkyl; or C1-C18 alkoxy;
(iii) "j", "d", "e", and "f ' are each independently chosen from an integer ranging
from 0 to 20, inclusive; "j"', "d"' and "e"' are each independently an integer from
0 to 4 provided that a sum of j' + d' + e' is at least 1; and
(iv) each S1, S2, S3 and S4 is independently chosen for each occurrence from a spacer unit chosen from:
(A) -(CH2)g-, -(CF2)h-, -Si(Z')2(CH2)g-, or -(Si(CH3)2O)h- wherein Z' is independently chosen for each occurrence from hydrogen, C1-C18 alkyl, C3-C10 cycloalkyl or aryl; "g" is independently chosen for each occurrence from 1 to 20
and "h" is a whole number from 1 to 16 inclusive;
(B) -N(Y)-, -C(Y)=C(Y)-, -C(Y)=N-, -C(Y')2-C(Y')2-, or a single bond, wherein Y is independently chosen for each occurrence from hydrogen,
C1-C18 alkyl, C3-C10 cycloalkyl and aryl, and Y' is independently chosen for each occurrence from C1-C18 alkyl, C3-C10 cycloalkyl and aryl; or
(C) -O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-or straight-chain
or branched C1-C24 alkylene residue, said C1-C24 alkylene residue being unsubstituted, mono-substituted by cyano or halo, or poly-substituted
by halo;
provided that when two spacer units comprising heteroatoms are linked together the
spacer units are linked so that heteroatoms are not directly linked to each other
and when S
1 and S
4 are linked to another group, they are linked so that two heteroatoms are not directly
linked to each other.
6. An article of manufacture comprising:
a substrate;
a first at least partial layer on at least a portion of a surface of the substrate,
the layer comprising a (co)polymer according to any of claims 1 to 5, wherein the
first at least partial layer is optionally at least partially aligned by exposure
to polarized electromagnetic radiation; and
optionally one or more additional at least partial layers on at least a portion of
the surface of the substrate, wherein the one or more additional layers are selected
from a tie layer, a primer layer, an abrasion resistant coating, a hard coating, a
protective coating, a reflective coating, a photochromic coating, an anti-reflective
coating, a linearly polarizing coating, a circularly polarizing coating, an elliptically
polarizing coating, a transitional coating, a liquid crystal material layer, an alignment
material layer, a retarder layer, or combinations of any thereof.
7. The article of manufacture of claim 6, wherein the article is an optical element selected
from an active liquid crystal cell, a passive liquid crystal cell, a display element,
a window, a mirror, or an ophthalmic element.
8. The article of manufacture of any of claims 6 and 7, wherein the one or more additional
at least partial layers are present and comprise
- a second at least partial layer on a surface of the first at least partial layer,
wherein second at least partial layer comprises at least one liquid crystal material
optionally comprising at least one dichroic material or photochromic-dichroic material;
- optionally an at least partially aligned third at least partial layer comprising
a second alignment material; and
- optionally a fourth at least partial layer comprising at least a second liquid crystal
material, wherein the at least partially aligned third layer if present is aligned
in a different direction than the at least partially aligned first layer and the first,
second, third and fourth at least partial layers are optionally in a stack on the
surface of the substrate.
9. The article of manufacture of any of claims 6 and 7 being a liquid crystal cell comprising:
- a first substrate having a first surface;
- a second substrate having a second surface opposite the first surface;
- a first at least partial layer on at least a portion of the first surface facing
the second surface;
- a second at least partial layer on at least a portion of the second surface facing
the first surface, the first at least partial layer and the second at least partial
layer defining a space; and
- a liquid crystal material optionally comprising at least one dichroic material or
photochromic-dichroic material in the space between the first at least partial layer
and the second at least partial layer,
wherein the first at least partial layer and the second at least partial layer are
alignment layers and at least one of the first at least partial layer and the second
at least partial layer, preferably both comprise(s) a (co)polymer according to any
of claims 1 to 4 and wherein at least one of the first at least partial layer and
the second at least partial layer is optionally at least partially aligned and the
alignment of the first at least partial layer is preferably in a different direction
than the alignment of the second at least partial layer.
10. A method of applying a photoalignment material to an optical element comprising:
- applying an at least partial layer of a photoalignment material comprising a (co)polymer
according to any of claims 1 to 5 onto at least a portion of a surface of a substrate;
- forming an attractive bond between one or more adhesion promoter groups on the photoalignment
(co)polymer material and a compatible group on the surface of the substrate; and
- at least partially aligning at least a first portion of the photoalignment (co)polymer
material by exposing the at least partial layer to polarized UV radiation.
11. The method of claim 10, further comprising at least partially aligning at least a
second portion of the photoalignment (co)polymer material by exposing the at least
partial layer to polarized UV radiation, wherein the alignment direction of the first
portion of the photoalignment (co)polymer material is different than the alignment
direction of the second portion of the photoalignment (co)polymer material.
12. The method of any of claims 10 and 11, further comprising:
- applying a second at least partial layer comprising a liquid crystal material to
at least a portion of a surface of the photoalignment (co)polymer material; and
- at least partially aligning the liquid crystal material with an alignment of the
at least partially aligned photoalignment (co)polymer material,
wherein the liquid crystal material preferably comprises at least one of a dichroic
material or a photochromic-dichroic material.
13. The method of claim 12, further comprising:
- forming an attractive bond between one or more adhesion promoter groups on the surface
of the photoalignment (co)polymer material and a compatible group in the second at
least partial layer.
14. The method of any of claims 10 and 11, further comprising:
applying at least one additional layer to at least a portion of a surface of the photoalignment
(co)polymer material, the at least one additional layer selected from a tie layer,
a primer layer, an abrasion resistant coating, a hard coating, a protective coating,
a reflective coating, a photochromic coating, an anti-reflective coating, a linearly
polarizing coating, a circularly polarizing coating, an elliptically polarizing coating,
a transitional coating, a liquid crystal material coating, an alignment material coating,
or combinations of any thereof.
15. A composition of the (co)polymer according to any of claims 1 to 5 further comprising
one or more additives, wherein the one of more additives are selected from the group
consisting of a photochromic compound, a dichroic compound, a photochromic-dichroic
compound, a photosensitive material, a liquid crystal, a liquid crystal property control
additive, a non-linear optical material, a dye, an alignment promoter, a kinetic enhancer,
a photoinitiator, a thermal initiator, a surfactant, a polymerization inhibitor, a
solvent, a light stabilizer, a thermal stabilizer, a mold release agent, a rheology
control agent, a gelator, a leveling agent, a free radical scavenger, a coupling agent,
a tilt control additive, a block or non-block polymeric material, and an adhesion
promoter.
1. (Co)polymer enthaltend:
eine Struktur, die durch die Formel wiedergegeben ist:

worin jedes Ma, Mb und Mc unabhängig voneinander Reste von Monomereinheiten sind, die ausgewählt sind aus substituierten
oder unsubstituierten Acryloyleinheiten, wobei diese Acryloylsubstituenten ausgewählt
sind aus C1-C4-Alkyl, Phenyl, -O- und Kombinationen davon, substituierten oder unsubstituierten
Styroleinheiten, substituierten oder unsubstituierten Epoxyeinheiten, substituierten
oder unsubstituierten Urethaneinheiten, substituierten oder unsubstituierten Polycarbonsäureeinheiten,
substituierten oder unsubstituierten Polyoleinheiten, substituierten oder unsubstituierten
Polyamineinheiten oder substituierten oder unsubstituierten Hydroxyalkansäureeinheiten,
wobei diese Substituenten ausgewählt sind aus C1-C20-Alkyl, C1-C20-Alkoxy, C3-C10-Cycloalkyl, C1-C20-Alkyl(C1-C20)alkoxy, Halogen(C1-C20)alkyl, Heterocyclo(C3-C10)alkyl, Halogenaryl, Halogen(C1-C20)alkylaryl, C1-C20-Alkylaryl, C1-C20-Alkoxyaryl, Heteroaryl, Aryl(C1-C20)alkyl, Heteroaryl(C1-C20)alkyl,
La, Lb und Lc Abstandsgruppen sind, die unabhängig voneinander ausgewählt sind aus einer Einfachbindung,
-(CH2)g-, -(CF2)h-, -Si(Z')2(CH2)g- oder -(Si(CH3)2O)h-, -N(R)-, -C(R)=C(R)-, -C(R)=N-, -C(R')2-C(R')2-, -O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-, geradkettigen
oder verzweigten C1-C24-Alkylenresten, Arylen, C3-C10-Cycloalkylen oder verschiedenen Kombinationen davon, worin Z' unabhängig ausgewählt
ist bei jedem Auftreten aus Wasserstoff, C1-C18-Alkyl, C3-C10-Cycloalkyl oder Aryl, R unabhängig ausgewählt ist bei jedem Auftreten aus Zb, Wasserstoff, C1-C18-Alkyl, C3-C10-Cycloalkyl oder Aryl, R' unabhängig voneinander ausgewählt ist bei jedem Auftreten
aus Zb, C1-C18-Alkyl, C3-C10-Cycloalkyl oder Aryl, wobei der C1-C24-Alkylenrest durch Zb, Cyano oder Halogen monosubstituiert ist oder mit Zb oder Halogen polysubstituiert ist, "g" unabhängig ausgewählt ist bei jedem Auftreten
aus 1 bis 20 und "h" eine ganze Zahl von 1 bis 16 einschließlich ist,
jedes Za unabhängig ein photochemisch aktives Chromophor ist, das ausgewählt ist aus einem
dimerisierbaren substituierten oder unsubstituierten Cinnamat, einem dimerisierbaren
substituierten oder unsubstituierten Cumarin, einer cis/trans-isomerisierbaren substituierten
oder unsubstituierten Azoverbindung, einem photochemisch zersetzbaren substituierten
oder unsubstituierten Polyimid oder einem substituierten oder unsubstituierten aromatischen
Ester, der in der Lage ist, eine Photo-Fries-Umwandlung einzugehen,
jedes Zb eine haftvermittelnde Gruppe ist, die unabhängig ausgewählt ist aus Hydroxy, Carbonsäure,
Anhydrid, Isocyanato, blockiertem Isocyanato, Thioisocyanato, blockiertem Thioisocyanato,
Amino, Thio, organofunktionellem Silan, organofunktionellem Titanat, organofunktionellem
Zirconat oder Epoxy, wobei jede organofunktionelle Gruppe unabhängig voneinander ausgewählt
ist aus Vinyl, Allyl, vinylfunktionellen Kohlenwasserstoffresten, epoxyfunktionellen
Kohlenwasserstoffresten, allylfunktionellen Kohlenwasserstoffresten, acryloylfunktionellen
Kohlenwasserstoffresten, methacryloylfunktionellen Kohlenwasserstoffresten, styrylfunktionellen
Kohlenwasserstoffresten, mercaptofunktionellen Kohlenwasserstoffresten oder Kombinationen
solcher organofunktionellen Gruppen, wobei diese Kohlenwasserstoffreste ausgewählt
sind aus C1-C20-Alkyl, C2-C20-Alkenyl, C2-C20-Alkinyl, C1-C20-Alkoxy, C1-C20-Alkyl(C1-C20)alkoxy, C1-C20-Alkoxy(C1-C20)alkyl, Aryl, Heteroaryl und Kombinationen solcher Kohlenwasserstoffreste, vorausgesetzt,
dass, wenn Zb Hydroxy oder Carbonsäure ist, das (Co)polymer weiterhin wenigstens eine andere haftvermittelnde
Gruppe aufweist,
Zc eine Mesogen Struktur ist, ausgewählt aus einer steifen geraden stabförmigen Flüssigkristallgruppe,
einer steifen gebogenen stabförmigen Flüssigkristallgruppe oder einer steifen scheibenförmigen
Flüssigkristallgruppe und
"x" einen Wert von 0<x≤1 hat, "y" einen Wert von 0≤y<1 hat und "z" einen Wert von
0≤z≤1 hat, worin x + y + z = 1 ist und "n" einen Wert im Bereich von 10 bis 10,000
hat,
wobei, wenn x = 1 ist, dann wenigstens einer von La und Za weiterhin substituiert ist mit wenigstens einer Zb haftvermittelnden Gruppe, und wenn y = 0 ist, dann wenigstens einer von La, Za, Lc und Zc weiterhin substituiert ist mit wenigstens einer Zb haftvermittelnden Gruppe.
2. (Co)polymer nach Anspruch 1, das zusätzlich einen Rest wenigstens einer von einer
photochromen Verbindung, einer dichroiden Verbindung, einer photochromen dichroiden
Verbindung, eines photosensitiven Stoffs und eines nichtphotosensitiven Stoffs aufweist.
3. (Co)polymer nach einem der vorstehenden Ansprüche, wobei das (Co)polymer in Form eines
statistischen Copolymers, eines Blockcopolymers, eines Pfropfcopolymers, eines linearen
Copolymers, eines verzweigten Copolymers, eines hyperverzweigten Copolymers, eines
dendritischen Copolymers oder eines Sterncopolymers vorliegt.
4. (Co)polymer nach einem der vorstehenden Ansprüche, worin Ma, Mb und Mc jeweils unabhängig voneinander Reste von Acryloyloxyeinheiten oder Methacryloyloxyeinheiten
sind und Za ein photochemisch aktives Chromophor, ausgewählt aus einem dimerisierbaren substituierten
oder unsubstituierten Cinnamat oder einem dimerisierbaren substituierten oder unsubstituierten
Cumarin ist.
5. (Co)polymer nach einem der vorstehenden Ansprüche, worin die Z
c Mesogen Struktur eine Struktur aufweist, die durch
R
m-[G
1-[S
1]
j]
j'-[G
2 -[S
2]
d]
d'-[G
3-[S
3]
e]
e'-[S
4]
f-
wiedergegeben ist, worin
(i) jedes G1, G2 und G3 unabhängig voneinander ausgewählt ist bei jedem Auftreten aus einer divalenten Gruppe,
ausgewählt aus einer unsubstituierten oder einer substituierten aromatischen Gruppe,
einer unsubstituierten oder einer substituierten alicyclischen Gruppe, einer unsubstituierten
oder einer substituierten heterocyclischen Gruppe und Mischungen davon, wobei die
Substituenten ausgewählt sind aus Hydroxy, Amino, Halogen, C2-C18-Alkenyl; C2-C18-Alkinyl, Azido, Silyl, Siloxy, Silylhydrid, (Tetrahydro-2H-pyran-2-yl)oxy, Thio,
Isocyanato, Thioisocyanato, Acryloyloxy, Methacryloyloxy, 2-(Acryloyloxy)ethylcarbamyl,
2-(Methacryloyloxy)ethylcarbamyl, Aziridinyl, Allyloxycarbonyloxy, Epoxy, Carbonsäure,
Carbonsäureester, Acryloylamino, Methacryloylamino, Aminocarbonyl, C1-C18-Alkylaminocarbonyl, Aminocarbonyl(C1-C18)alkyl, C1-C18-Alkoxycarbonyl, C1-C18-Alkylcarbonyl, Aryloxycarbonyloxy, Perfluor(C1-C18)alkylamino, Di(perfluor(C1-C18)alkyl)amino, C1-C18-Acetyl, C3-C10-Cycloalkyl, C3-C10-Cycloalkoxy, C1-C18-Alkyloxycarbonyloxy, Halogencarbonyl, Wasserstoff, Aryl, Hydroxy(C1-C18)alkyl, C1-C18-Alkyl, C1-C18-Alkoxy, Amino(C1-C18)alkyl, C1-C18-Alkylamino, Di(C1-C18)alkylamino, C1-C18-Alkyl(C1-C18)alkoxy, C1-C18-Alkoxy(C1-C18)alkoxy, Nitro, Poly(C1-C18)alkylether, (C1-C18)Alkyl(C1-C18)alkoxy(C1-C18)alkyl, Poly(C1-C18)alkoxy, Ethylen, Acryloyloxy(C1-C18)alkyl, Methacryloxyloxy(C1-C18)alkyl, 2-Chloracryloyloxy, 2-Phenylacryloyloxy, Acryloyloxyphenyl, 2-Chloracryloylamino,
2-Phenylacryloylaminocarbonyl, Oxetanyl, Glycidyl, Cyano, Isocyanato(C1-C18)alkyl, Itaconsäureester, Vinylether, Vinylester, einem Styrol, Hauptketten- oder
Seitenkettenflüssigkristallpolymeren, Siloxanderivaten, Ethylenimin, Maleinsäure,
Fumarsäure, einer geradkettigen oder verzweigten C1-C18-Alkylgruppe, die mit Cyano, Halogen oder C1-C18-Alkoxy monosubstituiert ist oder mit Halogen polysubstituiert ist, unsubstituierter
Zimtsäure, Zimtsäuren, die mit wenigstens einem von Methyl, Methoxy, Cyano oder Halogen
substituiert sind, substituierten oder unsubstituierten chiralen oder nichtchiralen
einbindigen oder zweibindigen Gruppen, ausgewählt aus Steroidresten, Terpenoidresten,
Alkaloidresten oder Mischungen davon, wobei die Substituenten unabhängig voneinander
ausgewählt sind aus C1-C18-Alkyl, C1-C18-Alkoxy, Amino, C3-C10-Cycloalkyl, C1-C18-Alkyl(C1-C18)alkoxy, Fluor(C1-C18)alkyl, Cyano, Cyano(C1-C18)alkyl, Cyano(C1-C18)alkoxy oder Mischungen davon, oder einer Gruppe enthaltend eine der folgenden Formeln:
-M(T)(t-1) und -M(OT)(t-1), worin M ausgewählt ist aus Aluminium, Antimon, Tantal, Titan, Zirconium und Silicium,
T ausgewählt ist aus organofunktionellen Resten, organofunktionellen Kohlenwasserstoffresten,
aliphatischen Kohlenwasserstoffresten und aromatischen Kohlenwasserstoffresten, und
"t" die Valenz von M ist,
(ii) Rm -H, Hydroxy, Amino, Halogen, Halogenalkyl, Aryl, C1-C18-Alkyl oder C1-C18-Alkoxy ist,
(iii) "j", "d", "e" und "f' unabhängig voneinander ausgewählt sind aus einer ganzen
Zahl im Bereich von 0 bis 20 einschließlich, "j"', "d"' und "e"' jeweils unabhängig
voneinander eine ganze Zahl von 0 bis 4 sind, vorausgesetzt, dass eine Summe von j'
+ d' + e' wenigstens 1 ist, und
(iv) jedes S1, S2, S3 und S4 unabhängig voneinander bei jedem Auftreten ausgewählt ist aus einer Abstandsgruppe
ausgewählt aus:
(A) -(CH2)g-, -(CF2)h-, -Si(Z')2(CH2)g- oder -(Si(CH3)2O)h-, worin Z' unabhängig voneinander bei jedem Auftreten ausgewählt ist aus Wasserstoff,
C1-C18-Alkyl, C3-C10-Cycloalkyl oder Aryl, "g" unabhängig bei jedem Auftreten ausgewählt ist aus 1 bis
20 und "h" eine ganze Zahl von 1 bis 16 einschließlich ist,
(B) -N(Y)-, -C(Y)=C(Y)-, -C(Y)=N-, -C(Y')2-C(Y')2- oder eine Einfachbindung, worin Y unabhängig bei jedem Auftreten ausgewählt ist
aus Wasserstoff, C1-C18-Alkyl, C3-C10-Cycloalkyl und Aryl und Y' unabhängig bei jedem Auftreten ausgewählt ist aus C1-C18-Alkyl, C3-C10-Cycloalkyl und Aryl oder
(C) -O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O- oder
geradkettigen oder verzweigten C1-C24-Alkylenresten, wobei die C1-C24-Alkylenreste unsubstituiert sind, mit Cyano oder Halogen monosubstituiert sind oder
mit Halogen polysubstituiert sind,
vorausgesetzt, dass, wenn zwei Abstandseinheiten, die Heteroatome enthalten, miteinander
verbunden sind, die Abstandseinheiten so miteinander verbunden sind, dass die Heteroatome
nicht direkt miteinander verbunden sind, und wenn S
1 und S
4 an eine andere Gruppe gebunden sind, sie so miteinander verbunden sind, dass zwei
Heteroatome nicht direkt miteinander verbunden sind.
6. Gegenstand enthaltend:
ein Substrat,
eine erste zumindest teilweise Schicht auf wenigstens einem Teil der Oberfläche des
Substrats, wobei die Schicht ein (Co)polymer gemäß einem der Ansprüche 1 bis 5 enthält,
wobei die erste wenigstens teilweise Schicht optional wenigstens teilweise durch Belichtung
mit polarisierender elektromagnetischer Strahlung ausgerichtet ist, und
optional ein oder mehrere zusätzliche wenigstens teilweise Schichten auf wenigstens
einem Teil der Oberfläche des Substrats, wobei die eine oder mehreren zusätzlichen
Schichten ausgewählt sind aus einer Haftschicht, einer Grundierschicht, einer abriebbeständigen
Schicht, einer Hartbeschichtung, einer Schutzschicht, einer reflektierenden Beschichtung,
einer photochromen Beschichtung, einer antireflektierenden Beschichtung, einer linear
polarisierenden Beschichtung, einer zirkular polarisierenden Beschichtung, einer elliptisch
polarisierenden Beschichtung, einer Übergangsbeschichtung, einer Schicht eines Flüssigkristallmaterials,
einer Schicht eines ausrichtenden Materials, einer inhibierenden Schicht oder Kombinationen
dieser.
7. Gegenstand nach Anspruch 6, wobei der Gegenstand ein optisches Element ist, ausgewählt
aus einer aktiven Flüssigkristallzelle, einer passiven Flüssigkristallzelle, einem
Anzeigeelement, einem Fenster, einem Spiegel oder einem ophthalmischen Element.
8. Gegenstand nach einem der Ansprüche 6 und 7, wobei die eine oder mehreren zusätzlichen
wenigstens teilweisen Schichten vorhanden sind und umfassen
- eine zweite wenigstens teilweise Schicht auf einer Oberfläche der ersten wenigstens
teilweisen Schicht, wobei die zweite wenigstens teilweise Schicht wenigstens ein Flüssigkristallmaterial
enthält, wahlweise enthaltend wenigstens ein dichroides Material oder photochromes
dichroides Material,
- optional eine wenigstens teilweise ausgerichtete wenigstens teilweise Schicht, enthaltend
ein zweites ausrichtendes Material, und
- optional eine vierte wenigstens teilweise Schicht, die wenigstens ein zweites Flüssigkristallmaterial
enthält,
wobei die wenigstens teilweise ausgerichtete dritte Schicht, falls vorhanden, in einer
unterschiedlichen Richtung im Vergleich zu der wenigstens teilweise ausgerichteten
ersten Schicht ausgerichtet ist und die ersten, zweiten, dritten und vierten wenigstens
teilweisen Schichten optional übereinander auf der Oberfläche des Substrats angeordnet
sind.
9. Gegenstand nach einem der Ansprüche 6 und 7, der eine Flüssigkristallzelle ist, enthaltend:
- ein erstes Substrat mit einer ersten Oberfläche,
- ein zweites Substrat mit einer zweiten Oberfläche, die der ersten Oberfläche gegenüber
liegt,
- eine erste wenigstens teilweise Schicht auf wenigstens einem Teil der ersten Oberfläche,
die der zweiten Oberfläche gegenüber liegt,
- eine zweite wenigstens teilweise Schicht auf wenigstens einem Teil der zweiten Oberfläche,
die der ersten Oberfläche gegenüber liegt, wobei die erste wenigstens teilweise Schicht
und die zweite wenigstens teilweise Schicht einen Raum definieren, und
- ein Flüssigkristallmaterial, das optional wenigstens ein dichroides Material oder
photochromes dichroides Material enthält im Raum zwischen der ersten wenigstens teilweisen
Schicht und der zweiten wenigstens teilweisen Schicht,
wobei die erste wenigstens teilweise Schicht und die zweite wenigstens teilweise Schicht
Ausrichtungsschichten sind und wenigstens eine der ersten wenigstens teilweisen Schicht
und der zweiten wenigstens teilweisen Schicht, vorzugsweise beide, ein (Co)polymer
gemäß einem der vorstehenden Ansprüche 1 bis 4 enthält, und wobei wenigstens eine
der ersten wenigstens teilweisen Schicht und der zweiten wenigstens teilweisen Schicht
optional wenigstens teilweise ausgerichtet ist und die Ausrichtung der ersten wenigstens
teilweisen Schicht vorzugsweise in einer anderen Richtung als die Ausrichtung der
zweiten wenigstens teilweisen Schicht erfolgt.
10. Verfahren zur Aufbringung eines photoausrichtenden Materials auf ein optisches Element
umfassend:
- Aufbringen wenigstens einer teilweisen Schicht eines photoausrichtenden Materials,
enthaltend ein (Co)polymer gemäß einem der vorstehenden Ansprüche 1 bis 5 auf wenigstens
einen Teil einer Oberfläche eines Substrats,
- Ausbilden einer anziehenden Bindung zwischen einem oder mehreren haftvermittelnden
Gruppen auf dem photoausrichtenden (Co)polymermaterial und einer kompatiblen Gruppe
auf der Oberfläche des Substrats und
- wenigstens teilweises Ausrichten wenigstens eines ersten Teils des photoausrichtenden
(Co)polymermaterials durch Belichten der wenigstens teilweisen Schicht mit polarisierter
UV Strahlung.
11. Verfahren nach Anspruch 10, zusätzlich umfassend das wenigstens teilweise Ausrichten
wenigstens eines zweiten Teils des photoausrichtenden (Co)polymermaterials durch Belichten
der wenigstens teilweisen Schicht mit polarisierter UV Strahlung, wobei die Ausrichtungsrichtung
des ersten Teils des photoausrichtenden (Co)polymermaterials unterschiedlich ist von
der Ausrichtungsrichtung des zweiten Teils des photoausrichtenden (Co)polymermaterials.
12. Verfahren nach einem der Ansprüche 10 und 11, zusätzlich umfassend:
- Aufbringen einer zweiten wenigstens teilweisen Schicht, enthaltend ein Flüssigkeitskristallmaterial
auf wenigstens einen Teil der Oberfläche des photoausrichtenden (Co)polymermaterials,
und
- wenigstes teilweises Ausrichten des Flüssigkeitskristallmaterials mit der Ausrichtung
des wenigstens teilweise ausgerichteten photoausrichtenden (Co)polymermaterials,
wobei das Flüssigkeitskristallmaterial vorzugsweise wenigstens eines von einem dichroiden
Material oder einem photochromen dichroiden Material enthält.
13. Verfahren nach Anspruch 12, zusätzlich umfassend:
- Ausbilden einer anziehenden Bindung zwischen einer oder mehreren haftvermitteinden
Gruppen auf der Oberfläche des photoausrichtenden (Co)polymermaterials und einer kompatiblen
Gruppe in der zweiten wenigstens teilweisen Schicht.
14. Verfahren nach einem der Ansprüche 10 und 11, zusätzlich umfassend:
Aufbringen wenigstens einer zusätzlichen Schicht auf wenigstens einen Teil einer Oberfläche
des photoausrichtenden (Co)polymermaterials, wobei die wenigstens eine zusätzliche
Schicht ausgewählt ist aus einer Haftschicht, einer Grundierschicht, einer abriebbeständigen
Schicht, einer Hartbeschichtung, einer Schutzschicht, einer reflektierenden Beschichtung,
einer photochromen Beschichtung, einer antireflektierenden Beschichtung, einer linear
polarisierenden Beschichtung, einer zirkular polarisierenden Beschichtung, einer elliptisch
polarisierenden Beschichtung, einer Übergangsbeschichtung, einer Flüssigkristallbeschichtung,
einer Ausrichtungsbeschichtung oder Kombinationen jeglicher davon.
15. Zusammensetzung des (Co)polymers gemäß einem der Ansprüche 1 bis 5, die zusätzlich
ein oder mehrere Additive enthält, wobei das eine oder die mehreren Additive ausgewählt
sind aus der Gruppe bestehend aus einer photochromen Verbindung, einer dichroiden
Verbindung, einer photochromen dichroiden Verbindung, einem photosensitiven Material,
einem Flüssigkristall, einem Flüssigkristalleigenschaftkontrolladditiv, einem nichtlinearen
optischen Material, einem Farbstoff, einem Ausrichtungspromoter, einem Kinetikbeschleuniger,
einem Photoinitiator, einem thermischen Initiator, einem oberflächenaktiven Mittel,
einem Polymerisationsinhibitor, einem Lösungsmittel, einem Lichtstabilisator, einem
thermischen Stabilisator, einem Formtrennmittel, einem Rheologiekontrollmittel, einem
Gelierungsmittel, einem Ausgleichsmittel, einem Radikalfänger, einem Kupplungsmittel,
einem Verwindungskontrollmittel, einem Block oder Nichtblock polymeren Material und
einem Haftvermittler.
1. (Co)polymère comprenant :
une structure représentée par la formule :

dans laquelle
Ma, Mb et Mc représentent chacun, indépendamment des résidus d'unités monomères choisies parmi
des unités acryloyl substituées ou non substituées, ces substituants acryloyl étant
choisis parmi les substituants suivants : alkyl en C1-C4, phényl, -O- et ses combinaisons, unités styrène substituées ou non substituées,
unités époxy substituées ou non substituées, unités uréthane substituées ou non substituées,
acide poly-carboxylique substitué ou non substitué, unités polyol substituées ou non
substituées, unités polyamine substituées ou non substituées ou unités acide hydroxyalcanoïque
substituées ou non substituées, ces substituants étant choisis parmi les substituants
suivants : alkyl en C1-C20, alkoxy, en C1-C20, cycloalkyl en C3-C10, C1-C20 alkyl(C1-C20)alkoxy, halogéno(C1-C20)alkyl, hétérocyclo(C3-C10)alkyl, halogénoaryl, halogéno(C1-C20)alkylaryl, alkylaryl en C1-C20, alkoxyaryl en C1-C20, hétéroaryl, aryl (C1-C20)alkyle, hétéroaryl(C1-C20)alkyl,
La, Lb et Lc représentent des groupes espaceurs qui sont choisis indépendamment parmi une simple
liaison et les groupes suivants :-(CH2)g-, -(CF2)h-, -Si(Z')2(CH2)g- ou -(Si(CH3)2O)h-, -N(R)-, -C(R)=C(R)-, -C(R)=N-, -C(R')2-C(R')2-, -O-, C(O)-, -C=C-, -N=N-, -S-, -S(O)-, -S(O)(O)-, -(O)S(O)O-, -O(O)S(O)O-, résidus
alkylène en C1-C24 à chaine droite ou ramifiée, arylène, cycloalkylène en C3-C10 ou des combinaisons variées de ces groupes, dans lequel Z' est indépendamment choisi
pour chaque apparition parmi les groupes suivant : hydrogène, alkyl en C1-C18, cycloalkyl en C3-C10 ou aryl, R est indépendamment choisi pour chaque apparition parmi les groupes suivant
: Zb, hydrogène, alkyl en C1-C18, cycloalkyl en C3-C10 ou aryl, R' est indépendamment choisi pour chaque apparition parmi les groupes suivant
: Zb, alkyl en C1-C18, cycloalkyl en C3-C10 ou aryl ; le résidu alkylène en C1-C24 étant mono substitué par un radical Zb, cyano ou halogéno ou poly-substitué par un radical Zb ou halogéno, « g » est indépendamment choisi pour chaque apparition parmi 1 à 20,
et « h » est un nombre entier compris entre 1 et 16 inclusivement,
chacun des Za, représente indépendamment un chromophore photo-chimiquement actif choisi parmi les
groupes suivants : dimérisable cinnamate substitué ou non substitué, dimérisable coumarine
substituée ou non substituée, dimérisable azo substitué ou non substitué isomérisable
par isomérie cis/trans, polyimide substitué ou non substitué décomposable photo-chimiquement,
ou ester aromatique substitué ou non substitué susceptible de réarrangement Photo-Fries,
chacun des Zb, représentant un groupe promoteur d'adhésion choisi indépendamment parmi les groupes
hydroxy, acide carboxylique, anhydride, isocyanate, isocyanate bloqué, thioisocyanate,
thioisocyanate bloqué, amine, thio, silane organo-fonctionnel, titanate organo-fonctionnel,
zirconate organo-fonctionnel ou époxy, chacun des groupes organo fonctionnels étant
choisi indépendamment parmi les groupes vinyl, allyl, radicaux hydro carbonés à fonction
vinyl, radicaux hydro carbonés à fonction époxy, radicaux hydro carbonés à fonction
allyl, radicaux hydro carbonés à fonction acryloyl, radicaux hydro carbonés à fonction
méthacryloyl, radicaux hydro carbonés à fonction styryl, radicaux hydro carbonés à
fonction mercapto ou des combinaisons de tels groupes organo fonctionnels, ces radicaux
hydro carbonés étant choisis parmi les radicaux suivants : alkyl en C1-C20, alkényl en C2-C20, alkynyl en C2-C20, alkoxy en C1-C20, C1-C20 alkyl(C1-C20)alkoxy, C1-C20 alkoxy(C1-C20)alkyl, aryl, hétéroaryl, et les combinaisons de tels radicaux hydro carbonés,
étant précisé que si Zb est un hydroxy ou un acide carboxylique, le (co)polymère renfermant en outre au moins
un autre groupe promoteur d'adhésion,
Zc est une structure mésogène choisie parmi les groupes suivants : cristaux liquides
en forme de tige droite rigide, cristaux liquides à tige courbe rigide ou cristaux
liquides en forme de disque rigide, et
« x » a une valeur telle que 0<x≤1, « y » a une valeur telle que 0≤y<1 et « z » a
une valeur telle que 0≤z<1, avec x+y+z=1 et « n » a une valeur située dans la plage
de 10 à 10.000,
lorsque x=1, alors au moins l'un des La et Za étant en outre substitué par au moins un groupe promoteur d'adhésion Zb, et lorsque y=0, au moins un de La, Za, Lc et Zc étant en outre substitué par au moins un groupe promoteur d'adhésion Zb.
2. (Co)polymère conforme à la revendication 1, renfermant en outre un résidu d'au moins
l'un des composés suivants : composé photochromique, composé dichroïque, composé photochromique-
dichroïque, matériau photo-sensible et matériau non photo-sensible.
3. (Co)polymère conforme à l'une quelconque des revendications précédentes, dans lequel
le (co)polymère se présente sous la forme d'un copolymère aléatoire, d'un copolymère
bloc, d'un copolymère greffé, d'un copolymère linéaire, d'un copolymère ramifié, d'un
copolymère hyper ramifié, d'un copolymère dendritique ou d'un copolymère étoile.
4. (Co)polymère conforme à l'une quelconque des revendications précédentes, dans lequel
Ma, Mb et Mc sont chacun indépendamment des résidus d'unités acryloyloxy ou d'unités méthacryloyloxy
et Za est un chromophore photo-chimiquement actif choisi parmi les groupes suivants : cinnamate
substitué ou non substitué dimérisable et coumarine substituée ou non substituée dimérisable.
5. (Co)polymère conforme à l'une quelconque des revendications précédentes, dans lequel
la structure mésogène Z
c a une structure représentée par :
R
m-[G
1-[S
1]
j]
j'-[G
2-[S
2]
d]
d'-[G
3-[S
3]
e]
e'-[S
4]
r-
dans laquelle:
(i) chacun des radicaux G1, G2 et G3 est indépendamment choisi, pour chaque apparition parmi les groupes suivants : un
groupe divalent choisi parmi les groupes suivants : groupe aromatique non substitué
ou substitué, groupe alicyclique non substitué ou substitué, groupe hétérocyclique
non substitué ou substitué et leurs mélanges, les substituants étant choisis parmi
les substituants suivants : hydroxy, amine, halogène, alkényl en C2-C18, alkynyl en C2-C18, azide, silyl, siloxy, silylhydride, (tetrahydro-2H-pyrane-2-yl)oxy, thio, isocyanate,
thioisocyanate, acryloyloxy, méthacryloyloxy, 2-(acryloyloxy)éthylcarbamyl, 2-(méthacryloyloxy)éthylcarbamyl,
aziridinyl, allyloxycarbonyloxy, époxy, acide carboxylique, ester d'acide carboxylique,
acryloylamine, méthacryloylamine, aminocarbonyl, C1-C18 alkyl aminocarbonyl, aminocarbonyl(C1-C18)alkyl, alkoxycarbonyl en C1-C18, alkylcarbonyl en C1-C18, aryloxycarbonyloxy, perfluoro(C1-C18)alkylamine, di-(perfluoro(C1-C18)alkyl)amine, acétyl en C1-C18, cycloalkyl en C3-C10, cycloalkoxy en C3-C10, alkyloxycarbonyloxy en C1-C18, halogènocarbonyl, hydrogène, aryl, hydroxy(C1-C18)alkyl, alkyl en C1-C18, alkoxy en C1-C18, amino(C1-C18)alkyl, alkylamino en C1-C18, di-(C1-C18)akylamine, C1-C18 alkyl(C1-C18)alkoxy, C1-C18 alkoxy(C1-C18)alkoxy, nitro, poly(C1-C18)alkyl éther, (C1-C18)alkyl(C1-C18)alkoxy(C1-C18)alkyl, poly(C1-C18)alkoxy, éthylène, acryloyloxy(C1-C18)alkyl, méthacryloxyloxy(C1-C18)alkyl, 2-chloroacryloyloxy, 2-phényl acryloyloxy, acryloyloxyphényl, 2-chloroacryloylamine,
2-phényl acryloylaminocarbonyl, oxétanyl, glycidyl, cyano, isocyanate(C1-C18)alkyl, ester d'acide itaconique, vinyl éther, vinyl ester, styrène, polymères à cristaux
liquides à chaine principale ou latérale, dérivés du siloxane, éthylène-imine, acide
maléique, acide fumarique, groupe alkyl en C1-C18 à chaine droite ou ramifiée mono substitué par des groupes cyano, halogèno ou alkoxy
en C1-C18 ou poly-substitué par des groupes halogèno, acide cinnamique non substitué, acide
cinnamique substitué par au moins l'un des groupes suivants : méthyl, méthoxy, cyano
ou halogèno, groupe monovalent ou divalent chiral ou non chiral substitué ou non substitué
choisis parmi les groupes suivants : radicaux stéroïdes, radicaux terpénoïdes, radicaux
alkaloïdes ou leurs mélanges, les substitutants étant choisis indépendamment parmi
les substituant suivants : alkyl en C1-C18, alkoxy en C1-C18, amine, cycloalkyl en C3-C10, C1-C18 alkyl(C1-C18)alkoxy, fluoro(C1-C18)alkyl, cyano, cyano(C1-C18)alkyl, cyano(C1-C18)alkoxy ou leurs mélanges, ou un groupe comprenant l'une des formules suivantes :
M(T)(t-1) et -M(OT)(t-1) dans laquelle M est choisi parmi l'aluminium, l'antimoine, le tantale, le titane,
le zirconium et le silicium, T est choisi parmi les radicaux organo-fonctionnels,
les radicaux hydrocarbonés organo-fonctionnels, les radicaux hydrocarbonés aliphatiques
et les radicaux hydrocarbonés aromatiques, et « t » est la valence de M,
(ii) Rm représente -H ou un groupe hydroxy, amine, halogène, haloalkyl, aryl, alkyl en C1-C18 ou alkoxy en C1-C18,
(iii) « j », « d », « e », et « f » sont chacun choisis indépendamment parmi les nombres
entiers de 0 à 20 inclusivement, « j' », « d' » et « e' » représentent chacun indépendamment
un nombre entier allant de 0 à 4 étant précisé que la somme de j'+d'+e' est au moins
égale à 1, et
(iv) chacun des S1, S2, S3 et S4 est indépendamment choisi pour chaque apparition parmi une unité d'espacement choisie
parmi les unités d'espacement suivantes :
(A) -(CH2)g-, (CF2)h-, -Si(Z')2(CH2)g-, ou -(Si(Ch3)2O)h-, Z' étant indépendamment choisi pour chaque apparition parmi l'hydrogène et les
radicaux alkyl en C1-C18, cycloalkyl ou aryl en C3-C10, « g » est indépendamment choisi pour chaque apparition entre 1 et 20 et « h » représente
un nombre entier compris entre 1 et 16 inclusivement,
(B) -N(Y)-, -C(Y)=C(Y)-, -C(Y)=N, -C(Y')2-C(Y')2-, ou une simple liaison, Y étant indépendamment choisi pour chaque apparition parmi
l'hydrogène ou les radicaux alkyl en C1-C18, cycloalkyl et aryl en C3-C10, et Y' est choisi indépendamment pour chaque apparition parmi les radicaux alkyl
en C1-C18, cycloalkyl et aryl en C3-C10, ou
(C) -O-, -C(O)-, -C≡C-, -N=N-, -S-, -S(O)-, -S-(O)(O)-, -(O)S(O)O-,-O(O)S(O)O ou des
résidus d'alkylène en C1-C24 à chaîne droite ou ramifiée, ces résidus d'alkylène en C1-C24 étant non substitués, mono-substitués par des groupes cyano ou halogèno ou polysubstitués
par des groupes halogèno,
étant précisé que deux unités d'espacement renfermant des hétéro atomes sont reliées
entre elles, les unités d'espacement étant reliées de sorte que les hétéro atomes
ne soient pas directement reliés l'un à l'autre et lorsque S
1 et S
4 sont reliés à un autre groupe, ils sont reliés de sorte que deux hétéro atomes ne
soient pas directement reliés l'un à l'autre.
6. Article manufacturé comprenant :
un substrat,
une couche au moins partielle sur au moins une partie d'une surface du substrat, cette
couche renfermant un (co)polymère conforme à l'une quelconque des revendications 1
à 5, la première couche au moins partielle étant le cas échéant au moins partiellement
alignée par exposition à un rayonnement électromagnétique polarisé, et
en option, une ou plusieurs couches additionnelle(s) au moins partielle(s) sur au
moins une partie de la surface du substrat, cette ou ces couche(s) additionnelle(s)
partielle(s) étant choisie(s) parmi une couche de liaison, une couche primaire, un
revêtement résistant à l'abrasion, un revêtement dur, un revêtement de protection,
un revêtement réfléchissant, un revêtement photochromique, un revêtement anti-réfléchissant,
un revêtement de polarisation linéaire, un revêtement de polarisation circulaire,
un revêtement de polarisation elliptique, un revêtement de transition, une couche
d'un matériau à cristaux liquides, une couche d'un matériau d'alignement, une couche
retard ou des combinaisons de ces couches.
7. Article manufacturé conforme à la revendication 6, constitué par un élément optique
choisi parmi une cellule à cristaux liquides active, une cellule à cristaux liquides
passive, un élément d'affichage, une fenêtre, un miroir ou un élément ophtalmique.
8. Article manufacturé conforme à l'une quelconque des revendications 6 et 7, dans lequel
une ou un plus grand nombre de couche(s) au moins partielle(s) supplémentaire(s) est/
sont présente(s) et comprend/comprennent :
- une seconde couche au moins partielle sur une surface de la première couche au moins
partielle, cette seconde couche au moins partielle renfermant au moins un matériau
à cristaux liquides renfermant le cas échéant au moins un matériau dichroïque ou au
moins un matériau photochromique dichroïque,
- en option, une troisième couche au moins partiellement alignée au moins partielle
renfermant un second matériau d'alignement,
- en option, une quatrième couche au moins partielle renfermant au moins un second
matériau à cristaux liquides,
la troisième couche au moins partiellement alignée, si elle est présente étant alignée
dans une direction différente de la première couche au moins partiellement alignée,
et la première, la seconde, la troisième et la quatrième couche au moins partielles
étant en option empilées sur la surface du substrat.
9. Article manufacturé conforme à l'une quelconque des revendications 6 et 7, constitué
par une cellule à cristaux liquides renfermant :
- un premier substrat ayant une première surface,
- un second substrat ayant une seconde surface opposée à la première surface,
- une première couche au moins partielle située sur au moins une partie de la première
surface faisant face à la seconde surface,
- une seconde couche au moins partielle située sur au moins une partie de la seconde
surface faisant face à la première surface, la première couche au moins partielle
et la seconde couche au moins partielle définissant un espace, et
- un matériau à cristaux liquides renfermant en option au moins un matériau dichroïque
ou au moins un matériau photochromique dichroïque situé dans l'espace défini entre
la première couche au moins partielle et la seconde couche au moins partielle,
la première couche au moins partielle et la seconde couche au moins partielle étant
des couches d'alignement et au moins l'une parmi la première couche au moins partielle
et la seconde couche au moins partielle, de préférence ces deux couches renfermant
un (co)polymère conforme à l'une quelconque des revendications 1 à 4 et au moins l'une
parmi la première couche au moins partielle et la seconde couche au moins partielle
étant en option au moins partiellement alignée et l'alignement de la première couche
au moins partielle étant de préférence réalisé dans une direction différentes de l'alignement
de la seconde couche au moins partielle.
10. Procédé permettant d'appliquer un matériau de photo-alignement sur un élément optique
comprenant les étapes consistant à :
- appliquer sur au moins une couche partielle un matériau de photo-alignement renfermant
un (co)polymère conforme à l'une quelconque des revendications 1 à 5 sur au moins
une partie de la surface d'un substrat,
- former une liaison par attraction entre un ou plusieurs groupes promoteurs d'adhésion
sur le matériau (co)polymère de photo-alignement et un groupe compatible sur la surface
du substrat, et
- aligner au moins partiellement au moins une première partie du matériau (co)polymère
de photo-alignement en exposant cette couche au moins partielle à un rayonnement U.V.
polarisé.
11. Procédé conforme à la revendication 10, comprenant en outre une étape consistant à
aligner partiellement au moins une seconde partie du matériau (co)polymère de photo-alignement
en exposant la couche au moins partielle à un rayonnement U.V. polarisé, la direction
d'alignement de la première partie du matériau (co)polymère de photo-alignement étant
différente de la direction d'alignement de la seconde partie du matériau (co)polymère
de photo-alignement.
12. Procédé conforme à l'une quelconque des revendications 10 et 11, comprenant en outre
une étape consistant :
- appliquer une seconde couche au moins partielle comprenant un matériau à cristaux
liquides sur au moins une partie d'une surface du matériau (co)polymère de photo-alignement,
et
- aligner au moins partiellement le matériau à cristaux liquides avec un alignement
du matériau (co)polymère de photo-alignement au moins partiellement aligné,
le matériau à cristaux liquides renfermant de préférence au moins un matériau choisi
parmi un matériau dichroïque ou un matériau photochromique dichroïque.
13. Procédé conforme à la revendication 12, comprenant en outre une étape consistant :
- former une liaison par attraction entre un ou plusieurs groupe(s) promoteur(s) d'adhésion
sur la surface du matériau (co)polymère de photo-alignement et un groupe compatible
dans la seconde couche au moins partielle.
14. Procédé conforme à l'une quelconque des revendications 10 et 11, comprenant en outre
une étape consistant à :
- appliquer au moins une couche supplémentaire sur au moins une partie de la surface
du matériau (co)polymère de photo-alignement, cette couche supplémentaire étant choisie
parmi une couche de liaison, une couche primaire, un revêtement résistant à l'abrasion,
un revêtement dur, un revêtement de protection, un revêtement réfléchissant, un revêtement
photochromique, un revêtement antiréfléchissant, un revêtement de polarisation linéaire,
un revêtement de polarisation circulaire, un revêtement de polarisation elliptique,
un revêtement de transition, un revêtement en un matériau à cristaux liquides, un
revêtement en un matériau d'alignement et des combinaisons de ces matériaux.
15. Composition du (co)polymère conforme à l'une quelconque des revendications 1 à 5,
renfermant en outre au moins un additif choisi dans le groupe des composés suivants
: composé photochromique, composé dichroïque, composé photochromique dichroïque, matériau
photo-sensible, cristaux liquides, additif de contrôle des propriétés de cristaux
liquides, matériau optique non linéaire, colorant, promoteur d'alignement, accélérateur
de cinétique, photo-initiateur, initiateur thermique, agent tensio-actif, inhibiteur
de polarisation, solvant, stabilisant à la lumière, stabilisant thermique, agent de
démoulage, agent de contrôle rhéologique, agent gélifiant, agent niveleur, capteur
de radicaux libres, agent d'accouplement, additif de contrôle de la distorsion, matériau
polymère bloc ou non-bloc et promoteur d'adhésion.