CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
FIELD OF INVENTION
[0003] This invention concerns improvements relating to tobacco smoke filters. More particularly,
the invention relates to a cigarette filter that can selectively remove undesirable
constituents from tobacco smoke.
BACKGROUND OF THE INVENTION
[0004] A wide variety of materials have been suggested in the prior art as filters for tobacco
smoke. Examples of such filter materials include cotton, paper, cellulose acetate,
and certain synthetics. Many of these filter materials, however, are only effective
in the removal of particulates, tars and condensable components from tobacco smoke.
The art is replete with a myriad of filtration techniques and materials for removing
undesirable components in smoke and for causing other reactions as the smoke passes
through filtration beds or other reactive media. Among the problems encountered with
prior filters has been the plugging or clogging with use and the consumption or rendering
ineffective of reactive filtering surfaces and materials.
[0005] Filters made from filamentary or fibrous material such as cellulose acetate tow or
paper are somewhat effective in the removal of particulate phase constituents of tobacco
smoke. However, they have little or no effect in removing certain gaseous components
in the vapor phase of the tobacco smoke such as hydrogen cyanide, aldehydes, carbonyls,
metals and sulphides. These volatile constituents can be removed by adsorption and
absorption on a suitable surface or by chemical reaction.
[0006] Some known substances which act as absorbents and adsorbents include activated carbon,
porous minerals, and ion exchange resins. Ion-exchange resins of porous structure
have been found to be somewhat effective, but their efficiency diminishes during smoking,
as does that of carbon and porous minerals. This may be due to the material becoming
saturated and, therefore, increasingly inactive or it may be due to the release of
adsorbed material by thermal desorption of retained substances.
[0007] Resins which contain major proportions of tertiary amino or quaternary ammonium groups
have been found not to be suitable for removing aldehydes from tobacco smoke. Chitosan
and chitosan with a maximum number of amino groups have been found not to be effective.
Among the problems encountered with these materials is that they do not provide a
filtration media allowing for the continuous flow of smoke at a low pressure differential
or gradient. Other problems with selective filtration medias have been found. For
example, the use of certain amino acids, such as glycine, have been found effective
in removing aldehydes in tobacco smoke. However, it has been discovered that while
glycine can reduce the level of formaldehyde in tobacco smoke, it is not stable in
the cigarette filter manufacturing process. Moreover, the use of amino acids causes
the release of ammonia odor during storage.
SUMMARY OF THE INVENTION
[0008] It has been discovered that chitosan can be chemically modified to have the physical
attributes of a filter medium and have a chemical composition capable of effectively
adsorbing and absorbing undesirable smoke ingredients, yielding superior performance
as a cigarette filter.
[0009] Thus, it is an object of the present invention to provide cigarette filter arrangements
and, more particularly, cigarette filters that can selectively remove undesirable
constituents in the vapor phase of tobacco smoke such as hydrogen cyanide, aldehydes,
metals and sulphides without the drawbacks or disadvantages associated with the prior
art as previously described.
[0010] A further object is to provide a novel cigarette and smoke filter embodying a porous
resin of cross-linked chitosan.
[0011] An additional object is to provide cross-linked chitosan reactive materials having
a high ratio of surface-to-volume and having a reduced number of reactive amino groups
for selective smoke filtration in a smoking article.
[0012] According to the present invention, a tobacco-smoke filter includes an adsorbent
/absorbent for removal of undesirable volatile tobacco-smoke constituents such as
hydrogen cyanide, aldehydes, carbonyls, metals and sulphides. Specifically, the instant
invention is directed to particularly efficient tobacco smoke filtration compounds
of chitosan cross-linked with glutaraldehyde and chitosan cross-linked with glyoxal.
[0013] Chitosan is cross-linked with glutaraldehyde and glyoxal to form porous resins having
a high surface area to mass ratio for the selective filtration of cigarette smoke,
particularly for the removal of undesirable smoke constituents such as aldehydes,
hydrogen cyanide, carbonyls, sulphides and metals.
[0014] Chitosan is a linear polyglucosamine polymer obtained from the deacetylation of chitin,
a polysaccharide found in the exoskeleton of crustaceans. Chitin also occurs in insects
and in lesser quantities in many other animal and vegetable organisms. Chitin is a
linear polymer of 2-deoxy, 2-acetyl-amino glucose analogous to cellulose in chemical
structure. It is insoluble in almost all media except strong mineral acids and due
to the acetylated amino group is relatively unreactive.
[0015] When chitin is deacetylated by treatment with strong alkalis, the product is chitosan
which contains one free amino group for each glucose building unit in the polymer.
It is still a long chain linear polymer but is now a highly reactive cationic poly-electrolyte
material. It will form salts with simple organic acids, such as formic, acetic, tartaric,
citric, etc. and is soluble in dilute aqueous solutions of such substances. Chitosan
is nontoxic and biodegradable, and it has found utility in numerous applications,
including chromatography, drug delivery, and cosmetics.
[0016] A porous chitosan resin may be formed by a phase inversion technique. This is accomplished
by dissolving flaked or powdered chitosan in a suitable solvent, such as aqueous acid,
and then coacervating in a solution of aqueous base to form water swollen chitosan
gel beads. The beads may be cross-linked using glutaraldehyde, and separately with
glyoxal, to improve the mechanical strength and reduce the solubility of the beads.
The wet beads are then freeze dried to yield a porous cross-linked resin. Drying may
also be accomplished by vacuum or air drying.
[0017] A porous resin may also be prepared using a thermally induced phase separation technique.
This is accomplished by dissolving flaked or powdered chitosan in a suitable solvent,
such as aqueous acetic acid, and then adding the solution to a non-solvent, such as
methanol, and cooling the resulting solution below the freezing point of the chitosan
solution which yields frozen beads. These beads may then be neutralized with a base
and cross-linked with glutaraldehyde and separately with glyoxal to modify the final
properties of the chitosan resin. The resulting beads may then be freeze dried to
yield a porous cross-linked chitosan resin. Drying may also be accomplished by vacuum
and by air drying.
[0018] The cross-linked resins produced by both methods have a reduced number of reactive
amino groups. The reduced number of reactive amino groups is a result of the cross-linking
reaction with glutaraldehyde or glyoxal. It has been surprisingly discovered that
the described invention, having a reduced number of reactive amino groups, is selective
in removing hydrogen cyanide and formaldehyde from tobacco smoke. It has also been
surprisingly found that the cross-linked chitosan resin having a reduced number of
reactive amino groups exhibits greater selective removal activity than that associated
with the prior art where a maximum number of reactive amino groups have been employed.
[0019] The porous resin of the present invention may be incorporated into a cigarette in
a variety of ways. The resin may be disposed between filter sections wherein these
sections may be comprised of fibrous, filamentary and paper materials. The resin may
also be dispersed throughout a filter tow. Alternatively, the resin may be placed
within a filter bed in a filter section and the resin may be packed along the filter
bed. The resin may also be incorporated into a part of the cigarette filter such as
the tipping paper, a shaped paper insert, a plug, a space, or even a free-flow sleeve.
Additionally, the resin may be incorporated into cigarette filter paper, attached
to the tobacco rod with tipping paper or even incorporated within a cavity in the
filter.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] Examples of the present invention are given below by way of illustration and not
by way of limitation. These examples include two distinct methods of preparing chitosan
beads as well as several distinct methods of cross-linking the chitosan beads. All
of the following examples yield porous cross-linked chitosan resin beads having a
reduced number of reactive amino groups.
EXAMPLES
EXAMPLE I:
[0021] Porous chitosan resin was synthesized according to a phase inversion technique. This
was accomplished by preparing a 7% chitosan solution by dissolving approximately 20
grams of chitosan flakes (practical grade) in 3.5% acetic acid. The mixture increased
in viscosity and gelled upon the completion of the chitosan addition. Further dilution
with acetic acid resulted in a solution having approximately 3% chitosan flake. This
provided for a chitosan solution having a more manageable viscosity. The total amount
of acetic acid used to dissolve the chitosan flake was approximately 665 milliliters.
The solution was then filtered to separate any undissolved materials. This chitosan
solution was then added dropwise to a precipitation bath of 2 molar sodium hydroxide
to yield water swollen gel beads. The gel beads were then filtered and washed with
deionized water until neutral, pH of the wash water being approximately 7.
[0022] Heterogeneous cross-linking of the chitosan beads was then accomplished by suspending
the beads for several hours in approximately 1 liter of 2.5% aqueous solution of glutaraldehyde.
After cross-linking, the beads were then filtered and washed with warm deionized water
to remove any excess glutaraldehyde. Subsequently, the beads were freeze dried which
resulted in porous glutaraldehyde cross-linked chitosan resin beads. The BET surface
area of the resin was measured to be approximately 120 m
2/g. The beads were then milled and sieved to retain particles having approximately
16 to 70 mesh. A surface area analysis of the milled resin showed no appreciable change
in surface area. The BET surface area of the sieved sample was measured to be approximately
117 m
2/g.
EXAMPLE II:
[0023] Porous chitosan resin was synthesized according to the phase inversion technique
in Example 1. In this example the heterogeneous cross-linking of the chitosan beads
was accomplished by suspending the beads for several hours in a 2.5% aqueous solution
of glyoxal. After cross-linking, the beads were filtered and washed with warm deionized
water to remove any excess glyoxal. The beads were then freeze dried which resulted
in porous glyoxal cross-linked chitosan resin beads.
EXAMPLE III:
[0024] Porous chitosan resin was prepared according to a thermally induced phase separation
procedure. A 4% chitosan solution was prepared by dissolution of chitosan powder (Vansen
Chemical; 92% deacetylation) in 3.5% acetic acid. A precipitation bath of sodium hydroxide
(2 molar) in 20:80 methanol / water solution was prepared and cooled to 0 °C. The
chitosan solution was then added dropwise to the precipitation bath with moderate
stirring. Precipitation of chitosan occurred shortly after addition of the solution
to the precipitation bath. The precipitation bath having the chitosan precipitate
was then allowed to return to room temperature. The resulting beads were filtered
and washed with deionized water until the wash water became neutral, having a pH of
approximately 7.
[0025] Heterogeneous cross-linking of the chitosan beads was then accomplished by suspending
approximately 396 grams of wet beads in approximately 1980 milliliters of 2.5% aqueous
glutaraldehyde solution for several hours. After cross-linking, the beads were filtered
and washed with both warm and cold deionized water to remove any excess glutaraldehyde.
Subsequent freeze drying of the beads resulted in porous glutaraldehyde cross-linked
chitosan resin beads. The beads were then milled and sieved to approximately 16 to
70 mesh. The BET surface area of the resin was measured to be approximately 210 m
2/g.
EXAMPLE IV:
[0026] Porous chitosan resin was prepared according to the thermally induced phase separation
procedure in Example III. In this example, the heterogeneous cross-linking of the
chitosan beads was accomplished by suspending approximately 261 grams of wet beads
in approximately 1300 milliliters of 2.5% aqueous glyoxal solution for several hours.
After cross-linking, the beads were filtered and washed with both warm and cold deionized
water to remove any excess glyoxal. Subsequent freeze drying resulted in porous glyoxal
cross-linked chitosan resin beads. The beads were then milled and sieved to approximately
16 to 70 mesh. The BET surface area of the cross-linked resin was measured to be approximately
145 m
2/g.
EXAMPLE V:
[0027] Porous chitosan resin was prepared according to the thermally induced phase separation
procedure in Example III. In this example, the heterogeneous cross-linking of the
chitosan beads was accomplished by suspending the beads in a solution of glutaraldehyde
and ethanol for several hours. After cross-linking, the beads were filtered and washed
with ethanol to remove any excess glutaraldehyde. Subsequent vacuum drying resulted
in porous glutaraldehyde cross-linked chitosan resin beads.
EXAMPLE VI:
[0028] Porous chitosan resin was prepared according to the thermally induced phase separation
procedure in Example III. In this example, the heterogeneous cross-linking of the
chitosan beads was accomplished by suspending the beads in a solution of glutaraldehyde
and water for several hours. After cross-linking, the beads were filtered and washed
with ethanol to remove any excess glutaraldehyde. Subsequent vacuum drying resulted
in porous glutaraldehyde cross-linked chitosan resin beads.
[0029] Even though these examples specify amounts or concentrations of materials used in
making several embodiments of the present invention, a wide range of concentrations
and amounts of materials may be used to practice the present invention. For example,
the crosslinker solution may be in a range of concentration of about 0.1% to about
50%, the chitosan solution may be in a range of concentration of about 0.1 % to about
20%, the acetic acid solution may be in a range of about 0.1% to about 10%, and the
base solution may be in a range of about 1 to about 5 molar sodium hydroxide. Additionally,
the range of hours for cross-linking reaction may be from about 1 hour to up to about
24 hours.
EXAMPLES OF USE
[0030] A cigarette typically contains two sections, a tobacco-containing portion sometimes
referred to as the tobacco or cigarette rod, and a filter portion which may be referred
to as the filter tipping. A cigarette sample with a cavity filter was prepared by
removing the existing filter on a cigarette made by standard production techniques,
and replacing with a filter tipping having a cellulose acetate section at the tobacco
end of the filter and a cellulose acetate section at the mouth end of the filter leaving
a middle cavity. Sample sets of semolina (an inert filler material), chitosan resin
synthesized by phase inversion technique and cross-linked with glutaraldehyde (Ex.
I), chitosan resin synthesized by the thermally induced phase separation procedure
and cross-linked with glutaraldehyde (Ex. III), chitosan resin synthesized by the
thermally induced phase separation procedure and cross-linked with glyoxal (Ex. IV),
chitosan resin synthesized by the thermally induced phase separation procedure and
cross-linked with glutaraldehyde in ethanol, washed with ethanol, and vacuum dried
(Ex. V), and chitosan resin synthesized by the thermally induced phase separation
procedure and cross-linked with glutaraldehyde in water, washed with ethanol, and
vacuum dried (Ex. VI), were prepared using a 50 mg sample load in the middle cavity
of the filter tipping. This loading was consistent for each sample to provide comparable
results. Resin loading in a filter of the present invention may be in a range of about
10 mg to about 200 mg. Each sample was pressure drop selected to minimize smoke delivery
variances.
[0031] Several tests were conducted to determine the ability of the cigarette filter of
the present invention to remove undesirable constituents from tobacco smoke as compared
to conventional devices. The tests measured the amount of undesirable constituents
removed from the mainstream smoke after the cigarette was fully smoked. The following
data sets illustrate the performance achieved in the filtration of volatile constituents
of tobacco smoke for each of the preferred embodiments as compared to the control
material, semolina. Analytical results are reported on the vapor phase and whole smoke
analyses as indicated in the following tables. Percent reduction refers to the difference,
in %, between the amount of the analyte measured in the vapor phase or whole mainstream
smoke of cigarettes having filter tipping containing semolina and chitosan resin.
Vapor Phase Smoke Analysis for Chitosan Resin Prepared by Phase Inversion Technique
[Ex. I]
[0032]
|
Percent Reduction (%) |
Analyte |
Chitosan cross-linked with glutaraldehyde Ex. I |
Hydrogen Cyanide |
49 |
Acetaldehyde |
10 |
Acetonitrile |
11 |
Acrolein |
15 |
Propionaldehyde |
11 |
Acetone |
7 |
Methyl Ethyl Ketone + Butyraldehyde |
16 |
Crotonaldehyde |
13 |
Whole Smoke Hydrogen Cyanide Analysis for Chitosan Resin Prepared by Phase Inversion
Technique [Ex. I]
[0033]
|
Percent Reduction (%) |
Analyte |
Chitosan cross-linked with glutaraldehyde Ex. I |
Hydrogen Cyanide |
41 |
Whole Smoke Carboxyl Analysis for Chitosan Resin Prepared by Phase Inversion Technique
[Ex. I]
[0034]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. I |
Formaldehyde |
36 |
Acetaldehyde |
13 |
Acetone |
5 |
Acrolein |
11 |
Propionaldehyde |
16 |
Crotonaldehyde |
9 |
Butyraldehyde |
17 |
Vapor Phase Smoke Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Exs. III-IV]
[0035]
|
Percent Reduction (%) |
|
Chitosan cross-linked with glutaraldehyde |
Chitosan cross-linked with glyoxal |
|
Ex. III |
Ex IV |
Acetaldehyde |
13 |
31 |
Acetone |
21 |
30 |
Acetonitrile |
18 |
26 |
Acrolein |
29 |
36 |
Acrylonitrile |
21 |
29 |
Crotonaldehyde |
7 |
42 |
Hydrogen cyanide |
60 |
45 |
Methyl ethyl |
|
|
ketone |
21 |
29 |
Propionaldehyde |
23 |
36 |
i-Butyraldehyde |
27 |
35 |
n-Butyraldehyde |
27 |
40 |
Whole Smoke Hydrogen Cyanide Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Exs. III-IV]
[0036]
|
Percent Reduction (%) |
|
Chitosan cross-linked with glutaraldehyde |
Chitosan cross-linked with glyoxal |
|
Ex. III |
Ex IV |
Hydrogen cyanide |
54 |
29 |
Whole Smoke Carbonyl Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Exs. III-IV]
[0037]
|
Percent Reduction (%) |
|
Chitosan cross-linked with glutaraldehyde |
Chitosan cross-linked with glyoxal |
|
Ex. III |
Ex IV |
Acetaldehyde |
1 |
2 |
Acetone |
5 |
0 |
Acrolein |
10 |
3 |
Butyraldehyde |
14 |
8 |
Crotonaldehyde |
20 |
9 |
Formaldehyde |
50 |
46 |
Propionaldehyde |
17 |
19 |
Whole Smoke Trace Metals Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Exs. III-IV]
[0038]
|
Percent Reduction (%) |
|
Chitosan cross-linked with glutaraldehyde |
Chitosan cross-linked with glyoxal |
|
Ex. III |
Ex IV |
Cadmium |
32 |
38 |
Vapor Phase Smoke Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Ex. V]
[0039]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. V |
Acetaldehyde |
9 |
Acetone |
6 |
Acetonitrile |
3 |
Acrolein |
13 |
Crotonaldehyde |
7 |
Hydrogen Cyanide |
36 |
Methyl Ethyl Ketone |
6 |
Propionaldehyde |
11 |
i-Butyraldehyde |
9 |
n-Butyraldehyde |
10 |
Whole Smoke Hydrogen Cyanide Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Ex. V]
[0040]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. V |
Hydrogen Cyanide |
27 |
Whole Smoke Carbonyl Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Ex. V]
[0041]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. V |
Acetonitrile |
3 |
Acetaldehyde |
27 |
Acetone |
24 |
Acrolein |
32 |
Butyraldehyde |
41 |
Crotonaldehyde |
30 |
Formaldehyde |
58 |
Propionaldehyde |
33 |
Whole Smoke Trace Metals Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Ex. V]
[0042]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. V |
Cadmium |
38 |
Vapor Phase Smoke Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Ex. VI]
[0043]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. VI |
Acetaldehyde |
3 |
Acetone |
4 |
Acrolein |
9 |
Crotonaldehyde |
11 |
Hydrogen Cyanide |
30 |
Methyl Ethyl Ketone |
11 |
Propionaldehyde |
6 |
i-Butyraldehyde |
7 |
n-Butyraldehyde |
11 |
Whole Smoke Hydrogen Cyanide Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Ex. VI]
[0044]
|
Percent Reduction (%) |
|
Chitosan cross-linked with glutaraldehyde |
|
Ex. VI |
Hydrogen Cyanide |
30 |
Whole Smoke Carbonyl Analysis for Chitosan Resin Prepared by Thermally Induced Phase
Separation [Ex. VI]
[0045]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. VI |
Acetaldehyde |
0 |
Acetone |
0 |
Acrolein |
0 |
Butanone |
1 |
Butyraldehyde |
14 |
Crotonaldehyde |
36 |
Formaldehyde |
37 |
Propionaldehyde |
0 |
Whole Smoke Trace Metals Analysis for Chitosan Resin Prepared by Thermally Induced
Phase Separation [Ex. VI]
[0046]
|
Percent Reduction (%) Chitosan cross-linked with glutaraldehyde |
|
Ex. VI |
Cadmium |
26 |
[0047] The data surprisingly showed the cross-linked chitosan resin described in this invention
is selective in removing aldehydes and hydrogen cyanide in cigarette smoke compared
to the inert semolina control. The glutaraldehyde cross-linked chitosan resin reduced
the vapor phase delivery of hydrogen cyanide by 60% versus a control sample (Ex. III).
In a separate test, non-crosslinked ground chitosan particles showed no effect on
the vapor phase hydrogen cyanide delivery. The glutaraldehyde cross-linked chitosan
resin also decreased whole smoke hydrogen cyanide delivery by 54%, and mainstream
whole smoke formaldehyde delivery was decreased by 50% compared to the control sample
(Ex. III).
[0048] While the invention has been described with reference to preferred embodiments, it
is to be understood that variations and modifications may be resorted to as will be
apparent to those skilled in the art. Such variations and modifications are to be
considered within the purview and scope of the invention as defined by the claims
appended hereto.
1. A method of fluid-flow filtration that comprises providing a filtration bed having
cross-linked chitosan resin in said bed and passing fluid containing constituents
through said filtration bed, said cross-linked chitosan resin having a BET surface
area of at least 5m2/g, wherein said fluid is cigarette smoke and said constituents comprises pyrolysis
products of cigarette materials.
2. A method as claimed in Claim 1 in which the providing step comprises packing said
chitosan resin within said bed.
3. A method as claimed in Claim 1 in which said resin is in a particulate form having
a size of about 16 mesh.
4. A method as claimed in Claim 1 and in which said providing step further comprises
packing said cross-linked chitosan resin along said bed.
5. A method of producing a tobacco smoke filtration media comprising the steps of:
dissolving chitosan in a first solution having acetic acid in a range of about 0.1%
to about 10% forming a second solution having chitosan in a range of about 0.1% to
about 20%;
filtering said second solution;
adding said second solution drop-wise to a precipitation bath, wherein said precipitation
bath has sodium hydroxide in a range of about 1 molar to about 5 molar, forming gel
beads;
rinsing said gel beads;
suspending said gel beads in a cross-linking solution for about 1 hour to about 24
hours forming cross-linked beads, wherein said cross-linking solution has approximately
0.1% to approximately 50% of a cross-linking compound selected from the group consisting
of glutaraldehyde and glyoxal;
rinsing said cross-linked beads; and
drying said cross-linked beads forming a porous chitosan crossed-linked resin bead.
6. The method of Claim 5 wherein said cross-linking compound is glutaraldehyde and/or
glyoxal.
7. A method of producing a tobacco smoke filtration media comprising the steps of:
dissolving chitosan in an acetic acid solution having acetic acid in a range of about
0.1% to about 10% forming a chitosan solution having approximately 0.1% to approximately
20% chitosan;
cooling a precipitation bath below ambient room temperature, wherein said precipitation
bath has sodium hydroxide, water, and methanol;
adding said chitosan solution drop-wise to said precipitation bath forming gel beads;
warming said precipitation bath having said gel beads to about ambient room temperature;
rinsing said gel beads;
suspending said gel beads for about 1 hour to about 24 hours in a cross-linking solution
having approximately 0.1% to approximately 50% of a cross-linking compound selected
from the group consisting of glutaraldehyde and glyoxal forming cross-linked beads;
rinsing said cross-linked beads; and
drying said cross-linked beads forming a porous chitosan crossed-linked resin bead.
8. The method of Claim 7 wherein said cross-linking compound is glutaraldehyde and/or
glyoxal.
9. A method of manufacturing a filter which is useful for removing a gaseous component
of a gas mixture, comprising steps of:
preparing a filter media having a cross-linking compound selected from the group consisting
of glutaraldehyde and glyoxal, wherein said cross-linking compound is cross-linked
to chitosan forming a bead; and
incorporating said filter media in a filter,
wherein said filter media removes said gaseous component of said gas mixture, and
wherein said gas mixture is tobacco smoke.
10. The method according to Claim 9, further comprising attaching said filter to a tobacco
rod with tipping paper.
11. The method according to Claim 9, wherein said filter media is incorporated in one
or more cigarette filter parts selected from the group consisting of tipping paper,
shaped paper insert, a plug, a space, and a free-flow sleeve.
12. The method according to Claim 9, wherein said cross-linking compound is glutaraldehyde
and/or glyoxal.
13. The method according to Claim 9, wherein said cross-linking compound is incorporated
in a cavity of said filter.
14. A method of removing a gaseous component of a gas mixture comprising passing said
gas mixture in contact with a filter, wherein said filter has a reagent consisting
essentially of at least one reactive functional group cross-linked to chitosan forming
a bead such that said reagent adsorbs, absorbs, or chemically reacts with said gaseous
component of said gas mixture and removes said gaseous component from said gas mixture,
wherein said functional group is selected from the group consisting of glutaraldehyde
and glyoxal and said gas mixture is tobacco smoke
15. The method according to claim 14, further comprising steps of generating said gas
mixture and directing a gas stream containing said gas mixture through said filter
such that said component of said gas mixture to be removed is adsorbed, absorbed,
or chemically reacted with said reagent and prevented from reentering said gas stream.