Technical Field
[0001] The present invention relates to a transfer tool used when a transferring object
such as an adhesive, a correction tape, a pigment and the like is transferred on a
sheet of paper or any other transfer target surfaces.
Background Art
[0002] In this type of transfer tool, a transfer tape to which a transferring object is
made to adhere is fed out of a feeding reel and taken up around a take-up reel via
a transfer head, and rotation of the feeding reel and rotation of the take-up reel
are interlocked with each other through a power transmission device.
[0003] When a remaining amount of the tape wound around the feeding reel decreases and an
amount of the tape taken up around the take-up reel increases due to consumption of
the transferring object, substantial winding diameter of the feeding reel decreases
and substantial winding diameter of the take-up reel increases. Then, take-up speed
of the tape around the take-up reel increases, and tension of the tape increases.
[0004] In order to prevent such an increase in tension, in many cases, a slip mechanism
(friction clutch mechanism) is interposed between a gear member on the feeding side,
which is an element of a power transmission device, and a support shaft member which
supports the feeding reel, for allowing a difference in rotation speed between them.
[0005] The slip mechanism disclosed in the following Patent Literature is composed of an
annular projecting ridge also working as a spring retainer formed in the middle of
a shaft portion extending in the shaft center direction from the gear member and inserted
into the support shaft member and a locking claw engaged with the projecting ridge
of the shaft portion formed on an opening end edge of the support shaft member as
a retainer. Moreover, a compression coil spring is arranged in a gap between the gear
member and the support shaft member. The coil spring exerts an elastic biasing force
so as to separate the gear member and the support shaft member from each other in
the shaft center direction and reinforces the engagement between the projecting ridge
and the locking claw whereby a friction torque is generated.
[0006] In the above-described known slip mechanism, mechanism dimension in the shaft center
direction tends to become larger since the support shaft member is separated from
the gear member, which incurs an increase in the transfer tool main body employing
the mechanism. Moreover, there is inconvenience that if the size of the gear member
or the support shaft member, which is a mechanism component, is to be made as small
as possible, it becomes difficult to assemble a coil spring which can generate a sufficient
elastic biasing force.
Citation List
Patent Literature
[0007]
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2005-047201
Summary of Invention
Technical Problem
[0008] The present invention is made in view of the above and has an object to effectively
promote size reduction of a mechanism by eliminating a coil spring from the slip mechanism
mounted on a transfer tool.
Solution to Problem
[0009] In the present invention, in a transfer tool which feeds out a transfer tape from
a feeding reel and takes up the tape around a take-up reel via a transfer head and
makes rotation of the feeding reel and rotation of the take-up reel interlocked with
each other through a power transmission device, a slip mechanism is formed between
a gear member, which is an element of the power transmission device, and a support
shaft member which is slidable with respect to the gear member and supports either
the feeding reel or the take-up reel. The slip mechanism includes a boss section provided
on the gear member and separated from an outer teeth portion through an annular groove,
a plurality of inward projecting pieces provided intermittently in the circumferential
direction on the annular groove and projecting from the inner peripheral face of the
annular groove, and a fitting portion provided on the support shaft member, having
a substantially cylindrical shape continuous in the circumferential direction and
in which the boss section is inserted and at least a part thereof is housed in the
annular groove, and generating friction between itself and the boss section and/or
the inward projecting pieces. The support shaft member might be integrated with the
feeding reel or the take-up reel around which the tape is wound.
[0010] With such a tool, the dimensions of the gear member and the support shaft member
or the dimension of the slip mechanism having them as mechanism components can be
made as small as possible.
[0011] If the boss section has a projecting portion projecting from the outer peripheral
face thereof and generates friction between the fitting portion and the projecting
portion or between the fitting portion and the inward projecting pieces, friction
torque can be easily adjusted to an appropriate value.
[0012] A number of the projecting portions are preferably formed intermittently in the circumferential
direction.
[0013] If the projecting portions and the inward projecting pieces are opposed to each other
in the radial direction, the fitting portion of the support shaft member can be accurately
positioned by partially sandwiching it with the projecting portions and the inward
projecting pieces. That is, large eccentricity of the shaft center of the support
shaft member from the shaft center of the gear member can be prevented.
[0014] In the configuration in which the torque is transmitted by friction between the boss
section and the fitting portion, the projecting portion is in close contact with the
inner peripheral face of the fitting portion, and the inward projecting pieces are
close to or in close contact with the outer peripheral face of the fitting portion.
[0015] If a part of the fitting portion is a flange extending outward from the other portions
and the inward projecting pieces are close to or in close contact with the flange,
strength of the fitting portion can be reinforced by the flange, and deformation of
the fitting portion can be suppressed.
[0016] If the distal end side of the boss section is partially notched and the boss section
is not continuous in the circumferential direction but discontinuous due to the notch,
contraction elastic deformation in the radial direction of the boss section is promoted,
and appropriate friction torque can be generated between the inner periphery of the
fitting portion and the outer periphery of the boss section (or its projecting portion)
by utilizing the repulsive force.
[0017] If the fitting portion of the support shaft member has an outside dimension that
can be inserted into either the feeding reel or the take-up reel, the fitting portion
can also contribute to pivotal support of the reel, and an effect can be exerted in
size reduction of the dimension of the transfer tool in the direction of the shaft
center.
[0018] If the support shaft member is configured such that the fitting portion is consecutively
provided on the base end side of the base shaft portion having a diameter smaller
than that of the fitting portion, a rib is made to project from the outer peripheral
face of the base shaft portion, and the outside end face of the rib and the outer
peripheral face of the fitting portion are substantially flush with each other, an
operation of inserting/removing the support shaft member with respect to the reel
is smoothened.
Advantageous Effects of Invention
[0019] According to the present invention, the size of the mechanism can be effectively
downsized by eliminating a coil spring from the slip mechanism to be mounted on a
transfer tool.
Brief Description of Drawings
[0020]
Fig. 1 is a front view illustrating a transfer tool according to an embodiment of
the present invention.
Fig. 2 is a front view illustrating the transfer tool according to the embodiment.
Fig. 3 is an exploded perspective view illustrating the transfer tool according to
the embodiment.
Fig. 4 is an exploded perspective view illustrating a housed mode of a refill according
to the embodiment.
Fig. 5 is an exploded perspective view illustrating the housed mode of the refill
according to the embodiment.
Fig. 6 is an exploded perspective view illustrating the housed mode of the refill
according to the embodiment.
Fig. 7 is an exploded perspective view illustrating a mounted state of a slide frame
according to the embodiment.
Fig. 8 is an operation explanatory diagram of a cap opening/closing mechanism according
to the embodiment.
Fig. 9 is an operation explanatory diagram of the cap opening/closing mechanism according
to the embodiment.
Fig. 10 is an operation explanatory diagram of the cap opening/closing mechanism according
to the embodiment.
Fig. 11 is a diagram illustrating idle rotation preventing mechanism according to
the embodiment.
Fig. 12 is an operation explanatory diagram of a releasing mechanism according to
the embodiment.
Fig. 13 is an operation explanatory diagram of the releasing mechanism according to
the embodiment.
Fig. 14 is an exploded perspective view illustrating a clutch member and a feeding-sided
gear constituting a slip mechanism according to the embodiment.
Fig. 15 is a rear view illustrating the feeding-sided gear according to the embodiment.
Fig. 16 is a rear view illustrating a pair of the clutch member and the feeding-sided
gear according to the embodiment.
Fig. 17 is a plane sectional view illustrating the slip mechanism according to the
embodiment.
Fig. 18 is a perspective view illustrating a variation of the feeding-sided gear constituting
the slip mechanism.
Fig. 19 is a perspective view illustrating another variation of the feeding-sided
gear constituting the slip mechanism.
Fig. 20 is a plane sectional view illustrating a variation of the slip mechanism.
Description of Embodiments
[0021] An embodiment of the present invention will be described by referring to the attached
drawings. A transfer tool T in this embodiment illustrated in Figs. 1 to 17 has a
transfer tool main body 1 and a replaceable refill 2 housed inside the transfer tool
main body 1 as major elements.
[0022] The refill 2 holds a transferring object such as an adhesive, a correction tape,
a pigment and the like and includes a feeding reel 21 formed by winding a transfer
tape to which the transferring object is made to adhere, a transfer head 22 for pressing
and transferring the transferring object wound around the transfer tape fed out of
the feeding reel 21 to a transfer target surface, a take-up reel 23 which takes up
the transfer tape having passed through the transfer head 22, and a refill frame 24
which supports the feeding reel 21, the transfer head 22, and the take-up reel 23
as illustrated in Figs. 3, 5, and 6.
[0023] The transfer tool main body 1 includes an outer case 3 forming the outer face of
the transfer tool T, a slide frame 4 mounted on the outer case 3 slidably in the longitudinal
direction to support the refill 2, a knock mechanism 5, which is a selection and holding
mechanism which selectively holds the slide frame 4 at either a housed position S
or a use position U, a cap 6 supported by the outer case 3 in a cantilever manner,
and a cap opening/closing mechanism 7 which drives the cap 6 from a closed position
C to an open position O or in the opposite direction in conjunction with movement
of the slide frame 4 as illustrated in Figs. 5 and 7.
[0024] The outer case 3 includes a first case member 31, a second case member 32 detachably
attached to the first case member 31, and a third case member 33 having an outer face
substantially flush with the outer face of the second case member 32 as illustrated
in Figs. 3 and 5. Moreover, a first opening 3a through which the transfer head 22
is exposed and a second opening 3b through which a knock rod 51 of the knock mechanism
5, which will be described later, is exposed are formed in this outer case 3.
[0025] The first case member 31 has a face plate portion 311 and a peripheral wall portion
312 provided upright from the peripheral edge portion of the face plate portion 311
as illustrated in Fig. 3 and 5. A guide claw 311a for guiding the sliding movement
direction of the slide frame 4 is provided on the inner face of the face plate portion
311. Moreover, mounting claws 312a to be engaged with the third case member 33 are
provided on the end portion on the second opening 3b side of the peripheral wall portion
312. Furthermore, mounting claws 312b to be engaged with the second case member 32
are provided on the end portion and the center part in the longitudinal direction
on the first opening 3a side of the peripheral wall portion 312.
[0026] The second case member 32 has a face plate portion 321 opposing the face plate portion
311 of the first case member 31 and a peripheral wall portion 322 provided suspending
from a portion excluding the front end portion of the face plate portion 321 as illustrated
in Figs. 3 and 5. The second case member 32 is attached to the first case member 31
by engaging an engaging hollow portion, not shown, provided in this peripheral wall
portion 322 with the mounting claw 312b provided on the first case member 31. A mounting
claw 321a to be attached to the third case member 33 is provided on the rear end portion
of the face plate portion 321.
[0027] The third case member 33 has a face plate portion 331 opposing the face plate portion
311 of the first case member 31 and flush with the face plate portion 321 of the second
case member 32 and a peripheral wall portion 332 provided suspending from a portion
excluding the front end portion of the face plate portion 331 as illustrated in Fig.
3. The third case member 33 is attached to the first case member 31 by engaging an
engaging hollow portion, not shown, provided in this peripheral wall portion 332 with
the mounting claw 312a provided on the first case member 31. Moreover, a locking hollow
portion, not shown, that can be engaged with the mounting claw 321a of the second
case member 32 is provided in the face plate portion 311. The slide frame 4 is housed
in the outer case 3 formed of the first, second and third case members 31, 32, and
33 in a state in which the mounting claw 321 a of the second case member 32 is engaged
with the locking hollow portion of the third case member 33, as illustrated in Figs.
3 and 5.
[0028] The slide frame 4 includes a slide frame main body 41 slidably supported by the guide
claw 311 a of the first case member 31, a feeding-sided shaft 42 projecting to the
side directed to the second case member 32 from the slide frame main body 41 and forming
the rotation center of the feeding reel 21, a feeding-sided gear 43, which is a gear
member pivotally supported by the feeding-sided shaft 42, a clutch member 44, which
is a support shaft member pivotally supported similarly by the feeding-sided shaft
42 and supports the feeding reel 21, a first intermediate gear 45 meshed with the
feeding-sided gear 43, a second intermediate gear 46 meshed with a first intermediate
gear 45, and a take-up shaft 47 pivotally supporting the take-up reel 23 on the refill
frame 24 side and forming the rotation center of the take-up reel 23 as illustrated
in Figs. 3 and 7. Moreover, the slide frame 4 is driven by the knock mechanism 5 from
the housed position S to the use position U or in the opposite direction. The feeding-sided
gear 43 and the clutch member 44 constitute a slip mechanism 8 (friction clutch mechanism).
The slip mechanism 8 will be described later.
[0029] The knock mechanism 5 has the same mechanism as a widely known knock mechanism used
for writing materials. Specifically, the knock mechanism 5 includes the knock rod
51 inserted through the second opening 3b of the outer case 3, a knock cam, not shown,
having the rear end portion connected to this knock rod 51 and the front end portion
connected to the slide frame 4, and a coil spring 52, which is biasing means having
a moving end, that is, a rear end portion connected to the slide frame 4 and a fixed
end, that is, a front end portion connected to a fixed-side retainer 313 side provided
on the first case member 31. The coil spring 52 of the knock mechanism 5 has the fixed
end connected to the fixed-side retainer 313 provided on the face plate portion 311
of the first case member 31, as described above and the free end is connected to a
moving-side retainer 411 provided on the slide frame 4. Moreover, a spring support
rod 411a extending in the direction toward the fixed-side retainer 313 is provided
projecting from the moving-side retainer 411, and the coil spring 52 is inserted through
the spring support rod 411 a. On the other hand, a support rod insertion hole 313a
through which the spring support rod 411a can be inserted is provided in the fixed-side
retainer 313, and the spring support rod 411a passes through the support rod insertion
hole 313a when the slide frame 4 moves. This knock mechanism 5 is configured to drive
the slide frame 4 to the use position U if an operation to press the knock rod 51
is applied while the slide frame 4 is arranged at the housed position S and to hold
the slide frame 4 at the use position U when the slide frame 4 is moved to the use
position U. On the other hand, if an operation to press the knock rod 51 is applied
while the slide frame 4 is held at the use position U, the knock mechanism 5 is configured
to move the slide frame 4 to the housed position S by a biasing force of the coil
spring 52 and to hold the slide frame 4 as it is at the housed position S.
[0030] The cap 6 can move between the closed position C which shields the transfer head
22 and the open position O where the transfer head 22 is exposed to the outside and
includes a support portion 61 supported by the face plate portion of the first case
member 31 in a cantilever manner, a shielding portion 62 connected to the distal end
of the support portion 61 and shielding the transfer head 22 at the closed position
C, and plate-piece shaped stopper portion 63 connected to the shielding portion 62
and following the peripheral wall portions 312 and 322 of the first and second case
members 31 and 32 as illustrated in Figs. 1 to 5 and 7 to 10. Guide claws 611 and
612 engaged with an arc-shaped guide slit 311 b formed in the face plate portion 311
of the first case member 31 are provided on the support portion 61. When the guide
claws 611 and 612 move in the guide slit 311 b, the cap 6 rotates and moves around
the shaft along the normal line of the face plate portion 311 of the first case member
31. Then, as described above, the shielding portion 62 is connected to the distal
end of this support portion 61. The shielding portion 62 is a plate-shaped portion
shielding the first opening 3a of the outer case 3 at the closed position C, and the
stopper portion 63 is connected to one end portion of this shielding portion 62. The
stopper portion 63 is a plate-piece shaped portion along the peripheral wall portions
312 and 322 of the first and second case members 31 and 32 as described above and
regulates rotation and movement of the cap 6 by being abutted to the first and second
case members 31 and 32 at the open position O.
[0031] The cap opening/closing mechanism 7 drives the cap 6 from the closed position C to
the open position O or in the opposite direction in conjunction with the movement
of the slide frame 4. Specifically, this cap opening/closing mechanism 7 is composed
by using a cap driving projection 71 provided on the face on the side directed to
the first case member 31 of the face plate portion of the slide frame 4, cap guide
ribs 72 provided on the both side edges of the face directed to the first case member
31 of the slide frame 4, and a driven portion 73 which is a projection having a U-shaped
section provided on the rear part of the support portion 61 of the cap 6 and driven
by the cap driving projection 71 and the cap guide ribs 72. The driven portion 73
integrally has a first wall body 731 located on the transfer head 22 side of the cap
driving projection 71 when the cap 6 is located at the closed position C, a second
wall body 732 located on the knock rod 51 side of the cap driving projection 71 when
the cap 6 is located at the open position O, and a third wall body 733 located on
the knock rod 51 side of the cap driving projection 71 when the cap 6 is located at
the closed position C.
[0032] When the slide frame 4 moves from the housed position S illustrated in Fig. 8 to
an intermediate position between the housed position S and the use position U illustrated
in Fig. 9, the cap driving projection 71 presses the first wall body 731 of the driven
portion 73 to drive the cap 6, and the guide claw 611 of the cap 6 moves in the guide
slit 311b, so that the cap 6 is moved from the closed position C to the intermediate
position between the closed position C and the open position O. When the slide frame
4 further moves from the intermediate position between the housed position S and the
use position U illustrated in Fig. 9 to the use position U illustrated in Fig. 10,
the driven portion 73 and the cap guide ribs 72 are brought into contact with each
other to drive the cap 6, and the guide claw 611 of the cap 6 continuously moves in
the guide slit 311 b, so that the cap 6 is moved from the intermediate position between
the closed position C and the open position O to the open position O. On the other
hand, when the slide frame 4 moves from the open position O to the housed position
S, the cap opening/closing mechanism 7 operates in the direction opposite to that
described above. That is, when the slide frame 4 moves from the use position U to
the intermediate position between the housed position S and the use position U, the
driven portion 73 and the cap guide ribs 72 are brought into contact with each other
to drive the cap 6, and the guide claw 611 of the cap 6 moves in the guide slit 311b
so that the cap 6 is moved to the intermediate position between the closed position
C and the open position O. After that, the contact between the driven portion 73 and
the cap guide ribs 72 is lost, but the driven portion 73 is in contact with the cap
driving projection 71, and this cap driving projection 71 sequentially presses the
second wall body 732 and the third wall body 733 of the driven portion 73, to drive
the cap 6. When the guide claw 611 of the cap 6 continuously moves in the guide slit
311 b, the cap 6 is moved to the closed position C.
[0033] Moreover, in this embodiment, a cap holding portion 74 which holds the cap 6 at the
open position O is provided. This cap holding portion 74 functions when a holding
projection 741 provided on one end portion in the longitudinal direction of the guide
claw 611 of the cap 6 is engaged with a holding hollow portion 742 provided on the
back face of the slide frame 4 and engaged with the holding projection 741.
[0034] Thus, turning to the refill 2 again, the refill 2 is movable between the use position
U where the transfer head 22 is exposed integrally with the slide frame 4 to the outside
and the housed position S where the transfer head 22 is housed in the transfer tool
main body 1 while being supported by the slide frame 4 of the transfer tool main body
1. Moreover, this refill 2 includes an idle rotation preventing mechanism 25 which
prevents rotation of the feeding reel 21 when not in use.
[0035] The refill frame 24 has a feeding reel support portion 241 which pivotally supports
the feeding reel 21, a take-up reel support portion 242 which pivotally supports the
take-up reel 23, a ratchet claw 243 engaged with ratchet teeth 23a provided on the
take-up reel 23 and preventing reverse rotation of the take-up reel 23, and a locking
arm 244 having a locking claw 244x engaged with locking teeth 21 a provided on the
feeding reel 21 provided at the distal end. Moreover, an engagement receiving portion
245 having an oval hole 245a inside is provided in the end portion on the transfer
head 22 side of this refill frame 24. The engagement receiving portion 245 has an
engagement pin 412 provided on the slide frame 4 housed in the oval hole 245a inside
the engagement receiving portion 245 while the refill 2 is mounted on the slide frame
4. The engagement receiving portion 245 and the engagement pin 412 form a movable
engagement portion K which supports the refill frame 24 movably with respect to the
slide frame 4.
[0036] A mesh hole 211 which receives a rotational force transmitted from the clutch member
44 when the transfer tape is pulled out in respect to the above-described feeding
reel support portion 241 is provided at the center part of the feeding reel 21. Moreover,
as described above, the locking teeth 21a engaged with the locking claw 244x of the
refill frame 24 are provided on the face of the feeding reel 21 directed to the refill
frame 24 side. Moreover, in this embodiment, the transfer tape is wound around the
feeding reel 21 with the transferring object held on the inner face, that is, the
face on the side directed to the center of the feeding reel 21 so as to reduce a portion
where the transferring object is exposed when not in use for a long time such as during
transportation, storage and the like. The transfer tape fed out from the portion on
the side of the feeding reel 21 opposite to the transfer target surface is guided
by the portion of the take-up reel 23 directed to the transfer target surface and
led to the transfer head 22.
[0037] The take-up reel 23 has a take-up reel main body 231 forming the main body of the
take-up reel 23 and supported by the take-up reel support portion 242, the ratchet
teeth 23a provided on the refill frame 24 side of the take-up reel main body 231 and
engaged with the ratchet claw 243 of the refill frame 24, and a take-up gear 232 provided
on the side opposite to the slide frame 4 of the take-up reel main body 231 and capable
of meshing with the second intermediate gear 46 of the slide frame 4. The take-up
gear 232 has a bevel gear shape so as to be easily meshed with the second intermediate
gear 46 in replacement of the refill 2. Moreover, in this embodiment, this take-up
reel 23 is arranged on the side closer to the transfer head 22 than the feeding reel
21.
[0038] The idle rotation preventing mechanism 25 prevents rotation of the refill frame 24
by engaging the locking claw 244x provided at the distal end of the locking arm 244
of the refill frame 24 with the locking teeth 21 a provided on the feeding reel 21
as illustrated in Figs. 11 and 12. More specifically, the locking arm 244 has an arm
main body 244a extending in the longitudinal direction of the refill frame 24, a shaft
portion 244b extending toward the both side edges of the refill frame 24 from the
intermediate portion of the arm main body 244a, and an elastic support portion 244c
directed to the both side edges of the refill frame 24 from the shaft portion 244b
and extending in the direction directed to the transfer head 22. The arm main body
244a is capable of a seesaw motion around a fulcrum 244z set at the intermediate portion.
This fulcrum 244z is a spot abutted to an arm support portion 413 provided projecting
to the side of the refill frame 24 from the end edge on the side of the knock rod
51 of the slide frame 4. Moreover, a projection 244y abutted to a lock releasing projection
321 b provided on the second case member 32 with movement of the refill 2 is provided
on the end portion on the side of the knock rod 51 of the arm main body 244a. If this
projection 244y is abutted to the lock releasing projection 321 b, the arm main body
244a rotates and moves around the fulcrum 244z as a shaft and the locking claw 244x
is separated from the locking teeth 21a as illustrated in Fig. 13. While the projection
244y of the locking arm 244 is abutted to the lock releasing projection 321 b, an
elastic force to the direction to engage the locking claw 244x with the locking teeth
21 a is accumulated in the locking arm 244. Thus, a notch portion 24x is provided
in a portion around the arm main body 244a of the refill frame 24 so as to be able
to move this arm main body 244a in the thickness direction of the refill frame 24.
[0039] Moreover, a releasing mechanism K for releasing the rotation prevented state of the
refill 2 by the idle rotation preventing mechanism 25 is provided between the refill
2 and the second case member 32. The releasing mechanism K is composed by using the
projection 244y provided on the locking arm 244 and the lock releasing projection
321 b provided on the second case member 32. This releasing mechanism K functions
as follows while the transfer tool T is in use.
[0040] When the transfer tool T is in use, by operating the knock mechanism 5, the slide
frame 4 and the refill frame 24 supported by this slide frame 4 are moved from the
housed position S to the use position U. At this time, when the refill frame 24 is
moved to the use position U, the projection 244y of the locking arm 244 is abutted
to the lock releasing projection 321 b of the second case member 32, the arm main
body 244a is rotated and moved around the fulcrum 244z as a shaft, and the locking
claw 244x at the distal end portion of the locking arm 244 is separated from the locking
teeth 21a of the feeding reel 21, as illustrated in Fig. 13. As a result, the feeding
reel 21 can rotate.
[0041] On the contrary, when the transfer tool T is not in use, by operating the knock mechanism
5, the slide frame 4 and the refill frame 24 supported by this slide frame 4 are moved
from the use position U to the housed position S. At this time, when the refill frame
24 is moved from the use position U, the state in which the projection 244y of the
locking arm 244 is abutted to the lock releasing projection 321 b of the second case
member 32 is released. At that time, the arm main body 244a is rotated and moved by
the elastic force around the fulcrum 244z as a shaft, and the locking claw 244x at
the distal end portion of this locking arm 244 is engaged with the locking teeth 21a
of the feeding reel 21 as illustrated in Fig. 12. As a result, the rotation of the
feeding reel 21 is regulated again.
[0042] Subsequently, the slip mechanism (friction clutch mechanism) 8 formed of the feeding-sided
gear 43 and the clutch member 44 will be described in detail. In use of the transfer
tool T, if the user grasps the transfer tool main body 1 and moves the transfer tool
main body 1 while pressing the transfer head 22 and the transfer tape onto the transfer
target surface, the transfer tape wound around the transfer head 22 is pulled to the
transfer target surface, and the transfer tape is pulled out of the feeding reel 21.
The rotation driving force given by the transfer tape to the feeding reel 21 is transmitted
to the clutch member 44 rotated integrally with the feeding reel 21 and is further
transmitted from the clutch member 44 to the feeding-sided gear 43. The feeding-sided
gear 43, the first intermediate gear 45, and the second intermediate gear 46 constituting
a power transmission device 9 transmit this rotation driving force to the take-up
gear 232. The take-up gear 232 is integrally molded with the take-up reel 23, and
the take-up reel 23 rotated and driven through the take-up gear 232 takes up the tape
having transferred the transferring object.
[0043] When a remaining amount of the tape wound around the feeding reel 21 decreases and
the amount of the tape taken up by the take-up reel 23 increases at the same time,
the substantial winding diameter of the feeding reel 21 decreases and the substantial
winding diameter of the take-up reel 23 increases. Since a speed increasing rate (or
speed decreasing rate) of the feeding-sided gear 43 and the take-up gear 232 is constant,
the winding speed of the tape around the take-up reel 23 increases and the tension
of the tape rises if nothing is done.
[0044] In order to prevent such increase in the tension, the slip mechanism 8 is provided
in which the clutch member 44 is made to slip with friction with respect to the feeding-sided
gear 43 so as to generate a difference in the rotation numbers between the both, and
the tape feeding speed of the feeding reel 21 is made to match the tape take-up speed
of the take-up reel 23. The slip degree in the slip mechanism 8, in other words, the
difference in the rotation numbers between the clutch member 44 and the feeding-sided
gear 43 is 0 or small if the transfer tape is not used yet and increases as the transfer
tape is used and the remaining amount decreases.
[0045] As illustrated in Figs. 14 and 15, the feeding-sided gear 43 has an outer teeth portion
431 on which outer teeth meshed with the first intermediate gear 45 is formed on the
outer periphery, a boss section 432 located at the center portion and extending in
the shaft center direction, and an annular groove 433 opened in the shaft center direction
separating the outer teeth portion 431 and the boss section 432 from each other. The
boss section 432 has a substantially thick cylindrical shape but is cut away on the
distal end side at plural spots and is not continuous in the circumferential direction
but discontinuous due to those notches 432b. In the illustrated example, a plurality
of notches 432b (three) are formed, but the number of the notches 432b may be one.
In addition, a plurality of projecting portions 432a are provided intermittently in
the circumferential direction on the outer peripheral face thereof. Each of the projecting
portions 432a is somewhat swollen from the outer peripheral face of the boss section
432. A plurality of inward projecting pieces 433a are provided intermittently in the
circumferential direction on the annular groove 433. Each of the inward projection
pieces 433a extends inward in the radial direction from the inner peripheral face
(the face directed to the inside on the outer peripheral side among the both wall
faces opposing in the radial direction) of the annular groove 433 so as to narrow
the opening width of the annular groove 433, and each opposes each of the projecting
portions 432a in the radial direction.
[0046] The clutch member 44 has a base shaft portion 441 and a fitting portion 442 consecutively
provided on the base end side of the base shaft portion 441 as illustrated in Figs.
14 and 16. The base shaft portion 441 has a long and substantially cylindrical shape
having a diameter smaller than that of the fitting portion 442, and the fitting portion
442 has a short and substantially cylindrical shape having a diameter larger than
that of the base shaft portion 441. The base shaft portion 441 and the fitting portion
442 are both thinner than the boss section 432 and are continuous in the circumferential
direction in a circle without disconnection. The fitting portion 442 continues to
the base shaft portion 441 through a continuing portion 443 having a hollow disk shape
orthogonal to the shaft center direction. A part of the fitting portion 442 becomes
a flange 442a extending in the radial direction outward than the other portions. An
outward projecting piece 442b projecting from the outer peripheral face of the flange
442a is provided on the terminal edge of this flange 442a. The outward projecting
piece 442b has a substantially annular shape continuous in the circumferential direction.
A plurality of ribs 441 a projects in the radial direction from the outer peripheral
face of the base shaft portion 441. Each of the ribs 441a joins to the base shaft
portion 441 and the continuing portion 443. The outer end face of each of the ribs
441aâ–ˇcontinues to the outer peripheral face of the fitting portion 442 on the base
end side substantially in a flush state, and the distal end side is tapered.
[0047] The clutch member 44 is assembled to the feeding-sided gear 43 by inserting the boss
section 432 into the fitting portion 442 and also by inserting the flange 442a of
the fitting portion 442 in the annular groove 433 at the same time. The projecting
portion 432a of the boss section 432 is brought into close contact with the inner
peripheral face of the fitting portion 442 in a state in which the clutch member 44
is assembled to the feeding-sided gear 43 as illustrated in Figs. 15 and 17. Also,
the inward projecting pieces 433a of the annular groove 433 are close to or in close
contact with the outer peripheral face of the fitting portion 442 and particularly
with the outer peripheral face of the flange 442a. Moreover, the distal end face of
the boss section 432 is close to or in close contact with the face on the base end
side of the continuing portion 443. Furthermore, the outward projecting piece 442b
is positioned on the inner depth in the shaft center direction (the direction to the
base end side of the boss section 432 or the upper side in Fig. 17) than the inward
projecting pieces 433a. A retaining structure in which removal of the boss section
432 from the fitting portion 442 is suppressed and thus, removal of the clutch member
44 from the feeding-sided gear 43 is suppressed is formed by means of the engagement
between the outward projecting piece 442b and the inward projecting pieces 433a.
[0048] In this slip mechanism 8, the torque is transmitted by sliding friction between the
inner peripheral face of the fitting portion 442 of the clutch member 44 and the projecting
portion 432a of the boss section 432 in the feeding-sided gear 43. The boss section
432 in which the notch 432b is formed is capable of elastic deformation so as to reduce
the diameter, and friction torque with appropriate intensity can be generated by pressing
the projecting portion 432a onto the inner peripheral face of the fitting portion
442 by repulsion of the elastic deformation. The inward projecting pieces 433a projecting
from the inner peripheral face of the annular groove 433 are close to the outer peripheral
face of the fitting portion 442, and these inward projecting pieces 433a regulate
relative displacement of the fitting portion 442 in the radial direction with respect
to the boss section 432. Therefore, the boss section 432 is not largely deformed to
be plastically deformed, and durability of the mechanism and retaining of the boss
section 432 can be maintained.
[0049] The feeding-sided gear 43 and the clutch member 44 are both pivotally supported by
a feeding core 42 integrally molded with the slide frame 4. That is, the feeding-sided
gear 43 and the clutch member 44 are rotatably supported by the slide frame 4 by inserting
the feeding core 42 into the boss section 432 and into the inner cavity of the base
shaft portion 441 from the feeding-sided gear 43 side as illustrated in Fig. 17. Moreover,
if the refill 2 is mounted on the slide frame 4, the base shaft portion 441 of the
clutch member 44 and a portion excluding the flange 442a of the fitting portion 442
are housed in the feeding reel 21. The ribs 441 a projecting from the base shaft portion
441 of the clutch member 44 are hooked by the irregularity of the inner periphery
of the feeding reel 21 and play the role of synchronizing the rotation of the feeding
reel 21 with the rotation of the clutch member 44.
[0050] According to this embodiment, in the transfer tool T in which the transfer tape is
fed out of the feeding reel 21 and taken up by the take-up reel 23 via the transfer
head 22 and the rotation of the feeding reel 21 and the rotation of the take-up reel
23 are interlocked with each other through the power transmission device 9, the slip
mechanism 8 is constituted between the gear member 43, which is an element of the
power transmission device 9, and the support shaft member 44 which is slidable with
respect to the gear member 43 and supports the feeding reel 21. The slip mechanism
8 includes the boss section 432 provided on the gear member 43 and separated from
the outer teeth portion 431 through the annular groove 433, the plurality of inward
projecting pieces 433a provided on the annular groove 433 intermittently in the circumferential
direction and projecting from the inner peripheral face of the annular groove 433,
and the fitting portion 442 provided on the support shaft member 44, having a substantially
cylindrical shape continuous in the circumferential direction and in which the boss
section 432 is inserted and at least a part thereof is housed in the annular groove
433, and generating friction between itself and the boss section 432. Therefore, the
dimensions of the gear member 43 and the support shaft member 44 and the dimension
of the slip mechanism 8 composed of them as the mechanism component can be made as
small as possible.
[0051] Since the boss section 432 has the projecting portion 432a projecting from the outer
peripheral face thereof and generates friction between the fitting portion 442 and
the projecting portion 432a, friction torque can be adjusted easily to an appropriate
value.
[0052] It is preferable that a plurality of the projecting portions 432a are formed intermittently
in the circumferential direction.
[0053] Since the projecting portions 432a and the inward projecting pieces 433a are opposed
to each other in the radial direction, the fitting portion 442 of the support shaft
member 44 can be partially sandwiched by the projecting portions 432a and the inward
projecting pieces 433a to be accurately positioned. That is, large eccentricity of
the shaft center of the support shaft member 44 from the shaft center of the gear
member 43 can be prevented.
[0054] The configuration is made such that the torque is transmitted mainly by friction
between the boss section 432 and the fitting portion 442. The projecting portion 432a
is brought into close contact with the inner peripheral face of the fitting portion
442, and the inward projecting pieces 433a are brought close to or in close contact
with the outer peripheral face of the fitting portion 442.
[0055] Since a part of the fitting portion 442 is a flange 442a extending outward than the
other portions and the inward projecting pieces 433a are close to or in close contact
with the flange 442a, the intensity of the fitting portion 442 can be reinforced by
the flange 442a and deformation of the fitting portion 442 can be suppressed.
[0056] Since the distal end side of the boss section 432 is partially notched and the boss
section 432 is not continuous in the circumferential direction but discontinuous due
to the notch 432b, contraction elastic deformation in the radial direction of the
boss section 432 is promoted, and appropriate friction torque can be generated between
the inner periphery of the fitting portion 442 and the outer periphery of the boss
section 432 or its projecting portion 432a by utilizing the repulsive force.
[0057] Since the fitting portion 442 of the support shaft member 44 has the outside dimension
that can be inserted into the feeding reel 21, the fitting portion 442 can also contribute
to pivotal support of the reel 21, and size reduction of the dimension of the transfer
tool T in the direction of the shaft center can be exerted.
[0058] Since the support shaft member 44 is configured such that the fitting portion 442
is consecutively provided on the base end side of the base shaft portion 441 having
a diameter smaller than that of the fitting portion 442, the rib 441a is made to project
from the outer peripheral face of the base shaft portion 441, and the outside end
face of the rib 441a and the outer peripheral face of the fitting portion 442 are
substantially flush with each other, the operation of inserting/removing the support
shaft member 44 with respect to the reel 21 in replacement of the refill 2 is smoothened.
[0059] The present invention is not limited to the above embodiment described in detail.
Examples are enumerated as follows. In the above embodiment, the friction is generated
between the inner peripheral face of the fitting portion 442 of the support shaft
member 44 and the projecting portion 432a on the outer peripheral face of the boss
section 432 of the gear member 43, but it may be so configured that the projecting
portion 432a is not molded on the boss section 432 but a wide range of the outer peripheral
face of the boss section 432 is brought into sliding contact with the inner peripheral
face of the fitting portion 442.
[0060] The projecting portion 432a of the boss section 432 may be molded into a shape extending
in the circumferential direction instead of the small shape illustrated in Fig. 14
and the like. For example, the projecting portion 432a may be a projecting ridge extending
in the circumferential direction as illustrated in Fig. 18. By forming the projecting
portion as above, an area where the projecting portion 432a and the inner peripheral
face of the fitting portion 442 are in contact is increased in the circumferential
direction. Therefore, a risk of the inner peripheral face of the fitting portion 442
becoming plastically deformed with temporal change and locally indented due to the
projecting portion 432a having a small shape pressing on the inner peripheral face
of the fitting portion 442 is reduced.
[0061] Also, as illustrated in Fig. 19, the projecting portion 432a having the projecting
ridge shape extending in the circumferential direction may be inclined to change in
the shaft center direction. Then, when slip is generated and the support shaft member
44 is relatively rotated with respect to the feeding-sided gear 43, a contact spot
where the projecting portion 432a is in contact with the inner peripheral face of
the fitting portion 442 is displaced in the shaft center direction. Thus, plastic
deformation or abrasion of the inner peripheral face of the fitting portion 442 is
further suppressed, the life of the slip mechanism is prolonged and can bear use for
a long time.
[0062] The projecting portion 432a of the boss section 432 may be formed as a disk-shaped
projecting ridge continuing for a circle instead of intermittent in the circumferential
direction.
[0063] In the above embodiment, the friction is generated between the inner peripheral face
of the fitting portion 442 of the support shaft member 44 and (the projecting portion
432a of) the outer peripheral face of the boss section of the gear member 43, but
it may so configured that the outer peripheral face of the fitting portion 442 of
the support shaft member 44 and the inward projecting piece 433a of the annular groove
433 of the gear member 43 are brought into close contact with each other so that the
friction is generated between the both, together with or instead of the above configuration.
[0064] To mold the flange 442a on the fitting portion 442 of the support shaft member 44
is not indispensable. The outer peripheral face of the fitting portion 442 not having
the flange 442a may be brought close to or into close contact with the inward projecting
piece 433a.
[0065] The inward projecting piece 433a may continue for one circle in the circumferential
direction. The outward projecting piece 442b may be formed so that the outward projecting
piece does not continue for one circle in the circumferential direction but is partially
discontinuous.
[0066] In the above embodiment, the slip mechanism 8 is disposed on the side of the feeding
reel 21 which feeds out the tape, but the similar slip mechanism may be disposed on
the side of the take-up reel 23 which takes up the tape. In this case, the support
shaft member which pivotally supports the take-up reel 23 and a gear member to which
the support shaft member is assembled and meshed with the intermediate gear 46 are
provided on the take-up reel 23 side.
[0067] Moreover, in the disposable transfer tool T for which a refill is not replaced, the
reel 21 around which the tape is wound and the support shaft member 44 which supports
the reel 21 may be integrated.
[0068] In addition, the retaining structure to suppress removal of the boss section 432
from the fitting portion 442 is not limited to the mode as in the above embodiment,
either. For example, a hollow extending in the circumferential direction of either
one of the inner peripheral face of the annular groove 433 and the outer peripheral
face of the fitting portion 442 close to or in close contact with this inner peripheral
face (or the flange 442a forming a part of the fitting portion 442) is formed, while
a projecting piece or a projecting ridge to be inserted into this hollow is formed
on the other so as to realize the retaining structure using the engagement between
the projection and hollow of the both as illustrated in Fig. 20. Fig. 20 illustrates
a mode in which the hollow 433b is provided on the annular groove 443 side and the
projecting piece or projecting ridge 442c is provided on the fitting portion 442 side.
[0069] Other specific configurations of each part are capable of various deformations within
a range not departing from the gist of the present invention.
Industrial Applicability
[0070] The present invention can be used as a transfer tool which transfers the transferring
object such as an adhesive, a correction tape, a pigment and the like to a sheet and
other transfer target surfaces.
Reference Signs List
[0071]
- T
- transfer tool
- 21
- feeding reel
- 43
- gear member
- 431
- outer teeth portion
- 432
- boss section
- 432a
- projecting portion
- 432b
- notch
- 433
- annular groove
- 433a
- inward projecting piece
- 44
- support shaft member
- 441
- base shaft portion
- 441a
- rib
- 442
- fitting portion
- 442a
- flange
- 442b
- outward projecting piece
- 8
- slip mechanism
1. A transfer tool which feeds out a transfer tape from a feeding reel and takes up the
tape around a take-up reel via a transfer head and makes rotation of the feeding reel
and rotation of the take-up reel interlocked with each other through a power transmission
device, comprising:
a slip mechanism formed between a gear member, which is an element of the power transmission
device, and a support shaft member which is slidable with respect to the gear member
and supports either the feeding reel or the take-up reel, wherein
the slip mechanism includes:
a boss section provided on the gear member and separated from an outer teeth portion
through an annular groove;
a plurality of inward projecting pieces provided intermittently in a circumferential
direction on the annular groove and projecting from the inner peripheral face of the
annular groove; and
a fitting portion provided on the support shaft member, having a substantially cylindrical
shape continuous in the circumferential direction and in which the boss section is
inserted and at least a part thereof is housed in the annular groove, and generating
friction between itself and either one of or the both of the boss section and the
inward projecting pieces.
2. The transfer tool according to claim 1, wherein
the boss section has a projecting portion projecting from the outer peripheral face
thereof and generates friction between the fitting portion and the projecting portion
or between the fitting portion and the inward projecting pieces.
3. The transfer tool according to claim 2, wherein
a plurality of the projecting portions are formed intermittently in the circumferential
direction.
4. The transfer tool according to claim 3, wherein
the projecting portions and the inward projecting pieces are opposed to each other
in the radial direction.
5. The transfer tool according to claim 2, 3 or 4, wherein
the projecting portion is in close contact with the inner peripheral face of the fitting
portion, and the inward projecting pieces are close to or in close contact with the
outer peripheral face of the fitting portion.
6. The transfer tool according to claim 1, 2, 3, 4 or 5, wherein
a part of the fitting portion is a flange extending outward than the other portions;
and
the inward projecting pieces are close to or in close contact with the flange.
7. The transfer tool according to claim 1, 2, 3, 4, 5 or 6, wherein
a distal end side of the boss section is partially notched and is not continuous in
the circumferential direction but discontinuous due to the notch.
8. The transfer tool according to claim 1, 2, 3, 4, 5, 6 or 7, wherein
the fitting portion of the support shaft member has an outside dimension that can
be inserted into either the feeding reel or the take-up reel.
9. The transfer tool according to claim 8, wherein
the support shaft member has the fitting portion consecutively provided on a base
end side of a base shaft portion having a diameter smaller than that of the fitting
portion;
a rib made to project from the outer peripheral face of the base shaft portion;
and
an outside end face of the rib and an outer peripheral face of the fitting portion
are substantially flush with each other.