[0001] The finding concerns a skin introducing group for a splitting machine, according
to the general part of claim 1.
[0002] As is well known in the tanning industry, there is widespread use of machines known
by the term "splitters" used to split skins according to the thickness, through its
forward motion against the blade.
[0003] In this way a valuable part, commonly known as the "grain", corresponding to the
outer part of the skin, and a less valued part, commonly known as the "split", corresponding
to the part of the skin that on the animal's body is in contact with the flesh, are
obtained.
[0004] A splitting machine substantially consists of a frame that supports two parallel
and opposite rollers, one known as calibrator and the other known as compensator or
compensating group, between which the skin slides, and a splitting blade, which takes
care of cutting the skins into the aforementioned two parts.
[0005] Usually, the introduction of the skin between the two rollers takes place manually,
depositing it on top of a fixed introduction table and bringing an edge of the skin
up to the rotary rollers, so that it is gripped and moved forward against the blade,
positioned on the opposite side of the aforementioned rollers.
[0006] Such a manual way of operating involves substantial danger since, in order to promote
the gripping of the skin between the two rollers, in particular of skins that are
not properly stretched out, workers must take their hands as close as possible to
the work area, with the danger of them becoming trapped between the aforementioned
rollers with converging rotation and against the blades, also rotating, which is on
the opposite side.
[0007] Moreover, in order to prevent the blade from irreparably damaging the skin itself
in projecting points, such as creases, depressions, bulges or other, it is necessary
for the worker to exert a strong pressure with the hands and with the belly against
the fixed introduction table.
[0008] In order to avoid such risks, in the current state of the art the splitting machine
is equipped with an automatic feeding system, which allows workers to operate away
from the area of the rollers and the blade.
[0009] Such a system known by the term "feeding and insertion group", more commonly identified
by the more generic term "introducing group", consists of an automatic introduction
table, which is used as an alternative to the fixed introduction table.
[0010] Constructively, the introduction group is substantially made up of a pair of mats
wound in a loop, which defined an area for flattening and stretching out the skin,
before it is conveyed towards the two rollers.
[0011] In practice, the known introducing groups only operate correctly with skins that
are perfectly stretched out and without bulges; moreover, they have the drawback of
needing complex displacement operations of the splitting machine when it becomes necessary
for the worker to manually introduce the skins on the fixed bench, as well as for
any adjustment or maintenance to the aforementioned machine.
[0012] In patent document no.
VI2002A000073 the introducing group is mounted on a mobile support and foresees that the skin is
loaded with the grain side down.
[0013] This arrangement allows the splitting only of skins with uniform thicknesses, without
creases and already trimmed; moreover, this way of operating does not make the skin
on the split side visible, where the residues of the previous processes normally remain
attached, which cannot be removed, since they stay between the grain side and the
lower mat, which causes variations in thickness after splitting.
[0014] Such an embodiment, with a truck or sliding on rails, whilst facilitating the positioning
and the movement away of the introducing group, nevertheless has the drawback of constituting
a structure of substantial dimensions, which requires a substantial movement space
and always occupies a bulk of substantial dimensions when it is deposited in a warehouse.
[0015] The purpose of the present finding is to make a skin introducing group for a splitting
machine, capable of splitting, without distinction, both in the conventional manner,
i.e. with the grain facing up, and with the grain facing down, which does not have
the drawbacks displayed in known machines.
[0016] Specifically, the purpose of the finding is to make a skin introducing group for
a splitting machine for skins, which can be inserted on the machine or removed from
the work area more quickly and the positioning of which in rest conditions does not
take up any extra space.
[0017] A further purpose of the finding is to make a skin introducing group in which the
speed of the two introduction mats, as soon as the processing (splitting of the skin)
begins, is automatically slowed down with respect to the speed of the transportation
rollers of the splitting machine, so as to be able to exert a braking action to stretch
out the creases or bulges of the skin, similar to that exerted by an expert worker.
[0018] Such an embodiment is obtained with an introducing group for a splitting machine,
characterised in that each of the two introducing mats is equipped with a ratiomotor, both able to be electronically
braked during the splitting process of each skin;
[0019] Moreover, said group is supported by an articulated structure that, through anthropomorphic
movements, allows the group itself to be removed automatically, positioning it above
the machine, where it does not take up any extra space when it is not being used.
[0020] The finding will be defined more clearly through the description of three possible
embodiments thereof, given only as examples for indicating and not limiting purposes,
with the help of the attached tables of drawings, in which:
- figs. 1-2 (table I) represent the respective work and rest conditions of the introducing
group, supported by an articulated structure, applied to the frame of the machine.
- figs. 3-4 (table II) represent the respective work and rest conditions of the introducing
group, supported by an articulated structure, which is independent from the frame
of the machine.
- figs. 5-6 (table III) represent the respective work and rest conditions of the introducing
group, supported by a telescopic structure.
[0021] As can be seen in figures 1, 3, 5, the splitting machine, indicated with reference
letter "M", has an introducing group applied to it, indicated with reference numeral
1, consisting of two mats 2 and 3, each moved by its own ratiomotor, 2.1 and 3.1 respectively,
the speed of which is electronically slowed down to exert a braking action on every
type of skin, during the splitting process.
[0022] Such an introducing group is supported by an articulated structure, indicated with
reference numerals 10, 20, 30, which positions the aforementioned introducing group
in the work step, i.e. with the automatic introduction of the skins, on top of the
introduction table "T"; on the other hand, as can be seen in figs. 2, 4, 6, when it
is required to manually introduce the skins, said articulated structure moves the
aforementioned introducing group away from the work area and positions it above the
machine itself.
[0023] As can be seen in fig. 1, a first embodiment 10 of the articulated structure, which
moves the introducing group 1, consists of a fork-shaped oscillating arm 11, which
sits above the machine "M" and at one end holds the aforementioned group, while at
the other end it is fitted on a pin 12, hinged onto a bracket 13, in turn fixedly
applied to the frame "Ml" of the machine.
[0024] Alternatively, as can be seen in fig. 3, in a second embodiment 20 of the articulated
structure that moves the introducing group 1 the fork-shaped oscillating arm 11, which
sits above the machine "M" and that at one end holds the aforementioned group, is
fitted onto a pin 12, hinged onto an upright with pedestal 14, positioned separately
from the frame of the machine.
[0025] As can be seen in figs. 2 and 4, the two articulated structures 10 and 20 are equipped
with an actuator 40, such as a hydraulic cylinder, which engages the two mutually
hinged parts, so as to make the fork-shaped oscillating arm 11 angularly rotate, which
moves the introducing group 1.
[0026] In practice, the introducing group 1 moves from the work area to an area above the
machine and vice-versa through an angular rotation (arrow F) about a pin 12, present
at the rear of the machine.
[0027] Finally, as can be seen in fig. 5, the movement of the introducing group 1 takes
place through a telescopic articulated structure 30, made up of a horizontal telescopic
arm 31, which holds the aforementioned introducing group, and a vertical telescopic
arm 32, which acts as a support for said structure.
[0028] As can be seen in fig. 6, the articulated structure 30 is equipped with two actuators
41 and 42, which actuate the two respective telescopic arms, so as to move the introducing
group 1.
[0029] In practice, the introducing group 1 moves from the working area to an area above
the machine and vice-versa through two perpendicular movements (arrows 21,22) given
by the two telescopic arms 31 and 32.
[0030] Finally, the machine "M" has an associated lifting footboard 50, which has the function
of always keeping the worker in the right work position as the height of the skin
introduction plane varies, lifted with the use of the introducing group 1 or lowered
using the work table "T".
[0031] Constructively, the footboard 50 is equipped with a truck 51, which allows the horizontal
movement (arrow X) and the vertical movement (arrow Y) to adjust the height of the
walking plane to the two different work modes, i.e. with or without the loading group.
[0032] The finding thus conceived can undergo modifications and variants and its details
can be replaced by technically equivalent elements, provided that it is all covered
by the inventive concept defined by the following claims.
1. SKIN INTRODUCING GROUP FOR A SPLITTING MACHINE, used for splitting (dividing) skins
in the transversal direction, so as to obtain a valuable upper part - the "grain"
- and a less valued lower part - the "split", consisting of a frame (M) that supports
two parallel and opposite rollers, one known as calibrator and the other known as
compensator, between which the skin slides and a splitting blade that takes care of
cutting the skin into the aforementioned two parts, which is provided with an automatic
introduction group (1) for the skins, which is used as an alternative to a fixed introduction
table (T), said group being made up of a pair of mats (2, 3) wound in a loop, which
define an area for flattening and stretching out the skin before it is conveyed towards
the two rollers, said skin introduction group (1) being characterised in that each of the two mats (2, 3) is equipped with a ratiomotor (2.1, 3.1), the speed of
which, through an electrical actuation, is able to be slowed down to exert a braking
action on each skin during the splitting operation, said introduction group being
supported by an articulated structure (10, 20, 30), which, through anthropomorphic
movements, allows the introduction group to be automatically removed, positioning
it above the machine, where it does not take up space, when it is not being used.
2. SKIN INTRODUCTION GROUP, according to claim 1, characterised in that the introduction group (1) moves from the work area to an area above the machine
(M) and vice-versa through an angular rotation (F) about a pivot (12), present at
the rear with respect to the machine.
3. SKIN INTRODUCTION GROUP, according to claim 1, characterised in that the articulated structure (10), which moves the introduction group (1), consists
of a fork-shaped oscillating arm (11), which is above the machine (M) and holds the
aforementioned group at one extremity, while the other extremity is fitted onto a
pivot (12), hinged on a bracket (13), in turn applied in a fixedly connected manner
to the frame (M1) of the machine.
4. SKIN INTRODUCTION GROUP, according to claim 1, characterised in that the articulated structure (20), which moves the introduction group (1), consists
of a fork-shaped oscillating arm (11), which is above the machine (M) and holds the
aforementioned group at one extremity, while the other extremity is fitted on a pivot
(12), hinged on an upright with pedestal (14), positioned separately from the frame
(M) of the machine.
5. SKIN INTRODUCTION GROUP, according to claims 3 and 4, characterised in that the two articulated structures (10, 20) are equipped with an actuator (40), such
as a hydraulic cylinder, which engages the two parts that are hinged together (11-13
E 11-14), so as to give the fork-shaped oscillating arm (11) an angular rotation,
which moves the introduction group (1).
6. SKIN INTRODUCTION GROUP, according to claim 1, characterised in that the introduction group (1) moves from the work area to an area above the machine
(M) and vice-versa through two perpendicular movements (Zi, Z2), given by two telescopic
arms (31,32).
7. SKIN INTRODUCTION GROUP, according to claim 1 and 6, characterised in that the telescopic articulated structure (30) is made up of a horizontal telescopic arm
(31), which holds the introduction group (1) and of a vertical telescopic arm (32),
which acts as a means for supporting said structure and is equipped with two actuators
(41, 42), which actuate the two respective telescopic arms so as to move the introduction
group (1).
8. SKIN INTRODUCTION GROUP, according to one or more of the previous claims, characterised in that it foresees a lifting footboard (50), which has the function of keeping the operator
always in the correct working position as the height of the skin introduction plane
varies, raised using the introduction group (1) or lowered using a fixed work table
(T).
9. SKIN INTRODUCTION GROUP, according to claim 8, characterised in that the footboard (50) is equipped with a trolley (51), which allows its horizontal movement
(X) and vertical movement (Y) to adjust the height of the treading plane to the two
different ways of working, with or without the introduction group (1).
10. SKIN INTRODUCTION GROUP, for the introduction of the aforementioned skins between
a calibrating roller and a roller or compensator group, however they are mutually
arranged, belonging to a splitting machine, characterised in that it is supported and moved according to the ways described in one or more of the previous
claims.