Technical Field
[0001] The present invention relates to a method which tests the operation of washing and
drying machines.
Prior Art
[0002] In electronic home appliances, one or more pieces of the home appliance can get damages
due to usage mistakes or environmental factors. As a result, problems, such as unable
to function or insufficient functioning of the home appliance, are faced. In the prior
art, when a piece of the home appliance is failed, the home appliance is taken to
the technical service in order to detect which piece has problem and to solve the
problem.
[0003] The patent document no
KR20070056288A discloses a motor failure detection method and system for a washing machine. The
washing machine comprises a system which measures the rotation speed of the motor
and shows the measured value on a display. Thanks to said system, the rotation speed
of the motor is controlled; thus it can be controlled whether the motor has a problem
or not.
[0004] The other patent document no
WO2008154711A2 of the state of art discloses a washing machine which can be operated with a delay
pre-determined by the user. In said machine, the user determines a delay time for
the operation of the machine via a button. Said button also can be used for setting
the machine in a test mode. The water valves, the motor and the pump of the machine
are tested in the test mode.
Brief Description of the Invention
[0005] The present invention discloses an error detection method for a washing and/or drying
machine comprising at least one control element; at least one warning means; at least
one drum in which laundries are placed; at least one motor giving motion to said drum;
at least one electronic control unit arranging the operation of the machine; and at
least one door for placing the laundries into the drum. Said method comprises the
steps of starting the test operation by means of detecting the usage of the control
elements in a determined order and/or combination via said electronic control unit
in a software manner; rotating the drum firstly at a direction in a predetermined
rotational speed for a predetermined time, then rotating at an opposite direction
of the rotated direction by means of operating the motor; detecting whether there
is an error in the rotation of the drum by controlling the rotational speed of the
motor via electronic control unit; if an error is detected, sending an error signal
to the warning means and ending the test operation; if an error is not detected, completing
the test operation.
Objectives of the Invention
[0006] The aim of the invention is to develop a method for testing the motor and the drum
of a machine in washing and/or drying machines.
[0007] Another aim of the invention is to develop a method for detecting the motor and drum
error in the washing and/or drying machines without taking the machine to the technical
service.
Description of the Drawings
[0008] Exemplary embodiments of an exemplary washing machine and washing and/or drying machine
test method of the present invention are shown in figures wherein;
Figure 1 is a perspective view of the washing machine.
Figure 2 is a cross section view of the washing machine.
Figure 3 is a flow chart of the test method.
[0009] The parts in the figures are individually enumerated and the corresponding terms
of reference numbers are given as follows:
Machine |
(M) |
Control element |
(1, 2) |
Door |
(3) |
Motor |
(4) |
Drum |
(5) |
Warning means |
(6) |
Start |
(10) |
Locking the door |
(11) |
Lock control |
(12) |
Liquid control |
(13) |
Rotating the drum |
(14) |
Error control |
(15) |
Liquid discharge |
(16) |
Sending error signal |
(17) |
Sending lock error signal |
(18) |
End |
(19) |
Description of the Invention
[0010] In drum type washing and/or drying machines, machine pieces can be failed depending
on the user mistakes or environmental factors. Especially, the drum of the machine
and the motor giving motion to the drum can be failed by being affected to the environmental
factors since they are movable pieces. For this reason, the present invention develops
a method which detects possible errors that can be occurred in the drum and the motor
in the drum type machines.
[0011] The washing and/or drying machine (M), which is exemplified as a washing machine
in figures 1 and 2, comprises at least one control element (1, 2) which can be preferably
at least one button or switch and which sets and/or controls operation of the machine
(M); at least one warning means (6) which informs the user about the operation of
the machine (M); at least one drum (5) in which laundries to be washed are placed;
at least one motor which gives motion to the drum (5); and at least one door (3) for
placing the laundries into the drum (5). Said warning means (6) can comprise at least
one speaker informing the user by sound and/or at least one indicator (such as display,
light) raising awareness of the user by vision.
[0012] With the method of the invention, after the door (3) of the machine is closed, by
means of using control elements in a predetermined order and/or combination, the motor
test operation, an exemplary flow chart of which is shown in figure 3, is started
(10). Said order and/or combination are/is detected by at least one electronic control
unit (not shown in figures) in a software manner which is placed in the machine (M)
and arranges the operation of the machine (M). In said test operation, by means of
operating the motor (4), it is ensured that the drum (5) moves in clockwise or counterclockwise
direction in a predetermined rotational speed (preferably at a 45-55 cycle range per
minute, specifically 53 cycles) for a predetermined time (preferably 30-90 seconds,
specifically 60 seconds) (14). Then, the motor is operated again and it is ensured
that the drum (5) is moved at the opposite direction of the first direction preferably
at the same rotational speed and for the same time period (14). During said movements,
whether there is an error in the rotation of the drum (5) is controlled (15). The
motor (4) sends signal to the electronic control unit after each rotation and according
to the sending frequency of the signal; the control unit determines the speed of the
motor. Even if the determined speed is different from the predetermined speed, an
error is detected. When an error is detected, by sending a warning signal to the warning
means (6), an error in the motor (4) or drum (5) is indicated (17) and the test operation
is ended (19). If an error is not detected in the drum (5) rotation, the test operation
is completed (19). During the test operation which automatically detects the error,
the noise, which may occur while the drum moves, is controlled by the tester; and
the error, which cannot be detected automatically, can also be observed.
[0013] In a preferred embodiment of the invention, after the test operation starts (10),
locking the door (3) of the machine (M) is performed (11). Thus, it is controlled
whether the door (3) is locked or not (12). If the door (3) is not locked, a lock
error signal is sent to the warning means (6) therefore a lock error is indicated
(18) and the test operation is ended (19). Otherwise, lack of any lock error is followed
by the step of rotating the drum (14).
[0014] In another preferred embodiment of the invention, after the door (3) lock is controlled
(12), if there is not a lock error, it is controlled whether the drum (5) has liquid
therein (13). Said controlling can be done by a liquid detector to be added in the
machine (M) or by a liquid height detector present in the machine (M). If the liquid
is detected in the drum (5), said liquid is discharged (16) preferably by a pump and
the step of rotating the drum (14) is initiated. If there is not liquid in the drum
(5), the drum is rotated directly (14).
[0015] In an alternative embodiment of the invention, the machine (M) is taken to the test
mode by a remote control method preferably over a network. If errors are detected
in the machine (M) as a result of the test, said errors are sent to the tester over
the network. Thus; it is ensured that an error occurred in the machine (M) is remotely
detected.
[0016] In the method of the invention, the test operation can be done only when and where
the authorized people want thanks to the fact that the control elements (1, 2) are
used in a certain order and/or combination for taking the machine (M) in the test
mode. Thus; it is both ensured that the machine (M) is tested in the environment it
stays (i.e. at home) and taking the machine (M) in a test mode by unauthorized people
is prevented.
1. An error detection method for a washing and/or drying machine comprising at least
one control element (1, 2); at least one warning means (6) informing the user about
the operation of the machine (M); at least one drum (5) in which laundries are placed;
at least one motor (4) giving motion to said drum (5); at least one electronic control
unit arranging the operation of the machine (M); and at least one door (3) for placing
the laundries into the drum (5)
characterized by comprising the following steps;
- starting the test operation (10) by means of closing the door (3) and detecting
the usage of the control elements (1, 2) in a determined order and/or combination
via said electronic control unit;
- by means of operating the motor (4), rotating the drum (5) firstly at a direction
in a predetermined rotational speed for a predetermined time, then rotating at an
opposite direction of the rotated direction (14);
- detecting whether there is an error in the rotation of the drum (5) by controlling
the rotation speed of the motor (4) via electronic control unit (15).
2. A method according to claim 1 characterized by comprising the steps of sending a warning signal to the warning means (6) (17) if
an error is detected in the rotation of the drum (5), and ending the test operation
(19).
3. A method according to claim 1 characterized by comprising the step of completing the test operation (19) if an error is not detected
in the rotation of the drum (5).
4. A method according to claim 1 characterized in that the rotational speed of the motor (4) is controlled by sending signal to the electronic
control unit after each rotation of the motor (4) and detecting the rotational speed
of the motor (4) according to the sending frequency of the signal via the electronic
control unit.
5. A method according to claim 1 characterized in that the predetermined time is between 30 to 90 seconds.
6. A method according to claim 5 characterized in that the predetermined time is 60 seconds.
7. A method according to claim 1 characterized in that the predetermined speed rate is between 45 to 55 cycles per second.
8. A method according to claim 7 characterized in that the predetermined speed rate is 53 cycles per second.
9. A method according to claim 1 characterized by further comprising the step of controlling the door (3) lock (12) by means of locking
the door (3) (11) of the machine (M) after the step of starting test operation (10).
10. A method according to claim 9 characterized by further comprising the step of controlling whether the drum (5) has liquid in the
therein (13) after the lock is controlled (12).
11. A method according to claim 9 characterized by further comprising the step of discharging the liquid in the drum (5) if the liquid
is detected in the drum (5), after the step of liquid control (13).
12. A method according to proceeding claims characterized in that the test operation is started with a remote control method.
13. A method according to claim 12 characterized in that the test results are sent by a network.