Background of the invention
[0001] The object of the invention is distribution channeling, as defined in the preamble
of claim 1, for stock suspension, said distribution channeling being in connection
with the headbox of a paper machine.
[0002] Some solutions are known in the art for distribution channelings that are in connection
with a headbox of a paper machine, the purpose of which distribution channelings is
to feed the stock suspension fed from an inlet pipe to the distribution channeling
onwards via the distribution channeling further into possible intermediate spaces
and finally into the slice channel which feeds the stock onto the wire.
Prior art solutions
[0003] One prior-art solution is presented in publication
FI120591B, which describes a method and an apparatus in connection with the headbox of a paper
machine, and in which stock suspension is conducted along distribution pipes, and
onwards at least to the formation wire.
[0004] Another prior-art solution is presented in publication
FI98938, wherein an apparatus is described for combining a diluting flow with the stock flow
passed out of the inlet header of a paper machine or board machine. One piece presented
in the apparatus described in the publication is a throttle plate, which is the width
of the headbox of the paper machine, and in which publication flow ducts that form
most of the structure of the distribution channeling are presented.
[0005] Solutions according to prior art have certain drawbacks. A problem in solutions according
to prior art is that since the distribution channeling is formed in one plate-shaped
piece, which can also be of a different material than the headbox, managing the thermal
expansion of it is awkward when the temperature of the stock varies.
[0006] Another problem in prior-art solutions is that many solutions comprising a separate
distribution pipe, such as is presented in publication
FI120591B, comprise a lot of pipes.
[0007] Another drawback of prior art is the expensiveness of the solutions, because solutions
comprising many distribution pipes are usually expensive to fabricate, because generally
metal-structured distribution channelings (e.g. of acid-resistant steel) require a
lot of work to fabricate.
[0008] The aim of the present invention is to achieve a new type of solution, with which
the problems occurring in prior-art solutions can be avoided.
Brief description of the invention
[0009] The solution according to the invention is characterized by what is disclosed in
the characterization part of the independent claim 1. Additionally, the solution according
to the invention is characterized by what is disclosed in the dependent claims 2-17.
[0010] The solution according to the invention now being presented has some significant
advantages when it is compared to solutions that are known and used.
[0011] With the solution now presented a type of distribution channeling is achieved that
is effective, simple and that can be used in headboxes in which diluting fluid is
used or also in those types of headboxes in which diluting fluid is not used. The
solution according to the invention is also insensitive to malfunction, because it
is durable.
[0012] Since in the solution according to the invention the distribution channels are formed
into modular pieces, between which is an intermediate space from which diluting fluid
can be fed into a distribution channel, the input of diluting fluid is therefore simple,
and in the second place the modular pieces can easily be detached from the headbox
and if necessary replaced.
[0013] Another advantage of the invention is that it is durable, easy to fabricate and implement,
and it can be used in headboxes in which diluting water is used or in which diluting
water is not used for diluting the stock suspension.
[0014] In the case of the solution according to the invention the use of cheap and easily
machinable raw material (plastic material) brings large cost savings, which makes
the invention an extremely competitive solution economically.
Brief description of the figures
[0015] In the following, the invention will be described in more detail by the aid some
examples of its embodiment with reference to the drawings 1-12, wherein,
According to Figs. 1a-1c the invention presents by way of illustration modular distribution
channeling for stock suspension, said channeling being in connection with the headbox
of a paper machine.
Figs. 2a-4d present modular pieces from different perspectives
Figs.5a-6c present from different perspectives a number of modular pieces placed side
by side.
Figs. 7a-7c present from different perspectives modular pieces.
Figs. 8a-8e present from different perspectives a modular piece.
Fig. 9 contains by way of illustration a number of modular pieces 2 fitted to a headbox,
as viewed from the machine direction.
Figs. 10a-10c present from different perspectives a modular piece.
Figs. 11a-11c present a type of solution for a modular piece wherein the modular pieces
are attached to each other.
Fig. 12 presents a cross-sectional sketch of a modular piece.
Detailed description of the invention
[0016] According to Figs. 1a-1c the invention relates to distribution channeling 4 for stock
suspension, said distribution channeling being in connection with the headbox 1 of
a paper machine, which distribution channeling is fed with at least one transverse
input channel 9, such as an inlet pipe (Fig. 1c), forming a feed chamber for stock
suspension. The inlet pipe is marked with the reference number 10. The cross-sectional
area of flow of the input channel narrows or remains constant in the transverse direction
of the headbox (in the flow direction of the stock); in the solution according to
Fig. 1c a narrowing input channel is presented. The shape of the input channel can
have an effect on the distribution of the stock suspension when it goes into the distribution
channeling 4 via a piece 7, such as e.g. a perforated plate, comprising holes or apertures
8. A second piece comprising holes or apertures is described with the reference number
7', which piece is fitted into the headbox after the modular pieces.
[0017] The distribution channeling 4 feeds stock suspension into an intermediate chamber
5 and onwards from the intermediate chamber to the slice channel 5' of a paper machine.
The distribution channeling 4 is distribution channeling formed from one or more modular
pieces 2 and is fitted to the headbox after the input channel, and one or more distribution
channels 3, such as a hole, for the stock suspension flowing through a modular piece
are formed in the modular piece 2.
[0018] A modular piece can comprise a number of distribution channels one above the other
or side by side; in Figs. 1a and 1b a solution is described wherein each modular piece
comprises a number of distribution channels one above another
[0019] The modular pieces 2 are placed at a desired distance apart from each other, in which
case a gap remains between them, and the magnitude of the gap depends on each target
of application. Via the aforementioned gap and a hole 12 in a modular piece, diluting
fluid, such as water, can be fed into a distribution channel; this is presented e.g.
in Fig. 10a.
[0020] According to Figs. 2a-2c and also 4a-4d, the modular pieces can comprise grooves
11' and/or protrusions 11, which protrusions (or grooves) can be of the desired lengths
and shapes such as e.g. rectangular in cross-section (i.e. as viewed from the ends),
with which the modular pieces can be fixed to each other and/or to the headbox, because
the frame 1' of the headbox correspondingly comprises protrusions and/or grooves 6
for fixing the modular pieces to the frame 1'. The grooves or protrusions can be the
whole length of a modular piece (machine direction length), but they can also be shorter.
[0021] Figs. 2a-4d present modular pieces from different perspectives, such that a modular
piece 2, comprising distribution channels 3, and elongated protrusions 11 on the edges,
is seen in Fig. 2a, and Figs. 2b and 2c present the modular piece 2 from different
perspectives, and the modular piece as viewed from the ends is seen in Figs. 2d and
2e, and from the figure it can be seen that the distribution channel comprises a widening
inside it (or in other words the distribution channel widens, i.e. its diameter increases),
because the outlet aperture 3' is larger in diameter than the second aperture, i.e.
the input aperture 3, of the distribution channel. Figs.3a-3d present a type of modular
piece, which does not have any grooves or protrusions. Correspondingly, the modular
piece presented by Figs. 4a-4d has grooves 11' formed in its edges. In Fig. 4c the
widenings (widening of the flow cross-section) are marked with the reference number
3'' .
[0022] Figs.5a-6c present from different perspectives a number of modular pieces placed
side by side, said modular pieces having a number of distribution channels 3 (the
distribution channels are widening, because the outlet aperture 3' is larger than
the mouth of the distribution channel), such that the modular pieces presented in
Figs. 5a-5c do not have any grooves or protrusions on the edges, but correspondingly
grooves 11' formed in the edges are presented in Figs. 6a-6c. A solution is also conceivable
wherein the modular pieces 2 are placed in the headbox also one above the other and
at the same time side by side, but this is not presented in the figures.
[0023] Figs. 7a-7c present from different perspectives modular pieces, such that in Fig.
7a, which is a cross-sectional sketch, distribution channels 3 are seen in which widenings
3" are formed, and a space 13 (interspace) remains between the distribution channels,
into which space diluting fluid (e.g. water) can be fed, which is let from the space
13 onwards along the input hole 12 into the distribution channel 3 (or into the outlet
aperture 3' of the distribution channel or into the proximity of said aperture as
in the figure). In Fig. 7b it is seen that the modular pieces are separate from each
other (the modular pieces are at a distance from each other) and between them remains
the aforementioned interspace 13. Fig. 7c further presents a sectional drawing, in
which the input hole 12 formed in a distribution channel is seen.
[0024] Figs. 8a-8e present from different perspectives a modular piece, wherein the input
holes 12 for diluting fluid in Fig. 8a are formed (near the inlet aperture 3 of the
distribution channel) before the widening 3'' into the distribution channel 3 and
correspondingly the input holes in Fig, 8b are formed in the other end of the distribution
channel 3, in the inlet aperture 3. The placement of the input hole can be that desired,
other than what is presented in the figures, e.g. near the input aperture or outlet
aperture or between them.
[0025] In the solution according to the invention the apertures 3 and 3' can be of the same
size, 3 can be smaller in diameter than 3', or 3 can be larger in diameter than 3'.
In the figure 3'' is presented as a widening, but it can also be a narrowing.
[0026] The apertures 3 and 3' can be round, rectangular, polygonal, oval, et
cetera, the shape of them is not
per se limited, but instead it depends on each application.
[0027] The cross-section of an aperture (both the basic shape and the size/area) can over
the length of a modular piece change a number of times (not only just one widening/narrowing).
The changes can occur stepwise or steplessly.
[0028] The cross-section of the apertures 3 and 3' made in the modules can be a different
size at the different ends of the input channel 9/input pipe 10, i.e. if a narrowing
cross-section of an input channel 9 is not optimally dimensioned from the viewpoint
of the distribution of the flow of the headbox, the headbox can be provided with types
of modular pieces 2 having holes of a size that rectifies the conical input channel
9 causing the aforementioned distribution error. In this case holes differing from
each other in relation to diameter/area, i.e. different modules, are placed on one
side of the headbox than those on the other.
[0029] Fig. 9 contains by way of illustration a number of modular pieces 2 fitted to a headbox
1, as viewed from the machine direction.
[0030] Figs. 10a-10c present from different perspectives a modular piece 2 and the interspace
13 is seen from the figure, from which interspace diluting fluid can be fed into the
distribution channel via an input hole 12.
[0031] Figs. 11a-11c present a type of solution for a modular piece wherein the modular
pieces 2 are attached to each other, but they are formed such that between them remains
a space 15 (interspace) for diluting water, which is let into the distribution channels
3 via the input hole 12. In Fig. 11c the shape of a modular piece is clearly seen
as a cross-section viewed from above (the edges of the modular piece are higher than
the center part of it).
[0032] Fig. 12 presents a cross-sectional sketch of a modular piece 2, and in it the distribution
channel 3 and the edge 16 of the widening is seen. The outlet aperture is marked with
the reference number 3'. The edge 16 of the widening can be rounded or beveled. A
type of alternative is also conceivable wherein there are a number of consecutive
widenings and/or wherein the diameter of a distribution channel increases e.g. evenly
or in another manner for the whole length of the distribution channel or for a part
of the length of the distribution channel.
[0033] The modular piece can be of plastic, such as e.g. PE plastic, i.e. polyethylene plastic,
or of PVC plastic, but it can also be of steel, such as stainless RST steel, or of
ceramic material, or of composite material, or a combination of the aforesaid.
[0034] It is obvious to the person skilled in the art that the different embodiments of
the invention are not limited solely to the examples described above, and that they
may therefore be varied within the scope of the claims presented below. The characteristic
features possibly presented in the description in conjunction with other characteristic
features can also, if necessary, be used separately to each other.
1. Distribution channeling (4) for stock suspension, said distribution channeling being
in connection with a headbox (1) of a paper machine, which distribution channeling
is fed with a transverse input channel (9), such as with an inlet pipe, for stock
suspension and which distribution channeling (4) feeds stock suspension into an intermediate
chamber (5) and onwards from the intermediate chamber to the slice channel (5') of
a paper machine, characterized in that the distribution channeling (4) is distribution channeling formed from a number of
modular pieces (2) and is fitted to the headbox after the input channel, and in that one or more distribution channels (3), such as a hole, for the stock suspension flowing
through a modular piece are formed in the modular piece (2), and in that the modular pieces are placed side by side such that an interspace (15) forms between
them, from which interspace diluting water can be fed into the distribution channel
(3).
2. Distribution channeling according to claim 1, characterized in that a modular piece (2) comprises a number of distribution channels (3) one above the
other or side-by-side.
3. Distribution channeling according to claim 1, characterized in that the modular pieces (2) are in contact with each other.
4. Distribution channeling according to claim 1, characterized in that the modular pieces (2) are at a distance from each other.
5. Distribution channeling according to claim 1, characterized in that the modular pieces comprise grooves (11') and/or protrusions (11), with which the
modular pieces are fixed to each other and/or to the headbox (1).
6. Distribution channeling according to claim 1, characterized in that the frame (1') of the headbox comprises protrusions and/or grooves (6) for fixing
the modular pieces.
7. Distribution channeling according to claim 1, characterized in that the diameter of the distribution channels is constant, or the diameter of them varies.
8. Distribution channeling according to claim 1, characterized in that the distribution channels comprise one or more widenings and/or narrowings (3'').
9. Distribution channeling according to claim 1, characterized in that an input hole/input holes (12) is/are formed in the modular pieces (2) for feeding
diluting water into a distribution channel/distribution channels (3).
10. Distribution channeling according to claim 9, characterized in that an input hole/input holes (12) is/are formed in the sides and/or edges of a modular
piece (2).
11. Distribution channeling according to claim 1, characterized in that a piece (7,7'), such as a perforated plate, comprising one or more holes is arranged
in connection with the modular piece (2).
12. Distribution channeling according to claim 1, characterized in that the modular piece is of the cassette type.
13. Distribution channeling according to claim 1, characterized in that the modular piece is, as viewed from its end, rectangular or of parallelogram shape
or trapezoidal.
14. Distribution channeling according to claim 1, characterized in that the modular pieces are arranged in the headbox one or more side by side or one above
the other.
15. Distribution channeling according to claim 1, characterized in that the modular piece is of plastic, such as e.g. PE plastic or HDPE plastic.
16. Distribution channeling according to claim 1, characterized in that the modular piece is of steel, such as stainless RST steel, or of ceramic material,
or of composite material.
17. Distribution channeling according to claim 1, characterized in that the cross-sectional area of flow of an input channel (9) widens or remains constant
in the transverse direction of the headbox.