[0001] The present invention relates to the field of electrical connectors, more specifically
to loudspeaker terminals for connecting loudspeaker cables to loudspeakers and amplifiers.
Background
[0002] Numerous types and brands of loudspeaker terminals are known from the market. Although
they come from many different manufacturers, most of them have a number of technical
features in common.
[0003] Generally spoken, most loudspeaker terminals a known in the art comprise a threaded
rod made from brass, bronze or another alloy with a higher content of copper, such
as tellurium copper. The threaded rod is mounted in an amplifier or loudspeaker cabinet
by means of two nuts, one on the inside and one on the outside of the cabinet. The
loudspeaker cable is fastened in the loudspeaker terminal by means of a third nut,
which is typically formed so that it can be tightened with the fingers alone without
the need for any tools.
[0004] This typical configuration of loudspeaker terminals entails some disadvantages.
[0005] First of all, it is very difficult to make such terminals from pure metals, such
as copper or silver, which is desirable when the terminal is to be used for high-quality
audio signals. Contrary to brass and other harder alloys, these metals are generally
too soft to be used for the supporting and structural parts of the loudspeaker terminal.
[0006] Secondly, a number of additional parts are needed if a full insulation of the loudspeaker
terminal is to be obtained, as is required, for instance, in the European Union.
[0007] US 2005/0130493 A1 discloses an elongated loudspeaker terminal consisting of an elongated non-conducting
insulating part, an elongated electrically conducting part arranged within the insulating
part, and a non-conducting terminal screw.
[0008] It is an object of the present invention to provide a loudspeaker terminal, which
overcomes the disadvantages of the loudspeaker terminals known in the art as mentioned
here above.
Brief description of the invention
[0009] The present invention relates to an insulated loudspeaker terminal comprising an
elongated non-conducting insulator part arranged to be mountable through the wall
of a loudspeaker cabinet, a hollow elongated electrically conducting contact part
arranged to extend inside the insulator part along a longitudinal axis thereof, the
contact part being accessible from both ends of the insulator part, and a non-conducting
pressure-applying part, which can be releasably and tightly connected to the insulator
part in such a way that a stripped or terminated end of a loudspeaker cable can be
wedged in between the pressure-applying part and the contact part arranged in the
insulator part.
[0010] This configuration is advantageous in that it allows for making a loudspeaker terminal
from very few parts, which is fully insulated and meets the insulation requirements
of all known national and international authorities.
[0011] In an embodiment of the invention, the insulator part comprises an outer thread adapted
to fit into an inner thread of a standard nut, by means of which the insulator part
can be mounted through a wall of a loudspeaker cabinet.
[0012] In this way, the loudspeaker terminal can be produced and mounted in the cabinet
by means of only the three above-mentioned parts and a standard nut.
[0013] In an embodiment of the invention, the pressure-applying part comprises an outer
thread adapted to fit into an inner thread of the insulator part.
[0014] Using threads is a simple, well-proven and very reliable way of establishing a releasable
connection between two parts.
[0015] In an embodiment of the invention, the pressure-applying part is formed as a bolt,
a head of which is formed so that it can be tightly gripped between a pair of fingers,
for instance by having an angular shape, such as square or triangular, by having a
rough surface or rubber on its sides and/or by being provided with a couple of wings.
[0016] By using a bolt as described above as the pressure-applying part ensures that a high
contact pressure and, thus, a good electrical connection between the loudspeaker cable
and the contact part can be obtained without the use of any tools.
[0017] In an embodiment of the invention, the thread diameter of the inner thread and the
thread of the pressure-applying part is between 10 mm and 30 mm, preferably between
15 mm and 25 mm.
[0018] In an embodiment of the invention, the pitch of the inner thread and the thread of
the pressure-applying part is less than 1.5 mm, preferably 1 mm or less.
[0019] Using a relatively large thread diameter and a low pitch increases the strength of
the thread and the contact pressure, which can be obtained by using the fingers only.
[0020] In an embodiment of the invention, the inner thread is arranged inside a cylindrical
cavity formed in a head of the insulator part formed at a first end thereof for receiving
the pressure-applying part, the insulator part further comprising a bore extending
from the closed end of the cylindrical cavity through a shaft part of the insulator
part along a longitudinal axis thereof to a second end of the insulator part for receiving
the contact part, and an opening through a side wall of the insulator part into the
cylindrical cavity near the closed end thereof for insertion of the stripped end of
a loudspeaker cable.
[0021] Apart from resulting in a desirable design of the loudspeaker terminal, this configuration
assures that there is enough room to get a firm grip around the pressure-applying
part, which is necessary for obtaining a sufficient contact pressure.
[0022] In an embodiment of the invention, the contact part comprises a tube part, the outer
diameter of which corresponds to the inner diameter of the bore, and a flange at its
one end, so that the contact part can be mounted and fastened inside the insulator
part by inserting it into the bore from the cylindrical cavity until the flange reaches
the closed end of the cavity and subsequently squeezing an end of the tube part of
the contact part protruding from the second end of the insulator part, thereby deforming
the end of the tube part slightly.
[0023] This design results in a small material thickness in the conducting part, i.e. the
tube part, of the contact part, which is important for reducing the skin effects occurring
in the contact part. Furthermore, the design allows for producing the contact parts
by deep drawing, which is a very cost effective production method.
[0024] In an embodiment of the invention, the contact part is made from copper or silver.
[0025] Using copper, preferably pure copper, or silver, preferably pure annealed silver,
ensures optimum electrical connections, because these materials have a high conductivity,
when compared to other metals.
[0026] In an embodiment of the invention, the insulator part and/or the pressure-applying
part is made from plastic materials by injection moulding.
[0027] Plastic moulding is a well-known, reliable and very cheap production method, which
may keep the production costs of the relevant parts at a minimum.
Brief description of the figures
[0028] In the following, a few embodiments of the invention will be described in further
detail with reference to the figures, in which
- fig. 1a
- illustrates a perspective view of a contact part for a loudspeaker terminal according
to an embodiment of the invention,
- fig. 1b
- illustrates a perspective view of the same contact part as seen from another angle,
- fig. 2a
- illustrates a side view of an insulator part for a loudspeaker terminal according
to an embodiment of the invention,
- fig. 2b
- illustrates a cross-sectional view of the same insulator part,
- fig. 2c
- illustrates a cross-sectional view of the insulator part shown in figs. 2a and 2b
with a contact part as shown in figs. 1a and 1b arranged therein,
- fig. 3a
- illustrates a side view of a pressure-applying part for a loudspeaker terminal according
to an embodiment of the invention,
- fig. 3b
- illustrates an end view of the pressure-applying part shown in fig. 3a,
- fig. 4a
- illustrates a side view of a pressure-applying part for a loudspeaker terminal according
to another embodiment of the invention,
- fig. 4b
- illustrates an end view of the pressure-applying part shown in fig. 4a,
- fig. 5a
- illustrates a side view of a pressure-applying part for a loudspeaker terminal according
to yet another embodiment of the invention,
- fig. 5b
- illustrates an end view of the pressure-applying part shown in fig. 5a,
- fig. 6a
- illustrates a side view of an assembled loudspeaker terminal according to an embodiment
of the invention, in which a stripped end of a loudspeaker cable is fastened, and
- fig. 6b
- illustrates a cross-sectional view of the same assembled loudspeaker with a stripped
end of a loudspeaker cable fastened therein.
Detailed description
[0029] Figs. 1a and 1b illustrate perspective views of a contact part 2 for a loudspeaker
terminal 1 according to an embodiment of the invention as seen from two different
angles.
[0030] The illustrated contact part 2 comprises a tube 3, which at its one end is provided
with a flange 4 that extends in a plane substantially perpendicular to the longitudinal
axis of the tube 3.
[0031] Preferably, the contact part 2 is made from a metal with a very high conductivity,
such as copper or silver.
[0032] The dimensions of the contact part 2 may vary depending on the desired size of the
assembled loudspeaker terminal.
[0033] In a preferred embodiment, the inner diameter of the tube 3 is dimensioned to be
able to receive and hold the conducting part of a common banana plug.
[0034] The contact parts of most common loudspeaker terminals are made by turning, which
is a rather troublesome process if the material is copper or the like. The contact
part 2 of the present invention, however, may be made by deep drawing of a piece of
metal, which means that the production costs can be kept at a very low level.
[0035] Figs. 2a and 2b illustrate a side view and a cross-sectional view, respectively,
of an insulator part 5 for a loudspeaker terminal 1 according to a preferred embodiment
of the invention.
[0036] The insulator part 5 comprises a head 6 and a shaft part 7. Inside the head 6 is
formed a cylindrical cavity, the wall of which is provided with an inner thread 8.
In one side of the head 6 is formed an opening 9 through which the stripped end of
a loudspeaker cable 18 may be inserted for being fastened in the loudspeaker terminal
1 (see figs. 6a and 6b).
[0037] From the closed end of the cylindrical cavity, a cylindrical bore 10 extends along
the centre axis of the shaft part 7 to the other end of the insulator part 5. The
inner diameter of the bore 10 is adapted to fit the outer diameter of the tube 3 of
a contact part 2 so that the contact part 2 may be inserted into the bore 10 from
the cylindrical cavity formed in the head 6 of the insulator part 5 and extend through
the bore 10 to the other end of the insulator part 5.
[0038] Although the tube 3 may be kept in position inside the bore 10 by the friction between
the outer surface of the tube 3 and the inner surface of the bore 10, the tube 3 may
be further secured by squeezing and thereby slightly deforming an end of the tube
3 protruding from the end of the insulator part 5.
[0039] The insulator part 5 is provided with an outer thread 11 fitting the inner thread
of a common nut (not shown). This allows the insulator part 5 to be mounted in the
wall of a loudspeaker cabinet or the like by first inserting it through an opening
in the wall from the outside thereof until the head 6 reaches the wall, and then mounting
a nut on the outer thread 11 on the inside of the wall.
[0040] In the shown embodiment of the insulator part 5, a part near the end opposite the
head 6 has been cut away to give sideways access to the bore 10 and, thereby, to the
tube 3 of a contact part 2 arranged therein (see fig. 2c). This opens for the opportunity
of soldering a cable to the tube 3 inside the cabinet in the wall of which the insulator
part 5 is mounted. Another possibility for fastening a cable to the tube 3 is provided
by a threaded bore 12, by means of which the end of a screw (not shown) may be tightened
against a cable end placed inside the tube 3.
[0041] Fig. 2c illustrates a cross-sectional view of the insulator part 5 shown in figs.
2a and 2b with a contact part 2 as shown in figs. 1a and 1b arranged therein. It is
seen how the flange 4 of the contact part 2 is aligned with the opening 9 in the side
of the head 6 of the insulator part 5 so that a stripped end of a loudspeaker cable
18 inserted through this opening 9 will be in close contact with the surface of the
flange 4.
[0042] Preferably, the insulator part 5 is made from a suitable plastic material by injection
moulding, which will ensure a stable and reliable production and at the same time
keep the production costs down.
[0043] Figs. 3a and 3b illustrate a side view and an end view, respectively, of a pressure-applying
part 13 for a loudspeaker terminal 1 according to an embodiment of the invention.
[0044] The illustrated embodiment is shaped as a bolt with a thread 14 and a head 15. In
order to ensure that the pressure-applying part 13 can be tightly gripped between
a pair of fingers for applying a sufficient contact pressure when fastening a loudspeaker
cable 18 in the loudspeaker terminal 1, the head 15 is formed basically as a square.
In addition, the head 15 may be provided with rough side surfaces for further increasing
the grip by reducing the risks of the fingers sliding when trying to tighten the loudspeaker
terminal 1.
[0045] The fact that the thread 14 of the pressure-applying part 13 is dimensioned to have
a relatively large thread diameter and a low pitch increases the strength of the thread
and the contact pressure, which can be obtained by using the fingers only.
[0046] Thus, in preferred embodiments, the diameter of the thread 14 of the pressure-applying
part 13 and of the inner thread 8 of the insulator part 5 is between 10 mm and 30
mm, preferably between 15 mm and 25 mm, and the pitch of the two threads is less than
1.5 mm, preferably less than 1 mm.
[0047] Figs. 4a and 4b illustrate a side view and an end view, respectively, of a pressure-applying
part 13 for a loudspeaker terminal 1 according to an embodiment, which is very similar
to the one illustrated in figs. 3a and 3b with the only exception that the head 16
of the pressure-applying part 13 shown in figs. 4a and 4b is triangular rather than
square.
[0048] A third embodiment of a pressure-applying part 13 for a loudspeaker terminal 1 according
to the invention, in which the head 17 is provided with a couple of wings for increasing
the grip, is illustrated in figs. 5a and 5b as a side view and an end view, respectively.
[0049] Just like the insulator part 5, the pressure-applying part 13 is preferably made
from a suitable plastic material by injection moulding for production reliability
and production cost reasons.
[0050] Figs. 6a and 6b illustrate a side view and a cross-sectional view, respectively,
of an assembled loudspeaker terminal 1, in which a stripped end of a loudspeaker cable
18 is fastened. The illustrated loudspeaker terminal 1 consists of an insulator part
5 as illustrated in figs. 2a-2c with a contact part 2 as illustrated in figs. 1a and
1b arranged therein, and a pressure-applying part 13 as illustrated in figs. 3a and
3b.
[0051] Fig. 6b illustrates how the end of the pressure-applying part 13 presses the stripped
end of the loudspeaker cable 18 firmly against the flange 4 of the contact part 2,
thus ensuring a good and reliable electrical contact between the conductor of the
loudspeaker cable 18 and the contact part 2.
[0052] It is worth noting that in this configuration of the loudspeaker terminal 1 the threads
4, 14 are not a part of the signal path as is the case in most known loudspeaker terminals.
This fact has a positive influence on the quality of the signal reaching the loudspeaker
through the loudspeaker terminal 1.
Reference list
[0053] In the figures, the reference numbers refer to:
- 1.
- Loudspeaker terminal
- 2.
- Contact part
- 3.
- Contact part tube
- 4.
- Contact part flange
- 5.
- Insulator part
- 6.
- Insulator part head
- 7.
- Insulator part shaft
- 8.
- Insulator part inner thread
- 9.
- Insulator part side opening
- 10.
- Insulator part bore
- 11.
- Insulator part outer thread
- 12.
- Threaded bore for fastening of loudspeaker cable
- 13.
- Pressure-applying part
- 14.
- Pressure-applying part thread
- 15.
- Pressure-applying part head - square
- 16.
- Pressure-applying part head - triangular
- 17.
- Pressure-applying part head - winged
- 18.
- Loudspeaker cable
1. An insulated loudspeaker terminal (1) comprising
an elongated non-conducting insulator part (5) arranged to be mountable through the
wall of a loudspeaker cabinet,
an hollow elongated electrically conducting contact part (2) arranged to extend inside
the insulator part along a longitudinal axis thereof, the contact part being accessible
from both ends of the insulator part, and
a non-conducting pressure-applying part (13), which can be releasably and tightly
connected to the insulator part in such a way that a stripped or terminated end of
a loudspeaker cable (18) can be wedged in between the pressure-applying part and the
contact part arranged in the insulator part.
2. A loudspeaker terminal according to claim 1, wherein the insulator part comprises
an outer thread (11) adapted to fit into an inner thread of a standard nut, by means
of which the insulator part can be mounted through a wall of a loudspeaker cabinet.
3. A loudspeaker terminal according to claim 1 or 2, wherein the pressure-applying part
comprises an outer thread (14) adapted to fit into an inner thread (8) of the insulator
part.
4. A loudspeaker terminal according to claim 3, wherein the pressure-applying part is
formed as a bolt, a head (15; 16; 17) of which is formed so that it can be tightly
gripped between a pair of fingers, for instance by having an angular shape, such as
square (15) or triangular (16), by having a rough surface or rubber on its sides and/or
by being provided with a couple of wings (17).
5. A loudspeaker terminal according to claim 3 or 4, wherein the thread diameter of the
inner thread and the thread of the pressure-applying part is between 10 mm and 30
mm, preferably between 15 mm and 25 mm.
6. A loudspeaker terminal according to any of claims 3-5, wherein the pitch of the inner
thread and the thread of the pressure-applying part is less than 1.5 mm, preferably
1 mm or less.
7. A loudspeaker terminal according to any of claims 3-6, wherein the inner thread is
arranged inside a cylindrical cavity formed in a head (6) of the insulator part formed
at a first end thereof for receiving the pressure-applying part, the insulator part
further comprising
a bore (10) extending from the closed end of the cylindrical cavity through a shaft
part (7) of the insulator part along a longitudinal axis thereof to a second end of
the insulator part for receiving the contact part, and
an opening (9) through a side wall of the insulator part into the cylindrical cavity
near the closed end thereof for insertion of the stripped end of a loudspeaker cable.
8. A loudspeaker terminal according to claim 7, wherein the contact part comprises
a tube part (3), the outer diameter of which corresponds to the inner diameter of
the bore, and
a flange (4) at its one end,
so that the contact part can be mounted and fastened inside the insulator part by
inserting it into the bore from the cylindrical cavity until the flange reaches the
closed end of the cavity and subsequently squeezing an end of the tube part of the
contact part protruding from the second end of the insulator part, thereby deforming
the end of the tube part slightly.
9. A loudspeaker terminal according to any of the preceding claims, wherein the contact
part is made from copper or silver.
10. A loudspeaker terminal according to any of the preceding claims, wherein the insulator
part and/or the pressure-applying part is made from a plastic material by injection
moulding.