[Field of the Invention]
[0001] The present invention relates to a solid light-emitting element lighting device and
to an illumination fixture using the same.
[Background Art]
[0002] Conventionally, an LED lighting device for supplying lighting power to an LED illumination
module is provided (for example, refer to Patent Literature 1). As shown in Fig. 7,
the LED lighting device includes: a control switch Q3 for being turned on and off
in accordance with a dual signal including a low-frequency burst of high-frequency
pulse, the control switch Q3 being connected to an LED illumination module 104 in
series; an inductor L2 for accumulating energy when the control switch Q3 is turned
on, the inductor similarly being connected to the LED illumination module 104 in series;
and a diode D2 for regenerating the energy accumulated in the inductor L2 to the LED
illumination module 104 at the turning-off of the control switch Q3. The above-mentioned
dual signal is an AND output of a high-frequency drive pulse and a low-frequency PWM
signal to the control switch Q3, an average current flowing to the LED illumination
module 104 is varied by changing a duty ratio of the PWM signal, and thus a light
intensity outputted from the LED illumination module 104 is changed (so-called burst
dimming).
[Conventional Technique Document]
[Patent Literature]
[0003] [Patent Literature 1] JPT 2006-511078 (Paragraph [0015] to [0017] and Fig. 7 to Fig.
9)
[Disclosure of the Invention]
[Problems to be solved by the Invention]
[0004] In the LED lighting device shown in above-mentioned Patent Literature 1, the high-frequency
drive pulse to the control switch Q3 is the AND output including the low-frequency
PWM signal, and when an edge of the above-mentioned PWM signal is inputted during
the turning-on of the control switch Q3, the drive pulse to the control switch Q3
becomes Low. Specifically, the on-period of the control switch Q3 is changed due to
the variation of the low-frequency PWM signal, and accordingly an LED current, that
is, an optical output of the LED illumination module 104 varies. On the other hand,
during the off-period of the control switch Q3, the regeneration current of the inductor
L2 flows to the LED illumination module 104 via the diode D2; however, even when the
above-mentioned PWM signal varies, the LED current does not change during the period.
That is, despite the variation of the PWM signal, the optical output of the LED module
104 does not change.
[0005] Fig. 8 is a time chart of the case where the control switch Q3 is operated in a critical
mode (a mode in which the control switch Q3 is switched from being turned off to being
turned on at timing when the current flowing to the inductor L2 becomes zero). As
shown in Fig. 8, in the case where the PWM signal changed from the solid line to the
broken line, that is, in the case where the on-period of the PWM signal becomes long,
a load current I1 of the LED illumination module 104 will increases by one cycle of
the drive signal (the broken line in Fig. 8). In addition, since the larger a difference
between an input voltage and an output voltage is, the more a slope of the current
at the turning-on of the control switch Q3 becomes steep, in the case of obtaining
the same output, the on-period will be short, and thus the off-period of the control
switch Q3 is lengthened by the shortened on-period to extend the regeneration period
(refer to the drive signal in Fig. 8).
[0006] Accordingly, since the optical output does not vary during the off-period of the
control switch Q3 even in the case of trying to smoothly change a dimming level, for
example, by sweeping the duty of the above-mentioned PWM signal, the optical output
to the duty variation will be stepwise as shown in Fig. 9. Then, the optical output
difference of the one step is equivalent to the optical output of the one cycle of
the high-frequency drive pulse for the control switch Q3, and accordingly the stepwise
variation of the optical output can be watched. Specifically, since a variation rate
of the optical output at the sweeping is large under a low light flux state, the stepwise
variation will be more apparent.
[0007] As described above, in the case where the difference between the input voltage and
the output voltage is large, the ratio of the period where the optical output does
not vary in the sweeping of the PWM signal is large, and consequently there causes
a problem that the optical output appears to vary in a stepwise fashion.
[0008] The present invention is achieved in consideration of the above-mentioned problems,
and a purpose of the present invention is to provide a solid light-emitting element
lighting device and an illumination fixture using the same that are able to smoothly
change the optical output in the sweeping of the PWM signal for dimming.
[Means adapted to solve the Problems]
[0009] A solid light-emitting element lighting device of the present invention includes:
a series circuit of an inductor and a switching element that are connected between
output terminals of a direct-current power source via a load; a diode for regenerating,
during turning-off of the switching element, energy accumulated during turning-on
of the switching element in the inductor to the load; and a control circuit part for
controlling on and off of the switching element, wherein the control circuit part
includes a drive signal generation part for generating a drive signal whose pulse
width varies in accordance with an amplitude of a load current, and controls the on
and off of the switching element due to the drive signal in an on-period or an off-period
of the PWM signal whose on-duty varies in accordance with a dimming level, the PWM
signal being a lower frequency than the drive signal, and an output voltage of the
direct-current power source is set to be larger than the load voltage applied to the
load and to be 2.5 times as large as the load voltage or less.
[0010] In the solid light-emitting element lighting device, it is preferred that the control
circuit part includes a zero current detection circuit for detection that a current
flowing to the inductor becomes zero, and switches the switching element from being
turned off to being turned on in synchronization with detection timing of the zero
current detection circuit.
[0011] Additionally, in the solid light-emitting element lighting device, it is preferred
that the control circuit part switches the switching element to be turned on before
the current flowing to the inductor during the turning-off of the switching element
becomes zero.
[0012] Moreover, in the solid light-emitting element lighting device, it is preferred that
the direct-current power source includes an AC-DC converter or a DC-DC converter to
which a detection result of the load voltage is feed backed and that controls an output
voltage to be a voltage proportional to the detection result, and includes a voltage
detection part for detecting the load voltage and feed backing the load voltage to
the direct-current power source.
[0013] Furthermore, in the solid light-emitting element lighting device, it is preferred
that the direct-current power source includes the AC-DC converter, and a frequency
of the PWM signal is set to 600Hz or multiples of 600Hz.
[0014] An illumination fixture of the present invention includes: the solid light-emitting
element lighting device according to any one of claims 1 to 5; and a solid light-emitting
element to which lighting power is supplied from the solid light-emitting element
lighting device.
[Effect of the Invention]
[0015] An effect to provide a solid light-emitting element lighting device and an illumination
fixture using the same that are able to smoothly change the optical output in the
sweeping of the PWM signal for dimming can be obtained.
[Brief Description of the Drawings]
[0016]
[Fig. 1] Fig. 1 is a schematic circuit diagram showing a LED lighting device according
to a first embodiment.
[Fig. 2] Fig. 2 is a time chart for explaining an operation of the above-mentioned
device.
[Fig. 3] Fig. 3 is a graph for explaining the operation of the above-mentioned device.
[Fig. 4] Fig. 4 is a schematic circuit diagram showing another example of the above-mentioned
LED lighting device.
[Fig. 5] Fig. 5 is a schematic circuit diagram showing an LED lighting device according
to a second embodiment.
[Fig. 6] Fig. 6 is a schematic circuit diagram showing another example of the above-mentioned
LED lighting device.
[Fig. 7] Fig. 7 is a schematic circuit diagram showing a conventional LED lighting
device.
[Fig. 8] Fig. 8 is a time chart for explaining an operation of the above-mentioned
device.
[Fig. 9] Fig. 9 is a graph for explaining the operation of the above-mentioned device.
[Best Mode for Carrying Out the Invention]
[0017] On the basis of drawings, embodiments of an illumination fixture using a LED lighting
device will be explained below.
(First embodiment)
[0018] Fig. 1 is a schematic circuit view showing an LED lighting device (a solid light-light
emitting device lighting device) according to a first embodiment. The LED lighting
device includes: a step-down chopper circuit part 2 for stepping down an output voltage
of a direct-current power source 1 to a direct current of a desired voltage value;
and a control circuit part 3 for controlling a switching element Q1 to be turned on
and off, the switching element Q1 described later constituting the step-down chopper
circuit part 2. In addition, an illumination fixture according to the present embodiment
includes: the LED lighting device; and a LED module (a solid light-emitting element,
a load) 4 to which lighting power is supplied from the LED lighting device. Meanwhile,
in the present embodiment, the LED module 4 includes three LEDs (light-emitting diodes);
however, the number of LEDs is not limited to the present embodiment, and may be one,
two, four or more.
[0019] The step-down chopper circuit part 2 includes: a series circuit of an inductor L1
and the switching element Q1, the series circuit being connected between output terminals
of the direct-current power source 1 via the LED module 4; and a diode D1 for regenerating
energy during the turning-off of the switching element Q1, the energy being accumulated
in the inductor L1 during the turning-on of the switching element Q1.
[0020] The control circuit part 3 includes: a starter 32 for outputting a start-up signal
to generate a drive pulse during stopping of oscillation at regular intervals; a zero
current detection circuit 31 for detecting that a current flowing to a secondary wiring
N2 of the inductor L1 becomes zero; and a drive pulse generation part 34 for generating
the drive pulse to turn on and off the switching element Q1. In addition, the control
circuit part 3 includes: a drive circuit 33 for driving the switching element Q1 in
response to the drive pulse from the drive pulse generation part 34; a comparator
35 for outputting a reset signal to the drive pulse generation part 34 when a current
flowing to the switching element Q1 reaches a reference value.
[0021] In the present embodiment, the drive pulse generation part 34 includes a RS flip-flop;
to a set terminal of the RS flip-flop, an OR output of a detection signal of the zero
current detection circuit 31 and the start-up signal of the starter 32 is inputted
via an OR circuit 36, and an output of the drive pulse generation part 34 becomes
High when the set signal is inputted. In addition, the output of the drive pulse generation
part 34 becomes Low when the reset signal is inputted from the comparator 35, and
thus a high-frequency drive pulse where the High and Low are alternately repeated
is outputted from the drive pulse generation part 34.
[0022] Additionally, to the drive circuit 33, an AND output of: the high-frequency drive
pulse inputted from the drive pulse generation part 34 and the lower-frequency PWM
signal than the drive pulse is inputted via an AND circuit 37, and the drive circuit
33 controls the switching element Q 1 to be turned on and off in accordance with the
AND output. Here, the above-mentioned drive pulse changes the pulse width on the basis
of amplitude of a load current flowing to the LED module 4, and the above-mentioned
PWM signal changes the on-duty on the basis of a dimming level. Meanwhile, a resistance
R1 in Fig. 1 is a resistance for current detection to detect the current flowing to
the switching element Q1.
[0023] Next, an operation of the LED lighting device will be explained. When the reset signal
is inputted to the drive pulse generation part 34 due to an output signal from the
starter 32 or the zero current detection circuit 31 during a period where the above-mentioned
PWM signal is High, the output of the drive pulse generation part 34 becomes High,
the switching element Q1 is turned on via the drive circuit 33, and thus a current
flows to light the LED module 4. On this occasion, a temporal change of the load current
I1 flowing to the switching element Q1 is shown as follows.

where in expression 1, Vout represents the output voltage of the direct-current source
1, V1 represents the load voltage of the LED module 4, t represents an elapsed time,
L1 represents an impedance of the inductor, and a starting time of the turning-on
of the switching element Q1 is t = 0.
[0024] When a voltage between both ends of the resistance R1 (that is, I1 × R1) reaches
a reference voltage Vref, the output of the comparator 35 is inverted, the reset signal
is inputted to the drive pulse generation part 34, the output of the drive pulse generation
part 34 becomes Low, and thus the switching element Q1 is turned off. When the switching
element Q1 is turned off, the energy accumulated in the inductor L1 is regenerated
to the LED module 4, and thus the LED module 4 is lighted by the regeneration current.
On this occasion, the temporal change of the current I2 flowing to the inductor L1
is represented as follows.

where in expression 2, Ton represents the on-period of the switching element Q1 and
Idp represents a peak current flowing to the inductor L1.
[0025] And, when the current I2 flowing to the inductor L1 during the turning-off of the
switching element Q1 becomes zero, thereby inverting the current due to a function
of the inductor L1, the electric charge charged in the switching element Q1 is discharged.
As the result, the voltage between the drain and source of the switching element Q1
is decreased, and the voltage of the inductor L1 is inverted. The zero current detection
circuit 31 detects the voltage inverting and outputs the set signal to the drive pulse
generation part 34, and thereby the switching element Q1 is turned on again at near
zero of the current I2 flowing to the inductor L1. Then, the chopper operation is
realized by repeating a series of the operations. Here, in the present embodiment,
the switching element Q1 is switched from being turned off to being turned on at timing
when the current I2 flowing to the inductor L1 becomes zero, and the mode is referred
to as a critical mode.
[0026] On the other hand, when the above-mentioned PWN signal becomes Low, it is stopped
to input the drive pulse to the drive circuit 33, and accordingly the oscillation
is stopped during the period, that is, a state where the LED module 4 is lighted off
is produced. Then, by varying the on-duty of the above-mentioned PWM signal, a ratio
between a lighting-on state and the lighted-off state is changed, and consequently
the output of the LED module 4 can be controlled.
[0027] Meanwhile, even if the above-mentioned PWM signal is varied during the off-period
of the switching element Q1, the load current I1 flowing to the LED module 4 does
not change. That is, even when the on-duty of the PWM signal is varied, the optical
output of the LED module 4 does not change. Here, the on-period Ton and on-period
Toff of the switching element Q1 are represented as follows in accordance with expression
(1) and expression (2).

[0028] And, the on-duty Don of the switching element Q1 is represented as follows in accordance
with expression (3) and expression (4).

According to expression (5), it is found that the on-duty of the switching element
Q1 is determined only by: the output voltage Vout of the direct-current power source
1 and the load voltage V1 of the LED module 4.
[0029] Here, when the output voltage Vout of the direct-current power source 1 is defined
as "Vout = K × V1", K = 1/Don is drawn from expression (5). Fig. 2 is a time chart
for explaining the operation of the LED lighting device according to the present embodiment,
and shows a case of K = 1.2. As will be understood in comparison with Fig. 8, since
the off-period Toff of the switching element Q1 is very short in comparison with the
on-period Ton, the load current I1 of the LED module 4 is slightly increased even
when the PWM signal is varied, for example, from a solid line to a broken line. And
accordingly the rapid change of the optical output can be suppressed.
[0030] Fig. 3 shows change of the optical output to the duty ratio of the PWM signal, and
a solid line b in Fig. 3 shows the above-mentioned conventional LED lighting device,
which corresponds to K = 10 in this case. A dashed line c in Fig. 3 corresponds to
K = 1.1, the optical output substantially continuously changes in accordance with
the variation of the duty ratio, and thus the stepwise changing of the optical output
can be reduced even in the extraordinary deep dimming level. Additionally, a broken
line d in Fig. 3 corresponds to K = 2.5, a period where the optical output is constant
is approximately 60% on this occasion; however, the optical output variation is slower
in comparison with the case of K = 10. In this case, the optical output appears to
change in a stepwise fashion when the LED module 4 is directly looked; however, the
change was in a level where the change cannot be recognized on an irradiation surface
of the light as a flicker. Meanwhile, when K>2.5 is satisfied, the change is recognized
on the above-mentioned irradiation surface as the flicker, and accordingly it is preferable
to set the output voltage Vout of the direct-current power source 1 to be two and
half times larger than the load voltage V1 of the LED module 4 or less. Additionally,
in order to realize the step-down chopper operation, the lower limit of the output
voltage Vout requires K>1, it is preferable to satisfy 1<K≤2.5. Moreover, considering
the variation of the load voltage V1 due to a temperature characteristic of the LED
and the like, it is more preferable to satisfy 1.2≤K≤2.5.
[0031] Next, Fig. 4 is a schematic circuit diagram showing another example of the LED lighting
device according to the present embodiment. In the example shown in Fig. 1, a drive
pulse of the drive pulse generation part 34 and an AND output of the PWM signal are
outputted to the drive circuit 33 with use of the AND circuit 37; however, in the
present example, a voltage superimposing the PWM signal on the voltage of the resistance
R1 is compared with the reference voltage Vref, and the reset signal is outputted
to the drive pulse generation part 34 in the case of exceeding the reference voltage
Vref. Meanwhile, other configurations are the same as those of Fig. 1, and accordingly
the same numerals are given to the same components to omit the explanations.
[0032] According to the present configuration, a signal of the reference voltage Vref or
more is inputted to the comparator 35 when the PWM signal is Low, and thus the reset
signal continues to be inputted to the drive pulse generation part 34. Accordingly,
on this occasion, the drive pulse is not inputted to the drive circuit 33, and the
switching element Q1 is kept to be off. On the other hand, when the PWM signal is
High, the output of the drive pulse generation part 34 becomes High due to the inputting
of the output signal from the starter 32 or the zero current detection circuit 31
to turn on the switching element Q1 via the drive circuit 33, in the same manner as
that of the LED lighting device shown in Fig. 1. Then, when the load current I1 flowing
to the switching element Q1 increases and the signal inputted to the comparator 35
via the resistance R2 becomes the reference voltage Vref or more, the comparator 35
outputs the reset signal, and accordingly the output of the drive pulse generation
part 34 becomes Low to turn off the switching element Q1. Specifically, when the PWM
signal is High, the switching element Q1 is controlled to be on and off due to the
drive pulse from the drive pulse generation part 34 in the same manner as that of
the LED lighting device shown in Fig. 1. In addition, according to the configuration,
a universal IC for PFC (MC33262 manufactured by the ON Semiconductor Co., Ltd. and
L6562 manufactured by STMicroelectronics Co., Ltd.) can be used as the control circuit
part 3, and consequently the number of parts can be reduced.
[0033] Thus, according to the present embodiment, by setting the output voltage Vout of
the direct-current power source 1 to be larger than the load voltage V1 of the LED
module 4 and to be 2.5 times as large as the load voltage V1 or less, the off period
Toff where the optical output does not vary due to the change of the duty ratio of
the above-mentioned PWM signal can be shortened, and consequently the optical output
can be smoothly changed in the sweeping of the PWM signal. In addition, by switching
the switching element Q1 to be turned on in synchronization with detection timing
of the zero current detection circuit 31, the on/off control of the switching element
Q1 can be certainly performed. Moreover, an illumination fixture able to smoothly
change the optical output in the sweeping of the PWM signal can be provided by using
the LED lighting device according to the present embodiment.
[0034] Here, in the present embodiment, the switching element Q1 is controlled in the critical
mode; however, the switching element Q1 may be controlled in a sequential mode for
switching the switching element Q 1 to be turned on, for example, before the current
I2 flowing to the inductor L1 in the turning-off of the switching element Q1 becomes
zero (I2>0). Also in this case, by setting the output voltage Vout of the direct-current
power source 1 to be larger than the load voltage V1 of the LED module 4 and to be
2.5 times as large as the load voltage V1 or less, the optical output can be smoothly
changed in the sweeping of the PWM signal, and additionally the on/off control of
the switching element Q1 can be certainly performed. Meanwhile, in the case where
the switching element Q1 is controlled in a non-sequential mode (an operation mode
having a period where the current I2 flowing to the inductor L1 becomes zero), the
off-period of the switching element Q1 becomes long, and accordingly the operation
mode is disadvantageous with respect to the above-mentioned critical mode and sequential
mode, but has an advantage that the change of the optical output can be smooth.
(Second embodiment)
[0035] A second embodiment of an illumination fixture using the LED lighting device will
be explained on the basis of Figs. 5 and 6. The present embodiment is different from
the first embodiment in that the direct-current power source 1 includes an AC-DC converter
and further the load voltage V1 of the LED module 4 is feed backed to the AC-DC converter.
Meanwhile, other configurations are the same as those of the first embodiment, and
accordingly explanations of the same components will be omitted by adding the same
reference numerals.
[0036] The LED lighting device according to the present embodiment includes: the step-down
chopper circuit part 2, the control circuit part 3, and a voltage detection part 6
for detecting the load voltage V1 of the LED module 4 and feed backing the load voltage
V1 to the direct-current power source 1.
[0037] The direct-current power source 1 includes the AC-DC converter for converting an
alternating-current output of a commercial alternating-current power source 5 into
a direct-current voltage of a desired voltage value, and includes: an error amplifier
12 for comparing the load voltage V1 of the LED module 4 with the output voltage Vout
and amplifying and outputting the error, and a control circuit 11 for controlling
the switching element Q2 to be turned on and off in accordance with an output value
of the error amplifier 12.
[0038] Here, in the present embodiment, the voltage detection part 6 detects the load voltage
V1 of the LED module 4 and feed backs the load voltage V1 to the direct-current power
source 1, and in the direct-current power source 1, the feedback controls is performed
so that the output voltage Vout can be M times larger than the feed backed load voltage
V1. Accordingly, in the same manner as that of the first embodiment, when 1<M≤2.5
is set, the off period Toff where the optical output does not vary due to the change
of the duty ratio of the PWM signal can be shortened, and consequently the optical
output can be smoothly changed in the sweeping of the PWM signal. In addition, as
in the present embodiment, when the load voltage V1 is feed backed to the direct-current
power source 1, a relationship between the output voltage Vout of the direct-current
power source 1 and the load voltage V1 of the LED module 4 can be retained to be constant
even in the case where the load voltage V1 caries, and consequently, the optical output
variation more close to a linear-shape with respect to the PWM signal can be realized.
Meanwhile, the on-duty of the switching element Q1 is 1/M, and the more the M is close
to 1, the more the illumination variation becomes smooth.
[0039] Meanwhile, in the case of using the AC-DC converter as in the present embodiment,
ripples of 100Hz/120Hz appear in the output voltage Vout due to a capacity of an electrolytic
capacitor C1 and the like, and thus the flicker of the optical output of the LED module
4 may occur due to interference between the ripples and a frequency of the PWM signal.
In order to avoid the interference, it is preferable to set the frequency of the PWM
signal to 600Hz or multiples of 600Hz, and consequently the interference of the ripples
can be suppressed in both cases of 100Hz and 120Hz to allow obtaining substantially
constant optical output where the flicker is suppressed.
[0040] In addition, Fig. 6 is a schematic circuit diagram showing another example of the
LED lighting device according to the present embodiment, the illustrations of the
AC-DC converter and the voltage detection part 6 in Fig. 5 are omitted. In the example
shown in Fig. 6, an electrolytic capacitor C2 is connected in parallel with the LED
module 4, the ripples of the current flowing to the LED module 4 can be reduced by
the electrolytic capacitor C2, and consequently the flicker of the optical output
can be suppressed. Moreover, the illumination fixture able to smoothly change the
optical output in the sweeping of the PWM signal can be provided by using the LED
lighting device according to the present embodiment.
[0041] Here, in the present embodiment, the direct-current power source 1 includes the AC-DC
converter but may include a DC-DC converter. Additionally, in the present embodiment,
the step-down chopper circuit part 2 is provided on a low-voltage side of the direct-current
power source 1; however, the step-down chopper circuit part 2 may be provided on a
high-voltage side of the direct-current power source 1. Moreover, in the above-mentioned
first and second embodiments, the LED lighting device employing the LED as loads is
explained as an example; however, the load is desired to be the solid light-emitting
element, for example, may be an organic EL. Furthermore, in the above-mentioned first
and second embodiments, the on/off of the switching element Q1 is controlled in accordance
with the drive pulse in the on-period of the PWM signal (refer to Fig. 2); however,
the on/off of the switching element Q1 may be controlled in accordance with the drive
pulse in the off-period of the PWM signal. Meanwhile, in this case, it is required
to set the length of the off-period of the PWM signal in accordance with the dimming
level.
[Description of Reference Numerals]
[0042]
- 1
- Direct-current power source
- 3
- Control circuit part
- 4
- LED module (Solid light-emitting element and loads)
- 34
- Drive pulse generation part
- D 1
- Diode
- L1
- Inductor
- Q 1
- Switching element