[0001] The invention relates to a method of generating electromagnetic radiation having
a wavelength in the ultraviolet range and/or below the ultraviolet range, comprising
the steps: - generating at least one liquid and/or solid particle that comprises an
excitable material, e.g. a metal; - moving the at least one particle in an irradiation
region of a first radiation beam; and - irradiating the at least one particle, when
being present in the irradiation region of the first radiation beam, by means of the
first radiation beam, for exciting the excitable material comprised by the at least
one particle and thereby generating the electromagnetic radiation. The invention further
relates to a system for generating electromagnetic radiation having a wavelength in
the ultraviolet range and/or below the ultraviolet range, the system comprising: -
an enclosure enclosing a space to be evacuated; - a particle generator for generating
at least one liquid and/or solid particle that comprises an excitable material, e.g.
a metal, the particle generator further being arranged for moving the at least one
particle in an irradiation region of a first radiation beam, said irradiation region
being part of said enclosed space; and - a first radiation source, arranged for generating
the first radiation beam, and further being arranged for, by irradiating the particle
when being present in the irradiation region of the first radiation beam, exciting
the excitable material comprised by the at least one particle and thereby generating
the electromagnetic radiation. The invention also relates to a lithographic system,
i.e. a system arranged for carrying out lithography.
[0002] US patent 6,862,339 describes an example of the above-mentioned system for generating electromagnetic
radiation.
US 6,862,339 describes a pulsed laser-source that illuminates droplets that move through a vacuum.
The laser beam pulses are arranged to excite a metal compound of the droplets when
they pass through a focus region of the laser beam. As a result of such excitation,
electromagnetic radiation is generated. Generated electromagnetic radiation with a
wavelength in the ultraviolet range may be collected using mirrors, and transmitted
out of the system, for use in lithographic patterning.
[0003] US 6,862,339 relates to droplet generation by means of a droplet dispenser having a nozzle through
which a fluid is dispensed, said fluid forming the droplets. Such a nozzle may provide
for a repeatable droplet generation process. However, such a nozzle is usually also
susceptible for clogging. Clogging can occur for example as a result of contamination
of a fluid that in use flows through the nozzle and from which the droplets are formed,
or as a result of solidified parts of the fluid. Such solidification may result e.g.
from drying of the fluid near the nozzle, or from cooling, solidifying, and/or crystallisation
of the fluid.
[0004] The possibility of clogging generally decreases a reliability of the droplet dispenser.
Measures are possible to decrease a probability of clogging, e.g. using a nozzle having
a relatively large inner diameter or using fluids having a specific composition. However,
such measures usually go at the expense of optimisation of the process of generating
electromagnetic radiation. For example, a nozzle having a relatively large inner diameter
may be limited in reliably producing droplets below a certain size. A requirement
for a specific fluid may go at the expense of optimisation of the metal compound of
the droplet for generating the electromagnetic radiation.
[0005] Hence, there is a need for an improved method and system for generating electromagnetic
radiation having a wavelength in the ultraviolet range and/or below the ultraviolet
range.
[0006] According to an aspect of the invention, there is provided a method of generating
electromagnetic radiation having a wavelength in the ultraviolet range, in particular
in the deep ultraviolet range and/or extreme ultraviolet range, and/or below the ultraviolet
range, comprising the steps: - generating at least one liquid and/or solid particle,
e.g. a droplet, that comprises an excitable material, e.g. a metal, such as tin and/or
gadolinium, the at least one particle optionally being substantially made of the excitable
material; - moving, e.g. accelerating, the at least one particle in an irradiation
region of a first radiation beam, in particular of a pulse of a first radiation beam,
the first radiation beam e.g. being a first laser beam, said irradiation region preferably
being, at least partly, part of an evacuated space; and - irradiating the at least
one particle, when being present in the irradiation region of the first radiation
beam, by means of the first radiation beam, for exciting the excitable material comprised
by the at least one particle and thereby generating the electromagnetic radiation;
wherein generating the at least one particle comprises the steps: - providing a donor
structure comprising at least a substrate and a donor layer provided along a surface
of the substrate, which donor layer comprises the excitable material; and - irradiating
the donor structure by means of a pulse of a second radiation beam, e.g. a second
laser beam, causing release, e.g. ejection, of a portion of the donor layer, at least
part of said released portion forming the at least one particle. Thus, the at least
one particle may be generated as a product of said released portion of the donor layer.
[0007] As, according to said aspect, the particle is generated by means of the second radiation
beam, use of a nozzle for generating a droplet may be omitted. Thus, one ore more
problems related to use of the nozzle may be absent in the present method. Thus, advantageously,
there may be provided, e.g., a combination of laser-induced generation of a particle
followed by excitation of the particle by means of a laser.
[0008] The term 'release of a portion of the donor layer' may comprise release of the donor
layer from the substrate or from another part of the donor structure. The term 'release
of a portion of the donor layer' may comprise various ways of releasing. Preferably,
said release of the portion of the donor layer comprises ejection of the portion of
the donor layer in a direction away from the substrate surface. Optionally, release
of the portion of the donor layer comprises ablation of a portion of the release layer
that may be arranged in between the portion of the donor layer and the substrate.
Preferably, the donor structure and the second radiation beam are arranged for building
a pressure acting on the portion of the donor layer for release of said portion of
the donor layer. The invention may relate to other ways of release as well. As a result
of said release, the at least one particle may have a release velocity, e.g. an ejection
velocity. Said ejection velocity may cause moving the at least one particle in the
irradiation region of the first radiation beam.
[0009] Preferably, steps, e.g. all steps, of said aspect of the invention are carried out
repeatedly. Thus, a plurality of subsequent particles may be generated by irradiating
the donor structure by means of a plurality of pulses of the second radiation beam.
Preferably, the method comprises realising relative motion between the donor layer
and the second radiation beam at least in between subsequent pulses of the second
radiation beam. As a result, subsequent pulses may irradiate subsequently different
parts of the donor layer. Optionally, realising the relative motion comprises rotating
and/or translating the donor structure, and/or comprises translating and/or rotating
the second laser beam, optionally while rotating and/or translating the donor structure.
Preferably, a pulse frequency of the second radiation beam is in a range from 20 to
800 kiloHertz, e.g. in a range from 100 to 400 kiloHertz, in particular in a range
from 200-300 kiloHertz. Thus, particles may be generated with a frequency in a range
from 20 to 800 kiloHertz, e.g. in a range from 100-400 kiloHertz, in particular in
a range from 200-300 kiloHertz. Preferably, a release velocity of the at least one
particle is at least 50 meter per second, in particular at least 80 meter per second,
typically approximately 100 meter per second. Said release velocity may be measured
in the, in use, evacuated space, e.g. in the irradiation region of the first laser
beam. Optionally, the release velocity may be measured directly after release, e.g.
within a distance of 50 micrometer from the donor structure. Then, the release velocity
may, optionally, be at least 500 meter per second, in particular at least 800 meter
per second, typically approximately 1000 meter per second. Combining said particle
generation frequencies and velocities may be difficult to achieve by means of technologies
that use a nozzle, e.g. ink jet technologies. The relatively high release velocity
may enable a relatively short dwelling time of a particle in the evacuated space.
This may reduce shadowing of electromagnetic radiation caused by a particle that is
not yet excited. Thus, a distance between subsequent particles generated by means
of said subsequent pulses may be realised, which distance substantially reduces a
shadow of the electromagnetic radiation caused by a particle that is not yet excited
and that is subsequent to a particle that is being excited. Additionally, a relatively
high release velocity may reduce, or substantially prevent, an influence of the excitation
of one particle on another, subsequent, particle.
[0010] In an embodiment, the irradiation region is part of the evacuated space and the donor
layer is provided, at least partly, in the evacuated space. The at least one particle
is preferably generated in the evacuated space. Optionally, the particle generator
is, at least partly, positioned in the evacuated space. The method may, optionally,
comprise transporting the donor layer into and out of the evacuated space. Optionally,
the evacuated space is provided in an enclosure that comprises a first slot and a
second slot for respectively transporting the donor layer into and out of the evacuated
space, and/or vice versa.
[0011] In an embodiment, the irradiation region is part of the evacuated space and the evacuated
space is provided in an enclosure that comprises a pinhole. Preferably, the at least
one particle is generated outside the evacuated space. Preferably, the method comprising
transporting the at least one particle through the pinhole into the evacuated space.
In an embodiment, the transporter may be positioned out of the evacuated space. Furthermore,
providing the donor layer at least partly in the evacuated space may be omitted. Hence,
a relatively simple set-up may be used. However, in another embodiment, the transporter
and/or the donor structure are provided, at least partly and optionally completely,
inside the enclosure.
[0012] In an embodiment, moving the at least one particle towards the irradiation region
comprises inducing an electric charge in the particle. Preferably, said moving further
comprises electrically, e.g. by using an electrostatic field, moving the electrically
charged at least one particle in the irradiation region of the first radiation beam.
By using electrical forces for moving the droplet, a variation in position of subsequent
particles may be reduced. Furthermore, a probability for generated particles to pass
the irradiation region of the first radiation beam, may be increased. Electrically,
and/or magnetically, moving the at least one particle may be used for adapting a movement
direction of the at least one particle. Additionally, electrically, and/or magnetically,
moving subsequent charged particles may be used for adapting, e.g. increasing, a distance
between the subsequent charged particles.
[0013] According to a further aspect of the invention, there is provided a system for generating
electromagnetic radiation having a wavelength in the ultraviolet range, in particular
in the deep ultraviolet range and/or extreme ultraviolet range, and/or below the ultraviolet
range, the system comprising: - an enclosure enclosing a space to be evacuated, said
space optionally, in use, forming an evacuated space; - a particle generator for generating
at least one liquid and/or solid particle, e.g. a droplet, that comprises an excitable
material, such as tin and/or gadolinium, the at least one particle optionally being
substantially made of the excitable material, the particle generator further being
arranged for moving, e.g. accelerating, the at least one particle in an irradiation
region of a first radiation beam, in particular of a pulse of a first radiation beam,
the first radiation beam e.g. being a first laser beam, said irradiation region being,
at least partly, part of said enclosed space; and - a first radiation source, e.g.
a first laser source, arranged for generating the first radiation beam, and further
being arranged for, by irradiating the particle when being present in the irradiation
region of the first radiation beam, exciting the excitable material comprised by the
at least one particle and thereby generating the electromagnetic radiation; wherein
the particle generator comprises a second radiation source, e.g. a second laser source,
arranged for generating a pulse of a second radiation beam, e.g. a second laser beam,
and for irradiating, by means of the pulse of the second radiation beam, a donor structure
comprising at least a substrate and a donor layer provided along a surface of the
substrate, which donor layer comprises the excitable material, said pulse, in use,
causing release of a portion of the donor layer, at least part of said released portion
forming the at least one particle.
[0014] The donor structure comprises at least the substrate and the donor layer provided
along the surface of the substrate, which donor layer comprises the excitable material.
Preferably, a thickness of the donor layer, in particular of the portion of the donor
layer before release of the portion of the donor layer, is at most 1.5 micrometer,
at most 1.0 micrometer, or at most 0.5 micrometer. However, alternatively, the thickness
of the donor layer may be larger than 1.5 micrometer. Preferably, a variation of a
thickness of portions of the donor layer before the release of those portions of the
donor layer is at most 10%, more preferably at most 5%, in particular at most 2% or
at most 1%. Optionally, the donor structure is provided with a release layer that
is arranged to interact with radiation of the second radiation beam, e.g. is arranged
to be heated by the second radiation beam, said release layer being arranged in between
the substrate and the donor layer. The release layer may significantly increase an
ejection velocity of the portion of the donor layer that is, in use, released by means
of the pulse of the second laser beam.
[0015] Preferably, the second radiation source is arranged for generating a plurality of
pulses of the second radiation beam. Preferably, the system comprises a transporter
for realising relative motion between the donor layer and the second radiation beam
at least in between subsequent pulses of the second radiation beam. Preferably, the
transporter is arranged for realising the relative motion by rotating and/or translating
the donor structure, and/or by translating and/or rotating the second laser beam,
preferably while rotating and/or translating the donor structure.
[0016] In an embodiment, the donor layer is provided, at least partly, in the space to be
evacuated and/or, in use, in the evacuated space. Preferably, the second radiation
beam is positioned for generating the at least one particle in the evacuated space.
Optionally, the enclosure comprises a first slot and a second slot for respectively
transporting the donor layer into and out of the evacuated space, and/or vice versa.
[0017] In an embodiment, the enclosure comprises a pinhole. Preferably, the donor layer
is provided, at least partly, outside the space to be evacuated and/or, in use, outside
the evacuated space. Preferably, the second radiation beam is positioned for generating
the at least one particle outside the evacuated space. Preferably, the particle generator
is arranged for transporting the at least one particle through the pinhole so that
the at least one particle is moved into the evacuated space.
[0018] In an embodiment, the system is provided with a first electrode that is positioned
for inducing an electric charge in the at least one particle, and a second electrode
that is positioned for electrically moving the electrically charged at least one particle
towards the irradiation region. The first electrode may be in electrical contact with
the donor layer. Alternatively or additionally, the first electrode may be positioned
adjacent to the at least one first particle after it is generated, wherein in use
a distance between the first electrode and the at least one particle is arranged for
inducing a charge in the at least one first particle.
[0019] According to another aspect of the invention, there is provided a lithographic system,
e.g. a wafer stepper, including a system for generating electromagnetic radiation
according to the invention, and/or for carrying out a method according to the invention,
the lithographic system being arranged for carrying out a photolithographic process
by means of the electromagnetic radiation. Thus, the electromagnetic radiation can
be advantageously used. Said wafer stepper may optionally be a step-and-scan wafer
stepper.
[0020] Further advantageous embodiments of the apparatus and method are described in the
dependent claims.
[0021] The invention will now be described, in a non-limiting way, with reference to the
accompanying drawings, in which:
Figure 1A shows a schematic cross-section of a system for generating electromagnetic
radiation in a first embodiment according to the invention;
Figure 1B shows a donor structure of a system for generating electromagnetic radiation
in a second embodiment according to the invention;
Figures 2A shows a cross-section of a first embodiment of a transporter, and of a
donor structure before release of a particle;
Figure 2B shows a cross-section of the first embodiment of the transporter, and of
the donor structure after release of particles;
Figure 3A shows a cross-section of a second embodiment of a transporter;
Figure 3B shows a cross-section of a modified variation of the second embodiment of
the transporter;
Figure 4A shows a perspective view of a donor structure 12, which can be used in a
third embodiment of a transporter; and
Figure 4B shows, in cross section, a side view of the third embodiment of the transporter.
[0022] Unless stated otherwise, like reference numerals refer to like elements throughout
the drawings.
[0023] Figure 1A shows a schematic cross-section of a system 2 for generating electromagnetic
radiation in a first embodiment according to the invention. The system 2 comprises
an enclosure 4 that encloses a space 6 to be evacuated. Hence in use the enclosure
4 encloses an evacuated space 6 (the evacuated space e.g. having a vacuum with a pressure
smaller than approximately 1 Torr, e.g. in a range from 0.01 millibar to 0.1 millibar).
The system 2 further comprises a particle generator 8 for generating at least one
particle 14 and a first radiation source, here a first laser source 10. By radiating
the at least one particle 14 by means of a first laser beam 32, in use generated by
the first laser source 10, an excitable, or, in other words, energizable, material,
comprised by the at least one particle 14 may be excited, or, in other words, energized.
By means of such exciting, i.e. energizing, electromagnetic radiation may be generated,
in a way known as such, having a wavelength in the ultraviolet range, in particular
in the deep ultraviolet range, and/or below the ultraviolet range. Without wanting
to be bound by any theory, exciting the excitable material may comprise bringing the
excitable material from a normal state to a state of higher energy. The excitable
material may generate the electromagnetic radiation during fallback from an excited
state to the normal state. The excitable material may be formed by a metal. Alternatively
or additionally, the excitable material may be formed by another material, e.g., possibly,
a ceramic material. The enclosure 4 may be provided with a transparent window 11 so
that the first laser beam 32 can propagate into the evacuated space 6 inside the enclosure
4.
[0024] With a wavelength in the ultraviolet range is meant a wavelength smaller than 400
nanometer, and optionally larger than 5 nanometer. With a wavelength in the deep ultraviolet
range is meant a wavelength smaller than 300 nanometer, and optionally larger than
5 nanometer. Said deep ultraviolet range may comprise the extreme ultraviolet range,
wherein a wavelength may be in a range from 5 nanometer to 121 nanometer. Said electromagnetic
radiation in the ultraviolet range, the deep ultraviolet range and the extreme ultraviolet
range may comprise electromagnetic radiation having a wavelength of approximately
13.5 nanometer, e.g. between 12 and 15 nanometer, and/or of approximately 6.5 nanometer,
e.g. between 5 and 8 nanometer. With a wavelength below the ultraviolet range is meant
e.g. a wavelength of at most 5 nanometer, and optionally larger than 1 nanometer.
Thus, a wavelength of the generated electromagnetic radiation may, at least partly,
be in a range from 1 to 400 nanometer.
[0025] Optionally, the system 2 also comprises a donor structure 12. The donor structure
12 comprises a substrate 20 and a donor layer 22 provided along a surface 24 of the
substrate 20. The donor layer 22 may be provided on the substrate 20. Alternatively,
a release layer (e.g. drawn in figure 1B with reference number 23) that is arranged
to interact with radiation of a second radiation beam may be arranged in between the
substrate 20 and the donor layer 22. Use of the release layer may be especially useful
if absorbance of the second laser beam 18 by the donor layer 22 is relatively poor.
[0026] The particle generator 8 may be arranged for generating at least one liquid and/or
solid particle 14, preferably a plurality of the particles 14 that are preferably
generated subsequently to each other. Thereto the particle generator 8 may comprise
a second radiation source for generating the second radiation beam. Here, the second
radiation source is formed by a second laser source 16. The second laser source 16
may be arranged for generating a second laser beam 18, being an example of the second
radiation beam. In particular, the second laser source 16 may be arranged for generating
a pulse of the second laser beam 18. Hence, the second laser source 16 may be a pulsed
laser source. The second laser source 16 may be arranged for irradiating, by means
of the pulse of the second laser beam 18, the donor structure 12. Hence, the second
laser source 16 and the donor structure 12 may be positioned so that, by means of
the pulse of the second laser beam 18, the donor structure 12 is irradiated. Said
irradiating may cause release of a portion of the donor layer, said released portion
forming the at least one particle.
[0027] Process parameters of the second laser beam 18 and the donor structure 12 suitable
for generating the at least one particle 14 may be determined as follows. The metal
comprised by the donor layer 22 may be selected dependent on a desired wavelength
or wavelength spectrum of the electromagnetic radiation to be generated. Subsequently,
a wavelength or wavelength range of the second laser beam 18 is selected that is capable
of interaction with the donor layer 22, e.g. by absorption in the metal of the donor
layer 22. Alternatively, in case an additional release layer 23 is provided, a wavelength
or wavelength range of the second laser beam 18 is selected that is capable of interaction
with the release layer. In that case the radiation of the second laser beam 18 may
for example heat the release layer 23 by absorption therein, or by inducing a chemical
reaction. In order to determine a suitable spectrum for the second laser beam a spectral
transmission spectrum, adsorption spectrum, or reflection spectrum of the donor layer
22 and the substrate 18, and possibly of the release layer 23, may previously have
been determined. Based on such spectra, a wavelength of the second laser beam 18 may
be selected such that it is absorbed by the donor layer and/or the release layer.
Preferably, the wavelength of the second laser beam is not, or relatively weakly,
absorbed by the substrate 20. If such spectra are not determined or not known, the
wavelength may be chosen at approximately 350 nanometer and may later be varied if
release of the portion of the donor layer cannot be achieved. Preferably, the substrate
is chosen such that interaction with the substrate is substantially prevented at said
wavelength of 350 nanometer. It will be clear that alternatively another wavelength
may be chosen. Furthermore, a layer thickness of the donor layer is chosen, for example
in a range between 0.05 and 1 micrometer. If the donor layer is substantially thicker
than 1 micrometer, e.g. thicker than 2 micrometer, the release of the portion of the
donor layer 22 may be difficult or unreliable. Without wanting to be bound by any
theory, such may be caused by a melting zone in the donor layer caused by the pulse
of the second laser beam having not progressed through substantially the whole thickness
of the donor layer at a moment on which the portion of the donor layer is to be released.
An amount of ejected material from the donor layer 22 may be approximately proportional
to the product of the thickness of the donor layer and an irradiated area (said irradiated
area may be approximately equal to a cross-section of the second laser beam along
the donor layer 22). Accordingly, given a desired amount of material to be ejected
a smaller thickness may be selected if a larger area is irradiated by the second radiation
beam. If the thickness of the donor layer is substantially less than 0.05 micrometer,
e.g. less than 0.01 micrometer, a relatively large lateral region (irradiation region)
of the donor layer may have to be heated, to achieve desirable particle dimensions,
e.g. in the range from a few micrometers to a few dozens of micrometers. This may
necessitates relatively costly optics and/or laser equipment for obtaining a sufficient
power density and homogeneity. Accordingly, a width W
2 of the irradiation region of the second laser beam 18 in or adjacent to the donor
layer 22 is typically selected in a range of 10 to 100 micrometer. The selection of
the width W
2 depends further on a required size of the portion of the donor layer 22 to be released
by the pulse of the second laser beam 18. A particular suitable range for W
2 is between 50 and 90 micrometer. A duration of the pulse (pulse length) of the second
laser beam 18 is preferably chosen smaller than 500 nanoseconds, optionally smaller
than 1 nanosecond, e.g. smaller than 10 picoseconds. Without wanting to be bound by
any theory, experiments appear to indicate that using a pulse duration that is significantly
longer than 500 nanoseconds, e.g. larger than approximately 1 microsecond, may cause
the generated heat to leak away without generating a small particle with sufficient
release velocity. An intensity of the pulse of the second laser beam, or a laser fluence
of the pulse of the second laser beam expressed in Joule per unit of area, may be
arranged high enough for supplying a sufficient amount of energy for realising ejection
or release of the portion of the donor layer. If an amount of energy comprised by
the pulse is too low, e.g. the intensity or fluence of the pulse is too low, the portion
of the donor layer may not be released or ejected. A relatively short duration of
the pulse, e.g. a pulse with a duration smaller than 1 picoseconds, may require a
relatively strong laser source for supplying enough energy. Such a laser source may
be expensive. A required fluence of the pulse of the second radiation beam may be
dependent on reflection of the pulse on an interface between the donor layer and the
substrate. An optimal fluence of the second laser pulse may be determined experimentally
for a specific donor layer 22 and donor structure 12. Dependent on the material selected
for the donor layer 22, the fluence of the second laser beam 18 may be selected in
the range from 0.01 to 0.5 Joule per square centimeter. However, in case a release
layer 23 is present, wherein a chemical reaction is induced by the second radiation
beam, the fluence may even be lower than 0.01 J/cm
2. The second laser beam may be focussed in a focus region on or adjacent to the surface
24 of the substrate, in the release layer, and/or in donor layer. The second laser
beam may e.g. be focussed in the donor layer adjacent to the surface 24 of the substrate.
[0028] Thus, more in general, an intensity or laser fluence of the pulse of the second radiation
beam, a duration of the pulse of the second radiation beam, a wavelength of the second
radiation beam, an irradiation region of the second radiation beam, e.g. a width W
2 of the irradiation region of the second radiation beam in or adjacent to the donor
layer and/or a position of a focus region of the second radiation beam, and/or a thickness
D of the donor layer 22, may be arranged for causing release, e.g. ejection, of a
portion of the donor layer 22.
[0029] As an example, the donor layer 22 may comprise copper as metal, e.g. the donor layer
22 may be made of copper. Furthermore, one or more of the following parameters may
be used in said example. The donor layer thickness D may be in a range from 50 nanometer
to 200 nanometer. The pulse length of the second laser beam 18 may be typically 6.7
picoseconds. A wavelength of the second laser beam 18 may e.g. be 343 nanometer or
515 nanometer. A width, e.g. diameter, of the second laser beam 18 in or adjacent
to the donor layer 22, e.g. in the focus region 26 of the second laser beam 18, may
be in a range from 10 micrometer to 100 micrometer, typically 20 micrometer. A laser
fluence of the second laser beam 18 may be in a range from 0.03 to 0.15 Joule per
square centimeter. By using parameters described above, or by using other parameters,
the second laser source 16 may be arranged for generating the at least one liquid
and/or solid particle 14, preferably a plurality of subsequent particles 14. Then,
a diameter of the particles 14 may be in a range from 2 to 10 micrometer. Having a
relatively small particle 14, e.g. having a diameter of at most 20 micrometer or at
most 10 micrometer, may enable evaporation of the particle 14 during excitation of
the particle 14. Evaporated material of the particle may be removed relatively easily
out if the evacuated space, e.g. by means of a vacuum pump for maintaining the vacuum
in the evacuated space.
[0030] As another example, the donor layer 22 may comprise tin as the metal. A melting temperature
of tin is lower than a melting temperature of copper. Without wanting to be bound
by any theory, it can be expected that somewhat less energy may be required for releasing
tin than for releasing copper. A donor layer 22 substantially made of tin may be required
to be thicker than 200 nanometer, in order to achieve a predetermined amount of electromagnetic
radiation. With tin as the metal, the laser fluence level of the second laser beam
18 may be in a range from 0.001 to 1 Joule per square centimeter.
[0031] For other metals, e.g. in case the donor layer comprises gadolinium, process parameters
may be arranged by using the guidelines mentioned herein. If release or ejection is
realised for a certain metal, e.g. copper, in particular adjustment of the wavelength
and the fluence of the pulse may be required in case another metal is used.
[0032] Parameters of the second laser source 16 for releasing the portion of the donor layer
22, may be inferred from Laser-Induced Forward Transfer techniques, examples of which
are known as such to the skilled person (see e.g.
David P. Banks, Christos Grivas, John D. Mills, Robert W. Eason, and Ioanna Zergioti,
"Nanodroplets deposited in microarrays by femtosecond Ti-sapphire laser-induced forward
transfer", Applied Physics Letters 89, 193107 (2006); and
Aiko Narazaki, Tadatake Sato, Ryozo Kurosaki, Yshizo Kawaguchi, and Hiroyuki Niino,
"Nano- and microdot array formation by laser-induced dot transfer", Applied Surface
Science 225 (2009), 9703-9706). It is further noted that Laser-Induced Forward Transfer technologies generally
teach the skilled person away from the present invention, because these technologies
are directed at transferring particles, instead of using these particles for generating
electromagnetic radiation.
[0033] Thus, more in general, the pulse of the second laser beam 18 may, in use, cause release
of a portion of the donor layer 22, thus generating the at least one particle 14 as
a product of said released portion of the donor layer 22. Said released portion forms
the at least one particle 14. Said release may comprise ejection of the particle 14.
Without wanting to be bound by any theory, the pulse of the second laser beam 18 may
cause reaction and/or evaporation of the donor layer 22 and/or the release layer in
the irradiation region of the second laser beam 18. E.g., a plasma may be created
in the donor layer adjacent to the substrate 20. Said plasma may propel the portion
of the donor layer out of the donor layer. Furthermore, the pulse may cause melting
of the donor layer 22 in the irradiation region. Thus, the particle 14 may be (at
least partly) liquid. The release layer may be arranged for absorbing energy provided
by the second laser beam 18. Thereto the release layer may comprise carbon, one or
more metals, and/or triazene-polymers. Preferably, a composition of the release layer
is such that, after the release of the portion of the donor layer 22, a remainder
of the release layer supporting said release of the portion of the donor layer 22,
does not contaminate the support structure or another element of the system 2. In
particular, the composition of the release layer is arranged for substantially preventing
movement of the remainder of the release layer in the irradiation region of the first
laser beam. The reaction and/or evaporation of the donor layer 22 and/or the release
layer may lead to an increase in pressure inside the donor layer 22 and/or in between
the donor layer 22 and the substrate 20, e.g. inside the release layer. As a result
of said pressure, the portion of the donor layer 22 may be ejected.
[0034] More in general, a method comprising generating the at least one particle, and a
system arranged for generating the at least one particle, by means of the second radiation
source, may be provided wherein the second radiation beam may travel through the substrate
20 before reaching the donor layer 22 and/or the release layer 23. However, alternatively,
the second radiation beam may first pass the donor layer. The at least one particle
may be generated from an intact portion of the donor layer. With 'intact portion'
is meant a portion of the donor layer that has yet been unused for generating a particle.
A moment of generating the at least one particle may be controlled by means of (the
pulse of) the second radiation beam. A moment of exciting the excitable material comprised
by the at least one particle may be controlled by means of (the pulse of) the first
radiation beam. Said moments may be mutually synchronised, e.g. by means of a control
unit. Furthermore, a position of generation, and/or a direction and magnitude of the
release velocity of the at least one particle may be controlled by means of (the pulse
of) the second radiation beam. Preferably, a thickness of yet unused portions of the
donor layer, i.e. portions from which no particle has been generated yet, is uniform
within 10%, 5%, 2%, or, most preferably, 1%. Hence, a well-controllable method and
system may be provided being advantageous over known methods respectively systems.
[0035] More in general, a pulse frequency of the second laser beam 18 may be in a range
from 20, or 50 instead of 20, to 800 kiloHertz, e.g. in a range from 200-400 kiloHertz
and/or or 100-300 kiloHertz. The present system may enable generation of particles
14 with a diameter smaller than 20 micrometer, or even smaller than 10 micrometer.
It is further noted that the particle 14 may e.g. be a droplet. Alternatively, the
particle 14 may be solid. The particle 14 may also be partly solid and partly liquid.
It is noted that a phase of at least a part of the particle 14 may change after generating
the particle 14, e.g. may change from liquid to solid.
[0036] The first laser source 10 may be arranged for generating a first radiation beam,
here a first laser beam 32. The particle generator 8 may further be arranged for moving
the at least one particle 14, e.g. the plurality of subsequent particles 14, in an
irradiation region, e.g. a focus region 30, of the first laser beam 32 generated by
the first laser source 10. Such moving may be realised at least by ejecting said released
portion of the donor layer 22. Said focus region 30 may be part of the evacuated space
6 in the enclosure 4.
[0037] The donor layer 22 may comprises a metal or another excitable material, e.g. may
be substantially made of the metal or the other excitable material. Hence, the particle
14 may comprises the metal, e.g. may be substantially made of the metal. Optionally,
said metal may in general be formed by an alloy and/or may be one of a plurality of
metals. The alloy as well as other metals of the plurality of metals, may, in use,
also be excited by the first laser beam. By selection of the alloy or the plurality
of metals, a spectrum of the generated electromagnetic radiation may be adjusted.
Said metal may e.g. comprise tin, gadolinium, copper, and/or terbium. Such metals
are especially suitable for, when excited by the first laser source 10, generating
electromagnetic radiation having a wavelength in the deep ultraviolet range-, and
optionally in the extreme ultraviolet range.
[0038] The first laser source 10 may be arranged for, by irradiating the one or more particles
14 when being present in the focus region 30 of the first laser beam 32, exciting
the metal comprised by the one or more particles 14 and thereby generating the electromagnetic
radiation. Said electromagnetic radiation is schematically indicated in figure 1A
with reference number 33. More in general, a wavelength of the first radiation beam,
a duration of a pulse of the first radiation beam, a fluence or intensity of the first
radiation beam, in particular of the pulse of the first radiation beam, and/or a width
W
1 of the irradiation region of the first radiation beam may be arranged for, by irradiating
the one or more particle when being present in the irradiation region of the first
radiation beam, exciting the metal comprised by the one or more particle and thereby
generating the electromagnetic radiation. Parameters of the first laser beam 32 for
exciting the metal and thus generating the electromagnetic radiation with a wavelength
in the deep ultraviolet range, are known as such to the skilled person. Also, properties
of the vacuum in the evacuated space 6 for generating said electromagnetic radiation.
Such parameters and/or properties are e.g. described in
US patent application publication 2005/0199829 and
US patent 6,862,339 and references mentioned therein.
[0039] Thus, examples have been described wherein laser-induced generation (here by means
of the second laser source) of a particle 14 is followed by excitation of the particle
by means of a laser, here the first laser source 10. Thus, droplet generation by means
of forcing a fluid through a nozzle, e.g. a nozzle of an ink jet head, may be avoided.
Hence, problems with clogging of the nozzle may be prevented. Furthermore, a freedom
for choosing the metal, and a concentration of the metal in the particle, need not
be hampered by limitations to prevent said clogging. Thus, various metals may be used.
Thus, a desired wavelength of the electromagnetic radiation may be achieved. Especially,
particles substantially made from gadolinium may be generated, in an embodiment of
the present invention. Generating gadolinium droplet by means of a nozzle is difficult,
due to the relatively high melting temperature of gadolinium. However, also for particles
made substantially of tin, advantageous embodiments may be provided. Additionally,
in an embodiment, temperatures of the metal (or another excitable material) above
a melting temperature may be limited to the portion of donor layer to be released.
Thereto, optionally, a heat shield 27 may be generally provided in between the donor
layer and the first laser beam. The heat shield 27 may be provided with a heat shield
aperture 29 through which the at least one particle 14 may pass. Examples of a composition
of the heat shield are known as such. Thus, a probability of eroding the nozzle or
other parts by means of high-temperature fluids, may be reduced.
[0040] In a variation of the first embodiment, the donor layer 22 is provided, at least
partly, in the evacuated space 6. Then, the second radiation beam may be positioned
for generating the at least one particle 14 in the evacuated space 6.
[0041] In a variation that is shown in figure 1A, the donor layer 22 is provided, at least
partly, outside the enclosure 4 and outside the evacuated space 6, e.g. in a generation
space 36. The enclosure 4 may comprise an aperture, e.g. a pinhole 38. Said aperture
may provide for a fluidum connection between the evacuated space 6 and the generation
space 36. A size, e.g. a diameter, of the aperture may be in a range from 10 micrometer
to 40 micrometer. With such a small aperture, the vacuum of the evacuated space 6
may still be maintained. In an embodiment, at least part of the donor layer 22 may
be positioned substantially against, or in a vicinity of, a part of the enclosure
4 around the aperture, while preferably allowing for relative movement between the
enclosure 4 and the donor layer 22. More in general, a volume of the enclosure 4 and
a size of the pinhole 38 may be arranged for maintaining the vacuum in the enclosure
4. Further, the second radiation beam 18 may be positioned for generating the at least
one particle 14 outside the evacuated space 6. Alternatively, in the generation space
36 a similar vacuum is applied as in the evacuated space 6 inside the enclosure 4.
[0042] Preferably, the particle generator 8 is arranged for transporting the at least one
particle 14 through the pinhole 38 so that the at least one particle 14 is moved into
the evacuated space 6. Thereto, in an embodiment, the system is optionally provided
with a first electrode 40 that is positioned for inducing an electric charge in the
at least one particle 14, and a second electrode 42 that is positioned for electrically
moving the electrically charged at least one particle 14 towards the irradiation region
30. At least part of the donor layer 22 may be regarded as the first electrode 40.
In use, a voltage difference may be applied between the first electrode 40 and the
second electrode 42. Thereto the system may be provided with a voltage source 41.
By means of the voltage source 41, the first electrode, and the second electrode,
reliably directing the at least one particle 14 towards the irradiation region 30
may be enabled. The first and second electrode may be used for adapting a direction
of movement of the at least one particle 14, so that the at least one particle 14
in use moves through the irradiation region of the first laser beam. However, the
voltage source 41, the first electrode 40, and the second electrode 42 are not necessary.
Moving the at least one particle 14 in the evacuated space 6 may also be realised,
or supported, by using suction of the vacuum of the evacuated space 6, optionally
in combination with arranging the second laser beam 18 and the donor structure 12
so that the at least one particle 14 is generated adjacent to the pinhole 38.
[0043] It will be clear that, in the first embodiment, the second radiation source 16 may
be arranged for generating a plurality of subsequent pulses of the second radiation
beam 18. In the first embodiment or in another embodiment, the system 2 may comprise
a transporter for realising the relative motion between the donor layer 22 and the
second radiation beam 18 at least in between subsequent pulses of the second radiation
beam. Then, the plurality of subsequent particles 14 may be generated. In figure 1A,
such relative motion is schematically indicated by arrow 43. A velocity of relative
motion, e.g. a velocity of the donor layer 22 relative to the second laser beam 18,
may be approximately equal to a first product being equal to the product of a pulse
frequency of the pulses of the second laser beam 18 and a diameter of the second laser
beam 18 in or adjacent to the donor layer 22. The velocity may be in a range of 0.2
times said first product till 5 times said first product. Alternatively, the velocity
of relative motion may be approximately equal to a second product being equal to the
product of a pulse frequency of the pulses of the second laser beam 18 and the square
root of (4·Z
3 / (6·D)), wherein Z is a desired droplet diameter and D is the thickness of the donor
layer 22. The velocity may be in a range of 0.2 times said second product till 5 times
said second product. Various embodiment for the transporter are possible.
[0044] The system 2 may, more in general, be provided with a control unit 35. Said control
unit may be electrically connected to the first laser source and the second laser
source via electrical connections 37. The control unit 35 may be arranged for synchronising
a moment at which the pulse of the first laser beam 32 is generated with a moment
at which the pulse of the second laser beam 18 is generated. As a result, the first
laser pulse may irradiate the particle 14 when the particle 14 is in the focus region
30 of the first laser beam 32. The control unit 35 may further be arranged for adjusting
a position of the donor structure 12 in a direction transverse to the surface 24 of
the substrate 20. The control unit 35 may further be arranged for controlling the
transporter 44.
[0045] Figure 1B shows a donor structure 12 of a system 2 in a second embodiment according
to the invention. In the second embodiment, the donor structure 12 may comprise a
substrate 20 provided with a plurality of recesses 47 in the surface 24 of the substrate
20. By means of a recess 47, a pressure generated by the pulse of the second radiation
beam 18 may be focussed towards a centre of a portion 45 of the donor layer 22 released
by said pulse. Hence, a number of the at least one particles 14 generated by a single
pulse of the second laser beam 18 may be reduced. Thus, a larger fraction of the portion
of the donor layer 22 may reach the irradiated region 30 of the first radiation beam
32. The recesses 47 may be present in the surface 24 of the substrate 20 that faces
the donor layer 22 and/or the release layer 23. The substrate provided with the recesses
47 may be applied generally. The substrate 20 provided with the recesses 47 may also
be applied when the release layer 23 is absent.
[0046] Figures 2A and 2B show a first embodiment of the transporter 44. In this embodiment,
the transporter 44 may comprise a movable mirror 46. In particular, the mirror 46
may be cantable, or, in other words, rotatable, along at least one axis of rotation,
but preferably along at least two axes of rotation that are mutually transverse or
perpendicular. Such canting is indicated by arrow 48. By canting the mirror 46, relative
motion between the donor layer 22 and the second radiation beam 18 may be realised.
As a result of canting, the second laser beam 18 may be rotated with respect to the
donor layer 22. Additionally, the transporter may be arranged for translating the
donor structure 12, e.g. during rotating the second laser beam 18. A direction of
such translation may be directed transverse to a plane of rotation of the second laser
beam 18. E.g., in the example of figure 2A, said translation may be in a direction
out of the plane of the paper. Relative motion may thus be realised continuously,
or at least in between subsequent pulses of the second radiation beam. In that way,
illumination of another portion of the donor layer 22 than a portion that way previously
released, may be enabled. Preferably, relative motion is achieved by translating and/or
rotating the donor layer while holding the second laser beam 18 still at least in
a plane transverse to the second laser beam 18. Figure 2A shows the donor structure
12 before release of a particle 14. Figure 2B shows the donor structure 12 after release
of particles 14. Former positions of removed portions of the donor layer are indicated
by reference number 49. The transporter 44 in the first embodiment, in particular
the cantable mirror 46, may be especially suitable to be provided inside the enclosure
4. Then, translating the donor layer 22 may be omitted.
[0047] Figure 3A shows a second embodiment of the transporter 44. In this embodiment, the
transporter may comprise a first roll 50A and a second roll 50B. The first roll 50A
and the second roll 50B are arranged for rolling thereon the donor structure 12. Thus,
the transporter 44 may be arranged for translating the substrate 20 relative to the
second radiation beam 18. Said donor structure 12 may be flexible. The substrate 20
may, more in general, be made of glass. However, the substrate 20 may also be made
of a flexible plastic and/or a flexible polymer. Providing a glass substrate 20 that
is sufficiently thin (e.g. at most 50 or at most 100 micrometer) may provide for said
flexibility. Furthermore, a glass substrate 20 has the advantage that it may be substantially
free from interaction with the second laser beam 18. Hence, the second laser beam
18 may pass substantially unaltered through the glass substrate 20, so that it may
be fully employed for release of the portion of the donor layer 22. Preferably, a
wavelength of the second laser beam 18 is chosen that combines a maximum absorption
in the donor layer 22 and/or the release layer with a minimal absorption in the substrate
20.
[0048] The transporter may further comprise a guide 52, for guiding the donor structure
12 through the irradiation region of the second laser beam 18. The guide may comprise
guiding rollers 52A, 52B. The guide may be mechanically connected to a body 54 of
the transporter 44. Preferably, the guide is movably connected to the body 54. Such
movement is indicated by arrows 56. The control unit 35 may further be arranged for
controlling the guide 52, e.g. for controlling the rollers 52A, 52B and/or the movement
of the guide 52 with respect to the body 54.
[0049] Figure 3B shows a modified variation of the second embodiment of the transporter
44. Instead of the roller 50A and 50 B for rolling thereon the donor structure 12,
the transporter 44 may be provided with additional guide elements 52' and 52" that
enable rotating a donor structure 12 being formed as a loop closed in itself. The
system 2 may be provided with a donor regeneration system 58. The regeneration system
58 may be arranged for removing a remainder of the donor layer 22, e.g. by stripping
the remainder of the donor layer from the substrate 20, e.g. by means of a reverse
plating step. The regeneration system 58 may further be arranged for applying a new
donor layer 22, e.g. by means of a (plasma) vacuum deposition step and/or by means
of a plating step. Using a donor structure 12 being closed in itself combines well
with said regeneration system 58. However, the regeneration system 58 may optionally
be used generally, e.g. in combination with other donor structures.
[0050] Optionally, the body 54 of the transporter is connected to the enclosure 4, as indicated
in figure 3B. The particle generator 8 may be, at least partly, positioned in the
evacuated space. The donor layer may be provided, at least partly, within the enclosure
4 in the evacuated space 6. Then, the plurality of subsequent particles 14 are preferably
generated in the evacuated space 6. The system 2 for generating electromagnetic radiation
may be arranged for transporting the donor layer 22 and the substrate 20 into and
out of the evacuated space, by means of the rollers 50A, 50B. Thereto the enclosure
may comprise a first slot 53A and a second slot 53B for respectively transporting
the donor layer into and out of the enclosure 4, and/or vice versa.
[0051] Figure 4A shows a perspective view of a donor structure 12, which can be used in
a third embodiment of a transporter 44. Figure 4B shows a side view of the third embodiment
of the transporter 44. The transporter 44 in the third embodiment may be provided
with a rotatable donor structure 12. Such rotation is indicated by arrow 60. The donor
structure 12 may, at least partly, be shaped as disk 62. It is noted that, in other
embodiments, the rotatable donor structure may be shaped as a cylinder. Thus, more
in general, the donor structure may, at least partly, be rotatable with respect to
the second laser beam 18. It was found by the inventors that such a rotatable donor
structure 12 may provide for a reliable and rapid movement of the donor layer 22 with
respect to the second laser beam 18. The second radiation beam, here the second laser
beam 18, may be movable with respect to the donor layer 22. Such is indicated by arrow
64. Having a movable second laser beam 18 in combination with a rotatable donor structure
12 may enable relatively rapid, reliable, and/or substantially complete use of the
donor layer 22. Thus, as illustrated in figure 4B, the transporter may be arranged
for realising the relative motion by rotating the donor structure 12 with respect
to the second laser beam 18. The second laser beam 18 may be translated with respect
to the donor structure 12 while rotating the donor structure 12. Alternatively, the
rotatable donor structure 12 may in use be rotated and simultaneously be translated
with respect to the second laser beam 18.
[0052] In case the rotatable donor structure is shape as a disk, the donor layer may, in
variation, be provided as a spincoated liquid donor layer 22. In other variations
the donor layer 22 may be substantially solid. A donor regeneration system, for example
as described with respect to figure 3B, may be provided in the variant of figure 4B
as well.
[0053] Figure 4B further shows the body 54 of the transporter in the third embodiment, and
the guide 52 of the donor structure 12. The guide 52 may be arranged for guiding the
donor structure 12 through the irradiation region of the second laser beam 18. The
guide may be mechanically connected to a body 54 of the transporter 44. Preferably,
the guide is movably, e.g. rotatably, connected to the body 54. Such movement and
rotation is indicated by arrows 66A and 66B, respectively. Thus, the transporter may
be arranged for rotating the substrate 20 relative to the second radiation beam 18.
[0054] A first embodiment of a method according to the invention (the first method) may
be illustrated with reference to figures 1-4B. Said generating electromagnetic radiation
may have a wavelength in the deep ultraviolet range. Said first method may comprise
the step of generating at least one liquid and/or solid particle 14, e.g. at least
one droplet 14, that comprises a metal, such as tin and/or gadolinium and/or copper.
The first method may further comprise moving the at least one particle 14 in an irradiation
region, e.g. focus region 30, of a first radiation beam, e.g. a first laser beam 32.
Said irradiation region may, at least partly, be part of an evacuated space 6. Such
generating and moving may be carried out by means of the particle generator 8.
[0055] The first method may further comprise irradiating the at least one particle 14, when
being present in the irradiation region of the first radiation beam, by means of the
first radiation beam. In that way, the metal comprised by the at least one particle
14 can be excited. Therewith the electromagnetic radiation can be generated. Parameters,
e.g. a wavelength, frequency, and/or intensity (e.g. laser fluence) of the first radiation
beam for realising said excitation are known as such to the skilled person.
[0056] In the first method, the generating of the at least one particle 14 may comprise
the step of providing a donor structure 12 comprising at least a substrate 20 and
a donor layer 22 provided along a surface 24 of the substrate 20. Said donor layer
22 may comprise the metal. The first method may further comprise the step of irradiating
the donor structure 12 by means of a pulse of a second radiation beam, e.g. the second
laser beam 18. Such may cause release of a portion of the donor layer 22, thus generating
the at least one particle 14 as a product of said released portion of the donor layer
22. Hence, said released portion forms the at least one particle.
[0057] In a variation, the first method comprises generating a plurality of subsequent particles
14 by irradiating the donor structure 12 by means of a plurality of pulses of the
second radiation beam. Then, the method also comprising realising relative motion
between the donor layer 22 and the second radiation beam, at least in between subsequent
pulses of the second radiation beam. As a result, mutually subsequent pulses may irradiate
mutually subsequent parts of the donor layer 22. Said variation of the first method
may comprise realising the relative motion by rotating and/or translating the donor
structure 12, e.g. with respect to the second laser beam 18, and/or by translating
and/or rotating the second laser beam 18, e.g. with respect to the donor structure
12, preferably while rotating and/or translating the donor structure 12. Such realising
of the relative motion may be generally applicable. Realising the relative motion
may be performed by means of a transporter, e.g. the transporter 44 described with
reference to figures 2A-4B.
[0058] A second embodiment of a method according to the invention (the second method) may
comprise generating a plurality of subsequent particles 14 by irradiating the donor
structure 12 by means of a plurality of pulses of the second radiation beam, here
the second laser beam 18. A time interval between subsequent pulses of the second
laser beam 18 may be arranged so that a distance L (figure 1A) between subsequent
particles 14 generated by means of said subsequent pulses exceeds five times or ten
times a diameter of the particles. Such a proportion between the distance L and the
particle diameter may be difficult to achieve by using a nozzle at relatively high
frequencies. E.g. in ink-jet systems such distance L usually is in a range of 2 to
4 times a droplet diameter. Thus, in the second method, a distance between subsequent
particles may be arranged to reduce the a shadow, of the electromagnetic radiation.
Said shadow may be caused by particles subsequent to a particle generating the electromagnetic
radiation. Electrically moving, e.g. accelerating, subsequent charged particles may
be used for adapting, e.g. increasing, a distance between the subsequent charged particles.
Thus, said shadow may also be reduced. A relatively high release velocity may also
reduce the shadow, e.g. by means of increasing the distance L and/or by realising
a relatively short dwelling time of a particle in the evacuated space.
[0059] In the first and/or second method, the donor layer 22 may be provided, at least partly,
in the evacuated space 6. Then, the at least one particle 14 may be generated in the
evacuated space 6. Alternatively, the evacuated space 6 may be provided in an enclosure
4 that comprises a pinhole 38. Then, the at least one particle 14 may be generated
outside the evacuated space 6. The first and/or second method may comprise transporting
the at least one particle 14 through the pinhole 38 into the evacuated space 6.
[0060] A third embodiment of a method according to the invention (the third method) may
comprise moving the particle 14 towards the irradiation region by inducing an electric
charge in the particles 14. The third embodiment may also comprise electrically moving
the electrically charged droplet or subsequent electrically charged droplets in the
irradiation region of the first radiation beam. Such is described with reference to
the first electrode 40 and the second electrode 42, shown in figure 1A. Preferably,
moving the particle towards the irradiation region of the first laser beam is caused
substantially by the ejection of the portion of the donor layer by means of the second
laser beam.
[0061] The invention also relates to a lithographic system, e.g. a wafer stepper. Said wafer
stepper may comprise a system for generating electromagnetic radiation according to
the first embodiment or a variation thereof. Thus, said wafer stepper may be arranged
for carrying out the first, second and/or third method. The wafer stepper is arranged
for carrying out a photolithographic process by means of the electromagnetic radiation.
Examples of conventional lithographic systems are known as such to the skilled person
so that a further description thereof is deemed superfluous.
[0062] Embodiments of the invention are not limited to the foregoing description and drawings.
For example, an intensity of the second radiation beam near a circumference of the
second radiation beam may exceed an intensity of the second radiation beam near a
center of the second radiation beam. Thus, when measured in a cross-section of the
second radiation beam perpendicular to a propagation direction of the second radiation
beam, the intensity of the second radiation beams may have a minimum in or near the
center of the second radiation beam. For example, as illustrated in the figures, the
second radiation beam, e.g. the second laser beam 18, may travel through the substrate
20 before reaching the donor layer 22 and/or the release layer. The pulse of the second
laser beam 18 may be a block pulse or may have another shape. E.g., the pulse of the
second laser beam 18 may be formed from at least two pulses, e.g. block pulses, that
have mutually different duration and fluence. As a further example, the invention
may be applied for a donor structure comprising a plurality of metals. Then, the at
least one particle may comprise the plurality of metals. Thus, when herein the term
'metal' is used, it may, optionally, be replaced by the term 'metallic material',
which may comprise a plurality of metals, a metallic compound, and/or an alloy. Alternatively
the term 'metal' may be replaced by the term 'excitable material' or 'energizable
material'. In a yet further example, one or more other ways of moving the at least
one particle in the irradiation region of the first laser beam are used, additionally
or alternatively. Such ways may comprise electromagnetically moving, e.g. accelerating,
the at least one particle. Equally all kinematic inversions are considered inherently
disclosed and to be within the scope of the present invention. The use of expressions
like: "preferably", "in particular", "especially", "typically" etc. may relate to
optional features. The term "comprising" does not exclude other elements or steps.
The indefinite article "a" or "an" does not exclude a plurality. Features which are
not specifically or explicitly described or claimed may be additionally comprised
in the structure according to the present invention without deviating from its scope.
1. Method of generating electromagnetic radiation having a wavelength in the ultraviolet
range and/or below the ultraviolet range, comprising the steps:
- generating at least one liquid and/or solid particle that comprises an excitable
material, e.g. a metal;
- moving the at least one particle in an irradiation region of a first radiation beam;
and
- irradiating the at least one particle, when being present in the irradiation region
of the first radiation beam, by means of the first radiation beam, for exciting the
excitable material comprised by the at least one particle and thereby generating the
electromagnetic radiation;
wherein generating the at least one particle comprises the steps:
- providing a donor structure comprising at least a substrate and a donor layer provided
along a surface of the substrate, which donor layer comprises the excitable material;
and
- irradiating the donor structure by means of a pulse of a second radiation beam causing
release of a portion of the donor layer, said released portion forming the at least
one particle.
2. Method according to claim 1, comprising carrying out the steps of claim 1 repeatedly,
thus generating a plurality of subsequent particles by irradiating the donor structure
by means of a plurality of pulses of the second radiation beam, the method comprising
realising relative motion between the donor layer and the second radiation beam at
least in between subsequent pulses of the second radiation beam, so that a later one
of the subsequent pulses irradiates another part of the donor layer than a previous
one of the subsequent pulses.
3. Method according to claim 2, wherein realising the relative motion comprises rotating
and/or translating the donor structure, and/or comprises translating and/or rotating
the second laser beam, preferably while rotating and/or translating the donor structure.
4. Method according to one of claims 1-3, comprising carrying out the steps of claim
1 repeatedly, thus generating a plurality of particles by irradiating the donor structure
by means of a plurality of pulses of the second radiation beam, wherein a pulse frequency
of the second radiation beam is in a range from 20 to 800 kiloHertz and/or a release
velocity of the at least one particle is at least 50 meter per second.
5. Method according to one of claims 1-4, wherein the irradiation region is part of an
evacuated space and the donor layer is provided, at least partly, in the evacuated
space, and wherein the at least one particle is generated in the evacuated space.
6. Method according to one of claim 1-4, wherein the irradiation region is part of an
evacuated space and the evacuated space is provided in an enclosure that comprises
a pinhole, wherein the at least one particle is generated outside the evacuated space,
the method comprising transporting the at least one particle through the pinhole into
the evacuated space.
7. Method according to one of claims 1-6, wherein moving the at least one particle towards
the irradiation region comprises inducing an electric charge in the particle, and
comprises electrically moving the electrically charged droplet in the irradiation
region of the first radiation beam.
8. System for generating electromagnetic radiation having a wavelength in the ultraviolet
range and/or below the ultraviolet range, the system comprising:
- an enclosure enclosing a space to be evacuated;
- a particle generator for generating at least one liquid and/or solid particle that
comprises an excitable material, e.g. a metal, the particle generator further being
arranged for moving the at least one particle in an irradiation region of a first
radiation beam, said irradiation region being part of said enclosed space; and
- a first radiation source arranged for generating the first radiation beam, and further
being arranged for, by irradiating the particle when being present in the irradiation
region of the first radiation beam, exciting the excitable material comprised by the
at least one particle and thereby generating the electromagnetic radiation;
wherein the particle generator comprises a second radiation source arranged for generating
a pulse of a second radiation beam and for irradiating, by means of the pulse of the
second radiation beam, a donor structure comprising at least a substrate and a donor
layer provided along a surface of the substrate, which donor layer comprises the excitable
material, said pulse, in use, causing release of a portion of the donor layer, said
released portion forming the at least one particle.
9. System according to claim 8, further comprising the donor structure comprising at
least the substrate and the donor layer provided along the surface of the substrate,
which donor layer comprises the excitable material.
10. System according to claim 8 or 9, wherein the donor structure is provided with a release
layer that is arranged to interact with radiation of the second radiation beam, said
release layer being arranged in between the substrate and the donor layer.
11. System according to one of claims 8-10, wherein the second radiation source is arranged
for generating a plurality of pulses of the second radiation beam, the system comprising
a transporter for realising relative motion between the donor layer and the second
radiation beam at least in between subsequent pulses of the second radiation beam,
wherein the transporter is arranged for realising the relative motion by rotating
and/or translating the donor structure, and/or by translating and/or rotating the
second laser beam, preferably while rotating and/or translating the donor structure.
12. System according to one of claims 8-11, wherein in use the donor layer is provided,
at least partly, in the evacuated space, and wherein the second radiation beam is
positioned for generating the at least one particle in the evacuated space.
13. System according to one of claims 8-11, wherein the enclosure comprises a pinhole,
and wherein, in use, the donor layer is provided, at least partly, outside the evacuated
space, and wherein the second radiation beam is positioned for generating the at least
one particle outside the evacuated space, wherein the particle generator is arranged
for transporting the at least one particle through the pinhole so that the at least
one particle is moved in the evacuated space.
14. System according to one of claims 8-13, provided with a first electrode that is positioned
for inducing an electric charge in the at least one particle, and a second electrode
that is positioned for electrically moving the electrically charged at least one particle
towards the irradiation region.
15. Lithographic system, including a system for generating electromagnetic radiation according
to one of claims 8-14, and/or being arranged for carrying out a method according to
one of claims 1-7, the lithographic system being arranged for carrying out a photolithographic
process by means of the electromagnetic radiation.