Technical Field
[0001] The present disclosure relates to a refrigerator.
Background Art
[0002] Refrigerators are home appliances for storing foods at low temperatures. Air cooled
by heat exchange with a refrigerant circulating in a refrigeration cycle is used to
cool the storage space of a refrigerator so that foods stored in the storage space
can be kept in optimal conditions.
[0003] Along with the change of people's eating patterns and preference, large and multifunctional
refrigerators have been introduced, and refrigerators having various storage space
structures have been introduced.
[0004] Generally, the inner storage space of a refrigerator is divided into a refrigerator
compartment and a freezer compartment, and the refrigerator can be variously configured
according to the arrangement of the refrigerator compartment and the freezer compartment.
[0005] For example, in a side-by-side type refrigerator, a refrigerator compartment and
a freezer compartment are arranged in left and right sides and are configured to be
individually opened and closed by using a refrigerator compartment door and a freezer
compartment door.
[0006] In the side-by-side refrigerator, an evaporator is disposed at a rear side of the
refrigerator compartment and/or the freezer compartment to supply cooling air to the
refrigerator compartment and the freezer compartment, and thus the inner space of
the side-by-side refrigerator is reduced by the space necessary to install the evaporator.
[0007] For this reason, Korean Patent No.
10-039849 discloses a refrigerator. In the disclosed refrigerator, an evaporator and a cooling
air circulation fan are disposed in a barrier which divides the inner space of the
refrigerator into a refrigerator compartment and a freezer compartment.
[0008] However, in the disclosed refrigerator, the barrier in which the evaporator and the
cooling air circulation fan are disposed is not sufficiently insulated, and thus the
refrigerator compartment can be over-cooled. In addition, cooling air cannot be smoothly
circulated in the barrier because the inner space of the barrier is narrow.
[0009] WO 2008/146999 A1 relates to a refrigerator according to the preamble of claim 1 comprising a refrigerator
body having an inner space opened/closed by a refrigerator door; a partition wall
having one or more first cool air channels therein and having a predetermined thickness
and area, for partitioning the inner space of the refrigerator body into two or more
spaces; one or more evaporators installed at the first cool air channels, for generating
cool air; and one or more fans installed at the first cool air channel, for supplying
cool air generated from the evaporator to the corresponding space. Further disclosed
is a refrigerator, comprising: a refrigerator body having a freezing chamber that
stores food in a frozen state, and a chilling chamber that stores food in a fresh
state, the chambers are partitioned from each other by a partition wall; a freezing
chamber door and a chilling chamber door coupled to the refrigerator body, for opening
and closing the freezing chamber and the chilling chamber; and a freezing chamber
evaporator and a chilling chamber evaporator installed at the partition wall of the
refrigerator body.
[0010] WO 2009/008613 relates to a refrigerator having a body defined with a plurality of cooling compartments,
a plate arranged to partition the cooling compartments, and a cold air supplier arranged
at one wall of the plate, to supply cold air to at least one of the cooling compartments.
Technical Problem
[0011] It is an object of the present invention to provide a refrigerator having a wider
inner storage space while maintaining the insulating performance of a barrier.
[0012] A further object is to provide a refrigerator in which cooling air can flow smoothly
in a barrier accommodating an evaporator.
[0013] A further object is to provide a refrigerator in which cooling air can flow smoothly
to a freezer compartment and a freezer compartment.
These objects are solved with the features of the claims.
Solution to Problem
[0014] In one example, a refrigerator includes: a storage space including a freezer compartment
and a refrigerator compartment; a barrier main body defining the freezer compartment
and the refrigerator compartment; an insulator disposed at a side of the barrier main
body to insulate the refrigerator compartment from the freezer compartment; an evaporator
disposed at a side of the insulator to generate cooling air; a fan motor assembly
disposed at an upper side of the evaporator to provide a driving force for circulating
cooling air; a barrier cover configured to cover sides of the evaporator and the fan
motor assembly; and a cooling-air passage defined between the insulator and the barrier
cover to allow a flow of cooling air generated by the evaporator.
[0015] In another example, a refrigerator includes: a storage space including a freezer
compartment and a refrigerator compartment; a barrier main body defining the freezer
compartment and the refrigerator compartment; an evaporator disposed at a side of
the barrier main body to generate cooling air; a fan motor assembly disposed at an
upper side of the evaporator to provide a driving force for circulating cooling air;
a barrier cover configured to cover sides of the evaporator and the fan motor assembly;
and a cooling-air discharge part disposed at an upper part of the barrier main body
or the barrier cover to discharge cooling air to the storage space, wherein the cooling-air
discharge part includes a first guide rib sloped downward to discharge cooling air
toward a lower part of the storage space.
[0016] The cooling-air discharge part may further include: a second guide rib sloped toward
a front side of the storage space; and a third guide rib sloped toward a rear side
of the storage space.
[0017] The refrigerator may further include a cooling-air inlet part disposed at a lower
part of the barrier main body or the barrier cover to guide cooling air to the evaporator
after the cooling air is circulated in the storage space, wherein the cooling-air
inlet part may be located under the evaporator.
[0018] The cooling-air inlet part may include an inlet guide sloped upward in a direction
from the storage space to the barrier main body or the barrier cover.
[0019] The cooling-air discharge part may further include: a central guide to discharge
cooling air to a lateral side of the storage space; and a lateral guide to discharge
cooling air toward the front or rear side of the storage space.
[0020] The lateral guide may be provided in plurality between the central guide and the
cooling-air discharge part, wherein the slope of the lateral guide may increase from
the central guide to the cooling-air discharge part.
[0021] The barrier main body may include: a first case facing the refrigerator compartment;
a second case facing the freezer compartment; and a concave part formed at the second
case by recessing a part of the second case toward the refrigerator compartment to
accommodate the evaporator and the fan motor assembly.
[0022] The cooling-air discharge part may further include: cover outlets disposed at the
barrier cover to discharge cooling air to the freezer compartment; and an outlet grill
disposed at the barrier main body to discharge cooling air to the refrigerator compartment,
wherein a first outlet of the cover outlets may be disposed at a position facing the
outlet grill.
[0023] The refrigerator may further include a damper member disposed between the first outlet
and the outlet grill to selectively discharge cooling air to the refrigerator compartment.
[0024] The barrier main body may further include an inlet grill to allow an inflow of cooling
air from the refrigerator compartment, wherein the inlet grill may be disposed at
a rear side of the barrier main body.
[0025] In another example, a refrigerator includes: a cabinet forming a storage space; a
barrier dividing the storage space into a freezer compartment and a refrigerator compartment,
the barrier including a concave part; an evaporator disposed in the concave part;
and a catch hook disposed at the evaporator so as to be hooked on an inside of the
barrier.
[0026] The catch hook may be inserted through a catch slot disposed at a side of the concave
part and then be hooked.
[0027] The catch hook may be hooked in a catch space communicating with the concave part.
[0028] In another example, a refrigerator includes: a cabinet forming a storage space; a
barrier dividing the storage space into a freezer compartment and a refrigerator compartment,
the barrier including a concave part; a barrier cover configured to cover the concave
part; an evaporator disposed in the concave part; a fixing member disposed through
a surface of the concave part such that both ends of the fixing member are disposed
in the concave part and the barrier; and a coupling piece coupled to the fixing member
to fixing the evaporator to an inside of the concave part.
[0029] A catch protrusion may be disposed at an end of the fixing member disposed in the
barrier to prevent the fixing member from being freely detached in a state where the
fixing member is inserted through the surface of the concave part.
[0030] In a state where the end of the fixing member disposed in the barrier is inserted
through a side of the evaporator, the coupling piece may be coupled to the fixing
member.
[0031] The barrier may be constituted by a part of an inner case forming the freezer compartment,
a part of an inner case forming the refrigerator compartment, and a front plate forming
a part of a front surface of the cabinet.
[0032] A part of the barrier adjacent to the freezer compartment may be recessed toward
the refrigerator compartment to form the concave part.
[0033] An insulation layer may be disposed in the barrier between the refrigerator compartment
and the concave part.
[0034] The refrigerator may further include a sealing member to seal a gap between the barrier
and the barrier cover.
[0035] The barrier cover may include at least two parts, and the sealing member may seal
a gap between the parts of the barrier cover.
[0036] The evaporator may include: a refrigerant tube in which a refrigerant flows; and
a plurality of fins through which the refrigerant tube is inserted. Based on an imaginary
vertical line passing through centers of the fins, ends of the fins are close to the
freezer compartment and the other ends of the fins are close to the refrigerator compartment,
and the refrigerant tube may be more distant from the other ends of the fins than
the ends of the fins.
[0037] In another example, a refrigerator includes: a cabinet forming a storage space; a
barrier dividing the storage space into a freezer compartment and a refrigerator compartment,
the barrier including an insulator at an inner side and a concave part at a side;
an evaporator in the concave part; a blower unit disposed in the concave part at an
upper side of the evaporator; and a barrier cover configured to cover the concave
part, wherein the evaporator includes a first tube in which refrigerant flows, a second
tube in which the refrigerant flows independently of the first tube; and a plurality
of heat exchange fins through which both the first and second tubes are inserted,
wherein the refrigerant flows in one or both of the first and second tubes according
to temperatures of the freezer compartment and the refrigerator compartment.
[0038] The refrigerator may further include a value configured to control a refrigerant
passage so that the refrigerant flows in one or both of the first and second tubes.
[0039] If the temperature of the freezer compartment reaches a set temperature, the refrigerant
may flow both of the first and second tubes regardless of the temperature of the refrigerator
compartment.
[0040] Alternatively, if the temperature of the freezer compartment reaches the set temperature
but the temperature of the refrigerator compartment does not reach a set temperature,
the refrigerant may flow only in the first tube.
[0041] A distance between the first tube and the barrier cover may be greater than a distance
between the second tube and the barrier cover.
[0042] Based on a flow direction of cooling air, the second tube may be disposed at a downstream
side of the first tube.
[0043] A distance from the barrier cover to a line bisecting the heat exchange fins in left
and right parts may be greater than a distance from the barrier cover to a line bisecting
a horizontal distance between the first and second tubes that are disposed at the
same height.
[0044] The barrier may be constituted by a part of a first inner case forming the freezer
compartment and a part of a second inner case forming the refrigerator compartment,
wherein the evaporator may include a mounting structure so as to be mounted on the
first inner case, and the first inner case may include a catch slot so as to be coupled
with the mounting structure.
[0045] The refrigerator may further include: a compressor configured to compress the refrigerant;
and a bypass tube through which the refrigerant is bypassed from the compressor to
an inlet side of the evaporator, wherein if it is necessary to defrost the evaporator,
the refrigerant discharged from the compressor may be guide to the inlet side of the
evaporator through the bypass tube, and then the refrigerant may flow through one
or both of the first and second tubes.
[0046] The details of one or more examples and embodiments of the invention are set forth
in the accompanying drawings and the description below. Other features will be apparent
from the description and drawings, and from the claims.
Advantageous Effects of Invention
[0047] According to the examples and embodiments of the invention, the cooling passage is
disposed between the barrier and the barrier cover, and the insulator is provided
in the barrier. Therefore, supply of cooling air to the refrigerator compartment can
be controlled.
[0048] In addition, the cooling-air passage is formed in the insulator, and the insulator
is coupled to a side of the case of the barrier. Thus, the barrier can have a simple
structure while maintaining its insulating performance.
[0049] Since a vacuum insulator is included in the insulator disposed in the barrier, the
insulating performance of the barrier can be good.
[0050] In addition, since the blower unit accommodating part is deeper than other accommodating
parts, a space through which cooling air flows from the evaporator to the blower fan
can be sufficiently ensured, and thus cooling air can flow more smoothly.
[0051] In addition, since the blower unit accommodating part and the cooling-air passage
are formed in the barrier by recessing parts of the barrier, cooling air can flow
more smoothly in the barrier, and the barrier can have a simple structure.
[0052] In addition, since the cooling-air passage is disposed between the barrier and the
barrier cover, cooling air can be easily discharged from the cooling-air passage to
the storage space.
[0053] In addition, the cooling-air outlet is formed in an upper part of the barrier in
a manner such that cooling air can be discharged from the cooling-air outlet to an
upper or lower side of the storage space. Therefore, the storage space can be uniformly
cooled.
[0054] In addition, the cooling-air inlet is formed in a lower part of the barrier. Thus,
cooling air introduced into the barrier through the cooling-air inlet can be effectively
supplied to the evaporator.
[0055] In addition, since the blower unit accommodating part is deeper than other parts,
a space through which cooling air flows from the evaporator to the blower fan can
be ensured, and thus the flow efficiency of cooling air can be improved.
[0056] In addition, since the blower unit accommodating part and the cooling-air passage
are formed in the barrier by recessing parts of the barrier, the flow efficient of
cooling air in the barrier can be improved, and the structure of the barrier can be
simple.
[0057] In addition, the evaporator includes a plurality of tubes through which refrigerant
can flow independently, and it can be controlled that refrigerant flows in some of
the tubes for cooling the refrigerator compartment. Therefore, an evaporator having
a small capacity can be used, and thus the output power of the compressor can be reduced
to save electricity.
[0058] In addition, some of the tubes of the evaporator where refrigerant flows to reduce
the temperature of the refrigerator compartment are disposed closer to the freezer
compartment than to the refrigerator compartment based on the positions of heat exchange
fins. Therefore, heat exchange between the evaporator (or the evaporator accommodating
part) and the refrigerator compartment can be minimized.
Brief Description of Drawings
[0059]
Fig. 1 is a perspective view illustrating a refrigerator.
Fig. 2 is a perspective view illustrating the refrigerator when doors of the refrigerator
are opened according to the first example.
Fig. 3 is an exploded perspective view illustrating a barrier according to the first
example.
Fig. 4 is a sectional view taken along line 4-4' of Fig. 1.
Fig. 5 is a front view illustrating a concave part of the barrier according to the
first example.
Fig. 6 is a cut-away view illustrating a section taken along line 6-6' of Fig. 5.
Fig. 7 is a view illustrating a cooling air flow state of the barrier observed from
a freezer compartment side.
Fig. 8 is a view illustrating a cooling air flow state of the barrier observed from
a refrigerator compartment side.
Fig. 9 is a partial exploded perspective view illustrating a barrier according to
a second example.
Fig. 10 is a sectional view illustrating the barrier according to the second example.
Fig. 11 is a perspective view illustrating a barrier according to an embodiment of
the invention.
Fig. 12 is an exploded perspective view illustrating a barrier according to a third
example.
Fig. 13 is a vertical sectional view illustrating the barrier.
Fig. 14 is a sectional view taken along line 14-14' of Fig. 12.
Fig. 15 is a sectional view taken along line 15-15' of Fig. 12.
Fig. 16 is a sectional view taken along line 16-16' of Fig. 12.
Fig. 17 is a view illustrating a cooling air flow state of the barrier observed from
a refrigerator compartment side.
Fig. 18 is a sectional view taken line 18-18' of Fig. 17.
Fig. 19 is an exploded perspective view illustrating a barrier according to a fourth
example.
Fig. 20 is a vertical sectional view illustrating the barrier.
Fig. 21 is an enlarged view illustrating portion A of Fig. 20.
Figs. 22 to 24 are views for explaining processes of fixing an evaporator of a refrigerator
according to the fourth example.
Figs. 26 and 27 are sectional view illustrating another structure for disposing the
evaporator.
Fig. 28 is a schematic view illustrating a refrigerant cycle of a refrigerator according
to a fifth example.
Fig. 29 is an exploded perspective view illustrating a barrier.
Fig. 30 is a vertical sectional view illustrating the barrier.
Fig. 31 is a vertical sectional view illustrating another evaporator structure of
the barrier.
Fig. 32 is a perspective view illustrating another evaporator structure.
Best Mode for Carrying out the Invention
[0060] Reference will now be made in detail to the embodiments of the present invention
and the further examples which are illustrated in the accompanying drawings. The invention
may, however, be embodied in many different forms and should not be construed as being
limited to the embodiments set forth herein; rather, that alternate embodiments included
in other retrogressive inventions or falling within the scope of the present disclosure
can easily be derived through adding, altering, and changing, and will fully convey
the concept of the invention to those skilled in the art.
[0061] Fig. 1 is a perspective view illustrating a refrigerator,
and Fig. 2 is a perspective view illustrating the refrigerator when doors of the refrigerator
are opened according to the first example.
[0062] Referring to Figs. 1 and 2, a refrigerator 1 of the first example includes a cabinet
10 forming a storage space and doors 20 configured to close and open the storage space.
[0063] The cabinet 10 has a hexahedron shape with an opened front side. The cabinet 10 is
divided by a barrier 100 into left and light parts to form a freezer compartment 30
and a refrigerator compartment 40. A plurality of drawers and shelves are provided
in the freezer compartment 30 and the refrigerator compartment 40 so that various
foods can be stored.
[0064] The doors 20 are used to close and open the freezer compartment 30 and the refrigerator
compartment 40 individually. For this, the doors 20 include a freezer compartment
door 22 corresponding to the opened front side of the freezer compartment 30, and
a refrigerator compartment door 24 corresponding to the opened front side of the refrigerator
compartment 40.
[0065] The freezer compartment door 22 and the refrigerator compartment door 24 are rotatably
coupled to the cabinet 10, respectively, so that the freezer compartment 30 and the
refrigerator compartment 40 can be opened and closed. A plurality of baskets may be
provided at the rear sides of the freezer compartment door 22 and the refrigerator
compartment door 24 to store foods. In addition, if necessary, an ice maker, a dispenser,
and a home bar may be provided at the freezer compartment door 22 and the refrigerator
compartment door 24.
[0066] The barrier 100 is disposed vertically in the storage space of the cabinet 10, and
the freezer compartment 30 and the refrigerator compartment 40 are disposed at the
left and right sides of the barrier 100. In addition, the barrier 100 is configured
to insulate the freezer compartment 30 and the refrigerator compartment 40 from each
other for preventing heat exchange therebetween.
[0067] Hereinafter, the barrier 100 will be described in detail with reference to the accompanying
drawings.
[0068] Fig. 3 is an exploded perspective view illustrating the barrier 100 of the first
example; Fig. 4 is a sectional view taken along line 4-4' of Fig. 1; Fig. 5 is a front
view illustrating a concave part of the barrier 100 of the first example; and Fig.
6 is a cut-away view illustrating a section taken along line 6-6' of Fig. 5.
[0069] Referring to Figs. 3 to 6, the barrier 100 includes a barrier main body 101 and a
barrier cover 400. The freezer compartment 30 and the refrigerator compartment 40
are separated by the barrier main body 101. The barrier main body 101 extends vertically
in the cabinet 10, and an evaporator 110 and a blower unit 130 are disposed in the
barrier main body 101.
[0070] The barrier main body 101 includes cases which form inner sides of the freezer compartment
30 and the refrigerator compartment 40. The cases include a first case 170 forming
a side of the refrigerator compartment 40 and a second case 180 forming a side of
the freezer compartment 30.
[0071] An insulator is disposed between the first case 170 and the second case 180 so that
the barrier 100 can insulate the refrigerator compartment 40 from the freezer compartment
30. The insulator may be formed by filling a foaming agent between the cases.
[0072] A concave part 200 is disposed in a freezer compartment side of the barrier 100.
The concave part 200 may be formed by recessing at least a part of the second case
180.
[0073] In detail, the concave part 200 includes an evaporator accommodating part 210 in
which the evaporator 110 is accommodated, a blower unit accommodating part 220 in
which the blower unit 130 is accommodated to circulate cooling air, and a cooling-air
passage 230 configured to supply cooling air generated by the evaporator 110 to the
freezer compartment 30 and the refrigerator compartment 40.
[0074] The evaporator accommodating part 210 is disposed at a lower part of the barrier
100 and is slightly larger than the evaporator 110 to accommodate the evaporator 110.
[0075] The evaporator accommodating part 210 has a sufficient depth such that the evaporator
110 may not protrude from the outside of the barrier 100. The evaporator 110 may be
disposed in the evaporator accommodating part 210 by using additional fixing members
or structures.
[0076] The evaporator 110 includes refrigerant tubes 112 arranged along the same vertical
extension lines. For example, the evaporator 110 may be a multi flow channel type
condenser which includes left and right headers and refrigerant tubes disposed between
the headers.
[0077] A cooling-air inlet 212 is disposed at a lower end of the evaporator accommodating
part 210. Cooling air may be introduced into the cooling-air inlet 212 from the inside
of the refrigerator compartment 40, and the cooling-air inlet 212 may be disposed
at a rear side of the evaporator accommodating part 210.
[0078] An inlet grill 214 is disposed at an outer side of the cooling-air inlet 212 to guide
cooling air from the inside of the refrigerator compartment 40 to the inside of the
barrier 100. The inlet grill 214 may prevent permeation of foreign substances from
the refrigerator compartment 40.
[0079] The cooling-air inlet 212 may be disposed at a position corresponding to the position
of a structure such as a drawer provided in the refrigerator compartment 40 so that
the cooling-air inlet 212 may not be exposed when the refrigerator compartment door
24 is opened.
[0080] A drain pan 120 is disposed under the evaporator accommodating part 210 to drain
defrosted water. The drain pan 120 may be coupled to a lower part of the evaporator
110 and may communicate with a machine room of the cabinet 10.
[0081] The blower unit accommodating part 220 is disposed at an upper side of the evaporator
accommodating part 210. The blower unit accommodating part 220 provides a space in
which the blower unit 130 can be accommodated. The blower unit 130 includes a motor
132, a blower fan 134, and a shroud 136.
[0082] In detail, the motor 132 may be used to rotate the blower fan 134. The motor 132
may be a general electric motor of the related art.
[0083] The blower fan 134 is disposed on a rotation shaft of the motor 132. The blower fan
134 includes a centrifugal fan configured to receive cooling air in a rotation shaft
direction and discharge the cooling air in a circumferential direction. A turbo fan
having good blowing performance may be used as the blower fan 134.
[0084] The motor 132 and the blower fan 134 are disposed in a center part of the blower
unit accommodating part 220. The motor 132 may be coupled to the blower unit accommodating
part 220 by using additional coupling members.
[0085] The shroud 136 guides cooling air into and out of the blower fan 134.
[0086] The blower fan 134 is disposed in the shroud 136. The shroud 136 includes an orifice
137 formed at a position corresponding to the position of the rotation center of the
blower fan 134, and a discharge hole 139 formed in the direction of the cooling-air
passage 230.
[0087] Cooling air is introduced into the shroud 136 through the orifice 137 and is discharged
from the shroud 136 through the blower fan 134 and the discharge hole 139.
[0088] The shroud 136 may be coupled to the blower unit accommodating part 220 or the barrier
cover 400 (described later). If necessary, the shroud 136 and the barrier cover 400
may be formed in one piece.
[0089] Cooling-air guide parts 222 are formed on both sides of the blower unit accommodating
part 220. The cooling-air guide parts 222 guide cooling air from the evaporator accommodating
part 210 to the shroud 136.
[0090] The cooling-air guide parts 222 may be narrowed as it goes upward. That is, the cooling-air
guide parts 222 may be sloped or rounded as it goes upward.
[0091] In detail, the bottom side of the blower unit accommodating part 220 may have the
same width as that of the topside of the evaporator accommodating part 210, and the
topside of the blower unit accommodating part 220 may have the same width as that
of the bottom side of the cooling-air passage 230 (described later). At this time,
the topside of the blower unit accommodating part 220 has the same width as that of
the discharge hole 139 of the shroud 136.
[0092] In addition, the blower unit accommodating part 220 is deeper than the evaporator
accommodating part 210 and the cooling-air passage 230 so that the blower unit accommodating
part 220 is spaced apart from the shroud 136.
[0093] In this case, cooling air supplied from the evaporator accommodating part 210 may
smoothly flow to the orifice 137 through a gap between the blower unit accommodating
part 220 and the shroud 136.
[0094] Since the evaporator accommodating part 210 and the blower unit accommodating part
220 have different depth, the evaporator accommodating part 210 and the blower unit
accommodating part 220 form a stepped part. Thus, the thickness of the insulator disposed
in the barrier 100 may be different at the evaporator accommodating part 210 and the
blower unit accommodating part 220.
[0095] In detail, since the evaporator accommodating part 210 is shallower than the blower
unit accommodating part 220, the insulator is thicker at the evaporator accommodating
part 210 than at the blower unit accommodating part 220. Therefore, the evaporator
110 which is cooler than other parts may be reliably insulated.
[0096] In addition, owing to the structure, a wider cooling-air passage can be guaranteed
at the blower unit 130. Although the thickness of the insulator is relatively thin
at the blower unit accommodating part 220, since the temperature of the blower unit
130 is relatively higher than the evaporator 110, the blower unit 130 may be sufficiently
insulated.
[0097] The evaporator accommodating part 210 and the blower unit accommodating part 220
which have different depths are connected through a connection part 240. The connection
part 240 forms a boundary between the evaporator accommodating part 210 and the blower
unit 130, and owing to the connection part 240, cooling air may flow smoothly into
the blower unit accommodating part 220.
[0098] The cooling-air passage 230 is disposed at the topside of the blower unit accommodating
part 220. The cooling-air passage 230 extends to an upper part of the barrier 100
so that cooling air discharged from the discharge hole 139 of the shroud 136 can be
guided to the refrigerator compartment 40 and the freezer compartment 30.
[0099] The width of the cooling-air passage 230 may correspond to the width of the opened
topside of the blower unit accommodating part 220 or the width of the discharge hole
139 of the shroud 136.
[0100] The cooling-air passage 230 is shallower than the blower unit accommodating part
220. Therefore, the insulator may be thicker at the cooling-air passage 230 than at
the blower unit accommodating part 220.
[0101] That is, the insulator includes a first insulator part 310 at a position corresponding
to the evaporator accommodating part 210, a second insulator part 320 at a position
corresponding to the blower unit accommodating part 220, and a third insulator part
330 at a position corresponding to the cooling-air passage 230.
[0102] In detail, the first insulator part 310 is disposed between the first case 170 and
the second case 180 at a position corresponding to the evaporator accommodating part
210, and the second and third insulator parts 320 and 330 are disposed between the
first case 170 and the second case 180 at positions corresponding to the blower unit
accommodating part 220 and the cooling-air passage 230.
[0103] That is, the cooling-air passage 230 may be defined as a space between the insulator
(the third insulator part 330) and the barrier cover 400.
[0104] Owing to this structure, the insulator (310, 330) can be sufficiently provided at
a side of the evaporator 110 where cooling air is generated and a side of the cooling-air
passage 230 where the cooling air flows, and thus the refrigerator compartment 40
can be sufficiently insulated.
[0105] In addition, a sufficient cooling-air passage can be guaranteed at a side of the
blower unit 130 through which cooling air flows from the evaporator accommodating
part 210 to the cooling-air passage 230 while the flow direction of the cooling air
is varied. Therefore, cooling air can flow smoothly through the blower unit 130.
[0106] The cooling-air passage 230 may be defined as a space between the barrier cover 400
and the second case 180. The cooling-air passage 230 may be formed by coupling the
barrier cover 400 to a side of the second case 180.
[0107] The cooling-air outlet 232 is disposed on the topside of the cooling-air passage
230. The cooling-air outlet 232 may be disposed at a top center part of the barrier
100 and may be exposed to the refrigerator compartment 40. An outlet grill 234 is
provided at the cooling-air outlet 232 to guide cooling air discharged to the refrigerator
compartment 40.
[0108] A cooling-air distribution device 140 is disposed in the cooling-air passage 230
at a position corresponding to the cooling-air outlet 232. The cooling-air distribution
device 140 is used to selectively supply cooling air from the cooling-air passage
230 to the cooling-air outlet 232.
[0109] The cooling-air distribution device 140 includes a damper, and a passage to the cooling-air
outlet 232 is selectively opened and closed by the damper.
[0110] When the cooling-air distribution device 140 is opened, at least a part of cooling
air guided through the cooling-air passage 230 may be discharged to the refrigerator
compartment 40 through the cooling-air outlet 232.
[0111] On the other hand, if the cooling-air distribution device 140 is closed, cooling
air guided through the cooling-air passage 230 may be discharged to the freezer compartment
30 but may not be discharged to the refrigerator compartment 40.
[0112] The barrier cover 400 is disposed at a side of the concave part 200. The barrier
cover 400 is provided as an element of the barrier 100 to cover the concave part 200.
[0113] The barrier cover 400 forms a part of a side of the barrier 100, that is, a part
of an inner wall of the freezer compartment 30. In a state where the barrier cover
400 is disposed on the barrier 100, the barrier cover 400 and the side surface of
the barrier 100 form the same plane.
[0114] The barrier cover 400 may be formed of a one-piece plate or a plurality of parts.
In the latter case, the barrier cover 400 may be divided into parts that cover the
evaporator accommodating part 210, the blower unit accommodating part 220, and the
cooling-air passage 230, respectively.
[0115] The other side surface of the barrier 100 opposite to the barrier cover 400 is formed
into a flat shape without any protruded part to form a part of an inner wall of the
refrigerator compartment 40. That is, both side surfaces of the barrier 100 may be
flat.
[0116] A back surface of the barrier cover 400 corresponding to the evaporator 110 is brought
into contact with the evaporator 110, and a mounting guide 420 is provided on the
barrier cover 400 to guide the evaporator 110 when the barrier cover 400 and the evaporator
110 are coupled.
[0117] A side of the blower unit accommodating part 220 opened to the freezer compartment
30 is blocked by a back surface of the barrier cover 400 corresponding to the blower
unit accommodating part 220 so that cooling air can be guide to the orifice 137 of
the shroud 136.
[0118] A side of the cooling-air passage 230 opened to the freezer compartment 30 is blocked
by a back surface of the barrier cover 400 corresponding to the cooling-air passage
230 so that cooling air can flow through the cooling-air passage 230.
[0119] A cover inlet 430 is formed in a lower end of the barrier cover 400 corresponding
to the evaporator accommodating part 210. The cover inlet 430 guides cooling air from
the freezer compartment 30 to the evaporator accommodating part 210.
[0120] A plurality of cover outlets 410 are formed in an upper part of the barrier cover
400 corresponding to the cooling-air passage 230. The cover outlets 410 may be arranged
at predetermined intervals. Cooling air flowing through the cooling-air passage 230
may be introduced into the freezer compartment 30 through the cover outlets 410.
[0121] Mounting parts 440 are formed on both sides of the barrier cover 400. The barrier
cover 400 may be fixed to the side surface of the barrier 100 by fastening the mounting
parts 440 with coupling members (not shown).
[0122] Parts of the barrier 100 corresponding to the mounting parts 440 are recessed so
that the mounting parts 440 may not protrude outwardly.
[0123] Hereinafter, an explanation will be given on an operation of the refrigerator 1 of
the first example with reference to the accompanying drawings.
[0124] Fig. 7 is a view illustrating a cooling air flow state of the barrier 100 observed
from a freezer compartment side, and Fig. 8 is a view illustrating a cooling air flow
state of the barrier 100 observed from a refrigerator compartment side.
[0125] When the refrigerator 1 is powered, the refrigerator 1 operates on a refrigeration
cycle. During the refrigeration cycle, cooling air is generated from the evaporator
110.
[0126] First, supply of cooling air to the freezer compartment 30 will be explained with
reference to Fig. 7.
[0127] To supply cooling air to the freezer compartment 30, the blower fan 134 is rotated
by the motor 132. As the blower fan 134 operates, cooling air is introduced into the
cover inlet 430, and the cooling air exchanges heat with the evaporator 110.
[0128] Then, the cooling air flows upward in the evaporator accommodating part 210 and enters
the inside of the blower unit accommodating part 220 along the connection part 240.
In the blower unit accommodating part 220, the cooling air is introduced into the
orifice 137 of the shroud 136 along the cooling-air guide parts 222.
[0129] The cooling air introduced into the shroud 136 is discharged through the discharge
hole 139 of the shroud 136 and is guided to the cooling-air passage 230. The cooling
air guided to the cooling-air passage 230 is supplied into the freezer compartment
30 through the cover outlets 410 of the barrier cover 400.
[0130] Since the cover outlets 410 are arranged vertically at a plurality of positions,
the cooling air can be uniformly discharged into the freezer compartment 30 through
the cover outlets 410. The inside of the freezer compartment 30 is cooled by the cooling
air, and then the cooling air is introduced into the cover inlet 430 again by the
blower fan 134. In this way, the cooling air is circulated.
[0131] At this time, if the cooling-air distribution device 140 is in a closed state, the
cooling air is not supplied to the refrigerator compartment 40 but is supplied only
to the freezer compartment 30.
[0132] The evaporator accommodating part 210, the blower unit accommodating part 220, and
the cooling-air passage 230 are covered by the barrier cover 400 which has a relatively
small thickness. Therefore, there may be conductive heat exchange between the inside
of the freezer compartment 30 and the cooling air flowing in the concave part 200.
[0133] Supply of cooling air to the refrigerator compartment 40 will be explained with reference
to Fig. 8.
[0134] When the blower fan 134 is operated, cooling air is introduced into the barrier 100
through the cover inlet 430 and the cooling-air inlet 212. Then, the cooling air exchanges
heat with the evaporator 110 and flows upward by the operation of the blower fan 134.
[0135] The cooling air flows into the cooling-air passage 230 through the blower unit 130
in the same way as that described with reference to Fig. 7. Thus, a description thereof
will not be repeated.
[0136] In the cooling-air passage 230, the cooling air is guided to the cooling-air distribution
device 140. To supply the cooling air to the refrigerator compartment 40, the cooling-air
distribution device 140 is in an opened state. At least a part of the cooling air
flowing in the cooling-air passage 230 is discharged to the cooling-air outlet 232
through the cooling-air distribution device 140.
[0137] Then, the cooling air is supplied into the refrigerator compartment 40 from the cooling-air
outlet 232 to cool the inside of the refrigerator compartment 40. After the cooling
air flows throughout the refrigerator compartment 40, the cooling air is introduced
again into the barrier 100 through the cooling-air inlet 212, and then the cooling
air exchanges heat with the evaporator 110.
[0138] Hereinafter, a second example and an embodiment of the invention will be explained.
The second example and the embodiment of the invention are the same as the first example
except for the inner structure of the barrier. Thus, the difference will be mainly
explained, and the same elements as the first example will be denoted by the same
reference numerals. Descriptions of the same elements will not be repeated.
[0139] Fig. 9 is a partial exploded perspective view illustrating a barrier according to
a second example, and Fig. 10 is a sectional view illustrating the barrier according
to the second example.
[0140] Referring to Figs. 9 and 10, a barrier 100 of the second example includes a barrier
main body 101 by which a freezer compartment 30 and a refrigerator compartment 40
is separated, a concave part 600 formed by recessing at least a part of the barrier
100, and an insulator 500 disposed in the concave part 600.
[0141] The barrier main body 101 includes a first case 170 facing the refrigerator compartment
40, a second case 180 facing the freezer compartment 30, and an insulator part 630
filled between the first case 170 and the second case 180.
[0142] The concave part 600 is formed by recessing at least a part of the second case 180,
and the bottom surface of the concave part 600 forms a side surface of the first case
170.
[0143] The insulator part 630 is disposed in the barrier main body 101 around the concave
part 600. That is, a part of the barrier main body 101 where the concave part 600
is not formed is constituted by the first case 170, the second case 180, and the insulator
part 630.
[0144] The insulator 500 is coupled to a side of the first case 170. That is, the insulator
500 is coupled to the concave part 600.
[0145] In detail, the insulator 500 includes an evaporator accommodating part 510 in which
an evaporator 110 is accommodated, a blower unit accommodating part 520 disposed above
the evaporator accommodating part 510 to receive a blower unit 130, and a cooling-air
passage 530 to which cooling air is blown from the blower unit 130.
[0146] The insulator 500 is thinner at the blower unit accommodating part 520 than at the
evaporator accommodating part 510 and the cooling-air passage 530.
[0147] Owing to this structure, the insulator 500 can be sufficiently provided at the evaporator
accommodating part 510 and the cooling-air passage 530, and a sufficient cooling-air
passage can be formed at the blower unit accommodating part 520.
[0148] An inlet corresponding part 512 is disposed at a lower part of the insulator 500
to allow an inflow of cooling air from the refrigerator compartment 40, and an outlet
corresponding part 532 is formed to allow an outflow of cooling air from the cooling-air
passage 530 to the refrigerator compartment 40.
[0149] The inlet corresponding part 512 is disposed at a position corresponding to a cooling-air
inlet 212, and the outlet corresponding part 532 is disposed at a position corresponding
to a cooling-air outlet 232.
[0150] Referring to Fig. 10, a barrier cover 400 is brought into contact with a side of
the insulator 500. Particularly, the barrier cover 400 may be brought into contact
with the insulator 500 at a position corresponding to the cooling-air passage 530.
[0151] In this case, since a gap between the concave part 600 and the barrier cover 400
except for the cooling-air passage 530 can be insulated by the insulator 500, reliable
insulation may be guaranteed.
[0152] In this way, since the evaporator accommodating part 510, the blower unit accommodating
part 520, and the cooling-air passage 530 are directly formed in the insulator 500,
reliable insulation can be guaranteed.
[0153] In addition, since the insulator 500 can be placed on an upper part of the first
case 170 and coupled with the barrier cover 400, assembling of the insulator 500 may
be easily performed.
[0154] Fig. 11 is a perspective view illustrating a barrier according to an embodiment of
the invention.
[0155] Referring to Fig. 11, a barrier 100 of the embodiment includes a first case 170 facing
a refrigerator compartment 40, a second case 180 facing a freezer compartment 30,
and an insulator disposed between the first case 170 and the second case 180.
[0156] The insulator includes a vacuum insulator 610 and a polyurethane foam 620.
[0157] The vacuum insulator 610 includes a sealing part formed of a film having a thermal
deposition layer, and a core material disposed in the sealing part. The core material
may include an open cell rigid plastic foam or an inorganic substance such as inorganic
fiber and inorganic powder.
[0158] The sealing part may be formed of a complex plastic laminate film and may be securely
fixed to the surface of the core material by thermal deposition.
[0159] The vacuum insulator 610 may be attached to an inner side of the second case 180,
and the polyurethane foam 620 may be filled between the vacuum insulator 610 and the
first case 170. Owing to the polyurethane foam 620, the insulating performance of
the insulator may be improved.
[0160] In this way, since the vacuum insulator 610 and the polyurethane foam 620 are disposed
in the barrier 100, the insulating performance of the barrier 100 can be high although
the inner space of the barrier 100 is not enough.
[0161] Hereinafter, a third example will now be described. Since the current example is
the same as the first example except for an inner configuration of a barrier, different
parts between the first and third examples will be described principally, and a description
of the same parts thereof will be omitted.
[0162] Fig. 12 is an exploded perspective view illustrating a barrier according to the third
example. Fig. 13 is a vertical sectional view illustrating the barrier.
[0163] Referring to Figs. 12 and 13, a barrier 100 according to the current example includes
a barrier main body 101 and a barrier cover 400. A freezer compartment 30 and a refrigerator
compartment 40 are separated by the barrier main body 101. The barrier main body 101
extends vertically in a cabinet 10, and an evaporator 110 and a blower unit 130 are
disposed in the barrier main body 101.
[0164] The barrier main body 101 includes cases which form inner sides of the freezer compartment
30 and the refrigerator compartment 40. The cases include a first case 170 forming
a side of the refrigerator compartment 40 and a second case 180 forming a side of
the freezer compartment 30. An insulator is disposed between the first case 170 and
the second case 180.
[0165] A concave part 200 is disposed in a freezer compartment side of the barrier 100.
The concave part 200 includes an evaporator accommodating part 210, a blower unit
accommodating part 220, and a cooling-air passage 230.
[0166] A cooling-air inlet 212 and an inlet grill 214 are disposed in the lower portion
of the barrier 100, and a cooling-air outlet 232 and an outlet grill 234 are disposed
in the upper portion of the barrier 100, so that cooling air in the refrigerator compartment
40 can circulate within the barrier 100. A drain pan 120 for discharging defrosted
water is disposed under the evaporator 110.
[0167] The blower unit 130 including a motor 132, a blower fan 134, and a shroud 136 is
disposed in the blower unit accommodating part 220. The blower unit 130 may suck cooling
air along a rotation shaft and discharge the air in a radial direction, so as to discharge
the air upward to the cooling-air passage 230.
[0168] The cooling-air passage 230 guides cooling air discharged from a discharge hole 139
of the shroud 136 to the refrigerator compartment 40 and the freezer compartment 30,
and extends up to the upper portion of the barrier 100.
[0169] The cooling-air passage 230 may be defined as a space between a barrier cover 400
and a second case 180, and be formed by coupling the barrier cover 400 to a portion
of the second case 180.
[0170] A cooling-air distribution device 140 is provided to the cooling-air passage 230
to correspond to the cooling-air outlet 232. In detail, the cooling-air distribution
device 140 may be disposed between the cooling-air outlet 232 and upper outlets 411
to be described later.
[0171] The cooling-air distribution device 140 includes a damper member 142 that is openable,
and an actuator 145 that is driven to open and close the damper member 142.
[0172] When the damper member 142 is opened, a portion of cooling air can be discharged
from the cooling-air passage 230 to the cooling-air outlet 232, and be introduced
to the refrigerator compartment 40. On the contrary, when the damper member 142 is
closed, cooling air guided through the cooling-air passage 230 is not discharged to
the cooling-air outlet 232, and is discharged only to the freezer compartment 30.
[0173] The barrier cover 400 is disposed at a side of the concave part 200. The barrier
cover 400 constitutes the barrier 100 to cover the concave part 200. The barrier cover
400 may have a plate shape to correspond to the size of the concave part 200, and
be divided into an upper plate and a lower plate.
[0174] A plurality of cover outlets 411, 415, and 419 are disposed in the upper portion
of the barrier cover 400 to correspond to the cooling-air passage 230. The cover outlets
411, 415, and 419 may be spaced predetermined distances from one another. Cooling
air flowing through the cooling-air passage 230 may be introduced to the freezer compartment
30 through the cover outlets 411, 415, and 419.
[0175] The cover outlets 411, 415, and 419 include: the upper outlets 411 disposed at the
upper end of the barrier cover 400 and facing the cooling-air outlet 232; a plurality
of middle outlets (also denoted by 415) disposed under the upper outlets 411 and spaced
apart therefrom; and a plurality of lower outlets (also denoted by 419) disposed under
the middle outlets 415 and spaced apart therefrom,
[0176] The middle outlets 415 and the lower outlets 419 include a plurality of outlets that
are spaced apart from one another at the front and rear sides of the barrier cover
400.
[0177] For convenience in description, the upper, middle, and lower outlets 411, 415, and
419 are called first, second, and third outlets, respectively.
[0178] Hereinafter, a configuration of cover inlets 430 and the cover outlets 411, 415,
and 419 will now be described with reference to the accompanying drawings.
[0179] Fig. 14 is a sectional view taken along line 14-14' of Fig. 12. Fig. 15 is a sectional
view taken along line 15-15' of Fig. 12. Fig. 16 is a sectional view taken along line
16-16' of Fig. 12.
[0180] Referring to Fig. 14, the upper outlet 411 includes: a first outlet hole 413 for
discharging cooling air from the inside of the barrier 100 to the freezer compartment
30; and first guide ribs 412 for guiding the cooling air discharged from the first
outlet hole 413 to the lower portion of the freezer compartment 30.
[0181] In detail, the first guide ribs 412 include a plurality of ribs that are vertically
spaced apart from one another within the first outlet hole 413. The first guide ribs
412 are inclined downward or rounded to be directed to the front side of the barrier
cover 400.
[0182] Thus, while being discharged from the first outlet hole 413, cooling air can flow
to the lateral and rear sides of the freezer compartment 30. As such, since cooling
air is discharged downward from the upper outlets 411, the cooling air can efficiently
circulate within the freezer compartment 30.
[0183] Alternatively, at least one part of the first guide ribs 412 may be inclined forward,
and the other part may be inclined rearward. That is, the first guide ribs 412 may
be configured as second guide ribs 416 and third guide ribs 417, which will be described
later.
[0184] In this case, cooling air discharged from the first outlet hole 413 can flow to the
front and rear sides of the freezer compartment 30.
[0185] Referring to Fig. 15, the middle outlets 415 include a second outlet hole 418a disposed
in the rear portion of the barrier cover 400, and the second guide ribs 416 disposed
within the second outlet hole 418a.
[0186] In detail, the second guide ribs 416 include a plurality of ribs that are horizontally
spaced apart from one another within the second outlet hole 418a. The second guide
ribs 416 are round to be directed to the rear side of the barrier cover 400. Thus,
while being discharged from the second outlet hole 418a, cooling air can flow to the
rear side of the freezer compartment 30.
[0187] The middle outlet 415 includes a third outlet hole 418b spaced forward from the second
outlet hole 418a, and the third guide ribs 417 disposed within the third outlet hole
418b.
[0188] In detail, the third guide ribs 417 include a plurality of ribs that are laterally
spaced apart from one another within the third outlet hole 418b. The third guide ribs
417 are round to be directed to the front side of the barrier cover 400. Thus, while
being discharged from the third outlet hole 418b, cooling air can flow to the front
side of the freezer compartment 30.
[0189] As such, since the second guide ribs 416 are inclined rearward and the third guide
ribs 417 are inclined forward, cooling air discharged from the middle outlet 415 can
be uniformly dispersed to the freezer compartment 30.
[0190] Since an inner structure of the lower outlets 419 is the same as that of the middle
outlets 415, a description thereof will be omitted.
[0191] As a result, cooling air discharged from the upper outlets 411 can flow to the lateral
lower side of the freezer compartment 30, and cooling air discharged from the middle
outlets 415 and the lower outlets 419 can flow to the front and rear sides of the
freezer compartment 30. Thus, cooling air can uniformly flow within the entire space
of the freezer compartment 30.
[0192] Since the cooling air discharged from the cover outlets 411, 415, and 419 has a lower
temperature that that of the cooling air existing within the freezer compartment 30,
the cooling air discharged from the cover outlets 411, 415, and 419 can flow down
to the lower portion of the freezer compartment 30.
[0193] Referring to Fig. 16, the cover inlet 430 includes an inlet hole 434 through which
cooling air discharged from the freezer compartment 30 flows to the inside of the
barrier 100, that is, to the evaporator 110, and inlet guides 432 disposed within
the inlet hole 434 to guide a flow of cooling air.
[0194] In detail, the inlet guides 432 include a plurality of ribs that are vertically spaced
apart from each other within the inlet hole 434. The inlet guides 432 are round to
be directed to the upper side of the barrier cover 400. Thus, while cooling air is
introduced to the barrier 100 through the inlet hole 434, the cooling air can flow
to the upper side of the barrier 100.
[0195] Since the evaporator 110 is disposed at the upper side of the inlet hole 434, the
cooling air introduced into the barrier 100 can efficiently flow to the evaporator
110. That is, when suction force is applied to the inlet hole 434 while a fan motor
assembly (also denoted by 130) is driven, cooling air is smoothly guided from the
freezer compartment 30 to the evaporator 110, thereby reducing a flow loss of the
cooling air.
[0196] As described above, the cooling air discharged from the cover outlets 411, 415, and
419 may uniformly cool the freezer compartment 30 and move downward, and be guided
to the evaporator 110 through the cover inlets 430. As a result, cooling air can effectively
circulate within the barrier 100 and the freezer compartment 30.
[0197] Fig. 17 is a view illustrating a cooling air flow state of the barrier observed from
a refrigerator compartment side. Fig. 18 is a sectional view taken along line 18-18'
of Fig. 17.
[0198] A state where cooling air is supplied to the refrigerator compartment 40 will be
described with reference to Figs. 17 and 18.
[0199] When the blower fan 134 is driven, cooling air is introduced from the freezer compartment
30 and the refrigerator compartment 40 into the barrier 100 through the cover inlets
430 and the cooling-air inlet 212. The cooling air exchanges heat in the evaporator
110, and is moved upward according to the driving of the blower fan 134.
[0200] Since a process that the cooling air flows to the cooling-air passage 230 through
the blower unit 130 is the same as that illustrated in Fig. 10, a description thereof
will be omitted.
[0201] The cooling air guided through the cooling-air passage 230 is supplied up to the
damper member 142 at the upper end of the cooling-air passage 230. When the cooling
air is supplied to the refrigerator compartment 40, the damper member 142 is opened.
At least one portion of the cooling air flowing through the cooling-air passage 230
is discharged to the cooling-air outlet 232 through the cooling-air distribution device
140.
[0202] The cooling air supplied into the refrigerator compartment 40 through the cooling-air
outlet 232 cools the inside of the refrigerator compartment 40. The cooling air circulating
within the refrigerator compartment 40 is introduced into the barrier 100 through
the cooling-air inlet 212, and can exchange heat.
[0203] The outlet grill 234 includes a refrigerator compartment outlet hole 238 for discharging
cooling air, and a plurality of guide ribs for guiding a flow direction of discharged
cooling air.
[0204] The guide ribs include a central guide 235 vertically disposed in an approximately
central portion of the refrigerator compartment outlet hole 238, and a plurality of
lateral guides spaced apart from the central guide 235 to lateral sides of the outlet
grill 234. The lateral guides are inclined from a vertical line.
[0205] The lateral guides include first lateral guides 236 adjacent to the central guide
235, and second lateral guides 237 spaced apart from the first lateral guides 236
to lateral ends of the outlet grill 234.
[0206] An inclination angle β of the first lateral guides 236 from the vertical line is
smaller than an inclination angle α of the second lateral guides 237 from the vertical
line. That is, an inclination angle of the lateral guides gradually increases from
the central guide 235 to the lateral ends.
[0207] In this case, cooling air guided by the lateral guides can be uniformly discharged
to the front and rear portions of the refrigerator compartment 40.
[0208] Cooling air guided by the central guide 235 is discharged to a lateral surface of
the refrigerator compartment 40, and cooling air guided by the first and second lateral
guides 236 and 237 is discharged to the front and rear portions of the refrigerator
compartment 40.
[0209] Although not shown, a configuration of the inlet grill 214 may correspond to that
of the outlet grill 234. That is, the inlet grill 214 may include a central guide
and lateral guides to introduce cooling air from the front, rear, and lateral portions
of the refrigerator compartment 40.
[0210] Alternatively, the inlet grill 214 may have the same configuration as that of the
cover inlets 430.
[0211] As described above, since cooling air discharged to the refrigerator compartment
40 can be uniformly dispersed in a storage space of the refrigerator compartment 40,
the cooling effect thereof can be improved.
[0212] Although the outlet grill 234 and the cover outlets 411, 415, and 419 are different
in configuration from one another in the current example, the outlet grill 234 may
have the configuration of one of the cover outlets 411, 415, and 419, or the cover
outlets 411, 415, and 419 may have the configuration of the outlet grill 234.
[0213] For convenience in description, the outlet grill 234 and the cover outlets 411, 415,
and 419 may be referred to as a 'cooling-air discharge part', and the cover inlets
430 and the cooling-air inlet 212 may be referred to as a 'cooling-air introduction
part'.
[0214] Hereinafter, a fourth example will now be described. Since the current example is
the same as the first example except for an inner configuration of a barrier, different
parts between the first and fourth examples will be described principally, and a description
of the same parts thereof will be omitted.
[0215] Fig. 19 is an exploded perspective view illustrating a barrier according to the fourth
example. Fig. 20 is a vertical sectional view illustrating the barrier. Fig. 21 is
an enlarged view illustrating a region A of Fig. 20.
[0216] Referring to Figs. 19 to 21, inner cases 150 defining a freezer compartment 30 and
a refrigerator compartment 40 are disposed in both side surfaces of a barrier 100,
respectively. For convenience in description, an inner case defining the freezer compartment
30 is referred to as a first inner case 101, and an inner case defining the refrigerator
compartment 40 is referred to as a second inner case 103. A front plate 105 forms
the front surface of the barrier 100. The front plate 105 may be fixed to the front
ends of the first and second cases 101 and 103. An inner space of the barrier 100,
that is, a space between the front plate 105 and the first and second cases 101 and
103 may be filled with a foaming agent to form an insulation layer 300. The insulation
layer 300 uniformly fills the entire inner space of the barrier 100.
[0217] A concave part 200 is disposed in a surface of the barrier 100, that is, in a surface
adjacent to the freezer compartment 30 in the current example. The concave part 200
is formed by partially recessing the surface of the barrier 100. Substantially, the
concave part 200 may be formed by partially recessing the first inner case 101 to
the refrigerator compartment 40. The concave part 200 accommodates an evaporator 110
and a blower unit 130, which will be described later.
[0218] In more detail, the concave part 200 includes an evaporator accommodating part 210,
a blower unit accommodating part 220, and a cooling-air passage 230. The evaporator
accommodating part 210 accommodates the evaporator 110, and the blower unit accommodating
part 220 accommodates the blower unit 130. Cooling air to be supplied to the freezer
compartment 30 and the refrigerator compartment 40 flows through the cooling-air passage
230.
[0219] A cooling-air inlet 212 is disposed in the lower portion of the barrier 100, and
an inlet grill 214 is installed on the cooling-air inlet 212. A cooling-air outlet
232 is disposed in the upper portion of the barrier 100, and an outlet grill 234 is
installed on the cooling-air outlet 232. Thus, cooling air can circulate in the refrigerator
compartment 40 and the barrier 100.
[0220] A plurality of first coupling rib seat parts 216 are disposed in portions of the
barrier 100, that is, in portions of the first inner case 101 adjacent to the evaporator
accommodating part 210. First coupling ribs 416 to be described later are seated on
the first coupling rib seat parts 216. A portion of the barrier 100, that is, a portion
of the first inner case 101 adjacent to the evaporator accommodating part 210 is recessed
to the refrigerator compartment 40 to form the first coupling rib seat part 216. A
plurality of first coupling holes 217 are disposed in the first coupling rib seat
parts 216. The first coupling holes 217 are coupled with first coupling pieces (not
shown) for fixing a lower cover 401 to be described later.
[0221] The blower unit accommodating part 220 is disposed in the central portion of the
concave part 200 to correspond to the upper side of the evaporator accommodating part
210. Substantially, the blower unit accommodating part 220 provides a space for accommodating
the blower unit 130 and connects the evaporator accommodating part 210 to the cooling-air
passage 230 to discharge cooling air from the evaporator accommodating part 210 to
the cooling-air passage 230.
[0222] Cooling-air guide parts 222 are disposed at both sides of the blower unit accommodating
part 220. Cooling air guided from the evaporator accommodating part 210 to the blower
unit accommodating part 220 is guided to a shroud 136 to be described later by the
cooling-air guide parts 222. In the current example, the width of the blower unit
accommodating part 220 gradually decreases upward to form the cooling-air guide parts
222. For example, the lower end of the blower unit accommodating part 220 may have
the same width as that of the upper end of the evaporator accommodating part 210,
and the upper end of the blower unit accommodating part 220 may have the same width
as that of the lower end of the cooling-air passage 230, so as to form the cooling-air
guide parts 222. In this case, the cooling-air guide parts 222 may be inclined at
a preset angle, or be round with a preset curvature.
[0223] The cooling-air passage 230 is disposed in the upper portion of the concave part
200 to correspond to the upper side of the blower unit accommodating part 220. Cooling
air sucked into the concave part 200 through the cooling-air inlet 212 and cover inlets
430 to be described later, substantially, cooling air sucked into the evaporator accommodating
part 210 and exchanging heat with the evaporator 110 is guided to the freezer compartment
30 and the refrigerator compartment 40 by the cooling-air passage 230. To this end,
the cooling-air passage 230 extends from the upper end of the blower unit accommodating
part 220 to the upper end of the barrier 100.
[0224] A barrier cover 400 to be described later covers the cooling-air passage 230 to substantially
form a cooling-air passage through which cooling air flows. The cooling-air outlet
232 is disposed at the upper end of the cooling-air passage 230. Substantially, the
cooling-air outlet 232 is formed by partially cutting the second inner case 103. The
cooling-air outlet 232 functions as an outlet for discharging cooling air to the refrigerator
compartment 40. The outlet grill 234 may be installed on the cooling-air outlet 232
to guide the direction of cooling air discharged to the refrigerator compartment 40.
[0225] A plurality of second coupling rib seat parts 244 and a plurality of second coupling
rib seat parts 236 are disposed in a side of the barrier 100, that is, in portions
of the first inner case 101 adjacent to the blower unit accommodating part 220 and
the cooling-air passage 230. The portions of the first inner case 101 adjacent to
the blower unit accommodating part 220 and the cooling-air passage 230 are partially
recessed to form the second coupling rib seat parts 244 and 236. Second coupling holes
245 are disposed in the second coupling rib seat parts 244, and second coupling holes
237 are disposed in the second coupling rib seat parts 236. The second coupling holes
245 and 237 are coupled with second coupling pieces (not shown) for fixing an upper
cover 402 to be described later.
[0226] In the current example, the depth of the blower unit accommodating part 220 is greater
than those of the evaporator accommodating part 210 and the cooling-air passage 230.
In other words, a portion of the concave part 200 corresponding to the blower unit
accommodating part 220 is further recessed than the rest of the concave part 200 corresponding
to the evaporator accommodating part 210 and the cooling-air passage 230. Thus, the
thickness of the insulation layer 300 is substantially greater in inner portions of
the barrier 100 corresponding to the evaporator accommodating part 210 and the cooling-air
passage 230 than in an inner portion of the barrier 100 corresponding to the blower
unit accommodating part 220.
[0227] Thus, an insulating performance of the evaporator accommodating part 210 in which
the evaporator 110 having a relatively low temperature is disposed can be ensured,
and cooling air can flow through the evaporator accommodating part 210, the blower
unit accommodating part 220, and the cooling-air passage 230. In other words, a thickness
of the insulation layer 300 corresponding to the evaporator accommodating part 210
in which the evaporator 110 having a relatively low temperature is disposed is relatively
increased to ensure that the barrier 100 insulates the space between the freezer compartment
30 and the refrigerator compartment 40 and efficiently prevent a heat exchange between
the evaporator accommodating part 210 and both the freezer compartment 30 and the
refrigerator compartment 40, especially, prevent a heat exchange between the evaporator
accommodating part 210 and the refrigerator compartment 40. In addition, substantially,
cooling air can flow through a gap between the upper end of the evaporator accommodating
part 210 and the lower end of the blower unit accommodating part 220, and a gap between
the lower end of the cooling-air passage 230 and the upper end of the blower unit
accommodating part 220.
[0228] An inclination guide surface 240 is disposed between the evaporator accommodating
part 210 and the blower unit accommodating part 220. The inclination guide surface
240 compensates for the thickness difference of the insulation layer 300 between the
evaporator accommodating part 210 and the blower unit accommodating part 220 as described
above, so as to prevent a stepped part from being formed between the evaporator accommodating
part 210 and the blower unit accommodating part 220. Thus, the inclination guide surface
240 may be inclined from the upper end of the evaporator accommodating part 210 to
the lower end of the blower unit accommodating part 220.
[0229] The concave part 200 is covered with the barrier cover 400. The barrier cover 400
may include a plate that has a predetermined shape and a predetermined size, that
is, has a shape and a size to cover the concave part 200. Substantially, it may be
considered that the barrier cover 400 is coupled to the first inner case 101 to form
a side surface of the freezer compartment 30. For example, a surface of the barrier
cover 400 exposed to the freezer compartment 30 may be substantially flush with the
rest of the first inner case 101 except for the concave part 200.
[0230] In the current example, the barrier cover 400 includes the lower cover 401 and the
upper cover 402. The lower cover 401 covers the evaporator accommodating part 210.
The upper cover 402 covers the blower unit accommodating part 220 and the cooling-air
passage 230. Alternatively, the barrier cover 400 may be provided in the form of a
single member. Alternatively, the barrier cover 400 may be constituted by two or more
parts, considering the size of the concave part 200 and a service such as a repair
and a replacement of parts.
[0231] A mounting guide 420 is disposed on an inner surface of the lower cover 401. The
mounting guide 420 supports the evaporator 110. The lower cover 401 includes the cover
inlet 430. The cover inlets 430 function as inlets through which cooling air is sucked
from the freezer compartment 30 to the evaporator accommodating part 210.
[0232] The lower cover 401 includes the first coupling ribs 416. When the lower cover 401
covers the evaporator accommodating part 210, the first coupling ribs 416 are seated
on the first coupling rib seat parts 216. The first coupling ribs 416 have third through
holes 417, respectively. The first coupling pieces, coupled to the first coupling
holes 217 for fixing the lower cover 401 to the barrier 100, pass through the third
through holes 417.
[0233] The upper cover 402 includes cover outlets 410. The cover outlets 410 functions as
outlets for discharging cooling air to the freezer compartment 30. The cover outlets
410 are formed by partially cutting the upper cover 402 to correspond to the cooling-air
passage 230.
[0234] The upper cover 402 includes second coupling ribs 424. When the upper cover 402 covers
the blower unit accommodating part 220 and the cooling-air passage 230, the second
coupling ribs 424 are seated on the second coupling rib seat parts 244 and 236. The
second coupling ribs 424 have second through holes 425, respectively. The second coupling
pieces, coupled to the second coupling holes 245 and 237, pass through the second
through holes 425.
[0235] A first sealing member 418 and a second sealing member 426 are disposed on a border
of the lower cover 401 and a border of the upper cover 402, respectively. The first
and second sealing members 418 and 426 prevent cooling air from leaking out of the
concave part 200, that is, to the freezer compartment 30. To this end, the first and
second sealing members 418 and 426 substantially seal a gap between the lower cover
401 and the barrier 100, a gap between the upper cover 402 and the barrier 100, and
a gap between the lower cover 401 and the upper cover 402, that is, a gap between
the upper end of the lower cover 401 and the lower end of the upper cover 402.
[0236] The evaporator accommodating part 210 accommodates the evaporator 110. The evaporator
110 has a shape and a size to be accommodated by the evaporator accommodating part
210. For example, the evaporator 110 includes a refrigerant tube 112 having a serpentine
shape, a plurality of fins 114 through which the refrigerant tube 112 passes, and
two heads 116 supporting the refrigerant tube 112. The refrigerant tube 112 may have
the same distance from both ends of the fins 114. For example, the evaporator 110
may be a multi flow type condenser including a refrigerant tube between headers disposed
at both sides.
[0237] A drain pan 120 is installed on the evaporator accommodating part 210 to discharge
defrosted water generated from the evaporator 110 in an defrosting operation to the
outside of the barrier 100, particularly, to a machine room.
[0238] The blower unit 130 including a motor 132, a blower fan 134, and a shroud 136 is
installed within the blower unit accommodating part 220. Thus, air can be introduced
into the barrier 100 from the freezer compartment 30 and the refrigerator compartment
40, and exchange heat, and then, be discharged to the freezer compartment 30 and the
refrigerator compartment 40.
[0239] A cooling-air distribution device 140 is provided to the cooling-air passage 230
to control the amount of cooling air discharged to the refrigerator compartment 40
through the cooling-air outlet 232.
[0240] Referring to Fig. 21, a catch slot 218 and a catch hook 117 are provided to the evaporator
accommodating part 210 and the evaporator 110, respectively, to fix the evaporator
110 to the evaporator accommodating part 210. That is, the catch slot 218 is disposed
in a surface of the evaporator accommodating part 210. The catch hook 117 is provided
to the evaporator 110, as described above. In the current example, the catch slot
218 is provided in duplicate, and the catch hook 117 is also provided in duplicate,
but the number thereof is not limited thereto.
[0241] In more detail, a portion of the first inner case 101 forming a surface of the evaporator
accommodating part 210 is cut in a vertical elongated shape to form the catch slot
218. A sealing tape 219 is attached to an inner surface of the barrier 100 corresponding
to the catch slot 218, that is, to an inner surface of the first inner case 101. The
sealing tape 219 prevents the foaming agent forming the insulation layer 300 from
leaking through the catch slot 218.
[0242] The catch hook 117 extends from a surface of the evaporator 110. Although the catch
hook 117 extends substantially from the upper end of the head 116 in the current example,
the catch hook 117 may be fixed as a separate part to the head 116.
[0243] The catch hook 117 has an approximately L shape, as a whole. In more detail, the
catch hook 117 includes an extension part 118 and a catch part 119. The extension
part 118 extends approximately in the horizontal direction from a surface of the evaporator
110. The catch part 119 extends downward from the front end of the extension part
118. In this case, the length of the catch part 119 is smaller than that of the catch
slot 218. Thus, the catch part 119 can pass through the catch slot 218. In the state
where the catch hook 117, that is, the extension part 118 and the catch part 119 pass
through the catch slot 218, when the evaporator 110 moves downward because of its
weight, the catch part 119 is caught to the catch slot 218 to fix the evaporator 110.
At this point, the sealing tape 219 is torn by the catch part 119.
[0244] Figs. 22 to 24 are views for explaining processes of fixing an evaporator of a refrigerator
according to the fourth example.
[0245] Referring to Fig. 22, a sealing tape 219 is attached to a back surface of a first
inner case 101. Here, the sealing tape 219 has a configuration and size enough to
shield a catch slot 218. Also, the sealing tape 219 is attached to the back surface
of the first inner case 101 corresponding to the catch slot 218.
[0246] Referring to Fig. 23, the first inner case 101 and a second inner case 103 are coupled
to each other to form a barrier 100. A foaming agent is injected into the barrier
100. Thus, the foaming liquid injected into the barrier 100 is solidified to form
an insulation layer 300.
[0247] Referring to Fig. 24, an evaporator 110 is received into an evaporator accommodating
part 210. Here, the evaporator 110 is moved to allow a catch hook 117 to pass through
the catch slot 218. Thus, the catch hook 117, i.e., an extension part 118 and a catch
part 119 tears the sealing tape 219
[0248] An external force applied to the evaporator 110 is removed. Thus, since the evaporator
110 is moved downward by its self-weight, the catch hook 117 is caught on the catch
slot 218. (See Fig. 5)
[0249] As described above, the evaporator 110 is received into the evaporator accommodating
part 210, the evaporator 110 is substantially further spaced from a refrigerator compartment
40 when compared to a freezer compartment 30. That is to say, since the insulation
layer 300 between the refrigerator compartment 40 and the evaporator accommodating
part 210 is relatively thicker than that of the insulator layer 300 between the freezer
compartment 30 and the evaporator accommodating part 210, insulation performance between
the refrigerator compartment 40 and the evaporator accommodating part 210 may be secured.
Thus, heat exchange between the evaporator accommodating part 210 and the refrigerator
compartment 40 having a relatively high temperature than that of the evaporator accommodating
part 210 may be further efficiently prevented. That is, it may prevent a temperature
within the refrigerator compartment 40 having the relatively high temperature than
that of the evaporator accommodating part 210 from being decreased by low-temperature
cooling air flowing into the evaporator 110. Summarily, an effect of the evaporator
110 with respect to the refrigerator compartment 40 may be minimized to substantially
prevent products received in the refrigerator compartment 40 from being over-cooled.
[0250] The evaporator 110 may include other parts for mounting except the above-described
parts. Hereinafter, this will be described in detail with reference to the accompanying
drawings. Also, since other parts that are not shown in drawings are equal to those
of the foregoing fourth example, their detail descriptions will be omitted.
[0251] Figs. 25 to 27 are sectional view illustrating another structure for disposing the
evaporator.
[0252] Referring to Fig. 25, in the current example, a plurality of catch spaces 710 is
defined in a first inner case 101 corresponding to an inner surface of an evaporator
accommodating part 210. A portion of the inner surface of the evaporator accommodating
part 210, i.e., a portion of the first inner case 101 may be recessed to define the
catch spaces 710. Alternatively, the catch space 710 may be separately defined by
a member fixed to a back surface of the first inner case 101.
[0253] In detail, the catch space 710 includes an entrance part 712 and a catch groove 716.
An entrance hole 714 horizontally communicating with the evaporator accommodating
part 210 is defined in the entrance part 712. The catch groove 716 is disposed under
the entrance part 712. Substantially, a bottom surface of the entrance part 712 may
be recessed downward to define the catch groove 716. The catch groove 716 vertically
communicates with the entrance part 712, but does not communicate with the evaporator
accommodating part 210.
[0254] A catch hook 117 is disposed in the evaporator 110. The catch hook 117 includes an
extension part 118 and a catch part 119. The catch hook 117 may be substantially same
as that of the first example. However, in the current example, the catch hook 117,
i.e., the catch part 119 may be substantially have a length less than that of the
entrance hole 714.
[0255] In the current example, when the evaporator is moved downward by its self-weight
in a state where the catch hook 117 passes through the entrance hole 714 and is disposed
inside the catch space 710, i.e., the entrance part 712, the catch part 119 is substantially
caught in the catch groove 716. Thus, the evaporator 110 is fixed to the evaporator
accommodating part 210 in a state where it is accommodated in the evaporator accommodating
part 210.
[0256] Also, in the current example, since the catch slot 218 (see Fig. 21) according to
the first example is substantially omitted, a portion of the first inner case 101
defining the evaporator accommodating part 210 is not cut. Thus, according to the
current example, it may certainly prevent a foaming agent from leaking through the
catch slot 218. Also, according to the current example, a member such as a sealing
tape 219 (see Fig. 21) for shielding the catch slot 218 and a process for fixing the
member may be omitted.
[0257] The evaporator 110 may include other parts for mounting except the above-described
parts. Hereinafter, this will be described in detail with reference to the accompanying
drawings. Also, since other parts that are not shown in drawings are equal to those
of the foregoing fourth example, their detail descriptions will be omitted.
[0258] Referring to Fig. 26, in the current example, a through opening 730 is defined in
a first inner case 101 defining an evaporator accommodating part 210. A fixing boss
732 is installed in the through opening 730. Substantially, one end of the fixing
boss 732 is disposed inside the evaporator accommodating part 210 and the other end
of the fixing boss 732 is disposed inside a barrier 100 in a state where the fixing
boss 732 passes through the through opening 730.
[0259] A coupling groove 734 is defined in the fixing boss 732. The coupling groove 734
is longitudinally defined in a length direction of the fixing boss 732, i.e., a horizontal
direction. Here, the coupling groove 734 extends from the one end of the fixing boss
732 disposed inside the evaporator accommodating part 210 to the inside of the fixing
boss 732.
[0260] Also, a catch protrusion 736 is disposed on the one end of the fixing boss 732 disposed
inside an insulation layer 300 with respect to the through opening 730. The catch
protrusion 736 extends from an outer surface of the fixing boss 732 to the outside.
In a state where the fixing boss 732 passes through the through opening 730, the catch
protrusion 736 is caught on a back surface of the first inner case 101 adjacent to
the through opening 730. Thus, it may prevent the fixing boss 732 from being separated
from the through opening 730.
[0261] A fixing rib 747 is disposed on the evaporator 110. For example, an upper end of
a head 116 may be cut and bent with respect to the rest portion of the head 116 to
form the fixing rib 747. Here, the fixing rib 747 contacts the first inner case 101.
An insertion hole 748 is defined in the fixing rib 747. The one end of the fixing
boss 732 disposed inside the evaporator accommodating part 210 is inserted into the
insertion hole 748.
[0262] A coupling piece 750 is coupled to the coupling groove 734. In detail, the coupling
piece 750 is coupled to the coupling groove 734 in a state where the one end of the
fixing boss 732 is inserted into the insertion hole 748. Here, a head part 752 of
the coupling piece 750 has a size enough to allow at least portion thereof is closely
attached to the fixing rib 747 in a state where the coupling piece 750 is coupled
to the coupling groove 734. That is, the head part 752 may have a size greater than
that of the coupling groove 734. Thus, when the coupling piece 750 is coupled to the
coupling groove 734, the evaporator 110 may be fixed inside the evaporator accommodating
part 210, i.e., to the fixing boss 732.
[0263] The evaporator 110 may include other parts for mounting except the above-described
parts. Hereinafter, this will be described in detail with reference to the accompanying
drawings. Also, since other parts that are not shown in drawings are equal to those
of the foregoing fourth example, their detail descriptions will be omitted.
[0264] Referring to Fig. 27, in the current example, an evaporator 770 includes refrigerant
tubes 772 having a serpentine shape and a plurality of fins 774 through which the
refrigerant tubes 772 are inserted. The evaporator 770 may have the same configuration
as those of the foregoing first to second examples and the embodiment of the invention.
However, in the current example, the refrigerant tubes 772 are further spaced from
the other end of the fin 774 adjacent to a refrigerator compartment 40 when compared
to an end of the fin 774 adjacent to a freezer compartment 30 with respect to an imaginary
line X vertically passing through the center of the fin 774 in a state where the evaporator
770 is accommodated in the evaporator accommodating part 210. Thus, the refrigerant
tubes 772 in which a substantially low temperature refrigerant flows may be further
spaced from the refrigerator compartment 40 than from the freezer compartment 30.
[0265] Since the refrigerant tube 772 is further spaced from the refrigerator compartment
40 than the freezer compartment 30, the refrigerator compartment 40 having a relatively
high temperature than that of the freezer compartment 30 is further spaced from the
evaporator 770, i.e., the low temperature refrigerant flowing into the evaporator
770. Thus, it may prevent the refrigerator compartment 40 from being over-cooled by
a temperature decrease therein due to an influence of the low temperature refrigerant
flowing into the evaporator 770.
[0266] Hereinafter, a fifth example will be described. Since the current example is the
same as the first example except for a portion of an inner configuration of a barrier,
different parts between the first and fifth examples will be described principally,
and a description of the same parts thereof will be omitted.
[0267] Fig. 28 is a schematic view illustrating a refrigerant cycle of a refrigerator according
to a fifth example. Fig. 29 is an exploded perspective view illustrating a barrier
according to the example. Fig. 30 is a vertical sectional view illustrating the barrier.
[0268] Referring to Figs. 28 to 30, a refrigerant cycle according to the current example
may be performed by a compressor 50, a condenser 60, an expansion unit 70, and evaporator
110.
[0269] The compressor 50 is connected to the condenser 60 by a connection tube 52. A bypass
tube 90 for bypassing a high temperature refrigerant compressed by the compressor
50 toward a discharge tube 72 of the expansion unit 70 is connected to the connection
tube 52. The bypass tube 90 and the connection tube 52 are connected to a valve 92.
The valve 92 may be a three-way valve. Alternatively, valves may be disposed on the
connection tube 52 and the bypass tube 90, respectively.
[0270] When a refrigerator is operated in a normal mode, the valve 92 may control a flow
direction of a refrigerant so that the refrigerant discharged from the compressor
50 flows into the condenser 60. When the refrigerator is operated in a defrosting
mode, the valve 92 may control a flow direction of the refrigerant so that the refrigerant
discharged from the compressor 50 flows into the bypass tube 90. Alternatively, when
the refrigerator is operated in the defrosting mode, the valve 92 may control a flow
direction of the refrigerant so that the refrigerant discharged from the compressor
50 flows into the condenser 60 and the bypass tube 90.
[0271] A depression part 94 for depressing the refrigerant may be disposed on the bypass
tube 90. The expansion unit 70 and the depression part 94 may be one of a capillary
tube or an openable electronic expansion valve.
[0272] The discharge tube 72 of the expansion unit 70 is connected to a valve 80. The valve
80 may be a three-way valve. The valve 80 is connected to a first tube 111 and a second
tube 112, which constitute the evaporator 110. The valve 80 controls a flow direction
of the refrigerant so that the refrigerant flows into one of the first tube 111 and
the second tube 112 or flows into the first and second tubes 111 and 112 at the same
time. Alternatively, valves may be disposed on the first and second tubes 111 and
112, respectively.
[0273] The first tube 111 and the second tube 112 are combined with each other at an inlet
side of the compressor 50. Also, the evaporator 110 includes a plurality of heat exchange
fins 115 through which both the first and second tubes 111 and 112 are inserted. That
is, both the first and second tubes 111 and 112 are inserted through each of the heat
exchange fins 115. The evaporator 110 is mounted on a barrier 100. In the current
example, each of the tubes 111 and 112 may be a circular-shaped tube or a micro channel
tube in which a plurality of refrigerant passages is defined.
[0274] Hereinafter, a structure of the barrier will be described in detail.
[0275] The barrier 100 partitions an inner space a refrigerator compartment 40 and a freezer
compartment 30. Also, the barrier 100 may be insulated by an insulator filled into
a casing defining an outer appearance thereof. The casing of the barrier 100 may be
formed by in-cases defining the insides of the refrigerator compartment 40 and the
freezer compartment 30. Alternatively, the barrier 100 may be formed by a separate
member.
[0276] A concave part 200 is disposed in a lateral surface (a left side surface when viewed
in Fig. 4) of the barrier 100 defining a sidewall of the freezer compartment 30. The
concave part 200 includes an evaporator accommodating part 210, a flower unit accommodating
part 220, and a cooling-air passage 230.
[0277] The evaporator 110 is accommodated in the evaporator accommodating part 210. When
viewed in Fig. 30, the first and second tubes 111 and 112 constituting the evaporator
110 are disposed in left and right directions (left and right directions of the refrigerator).
Each of the tubes 111 and 112 is bent several times and is vertically disposed. The
first tube 111 is disposed adjacent to the freezer compartment 30 than the second
tube 112.
[0278] A plurality of mounting structures 113 for mounting the evaporator 110 on an inner
case 151 defining the freezer compartment 30 is disposed in the evaporator 110. A
catch hook 117 coupled to a catch slot 218 is disposed at an upper portion of each
of the mounting structures 113. A cover part 216 for covering the catch slot 218 is
disposed inside the barrier 100.
[0279] A cooling-air inlet 212 and an inlet grill 214 through which cooling air within the
refrigerator compartment 40 is introduced are defined in a lower portion of the barrier
100. A cooling-air outlet 232 and an outlet grill 234 through which cooling air is
supplied into the refrigerator compartment 40 are defined in an upper portion of the
barrier 100.
[0280] A drain pan 120 for discharging defrosted water or condensed water generated during
an defrosting operation from the inside of the barrier 100 toward a machine room may
be disposed under the evaporator 110.
[0281] A blower unit 130 including a motor 132, a blower fan 134, and a shroud 136 is accommodated
into an upper side of the evaporator accommodating part 210. The blower unit 130 is
operated to allow cooling air within the freezer compartment 30 and the refrigerator
compartment 40 to be introduced into the barrier 100, thereby heat-exchanging between
the freezer compartment 30 and the refrigerator compartment 40.
[0282] A cooling-air passage 230 is defined above the blower unit accommodating part 220.
The cooling-air passage 230 guides cooling air discharged from the shroud 136 to the
refrigerator compartment 40 and the freezer compartment 30. A cooling-air distribution
device 140 is disposed in the cooling-air passage 230.
[0283] The concave part 200 is covered by a barrier cover 400. The barrier cover 400 may
be manufactured into a single board or a plurality of boards. A plurality of cover
outlets 410 for discharging the cooling air into the freezer compartment 30 is defined
in an upper portion of the barrier cover 400. A cover inlet 430 for introducing the
cooling air within the freezer compartment 30 into the evaporator accommodating part
210 is disposed in a lower portion of the barrier cover 400.
[0284] Hereinafter, an effect of the refrigerator according to the current example will
be described.
[0285] When a power is applied to the refrigerator 1, the compressor 50 is operated, and
thus the refrigerant flows. Then, the blower fan 134 is rotated by an operation of
the motor 132. The blower fan 134 is rotated to introduce the cooling air within the
freezer compartment 30 and the cooling air within the refrigerator compartment 40
into the evaporator accommodating part 210. When the refrigerator 1 is initially operated,
since a temperature within each of the freezer compartment 30 and the refrigerator
compartment 40 is lower than a set temperature, the cooling air is supplied into each
of the freezer compartment 30 and the refrigerator compartment 40. Here, a cooling-air
control device communicates with the cooling-air passage 230 and the cooling-air outlet
232 to supply the cooling air into the refrigerator compartment 40.
[0286] The valve 80 controls the passage so that the refrigerant flows into the first and
second tubes 111 and 112.
[0287] The cooling air introduced into the evaporator accommodating part 210 is moved upward
after the cooling air exchanges heat with the evaporator 110 while passing through
the evaporator 110. The cooling air moved upward from the evaporator accommodating
part 210 flows into the blower unit accommodating part 220 along a connection part
240. Then, the cooling air is guided to the cooling-air passage 230. The cooling air
guided to the cooling-air passage 230 is discharged into the freezer compartment 30
and the freezer compartment 40 through the outlets 232 and 410.
[0288] A temperature within each of the freezer compartment 30 and the refrigerator compartment
40 is decreased by the cooling air discharged into the freezer compartment 30 and
the refrigerator compartment 40.
[0289] When the temperature of the refrigerator compartment 40 reaches the set temperature,
but the temperature of the freezer compartment 30 does not reach the set temperature
during the supply of the cooling air into the freezer compartment 30 and the refrigerator
compartment 40, the supply of the cooling air into the refrigerator compartment 40
is interrupted.
[0290] In detail, the cooling-air distribution device 140 interrupts the communication between
the cooling-air outlet 232 and the cooling-air passage 230. Thus, the cooling-air
exchanging heat with the evaporator 110 is supplied into only the freezer compartment
30.
[0291] Here, when the temperature of the freezer compartment 30 does not reach the set temperature,
the refrigerant flows into the first and second tubes 111 and 112 regardless of whether
the temperature of the refrigerator compartment 40 reaches the set temperature.
[0292] When the temperature of the freezer compartment 30 reaches the set temperature, but
the temperature of refrigerator compartment 40 does not reach the set temperature
during the supply of the cooling air into the freezer compartment 30 and the refrigerator
compartment 40, the refrigerant flows into only the first tube 111. That is, the valve
80 controls the refrigerant passage so that the refrigerant flows into the first tube
111 and does not flow into the second tube 112.
[0293] Here, the cooling air exchanging heat with the evaporator 110 may be supplied into
the freezer compartment 30.
[0294] Since the set temperature of the refrigerator compartment 40 is higher than that
of the freezer compartment 30, it is unnecessary to flow into the first and second
tubes 111 and 112 at the same time. As described above, when the refrigerant flows
into only the first tube 111, the temperature of the freezer compartment may be decreased.
When the refrigerant flows into only the first tube 111, since an output of the compressor
50 may be decreased, power consumption may be reduced.
[0295] In the current example, when the refrigerant flows into only the first tube 111,
it may be understood that only a portion of the evaporator 110 is operated as a whole.
[0296] In the current example, a reason in which the refrigerant flows into only the first
tube 111 relatively away from the refrigerator compartment 40 in the first and second
tubes 111 and 112 is for minimizing the heat-exchange between the refrigerator compartment
40 and the evaporator 110 (or evaporator accommodating part).
[0297] When the temperatures of the freezer compartment 30 and the freezer compartment 40
reach the set temperature during the supply of the cooling air into the freezer compartment
30 and the refrigerator compartment 40, the operations of the compressor 50 and the
motor 132 are stopped.
[0298] As described above, when the cooling air exchanging heat with the evaporator 110
while passing through the evaporator 110, frost is deposited on the evaporator 110.
When the frost is deposited on the evaporator 110, since the performance of the evaporator
110 is deteriorated, the frost should be removed. In this case, the refrigerator is
operated in the defrosting mode.
[0299] When the refrigerator is operated in the defrosting mode, the valve 92 controls the
refrigerant passage so that the high-temperature refrigerant discharged from the compressor
50 flows into the bypass tube 90. The refrigerant flowing into the bypass tube 90
is decompressed while passing through the decompression part 94 and is introduced
into the evaporator 110. Here, the refrigerant within the bypass tube 90 may flow
into one of the first and second tubes 111 and 112 or flow into the first and second
tubes 111 and 112 at the same time. For example, when the amount of deposited frost
is small, the refrigerant may flow into one of the plurality of tubes. Also, when
the amount of deposited frost is large, the refrigerant may flow into each of the
tubes at the same time.
[0300] In the current example, since conditions for the defrosting operation may use well-known
conditions, their detailed descriptions will be omitted. The amount of deposited frost
may be determined by a temperature sensor (not shown) for detecting a temperature
of the evaporator or the evaporator accommodating part. For example, when the detected
temperature is less than a first reference temperature and a second reference temperature
(less than the first reference temperature), the bypassed refrigerant may flow into
one of the plurality of tubes. Also, when the detected temperature is less than the
second reference temperature, the bypassed refrigerant may flow into the plurality
of tubes at the same time.
[0301] When the refrigerant within the bypass tube 90 flows into the evaporator 110, the
frost generated on the evaporator 110 is removed while the refrigerant flows into
the evaporator 110.
[0302] According to the current example, since the frost may be removed without providing
a separate defrosting heater, the power consumption may be further reduced when compared
to that according to a related art. In addition, since the refrigerant discharged
from the compressor 50 is moved along the inside of the evaporator 110, the frost
generated on the entire of the evaporator 110 may be quickly removed.
[0303] An evaporator having a structure different from that of the above-described evaporator
may be applied to the current example. Hereinafter, the current example is the same
as the foregoing examples and the embodiments of the invention except for positions
of first and second tubes constituting an evaporator. Thus, characteristic portions
of the current example will be described below.
[0304] Fig. 31 is a vertical sectional view illustrating another evaporator structure of
the barrier according to the example.
[0305] Referring to Fig. 31, an evaporator 110 according to the current example includes
a first tube 111 and a second tube 112.
[0306] Each of the first and second tubes 111 and 112 is bent several times and is vertically
disposed. The second tube 112 is disposed at a side of the first tube 111. The first
tube 111 is disposed adjacent to a freezer compartment 30 than the second tube 112.
[0307] A distance from a barrier cover 400 to a line L1 horizontally bisecting each of heat
exchange fins 115 or a mounting structure 113 is greater than a distance from the
barrier cover to a line L2 bisecting a horizontal distance between the first tube
111 and the second tube 112 which have the same height.
[0308] That is, in the evaporator 110, each of the tubes 111 and 112 are arranged close
to the freezer compartment. This is done to minimize heat exchange between the evaporator
110 and the refrigerator compartment 40. That is, the more a distance between the
tubes 111 and 112 and an end of the heat exchange fin adjacent to the refrigerator
compartment 40 is away from, the more thermal conductivity is reduced. Thus, in the
current example, each of the tubes 111 and 112 is disposed at a position adjacent
to the freezer compartment 30 from the plurality of heat exchange fins.
[0309] Similarly to the first example, when the temperature of the freezer compartment 30
reaches the set temperature, but the temperature of refrigerator compartment 40 does
not reach the set temperature during the supply of the cooling air into the freezer
compartment 30 and the refrigerator compartment 40, the refrigerant flows into only
the first tube 111.
[0310] An evaporator having a structure different from that of the above-described evaporator
may be applied to the current example. Hereinafter, the current example is the same
as the foregoing examples and the embodiments of the invention except for positions
of first and second tubes constituting an evaporator. Thus, characteristic portions
of the current example will be described below.
[0311] Fig. 32 is a perspective view illustrating another evaporator structure. embodiment.
[0312] Referring to Fig. 32, an evaporator 800 according to the current example includes
first and second tubes 801 and 802 through which a refrigerant flows and a plurality
of heat exchange fins 803 through which each of the tubes 801 and 802 passes.
[0313] In detail, the first tube 801 is bent several times. Also, the first tube 801 is
disposed at a lower side with respect to a reference line vertically bisecting the
plurality of heat exchange fins 803. The second tube 802 is bent several times. Also,
the second tube 802 is disposed at an upper side with respect to the reference line
vertically bisecting the plurality of heat exchange fins 803. That is, the second
tube 802 is disposed downstream from the first tube 801 with respect to a flow direction
A of air.
[0314] Thus, after exchanging heat with the first tube 801, cooling air is moved upward
to exchange heat with the second tube 802.
[0315] Similarly to the sixth embodiment, when the temperature of the freezer compartment
30 reaches the set temperature, but the temperature of refrigerator compartment 40
does not reach the set temperature during the supply of the cooling air into the freezer
compartment 30 and the refrigerator compartment 40, the refrigerant flows into only
the first tube 111.
[0316] Although the examples and the embodiment of the invention have been described with
reference to a number of illustrative examples thereof, it should be understood that
numerous other modifications and embodiments can be devised by those skilled in the
art that will fall within the scope of the principles of this disclosure. More particularly,
various variations and modifications are possible in the component parts and/or arrangements
of the subject combination arrangement within the scope of the disclosure, the drawings
and the appended claims. In addition to variations and modifications in the component
parts and/or arrangements, alternative uses will also be apparent to those skilled
in the art.