[0001] The invention relates to a pneumatic flush control for a flush mechanism of a toilet,
wherein the flush mechanism comprises an actuating member for starting the flush action,
the pneumatic flush control comprising:
- a master unit having a housing with a push button slidably arranged in the housing
and a first bellows arranged in the housing between the push button and a wall of
the housing;
- a slave unit having a housing with a control member for actuating the actuating member
of the flush mechanism, which control member is slidably arranged in the housing and
a second bellows arranged in the housing between the control member and a wall of
the housing; and
- a fluid line arranged between the first and second bellows for providing a fluid connection
between the first and second bellows.
[0002] Such a pneumatic flush control is for example known from
WO 2009 036490. When the push button of the master unit is pressed, the first bellows will be compressed
and the fluid, in particular air, will be pumped through the fluid line towards the
second bellows, which will accordingly expand. Due to the expansion of the second
bellows, the control member will be moved and will cause the actuation of the flush
mechanism.
[0003] Generally, there will be a direct coupling between the first and second bellows.
If wear of some components of the flush mechanism occurs, some play could result in
the pneumatic flush control. This play could negatively influence the effectiveness
of the control.
[0004] If a small leak occurs in one of the bellows or the fluid line, a further negative
influence on the control could arise.
[0005] WO 2009 036490 has some small holes in the push button. These small holes are covered by a part
of the bellows, such that by pressing the push button the holes are closed. When the
push button is released some air could pass the small holes into the bellows to restore
the desired quantity of air in the pneumatic system.
[0006] The small holes in the push button have a negative effect on the appearance of the
push buttons and are clearly visible. Also when releasing the push button, some noise
can be generated by the air being sucked into the bellows. Furthermore, this construction
of the prior art is expensive as special care has to be taken, that the bellows is
sufficiently firm to expand back to an original shape, while the part closing of the
small holes should be flexible enough to let equalization air to be dragged in.
[0007] A further disadvantage of the small holes in the push button is that the small holes
easily get clogged by dirt from fingers pushing the push button. Also part of the
bellows could stick to the small hole, permanently closing or keeping open the small
hole.
[0008] EP 1719847 discloses a pneumatic flush control in which the master unit is provided with a bellows,
which is movable arranged in a housing. In uncompressed state, the bellows is disconnected
from the fluid line, such that the pressure in the system can be equalized. When the
push button is pressed, the bellows is pressed into a connection with the fluid line,
such that the pneumatic circuit is closed and the compressed air from the master unit
is pressed to the slave unit.
[0009] An additional disadvantage of
EP 1719847 is that only a single master unit with push button can be present in the pneumatic
flush control. Because the bellows of the master unit will be disconnected when not
used, the pneumatic system is always open when at least one push button is not pressed.
Having two master units with push buttons, will always result in an open pneumatic
system and disfunctioning of the flush control, as always one master unit with push
button will be unused.
[0010] Because the bellows is pressed into the connection each time the button is pressed,
wear could occur resulting in constant leakage. It could also occur that the bellows
gets stuck in the connection and does not disconnect when the push button is released.
[0011] It is therefore an object of the invention to reduce the above mentioned disadvantages
of the prior art.
[0012] This object is achieved according to the invention with a pneumatic flush control
according to the preamble, which is characterized in that the second bellows is provided
with a pressure equalization opening for equalizing the pressure in the second bellows
to the ambient pressure, wherein the pressure equalization opening comprises a restriction.
[0013] The appearance of the pneumatic flush control is not influence with the invention,
as the pressure equalization opening is arranged at the slave unit, which is typically
arranged in the cistern of a toilet.
[0014] The use of a restriction in the pressure equalization opening ensures that equalization
is possible, while the air is not directly pushed out of the system when the push
button is pressed.
[0015] In an embodiment of the pneumatic flush control according to the invention the master
unit further comprises spring means for urging the first bellows to an uncompressed
state.
[0016] The spring means ensure that the push button and the first bellows return to the
original position. If some air was depleted from the pneumatic system, the spring
will urge the first bellow to the original position, such that air can be taken in
through the equalization opening.
[0017] The spring means could be integrated with the bellows, for example by making the
bellows of a resilient material.
[0018] In a preferred embodiment of the pneumatic flush control according to the invention
the pressure equalization opening is arranged on the surface of the second bellows
directed towards the control member, such that upon pressurizing the second bellows,
the pressure equalization opening is pressed close against the control member.
[0019] Because the pressure equalization opening is pressed close against the control member,
virtually no air will escape when the push button is pressed. As soon as the push
button is released, the pressure equalization opening is freed such that air can be
sucked in for equalization. The time for equalization will be shorter as virtually
no air was pushed out the system when the push button was pressed.
[0020] Preferably the second bellows is made of a resilient material, such that the second
bellows returns to an original shape when the pressure is equalized. However, also
spring means could be used for urging the second bellows to its original shape.
[0021] In another preferred embodiment the housing of the slave unit comprises two telescopic
arranged housing parts, wherein the control member is fixedly attached to one of the
housing parts.
[0022] In yet another embodiment a fluid line connection is arranged in a first of the housing
parts and the bellows is arranged over the fluid line connection.
[0023] Preferably, the first housing part comprises an elongate protrusion, extending into
the bellows. This elongate protrusion function as a guide for the bellows and prevents
it from collapsing or being pushed askew.
[0024] In still another embodiment of the pneumatic flush control according to the invention
the control member comprises a hook part to couple to the actuating member of the
flush mechanism.
[0025] With the hook part, the control member can simply couple to the flush mechanism of
a known toilet. In the known toilets the flush mechanism is often controlled by a
lever. The hook part of the pneumatic flush control can simple replace the known lever,
such that a conventional flush mechanism can be used with the invention.
[0026] These and other features of the invention will be elucidated in conjunction with
the accompanying drawings.
Figure 1 shows a schematic, perspective and partially cross sectional view of an embodiment
according to the invention.
Figures 2 and 3 show two positions of the slave unit of the embodiment according to
figure 1.
[0027] Figure 1 shows an embodiment 1 of a pneumatic flush control according to the invention.
The flush control 1 has a master unit 2 and a slave unit 3.
[0028] The master unit 3 has a housing 4 in which a push button 5 is slidably arranged.
A first bellows 6 is arranged between the push button 5 and the housing 4. The bellows
6 has a connection opening 7 on the bottom which connects to connection 8 of the housing
4.
[0029] A spring 9 is arranged around the bellows 6 and presses against washers 10, 11, such
that the push button 5 is urged outward. Because the bellows 6 has a protrusion 12,
which is fixed in the washer 11, the spring 9 will also urge the bellows 6 to an uncompressed
state.
[0030] The slave unit has two housing parts 13, 14 which are telescopic arranged. A rib
15 provides a guide for the sliding movement of the housing parts 13, 14 relative
to each other.
[0031] The bottom 15 of the housing part 13 is provided with a connection 16. Through this
connection 16 air can be fed to the second bellows 17, which is arranged between the
housing part 14 and the bottom 15 of the housing part 13. The bottom 15 has an elongate
protrusion 18, which provides a guide for the second bellows 17 and also reduces the
volume of the bellows 17 resulting in a quicker response when air is fed to the bellows
17.
[0032] A pressure equalization opening 19 is provided at the top of he bellows 17. The size
of the opening 19 is such that it functions as a restriction.
[0033] At the outer wall of the housing part 14 a control member 20 is arranged, which connects
with an actuating part 21 of a flush mechanism of a toilet (not shown).
[0034] The connection 8 of the master unit 2 is connected to the connection 16 of the slave
unit 3 by fluid line 22, such that a fluid connection is provided between the first
bellows 6 and the second bellows 17.
[0035] When the push button 5 is depressed resulting in a compression of the bellows 6.
Air from the bellows 6 is transported through the fluid line 22 into the second bellows
17, such that the bellows expands pushing the housing part 14 up. When the housing
part 14 is moved up, the control member 20 also moves up resulting in actuation of
the actuation member 21. (See also figure 2).
[0036] When the second bellows 17 expands due to air being fed through connection 16, the
pressure equalization opening 19 is pushed against the inside of the top of the housing
part 14, such that the opening 19 is substantially sealed off and no air can escape
when the push button 5 of the master unit 2 is pressed.
[0037] As soon as the push button 5 of the master unit 2 is released, the spring 9 will
urge the first bellows 6 to an uncompressed state. As a result air will be sucked
from the second bellows 17 of the slave unit 3 back through the fluid line 22 into
the first bellows 6.
[0038] The second bellows 17 will return to its original shape when air is sucked out through
connection 16. The pressure force keeping the equalization opening 19 closed will
be removed and the opening 19 will open, such that additional ambient air can flow
into the second bellows 17 to equalize the pressure.
[0039] Because the pressure equalization opening 19 is opened each time the push button
5 is released, there will always be sufficient air in the pneumatic system composed
out of the first bellows 6, the fluid line 22 and the second bellows 17 to ensure
proper functioning of the pneumatic flush control 1, when the push button 5 is depressed
the next time.
1. Pneumatic flush control for a flush mechanism of a toilet, wherein the flush mechanism
comprises an actuating member for starting the flush action, the pneumatic flush control
comprising:
- a master unit having a housing with a push button slidably arranged in the housing
and a first bellows arranged in the housing between the push button and a wall of
the housing;
- a slave unit having a housing with a control member for actuating the actuating
member of the flush mechanism, which control member is slidably arranged in the housing
and a second bellows arranged in the housing between the control member and a wall
of the housing; and
- a fluid line arranged between the first and second bellows for providing a fluid
connection between the first and second bellows;
characterized in that the second bellows is provided with a pressure equalization opening for equalizing
the pressure in the second bellows to the ambient pressure, wherein the pressure equalization
opening comprises a restriction.
2. Pneumatic flush control according to claim 1, wherein the master unit further comprises
spring means for urging the first bellows to an uncompressed state.
3. Pneumatic flush control according to claim 1 or 2, wherein the pressure equalization
opening is arranged on the surface of the second bellows directed towards the control
member, such that upon pressurizing the second bellows, the pressure equalization
opening is pressed close against the control member.
4. Pneumatic flush control according to claim 3, wherein the second bellows is made of
a resilient material, such that the second bellows returns to an original shape when
the pressure is equalized.
5. Pneumatic flush control according to any of the preceding claims, wherein the housing
of the slave unit comprises two telescopic arranged housing parts, wherein the control
member is fixedly attached to one of the housing parts.
6. Pneumatic flush control according to claim 5, wherein a fluid line connection is arranged
in a first of the housing parts and the bellows is arranged over the fluid line connection.
7. Pneumatic flush control according to claim 5 or 6, wherein the first housing part
comprises a elongate protrusion, extending into the bellows.
8. Pneumatic flush control according to any of the preceding claims, wherein the control
member comprises a hook part to couple to the actuating member of the flush mechanism.