Field of the Invention
[0001] This invention pertains in general to the field of axial seals, sealing methods with
such seals and systems where such seals are applied. More particularly the invention
relates to a seal assembly for sealing a rotatable pipe used for transportation of
a high temperature medium.
Background of the Invention
[0002] In the German published patent application no.
DE 44 17 994, a rotational tube joint for high temperatures is described. The joint comprises
to co-axially arranged pipe ends with intermediate inner and outer elastomeric sealing
rings, and a radial gap in-between the rings that is a sliding bearing. In
DE 44 17 994 it is mentioned that the disclosed joint is suitable for use up to 220°C. The elastomeric
sealing material is not suitable for higher temperatures. Further, due to the arrangement
of the elastomeric sealing units, the joint is only suitable for use with low pressures
of a few bar. In addition, the joint seal would not be suitable for a medium that
is solid at the maximum operating temperature mentioned above. In particular, the
joint is not suitable for use with salt as a medium to be transported in the joined
pipes.
[0003] In international patent publication number
Wo2007/146183A2 examples and variations of apparatus and methods for concentrating solar radiation
are disclosed. A working fluid, such as water, an oil, glycol, is heated by solar
rays and used to drive a turbine for power generation. Temperatures mentioned are
not exceeding 287°C (550°F). Moreover, there is no consideration of thermal expansion
of segments of solar collecting units and related issues in pipe systems and in particular
sealing assemblies thereof.
[0004] In recent solar collector applications a heat transportation medium is heated to
much higher temperatures at the focus point of incoming solar rays to increase efficiency
of the solar heat collection, such as exceeding 500°C. Salt, such as NaCl or KCl or
mixtures thereof, which are still in solid phase at the temperatures mentioned in
DE 4417 994 and
Wo2007/146183A2 is typically used as a heat transfer medium suitable for such high temperatures.
The salt is liquid at the operating temperatures, such as exceeding 500°C. The heated
liquid medium is transported in pipe sections at the focus point before led to heat
up water in a heat exchanger, e.g. for generating electrical energy. In order to increase
efficiency further, the pipe sections follows the range of movement of the solar collector
during the course of the day, where the rotational movement together with the considerable
temperatures put large strains, both mechanical and thermal, on the sealing elements
at the rotating pipe sections.
[0005] Previously, such as disclosed in
Wo2007/146183A2, oil has been commonly used as a heat transportation medium in above application.
The relatively low temperature of the heated oil results however in a too low steam
pressure of the heated water for obtaining a good energy efficiency using a turbine
to convert the energy of the steam. Salt is heated to higher temperatures by the solar
rays, and a steam pressure is produceable that provides greatly improved energy efficiency.
[0006] The increased temperatures render however existing sealing solutions, such as disclosed
in
DE 44 17 994 obsolete.
[0007] Moreover, common swivel joints utilizing carbon elements for sealing do not have
the chemical resistance to comply with the salt at the high temperature and will degrade
over time, leading to unwanted leakage.
[0008] Common solutions utilizing steel bellows trying to avoid leaking joints, experience
considerable mechanical fatigue due to the repeated rotational movements of the solar
collector, including movements due to expansion of the heated pipe sections, and will
also degrade over time. Other issues arise as salt solidifies when not heated exceeding
a temperature over approx. 200 degC where it liquefies.
[0009] In addition, the weight of the pipe sections at the focus point of the solar collector
puts large requirements on the mechanical stability of the seals.
[0010] Moreover, previous seals commonly experience quick degradation of opposing sliding
faces due to the high temperatures and high pressures associated with transportation
of fluids such as molten salt, e.g. at 550 degC and 20 bar, and the oxidizing atmosphere.
Such degradation will cause leakage. A further issue with previous seals is insufficient
flexibility of the seal, at the cost of the efforts to make the seal more durable.
Additional issues are associated with large temperature variations, causing thermal
expansion of different extents between different materials in the seal, leading to
undesired strains.
[0011] Hence an improved seal assembly, and/or method, providing sealing of a rotatable
pipe used for transportation of a high temperature medium would be advantageous.
Summary of the Invention
[0012] Accordingly, embodiments of the present invention preferably seek to mitigate, alleviate
or eliminate one or more deficiencies, disadvantages or issues in the art, such as
the above-identified, singly or in any combination by providing an assembly and method
that prolongs the lifetime of a seal assembly, according to the appended patent claims.
[0013] The seal assembly comprises a swivel joint having two axially opposing annular sliding
surfaces of two pipe ends. In some embodiments, the assembly comprises a radially
positioned heat insulating shield radially arranged between the radially inner arranged
pipe ends section and a radially outer bearing, preferably a ball bearing. The heat
insulating shield unit extends axially along the pipe ends section, preferably in
a larger axial extension than radial extension.
[0014] According to a first aspect of the invention, a seal assembly for sealing a rotatable
pipe is provided, the rotatable pipe having an inner void for transportation of high
temperature medium therein, an axial direction, and a radial direction, the seal assembly
comprising a swivel joint having two axially opposing annular sliding surfaces belonging
to first and second pipe ends aligned in the axial direction, the first and second
pipe ends being rotatable with respect to each other, a first and second casing part
being fixed to the first and second pipe ends respectively, wherein the first and
second casing parts form an annular void enclosing the pipe ends, and a gas inlet
arranged to supply a gas to the void in use of the seal assembly such that the atmosphere
surrounding the pipe ends in the void comprise a concentration of said gas.
[0015] According to a second aspect of the invention a method for sealing a rotatable pipe
with a seal assembly is provided, the pipe having an inner void for transportation
of high temperature medium therein, the method comprising providing sealing by means
of a joint, such as a swivel joint, having two axially opposing annular sliding surfaces
belonging to first and second pipe ends being rotatable with respect to each other,
said first and second pipe ends being fixed to first and second casing parts forming
an annular void enclosing the pipe ends, and supplying a gas to the void in a concentration
such that the atmosphere surrounding the pipe ends is non-corrosive.
[0016] A swivel joint is a coupling or union allowing two parts of the joint rotating or
turning independently of each other.
[0017] Further embodiments of the invention are defined in the dependent claims, wherein
features for the second and subsequent aspects of the invention are as for the first
aspect mutatis mutandis.
[0018] It should be emphasized that the term "comprises/comprising" when used in this specification
is taken to specify the presence of stated features, integers, steps or components
but does not preclude the presence or addition of one or more other features, integers,
steps, components or groups thereof.
Brief Description of the Drawings
[0019] These and other aspects, features and advantages of which embodiments of the invention
are capable of will be apparent and elucidated from the following description of embodiments
of the present invention, reference being made to the accompanying drawings, in which
Fig. 1 is a side view of a seal assembly according to an embodiment of the present
invention;
Fig. 2 is a schematic view of a system of seal assemblies for a solar collector unit
according to an embodiment of the present invention;
Fig. 3 is a side view of a seal assembly according to an embodiment of the present
invention;
Fig. 4 is a perspective view of a part of the seal assembly according Fig. 3;
Fig. 5 is a perspective view of a detail of the seal assembly according Fig. 4;
Fig. 6 is a perspective view of the seal assembly according Fig. 3;
Fig. 6b is a side view of a detail of the seal assembly according Fig. 3 or 6;
Figs. 7a-c are perspective views of a detail of the seal assembly according Fig. 4;
Figs. 8a-d are perspective views of a part of the seal assembly according Fig. 3;
Fig. 9 is a schematic illustration of a method according to an embodiment of the invention;
and
Fig. 10 is a schematic illustration of a method according to an embodiment of the
invention.
Fig. 11 is a side view of a detail of the seal assembly in Fig. 3 according to an
embodiment of the invention;
Fig. 12 is a side view of a detail of the seal assembly in Fig. 1 according to an
embodiment of the invention;
Fig. 13 is a schematic illustration of a method according to an embodiment of the
invention.
Description of embodiments
[0020] Specific embodiments of the invention will now be described with reference to the
accompanying drawings. This invention may, however, be embodied in many different
forms and should not be construed as limited to the embodiments set forth herein;
rather, these embodiments are provided so that this disclosure will be thorough and
complete, and will fully convey the scope of the invention to those skilled in the
art. The terminology used in the detailed description of the embodiments illustrated
in the accompanying drawings is not intended to be limiting of the invention. In the
drawings, like numbers refer to like elements.
[0021] The following description focuses on an embodiment of the present invention applicable
to a seal assembly for a rotatable pipe used for transportation of a high temperature
material. However, it will be appreciated that the invention is not limited to this
application but may be applied to many other constructions involving heat shielding
or isolation of a rotating shaft.
[0022] In Fig. 1, a seal assembly 100 according to an embodiment of the invention is shown
in a side view. The seal assembly is for sealing a rotatable pipe 101 having an inner
void 102 where a high temperature medium is statically present or transported in either
direction of the pipe 101. An axial direction 103 and a radial direction 104 of the
pipe 101 are shown. The axial direction 103 is parallel to the rotational axis 122
of the pipe 101, and the radial direction 104 is perpendicular to the axial direction
103. The seal assembly comprises a swivel joint 105 where a first sliding surface
106 of a first pipe end 108 meet with a second sliding surface 107 of a second pipe
end 109.
[0023] The swivel joint 105 is a sealing unit to prevent leakage of medium from the inner
void 102 to the outside of the pipe 101. The sealing effect is provided while rotation
of the first and second pipe end relative each other is allowed. This rotational movement
is preferably very slow, such as 180 degrees in approximately 12 hours. A rotation
back to the initial position may be made quicker. This is in particular applicable
to solar collector units described in detail below.
[0024] The first 108 and second 109 pipe ends of the pipe 101 are aligned in the axial direction
103 and are rotatable with respect to each other. The opposing sliding surfaces 106
and 107 are annular in shape and are in contact with each other. The degree of contact
may vary, such that the full sliding surface 106 may be in contact with the full sliding
surface 107. Alternatively only a portion of the sliding surfaces 106 and 107 may
be in contact, or the sliding surfaces 106 and 107 may be separated by a distance
thereby having no contact, providing sufficient sealing. However, in normal operation
they are in contact. The seal assembly 101 comprises a bearing 110 arranged in the
radial direction 104 and having its rotational axis aligned in the axial direction
103 for supporting a slidable or a smooth rotational movement between the pipe ends
108 and 109. The bearing 110 may be accompanied in some embodiments with additional
bearings (not shown) for providing the rotational movement between the pipe ends 108
and 109 and for carrying radial load e.g. due to the weight of the pipe 101 and medium
therein.
[0025] Bearing 110 is preferably a ball bearing. Bearing 110 may in some embodiments be
a sliding bearing.
[0026] A heat insulating shield 111 unit or element is thus positioned radially between
the sliding surfaces 106, 107, and the bearing 110 to protect the bearing 110 from
the heated medium, or heat thereof, in the void 102 that extends in the pipe 101 through
the opposing pipe ends 108 and 109. The heated medium may be pressurized to elevated
pressures. Some embodiments of the assembly are operated at approximately 20 bars
internal pressure of the liquid high temperature medium in the inner void 102. A small
portion of the high temperature medium in the void 102 may pass between the sliding
surfaces 106 and 107 depending on the degree of contact between these two surfaces.
In case this should happen, even if it should primarily be avoided by the sealing
unit, the heat insulating shield 111 is arranged to physically stop the heated material
from reaching the bearing 110. This may occur e.g. due to an undesired leakage due
to wear of the sealing or excessive pressure of the heated medium.
[0027] Radiated heat from the heated medium, while present in the void 102 or released from
the sliding surfaces 106 and 107, is also blocked by the insulating shield 111.
[0028] The temperature of the heated medium is in some embodiments in the range 500-600
degC, or above.
[0029] The heat insulating shield 111 provides thermal isolation, whereby the energy efficiency
of the seal assembly 100 is improved. The heat energy of the high temperature medium
in the inner void 102 is kept inside the joint and not lost at the position of the
joint.
[0030] A bearing 110 has as much lower allowable operational temperature, which was not
an issue previously when oil was commonly used as the heat transportation medium.
The heat shield 111 extends axially across the bearing and is radially arranged as
e.g. shown in Fig. 1. Extending substantially in the axial direction may be construed
as the heat shield 111 has a larger axial than radial extension. In more detail, the
heat insulating shield 111 is arranged to extend in the axial direction 103 such that
it may cover at least the axial extent of the bearing 110. Alternatively, or in addition,
the heat insulating shield 111 may extend to cover any portion of the pipe ends 108,
109, or pipe 101. The axial extent of the bearing 110 is to be construed as the projection
of the dimensions of the bearing 110 on the axial direction 103. A larger coverage
in the axial direction 103 by the heat insulating shield 111 may improve the shielding
of the bearing 110 from heated medium and radiant heat thereof. The heat insulating
shield 111 may preferably be arranged to cover the axial portion at which the sliding
surfaces 106 and 107 are present for effectively blocking heated medium released from
the sliding surfaces 106 and 107 if subsequently spreading in the radial direction
104.
[0031] Now, the bearing unit 110 is operable at much lower temperatures as the liquid high
temperature medium in the inner void 102 thanks to the heat shield unit 111 arranged
radially between the two units.
[0032] The heat insulating shield 111 may be arranged along the axial and radial direction,
with respect to its position or dimensions, to minimize the exposure of heated material
to the bearing 110.
[0033] The heat insulating shield 111 may have a continuous annular shape, for shielding
the bearing 110. Alternatively, or in addition, it may be arch shaped, defining a
circle sector of any degree. A continuous annular shape may provide the most efficient
shielding of the bearing 110.
[0034] The heat insulating shield 111 may have a radial shield portion 112 extending substantially
in the radial direction 104. The radial shield portion 112 may have an axial displacement
120 from the bearing 110, such that the radial shield portion 112 has a different
axial position than the bearing 110. High temperature medium, or radiant heat thereof,
propagating in the radial direction 104 are accordingly blocked from spreading in
the axial direction 103 by the radial shield portion 112. Spreading of heated medium
in the axial direction 103 towards the bearing 110 may be prevented as the radial
shield portion 112 has an axial displacement 120 in relation to the bearing 110. A
larger amount of axial displacement 120 may improve the amount of shielding as the
distance between the heated medium and the bearing increase 110. The radial shield
portion 112 may be arranged along the axial and radial direction, with respect to
its position or dimensions, to minimize the exposure of heated material to the bearing
110.
[0035] The heat insulating shield 111 that extends substantially in the axial direction
103 may be aligned at an angle towards the axial direction 103 such that any heated
medium, if passed through the swivel joint 105, and blocked by the heat insulating
shield 111, is diverted towards the radially outside arranged shield portion 112,
e.g. under the influence of gravitational force, or pressure of the propagating heated
medium. Further axial propagation of the heated material, for example towards the
bearing 110, is thus controlled and blocked by the radial shield portion 112. The
heat insulating shield 111 extending substantially in the axial direction 103 may
have a continuous transition to the radial shield portion 112, as in the embodiment
in Fig. 1, or discontinuous in the event the radial shield portion 112 constitutes
a heating shield separate from the heating shield 111. A continuous transition may
improve the shielding of the bearing 110.
[0036] The seal assembly 100 comprises a first casing part 113 fixed to the first pipe end
108, and a second casing part 114 fixed to the second pipe end 109. The casing parts
113 and 114 may be welded at welding points 125, which may be annular welding points
in order to follow the annular border between the pipe 101 and the casing parts, 113
and 114. The welding points provide necessary sealing in order to avoid the use of
elastic or elastomeric seals. Some embodiments of the sealing assembly 100 are thus
completely free of seals made of elastic or elastomeric materials, such as polymer
or rubber materials. This is in particular advantageous from a point of temperature
and/or corrosion leading to increased live of the assembly.
[0037] The bearing 110 joins the casing parts 113 and 114 along the annular periphery at
a radial distance, such that the slidable motion between the pipe ends 108 and 109
is obtained. Due to the heat insulating shield 111, the bearing may be arranged relatively
close to the pipe 101, without being subjected to temperatures that may be damage
the bearing 111. A compact seal assembly is thereby provided. The bearing is for instance
radially arranged at a maximum of twice the pipe diameter. Further, due to the position
of the bearing 111 at the periphery of the pipe 101 it is capable of bearing a high
load.. A torque, e.g. due to the weight of the pipe and medium therein, is thus advantageously
bearable by a single bearing 110.
[0038] The casing parts 113 and 114 may have continuous annular shapes defining an enclosure
of the pipe ends 108 and 109 when joined by the bearing 110. The heat insulation shield
111 and radial shield portion 112 may be fixed to any one of the casing parts 113
and 114, as long as the rotational movement between the casing parts 113, 114 and
subsequently the pipe ends 108, 109 is possible.
[0039] One of the casing parts 113 and 114 may be provided with an opening 115 for diverting
released high temperature medium, or radiant heat thereof, to a medium surrounding
the seal assembly 100, or to a reservoir attached to the opening. Damage to the bearing
110 may thereby be prevented, as no build up of heated medium occurs in the seal assembly.
The opening may be provided with a filter in order to avoid unwanted particles entering
the interior of the seal assembly construction. Several openings 115 may be provided
in one, or both, of the casing parts 113 and 114. The opening 115 may be directed
vertically, downwards at the assembly, with respect to the gravitational force in
order for the escaped heated medium to be released to the surroundings by its own
weight.
[0040] The heat insulation shield 111 or radial shield portion 112 may be arranged in the
axial and radial directions 103 and 104 to divert the heated medium to the at least
one opening 115, for example by arranging the radial shield portion 112 to the opening
115 such that heated medium may transition from the radial shield portion 112 to the
opening 115. In such instance the surface of the radial shield portion 112 may be
substantially flush to the edge to the opening 115, or having an offset in the axial
direction 103. In both instances the radial shield portion 112 may be fixed to one
of the casing parts 113, 114, to prevent heated medium from propagating in the radial
direction 104 before being diverted to the opening 115. The opening 115 may be utilized
for arranging active cooling of the seal assembly 100, for example by introducing
a cooling medium through the opening 115, whereby the heat insulating shield 111,
bearing 110, and the pipe ends 108, 109 may expel heat to the cooling medium. The
cooling medium would transport the heat to the surroundings by exiting at an opening
115.
[0041] The opening 115 may be positioned at a distance from the bearing by having a second
axial displacement 121 in relation to the bearing 110, where the second axial displacement
121 may be larger than the axial displacement 120 of the radial shield portion 112
for diverting the heated medium further away from the bearing 110.
[0042] In the embodiment in Fig. 1 the heat insulating shield 111 comprises a first shield
116 and a second insulating shield 117 unit or element. In the particular embodiment
the first shield 116 comprises the radial shield portion 112 as previously referred
to. The first shield 116 is in a fixed position in relation to the first pipe end
108, and the second shield 117 is in a fixed position in relation to the second pipe
end 109, whereby the second shield 117 is rotatable with respect to the first shield
116. Each of the shields 116 and 117 are extending substantially in the axial direction
103 and may have a continuous annular shape. Possible arrangements of the heat insulating
shield 111 discussed above apply to each of the first and second shields 116 and 117.
Further, each of the first and second shields 116 and 117 may comprise a radial shield
portion 112. In Fig. 1 the first shield 116 is fixed in the first casing part 113,
and the second shield 117 is fixed in the second casing part 114, the casing parts
113 and 114 in turn being fixed to the pipe ends 108 and 109, respectively. Having
two shields may improve the shielding of the bearing 110 from the heated medium. Also
the insulation of the pipe ends 108 and 109 may be improved, decreasing a loss of
heat, and thereby increasing the energy efficiency of the seal assembly 100. Several
more heat insulation shields may be used in the seal assembly 100. The plurality of
heat insulating shields may thus form a labyrinth or maze diverting any escaped heated
medium away from the bearing 110.
[0043] In Fig. 1 the first shield 116 is displaced in the radial direction 104 with respect
to the second shield 117. The amount of displacement may be varied, for example such
that contact is provided between the first and second shields 116, 117. Alternatively
no contact is provided, thereby having complete clearance between the shields 116
and 117. The axial extent of the first shield 116 may overlap with the axial extent
of the second shield 117 as in Fig. 1. The amount of overlap of said axial extent
between the shields 116 and 117 may be varied. When the shields 116 and 117 overlap,
heated medium or radiant heat thereof, propagating in the radial direction 104, are
blocked by both shields 116 and 117, which may improve the shielding of the bearing
110. Further, the thermal isolation may be improved, minimizing heat loss from the
seal assembly 100 to the surroundings.
[0044] Each of the pipe ends 108 and 109 may comprise a section of resilient pipe end having
a flexible pipe wall 118 extending in the axial direction 103. The flexible pipe wall
is a corrugated section. The section forms thus a bellows like portion.
[0045] In Fig. 1 the flexible pipe wall 118 extends between the second sliding surface 107
and a rigid pipe wall 119 of the second pipe end 109. The first pipe end 107 is comprised
likewise. The flexible pipe wall 118 provides for a range of movement of the second
pipe end 109 in the axial direction 103 and the radial direction 104, whereby the
rotational axis 122 of the first pipe end 108 may be displaced from that of the second
pipe end 109, while contact between the sliding surfaces 106 and 107 is maintained.
A higher tolerance against movements of the pipe ends 108 and 109 is thus achieved.
Temperature differences due to the presence of heated medium in the void 102 may induce
expanding and contracting motions in the material of the pipe 101 and pipe ends 108,
109, such that displacement of each rotational axis occurs. The flexible pipe wall
118 may be comprised of any material of high temperature resistance allowing for flexible
movement, such as flexible steel of high temperature resistance. High temperature
resistance means that the flexible pipe wall 118 has a melting point that is much
higher than the operating temperature of the high temperature medium in the void 102.
Additionally, the material is to be corrosive resistant, in particular against salt,
which is a very corrosion aggressive material. A suitable range of materials is including
Inconel® described below. The flexible pipe wall 118 may be arranged in any shape
to allow resilient or flexible movement. The shape is for instance bellow shaped,
according to the embodiment illustrated in Fig. 1.
[0046] The flexible pipe wall 118 may be resiliently compressible in the axial direction
103, whereby a greater range of displacement may be provided between the rotational
axis 122 of the first pipe end 108 and the rotational axis of the second pipe end
109, while contact between the sliding surfaces 106 and 107 is advantageously maintained
thanks to the resilient compression. A higher pressure of sliding surface 106 against
sliding surface 107 may also be provided by adjusting the resilient force exerted
by a compressed flexible pipe wall 118.
[0047] In Fig. 1 the bearing is positioned in the radial direction outside of the sliding
surfaces 106 and 107, such that the bearing 110 is centered at the same axial position
as the sliding surfaces 106 and 107. The centered alignment may improve the mechanical
stability of the seal assembly. The bearing 110 has a first fixing element 123 and
a second fixing element 124, for locking the bearing 110 to the first and second casing
parts, 113 and 114, respectively. The spacing 125 between the bearing fixing elements
123 and 124 is small enough to stop unwanted particles, such as sand grains, from
reaching the bearing 110, and large enough to avoid unnecessary friction between the
fixing elements 123 and 124. This is particularly advantageous in operating conditions
in deserts, where solar collector applications are thus advantageously operated with
such sealing assemblies 100.
[0048] Further, the bearing 110 is positioned at a distance in the radial direction 104
from the sliding surfaces 106 and 107. The reduced spacing between said sliding surfaces
106 and 107 and the bearing 110 provides for a stronger construction of the seal assembly
100, due to a decrease in momentum force at the bearing 110. This provides for a compact,
self supporting seal assembly 100, capable of receiving large mechanical load. The
bearing 110 may be placed close to the periphery of the radial extent of the casing
parts 113 and 114.
[0049] The high temperature medium, also referred to as heated medium above, which is present
in the void 102 is preferably a liquefiable solid, such as salt. The high temperature
medium may have a liquid temperature at which it transitions from a solid to a liquid,
such as 200 degC. The seal assembly according to the present invention is operable
below and above the liquid temperature. In case the heated medium is salt, and the
pipe 101 is heated by solar rays in a solar collector application, the salt may reach
temperatures in the excess of 550 degC. In normal operation the heat insulating shield
111 provides sufficient isolation from the surroundings such that the heated medium
maintains a temperature above its liquid temperature, even though the heat of the
sun does not heat the salt.
[0050] The pressure of the heated medium in the void 102 of the pipe 101 may be sufficient
to transport the heated medium in the pipe 101 at a desired speed in the axial direction
103. For example in case the heated medium is salt, the pressure may be approximately
18 bar.
[0051] Embodiments of the seal assembly work very well with said high temperature medium
and at said temperatures and pressures.
[0052] The heat insulating shield 111, radial shield portion 112, and/or first shield 116
and second shield 117 may be made from a ceramic, such as aluminum oxide, or any other
material capable of withstanding high temperature in the excess of 550 degC. The material
may provide one or more of a physical barrier to the heated medium, being a solid
or liquid, or to some extent gaseous, and a barrier towards heat radiated from such
medium.
[0053] The sliding surfaces 106 and 107 may be of a material comprising or consisting of
stainless steel. A particularly suitable material is e.g. Inconel®. Inconel® refers
to a family of austenitic nickel-chromium-based alloys available from Special Metals
Corporation. The sliding surface is made of materials that are oxidation and corrosion
resistant materials suited for operation in extreme conditions.
[0054] At least one, preferably both of the sliding surfaces 106 and 107 may be coated with
a friction reducing material, such as aluminum oxide, or any other material capable
of reducing the friction between two sliding surfaces. The coating of the friction
reducing material may be provided by plasma coating. Alternatively, or in addition,
a sliding element such as an annular sliding washer may be positioned between the
sliding surfaces 106 and 107. The sliding washer may be made of silicon carbide, or
another high resistance material. Reducing the friction prevents wear of the sliding
surfaces 106 and 107.
[0055] The seal assembly 100 may comprise two sliding washers or rings of silicon carbide,
where each may be held against the sliding surfaces 106, 107, such that the rings
slide against each other, but not against the surfaces 106, 107. This provides an
efficient seal with minimal wear on the sliding surfaces 106, 107, while the high
resistant materials of the rings withstand an excessive amount of sliding revolutions
without being worn down.
[0056] The rings or annular sliding members may be held against the sliding surfaces 106,
107, with a guiding member 305, 312, as described with reference to Figs. 3-8. Moreover,
by avoiding attaching the rings to the pipe ends having sliding surfaces 106, 107,
various materials may be used. The material may be different materials having different
thermal expansion coefficients, without causing strain at the interface between the
different materials.
[0057] The pipe 101, pipe ends 18 and 108, the flexible pipe wall 118, and casing parts
113 and 114, may be made of steel, such as high temperature resistant steel or any
other material capable of withstanding high temperature in the excess of 500 degC.
Stainless steel may be used to withstand salt as heated medium.
[0058] The pipe 101 and/or the opposing pipe may be supplied with one or more heating elements
(not shown). Alternatively, or in addition, the flexible pipe wall may be provided
with or as a heating element. The heating element(s) are preferably arranged radially
inside the heat insulating shield. In this manner, the medium in the pipe is heatable
by the heating unit. The heat insulating shield provides that the heat generated by
the heating element is directable to the pipe and the medium therein. An electrical
current may be provided through the heating elements to provide the thermal energy
needed. The heating element(s) may for instance be activated to heat the heating medium
to liquefy in the inner void 102. This may for instance be needed upon re-start after
service, to re-start circulation of the heating medium that has solidified at low
temperatures, e.g. in the solar system described below.
[0059] In Fig. 3, a seal assembly 300 according to an embodiment of the invention is shown
in a side view.
[0060] The main components of the seal assembly 300 such as pipe 101, inner void 102, axial
direction 103, radial direction 104, swivel joint 105, sliding surfaces 106, 107,
first and second pipe ends 108, 109, and first and second casing parts 113, 114, are
the same as described for the seal assembly 100 in Fig. 1.
[0061] The seal assembly 300 comprises at least one annular sliding member 301, 302, comprising
one of the opposing annular sliding surfaces 106, 107, and a peripheral opening 303,
shown in more detail in Figs. 4 and 5. In Fig. 3 two annular sliding members 301,
302, are shown. Sliding member 301 has sliding surface 106 in sliding contact with
sliding surface 107 of the sliding member 302, also shown in Fig. 6b. Fig. 6 is a
perspective view of the seal assembly 300 according to Fig. 3, and Fig. 6b is a detail
view of a region 319 as indicated in Fig. 6.
[0062] The seal assembly 300 comprises at least one driving sleeve 304, 313, which is fixed
at one end to one of the first and second casing parts 113,114. In Fig. 3 the driving
sleeve 304 is fixed to the first casing part 113 by attachment means 320, shown in
Fig. 4, and vice versa for the driving sleeve 313, being fixed to the second casing
part 114.
[0063] Fig. 4 is a perspective view of the left half of the seal assembly in Fig. 3, including
first pipe end 108, driving sleeve 304, and the first annular sliding member 301.
The at least one driving sleeve 304, 313, comprises a guiding member 305, 312, and
is fixed to the latter. The guiding member 305, 312, is in mating and slidable contact
with the peripheral opening 303, as shown in more detail in Fig. 5.
[0064] As shown in Fig. 5, which is an enlarged portion of the area 318 indicated in Fig.
4, a contact surface 306 on the guiding member 305 is arranged to exert a force on
a side wall 307 of the opening 303 in a direction of rotation 308 (dashed arrow in
Figs. 3-5) of the at least one annular sliding member 301. The rigid driving sleeve
304 and guiding member 305 will consequently decrease the torque exerted on the pipe
end 108 upon rotation of the pipe end 108, including the annular sliding member 301,
in relation to the second pipe end 109. The torque is caused by the frictional force
between the sliding surfaces 106 and 107. The torque will be transferred to the driving
sleeve 304 and guiding member 305. Consequently, the pipe end 108 may be advantageously
resilient to maintain a flexible connection with pipe end 109, and a tight seal at
sliding surfaces 16, 107, while maintaining a rigid configuration in the direction
of rotation 308, i.e. relieved from torque and being prevented from twisting motion
that may cause excessive wear.
[0065] The guiding member 305 is slidable through the opening 303 in the axial direction
103. Hence, the annular sliding member 301 may move in relation to the driving sleeve
304 and guiding member 305 in the axial direction 103. Also, the guiding member 305
is slidable through the opening 303 in the radial direction 104, so the annular sliding
member 301 is moveable in relation to the driving sleeve 304 in the radial direction
104.
[0066] This is shown in more detail in Figs. 7a-c, where the annular sliding member 301
displaced in relation to the guiding member 305 in the direction of the arrow 321.
[0067] Axial movement is shown in Fig. 7a-b, and radial movement is shown in Fig.7c.
[0068] During the displacement, contact between sliding surface 106 and the corresponding
sliding surface 107 (excluded from the figure for clarity of presentation) is maintained.
Further, contact between a side wall 307 of the opening 303 and contact surface 306
of the guiding member 305 may be maintained in order to direct torque exerted on the
annular sliding member 301 to the guiding member 305. The dimensions of the contact
surface is such that aforementioned contact may be maintained in any direction of
movement of the annular sliding member 301, as seen in Figs. 7a-c.
[0069] Although details are only shown for the pipe end 108, the seal assembly 300 may have
a similar construction at the second pipe end 109, as shown in Figs. 3 and 6.
[0070] The pipe ends 108, 109, may be comprised of a resilient material. At least one of
the pipe ends 108, 109, may be comprised of a flexible pipe wall 118 extending in
the axial direction 103 between the at least one annular sliding member 301, 302,
and a rigid pipe wall 119 of one of the first and second pipe ends 108, 109. As described
in relation to Fig. 2, the flexible pipe wall 118 provides for a range of movement
of the second pipe end 109 in the axial and radial directions 103, 104, whereby the
rotational axis of the first pipe end 108 may be displaced from that of the second
pipe end 109, while contact between the sliding surfaces 106 and 107 is maintained.
A higher tolerance against movements of the pipe ends 108 and 109 is thus achieved.
As elucidated above, the guiding members 312 may maintain contact with the annular
sliding members 301, 303, during such flexible movement for relieving the flexible
pipe wall 118, or bellows, from torsion stress.
[0071] The seal assembly 300 in Fig. 3 comprises a first annular sliding member 301 having
a peripheral opening 303 in contact with a first guiding member 305 of a first driving
sleeve 304, and a second annular sliding member 302 comprising a peripheral opening
in contact with a second guiding member 312 of a second driving sleeve 313. The first
and second annular sliding members 301, 302, are in sliding contact at the sliding
surfaces 106, 107.
[0072] Each of the driving sleeves 304, 313, may comprise a plurality of guiding members
305, 309, as shown in Figs. 4 and 8 for driving sleeve 304, each in mating and slidable
contact with a corresponding opening 303, 322, of the corresponding annular sliding
member 301. By having several guiding members the annular sliding members 301, 302,
may be positioned more accurately against each other. This is particularly advantageous
when the annular sliding members comprise removable rings 301, 302, as described further
below.
[0073] In Figs. 3-8 the guiding member 305 comprises a first member 310 extending from the
driving sleeve 304 substantially in the axial direction 103 to annular sliding member
301, and likewise for the guiding member 312 of the second driving sleeve 313. The
guiding member 305 further comprises a second member 311 extending substantially perpendicular
from the first member 310 in the radial direction 104, as shown e.g. in Fig. 4. The
second member 311 comprises the contact surface 306. The peripheral opening 303 may
be a slot 303 open in the radial direction 104 having a side wall 307 and being arranged
to engage the second member 311. The contact surface 306 is arranged to slide against
the side wall 307 to allow movement as described in relation to Figs. 7a-c. The guiding
member 312 at the second pipe end 109, as well as a plurality of guiding members 305,
309, may comprise corresponding first and second members 310, 311. This may provide
for a compact and efficient configuration of the seal assembly 300. In addition, the
at least one driving sleeve 304, 313, and guiding member 305, 312, may function advantageously
in addition as an integrated insulation unit of the pipe ends, and/or function as
integral protective heat shields being arranged in the longitudinal direction of the
pipe ends 108, 109, as described further below.
[0074] Other configurations may be possible, for example, the first member 310 of the guiding
member 305, 312, may extend in the radial direction 104. The opening 303 may have
any shape while engaging with the guiding member 305, 312.
[0075] The first and second casing parts may be joined by at least one bearing 110 for providing
slidable rotational movement between the first and second pipe ends 108, 109. The
bearing 110 may be positioned at the periphery in the radial direction of the pipe
101. The seal assembly 300 may in addition or alternatively comprise a separate or
additional heat insulating shield 111 that is radially positioned between the guiding
member and the at least one bearing and extending substantially in the axial direction
103. The advantages with the heat insulating shield have been described previously
with reference to Fig. 1. The heat insulating shield 111 may protect the bearing 110
or other components from heat radiation from the pipe ends 108, 109, and/or from heated
material managing to escape between the sliding surfaces 106, 107. Moreover, the configuration
and arrangement of the heat insulating shield 111 in the seal assembly 300 of Fig.
3 may correspond to that seal assembly 100 in Fig. 1.
[0076] In addition, or alternatively, the at least one driving sleeve 304, 313, and/or guiding
member 305, 312, may comprise a heat insulating shield. Hence, the driving sleeve
304, 313, and/or guiding member 305, 312, may at least partly be made of a heat resistive
or heat insulating material, such as a ceramic, or a wear resistive material like
silicon carbide. Alternatively, at least a portion may be made of a corrosion resistive
material, including a metal alloy such as Inconel®. Certain portions or sections of
the one driving sleeve 304, 313, and/or guiding member 305, 312, may be made of different
materials as the skilled person will realize when reading the present disclosure.
[0077] The at least one annular sliding member 301, 302, may comprise silicon carbide, or
another ceramic or another wear resistant material. High resistance to wear is thereby
achieved.
[0078] Moreover, the at least one annular sliding member 301, 302, may comprise a removable
ring 301, 302, in abutment with one of the first and second pipe ends 108, 109. The
ring may be replaced upon wear. In Fig. 3, the seal assembly 300 has two rings 301,
302, in abutment with each of the corresponding pipe ends 108, 109. The ring 301 is
provided with the peripheral openings 303, 322, and vice versa for the second ring
302. The rings 301, 302 are guided and held into place, at least rotationally, by
guiding members 305, 312. Hence, the rings 301, 302, do not have to be fixed to the
pipe ends 108, 109. This opens for a wide selection of material combinations, as the
material of the rings 301, 302, does not have to be compatible with the material of
the pipe ends 108, 109, for joining together, as elucidated further below. Moreover,
this allows the materials may have different thermal expansion coefficients while
avoiding thermally induced stresses in the interface of the materials.
[0079] As mentioned above, several guiding members 305, 309 may be provided on each driving
sleeve 304, 313, for guiding the rings 301, 302. The rings 301, 302, have sliding
surfaces 106, 107, in sealing contact between each other during rotational movement
308. The ring 301 (and correspondingly second ring 302) may slide in the radial 104
and axial directions 108 in relation to the guiding member 305, 309, while keeping
sealing contact between sliding surfaces 106, 107, due the sliding contact between
opening 303 and guiding member 305, as described in relation to Figs. 7a-c.
[0080] One of said first and second pipe ends may comprise a sealing member 316, 317, arranged
for sealing against the removable ring 301, 302. In Fig. 6b, a first sealing member
316, is fixed to a flexible wall 118 of the first pipe end 108, and a second sealing
member 317, is fixed to a flexible wall 118 of the second pipe end 109. The sealing
members may be welded to the flexible wall 118, or attached by other means for a tight
seal. Each of the sealing members 316, 317, forms a tight seal against the rings 301,
302. The seal assembly 300 described with reference to Figs. 3-8 is shown with the
annular sliding members 301, 302, being comprised of rings that are in abutment with
the sealing members 316, 317. In other embodiments (not shown) the annular sliding
member 301 may be fixed to the first pipe end 108, or sealing member 316, or flexible
pipe wall 118, and vice versa for the second annular sliding member 302, being fixed
to the second pipe end 109. The above mentioned advantages associated with the driving
sleeve 304, 313, and guiding member 305, 312, e.g. removing torsion stress from pipe
ends 108, 109, while maintaining flexibility, also applies to such embodiment having
the annular sliding members 301, 302, fixed to the respective pipe ends 108, 109.
[0081] In Figs. 3-8 the annular sliding members 301, 302, are separated from the sealing
members 316, 317, hence being comprised of rings 301, 302.
[0082] As seen in Fig. 5, the first guiding member 305 may exert a force on the ring 301
in the direction of rotation 308 upon a rotational movement of the first pipe end
108, and vice versa for the second guiding member 312. As the first guiding member
305 is fixed to the first pipe end 108 via driving sleeve 304, the angular velocity
of the ring 301 corresponds substantially to the angular velocity of the first pipe
end 108. There is accordingly no relative movement between the first pipe end 108
and the ring 301, which prevents wear. Correspondingly the second ring 302 is driven
by second guiding member 312 in the opposite direction of rotation of the second pipe
end 109. The only movement experienced by the rings 301, 302, is the sliding movement
at sliding surfaces 106, 107. Hence there is no wear between the first ring 301 and
the first sealing member 316.
[0083] Each of the first and second removable rings 301, 302, may comprise silicon carbide
or another wear resistant material. The thickness of the silicon carbide rings is
suitable for providing a good sliding function with the guiding member 305, 312, and
sufficient to withstand prolonged use as a sliding member in the seal assembly 300
without wear or damages. Upon rotation of the pipe ends 108, 109, in opposite directions,
the sliding surfaces 106, 107, of silicon carbide slides against each other, while
there is no rotational movement between the first ring 301 of silicon carbide and
the first pipe end 108, or first sealing member 316.
[0084] The first and second sealing members 316, 317, may be made of a metal alloy, for
being easily welded to the flexible pipe wall 118. As there is no rotational movement
between the first sealing member 316 and the silicon carbide ring 301, the first sealing
member 316 does not experience any wear although being made of a softer material,
such as metal, compared to the ceramic ring 301 of silicon carbide. The surface of
the sealing member 316 thus remains flat, and interface between the sealing member
316 and sealing ring 301 provides for a tight seal even at high temperatures and pressures.
Hence, the minimal wear minimizes leaks and the durability of the seal assembly 300
is improved. The common problem of wear due to high pressures and temperatures of
the material within the pipe 101 is thus resolved.
[0085] No fixing measures of the silicon carbide rings 301, 302, to the metal sealing members
316, 317, are required as the rings 301, 302, are guided and held into place by the
guiding members 305, 312, as described above. There is therefore no issue of thermal
stresses due to different thermal expansion coefficients, as the seal assembly may
be subjected to vast temperature variations from several degrees below 0 degC to over
550 degC in use.
[0086] Hence, as seen in Fig. 6b, each of the first and second removable rings 301, 302,
may comprise a static face 314, 315, on the opposite side to each of the sliding surfaces
106, 107. The static faces are in abutment with the sealing members 316, 317, and
are being prevented from rotational movement in relation to the sealing members 316,
317, by the first and second guiding members 305, 312, respectively. The static faces
314, 315, provide sealing between sealing members 316, 317, when being comprised of
a metal alloy, and the silicon carbide rings 301, 302.
[0087] It is possible to vary the geometry of the rings 301, 302, in order to increase the
axial load of the static contact faces 314, 315, without increasing the load of the
dynamic faces at the sliding surfaces 106, 107. Having rings 301, 302, with varying
geometries is thus efficient when there is a need to increase the hydraulic load at
the static faces 314, 315, to be able to minimize any leakage on that part, but at
the same time avoid an increase in the axial load at the dynamic faces 106, 107, because
this may also increase the friction force and thereby the wear on the rings 301, 302.
[0088] An embodiment is shown in Fig. 2, showing a perspective view of a system 200 comprising
at least two seal assemblies 100 in a solar collector unit 207. In the embodiment
in Fig. 2 four seal assemblies 100 are shown. The solar collector unit 207 comprises
a moveable collector 201 for rotation in an angular interval 202 around a rotational
axis 208 of the collector 201.
[0089] The rotation of the collector follows the path of the sun during the day. A receiver
tube 203, which is fixed in relation to the collector 201 by a fixing beam 209, is
moveable in relation to a transportation tube 204 by rotation about the rotational
axis 208, in the angular interval 202. The fixing beam 209 positions the receiver
tube 203 in the focus point of the collector 201, independent of the current angle
in the angular interval 202 of the collector. The receiver tube 203 is accordingly
maintained in the focus point of the collector during the day. The linkage pipe 205
comprises at least one pipe segment 206 and joins the receiver tube 203 and the transportation
tube 204.
[0090] At least two seal assemblies 100 seal the pipe ends of the at least one pipe segment
206 to the receiver tube 203 and the transportation tube 204. In the embodiment illustrated
in Fig. 2 four seal assemblies 100 seal the pipe ends of three pipe segments 206 to
the receiver tube 203 and transportation tube 204. The pipe ends at the end points
of the linkage pipe 205 are sealed by seal assemblies 100 to the receiver tube 203
and transportation tube 204, respectively. Whereas the pipe ends of the intermediate
pipe segments 206 are sealed to each other by the seal assemblies 100.
[0091] The collector 201 focus the solar rays on the receiver tube 203 whereby the heat
transportation medium inside the receiver tube 203, for example salt, is heated and
transported through the pipe segments 205 to the transportation tube 204. Hence a
circulation of the heated medium between the receiver tube 203 and the transportation
tube 204 is obtained as the collector 201 rotates in the angular interval 202. The
seal assemblies 100 provide the necessary range of movement for the receiver tube
203 to follow the rotating motion of the collector 201 tracing the sun for obtaining
maximum efficiency. In addition, the seal assemblies 100 provide a sufficient range
of movement in a direction parallel to the rotational axis 208, when heat cause the
material of the receiver tube 203 to expand in said direction. A large number of receiver
tubes 203 may be connected to each other in a serial connection when many collectors
201 are lined up in collector arrays. The expansion of such serial connection in the
direction parallel to the rotational axis 208 may for instance be 0.5 m for every
100 m of serially connected receiver tubes 203. The seal assemblies 100 and the pipe
segments 206 are joined such that the expansion is efficiently translated to a rotating
motion between the pipe segments 206 without inducing any strain in the linkage pipe
205. Four seal assemblies 100 may be sufficient to account for both the rotational
movement in the angular interval 202 and said expansion movement. Less than four seal
assemblies may also be sufficient for providing a sufficient range of movement in
certain operating conditions.
[0092] Hence, in an embodiment, the solar collector unit comprises a moveable collector
201 for rotation at an angle 202, a moveable receiver tube 203, a fixed transportation
tube 204, the receiver tube being rotated with respect to the transportation tube
in said angular interval. The seal assembly is arranged in a linkage pipe 205 joining
the receiver tube and transportation tube. The linkage pipe comprises at least one
pipe segment 206. The seal assembly is arranged for sealing the pipe ends of the at
least one pipe segment to the receiver tube and the transportation tube. A circulation
of a heated medium between the receiver tube and the transportation tube is obtainable
during rotation in said angular interval. The solar collector unit comprises at least
one sealing assembly as described in embodiments herein.
[0093] The solar collector unit may comprise a plurality of said sealing assemblies. The
plurality of sealing assemblies are arranged to compensate for thermal caused longitudinal
expansion and retraction movements in said solar connector unit while allowing for
a rotational movement for following a path of the sun, and circulation of a high temperature
medium inside the receiver tube, linkage pipe, sealing assembly and transportation
tube.
[0094] The linkage pipe comprises only straight tube segments interconnected to each other
by a sealing assembly respectively. The linkage pipe comprises no flexible tube segments.
There is no mechanical wear in the tubes themselves except to possible corrosion.
[0095] In a method of compensating for thermal caused longitudinal expansion and retraction
movements the solar connector unit is provided. In the method a rotational movement
is provided as well as circulation of a high temperature medium inside the receiver
tube, linkage pipe, sealing assembly and transportation tube of said solar collector
unit.
[0096] Fig. 8a shows the first or second pipe end 108, 109, of the pipe 101, having a flexible
wall 118 fixed to a portion of the pipe end 108, 109, and a sealing member 116, 117,
fixed to the flexible wall 118. Fig. 8b shows the first or second driving sleeve 304,
313, applied to the pipe end 108, 109. For clarity of presentation, the casing parts
113, 114, being fixed with attachment means 320 to the first and second driving sleeves
304, 313, have been omitted in Fig. 8b.
[0097] In Fig. 8c a ring 301, 302, of silicon carbide, or another wear resistant material,
has been applied on top of the sealing member 116, 117, which may be of a metal alloy.
The ring 301, 302, has three openings or slots 303, 322, 323, which engages the top
part, or second member 311 with reference to Fig. 4, of the guiding members 305, 309,
324. The number of slots or guiding members selected from any suitable number, such
as 1, 2, 3, 4, 5, 10, 20, 50 etc., depending on the size of the ring 301 and specific
application of the seal assembly. A distribution of slots or guiding members along
the perimeter of the ring 301, 302 allows for transferring a symmetrical rotational
load without creating deformations in the ring due to the rotational torque evenly
applied along the perimeter. Fig. 8d shows a perspective view with a section of the
part of the seal assembly 300 in Fig. 8c cut out, and corresponds to Fig. 4.
[0098] Fig. 9 shows a method 400 of sealing a rotatable pipe 101 with a seal assembly 100,
where the pipe 101 has an inner void 102 for transportation of high temperature medium
therein, an axial direction 103, and a radial direction 104. The method 400 comprises
providing 401 sealing by means of a swivel joint 105 having two axially opposing annular
sliding surfaces 106, 107, the first sliding surface 106 belonging to a first pipe
end 108 aligned in the axial direction and the second sliding surface 107 belonging
to a second pipe end 109 aligned in the axial direction. The first and second pipe
ends are rotatable with respect to each other.
[0099] The method 400 comprising further providing 402 slidable movement by means of at
least one bearing 110 being axially aligned between the first and second pipe ends,
where the bearing is positioned at the periphery in the radial direction of the pipe.
The method 400 comprises further providing 403 insulation by means of a heat insulating
shield 111 being radially positioned between the sliding surfaces and the at least
one bearing and extending substantially in the axial direction, thereby shielding
the bearing from the high temperature medium and/or heat thereof.
[0100] Fig. 10 shows a method 500 of sealing a rotatable pipe 101 with a seal assembly 300,
the pipe having an inner void 102 for transportation of high temperature medium therein,
and an axial direction 103. The method 500 comprises providing 501 a swivel joint
105 having two axially opposing annular sliding surfaces 106, 107, belonging to first
and second pipe ends 108, 109, aligned in the axial direction 103, the first and second
pipe ends being fixed to first and second casing part 113, 114 respectively, and the
first and second pipe ends being rotatable with respect to each other.
[0101] The method 500 comprises further sealing 502 the swivel joint with at least one annular
sliding member 301, 302, comprising one of the opposing annular sliding surfaces 106,
107, and a peripheral opening 303. The method 500 comprises further guiding 503 the
at least one annular sliding member by at least one driving sleeve 304, 313, being
fixed at one end to one of the first and second casing parts 113, 114. The at least
one driving sleeve comprises and is fixed to a guiding member 305, 312, in mating
and slidable contact with the peripheral opening 303, whereby a contact surface 306
on the guiding member is arranged to exert a force on a side wall 307 of the opening
303 in a direction of rotation 308 of the at least one annular sliding member 301,
302.
[0102] Fig. 11 shows a detail of the seal assembly 300 in Fig. 3. The first and second casing
parts 113, 114, form an annular void 1105 enclosing the pipe ends 108, 109. The pipe
ends 108, 109, being enclosed by the void 1105 is to be construed as there is a defined
space/void 1105 in the radially outward direction from the pipe ends 108, 109, and
there is a possible exchange of any gaseous, liquid or solid matter between any parts
of the pipe ends 108, 109, including any opposing surfaces such as the sliding surfaces
106, 107, or static faces 314, 315 (described in relation to Fig. 6b), and the atmosphere
of the void 1105, and vice versa. The gas inlet may be positioned anywhere in one
of the casing parts 113, 114, for fluid communication with the void 1105.
[0103] A gas inlet 1102 is arranged to supply a gas to the void 1105 in use of the seal
assembly 300 such that the atmosphere surrounding the pipe ends 108, 109, in the void
1105 comprise a concentration of said gas. The gas supplied to the void 1105 is thereby
allowed to interact with the sliding surfaces 106, 107, and the static faces 314,
315. In this manner the concentration of gaseous substances in the void 1105, being
in contact with aforementioned surfaces/faces, may optimized to minimize degradation
of the surfaces/faces and improved the lifespan of the material. In particular, oxygen
may cause corrosion, e.g. at the static faces 314, 315. By supplying a gas that displaces
oxygen from these faces the corrosion can be avoided. The corrosion may lead to formation
of particles that cause unnecessary wear at the faces 314, 315, which could compromise
the sealing ability. The supplied gas may be any gas that removes oxygen from the
void 1105, such as Nitrogen gas. Any other gas being non-reactive to the surfaces
may be used, such as Argon or other inert gases. In high temperature applications
the gas is suitably non-flammable. By having a gaseous atmosphere in the void 1105
free of oxygen, or having the oxygen concentration below a critical concentration,
corrosion and formation of particles causing wear is efficiently avoided, e.g. when
having two opposing surfaces of different material. I.e. the seal assembly 300 may
have the annular sliding members 301, 302, of silicon carbide facing sealing members
316, 317 (see detailed view in Fig. 6b) of a metal alloy at the static face 314. Gas
supplied through inlet 1102 will propagate as indicated by dashed line 1107 to the
face 314 and remove or lower the concentration of oxygen to prevent wear at face 314.
[0104] The seal assembly 300 may comprise a control unit 1103 adapted to supply the gas
to the void 1105 in a set concentration and time interval. The control unit 1103 is
thereby adapted to set the concentration such that oxygen is displaced from the pipe
ends 106, 107, by said gas. The control unit 1103 may have an integrated sensor that
allows the concentration of e.g. Nitrogen to be kept at a set value in the void 1105.
Hence, the gas may be supplied to the void 1105 in a certain time interval and quantity
to maintain the desired concentration and thereby protection against corrosive oxygen
in an automated manner.
[0105] At least one of the casing parts 113, 114, may be provided with at least one opening
1101 for diverting any released high temperature medium to the medium surrounding
the seal assembly 300. The opening may be curve-shaped, such as S-shaped, for retaining
a portion of the high temperature medium to block propagation of the gas in the void
to the medium surrounding the seal assembly 300. By retaining a portion of the high
temperature medium in the opening 1101, such that the medium occupies the entire cross-section
of the opening 1101, gaseous substance such as Nitrogen gas is unable to escape and
is maintained in the void 1105. A more efficient corrosive protection is thereby achieved,
requiring less amount of protective gas, while maintaining the function to dispense
high temperature medium to the surroundings if released from the sliding faces 106,
107. As the supplied gas is maintained in the void 1105 there is no release of gaseous
matter to the surroundings, hence safety is improved in case of using a gas that is
not desired to release to the surroundings.
[0106] The opening 1101 is curved such that the matter is collected in a recess of the curved
opening. Due to the curvature the collection of matter in the recess may raise to
a level 1104, see Fig. 11, such that the full cross-section of the opening 1101 becomes
occupied with the matter. A further raise in the level of retained matter cause eventually
the level to exceed the part of the curvature being open to the surroundings, and
the matter can be expelled from the opening 1101. As seen in Fig. 11, the matter is
first retained in a portion of the curvature being convex radially outwards closest
to the inlet of the opening 1101 to the void 1105. The level 1104 may eventually exceed
the apex of the curvature, here being S-shaped, i.e. the portion of the curvature
being concave radially outwards closest to the outlet of the opening 1101, such that
the matter can be released.
[0107] The opening 1101 may comprise a heater coil 1106 arranged adjacent to the opening
1101 for heating the retained medium when solid to liquefy the medium. Medium that
has solidified in the opening can thereby be made liquid again, and dispensed to the
surroundings, e.g. in case the rate of leakage is sufficiently low to allow solidification
of the medium.
[0108] Fig. 12 shows a detail of the seal assembly 100 in Fig. 1. The corresponding features
as discussed above in relation to Fig. 11 have been indicated in Fig. 12. I.e. gas
inlet 1202, control unit 1203, opening 1201 and heating coil 1206.
[0109] Fig. 13 illustrates a method 600 of sealing a rotatable pipe 101 with a seal assembly
100, 300, the pipe having an inner void 102 for transportation of high temperature
medium therein. The comprises providing 601 sealing by means of a swivel joint 105
having two axially opposing annular sliding surfaces 106, 107, belonging to first
and second pipe ends 108, 109, being rotatable with respect to each other, the first
and second pipe ends being fixed to first and second casing parts 113, 114, forming
an annular void 1105, 1205, enclosing the pipe ends 106, 107, and supplying 602 a
gas to said void 1105, 1205, in a concentration such that the atmosphere surrounding
the pipe ends 106, 107, is non-corrosive.
[0110] Providing sealing may further comprise sealing 603 the swivel joint with a at least
one removable ring 301, 302, of silicon carbide or another wear resistant material,
the at least one removable ring comprising one of the opposing annular sliding surfaces
106, 107, and a peripheral opening 303, and guiding 604 the at least one ring by at
least one driving sleeve 304, 313, being fixed at one end to one of the first and
second casing parts 113, 114. The at least one driving sleeve comprising and being
fixed to a guiding member 305, 312, in mating and slidable contact with the peripheral
opening 303, whereby a contact surface 306 on the guiding member is arranged to exert
a force on a side wall 307 of the opening 303 in a direction of rotation 308) of the
at least one ring 301, 302.
[0111] As will be appreciated by one of skill in the art, the present invention may be embodied
as device, system, or method.
[0112] The present invention has been described above with reference to specific embodiments.
However, other embodiments than the above described are equally possible within the
scope of the invention. Different method steps than those described above, may be
provided within the scope of the invention. The different features and steps of the
invention may be combined in other combinations than those described. The scope of
the invention is only limited by the appended patent claims.
1. A high temperature seal assembly (100, 300) for sealing a rotatable pipe (101), the
rotatable pipe having an inner void (102) for transportation of high temperature medium
therein, an axial direction (103), and a radial direction (104), the seal assembly
comprising
a swivel joint (105) having two axially opposing annular sliding surfaces (106, 107)
belonging to first and second pipe ends (108, 109) aligned in the axial direction,
the first and second pipe ends being rotatable with respect to each other,
a first and second casing part (113, 114) being fixed to said first and second pipe
ends respectively, wherein said first and second casing parts form an annular void
(1105, 1205) enclosing said pipe ends,
a gas inlet (1102, 1202) arranged to supply a gas to said void in use of said seal
assembly such that the atmosphere surrounding said pipe ends in said void comprise
a concentration of said gas.
2. The seal assembly (100, 300) according to claim 1, comprising a control unit (1103,
1203) adapted to supply said gas to said void in a set concentration and time interval,
wherein said control unit is adapted to set said concentration such that oxygen is
displaced from said pipe ends by said gas.
3. The seal assembly (100, 300) according to claim 1 or 2, wherein at least one of said
casing parts are provided with at least one opening (1101, 1201) for diverting any
released high temperature medium to the medium surrounding the seal assembly, wherein
said opening is curve-shaped for retaining a portion of said high temperature medium
to block propagation of said gas to said medium surrounding the seal assembly.
4. The seal assembly (100, 300) according to claim 3, comprising a heater coil (1106,
1206) arranged adjacent to said at least one opening (1101, 1201) for heating said
portion of retained medium when solid to liquefy the medium.
5. The seal assembly (100, 300) according to any of claims 14, comprising
at least one annular sliding member (301, 302) comprising one of said opposing annular
sliding sealing surfaces (106, 107) and a peripheral opening (303),
at least one driving sleeve (304) being fixed at one end to one of said first and
second casing parts (113, 114), said at least one driving sleeve comprising and being
fixed to a guiding member (305) in mating and slidable contact with said opening,
whereby a contact surface (306) on said guiding member is arranged to exert a force
on a side wall (307) of said opening in a direction of rotation (308) of said at least
one annular sliding member.
6. The seal assembly (300) according to claim5, comprising
a first annular sliding member (301) comprising a peripheral opening in contact with
a first guiding member (305) of a first driving sleeve (304),
a second annular sliding member (302) comprising a peripheral opening in contact with
a second guiding member (312) of a second driving sleeve (313),
said first and second annular sliding members being in sliding contact at said sliding
surfaces (106, 107).
7. The seal assembly (300) according to claim 5 or 6, wherein said at least one annular
sliding member comprises silicon carbide, or another wear resistant material.
8. The seal assembly (300) according to any of claims 5-7, wherein said at least one
annular sliding member comprises a removable ring (301, 302) in abutment with one
of said first and second pipe ends.
9. The seal assembly (300) according to claim 8, wherein said guiding member is arranged
to exert a force on said removable ring in said direction of rotation (308) upon a
rotational movement of one of said first and second pipe ends, whereby the angular
velocity of said removable ring corresponds substantially to the angular velocity
of one of said first and second pipe ends upon said rotational movement.
10. The seal assembly (300) according to claim 6, wherein each of said first and second
annular sliding members comprise a first and second removable ring (301, 302) of silicon
carbide or another wear resistant material respectively.
11. The seal assembly (300) according to claim 10, wherein each of said first and second
pipe ends comprises a sealing member (316, 317) arranged for sealing against said
removable rings (301, 302), wherein each of said first and second removable rings
comprise a static face (314, 315) on the opposite side to each of said sliding surfaces
(106, 107), said static face being in abutment with said sealing member (316, 317)
and being prevented from rotational movement in relation to said sealing member by
first and second guiding members respectively, and wherein said gas being in contact
with said static face.
12. The seal assembly (300) according to any of claims 1-11, wherein said first and second
casing parts are joined by at least one bearing (110) for providing slidable movement
between said first and second pipe ends, wherein said bearing is positioned at the
periphery in the radial direction of said pipe, said seal assembly comprising a heat
insulating shield (111) being radially positioned between said sliding surfaces and
the at least one bearing and extending substantially in said axial direction, i.e.
a longer axial than radial extension, and/or wherein said seal assembly comprises
a heating element for heating the high temperature medium inside the pipe when solid
to liquefy the medium.
13. The seal assembly (100, 300) according to claim 12, wherein the heat insulating shield
comprises a first shield (116) being in a fixed position in relation to the first
pipe end, and a second shield (117) being in a fixed position in relation to the second
pipe end, whereby the second shield is rotatable with respect to the first shield,
and the first and second shields are extending substantially in the axial direction.
14. The seal assembly (100, 300) according to claim 13, wherein the first shield is displaced
in the radial direction with respect to the second shield, and the axial extent of
the first shield overlaps with the axial extent of the second shield; and/or wherein
each of the first and second pipe ends comprise a resilient pipe end having a flexible
pipe wall (118) extending in the axial direction between the each of the first and
second sliding surfaces and a rigid pipe wall (119) of each of the first and second
pipe ends.
15. A method (600) of sealing a rotatable pipe (101) with a seal assembly (100, 300),
said pipe having an inner void (102) for transportation of high temperature medium
therein, said method comprising;
providing (601) sealing by means of a swivel joint (105) having two axially opposing
annular sliding surfaces (106, 107) belonging to first and second pipe ends (108,
109) being rotatable with respect to each other, said first and second pipe ends being
fixed to first and second casing parts (113, 114) forming an annular void (1105, 1205)
enclosing said pipe ends,
supplying (602) a gas to said void in a concentration such that the atmosphere surrounding
said pipe ends is non-corrosive.
16. The method according to claim 15, wherein providing sealing further comprises;
sealing (603) said swivel joint with a at least one removable ring (301, 302) of silicon
carbide or another wear resistant material, said at least one removable ring comprising
one of said opposing annular sliding surfaces (106, 107) and a peripheral opening
(303),
guiding (604) said at least one ring by at least one driving sleeve (304, 313) being
fixed at one end to one of said first and second casing parts (113, 114), said at
least one driving sleeve comprising and being fixed to a guiding member (305, 312)
in mating and slidable contact with said peripheral opening, whereby a contact surface
(306) on said guiding member is arranged to exert a force on a side wall (307) of
said opening in a direction of rotation (308) of said at least one ring.