[0001] The present invention relates to a process for regulating the size of knitted articles
under production on circular knitting machines for knitwear or hosiery. The invention
further relates to a software program configured for performing the method.
[0002] The invention further relates to a circular knitting machine for knitwear or hosiery
configured to actuate the method. Modern circular knitting machines for knitwear or
hosiery exhibit a high level of automation and operate together with specific knitting
programs, enabling automatic production of numerous types of knitted articles, among
which hosiers products, knitwear production of the seamless type, etc. As is known,
the manufacturing of these products is influenced by numerous factors, such as the
configuration of the knitting machine, the type of components mounted on the knitting
machine, the type of yarn used, the state of wear of the various components, the environmental
conditions, and more besides. It is therefore important to control the quality of
the fabric of the knitwear products, by detecting the appropriate parameters, avoiding
the formation of defects in the articles themselves which might lead to loss in quality
and production rejects. It is therefore known to monitor certain essential parameters
during the production of the knitted articles, among which typically the tension,
or grammage, of the yarn which is supplied to the needles by special yarn feeders,
as well as the quantity of yarn which is consumed during production, at each yarn
feeding position to the needles, by means of a control of the quantity of yarn supplied
by each yarn feeder. For example the prior art teaches detecting the yarn tension
values and the yarn speed or consumption values, by using special sensors, and consequently
manually regulating some operating parameters of the machine, such as the yarn feed
velocity, the tension of the yarn or the position of the stitch cams, i.e. cams, also
known as stitch cams or stitch triangles, which act on the needles of the needle cylinder
in order to determine the size of the stitches produced.
[0003] Some further solutions in the prior art, which include the control and regulating
of some knitting parameters in circular knitting machines, with the aim of preventing
defects in the products, are illustrated for example in the patent documents indicated
below:
EP2186932 in the name of LGL,
US5,174,133 and
US5,511,392 in the name of Fukuhara,
US6,832,496 in the name of Memminger-Iro,
EP0452800 and
EP0950742 in the name of BTSR. The known patent solution indicated above exhibit however some
drawbacks. Firstly, some known solutions exhibit a certain degree of imprecision in
the detecting of some operating parameters of the machine, for example in the detecting
of the quantities of yarn consumed, which are often estimated on the basis of the
number of rotations of a rotating organ, such as a reel or a rotating wheel, on which
the yarn is wound once or more (in one or two winding spires) in a yarn feeder, with
consequent possible imprecisions due to slippage between the yarn and the rotating
organ or spool.
[0004] These rotary spool yarn feeders are suitable only for working some limited types
of yarn, such as for example elastic yarn (such as
spandex or
elastane) or non-clad yarn (
bare spandex or
bare elastane). The rotary spool devices are suitable for feeding these types of yarn, but do not
enable reliable detection of the yarn consumed by the various yarn feeding positions
of the machine precisely because they are subject to slippage during the step of speed
change due to the various knitting operations internally of a same manufactured product.
The rotary spool devices are not suitable for feeding non-elastic yarns, such as natural
fibres, artificial fibres and non-textured synthetic yarns, precisely because of the
slippage due to the very rapid acceleration phases necessary for maintaining the programmed
tension of the yarn feed. In these cases, if the yarn is wound about the spool with
a single winding significant slippage obtains, while if there is more than one winding
in order to reduce slippage, there will be an increase in the probability of breakage
of the yarn and slipping thereof from the needles of the machine. In any case the
detecting of the quantity of yarn absorbed is not precise and rather unreliable, so
the consequent regulations will be imprecise and potentially damaging.
[0005] A further drawback of the known solutions is that they often include a contextual
regulating of various reciprocally-connected parameters, with a system that is complex
and at times not sufficiently reliable in the results thereof. A further drawback
of the known solutions is that they enable regulating the stitches of the textile
produced only partially automatically, as supervision and intervention on the part
of the specialised operators are frequently necessary in order for It is further known
from patent
GB2193230 a circular knitting machine for the production of hosiery and the like goods wherein
the density is controlled by axially movable stitch cams which are controlled, by
means of kinematic transmission, by an electric motor and by a control microcomputer
of the machine; the density control is responsive to the speed of the thread, supplied
into the knitting feed, by means of a speed sensor connected to the control microcomputer.
delicate regulating operations of the operating parameters. A further drawback of
the known solutions is that they require periodical performing of preliminary operations
of regulation of the machine, by the carrying out of special specific regulating and
balancing operations in which a sample knitted article is realised having a uniform
stitch structure, and do not enable an effective control and regulation of the functioning
of the machine during the production of the articles, and therefore do not enable
efficient detection of the variations in production due to the environmental conditions
or other parameters. Further, the known technical solutions are often complex and
expensive, as they require the mounting on the machine of numerous additional components
for enabling the carrying out of the control and regulation procedures. It is also
important to stress that the known solutions do not enable efficient management of
the production on a plurality of knitting machines present in a production centre,
and that therefore each machine has to be set manually by the operators and regulated
in a substantially autonomous way. Further, with the known solutions it is generally
not possible to automatically guarantee, and with sufficient precision, the uniformity
of the stitches of the knitted articles realised during production.
[0006] The aim of the invention is to obviate one or more of the above-cited drawbacks.
An aim of the invention is to provide a process which enables producing knitted articles
of high quality and substantially without imperfections, and/or which enables reducing
production waste. A further aim of the invention is to make available a process offering
a control and regulation which are effective and efficient during the production of
knitted articles. A further aim of the invention is to provide a process which enables
regulating the fabric of knitted articles as automatically as possible, reducing operator
interventions to a minimum. An aim of the invention is to provide a process which
enables obtaining highly dimensionally uniform production among the various articles
produced, at different moments in time or under different operation conditions on
a same machine and/or on a plurality of machines. A further aim of the invention is
to provide a process which enables guaranteeing a precise and reliable control and
regulation of the sizes of the knitted articles produced on one or even a plurality
of knitting machines at a same time. A further aim of the invention is to provide
a process which enables realising productions of knitted articles on a plurality of
circular knitting machines, also having different technical characteristics, simply,
rapidly and as automatically as possible. A further aim of the invention is to make
available a process which is user friendly, thus facilitating the work of the operators
who are controlling knitting production, especially in a case in which there is a
plurality of machines carrying out the production. A further aim of the invention
is to make available a process which enables reducing the number of persons required
for controlling production, especially in plants where numerous knitting machines
are present, thus enabling a reduced number of operators to control even a large number
of knitting machines. A further aim of the invention is to provide a process and a
knitting machine that are configured to perform the process and which are simple,
sturdy and relatively economical to realise.A further aim of the invention is to disclose
a process that guarantees high safety standards during functioning. These and other
aims besides, which will more fully emerge during the course of the following description,
are substantially attained by a process and a circular knitting machine according
to the accompanying claims, in any combination among them and/or according to one
or more of the following aspects. In a further aspect thereof, in combination with
any one of the claims or aspects indicated herein below, the invention relates to
a process for regulating and balancing production of a circular knitting machine for
knitwear or hosiery, comprising the step of predisposing at least a circular knitting
machine for knitwear or hosiery comprising at least: a bearing structure; a needle
cylinder rotatably mounted in the bearing structure; a plurality of needles supported
by the cylinder and mobile parallel to a rotation axis of the cylinder for producing
a knitted textile; a plurality of stitch cams operatively active on the needles and
selectively and individually mobile such as each to vary a size of the stitches produced
by the needles at a respective drop position of a yarn, each cam independently of
another, a first plurality of passive yarn feeders, or passive fixed-drum yarn feeders,
each of which is operatively active to feed the yarn, unwinding from the fixed drum,
to the needles at a respective yarn feeding position and a respective cam of the stitch
cams; a control device of the functioning of the knitting machine; and electric and
electronic means connected to the control device and operatively active for commanding
the functioning of a plurality of components of the knitting machine and for detecting
a plurality of operating parameters of the functioning of the knitting machine; defining
a sample portion of balancing knitted fabric to be produced on the knitting machine,
the portion of balancing knitted fabric having a substantially uniform structure suitable
for determining a same consumption of yarn at each yarn feeding position or drop of
each device of the first plurality of fixed-drum passive yarn feeds in function for
the production; producing the portion of balancing knitted fabric with a predetermined
number of complete rotations of the needle cylinder, maintaining substantially constant
a tension of the yarn supplied to the needles by using a braking and/or yarn tension
regulation device and/or automatically maintaining the programmed grammage of the
tension of the yarn; detecting, from among respective start and end signals of balancing
knitted portions, a plurality of yarn consumption data of the yarn used for realising
the balancing knitted portion, detecting a respective datum of yarn consumption at
each yarn feeding position of the machine and/or the relative passive yarn feeder
of the first plurality; comparing each yarn consumption datum, relating to a respective
yarn feeding position of the machine and/or to a respective yarn feeder, or a mean
of each yarn consumption data on a single complete revolution of the needle cylinder,
with a single common yarn consumption reference value, such as to obtain a respective
comparable result; determining, with a second algorithm, a corrective value of the
position of each stitch cam on a basis of the respective comparable result of the
corresponding yarn feeder, if the comparable result exceeds a predetermined tolerance
threshold or if it is beyond a predetermined tolerance range; and individually displacing
each stitch cam according to the relative corrective value, such as to reduce the
difference between the respective yarn consumption datum of the corresponding yarn
feeder and the yarn consumption reference value. In a further aspect, in combination
with any one of the claims or aspects described in the following, the invention further
relates to a process wherein the steps of producing a portion of knitwear, detecting
a plurality of yarn consumption data, comparing each yarn consumption datum, determining
a correct value of the position of each stitch cam and individually displacing each
stitch cam are cyclically carried out a plurality of times, preferably consecutively,
up to when the result of the comparison is less than the predetermined tolerance threshold
for all the functioning passive fixed-drum yarn feeders. In a further aspect, in combination
with any one of the claims or aspects described in the following, the invention further
relates to a process comprising a step of emitting an alarm signal and/or halting
the knitting machine in a case in which it is not possible to obtain a balancing of
the fabric produced or an achieving of a correct size of the knitted article with
a predetermined number of operating cycles. In a further aspect, in combination with
any one of the claims or aspects described in the following, the invention further
relates to a process further comprising a step of memorising the corrective values
corresponding to each knitted zone, and using the memorised corrective values to automatically
displace the stitch cams before producing each corresponding knitted zone of a following
corresponding knitted article on the same knitting machine or on a further knitting
machine. In a further aspect, in combination with any one of the claims or aspects
indicated herein below, the invention further relates to a process in which the knitting
machine further comprises a needle plate, operatively cooperating with the needle
cylinder, for production of knitted material and/or of the knitted article, and relative
additional stitch cams operatively active on the additional needles of the needle
plate, the process further comprising the step of displacing the position of the additional
stitch cams, similarly and contextually to what is carried out on the stitch cams
of the needle cylinder, for maintaining the relation between the stitches produced
by the cylinder and the stitches produced by the plate. Further characteristics and
advantage will more fully emerge from the detailed description of a preferred but
not exclusive embodiment of the invention, according to the accompanying figures of
the drawings, in which:
figure 1 schematically illustrates a circular knitting machine for knitwear or hosiery
according to an embodiment of the present invention;
figure 2 illustrates a plurality of knitting machine of the type of figure 1, operatively
connected to one another and with an external processor for a transfer of data via
a cabled network and/or a wireless network;
figure 3 is a schematic view of some parts of the knitting machine of figure 1, and
in particular shows a detail relating to a reel of yarn, a yarn feeder and a corresponding
yarn feeding position at which yarn is supplied to the mobile needles of the cylinder
of the knitting machine;
figure 4 is a detail relating to a yarn feeding position of the knitting machine,
with the mobile needles vertically mobile in the cylinder according to the movements
determined by the relative stitch cams or triangles;
figure 5 is a portion of knitted fabric having a regular structure;
figure 6 is an example of a knitted article subdivided into two consecutive knitted
zones;
figure 7 schematically illustrates some steps of a process for regulating the size
of textile articles under production on a circular knitting machine according to an
embodiment of the present invention;
figure 8 is a variant of the process of figure 7;
figure 9 is a further variant of the process of figure 7;
figure 10 is an embodiment of a preliminary step of regulating and balancing the production
of the circular knitting machine.
[0007] With reference to the figures of the drawings, 1 denotes in its entirety a circular
knitting machine for knitwear or hosiery, which comprises at least a bearing structure
2, a needle cylinder 3 rotatably mounted in the bearing structure 2 and a plurality
of needles 4 supported by the needle cylinder 3 and mobile parallel to a rotation
axis of the needle cylinder 3 for producing a knitted textile and/or a knitted article
6.
[0008] In the present text, the term "circular knitting machine for knitwear or hosiery"
is used for a circular knitting machine suitable for production of knitwear articles,
seamless articles and/or hosiery, having a plurality of yarn feeding positions and
relative stitch cams, or stitch triangles, which can be regulated automatically and
individually, i.e. each cam independently of another in each predetermined knitted
zone of a knitted product or article, and can be regulated also contextually, i.e.
all the cams at the same time and in the same way. These knitting machines can be,
for example, of a single jersey or double jersey type (i.e. with a needle plate or
a double cylinder). Not included in the definition of circular knitting machine for
knitwear or hosiery according to the aims of the present invention are those circular
knitting machines dedicated to the production of textiles in metrage, i.e. for continuous
production of textile. Continuous or metrage machines do not allow for automatic independent
regulating of the stitch cams, which are regulated manually at initial set-up of the
machine for production, and are then regulatable only contextually and not independently
of one another. Continuous knitting machines are also provided with yarn feeders of
the active (or positive) type, which all supply the same quantity of yarn at each
yarn feeding position of the machine. These yarn feeders are generally activated to
move directly by the rotation of the cylinder of the knitting machine with special
movement means and supply all the yarn at the same speed, correlated to the rotation
velocity of the cylinder. Further, these continuous knitting machines are generally
large-diameter, i.e. they exhibit a diameter of the cylinder of greater than 30 inches.
The circular knitting machine 1 further comprises a plurality of stitch cams 7 operatively
active on the needles 4, and in particular on relative heels 4a of the needles 4,
and selectively mobile such as to vary the movement of the needles 4 and thus the
size of the stitches 5a produced by the needles 4. In greater detail, the cams 7 are
regulatable in height in a known way, in the direction indicated by the arrow 14 in
figure 4. The circular knitting machine 1 comprises a first plurality of fixed-drum
passive (or negative or stationary) yarn feeders 8, each of which is operatively active
to feed a yarn 9, unwinding from the fixed drum, to the needles 4, at a respective
feed 10 position and at least a respective stitch cam 7. Each yarn feeder 8 receives
the yarn 9 from a respective reel 13 and supplies it to the needles 4 at a yarn feeding
position 10. The passive yarn feeder 8 and the fixed drum can be for example of the
type illustrated in patent documents
EP0707102 and
EP1335054 in the name of LGL, the content of which at least in relation to the structure of
the yarn feeder 8, the braking device for maintaining the tension of the yarn 9, and
the measuring modes of the quantity of yarn used is incorporated for reference in
the present text. The expression "passive" is taken to mean that the yarn feeder operates
in a way which is known as defilé in the sector, i.e. in which the yarn unwinds from
the yarn feeder following the request for yarn on the part of the knitting machine.
The expression "fixed drum" is taken to mean that the drum on which the yarn is wound
is immobile during the unwinding of the yarn for supplying the knitting machine (while
the drum itself can be activated in rotation to take the yarn from a respective reel).
The fixed-drum passive device enables carrying out the process of the invention optimally
and without the slippage that happens with an innumerable number of types of yarns,
for example natural yarns, artificial yarns, textured and parallel synthetic yarns
and clad elastic yarns, while it is not suitable for feeding non-clad elastic yarns
(
bare spandex, bare elastane). The circular knitting machine 1 can further comprise a second plurality of passive
yarn feeders with a rotary spool (not illustrated as of known type) or other types,
suitable in particular for feeding a clad or elastomer elastic yarn, which can be
fed to the knitting machine together with the yarn 9 for realising a knitted article
having both yarn 9 and elastomer or bare yarn. The circular knitting machine 1 further
comprises a control device 11 of the functioning of the knitting means 1 and electric
and electronic means 12 connected to the control device 11 and operatively active
such as to command the functioning of a plurality of parts of the knitting machine
1 and for detecting a plurality of operating parameters of the functioning of the
knitting machine 1. The knitting machine 1 can further comprise a needle plate (not
illustrated in the figures as of known type), operatively cooperating with the needle
cylinder 3, for the production of the knitted textile and/or the knitted article 6,
and relative additional stitch cams operatively active on the additional needles of
the needle plate.
[0009] The above-cited components, and the further conventional components of the knitting
machine 1 are not described in greater detail in the present text as they are of known
type. In accordance with the present invention, a process for regulating the size
of knitted articles under production on a circular knitting machine 1 for knitwear
or hosiery comprises at least steps of defining (step A in figure 7) a knitted article
to be produced on the knitting machine 1, subdividing (B) the article 6 to be produced,
thus defining a plurality of knitted zones 6a, 6b each corresponding to a respective
portion of knitted material, and activating (C) a production program of the knitted
article 6 and thus of the knitted zones on the control device 11 of the knitting machine
1. Figure 6 illustrates, for example, two knitted zones 6a, 6b, but it is possible
to define any number of knitted zones such as to enable a progressively more-accurate
control of the size of the knitted article in its various parts. As can be seen in
figure 6, each knitted zone 6a, 6b can be associated to a respective desired measurement,
expressed in a determined measurement unit, for example centimetres or inches. Thereafter
a measurement can be made of the knitted articles produced, concerning each knitted
zone or the knitted article. The effective value of this measurement can be associated
to the yarn consumption value detected for realising the corresponding knitted zone
or knitted article, also such as to define a relation of correspondence between the
measurement and the consumption of yarn. In this way the user can set or modify the
size of the knitted article, or specific knitted zones thereof, directly by inserting
the desired measurements in the selected measuring units. The process for maintaining
the size of the present invention also enables maintaining the measurement of the
knitted article 6 and/or each knitted zone 6a, 6b substantially uniform to the set
value. The process further comprises the step of producing (D) the knitted zones of
the knitted article 6 in sequence, maintaining substantially constant, by means of
a braking device and/or a yarn tension regulation device (not illustrated as of known
type), a yarn tension fed to the needles 4. The braking and/or yarn tension regulating
device is suitable for enabling automatic maintaining of the grammage of the programmed
yarn tension during production. The process further comprises the step of detecting
(E) a plurality of yarn consumption data 9 per knitted zone 6a, 6b, detecting, among
respective start knitting zones 6a, 6b and end knitting zones 6a, 6b, a total quantity
of yarn 9 used for realising each knitted zone 6a, 6b at each yarn feeding position
10 of the machine and the relative fixed-drum passive yarn feeder 8 or for the totality
of the fixed-drum passive yarn feeder 8 in function in production. The process further
comprises the step of comparing (F) the plurality of yarn consumption data 9 per knitted
zone 6a, 6b with a respective plurality of yarn consumption reference values 9 per
knitted zone 6a, 6b, such as to obtain a respective plurality of comparable results.
The process further comprises the step of determining (G) by means of a first algorithm
a plurality of corrective values of the position of the stitch cams 7 on the basis
of the respective plurality of comparable results, if those comparable results exceed
respective predetermined tolerance thresholds or are out of respective predetermined
tolerance intervals. The first algorithm can for example comprise a calculation of
a percentage displacement value, or another appropriate calculating formula. For example
the corrective values can be calculated by means of a definition of single unitary
displacements of the cams 7 such as to enable a progressive reduction of the differences
between the plurality of yarn consumption data 9 per knitted zone 6a, 6b and a respective
plurality of yarn consumption reference values 9 per knitted zone 6a, 6b, by means
of a cyclical repetition of the comparisons and corrections up to a progressive reaching
of an objective condition in which all the comparable results fall within the predetermined
tolerance intervals. Alternatively the corrective values can be calculated by defining
a plurality of unit displacements of the cams 7 in order to reach the objective condition
in a single comparing cycle or a small number of cycles. In other terms, in a case
of periodically and frequently performed controls several consecutive controls can
be carried out up to when all the compared results fall within the tolerance intervals.
Further, both in a case of several consecutive controls and in a case of periodical
control, where the objective condition is not reached within a predetermined number
of corrective cycles (regulation of the stitch cams 7) an alarm signal can be emitted,
or the knitting machine 1 can be shut down. The process further comprises the step
of automatically displacing (H) the stitch cams 7 according to the plurality of corrective
values, such as to reduce the difference between the plurality of yarn consumption
data 9 per knitted zone 6a, 6b and the plurality of yarn consumption reference values
9 per knitted zone 6a, 6b, with the consequent maintaining of also the assigned measurement
in each zone, in centimetres or inches. In a variant, illustrated in figure 7, the
step of automatically displacing (H) the yarn regulating cams 7 can be carried out
before producing a following zone of the same knitted article 6, such as to regulate
the stitches produced in the successive zones on the basis of what is detected in
the immediately preceding zone. In a further variant, illustrated in figure 8, the
step of automatically displacing (H) the stitch cams 7 can be done before producing
each corresponding knitted zone 6a, 6b of a successive corresponding knitted article,
such as to precisely regulate the production of each zone of a successive knitted
article on the basis of what is detected in the corresponding zone of a preceding
knitted article 6. In this variant, differently to the preceding one, the displacement
of the cams 7 is done before each knitted zone 6a, 6b on the basis of the corrective
values detected with reference to the same or corresponding zone in a preceding knitted
zone 6a, 6b of the same knitted article 6. In this variant, the process can further
comprise a step of memorising (I) the corrective values corresponding to each knitted
zone 6a, 6b, and comprises the use of the memorised corrective values for automatically
displacing the stitch cams 7 before producing each corresponding knitted zone 6a,
6b of a successive corresponding knitted article. In a further variant, illustrated
in figure 9, the step of automatically displacing (H) the stitch cams 7 can be done
immediately before producing a successive corresponding knitted article, such as to
perform an overall correction starting from the following knitted article, for example
on the basis of a mean of the corrections detected in the different zones of the preceding
article. In a process according to the invention, it is further possible to detect
overall yarn consumption data 9 for each knitted zone 6a, 6b corresponding to the
quantity of yarn 9 used, for realising each knitted zone 6a, 6b corresponding overall
to the yarn consumption 9 of the totality of fixed drum passive yarn feeders 8 in
function in production. In this case the overall yarn consumption data 9 are compared
with respective overall yarn consumption reference values per knitted zone 6a, 6b
such as to obtain a respective plurality of comparable results and define a common
corrective value for each knitted zone 6a, 6b. Further, in this case the step of displacing
the stitch cams 7 is performed by contemporaneously displacing all the stitch cams
7 active in production according to a same common corrective value and/or simultaneously.
The process can further comprise a preliminary regulating and balancing step (L) of
the production of the circular knitting machine 1, illustrated in detail in figure
10. According to an aspect of the invention, this preliminary regulating and balancing
step of the production of the circular knitting machine 1 can also be carried out
on a circular knitting machine 1 of the above-described type independently of the
process for regulating the size of knitted articles under production as described
herein above, thus in itself defining a process for regulating and balancing the fabric
produced by a circular knitting machine for knitwear or hosiery. The preliminary regulating
and balancing step can be carried out before the production of the knitted articles,
in order to balance the position of the stitch cams 7 in order to avoid defects or
insufficient uniformity on the knitted products manufactured, and is carried out before
the process steps for regulating the size of knitted articles under production as
described as above. In this way the process for regulating the size of knitted articles
can also enable maintaining the balance of the previously-obtained fabric. The preliminary
regulating and balancing step comprises the steps of defining (M) a sample portion
of balancing knitted fabric 5 to be produced on the knitting machine 1, the portion
of balancing knitted fabric 5 having a substantially uniform structure suitable for
determining a same consumption of yarn 9 at each device of the first plurality of
fixed-drum passive yarn feeders 8 functioning for the production. A detail of the
portion of balancing knitted fabric 5 is illustrated for example in figure 5, with
horizontally-placed numerals from 1 to 5 indicating the various rows or columns (or
sequences of vertical stitches, each produced by a respective needle) and vertically-placed
numerals from 1 to 5 indicating the successive stitch rows of the textile (each produced
by a yarn feed 10 at a determined rotation of the cylinder 3). The preliminary regulating
and balancing step further comprises the steps of producing (N) the portion of balancing
knitted fabric 5 by means of a predetermined number of complete rotations of the needle
cylinder 3, maintaining substantially constant a tension of the yarn 9 fed to the
needles 4 by use of a braking and/or regulating device 9 and detecting, among respective
start balancing knitted portion 5 signals and end balancing knitted portion signals,
a plurality of yarn consumption 9 data used for realising the balancing knitted portion
5, detecting (O) a respective yarn consumption datum 10 at each yarn feeding position
10 of the machine and the relative fixed drum passive yarn feeder 8. The preliminary
regulating and balancing step further comprises the steps of comparing (P) each yarn
consumption datum 9 relative to a respective yarn feeder 8, or a mean of each yarn
consumption datum 9 on a single complete revolution of the needle cylinder 3, with
a single common yarn consumption reference value, in order to obtain a respective
comparable result, and determining (Q), by means of a second algorithm, a corrective
value of the position of each stitch cam 7 on the basis of the respective comparison
result of the corresponding yarn feeder 8 if the comparison result exceeds a predetermined
tolerance threshold or is out of a predetermined tolerance range. The second algorithm
can comprise for example a calculation of a percentage displacement value, or another
suitable calculation formula, for example the corrective value can correspond to a
single step (minimum displacement value of the stitch cams 7) with a performing of
various successive regulating cycles up to reaching the desired balance in a single
cycle (and therefore up to when the comparable results are within the threshold of
tolerance). Alternatively the corrective value can correspond to a plurality of steps
for reaching the desired balancing in a single cycle or in a smaller number of cycles.
In a case in which the corrective value is above a maximum predetermined corrective
value, or in a case in which a balance is not obtainable within a predetermined number
of cycles, an alarm signal can be set off, or there can be an automatic shut-down
of the knitting machine 1. The preliminary regulating and balancing step further includes
the step of individually displacing (R) each stitch cam 7 according to the relative
corrective value, such as to reduce the difference between the respective yarn consumption
datum of the corresponding yarn feeder 8 and the yarn consumption reference value
9. In all the embodiments and variants described above, the corrective value of the
position of each stitch cam 7 or each corrective value of the position of each stitch
cam 7 can correspond to a determined number of minimum unit displacements of the stitch
cam 7 proportional to the respective value of the comparative result, or can correspond,
for each comparative result, to a minimum unit displacement of the stitch cam 7. Further,
at least the step of individually displacing each stitch cam 7 can be cyclically performed
a plurality of times up to when the or each comparison result is below the predetermined
tolerance threshold for all the fixed drum yarn feeder 8 in function. As illustrated
in figure 10, the step of displacing (R) the cams 7 can be cyclically carried out
by displacing the stitch cam 7 progressively with successive minimum unit displacements,
or can be performed by carrying out a first displacement and then carrying out a cycle
comprising the steps from the production of the knitted portion to the displacement
of the cams (from step N to step R). Once all the detected values are brought to within
the margin of tolerance, a stop step (S) of the preliminary step of regulating and
balancing is performed and the steps of producing the knitted articles can proceed.
The process of the invention can further comprise the step of emitting (T) an alarm
or shut-down signal in a case in which within a predetermined number of cycles it
is not possible to bring the or each comparative result below the predetermined tolerance
threshold for all the fixed-drum yarn feeders 8 functioning. The process can further
comprise the step of determining, on the knitting machine 1 or a second knitting machine
1', the yarn consumption reference value, the yarn consumption reference value per
knitted zone 6a, 6b or the plurality of yarn consumption reference values per knitted
zone 6a, 6b by means of a processing of the plurality of yarn 9 consumption data or
yarn 9 consumption data per knitted zone using a third algorithm. The third algorithm
can comprise, for example, performing a mean, or a maximum value, or a minimum value,
of the yarn consumption data or yarn consumption data per zone, or by selecting the
consumption data relative to a portion 5 of balancing knitted fabric or an approved
balancing knitted article 6. The process can further comprise the step of receiving,
on the knitting machine 1, the yarn consumption reference value, the yarn consumption
reference value per knitted zone 6a, 6b or the plurality of yarn consumption reference
values per knitted zone 6a, 6b, from a second knitting machine 1' on which the value
has been detected or calculated. The process can further comprise the step of transmitting
the yarn consumption reference value, the yarn consumption reference value per knitted
zone 6a, 6b or the plurality of yarn consumption reference values per knitted zone
6a, 6b calculated or detected, from the textile machine 1 to at least a second knitted
machine 1' or to a plurality of knitting machines 1', 1". According to the invention,
as illustrated in figure 2, the steps of receiving or transmitting the reference value
can be automatically carried out by means of a net 15 that can be cables and/or wireless
and which can be local or connected to the internet, or by transferring a memorising
device connected in successive moments to the various knitting machine 1, 1', 1" for
transferring the values in question. In a variant, the process can further comprise
the step of automatically modifying the size of the knitted article 6 to enable production
of a corresponding knitted article 6 having a different size on a second circular
knitting machine 1' different from the above-mentioned circular knitting machine.
[0010] In a further variant, the process can further comprise the step of automatically
modifying the size of the knitted article 6 such as to enable the production of a
corresponding knitted article 6 having the same size on a second circular knitting
machine 1' different from the above-cited circular knitting machine. In both variants,
the step of automatically modifying the size can be carried out by modifying the yarn
consumption reference value 9 per knitted zone 6a, 6b or the plurality of yarn consumption
reference values per knitted zone 6a, 6b, detected or determined on the knitting machine
according to a fourth algorithm also operating on a plurality of operating parameters
of the knitting machine 1 and the second knitting machine 1' set in reciprocal relation.
[0011] The operating parameters can comprise at least one or more from among the following
parameters: number of needles 4 in the cylinder 3, gauge of the cylinder needles,
cylinder diameter, cylinder rotation velocity, number of feeds 10 or drop positions
of the yarn 9 or number of yarn feeders, types of yarn used, etc. For example the
fourth algorithm can comprise a conversion of the yarn consumption reference values
per knitted zone 6a, 6b in order to adapt to the second knitting machine 1', by applying
a conversion formula which adapts the values proportionally to the difference, or
to the percentage relation (or another) between the diameters of the two knitting
machines, or between the number of needles of the two knitting machines, etc. The
process can further comprise the steps of displacing the positions of the additional
stitch cams, operatively active on the additional needles 4 of the needle plate, similarly
and contextually to what is carried out on the stitch cams of the needle cylinder
3. The invention further relates to a process for producing knitted articles on at
least a circular knitting machine for knitwear or hosiery, comprising a process for
regulating a size of knitted articles according to what is described above, which
is continuously performed during the production of the knitted articles or periodically,
at regular intervals, predetermined or established by a user during the production
of the articles. The process for regulating the size can further be carried out when
at least an operating condition selected from among the following obtains: during
a transitory heating period of the knitting machine after start of production; after
at least a maintenance intervention on the knitting machine; after a replacing of
at least one component of the knitting machine; on a variation, above a predetermined
threshold, of at least an environmental condition influencing the functioning of the
knitting machine, for example environmental temperature or moisture. The invention
further relates to a software program for circular knitting machines for knitwear
or hosiery configured such as to perform one or more steps of a process according
to what is described above. The above-mentioned process steps can be realised by more
than one software program, for example some steps can be carried out by a first operating
software installed on the control device 11 of the knitting machine, and other steps
can be carried out by a second program or design software program installed on an
external processor 16 operatively connectable to the knitting machine 1 via the internet
15 or a portable memorising device. The invention further relates to a knitting machine
1 of the above-described type, which control device 11 is configured to perform at
least some steps of the process of the above-described type and/or has the first software
program cited above installed. The invention as it is conceived is susceptible to
numerous modifications and variants, all falling within the scope of the inventive
concept, and the cited components can be replaced with other technically-equivalent
elements. The invention attains important advantages. Primarily the invention enables
some of the drawbacks in the prior art to be obviated. The invention further enables
production of high-quality knitted articles that are substantially free of drawbacks,
as well as reducing production waste. The invention further enables effectively and
efficiently controlling and regulating the production of the knitted articles automatically,
reducing the interventions of the operators to a minimum. The invention further enables
realising productions of high dimensional uniformity, both in different temporal moments
and in various operating conditions on a same machine, and also with respect to productions
realised on a plurality of machines. The invention further enables precisely and reliably
controlling and regulating the sizes of the knitted articles produced on one or even
on a plurality of knitting machines contemporaneously. The invention further enables
reducing the number of personnel required for controlling production, especially in
plants in which numerous knitting machines are present. The invention is also simple,
sturdy and economical to realise, and guarantees high standards of repeatability and
safety.
1. A process for regulating the size of knitted articles under production on circular
knitting machines for knitwear or hosiery, comprising the steps of:
- predisposing at least a circular knitting machine (1) for knitwear or hosiery, comprising
at least: a bearing structure (2); a cylinder (3) of needles (4) rotatably mounted
in the bearing structure (2); a plurality of needles (4) supported by the cylinder
(3) and movable parallel to a rotation axis of the cylinder (3) for producing a knitted
textile; a plurality of stitch cams (7) operatively active on said needles (4) and
selectively and individually movable for varying, each, the size of the stitches produced
by the needles (4) themselves in correspondence of a respective yarn feeding position
(10) of a yarn (9), each stitch cam (7) independently of another, a first plurality
of fixed-drum passive yarn (9) feeders (8), each of which is operatively active for
feeding the yarn (9), unwinding from the fixed drum, to said needles (4) in correspondence
of a respective feeding position (10) and of a respective stitch cam (7) of said stitch
cams (7); a control device (11) of the functioning of the knitting machine (1); and
electric and electronic means (12) connected to the control device (11) and operatively
active to control a functioning of a plurality of parts of the knitting machine (1)
and to detect a plurality of operating parameters of the functioning of the knitting
machine (1);
- defining a knitted article (6) to be produced on the knitting machine (1), said
knitted article (6) being sub-divided by defining at least two knitted zones (6a,
6b) of said knitted article (6) or a plurality of consecutive knitted zones (6a, 6b)
of said knitted article (6), each corresponding to a respective portion of knitted
fabric;
- activating a program of production of said knitted article (6) and of said knitted
zones (6a, 6b) on said control device (11) of said knitting machine (1);
- producing the knitted zones (6a, 6b) of said knitted article (6) in a sequence,
maintaining a tension or grammage of the yarn (9) fed to the needles (4) substantially
constant, by means of a braking device and/or of a yarn (9) tension regulating device;
- detecting a plurality of data relating to yarn (9) consumption per knitted zone
(6a, 6b) by detecting, from among respective start and end signals of knitted zone
(6a, 6b), an overall quantity of yarn (9) used for realising each knitted zone (6a,
6b) in correspondence of each yarn feeding position (10) of the machine and/or of
the relative passive fixed-drum yarn feeder (8) or for a totality of the passive yarn
feeders (8) of said first plurality in operation for the production;
- comparing the plurality of data for yarn (9) consumption per knitted zone (6a, 6b)
with a respective plurality of reference values for yarn (9) consumption per knitted
zone (6a, 6b), in order to obtain a respective plurality of comparison results;
- determining, by means of a first algorithm, a plurality of corrective values of
the position of the stitch cams (7) on the basis of the respective plurality of comparison
results, if such comparison results are greater than respective predetermined tolerance
thresholds;
- automatically displacing, before producing a successive zone (6a, 6b) of the knitted
article (6), and/or immediately before producing a successive corresponding knitted
article (6) and/or before producing each corresponding knitted zone (6a, 6b) of a
successive corresponding knitted article (6) after having temporarily memorised the
corrective values corresponding to each knitted zone (6a, 6b), the stitch cams (7)
in accordance with said plurality of corrective values, such as to reduce the difference
between said plurality of data relating to yarn (9) consumption per knitted zone (6a,
6b) and said plurality of reference values for yarn (9) consumption per knitted zone
(6a, 6b).
2. The process of the preceding claim, wherein overall yarn (9) consumption data for
each knitted zone (6a, 6b) are detected, corresponding to the quantities of yarn (9)
used, for realising each knitted zone (6a, 6b), corresponding altogether to the consumptions
of yarn (9) of the totality of the yarn feeding positions (10) of the machine and/or
of the yarn feeders (8) of the first plurality of yarn feeders in operation for the
production, and wherein said overall yarn (9) consumption data per knitted zone (6a,
6b) are compared with respective reference values for overall yarn (9) consumption
per knitted zone (6a, 6b) in order to obtain a respective plurality of overall comparison
results and to define a common corrective value for each knitted zone (6a, 6b), and
wherein said step of displacing the stitch cams (7) is performed by displacing all
the stitch cams (7), active for the production, together in accordance with a same
common corrective value and/or simultaneously.
3. The process of any one of the preceding claims, further comprising a preliminary step
of regulating and balancing the knitted fabric produced by the circular knitting machine
(1), which preliminary regulating and balancing step is carried out before the cited
process steps and comprises the additional steps of:
- defining a portion of balancing knitted fabric (5) to be produced on the knitting
machine (1), said portion of balancing knitted fabric (5) having a substantially uniform
structure suitable for determining a same consumption of yarn (9) in correspondence
of each yarn feeding position (10) of the knitting machine (1) and/or of each yarn
feeder of the first plurality of passive fixed-drum yarn feeders (8) in operation
for the production;
- producing said portion of balancing knitted fabric (5), by means of a predetermined
number of complete rotations of the cylinder (3) of the needles (4), maintaining a
tension of the yarn (9) fed to the needles (4) substantially constant by means of
a braking device and/or of a yarn (9) tension regulating device;
- detecting, from among respective start and end portion signals of balancing knitted
fabric (5), a plurality of yarn (9) consumption data of the yarn (9) used for realising
the portion of balancing knitted fabric (5), detecting a respective yarn (9) consumption
datum in correspondence of each yarn feeding position (10) of the machine and/or of
the relative passive yarn feeder (8) of said first plurality;
- comparing each yarn (9) consumption datum, relating to a respective yarn feeding
position (10) of the machine and/or to a respective yarn feeder (8), or a mean of
each yarn (9) consumption datum on a single complete revolution of the cylinder (3)
of the needles (4), with a single common reference value for yarn (9) consumption,
such as to obtain a respective comparison result;
- determining, by means of a second algorithm, a corrective value of the position
of each stitch cam (7) on the basis of the respective comparison result of the corresponding
yarn feeder (8), if the comparison result exceeds a predetermined tolerance threshold
or if it is out of a predetermined tolerance range;
- individually displacing each stitch cam (7) in accordance with the relative corrective
value, such as to reduce the difference between the respective yarn (9) consumption
datum of the corresponding yarn feeder (8) and the reference value for yarn (9) consumption,
in order to balance the fabric under production.
4. The process of any one of the preceding claims, wherein the, or each, corrective value
of the position of each stitch cam (7) corresponds to a number of minimum unit displacements
of the stitch cam (7) proportional to the respective value of the comparison result,
or wherein the, or each, corrective value of the position of each stitch cam (7) corresponds
for any comparison result to a minimum unit displacement value of the stitch cam (7)
and/or wherein at least said step of displacing the stitch cams (7) and/or said step
of individually displacing each stitch cam (7) is carried out cyclically a plurality
of times up to when the, or each, comparison result is below the predetermined tolerance
threshold for all the yarn feeders (8) of the first plurality of yarn feeders (8)
in operation and/or further comprising a step of emitting an alarm or halt signal
in the case in which within a predetermined number of cycles the, or each, comparison
result cannot be brought to below the predetermined tolerance threshold or within
the predetermined tolerance range for all the yarn feeders (8) of the first plurality
of yarn feeders (8) in operation.
5. The process of any one of the preceding claims, further comprising a step of determining,
on said knitting machine (1) or on a second knitting machine (1'), the reference value
for (9) yarn consumption (9), the reference value for yarn (9) consumption per knitted
zone (6a, 6b), or the plurality of reference values for yarn (9) consumption per knitted
zone (6a, 6b), by means of a processing of said plurality of yarn (9) consumption
data or of yarn (9) consumption data per knitted zone, by means of a third algorithm,
for example performing a mean, or a maximum value, or a minimum value, of said yarn
(9) consumption data or the yarn (9) consumption data per zone, or by selecting said
consumption data relative to a portion of balancing knitted fabric (5) or to an approved
balancing knitted article.
6. The process of any one of the preceding claims, further comprising the step of receiving,
in said knitting machine (1), the yarn consumption (9) reference value or the yarn
consumption (9) reference value per knitted zone (6a, 6b) or the plurality of yarn
consumption (9) reference values per knitted zone (6a, 6b), from a second knitting
machine (1') on which it has been detected or calculated and/or further comprising
a step of transmitting the yarn (9) consumption reference value or the yarn (9) consumption
reference value per knitted zone (6a, 6b), or the plurality of yarn (9) consumption
reference values per knitted zone (6a, 6b), calculated or detected by said knitting
machine (1), to at least a second knitting machine (1'), said steps of receiving or
transmitting said reference value being automatically carried out by means of a cabled
network (15) and/or of a wireless type and/or of a local type or connected to internet
or by means of transfer of a memorising device.
7. The process of any one of the preceding claims, further comprising the step of automatically
modifying the size of said knitted article (6) in order to enable production of a
corresponding knitted article (6) of a different size, or the production of a corresponding
knitted article (6) having the same size, on a second circular knitting machine (1')
different from said circular knitting machine (1), said step of automatically modifying
the size being performed by modifying said yarn (9) consumption reference value per
knitted zone (6a, 6b), or said plurality of yarn (9) consumption reference values
per knitted zone (6a, 6b), detected or determined on the knitting machine (1), according
to a fourth algorithm operating also on a plurality of operating parameters, placed
in reciprocal relation, of the knitting machine (1) and of the second knitting machine
(1'), said operating parameters comprising at least one or more from among following
parameters: the number of needles (4) of the cylinder (3), the gauge of the needles
(4) of the cylinder, diameter of the cylinder, rotation velocity of the cylinder,
number of yarn feeding positions (10) or number of yarn feeders (8) or type of yarn
(9) used.
8. A process for producing knitted articles on at least a circular knitting machine (1)
for knitwear or hosiery, characterised in that it comprises a process for regulating the size of knitted articles, according to
any one of the preceding claims, which process is performed continually during production
of a plurality of identical knitted articles which are distinct from one another,
either periodically, at regular intervals, predetermined or established by a user,
during production of the articles and/or on verifying of at least an operating condition
selected from among the following: during a transitory period of heating of the knitting
machine (1) after a start in production; after at least a maintenance intervention
on the knitting machine; after a replacement of at least one component of the knitting
machine; on varying, above a predetermined threshold, of at least an environmental
condition potentially influencing the functioning of the knitting machine, for example
temperature or environmental moisture level.
9. A software program for circular knitting machines for knitwear or hosiery, configured
for performing a process in accordance with any one of the preceding claims.
10. A circular knitting machine for knitwear or hosiery comprising at least: a bearing
structure (2); a cylinder (3) of the needles (4) rotatably mounted in the bearing
structure (2); a plurality of needles (4) supported by the cylinder (3) and movable
parallel to a rotation axis of the cylinder (3) in order to produce a knitted fabric;
a plurality of stitch cams (7) operatively active on the needles (4) and selectively
and individually movable such as each to vary a size of the stitches (5a) produced
by the needles (4) in correspondence of a respective yarn feeding position (10), one
cam (7) independently of another, a first plurality of passive fixed-drum yarn (9)
feeders (8), each of which is operatively active such as to supply the yarn (9) unwinding
from the fixed drum to the needles (4) in correspondence of a respective yarn feeding
position (10) and of a respective cam (7) of said stitch cams (7); a control device
(11) of the functioning of the knitting machine (1); and electric and electronic means
(11) connected to the control device (11) and operatively active such as to command
the functioning of a plurality of components of the knitting machine (1) and such
as to detect a plurality of operating parameters of the functioning of the knitting
machine (1), the control device (11) being configured such as to perform a process
as in any one of claims from 1 to 8 and/or being provided with a software program
as in claim 9.
1. Verfahren zur Einstellung der Größe von Strickwaren, die an Rundstrickmaschinen für
Strickwaren und Strumpfwaren hergestellt werden, umfassend die folgenden Schritte:
- Vorbereiten mindestens einer Rundstrickmaschine (1) für Strickwaren oder Strumpfwaren,
umfassend mindestens: eine Tragstruktur (2); einen Zylinder (3) der Nadeln (4), der
in der Tragstruktur (2) drehbar montiert ist; eine Vielzahl von Nadeln (4), die durch
den Zylinder (3) getragen sind und parallel zu einer Drehachse des Zylinders (3) zur
Herstellung einer Strickware beweglich sind; eine Vielzahl von Maschennocken (7),
die auf die benannten Nadeln (4) wirken und wahlweise und einzeln beweglich sind,
so daß jeder die Größe der von den Nadeln (4) selbst erzeugten Maschen an einer entsprechenden
Garnzuführungsstellung (10) eines Garns (9) ändern kann, wobei jeder Maschennocken
(7) unabhängig vom anderen ist, eine erste Vielzahl von passiven Zuführungen (8) für
den Garn (9) mit feststehender Trommel, wobei jeder davon zum Zuführen des Garns (9)
nach dem Abwickeln von der feststehenden Trommel zu den benannten Nadeln (4) an einer
entsprechenden Zuführungsstellung (10) und einem entsprechenden Maschennocken (7)
der benannten Maschennocken (7) wirkt; eine Steuervorrichtung (11) der Funktion der
Strickmaschine (1); und elektrische und elektronische Mittel (12), die mit der Steuervorrichtung
(11) verbunden sind und zur Steuerung einer Funktion einer Vielzahl von Bestandteilen
der Strickmaschine (1) und zur Erfassung einer Vielzahl von Betriebsparametern der
Funktion der Strickmaschine (1) wirken;
- Definieren einer Strickware (6), die an der Strickmaschine (1) hergestellt werden
soll, wobei die benannte Strickware (6) geteilt ist, indem mindestens zwei Strickbereiche
(6a, 6b) der benannte Strickware (6) oder eine Vielzahl von aufeinanderfolgenden Strickbereichen
(6a, 6b) der benannten Strickware (6) definiert sind, wobei jeder einem jeweiligen
Abschnitt von Strickgewebe entspricht;
- Aktivieren eines Programms zur Herstellung der benannten Strickware (6) der benannten
Strickbereiche (6a, 6b) an der benannten Steuervorrichtung (11) der benannten Strickmaschine
(1);
- Herstellen der Strickbereiche (6a, 6b) der benannten Strickware (6) in einer Reihenfolge,
wobei eine Spannung oder ein Flächengewicht des den Nadeln (4) zugeführten Garns (9)
zu den Nadeln (4) im Wesentlichen konstant aufrechterhalten wird, durch eine Bremsvorrichtung
und/oder eine Spannungseinstellungsvorrichtung des Garns (9);
- Erfassen einer Vielzahl von Daten über einen Verbrauch des Garns (9) pro Strickbereich
(6a, 6b) durch Erfassen aus entsprechenden Anfangs- und Endsignalen des Strickbereichs
(6a, 6b) einer Gesamtmenge von Garn (9), die zur Herstellung von jedem Strickbereich
(6a, 6b) verwendet wird, an jeder Garnzuführungsstellung (10) der Maschine und/oder
an der entsprechenden passiven Garnzuführung mit feststehender Trommel (9) oder für
eine Gesamtheit der passiven Garnzuführungen (8) der benannten ersten, zur Herstellung
im Betrieb stehenden Vielzahl;
- Vergleichen der Vielzahl von Daten für den Verbrauch von Garn (9) pro Strickbereich
(6a, 6b) mit einer entsprechenden Vielzahl von Referenzwerten für den Verbrauch von
Garn (9) pro Strickbereich (6a, 6b), um eine entsprechende Vielzahl von Vergleichsergebnissen
zu erhalten;
- Bestimmen, mittels eines ersten Algorithmus, einer Vielzahl von Korrekturwerten
für die Lage der Maschennocken (7) auf der Basis der entsprechenden Vielzahl von Vergleichsergebnissen,
wenn solche Vergleichsergebnisse größer sind als entsprechende vorgegebenen Toleranzschwellen;
- automatischen Bewegen, vor der Herstellung eines folgenden Bereichs (6a, 6b) der
Strickware (6) und/oder unmittelbar vor der Herstellung einer folgenden entsprechenden
Strickware (6) und/oder vor der Herstellung jedes entsprechenden Strickbereiches (6a,
6b) einer folgenden entsprechenden Strickware (6), nachdem die Korrekturwerte entsprechend
jedem Strickbereich (6a, 6b) vorübergehend gespeichert wurden, der Maschennocken (7)
in Übereinstimmung mit der benannten Vielzahl von Korrekturwerten, um dadurch die
Differenz zwischen der benannten Vielzahl von Daten über den Verbrauch von Garn (9)
pro Strickbereich (6a, 6b) und der benannten Vielzahl von Referenzwerten über den
Verbrauch von Garn (9) pro Strickbereich (6a, 6b) zu reduzieren.
2. Verfahren nach dem vorhergehenden Anspruch, worin Gesamtverbrauchdaten des Garns (9)
für jeden Strickbereich (6a, 6b) erfasst werden, entsprechend den verwendeten Mengen
von Garn (9) zur Herstellung jedes Strickbereichs (6a, 6b), entsprechend insgesamt
den Verbräuchen des Garns (9) der Gesamtheit der Garnzuführungsstellungen (10) der
Maschine und/oder der Garnzuführungen (8) der ersten Vielzahl von zur Herstellung
im Betrieb stehenden Garnzuführungen, und worin die benannten Gesamtverbrauchdaten
des Garns (9) Verbrauchsdaten pro Strickbereich (6a, 6b) mit entsprechenden Referenzwerten
für den Gesamtverbrauch des Garns (9) pro Strickbereich (6a, 6b) verglichen werden,
um eine entsprechende Vielzahl von Gesamtvergleichsergebnissen zu erhalten und einen
gemeinsamen Korrekturwert für jeden Strickbereich (6a, 6b) zu definieren, und worin
der Schritt von Bewegen der Maschennocken (7) durch Bewegen aller bei der Herstellung
wirksamen Maschennocken (7) zusammen in Übereinstimmung mit einem gleichen gemeinsamen
Korrekturwert und/oder gleichzeitig durchgeführt wird.
3. Verfahren nach irgendeinem der vorhergehenden Ansprüche, weiter umfassend einen Vorschritt
von Einstellen und Ausgleichen des von der Rundstrickmaschine (1) hergestellten Strickgewebes,
welcher Vorschritt von Einstellen und Ausgleichen vor den benannten Verfahrensschritten
durchgeführt wird und die folgenden zusätzlichen Schritte umfasst:
- Definieren eines Abschnitts von Ausgleichsstrickgewebe (5), der an der Strickmaschine
(1) hergestellt werden soll, wobei der benannte Abschnitt von Ausgleichsstrickgewebe
(5) eine im Wesentlichen gleichförmige Struktur aufweist, die geeignet ist zur Bestimmung
eines gleichen Verbrauchs von Garn (9) an jeder Garnzuführungsstellung (10) der Strickmaschine
(1) und/oder an jeder Garnzuführung der ersten Vielzahl von passiven, zur Herstellung
im Betrieb stehenden Garnzuführungen (8) mit feststehender Trommel;
- Herstellung des benannten Abschnitts von Ausgleichsstrickgewebe (5) durch eine vorgegebene
Anzahl von vollständigen Umdrehungen des Zylinders (3) der Nadeln (4), indem eine
Spannung des den Nadeln (4) zugeführten Garns (9) mittels einer Bremsvorrichtung und/oder
einer Spannungseinstellungsvorrichtung des Garns (9) im Wesentlichen konstant aufrechterhalten
wird;
- Erfassen aus entsprechenden Anfangs- und Endsignalen des Ausgleichsstrickgewebes
(5) einer Vielzahl von Verbrauchsdaten des Garns (9) zur Herstellung des Abschnitts
von Ausgleichsstrickgewebe (5), indem ein entsprechendes Verbrauchsdatum des Garns
(9) an jeder Garnzuführungsstellung (10) der Maschine und/oder der entsprechenden
passiven Garnzuführung (8) der benannten ersten Vielzahl erfasst wird;
- Vergleichen jedes Verbrauchsdatum des Garns (9) entsprechend einer jeweiligen Garnzuführungsstellung
(10) der Maschine und einer jeweiligen Garnzuführung (8), oder eines Mittelwertes
von jedem Verbrauchsdatum des Garns (9) bei einer vollständigen Umdrehung des Zylinders
(3) der Nadeln (4), mit einem gemeinsamen Einzelreferenzwert für den Verbrauch des
Garns (9), um ein entsprechendes Vergleichsergebnis zu erhalten;
- Bestimmen, mittels eines zweiten Algorithmus, eines Korrekturwertes für die Lage
von jedem Maschennocken (7) auf der Basis des entsprechenden Vergleichsergebnis der
entsprechenden Garnzuführung (8), wenn das Vergleichsergebnis größer ist als eine
vorgegebene Toleranzschwelle oder außerhalb einem vorgegebenen Toleranzbereich liegt;
- individuelles Bewegen jedes Maschennockens (7) in Übereinstimmung mit dem entsprechenden
Korrekturwert, um dadurch die Differenz zwischen dem entsprechenden Verbrauchsdatum
des Garns (9) der entsprechenden Garnzuführung (8) und dem Referenzwert für den Verbrauch
von Garn (9) zu reduzieren, um das unter Herstellung stehendes Gewebe auszugleichen.
4. Verfahren nach irgendeinem der vorhergehenden Ansprüche, worin der oder jeder Korrekturwert
der Lage jedes Maschennockens (7) einer Anzahl von Mindesteinheitsbewegungen des Maschennockens
(7) entspricht, die proportional ist zum entsprechenden Wert des Vergleichsergebnisses,
oder worin der oder jeder Korrekturwert der Lage jedes Maschennockens (7) jedes Vergleichsergebnis
einem Mindesteinheitsbewegungswert des Maschennockens (7) entspricht und/oder worin
zumindest der benannte Schritt von Bewegen der Maschennocken (7) und/oder der benannte
Schritt von individuellem Bewegen jedes Maschennockens (7) vielmals zyklisch durchgeführt
werden, bis das oder jedes Vergleichsergebnis unterhalb der vorbestimmten Toleranzschwelle
für alle Garnzuführungen (8) der ersten Vielzahl von im Betrieb stehenden Garnzuführungen
(8) ist und/oder weiter umfassend einen Schritt von Aussenden eines Alarm- oder Stoppsignals,
wenn innerhalb einer vorgegebenen Anzahl von Zyklen das oder jedes Vergleichsergebnis
unterhalb der vorgegebenen Toleranzschwelle oder innerhalb dem vorgegebenen Toleranzbereich
für alle Garnlieferungen (8) der ersten Vielzahl von im Betrieb stehenden Garnzuführungen
(8) nicht eingestellt werden kann.
5. Verfahren nach irgendeinem der vorhergehenden Ansprüche, weiter umfassend einen Schritt
von Bestimmen, an der benannten Strickmaschine (1) oder an einer zweiten Strickmaschine
(1'), des Referenzwertes für den Verbrauch von Garn (9), des Referenzwertes für den
Verbrauch von Garn (9) pro Strickbereich (6a, 6b) oder der Vielzahl von Referenzwerten
für den Verbrauch von Garn (9) pro Strickbereich (6a, 6b) mittels einer Verarbeitung
der benannten Vielzahl von Verbrauchsdaten des Garns (9) oder von Verbrauchsdaten
des Garns (9) pro Strickbereich mittels eines dritten Algorithmus, beispielsweise
indem ein Mittelwert oder ein Maximalwert oder einen Minimalwert der benannten Verbrauchsdaten
des Garns (9) oder der Verbrauchsdaten des Garns (9) pro Bereich berechnet wird oder
die benannten Verbrauchsdaten über einen Abschnitt von Ausgleichsstrickgewebe (5)
oder eine zugelassene Ausgleichsstrickware gewählt werden.
6. Verfahren nach irgendeinem der vorhergehenden Ansprüche, weiter umfassend den Schritt
von Empfangen, in der benannten Strickmaschine (1), des Referenzwertes für den Garnverbrauch
(9) oder des Referenzwertes für den Garnverbrauch (9) pro Strickbereich (6a, 6b) oder
der Vielzahl von Referenzwerten für den Garnverbrauch (9) pro Strickbereich (6a, 6b)
aus einem zweiten Strickmaschine (1'), an der er/sie festgestellt oder berechnet wurde,
und/oder weiter umfassend einen Schritt von Übertragen des Referenzwertes für den
Verbrauch des Garns (9) oder des Referenzwertes für den Verbrauch des Garns (9) pro
Strickbereich (6a, 6b) oder der Vielzahl von Verbrauchreferenzwerten für den Garn
(9) pro Strickbereich (6a, 6b), der/die von der benannten Strickmaschine (1) berechnet
oder erfasst wurde, zu wenigstens einer zweiten Strickmaschine (1'), wobei die benannten
Schritte zum Empfangen oder Übertragen des benannten Referenzwertes mittels eines
Kabel-Netzes (15) und/oder eines drahtlosen Netzes und/oder eines lokalen Netzes oder
eines mit Internet verbundenen Netzes oder mittels Übertragung einer Speicherungsvorrichtung
automatisch durchgeführt werden.
7. Verfahren nach irgendeinem der vorhergehenden Ansprüche, weiter umfassend den Schritt
von automatischem Verändern der Größe der benannten Strickware (6), um die Herstellung
einer entsprechenden Strickware (6) mit einer anderen Größe oder die Herstellung einer
entsprechenden Strickware (6) mit der gleichen Größe an einer zweiten Rundstrickmaschine
(1'), die sich von der Rundstrickmaschine (1) unterscheidet, zu ermöglichen, wobei
der benannte Schritt von automatischem Verändern der Größe durchgeführt wird durch
Verändern des benannten Verbrauchsreferenzwertes des Garns (9) pro Strickbereich (6a,
6b) oder der Vielzahl von Verbrauchsreferenzwerten des Garns (9) pro Strickbereich
(6a, 6b), der/die an der Strickmaschine (1) erfasst oder bestimmt wird, nach einem
vierten Betriebsalgorithmus, der auch auf einer Vielzahl von in Wechselbeziehung stehenden
Betriebsparametern Strickmaschine (1) und der zweiten Wirkmaschine (1') wirkt, wobei
die benannten Betriebsparameter mindestens eines oder mehrere aus den folgenden Parametern
umfassen: die Anzahl der Nadeln (4) des Zylinders (3), die Teilung der Nadeln (4)
des Zylinders, den Durchmesser des Zylinders, die Rotationsgeschwindigkeit des Zylinders,
die Anzahl der Garnzuführungsstellungen (10) oder die Anzahl der Garnzuführungen (8)
oder den Typ des verwendeten Garns (9).
8. Verfahren zur Herstellung von Strickwaren an mindestens einer Rundstrickmaschine (1)
für Strickwaren und Strumpfwaren, dadurch gekennzeichnet, daß es ein Verfahren zur Einstellung der Größe der Strickwaren nach einem der vorhergehenden
Ansprüche umfasst, welches Verfahren kontinuierlich durchgeführt wird bei der Herstellung
einer Vielzahl von identischen Strickwaren, die voneinander getrennt sind, entweder
periodisch in regelmäßigen, von einem Benutzer vorbestimmten oder festgelegten Intervallen
während der Herstellung der Waren und/oder bei der Überprüfung von mindestens einer
Betriebsbedingung ausgewählt aus den folgenden: während einer Übergangszeit von Erwärmung
der Strickmaschine (1) nach einem Start der Herstellung; nach mindestens einer Wartung
an der Strickmaschine; nach einem Austausch von mindestens einem Bestandteil der Strickmaschine;
beim Verändern, oberhalb einer vorbestimmten Schwelle, von mindestens einer Umgebungsbedingung,
die die Funktion der Strickmaschine möglicherweise beeinflusst, z.B. Temperatur oder
Umgebungsfeuchte.
9. Software-Programm für Rundstrickmaschinen für Strickwaren oder Strumpfwaren, das konfiguriert
ist zum Durchführen eines Verfahrens nach irgendeinem der vorhergehenden Ansprüche.
10. Rundstrickmaschine für Strickwaren und Strumpfwaren, umfassend mindestens: eine Tragstruktur
(2); einen Zylinder (3) der Nadeln (4), der in der Tragstruktur (2) drehbar montiert
ist; eine Vielzahl von Nadeln (4), die durch den Zylinder (3) getragen sind und parallel
zu einer Drehachse des Zylinders (3) zur Herstellung eines Strickgewebes beweglich
sind; eine Vielzahl von Maschennocken (7), die auf die Nadeln (4) wirken und wahlweise
und einzeln beweglich sind, so daß jeder die Größe der von den Nadeln (4) erzeugten
Maschen (5a) an einer entsprechenden Garnzuführungsstellung (10) ändern kann, wobei
ein Maschennocken (7) unabhängig vom anderen ist, eine erste Vielzahl von passiven
Zuführungen (8) für den Garn (9) mit feststehender Trommel, wobei jeder davon zum
Zuführen des Garns (9) nach dem Abwickeln von der feststehenden Trommel zu den Nadeln
(4) an einer entsprechenden Garnzuführungsstellung (10) und einem entsprechenden Maschennocken
(7) der benannten Maschennocken (7) wirkt; eine Steuervorrichtung (11) der Funktion
der Strickmaschine (1); und elektrische und elektronische Mittel (11), die mit der
Steuervorrichtung (11) verbunden sind und zur Steuerung der Funktion einer Vielzahl
von Bestandteilen der Strickmaschine (1) und zur Erfassung einer Vielzahl von Betriebsparametern
der Funktion der Strickmaschine (1) wirken, wobei die Steuervorrichtung (11) konfiguriert
ist zum Durchführen eines Verfahrens nach irgendeinem der Ansprüche 1 bis 8, und/oder
mit einem Software-Programm nach Anspruch 9 vorgesehen ist.
1. Procédé de réglage de la taille d'articles tricotés étant produits sur des machines
à tricoter circulaires pour bonneterie ou tricotage, comprenant les étapes de:
- prédisposer au moins une machine à tricoter circulaire (1) pour bonneterie ou tricotage,
comportant au moins: une structure porteuse (2); un cylindre (3) des aiguilles (4)
monté de façon rotative dans la structure porteuse (2); une pluralité d'aiguilles
(4) supportées par le cylindre (3) et déplaçables parallèlement à un axe de rotation
du cylindre (3) pour produire un textile tricoté; une pluralité de cames de maille
(7) opérationnellement actives sur lesdites aiguilles (4) et chacune sélectivement
et individuellement déplaçables pour varier la taille des mailles produites par les
aiguilles (4) elles-mêmes dans une position d'alimentation de fil (10) respective
d'un fil (9), chaque came de maille (7) indépendamment de l'autre, une première pluralité
d'alimentateurs (8) de fil (9) passives à tambour fixe, dont chacune est opérationnellement
active de manière à fournir le fil (9) se déroulant du tambour fixe auxdites aiguilles
(4) dans une position d'alimentation de fil (10) respective et sur une came (7) respective
desdites cames de maille (7); un dispositif de commande (11) du fonctionnement de
la machine à tricoter (1); et des moyens électriques et électroniques (11) reliés
au dispositif de commande (11) et opérationnellement actifs de manière à commander
un fonctionnement d'une pluralité de composants de la machine à tricoter (1) et de
manière à détecter une pluralité de paramètres d'exploitation du fonctionnement de
la machine à tricoter (1);
- définir un article tricoté (6) à produire sur la machine à tricoter (1), ledit article
tricoté (6) étant subdivisé en définissant au moins deux zones tricotées (6a, 6b)
dudit article tricoté (6) ou une pluralité de zones tricotées (6a, 6b) consécutives
dudit article tricoté (6), chacune correspondant à une portion respective de tissu
tricoté;
- activer un programme de production dudit article tricoté (6) et desdites zones tricotées
(6a, 6b) sur ledit dispositif de commande (11) de ladite machine à tricoter (1);
- produire les zones tricotées (6a, 6b) dudit article tricoté (6) selon une séquence,
maintenant sensiblement constante une tension ou grammage du fil (9) fourni aux aiguilles
(4), au moyen d'un dispositif de freinage et/ou d'un dispositif de réglage de la tension
du fil (9) ;
- détecter une pluralité de données relatives à la consommation du fil (9) par zone
tricotée (6a, 6b) en détectant, parmi les signaux de début et de fin respectifs de
zone tricotée (6a, 6b), une quantité globale de fil (9) utilisée pour la réalisation
de chaque zone tricotée (6a, 6b) dans chaque position d'alimentation de fil (10) de
la machine et/ou de l'alimentateur de fil passive à tambour fixe (8) relative ou pour
une totalité des alimentateurs de fil passives (8) de ladite première pluralité en
fonctionnement pour la production;
- comparer la pluralité de données pour la consommation du fil (9) par zone tricotée
(6a, 6b) avec une pluralité respective de valeurs de référence pour la consommation
du fil (9) par zone tricotée (6a, 6b), afin d'obtenir une pluralité respective de
résultats de comparaison;
- déterminer, au moyen d'un premier algorithme, une pluralité de valeurs de correction
de la position des cames de maille (7) sur la base de la pluralité respective des
résultats de comparaison, si tels résultats de comparaison sont supérieurs à des seuils
de tolérance prédéterminés respectifs;
- déplacer automatiquement, avant de produire une zone successive (6a, 6b) de l'article
tricoté (6), et/ou immédiatement avant la production d'un article tricoté (6) correspondant
successif et/ou avant la production de chaque zone tricoté (6a, 6b) correspondante
d'un article tricoté (6) correspondant successif après avoir mémorisé temporairement
les valeurs de correction correspondant à chaque zone tricotée (6a, 6b), les cames
de maille (7) en fonction de ladite pluralité de valeurs de correction, de manière
à réduire la différence entre ladite pluralité de données relatives à la consommation
du fil (9) par zone tricotée (6a, 6b) et ladite pluralité de valeurs de référence
pour la consommation du fil (9) par zone tricotée (6a, 6b).
2. Procédé selon la revendication précédente, où des données de consommation globale
du fil (9) pour chaque zone tricotée (6a, 6b) sont détectées, correspondant aux quantités
de fil (9) utilisées, pour la réalisation de chaque zone tricotée (6a, 6b), correspondant
globalement aux consommations de fil (9) de la totalité des positions d'alimentation
de fil (10) de la machine et/ou des alimentateurs de fil (8) de la première pluralité
d'alimentations de fil en fonctionnement pour la production, et où lesdites données
de consommation globale du fil (9) par zone tricotée (6a, 6b) sont comparées avec
des valeurs de référence respectives pour la consommation globale de fil (9) par zone
tricotée (6a, 6b) afin d'obtenir une pluralité respective de résultats de comparaison
globaux et pour définir une valeur de correction commune pour chaque zone tricotée
(6a, 6b), et où ladite étape consistant à déplacer les cames de maille (7) est réalisée
en déplaçant toutes les cames de maille (7), actives pour la production, ensemble
conformément à une même valeur de correction commune et/ou simultanément.
3. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
une étape préliminaire consistant à régler et équilibrer le tissu tricoté produit
par la machine à tricoter circulaire (1), laquelle étape préliminaire de réglage et
d'équilibrage est effectuée avant les étapes de procédé citées et comprend les étapes
supplémentaires de:
- définir une portion de tissu tricoté d'équilibrage (5) à produire sur la machine
à tricoter (1), ladite portion de tissu tricoté d'équilibrage (5) ayant une structure
sensiblement uniforme apte à déterminer une même consommation du fil (9) dans chaque
position d'alimentation de fil (10) de la machine à tricoter (1) et/ou dans chaque
alimentation du fil de la première pluralité d'alimentateur du fil passives à tambour
fixe (8) en fonctionnement pour la production;
- produire ladite portion de tissu tricoté d'équilibrage (5), au moyen d'un nombre
prédéterminé de rotations complètes du cylindre (3) des aiguilles (4), maintenant
sensiblement constante une tension du fil (9) fourni aux aiguilles (4) au moyen d'un
dispositif de freinage et/ou d'un dispositif de réglage de la tension du fil (9);
- détecter, parmi les signaux respectifs de début et de fin de la portion de tissu
tricoté d'équilibrage (5), une pluralité de données de consommation du fil (9) utilisé
pour réaliser la portion de tissu tricoté d'équilibrage (5), en détectant une donnée
respective de la consommation du fil (9) dans chaque position d'alimentation de fil
(10) de la machine et/ou de l'alimentateur de fil passive (8) relative de ladite première
pluralité;
- comparer chaque donnée de consommation du fil (9), se rapportant à une position
d'alimentation de fil (10) respective de la machine et/ou à un alimentateur de fil
(8) respective, ou une moyenne de chaque donnée de l'alimentation de fil (9) sur une
seule révolution complète du cylindre (3) des aiguilles (4), avec une valeur de référence
commune unique pour la consommation du fil (9), pour obtenir un résultat de la comparaison
respectif;
- déterminer, au moyen d'un deuxième algorithme, une valeur de correction de la position
de chaque came de maille (7) sur la base du résultat de la comparaison respectif de
l'alimentateur de fil (8) correspondante, si le résultat de la comparaison dépasse
un seuil de tolérance prédéterminé ou s'il est hors d'une plage de tolérance prédéterminée;
- déplacer individuellement chaque came de maille (7) en fonction de la valeur de
correction relative, de manière à réduire la différence entre la donnée de consommation
du fil (9) respective de l'alimentateur de fil (8) correspondante et la valeur de
référence pour la consommation du fil (9), afin d'équilibrer le tissu en cours de
production.
4. Procédé selon l'une quelconque des revendications précédentes, où la ou chaque valeur
de correction de la position de chaque came de maille (7) correspond à un nombre de
déplacements unitaires minimum de la came de maille (7) proportionnel à la valeur
respective du résultat de la comparaison, ou où la ou chaque valeur de correction
de la position de chaque came de maille (7) correspond pour n'importe quel résultat
de la comparaison à une valeur de déplacement unitaire minimum de la came de maille
(7) et/ou où au moins ladite étape consistant à déplacer les cames de maille (7) et/ou
ladite étape consistant à déplacer individuellement chaque came de maille (7) est
réalisée de manière cyclique une pluralité de fois jusqu'à quand le ou chaque résultat
de la comparaison est au-dessous du seuil de tolérance prédéterminé pour toutes les
alimentateurs de fil (8) de la première pluralité d'alimentateurs de fil (8) en fonctionnement
et/ou comprenant en outre une étape consistant à émettre une alarme ou un signal d'arrêt
au cas où dans un nombre prédéterminé de cycles le ou chaque résultat de la comparaison
ne pourrait pas être amené au-dessous du seuil de tolérance prédéterminé ou dans la
plage de tolérance prédéterminé pour toutes les alimentateurs du fil (8) de la première
pluralité d'alimentateurs du fil (8) en fonctionnement.
5. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
une étape consistant à déterminer, sur ladite machine à tricoter (1) ou sur une deuxième
machine à tricoter (1'), la valeur de référence (9) pour la consommation du fil (9),
la valeur de référence pour la consommation du fil (9) par zone tricotée (6a, 6b),
ou la pluralité de valeurs de référence pour la consommation du fil (9) par zone tricotée
(6a, 6b), au moyen d'un traitement de ladite pluralité de données de consommation
du fil (9) ou des données de consommation du fil (9) par zone tricotée, au moyen d'un
troisième algorithme, par exemple en exécutant une moyenne ou une valeur maximum,
ou une valeur minimum, desdites données de consommation du fil (9) ou des données
de consommation du fil (9) par zone, ou en sélectionnant lesdites données de consommation
relatives à une portion de tissu tricoté d'équilibrage (5) ou à un article tricoté
d'équilibrage approuvé.
6. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
l'étape consistant à recevoir, dans ladite machine à tricoter (1), la valeur de référence
de la consommation du fil (9) ou la valeur de référence de la consommation du fil
(9) par zone tricotée (6a, 6b) ou la pluralité de valeurs de référence de la consommation
du fil (9) par zone tricotée (6a, 6b), d'une deuxième machine à tricoter (1') dans
laquelle elle a été détectée ou calculée, et/ou comprenant en outre une étape consistant
à transmettre la valeur de référence de la consommation du fil (9) ou la valeur de
référence de la consommation du fil (9) par zone tricotée (6a, 6b), ou la pluralité
de valeurs de référence de la consommation du fil (9) par zone tricotée (6a, 6b),
calculée ou détectée par ladite machine à tricoter (1), à au moins une deuxième machine
à tricoter (1'), lesdites étapes consistant à recevoir ou transmettre ladite valeur
de référence étant réalisée automatiquement par l'intermédiaire d'un réseau câblé
(15) et/ou d'un type sans fil et/ou d'un type locale ou connecté à Internet ou par
le transfert d'un dispositif de mémorisation.
7. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre
l'étape consistant à modifier automatiquement la taille dudit article tricoté (6)
afin de permettre la production d'un article tricoté (6) correspondant d'une taille
différente, ou la production d'un article tricoté (6) correspondant ayant la même
taille, sur une deuxième machine à tricoter circulaire (1') différente de ladite machine
à tricoter circulaire (1), ladite étape consistant à modifier automatiquement la taille
étant réalisée en modifiant ladite valeur de référence de la consommation du fil (9)
par zone tricotée (6a, 6b), ou ladite pluralité de valeurs de référence de la consommation
du fil (9) par zone tricoté (6a, 6b), détectée ou déterminée sur la machine à tricoter
(1), selon une quatrième algorithme agissant aussi sur une pluralité de paramètres
d'exploitation, placés en relation réciproque, de la machine à tricoter (1) et de
la deuxième machine à tricoter (1'), lesdits paramètres d'exploitation comprenant
au moins un ou plusieurs parmi les paramètres suivants: le nombre d'aiguilles (4)
du cylindre (3), la jauge des aiguilles (4) du cylindre, le diamètre du cylindre,
la vitesse de rotation du cylindre, le nombre de positions d'alimentation de fil (10)
ou le nombre d'alimentateurs de fil (8) ou le type de fil (9) utilisé.
8. Procédé pour la production d'articles tricotés sur au moins une machine à tricoter
circulaire (1) pour bonneterie ou tricotage, caractérisé en ce qu'il comprend un procédé de réglage de la taille des articles tricotés, selon l'une
quelconque des revendications précédentes, lequel procédé est exécuté continuellement
au cours de la production d'une pluralité d'articles tricotés identiques qui sont
distincts les uns des autres, soit périodiquement, à des intervalles réguliers prédéterminés
ou établis par un utilisateur, lors de la fabrication des articles et/ou pendant la
vérification d'au moins une condition de fonctionnement choisie parmi les suivantes:
au cours d'une période transitoire de chauffage de la machine à tricoter (1) après
un démarrage de la production; après au moins une intervention de maintien sur la
machine à tricoter; après un remplacement d'au moins un composant de la machine à
tricoter; pendant la variation, au-dessus d'un seuil prédéterminé, d'au moins une
condition environnementale influençant potentiellement le fonctionnement de la machine
à tricoter, par exemple la température ou le niveau d'humidité de l'environnement.
9. Programme de logiciel pour des machines à tricoter circulaires pour bonneterie ou
tricotage, configuré pour exécuter un procédé selon l'une quelconque des revendications
précédentes.
10. Machine à tricoter circulaire pour bonneterie ou tricotage comprenant au moins: une
structure porteuse (2); un cylindre (3) des aiguilles (4) monté de façon rotative
dans la structure porteuse (2); une pluralité d'aiguilles (4) supportées par le cylindre
(3) et déplaçables parallèlement à un axe de rotation du cylindre (3) afin de produire
un tissu tricoté; une pluralité de cames de maille (7) opérationnellement actives
sur les aiguilles (4) et sélectivement et individuellement déplaçables chacune pour
varier une taille des mailles (5a) produites par les aiguilles (4) dans une position
d'alimentation de fil (10) respective, une came (7) indépendamment de l'autre, une
première pluralité d'alimentateurs (8) de fil (9) passives à tambour fixe, dont chacune
est opérationnellement active de manière à fournir le fil (9) se déroulant du tambour
fixe aux aiguilles (4) dans une position d'alimentation de fil (10) respective et
sur une came (7) respective desdites cames de maille (7); un dispositif de commande
(11) du fonctionnement de la machine à tricoter (1); et des moyens électriques et
électroniques (11) reliés au dispositif de commande (11) et opérationnellement actifs
de manière à commander le fonctionnement d'une pluralité de composants de la machine
à tricoter (1) et de manière à détecter une pluralité de paramètres d'exploitation
du fonctionnement de la machine à tricoter (1), le dispositif de commande (11) étant
configuré de manière à exécuter un procédé selon l'une quelconque des revendications
de 1 à 8 et/ou étant pourvu d'un programme de logiciel selon la revendication 9.