[0001] The present invention relates to a shelter. In the following text, the term "shelter"
indicates a prefabricated unit normally used for habitation and/or operational use.
Shelters are used, for example, as temporary accommodation when setting up field structures
or as operations centres, such as satellite or telephone transmission and reception
systems for example.
[0002] From the structural standpoint, a shelter is usually similar to a container and comprises
a parallelepiped framework formed by metal sections that are rigidly connected to
each other by standard corner blocks suitable to allow the handling of the shelter,
by means of lifting devices or similar, and its securing on the container-carrier
trailers of transport vehicles. Panels welded to the framework, possibly fitted with
doors and/or windows, laterally delimit the shelter and define a closed space therein,
which is normally divided by inner walls into a living area and one or more utility
compartments suitable for housing, for example, service equipment such as generating
sets, air conditioning systems, work equipment, etc.
[0003] Up to now, shelters suffer from some drawbacks mainly due to the fact that their
framework, extended to the entire length of the related shelter, is necessarily made
with tubular sections that are heavy and expensive, as the standard corner blocks
they are supplied with only connect to tubular sections.
[0004] Furthermore, because the dimensions of a shelter preferably comply with the ISO standards
for containers, to meet demand, it is necessary to make a relatively large number
of side panels, in general fitted-out panels, of different longitudinal lengths.
[0005] The object of the present invention is to provide a shelter in which it is possible
to limit both the use of tubular sections and the number of side panels to be made
to meet market demands.
[0006] In accordance with the present invention, a shelter is made according to that claimed
in the appended claims.
[0007] The present invention will now be described with reference to the attached drawings,
which illustrate some non-limitative embodiments, where:
- Figure 1 shows a perspective view, with some parts removed for clarity, of a first
preferred embodiment of the shelter of the present invention;
- Figure 2 is an exploded view of the shelter in Figure 1;
- Figures 3 and 4 show, on an enlarged scale, respective details of Figure 2;
- Figures 5, 6, 7 and 8 show respective variants of the shelter in Figure 1;
- Figure 9 shows perspective views of a series of fitted-out panels suitable for being
mounted on a shelter made according to the present invention;
- Figure 10 shows a perspective view of an example of the fitting out and installation
of two shelters from Figure 1;
- Figure 11 show a side elevation of the shelters in Figure 10; and
- Figure 12 show a side elevation of a variant of one of the shelters in Figure 11.
[0008] In Figure 1, reference numeral 1 indicates, as a whole, a shelter, which is defined
by a parallelepiped-shaped body having a substantially horizontal longitudinal axis
2.
[0009] Schematically, the shelter 1 is divisible into three main parts, integral with each
other and aligned along axis 2:
- a central parallelepiped-shaped box 3, preferable destined for use as a living and/or
operations area, and
- due end portions 4a and 4b, that extend from respective longitudinally opposite ends
of the box 3 and are preferable destined for being used as utility compartments, for
example, for housing electrical and/or power systems and work equipment.
[0010] According to that shown in Figures 1 and 2, the shelter 1 has a reticular load-bearing
structure composed of three frameworks, rigidly connected to each other and comprising
a framework 5 for the box 3 and two frameworks 6a and 6b for the end portions 4a and
4b respectively.
[0011] Framework 5 comprises two right-parallelogram-shaped frames 7a and 7b, which are
coaxial with axis 2 and are connected to each other, at the respective vertices, by
four longitudinal bars 8 parallel to each other and to axis 2.
[0012] Frames 7a and 7b have no differences from the structural point of view and therefore,
for simplicity, explicit reference will be made to just one of them hereinafter, in
particular to frame 7a, indicating the reference regarding the other frame in parentheses,
frame 7b in the case in point.
[0013] Frame 7a (7b) lies on a plane perpendicular to axis 2 and is formed by a pair of
transversal bars 9a (9b) parallel to each other and transversal to axis 2 and by a
pair of vertical bars 10a (10b) perpendicular to the transversal bars 9a (9b).
[0014] The longitudinal bars 8, transversal bars 9a (9b) and vertical bars 10a (10b) are
all of the same type and are obtained from metal section, in aluminium for example,
with an L-shaped section comprising two flat flanges 11 of substantially the same
width, defining between them a right dihedral facing axis 2 and possibly stiffened
in the inner joint area.
[0015] Each longitudinal bar 8 is rigidly connected at each of its free axial ends to a
respective pair of bars 9a (9b) and 10a (10b) of the respective frame 7a (7b) by a
respective corner joint 12, which defines, together with the other corner joints 12,
the eight vertices of the box 3.
[0016] According to that shown in Figures 1 and 3, each corner joint 12 is defined by three,
substantially square, flat plates 13, each of which is integral with and perpendicular
to the other two and is rigidly connected to the flanges 11 of two of the three bars
8, 9a (9b) and 10a (10b) that converge at the corner joint 12 by means of screws or
rivets or other similar connection elements.
[0017] Each corner joint 12 further comprises a respective parallelepipedal tubular appendage
14, which projects from the plate 13 that is coplanar with the frame 7a (7b), is arranged
with its two edges substantially coincident with two top edges of the respective corner
joint 12 and, as shall be clarified further on, has the function of forming a plug-and-socket
coupling between the respective corner joint 12 and a respective longitudinal element
of framework 6a or 6b.
[0018] The box 3 is externally delimited by a plurality of lateral panels comprising a floor
15, a ceiling 16, two transversal walls 17 closing frames 7a and 7b, and two longitudinal
walls 18, each one extending between a pair of longitudinal bars 8 and two vertical
bars 10a and 10b. All lateral panels 15, 16, 17 and 18 are arranged simply in contact
with framework 5 from the inside and are fixed in a removable manner, by means of
screws, rivets or the like, to the respective bars of framework 5.
[0019] As shall be seen in greater detail further on, the side panels, and in particular
the transversal walls 17 and longitudinal walls 18, can be fitted out differently
and include, for example, doors, windows, various types of openings and a multitude
of accessories depending on the final usage of the shelter 1.
[0020] According to that shown in Figures 1 and 2, frameworks 6a and 6b are identical as
regards the shape, number and arrangement of their respective components and can only
differ regarding their longitudinal size, i.e. the length of the respective end portion
4a or 4b measured parallel to axis 2. For this reason, and for motives of simplicity,
explicit reference will only be made to one of the frameworks 6a and 6b in the following
description, in particular to framework 6a, indicating the reference regarding the
other framework in parentheses, framework 6b in the case in point.
[0021] Framework 6a (6b) is arranged facing frame 7a (7b) and comprises, in turn, a frame
19a (19b) that is substantially identical in shape and size to frame 7a (7b), lies
on a plane perpendicular to axis 2 and is formed by a pair of transversal tubes 20a
(20b), each of which is parallel to and facing a corresponding transversal bar 9a
(9b) of frame 7a, and by a pair of vertical tubes 21a (21b), each of which is parallel
to and facing a corresponding vertical bar 10a (10b) of frame 7a.
[0022] Framework 6a (6b) further comprises four longitudinal tubes 22a (22b), each of which
extends from a respective corner of frame 19a (19b) to a corresponding corner of frame
7a (7b) and is axially aligned with a respective longitudinal bar 8 of framework 5.
[0023] The longitudinal tubes 22a (22b), the transversal tubes 20a (20b) and the vertical
tubes 21a (21b) are all of the same type and are obtained from a hollow metal section
with a square cross-section.
[0024] Framework 6a (6b) and framework 5 are rigidly connected to each other by plug-and-socket
couplings, each of which is made by the insertion of a tubular appendage 14 inside
an axial end of the longitudinal tube 22a (22b) aligned with it. To ensure stability
of the connection, the end of each longitudinal tube 22a (22b) is fastened to the
respective tubular appendage 14 by means of screws or rivets or other similar connection
elements.
[0025] At the opposite axial end, each longitudinal tube 22a (22b) is connected to frame
19a (19b) by a corner block 23, which defines, together with the other corner blocks
23, the vertices of the shelter 1.
[0026] In particular, according to that shown in Figures 1 and 4, each corner block 23 connects
a longitudinal tube 22a (22b), a transversal tube 20a (20b) and a vertical tube 21a
(21b) together and comprises a parallelepiped-shaped block 24 with square faces and
three tubular appendages 25, which are identical to tubular appendages 14 and are
arranged on three respective faces of the block 24, two-by-two contiguously.
[0027] In particular, each tubular appendage 25 of each corner block 23 projects from the
centre of the respective face of the respective block 24 and is firmly planted inside
one of the ends of the three longitudinal 22a (22b), transversal 20a (20b) and vertical
21a (21b) tubes that converge to the corner block 23. To ensure stability of the connection,
each tube is fastened to the related tubular appendage 25 by means of screws or rivets
or other similar connection elements.
[0028] Lastly, each corner block 23 has a hole 26 on each of its two faces opposite to the
tubular appendages 25 connected to the transversal tube 20a (20b) and the longitudinal
tube 22a (22b), and a substantially elliptical slot 27, arranged with its larger axis
parallel to axis 2, on its face opposite to the tubular appendage 25 connected to
the vertical tube 21a (21b).
[0029] Preferably, the size and shape of the corner blocks 23, the holes 26 and the slots
27 are made in compliance with the ISO 1161 standards for containers in order to allow
the shelter 1 to be lifted and secured on any means of transport equipped with standard
coupling systems.
[0030] For the same reason, although they can be of any size, the longitudinal, transversal
and vertical dimensions of the shelter 1 are preferably set in compliance with the
ISO 668 standard for containers to allow, together with the ISO 1161 corner blocks,
the transportability of the shelter 1 on any trailer equipped with the mentioned standard
coupling systems. In particular, according to the mentioned ISO 668 standard, the
standard transversal width is 8 feet, the standard height is 8 feet 6 inches, and
the standard longitudinal lengths are 10, 20, 30 and 40 feet.
[0031] From the foregoing description, it can be deduced that, unlike known shelters, which
have a monolithic structure, this shelter 1 has a module-based structure (3, 4a, 4b),
hereinafter indicated by the term "modular structure", which enables:
- moving the corner blocks 23 on the end portions 4a and 4b, with the consequent possibility
of simplifying and considerably lightening the structure of framework 5 by the adoption
of bars constituted by L-shaped sections and the corner joints 12;
- varying, within relatively broad limits and according to needs, the position of box
3 along the shelter 1 by simply varying the length of the longitudinal tubes 22a and
22b;
- pre-assembling frames 19a and 19b, the dimensions of which can be varied by simply
changing the lengths of the transversal tubes 20a and 20b and the vertical tubes 21a
and 21b;
- considerably reducing installation times and costs with respect to traditional shelters
and, at the same time, offering an extremely flexible solution adaptable to all application
requirements; and
- satisfying market demands with a minimum number of boxes 3 being proposed, with a
consequent reduction in the associated side panels (15-18) "in the catalogue".
[0032] Figures 1, 6 and 7 show three shelters 1 having the same transversal width, the same
height and different overall longitudinal lengths, in the cases in point, of 20, 10
and 30 feet.
[0033] In the shelter 1 shown in the attached figures, the overall longitudinal length is
equal to the sum of the longitudinal length of the box 3, namely the length of the
longitudinal bars 8, the length of end portion 4a and the length of the end portion
4b, namely the lengths of the longitudinal tubes 22a and 22b.
[0034] It follows that, once the overall length L that the shelter 1 must have is decided,
the length of the box 3 and the lengths of the end portions 4a and 4b can be chosen,
based on the needs, from a theoretically infinite multiplicity of solutions, by simply
selecting the length of the longitudinal bars 8 and of the longitudinal tubes 22a
and 22b.
[0035] In other words, by simply varying the length of the longitudinal components and adapting
the size of the panels, the "modular structure" of the shelter 1 enables an overall
size to be reached in compliance with the ISO 668 standard or, in any case, any overall
size between the minimum and maximum limits set by standard rules, with evident advantages
in terms of simplification and standardization of the structure's design.
[0036] In this regard, the modularity of the shelter 1 renders the design of the shelter's
mechanical structure advantageously practicable with the aid of software tools able
to propose a list of components in conformity with the technical specifications and
to check the dimensional and/or functional compatibility of the selected components.
[0037] Another advantage consists in that, unlike traditional shelters, the assembly of
the shelter 1 does not envisage welding operations on the components. In particular,
the longitudinal bars 8, transversal bars 9a, 9b and vertical bars 10a, 10b of framework
5 allow the panels to be fastened by removable connection means, such as screws or
similar, which, in addition to the simplicity and rapidity of mounting, also allow
the removal of the panels for possible substitution on site.
[0038] In each of the shelter 1 shown in Figures 1, 6 and 7, the end portions 4a and 4b
have respective lengths that are the same and less than the length of the box 3.
[0039] Figure 5 shows a shelter 1, in which the overall length and the length of the box
3 are the same as those of the shelter in Figure 1, except that unlike the latter,
the end portions 4a and 4b have mutually different lengths, respectively greater than
and less than the corresponding lengths of the shelter in Figure 1.
[0040] The above-stated considerations also hold for the shelter 1 in Figure 8 compared
to the shelter in Figure 7.
[0041] Four types of fitted-out panels are show in Figure 9 by way of example. In particular,
the following are shown:
- a longitudinal wall 18 having an opening surrounded by a tubular accordion-like element
28, which is extended, in use, between the above-mentioned opening and an opening
on the other shelter so as to define a passageway tunnel between the two shelters;
- a longitudinal wall 18 fitted with a door 29 and lighting appliances 30;
- a longitudinal wall 18 fitted with a multifunction connector 31; and
- a longitudinal wall 18 fitted with openings closed by horizontally pivoted hatches
32.
[0042] A solution for the fitting out and installation of two shelters 1 is shown in Figures
10 and 11, these being arranged with the respective longitudinal walls 18 side by
side and provided with respective openings connected to each other by a tubular accordion-like
element 28. One of the two shelters 1 (shown in the foreground of Figure 10) is also
provided with a door 29, located on the longitudinal wall 18 opposite to the one facing
the other shelter 1, and is equipped with solar panels 33 mounted on top of the ceiling
16.
[0043] The end portions 4a and 4b of both shelters 1 are partially closed by side panels
34, each of which extends between frame 19a (or 19b) and frame 7a (or, respectively,
7b) parallel to a respective longitudinal wall 18 and carries a support and levelling
device 35 (of known type) for the respective shelter 1. The side panels 34 and the
transversal walls 17 are preferably provided with standard holes and coupling points
able to facilitate the housing and fastening of any type of equipment and fittings
inside the end portions 4a and 4b.
[0044] In the example shown, one end portion 4a is dedicated to housing the cable storage
reels 36, while the other end portion 4a is closed by a closing panel of the associated
frame 19a and houses a fire-fighting system 37.
[0045] The shelter in Figure 12 is a variant of the shelter 1 shown in the foreground of
Figure 10 and differs from the latter in that, for the same overall length of the
shelter 1, the ratio between the lengths of the end portions 4a and 4b and the length
of the box 3 changes, and in that the door 29 is placed in the middle and not to one
side of the respective longitudinal wall 18.
1. A shelter having a predetermined standard length and a longitudinal axis (2), and
comprising a parallelepiped-shaped central element or module (3) and two parallelepiped-shaped
end elements or modules (4a, 4b), which are aligned with the central module (3) along
the longitudinal axis (2) and are rigidly connected to the central module (3) at respective
opposite axial ends of the central module (3); the shelter (1) being characterized in that the central module (3) has a first length shorter than said standard length; and
the end modules (4a, 4b) have respective second and third lengths, which are equal
or different, but are complementary lengths so that their sum is equal to the difference
between the standard length and the first length; the shelter (1) comprising a plurality
of ISO-standard corner blocks (23) defining respective external vertices of the shelter
(1).
2. A shelter as claimed in Claim 1, wherein the central module (3) comprises a first
framework (5) comprising a plurality of bars (8, 9a, 9b, 10a, 10b) and is closed by
panels (15, 16, 17, 18) carried by the first framework (5), and each end module (4a;
4b) comprises a respective second framework (6a; 6b), structurally independent from
the first framework (5) and comprising a plurality of tubes (20a, 20b, 21a, 21b, 22a,
22b) connected to one another by means of said ISO-standard corner blocks (23).
3. A shelter as claimed in Claim 2, wherein the panels (15, 16, 17, 18) are arranged
simply in contact with the framework (5) from the inside and are fixed in a removable
manner, by means of screws, rivets or the like, to the respective bars (8, 9a, 9b,
10a, 10b) of the framework (5).
4. A shelter as claimed in Claim 2 or 3, wherein the first framework (5) comprises two
first frames (7a, 7b), which are identical, are right-parallelogram-shaped, are aligned
to and spaced apart from one another along said longitudinal axis (2) and lie on respective
planes perpendicular to the longitudinal axis (2), each first frame (7a, 7b) comprising
a pair of transversal bars (9a, 9b) and a pair of vertical bars (10a, 10b) arranged
at right angles to the transversal bars (9a, 9b), and wherein the first framework
(5) further comprises four longitudinal bars (8), each of which is parallel to said
longitudinal axis (2) and extends from an edge of a first frame (7a; 7b) to a corresponding
edge of the other first frame (7b; 7a).
5. A shelter as claimed in Claim 4, wherein, at each axial end, each longitudinal bar
(8) is rigidly connected to an end of a respective transversal bar (9a; 9b) and to
an end of a respective vertical bar (10a; 10b) by means of a corner joint (12), which
defines, with the other corner joints (12), the eight vertices of the central module
(3).
6. A shelter as claimed in Claim 5, wherein each of said bars (8, 9a, 9b, 10a, 10b) is
a metal L-shaped bar comprising two flat flanges (11) having substantially the same
width and defining therebetween a right dihedral facing the longitudinal axis (2).
7. A shelter as claimed in Claim 6, wherein each corner joint (12) is defined by three
flat plates (13), each of which is integral with and perpendicular to the other two
plates (13) and is rigidly connected, by means of screws, rivets or other analogous
fastening means, to the flanges (11) of two of the three bars (8, 9a, 9b, 10a, 10b)
that converge to the corner joint (12) itself.
8. A shelter as claimed in one of Claims 4 to 7, wherein the form, the number and the
arrangement of the respective components of said second frameworks (6a; 6b) are the
same and can only differ with regard to their longitudinal dimension, i.e. the length,
measured parallel to said longitudinal axis (2), of the respective end module (4a,
4b).
9. A shelter as claimed in Claim 8, wherein each second framework (6a; 6b) comprises
a second frame (19a; 19b), which faces a respective first frame (7a; 7b), has a form
and dimensions identical to those of the first frames (7a, 7b), lies on a plane perpendicular
to the longitudinal axis (2) and comprises a pair of transversal tubes (20a, 20b)
and a pair of vertical tubes (21a, 21b) which are arranged at right angles to the
transversal tubes (20a, 20b); each second framework (6a; 6b) further comprises four
longitudinal tubes (22a, 22b), each of which is parallel to the longitudinal axis
(2), extends from an edge of a second frame (19a; 19b) to an edge of a facing first
frame (7a; 7b), and is aligned to a corresponding longitudinal bar (8).
10. A shelter as claimed in Claim 9, wherein said transversal tubes (20a, 20b), vertical
tubes (21a, 21b) and longitudinal tubes (22a, 22b) are hollow metal sections with
a square cross section, each longitudinal tube (22a; 22b) being connected, at one
axial end, to an end of a transversal tube (20a; 20b) and an end of a vertical tube
(21a; 21b) by means of a said ISO-standard corner block (23).
11. A shelter as claimed in Claim 10 when appended to Claim 7, wherein, at its axial end
facing the first frame (7a; 7b), each longitudinal tube (22a; 22b) is rigidly connected
to a respective said corner joint (12) by means of a plug-and-socket coupling.
12. A shelter as claimed in Claim 11, wherein each corner joint (12) has a projecting
element (14), which projects from the respective first frame (7a; 7b) toward the second
frame (19a; 19b) facing the first frame (7a; 7b) and is fitted inside an axial end
of a respective said longitudinal tube (22a; 22b) to define the respective said plug-and-socket
coupling.
13. A shelter as claimed in one of Claims 4 to 12, wherein said panels (15, 16, 17, 18)
are releasably mounted on the first framework (5), are, at least in part, fitted-out
panels, and comprise a floor (15), a ceiling (16), two transversal walls (17) each
closing a respective first frame (7a; 7b) and two longitudinal walls (18), each of
which extends between a respective pair of longitudinal bars (8) and two respective
vertical bars (10a, 10b).