TECHNICAL FIELD
[0001] The present invention relates to a combustion control device which is applied to
an internal combustion engine (diesel engine) with a glow plug which heats a gas in
a cylinder.
BACKGROUND ART
[0002] Hitherto, there has been suggested an internal combustion engine with a glow plug
having a resistance heating portion that generates heat by the application of a voltage
for the purpose of promoting the ignition of fuel in a cylinder of the internal combustion
engine during a cold-starting operation in which the internal combustion engine is
started in a state where the temperature of the internal combustion engine is low.
More specifically, the glow plug is generally provided in the internal combustion
engine so that the resistance heating portion protrudes into the cylinder of the internal
combustion engine. Then, for example, during the cold-starting operation, a voltage
is applied to the glow plug so that the resistance heating portion generates heat,
and thereby the temperature of the gas in a cylinder is increased by the heat generated
from the resistance heating portion. Thus, the ignition of the fuel in the cylinder
of the internal combustion engine is promoted during the cold-starting operation.
[0003] On the other hand, during the operation of the internal combustion engine, the temperature
and the pressure in the cylinder are high, and the resistance heating portion of the
glow plug protrudes into the cylinder. Accordingly, when the glow plug is continuously
used for a long period of time, a drawback such as a burning out of the resistance
heating portion may arise (hereinafter, the occurrence of such drawback will be referred
to as that the "glow plug is degraded"). When the glow plug is degraded, for example,
since the current applicable cross-sectional area of the resistance heating portion
decreases, the resistance value increases. Accordingly, in this case, even when a
predetermined voltage is applied to the resistance heating portion, the magnitude
of the current passing through the resistance heating portion decreases, so that the
amount of heat generated in the resistance heating portion decreases. For this reason,
the amount of heat given from the glow plug to the gas in a cylinder per unit time
decreases, so that the temperature of the gas in a cylinder does not sufficiently
increase. As a result, when the glow plug is degraded, there is a possibility that
the fuel does not sufficiently ignite compared to the case where the glow plug is
in a normal condition.
[0004] Therefore, one of the conventional combustion control devices (hereinafter, referred
to as an "conventional device") applied to the internal combustion engine (especially,
the diesel engine) is configured to change a timing of injecting fuel into a cylinder
(hereinafter, referred to as a "fuel injection timing") so that the fuel injection
timing is earlier than that of the case where the glow plug is in a normal condition
(that is, the fuel injection timing is advanced) when the glow plug is degraded. Here,
the fuel which is injected into the cylinder is heated by the gas in a cylinder to
be vaporized, and undergoes a pre-self-ignition reaction including a decomposition,
a low-temperature oxidization reaction, and the like while being mixed with the gas
in a cylinder. Due to the pre-self-ignition reaction, the fuel further increases the
temperature of the fuel itself. Then, when the temperature of the fuel reaches the
self-ignitable temperature, the fuel ignites. That is, the ignition of the fuel is
affected by the "temperature of the gas in a cylinder" and the "time length in which
the pre-self-ignition reaction of the fuel may be performed".
[0005] The conventional device advances the fuel injection timing when the glow plug is
degraded, so as to increase the "time length in which the pre-self-ignition reaction
of the fuel may be performed". Thus, even when the glow plug is degraded and the temperature
of the gas in a cylinder does not sufficiently increase, it is possible to sufficiently
ensure the period in which the temperature of the fuel increases due to the pre-self-ignition
reaction of the fuel itself. Accordingly, the conventional device may promote the
ignition of the fuel during the cold-starting operation or the like even when the
glow plug is degraded (for example, see
JP2009-62835A).
SUMMARY OF INVENTION
1. Technical Problem
[0006] Incidentally, as described above, the conventional device improves the ignition performance
of the fuel in the cylinder by advancing the fuel injection timing when the glow plug
is degraded. Certainly, the degradation in the glow plug affects the temperature of
the gas in a cylinder, but the other factors such as the intake air temperature, the
cylinder temperature, and the compression ratio of the gas in a cylinder also affect
the temperature of the gas in a cylinder. That is, the degradation in the glow plug
is merely one of the factors affecting the ignition of the fuel in the cylinder. Accordingly,
in order to ensure the ignition of the fuel in the cylinder when the glow plug is
degraded, the "temperature of the gas in a cylinder" needs to be considered.
[0007] However, in the conventional device, the fuel injection timing is advanced without
considering the temperature of the gas in a cylinder. Accordingly, in the conventional
device, even when the fuel injection timing may be advanced when the glow plug is
degraded, the fuel injection timing is not always the timing optimal for ensuring
the ignition of the fuel in the cylinder. As a result, in the conventional device,
there is a problem that the ignition of the fuel in the cylinder cannot be ensured.
2. Solution to Problem
[0008] The present invention is made in view of the above-described circumstances, and it
is an object of the present invention to provide a combustion control device which
is applied to an internal combustion engine with a glow plug heating a gas in a cylinder,
which ensures the ignition of the fuel in the cylinder.
[0009] The combustion control device for the internal combustion engine according to the
present invention for solving the above-described problem is applied to an internal
combustion engine having a glow plug which heats a gas in a cylinder.
[0010] The configuration of the glow plug is not particularly limited. For example, the
glow plug may include a resistance heating portion which generates heat by the application
of the voltage. In addition, the glow plug may be disposed in the same engine so that
at least a part of the resistance heating portion protrudes into the cylinder (combustion
chamber) of the engine.
[0011] The combustion control device of the present invention which is applied to the engine
includes a compression end temperature estimating means and a compression end temperature
changing means.
[0012] More specifically, the compression end temperature estimating means is configured
to estimate a "compression end temperature" which is a temperature of the gas in a
cylinder when a position of a piston moving in the cylinder in a reciprocating manner
is at the compression top dead center.
[0013] In addition, the compression end temperature changing means is configured to cause
the internal combustion engine to perform a "compression end temperature increasing
operation" in the case where "the compression end temperature estimated by the compression
end temperature estimating means is lower than a predetermined compression end reference
temperature" during the operation of the glow plug. The compression end temperature
increasing operation is to change the compression end temperature to be equal to or
higher than the predetermined compression end reference temperature.
[0014] In the internal combustion engine (diesel engine), generally the fuel is injected
into the cylinder when the position of the piston is near the compression top dead
center including the compression top dead center. Accordingly, the compression end
temperature substantially corresponds to the "temperature of the gas in a cylinder".
In the combustion control device of the present invention, the "compression end temperature"
is estimated, and the "compression end temperature increasing operation" is performed
when the compression end temperature is lower than the predetermined "compression
end reference temperature".
[0015] The compression end reference temperature may be an appropriate value in which the
fuel does not sufficiently ignite when the compression end temperature is lower than
the compression end reference temperature.
[0016] In this way, the combustion control device of the present invention estimates the
"compression end temperature" affecting the combustion of the fuel when the glow plug
is operated, and performs the compression end temperature increasing operation of
increasing the compression end temperature if necessary. Thus, since the combustion
control device of the present invention may control the compression end temperature,
even when the glow plug is degraded, the ignition of the fuel may be ensured.
[0017] As an aspect of the combustion control device of the present invention, the combustion
control device may be configured to include:
a cylinder internal gas amount acquiring means for acquiring a "cylinder internal
gas amount" which is an amount of the gas in a cylinder;
a compression end cylinder internal pressure acquiring means for acquiring a "compression
end cylinder internal pressure" which is a pressure of the gas in a cylinder when
the position of the piston is at the compression top dead center; and
a compression end cylinder internal gas volume acquiring means for acquiring a "compression
end cylinder internal gas volume" which is a volume of the gas in a cylinder when
the position of the piston is at the compression top dead center.
[0018] In the combustion control device of the above aspect, the compression end temperature
estimating means may be configured to estimate the compression end temperature by
applying the "cylinder internal gas amount" acquired by the cylinder internal gas
amount estimating means, the "compression end cylinder internal pressure" acquired
by the compression end cylinder internal pressure acquiring means, the "compression
end cylinder internal gas volume" acquired by the compression end cylinder internal
gas volume acquiring means, and a "gas constant" of the gas in a cylinder to a gas
state equation.
[0019] The temperature of the gas in a cylinder of the internal combustion engine (the diesel
engine) severely changes due to the compression of the gas using the piston and the
combustion of the fuel injected into the cylinder, etc. That is, the temperature of
the gas in a cylinder changes rapidly and varies in a quite wide range. For this reason,
even when a sensor or the like measuring the temperature of the gas in a cylinder
is used, it is difficult to easily measure only the "compression end temperature".
[0020] Therefore, the combustion control device of the aspect estimates the compression
end temperature by applying the "amount of the gas in a cylinder" the "compression
end cylinder internal pressure", the "compression end cylinder internal gas volume",
and the "gas constant of the gas in a cylinder" to the state equation of the gas.
The "amount of the gas in a cylinder" may be easily acquired based on, for example,
the amount of air or the like suctioned into the engine. In addition, the 'compression
end cylinder internal pressure' may be easily acquired by using, for example, a pressure
measuring device or the like provided in the cylinder. Also, as the "compression end
cylinder internal gas volume", for example, the volume in the cylinder when the position
of the piston is at the compression top dead center, which is acquired in advance.
Also, as the "gas constant of the gas in a cylinder", for example, a known gas constant
of the ideal gas or the like may be employed. Accordingly, the combustion control
device of the aspect may easily estimate only the "compression end temperature".
[0021] In this aspect, from the viewpoint of easily estimating the compression end temperature,
it is desirable to employ the "state equation of the ideal gas" as the gas state equation.
However, the gas state equation is not limited to the state equation of the ideal
gas. As the gas state equation, the following gas state equations may be employed,
such as the state equation of Peng-Robinson, the state equation of Van der Waals,
and Virial equation, which is the known state equation corresponding to the actual
gas.
[0022] Further, in this aspect, from the viewpoint of easily estimating the compression
end temperature, as the gas constant of the gas in a cylinder, it is desirable to
employ the "gas constant of the ideal gas". However, the gas constant of the gas in
a cylinder is not limited to the gas constant of the ideal gas. As the gas constant
of the gas in a cylinder, an appropriate value obtained in consideration of the gas
(for example, air, an exhaust gas, an uncombusted material, and the like) actually
existing in the cylinder may be employed.
[0023] In addition, as another aspect of the combustion control device of the present invention,
the internal combustion engine may be configured to have a plurality of the cylinders.
[0024] In the combustion control device of this aspect, the compression end temperature
changing means may be configured to employ, as the predetermined compression end reference
temperature, any one of the followings:
- (1) a temperature lower than an average value of the compression end temperatures
of the respective cylinders by a predetermined temperature;
- (2) a temperature lower than an average value of the compression end temperatures
of the cylinders other than the subject cylinder for estimating the compression end
temperature with the compression end temperature estimating means by a predetermined
temperature;
- (3) a temperature lower than the compression end temperature of one cylinder among
the cylinders other than the subject cylinder for estimating the compression end temperature
with the compression end temperature estimating means by a predetermined temperature;
- (4) the average value of the compression end temperatures of the respective cylinders;
- (5) the average value of the compression end temperatures of the cylinders other than
the subject cylinder for estimating the compression end temperature with the compression
end temperature estimating means; and
- (6) the compression end temperature of one cylinder among the cylinders other than
the subject cylinder for estimating the compression end temperature with the compression
end temperature estimating means.
[0025] In this way, the combustion control device of this aspect determines the compression
end reference temperature in consideration of the compression end temperatures of
the "cylinders other than the cylinder (that is, the cylinder for verifying whether
the glow plug is degraded) as the subject for estimating the compression end temperature".
By performing the compression end temperature increasing operation based on the compression
end reference temperature, a variation in the combustion between the respective cylinders
is suppressed even when the glow plug is degraded. As a result, a variation in the
torque generated in the respective cylinders may be prevented, and degradation in
the emission of the cylinder with the degraded glow plug may be prevented. Accordingly,
the combustion control device of this aspect may satisfactorily maintain the drivability
and the emission of the engine even when the glow plug is degraded in one or two or
more cylinders among plural cylinders.
[0026] In addition, the combustion control device of this aspect may prevent a variation
in the compression end temperatures of the respective cylinders, for example, even
when the glow plug provided in one cylinder among plural cylinders has a variation
in manufacture (a difference in the dimension, the performance, and the like between
the same type of members during the manufacture).
[0027] Also, as still another aspect of the combustion control device of the present invention,
the combustion control device may be configured to include a pre-compression temperature
acquiring means for acquiring a "pre-compression temperature" which is a temperature
of the gas in a cylinder at a time point before the gas is compressed by the piston.
[0028] In the combustion control device of this aspect, the compression end temperature
changing means may be configured to estimate the followings:
a "compression-induced temperature change amount" which is a change amount in the
temperature of the gas caused by a compression, based on one or plural operation parameters
of the internal combustion engine involved with the compression of the gas in a cylinder
by the piston;
a "heating-induced temperature change amount" Which is a change amount in the temperature
of the gas caused by heating, based on one or plural operation parameters of the internal
combustion engine involved with the heating of the gas in a cylinder by the glow plug;
and
a "thermal-loss-induced temperature change amount" which is a change amount in the
temperature of the gas caused by a thermal loss, based on one or plural operation
parameters of the internal combustion engine involved with the thermal loss of the
gas in a cylinder,
and
the compression end temperature changing means may be configured to employ, as the
"predetermined compression end reference temperature", one of the followings:
(7) a temperature lower by a predetermined temperature than a sum of the pre-compression
temperature, the compression-induced temperature change amount, the heating-induced
temperature change amount, and the thermal-loss-induced temperature change amount;
and
(8) the sum of the pre-compression temperature, the compression-induced temperature
change amount, the heating-induced temperature change amount, and the thermal-loss-induced
temperature change amount.
[0029] In this aspect, as different from the "aspect in which the compression end reference
temperature is determined in consideration of the compression end temperatures of
the other cylinders different from the cylinder as the subject for estimating the
compression end temperature (the aspect in which the temperature illustrated in (1)
to (6) is employed as the compression end reference temperature)", the compression
end reference temperature is determined in consideration of the heat balance until
the gas inside one predetermined cylinder is compressed.
[0030] Specifically, when the position of the piston changes from the air intake bottom
dead center toward the compression top dead center, the gas in a cylinder is compressed
by the piston. Therefore, in this aspect, the compression end temperature changing
means assumes that the compression is an adiabatic compression and estimates the temperature
change amount (the compression-induced temperature change amount) caused when the
gas in a cylinder is compressed. As the operation parameter involved with the compression,
for example, the volume of the gas in a cylinder at the time point before the compression,
the volume of the gas in a cylinder when the position of the piston is at the compression
top dead center, the specific heat ratio of the gas in a cylinder, and the like may
be exemplified. Further, the compression-induced temperature change amount is generally
a positive value.
[0031] In addition, the gas in a cylinder is heated by the glow plug while being compressed
as described above. Therefore, in this aspect, the compression end temperature changing
means estimates the temperature change amount (the heating-induced temperature change
amount) caused when the gas in a cylinder is heated by the glow plug. As the operation
parameter involved with the heating, for example, the magnitude of the voltage applied
to the glow plug, the engine rotation speed, the intake valve closing timing of the
engine, the amount of the gas in a cylinder, the specific heat of the gas in a cylinder,
and the like may be exemplified. Further, the heating-induced temperature change amount
is generally a positive value.
[0032] Also, during a period in which the gas in a cylinder is compressed as described above,
a part of the amount of heat of the gas in a cylinder is discharged to the outside
of the gas through the inner wall surface of the cylinder, the upper surface of the
piston, and the like. That is, a thermal loss occurs. Therefore, in this aspect, the
compression end temperature changing means estimates the temperature change amount
(the thermal-loss-induced temperature change amount) caused by the thermal loss. As
the operation parameters involved with the thermal loss, for example, the temperature
of the cooling water of the engine, the engine rotation speed, the intake valve closing
timing of the engine, the amount of the gas in a cylinder, the specific heat of the
gas in a cylinder, and the like may be exemplified. Further, the thermal-loss-induced
temperature change amount is generally a negative value.
[0033] Then, the compression end temperature changing means determines the compression end
reference temperature based on the temperature of the gas in a cylinder (the pre-compression
temperature) before the compression, the "compression-induced temperature change amount",
the "heating-induced temperature change amount" and the "thermal-loss-induced temperature
change amount".
[0034] The compression end reference temperature is a uniform temperature (that is, the
compression end temperature obtained when the glow plug is not degraded) based on
the heat balance of one cylinder. By performing the compression end temperature increasing
operation based on the compression end reference temperature, the compression end
temperature is maintained at the temperature as that of the case where the glow plug
is not degraded even when the glow plug is degraded. Accordingly, even when the glow
plug is degraded, the ignition of the fuel may be ensured.
[0035] In the combustion control device of the above-described respective aspects, the compression
end temperature changing means may be configured to perform, as the compression end
temperature increasing operation, at least one of the following operations:
a glow plug application voltage increasing operation in which a voltage applied to
the glow plug is increased by a predetermined correction voltage value when the glow
plug generates heat by the application of the voltage;
an intake valve closing timing correcting operation in which a valve closing timing
of an intake valve is changed to be close to an air intake bottom dead center by a
predetermined first correction amount;
an exhaust valve closing timing correcting operation in which a valve closing timing
of an exhaust valve is changed to be away from an exhaust top dead center by a predetermined
second correction amount;
an intake valve opening timing advancing operation in which a valve opening timing
of the intake valve is advanced relative to the exhaust top dead center by a predetermined
third correction amount;
a pilot injection amount increasing operation, when a main injection of injecting
main fuel from a fuel injecting valve into a cylinder and a pilot injection of injecting
preliminary fuel from the fuel injecting valve into the cylinder prior to the main
injection are performed, in which an amount of fuel injected in the pilot injection
is increased by a predetermined first correction fuel amount; and
a main injection amount increasing operation, when a main injection of injecting main
fuel from a fuel injecting valve into a cylinder and a pilot injection of injecting
preliminary fuel from the fuel injecting valve into the cylinder prior to the main
injection is performed, in which an amount of fuel injected in the main injection
is increased by a predetermined second correction fuel amount.
[0036] When performing the "a glow plug application voltage increasing operation in which
a voltage applied to the glow plug is increased by a predetermined correction voltage
value when the glow plug generates heat by the application of the voltage", the voltage
applied to the glow plug increases, so that the amount of heat emitted from the glow
plug increases. Thus, the compression end temperature may be increased. The correction
voltage value at this time may be determined in response to, for example, the value
of the voltage applied to the glow plug and the passage current value when the voltage
value is applied to the glow plug.
[0037] In addition, when performing the "an intake valve closing timing correcting operation
in which a valve closing timing of an intake valve is changed to be close to an air
intake bottom dead center by a predetermined first correction amount", the amount
of the air suctioned into the cylinder increases, so that the compression ratio increases.
Thus, the compression end temperature may be increased. The first correction amount
at this time may be determined in response to, for example, a difference between the
compression end temperature and the compression end reference temperature, the valve
closing timing of the intake valve, and the like.
[0038] Also, when performing the "an exhaust valve closing timing correcting operation in
which a valve closing timing of an exhaust valve is changed to be away from an exhaust
top dead center by a predetermined second correction amount", the amount (that is,
the inner EGR amount) of the retaining in the cylinder among the combusted hot gas
(the exhaust gas) increases, Thus, the compression end temperature may be increased.
As described above, the second correction amount at this time may be determined in
response to, for example, a difference between the compression end temperature and
the compression end reference temperature, the valve closing timing of the intake
valve, and the like.
[0039] In addition, when performing the "an intake valve opening timing advancing operation
in which a valve opening timing of the intake valve is advanced relative to the exhaust
top dead center by a predetermined third correction amount", as described above, the
amount of the gas remaining in the cylinder among the combusted hot gas (the exhaust
gas) increases. Thus, the compression end temperature may be increased. As described
above, the third correction amount at this time may be determined in response to,
for example, a difference between the compression end temperature and the compression
end reference temperature, the valve closing timing of the intake valve, and the like.
[0040] In addition, when the "a pilot injection amount increasing operation, when a `main
injection' of injecting main fuel from a fuel injecting valve into a cylinder and
a 'pilot injection' of injecting preliminary fuel from the fuel injecting valve into
the cylinder prior to the main injection are performed, in which an amount of fuel
injected in the pilot injection is increased by a predetermined first correction fuel
amount", the amount of heat generated by the pre-self-ignition reaction of the pilot-injected
fuel increases. Thus, the compression end temperature may be increased. The first
correction fuel amount at this time may be determined in response to, for example,
a difference between the compression end temperature and the compression end reference
temperature.
[0041] In addition, when the "a main injection amount increasing operation, when a 'main
injection' of injecting main fuel from a fuel injecting valve into a cylinder and
a 'pilot injection' of injecting preliminary fuel from the fuel injecting valve into
the cylinders prior to the main injection is performed, in which an amount of fuel
injected in the main injection is increased by a predetermined second correction fuel
amount", the amount of heat generated by the combustion of the main-injected fuel
increases. For this reason, the temperature of the wall surface foaming the cylinder
increases. Thus, the compression end temperature Tt increases. As described above,
the second correction fuel amount at this time may be determined in response to, for
example, a difference between the compression end temperature and the compression
end reference temperature.
[0042] The compression end temperature changing means performs at least one operation of
the above-described plural operations as the compression end temperature increasing
operation. At least one operation selected from the above-described plural operations
may be determined in response to the performance and the like required in the combustion
control device of the present invention,
[0043] Also, as still another aspect of the combustion control device of the present invention,
the combustion control device may be configured to perform the exhaust valve closing
timing correcting operation or the intake valve opening timing advancing operation
when performing the main injection amount increasing operation.
[0044] In this aspect, when the exhaust valve closing timing correcting operation is performed
during the main injection amount increasing operation, the amount of heat generated
by the combustion of the main-injected fuel increases, so that the temperature of
the exhaust gas increases, and the amount (that is, the inner EGR amount) of the gas
remaining in the cylinder among the combusted hot gas (the exhaust gas) increases.
That is, the more exhaust gas of which the temperature further increases remains in
the cylinder. Thus, the compression end temperature may be more surely increased.
[0045] Further, in this aspect, when the intake valve opening timing advancing operation
is performed during the main injection amount increasing operation, the amount of
heat generated by the combustion of the main-injected fuel increases, the temperature
of the exhaust gas increases, and as described above, the amount of the gas remaining
in the cylinder among the combusted hot gas (the exhaust gas) increases. That is,
the more exhaust gas of which the temperature is further increased remains in the
cylinder. Thus, the compression end temperature may be more surely increased.
[0046] In addition, in the combustion control device of the above-described respective aspects,
the combustion control device may be configured to include an abnormality display
means for displaying that the glow plug is in an abnormal condition when at least
one of the following conditions is satisfied:
the correction voltage value is larger than a predetermined correction voltage threshold
value during the glow plug application voltage increasing operation;
the first correction amount is larger than a predetermined first correction threshold
amount during the intake valve closing timing correcting operation;
the second correction amount is larger than a predetermined second correction threshold
amount during the exhaust valve closing timing correcting operation;
the third correction amount is larger than a predetermined third correction threshold
amount during the intake valve opening timing advancing operation;
the first correction fuel amount is larger than a predetermined first correction fuel
threshold amount during the pilot injection amount increasing operation; and
the second correction fuel amount is larger than a predetermined second correction
fuel threshold amount during the main injection amount increasing operation.
[0047] By performing at least one operation among the above-described plural compression
end temperature increasing operations, the compression end temperature may be increased.
Incidentally, when the correction amounts (the correction voltage threshold value,
the first correction threshold amount, the second correction threshold amount, the
third correction threshold amount, the first correction fuel threshold amount, and
the second correction fuel threshold amount) of the respective compression end temperature
increasing operations are excessively large, there is a possibility that the drivability
and the emission of the engine may be degraded. Therefore, when each of the above-described
correction amounts is larger than the predetermined threshold value, a predetermined
display means displays that the glow plug is in an abnormal condition, which prevents
excessive degradation in the drivability and the emission of the engine. The threshold
value of each correction amount at this time may be an appropriate value which has
a possibility that the drivability and the emission of the engine may be degraded,
for example, when each correction amount becomes larger than the threshold value.
[0048] Thus, since the operator or the like of the engine may be informed that the glow
plug needs to be repaired or replaced at the time point before the excessive degradation
in the glow plug, the drivability and the emission of the engine may be satisfactorily
maintained,
BRIEF DESCRIPTION OF DRAWINGS
[0049]
FIG. 1 is a schematic diagram of an internal combustion engine which employs a combustion
control device according to a first embodiment of the present invention.
FIG. 2 is a schematic cross-sectional view of one cylinder of the internal combustion
engine which employs the combustion control device according to the first embodiment
of the present invention.
FIG. 3 is a flowchart illustrating a routine which is performed by a CPU of the combustion
control device according to the first embodiment of the present invention.
FIG. 4 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the first embodiment of the present invention.
FIG. 5 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the first embodiment of the present invention.
FIG. 6 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the first embodiment of the present invention.
FIG. 7 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the first embodiment of the present invention.
FIG. 8 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the first embodiment of the present invention.
FIG. 9 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a second embodiment of the present invention.
FIG. 10 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the second embodiment of the present invention.
FIG. 11 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the second embodiment of the present invention.
FIG. 12 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a third embodiment of the present invention.
FIG. 13 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the third embodiment of the present invention.
FIG. 14 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a fourth embodiment of the present invention.
FIG. 15 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the fourth embodiment of the present invention.
FIG. 16 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a fifth embodiment of the present invention.
FIG. 17 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the fifth embodiment of the present invention.
FIG. 18 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a sixth embodiment of the present invention.
FIG. 19 is a flowchart illustrating a routine which is performed by the CPU of the
combustion control device according to the sixth embodiment of the present invention.
FIG. 20 is a flowchart illustrating a routine which is performed by a CPU of a combustion
control device according to a seventh embodiment of the present invention.
DESCRIPTION OF EMBODIMENTS
[0050] Hereinafter, respective embodiments of a combustion control device for an internal
combustion engine according to the present invention will be described with reference
to the drawings.
(First embodiment)
<Outline of device>
[0051] FIG. 1 illustrates a schematic configuration of a system which applies a combustion
control device (hereinafter, also referred to as a "first device') according to a
first embodiment of the present invention to an internal combustion engine 10. The
engine 10 is a four-cylinder diesel engine which includes four cylinders of a first
cylinder to a fourth cylinder, In addition, FIG. 2 is a cross-sectional view illustrating
a schematic configuration of one cylinder of the engine 10 which employs the first
device. Further, the other cylinders different from the one cylinder illustrated in
FIG. 2 also have the same configuration as that of the one cylinder.
[0052] As illustrated in FIG. 1, the engine 10 includes an engine body 20 which includes
a fuel supply system, an intake system 30 which introduces air into the engine body
20, an exhaust system 40 which discharges an exhaust gas from the engine body 20 to
the outside, an EGR device 50 which re-circulates the exhaust gas to the intake system
30, and a supercharging device 60 which is driven by the energy of the exhaust gas
and compresses the air introduced into the engine body 20.
[0053] The engine body 20 includes a cylinder head 21 which is connected to the intake system
30 and the exhaust system 40. The cylinder head 21 includes plural fuel injecting
devices 22 which are respectively provided in the upper portions of the respective
cylinders so as to correspond to the respective cylinders. The respective fuel injecting
devices 22 are connected to a fuel tank (not illustrated), and are configured to inject
fuel into the combustion chambers of the respective cylinders in response to a command
signal from an electric control device 80.
[0054] In addition, the cylinder head 21 includes glow plugs 23 which are provided in the
upper portions of the respective cylinders so as to be adjacent to the respective
fuel injecting devices 22. The respective glow plugs 23 are configured to be heated
by the application of the voltage in response to a command signal from the electric
control device 80 and to heat the gas in the combustion chambers of the respective
cylinders.
[0055] Also, as illustrated in FIG. 2, the cylinder head 21 includes an intake port which
communicates with a combustion chamber 24, an intake valve 26 which opens and closes
the intake port 25, a known variable intake timing control device 26a which is connected
to the intake valve 26, an exhaust port 27 which communicates with the combustion
chamber 24, an exhaust valve 28 which opens and closes the exhaust port 27, and a
known variable exhaust timing control device 28a which is connected to the exhaust
valve 28. Air In which is suctioned into the engine body 20 passes through the intake
port 25 so as to be introduced into the combustion chamber 24, and an exhaust gas
Ex passes through the exhaust port 27 so as to be discharged to the outside of the
engine body 20.
[0056] In addition, a piston 29 is provided in the cylinder so as to be movable in a reciprocating
manner between a predetermined compression top dead center and a predetermined intake
bottom dead center. Also, the inside of the wall portion forming the cylinder is provided
with a cooling water passageway 29a through which cooling water flows.
[0057] The variable intake timing control device (the variable valve timing mechanism) 26a
is configured to advance or retard the valve opening timing and the valve closing
timing of the intake valve 26 by a predetermined size in response to a command signal
from the electric control device 80 (for example, see
JP2007-303423A,
JP2004-150397A, and the like). In addition, the variable exhaust timing control device (the variable
valve timing mechanism) 28a is configured to advance or retard the valve opening timing
and the valve closing timing of the exhaust valve 28 by a predetermined size in response
to a command signal from the electric control device 80 as in the variable intake
timing control device 26a.
[0058] Referring to FIG. 1 again, the intake system 30 includes an intake manifold 31 which
communicates with the respective cylinders through the intake port 25 of the cylinder
head 21, an intake pipe 32 which is connected to the upstream side assembly of the
intake manifold 31, a throttle valve (intake diaphragm valve) 33 which changes the
opening cross-sectional area of the intake passage in the intake pipe 32, a throttle
valve actuator 33a which rotationally drives the throttle valve 33 in response to
a command signal from the electric control device 80, an intercooler 34 which is interposed
in the intake pipe 32 on the upstream of the throttle valve 33, and an air cleaner
35 which is disposed in the end portion of the intake pipe 32 on the upstream side
of the supercharging device 60 provided in the upstream of the intercooler 34. The
intake manifold 31 and the intake pipe 32 constitute the intake passage.
[0059] The exhaust system 40 includes an exhaust gas manifold 41 which communicates with
the respective cylinders through the exhaust port 27 of the cylinder head 21, an exhaust
pipe 42 which is connected to the downstream side assembly of the exhaust gas manifold
41, and a known exhaust gas purifying catalyst (DPNR) 43 which is interposed in the
exhaust pipe 42 on the downstream side of the supercharging device 60 provided in
the exhaust pipe 42. The exhaust gas manifold 41 and the exhaust pipe 42 constitute
the exhaust passage.
[0060] The EGR device 50 includes an exhaust re-circulating pipe 51 which constitutes the
passageway (EGR passageway) for re-circulating the exhaust gas from the exhaust gas
manifold 41 to the intake manifold 31, an EGR gas cooling device (EGR cooler) 52 which
is interposed in the exhaust re-circulating pipe 51, and an EGR control valve 53 which
is interposed in the exhaust re-circulating pipe 51. The EGR control valve 53 is configured
to change the amount of the exhaust gas which is re-circulated from the exhaust gas
manifold 41 to the intake manifold 31 in response to the command signal from the electric
control device 80.
[0061] The supercharging device 60 includes a compressor 61 and a turbine 62. The compressor
61 is disposed in the intake passage (intake pipe 32) and the turbine 62 is disposed
in the exhaust passage (exhaust pipe 42). The compressor 61 and the turbine 62 are
connected to each other by a rotor shaft (not illustrated) so as to be rotatable about
the shaft. Thus, when the turbine 62 is rotatable by the exhaust gas, the compressor
61 rotates and the air supplied into the compressor 61 is compressed (supercharging
is performed).
[0062] As illustrated in FIG. 1, the first device includes a hot-wire air flow meter 71,
an intake air temperature sensor 72, an intake air pressure sensor 73, a crank position
sensor 74, and an accelerator opening degree sensor 75. In addition, as illustrated
in FIG. 2, the first device includes a cylinder internal pressure sensor 76 and a
cooling water temperature sensor 77.
[0063] Referring to FIG. 1, the hot-wire air flow meter 71 is disposed in the intake passage
(intake pipe 32). The hot-wire air flow meter 71 is configured to output a signal
in response to the mass flow (the mass of the air suctioned into the engine 10 per
unit time) of the suctioned air flowing through the intake pipe 32.
[0064] The intake air temperature sensor 72 is disposed in the intake passage (intake pipe
32). The intake air temperature sensor 72 is configured to output a signal in response
to the temperature (intake air temperature) of the suctioned air flowing through the
intake pipe 32.
[0065] The intake air pressure sensor 73 is disposed on the downstream side of the throttle
valve 33 of the intake pipe 32. The intake air pressure sensor 74 is configured to
output a signal representing the pressure of the air in the exhaust pipe 42 of the
portion where the sensor is disposed, that is, the pressure (the supercharging pressure
caused by the supercharging device 60) of the air supplied to the combustion chamber
of the engine 10.
[0066] The crank position sensor 74 is disposed near a crank shaft (not illustrated). The
crank position sensor 74 is configured to output a signal having a pulse of a narrow
width whenever the crank shaft rotates by 10° and a pulse of a wide width whenever
the crank shaft rotates by 360°. Based on this signal, the number of rotations (the
engine rotation speed) per unit time of the crank shaft is calculated.
[0067] The accelerator opening degree sensor 75 is disposed in an accelerator pedal AP which
is operated by the operator of the engine 10. The accelerator opening degree sensor
75 is configured to output a signal in response to the opening degree of the accelerator
AP.
[0068] Referring to FIG. 2, the cylinder internal pressure sensor 76 is disposed in the
upper portion of the cylinder so as to be adjacent to the fuel injecting device 22.
The cylinder internal pressure sensor 76 is configured to output a signal representing
the pressure of the gas in the cylinder.
[0069] The cooling water temperature sensor 77 is disposed in a cooling water passageway
29a of the engine 10. The cooling water temperature sensor 77 is configured to output
a signal representing a temperature (cooling water temperature) of the cooling water
flowing through the cooling water passageway 29a.
[0070] Referring to FIG. 1 again, the electric control device 80 is a microcomputer which
includes a CPU 81 which is connected via a bus, a ROM 82 which stores a program performed
by the CPU 81, a table (map), a constant, and the like in advance, a RAM 83 which
is used to temporarily store data by the CPU 81, if necessary, a back-up RAM 84 which
stores data in a power input state and maintains the stored data even in a power off
state, an interface 85 which includes an AD converter, and the like.
[0071] The interface 85 is configured to supply a signal from the respective sensors and
the like to the CPU 81 by being connected to the respective sensors and the like.
In addition, the interface 85 is configured to output a drive signal (command signal)
to the fuel injecting device 22, the glow plug 23, the variable intake timing control
device 26a, the variable exhaust timing control device 28a, and the throttle valve
actuator 33a, and the like in response to the command of the CPU 81.
<Outline of operation of device>
[0072] Subsequently, the outline of the operation of the first device configured as described
above will be described.
The first device acquires the injection amount (the pilot injection amount Qp and
the main injection amount Qm) of the fuel injected into the combustion chambers 24
of the respective cylinders, the injection timing (a pilot injection timing finjp
and a main injection timing finjm) of the fuel, the opening and closing timings (a
target valve opening timing Vino and a target valve closing timing Vinc) of the intake
valve 26, and the opening and closing timings (a target valve opening timing Vexo
and a target valve closing timing Vexc) of the exhaust valve 28 based on the operation
state of the engine 10. Then, the first device opens and closes the intake valve 26
at the acquired opening and closing timings so as to suction air from the intake passage
into the combustion chamber 24. Subsequently, the first device injects the fuel of
the acquired amount at the acquired injection timing from the fuel injecting device
22 into the combustion chamber 24. Subsequently, the first device opens and closes
the exhaust valve 28 at the acquired opening and closing timings so as to discharge
the combusted gas (the exhaust gas) from the inside of the combustion chamber 24 to
the exhaust passage.
[0073] In addition, the first device applies a voltage of an application voltage value Egl
determined based on the operation state of the engine 10 to the glow plug 23 when
a predetermined glow plug operation condition is satisfied. Thus, the glow plug 23
is operated, so that the ignition of the fuel is promoted. The first device estimates
a compression end temperature Tt as the temperature of the gas in the cylinder when
the piston 29 is at the compression top dead center in the respective cylinders (the
first cylinder, the second cylinder, the third cylinder, and the fourth cylinder)
when the glow plug 23 is operated. Also, the first device calculates the average value
of the estimated compression end temperatures (Tt1, Tt2, Tt3, and Tt4) at the respective
cylinders, and acquires a temperature lower than the average value by a predetermined
temperature ΔTtth1 as a compression end reference temperature Ttref.
[0074] Also, when the compression end temperature Tt of the cylinder (hereinafter, referred
to as a "verification subject cylinder") as a subject for verifying the degradation
degree of the glow plug 23 is equal to or higher than the compression end reference
temperature Ttref, the first device verifies that the "glow plug 23 of the verification
subject cylinder is not degraded or is degraded to a degree that the ignition of the
fuel is not affected". Hereinafter, the meaning that the "glow plug is not degraded
or is degraded to a degree that the ignition of the fuel is not affected" is referred
to as that the "degradation degree of the glow plug is a first stage" for convenience
of description.
[0075] On the other hand, when the compression end temperature Tt of the verification subject
cylinder is lower than the compression end reference temperature Ttref, the first
device verifies that the "glow plug 23 of the verification subject cylinder is degraded
to a degree that the fuel does not appropriately ignite". Hereinafter, the meaning
that the "glow plug is degraded to a degree that the fuel is not appropriately degraded"
is referred to as that the "degradation degree of the glow plug is a second stage"
for convenience of description.
[0076] The first device applies the voltage of the determined application voltage value
Egl to the glow plug 23 when it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "first stage". On the other hand,
the first device applies a voltage (Egl + Eglcom) obtained by adding an "application
voltage correction amount Eglcom determined in response to the degradation degree
of the glow plug 23" to the determined application voltage value Egl to the glow plug
23 when it is verified that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "second stage". That is, the application voltage value Egl
increases by the application voltage correction amount Eglcom.
[0077] Here, the first device verifies that the "glow plug 23 of the verification subject
cylinder is degraded to a degree that a repair or a replacement is needed" when the
application voltage correction amount Eglcom is larger than a predetermined application
voltage upper limit correction amount Eglcommax. Hereinafter, the meaning that the
"glow plug is degraded to a degree that a repair or a replacement is needed" is referred
to as that the "degradation degree of the glow plug is a third stage".
[0078] The first device applies a voltage (Egl + Eglcommax) obtained by adding an application
voltage upper limit correction amount Eglcommax to the determined application voltage
value Egl to the glow plug 23 when it is verified that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "third stage". That is, the
application voltage value Egl increases by the application voltage upper limit correction
amount Eglcommax. In addition, at this time, the first device displays that the "glow
plug is in an abnormal condition" on a display device (not illustrated) or the like.
The description above is the outline of the operation of the first device.
<Combustion control method>
[0079] Subsequently, the combustion control method which is employed in the first device
will be described before the description of the specific operation of the first device.
[0080] As described above, the amount of heat given from the glow plug 23 to the gas in
the cylinder per unit time decreases when the glow plug 23 is degraded, the compression
end temperature Tt decreases. Therefore, the first device increases the application
voltage value Egl applied to the glow plug 23 by the application voltage correction
amount Eglcom when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "second stage". The application voltage
correction amount Eglcom is determined in response to the degradation degree of the
glow plug 23.
[0081] When the application voltage value Egl applied to the glow plug 23 increases, a passage
current value Igl passing through the glow plug 23 also increases. For this reason,
the electric power consumed in the glow plug 23 increases, so that the amount of heat
of the glow plug 23 increases. Accordingly, the amount of heat given from the glow
plug 23 to the gas in the cylinder per unit time increases. In addition, since the
application voltage correction amount Eglcom is determined in response to the degradation
degree of the glow plug 23, the application voltage value Egl increases by the sufficient
amount necessary for compensating a decrease in the compression end temperature Tt
caused by the degradation in the glow plug 23. As a result, the compression end temperature
Tt of the verification subject cylinder may be increased to a temperature (that is,
a temperature that is the same as the temperature set when the degradation degree
of the glow plug 23 is the "first stage", or a temperature higher than the compression
end reference temperature Ttref) for appropriately igniting the fuel by the right
amount.
[0082] In addition, the first device changes the application voltage correction amount Eglcom
to the application voltage upper limit correction amount Eglcommax when it is verified
that the degradation degree of the glow plug 23 of the verification subject cylinder
is tha "third stage". That is, at this time, the application voltage value Egl is
controlled so as not to be larger than the application voltage upper limit correction
amount Eglcommax. Thus, since an excessive voltage is prevented from being applied
to the glow plug 23, the breakage or the like of the glow plug 23 may be prevented.
The description above is the combustion control method which is employed in the first
device.
[0083] Hereinafter, as described above, the operation of increasing the compression end
temperature Tt of the verification subject cylinder is also referred to as the "compression
end temperature increasing operation" for convenience of description.
<Actual operation>
[0084] Hereinafter, the actual operation of the first device will be described.
In the first device, the CPU 81 is configured to perform the respective routines indicated
by the flowcharts of FIGS. 3 to 8 at a predetermined timing. The CPU 81 uses a glow
plug operation flag XGLO and an abnormality occurrence flag XEMG in these routines.
[0085] The glow plug operation flag XGLO indicates that the glow plug 23 is not operated
(a voltage is not applied to the glow plug 23) when its value is "0". On the other
hand, the glow plug operation flag XGLO indicates that the glow plug 23 is operated
(a voltage is applied to the glow plug 23) when its value is "1".
[0086] The abnormality occurrence flag XEMG indicates that the degradation degree of the
glow plug 23 is the "first stage" or the "second stage" when its value is "0". On
the other hand, the abnormality occurrence flag XEMG indicates that the degradation
degree of the glow plug 23 is the "third stage" when its value is "1".
[0087] The values of the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG are stored in the back-up RAM 84. In addition, the value of the glow plug operation
flag XGLO is set to "0" in the initial routine which is performed when an ignition
key switch (not illustrated) is changed from the off state to the on state. Also,
the value of the abnormality occurrence flag XEMG is set to "0" when a predetermined
operation is performed on the electric control device 80 when it is verified that
no abnormality occurs in the glow plug 23 in a case where a vehicle equipped with
the engine 10 is shipped from a factory and a service inspection or the like is performed.
[0088] Hereinafter, the respective routines which are performed by the CPU 81 will be specifically
described.
The CPU 81 is configured to repeatedly perform the "first cylinder-internal-temperature-correcting
routine" which is indicated by the flowchart of FIG. 3 whenever a predetermined time
elapses in each cylinder (each of the first cylinder to the fourth cylinder) when
the engine 10 is started. By the routine, the CPU 81 verifies the degradation degree
of the glow plug 23 and controls the "application voltage Egl to the glow plug 23"
in response to the degradation degree. Specifically, by the routine, the CPU 81 determines
whether or not to operate the glow plug 23 in response to the operation state of the
engine 10. In addition, the CPU 81 increases the "application voltage value Egl to
the glow plug 23" in response to the degradation degree of the glow plug 23 when the
glow plug 23 is operated.
[0089] More specifically, the CPU 81 starts a process from step 300 of FIG. 3 at a predetermined
timing and proceeds to step 305 so as to determine whether the "condition of operating
the glow plug 23 (the glow plug operation condition)" is satisfied in each cylinder.
More specifically, in step 305, the CPU 81 determines that the glow plug operation
condition is satisfied when both Condition 1 and Condition 2 below are satisfied.
In other words, the CPU 81 determines that the glow plug operation condition is not
satisfied when at least one of Condition 1 and Condition 2 is not satisfied.
[0090]
(Condition 1) A cooling water temperature THW is lower than a predetermined threshold
water temperature THWth.
(Condition 2) An intake air temperature T in is lower than a predetermined threshold
intake air temperature Tinth.
[0091] As described above, the ignition of the fuel is affected by the "temperature of the
gas in the cylinder" and the "time length during which the pre-self-ignition reaction
of the fuel may be performed". The cooling water temperature THW mentioned in Condition
1 and the intake air temperature Tin mentioned in Condition 2 affect the "temperature
of the gas in the cylinder". Therefore, the CPU 81 determines that the temperature
of the gas in the cylinder (compression end temperature Tt) is low to a degree that
the fuel does not appropriately ignite when both Condition 1 and Condition 2 are satisfied,
and operates the glow plug 23.
[0092] Hereinafter, the "case where the glow plug operation condition is satisfied" and
the "case where the glow plug operation condition is not satisfied" will be separately
described in more detail.
(Case 1-1) Case of satisfying glow plug operation condition
[0093] In this case, the CPU 81 determines that the determination result is "Yes" in step
305 so as to proceed to step 310, and stores "1" as the value of the glow plug operation
flag XGLO. Further, for example, when the engine 10 is cold-started, there is a high
possibility that the glow plug operation condition is satisfied.
[0094] Subsequently, the CPU 81 proceeds to step 315, and determines and acquires the application
voltage value Egl by applying the cooling water temperature THW and the intake air
temperature Tin at the current time point to a glow plug application voltage table
MapEgl (THW, Tin) in which the "relation between the cooling water temperature THW,
the intake air temperature Tin, and the application voltage value Egl to the glow
plug 23" is determined in advance. In the glow plug application voltage table MapEgl
(THW, Tin), the application voltage value Egl is designed to increase as the cooling
water temperature THW decreases and to increase as the intake air temperature Tin
decreases.
[0095] Subsequently, the CPU 81 proceeds to step 320, and determines whether the compression
end reference temperature Ttref is acquired at the current time point. When the compression
end reference temperature Ttref is not acquired at the current time point, the CPU
81 determines that the determination result is "No" in step 320, and proceeds to step
325. Further, since the current time point is immediately after the engine 10 is started,
there is a high possibility that the compression end reference temperature Ttref is
not acquired.
[0096] The CPU 81 applies the voltage of the application voltage value Egl to the glow plug
23 in step 325. Subsequently, the CPU 81 proceeds to step 395 so as to end the present
routine once.
[0097] In this way, if the compression end reference temperature Ttref is not acquired when
the glow plug operation condition is satisfied, the voltage of the application voltage
value Egl which is determined in response to the operation state of the engine 10
is applied to the glow plug 23. Thus, the glow plug 23 produces heat, so that the
gas in the cylinder is heated. As a result, the compression end temperature Tt increases.
[0098] In addition, the CPU 81 is configured to repeatedly perform the "valve timing control
routine" indicated by the flowchart of FIG. 4 whenever a predetermined time elapses
in each cylinder. By the routine, the CPU 81 determines the target valve opening timing
Vino and the target valve closing timing Vinc of the intake valve 26 in response to
the operation state of the engine 10 and controls the variable intake timing control
device 26a so that the actual valve opening timing of the intake valve 26 is equal
to the target valve opening timing Vino and the actual valve closing timing of the
intake valve 26 is equal to the target valve closing timing Vinc. Also, by the routine,
the CPU 81 determines the target valve opening timing Vexo and the target valve closing
timing Vexc of the exhaust valve 28 in response to the operation state of the engine
10, and controls the variable exhaust timing control device 28a so that the actual
valve opening timing of the exhaust valve 28 is equal to the target valve opening
timing Vexo and the actual valve closing timing of the exhaust valve 28 is equal to
the target valve closing timing Vexc.
[0099] Specifically, the CPU 81 starts a process from step 400 of FIG. 4 at a predetermined
timing and proceeds to step 410 so as to acquire an engine rotation speed NE based
on the output value of the crank position sensor 74 and to acquire an accelerator
pedal opening degree Accp based on the output value of the accelerator pedal opening
degree sensor 75. Then, the CPU 81 determines and acquires the intake valve target
valve opening timing Vino and the intake valve target valve closing timing Vinc by
applying the acquired parameters to an intake valve target opening and closing timing
table MapVin (NE, Accp) in which the "relation between the engine rotation speed NE,
the accelerator pedal opening degree Accp, and the target opening and closing timings
Vino and Vinc of the intake valve 26" is determined in advance. In the intake valve
target opening and closing timing table MapVin (NE, Accp), the intake valve target
valve opening timing Vino and the intake valve target valve closing timing Vinc are
designed to become appropriate timings in consideration of the emission, the output,
and the like of the engine 10.
[0100] Subsequently, the CPU 81 proceeds to step 420, and determines and acquires the exhaust
valve target valve opening timing Vexo and the exhaust valve target valve closing
timing Vexc by applying the engine rotation speed NE and the accelerator pedal opening
degree Accp acquired in step 410 to an exhaust valve target opening and closing timing
table MapVex (NE, Accp) in which the "relation between the engine rotation speed NE,
the accelerator pedal opening degree Accp, and the target opening and closing timings
Vexo and Vexc of the exhaust valve 28" is determined in advance. In the exhaust valve
target opening and closing timing table MapVex (NE, Accp), the exhaust valve target
valve opening timing Vexo and the exhaust valve target valve closing timing Vexc are
designed to become appropriate timings in consideration of the emission, the output,
and the like of the engine 10.
[0101] Subsequently, the CPU 81 proceeds to step 430, and controls the variable intake timing
control device 26a so that the actual valve opening timing of the intake valve 26
is equal to the target valve opening timing Vino and the actual valve closing timing
of the intake valve 26 is equal to the target valve closing timing Vinc.
[0102] Subsequently, the CPU 81 proceeds to step 440, and controls the variable exhaust
timing control device 28a so that the actual valve opening timing of the exhaust valve
28 is equal to the target valve opening timing Vexo and the actual valve closing timing
of the exhaust valve 28 is equal to the target valve closing timing Vexc. Subsequently,
the CPU 81 proceeds to step 495 so as to end the present routine once.
[0103] In this way, the CPU 81 changes the opening and closing timings of the intake valve
26 and the exhaust valve 28 in response to the operation state (the engine rotation
speed NE and the accelerator pedal opening degree Accp) of the engine 10 in each cylinder.
[0104] In addition, the CPU 81 is configured to repeatedly perform the "compression end
temperature estimating routine" indicated by the flowchart of FIG. 5 whenever a predetermined
time elapses in each cylinder. By the routine, the CPU 81 estimates the compression
end temperature Tt (that is, the temperature of the gas in the cylinder when the position
of the piston 29 is at the compression top dead center) when the glow plug 23 is operated.
[0105] More specifically, tha CPU 81 starts a process from step 500 of FIG. 5 at a predetermined
timing and proceeds to step 510 so as to determine whether the value of the glow plug
operation flag XGLO is "1". Since the value of the glow plug operation flag XGLO at
the current time point is "1", the CPU 81 determines that the determination result
is "Yes" in step 510, and proceeds to step 520.
[0106] The CPU 81 determines whether a crank angle CA at the current time point matches
the target valve closing timing Vinc of the intake valve 26 in one cylinder in step
520. When the crank angle CA at the current time point does not match the target valve
closing timing Vinc of the intake valve 26, the CPU 81 determines that the determination
result is "No" in step 520, and directly proceeds to step 595 so as to end the present
routine once. Here, when the crank angle CA at the current time point matches the
target valve closing timing Vinc of the intake valve 26, the CPU 81 determines that
the determination result is "Yes" in step 520, and proceeds to step 530. Hereinafter,
the description will be continued on the assumption that the crank angle CA at the
current time point "matches" the target valve closing timing Vinc of the intake valve
26.
[0107] According to the above-described assumption, the CPU 81 proceeds to step 530, acquires
the intake air temperature Tin based on the output value of the intake air temperature
sensor 72, and stores the intake air temperature Tin as the intake valve closing timing
cylinder gas temperature Tc in the RAM 83. In addition, in step 530, the CPU 81 acquires
the intake pressure Pin based on the output value of the intake air pressure sensor
73, and stores the intake pressure Pin as the intake valve closing timing cylinder
gas pressure Pc in the RAM 83.
[0108] Subsequently, the CPU 81 proceeds to step 540, and acquires a cylinder gas amount
n (mole number) by applying the intake valve closing timing cylinder gas temperature
Tc and the intake valve closing timing cylinder gas pressure Pc acquired in step 530,
a gas constant R of the ideal gas stored in advance in the ROM 82, and an intake valve
closing timing cylinder volume Vc obtained by applying the target valve closing timing
Vinc of the intake valve 26 to the "relation between the crank angle CA and the cylinder
volume V" stored in advance in the ROM 82 to the following equation (1).
[0109] 
[0110] Further, the above-described equation (1) is derived from the "state equation of
the ideal gas illustrating the relation between the gas pressure P, the gas occupying
volume V, the gas material amount n (mole number), the gas constant R, and the gas
temperature T" illustrated in the following equation (2).
[0111] 
[0112] Subsequently, the CPU 81 proceeds to step 550, and determines whether the crank angle
CA at the current time point matches the compression top dead center (hereinafter,
referred to as "ATDC") at the same cylinder. When the crank angle CA at the current
time point does not match ATDC, the CPU 81 determines that the determination result
is "No" in step 550, and directly proceeds to step 595 so as to end the present routine
once. Here, when the crank angle CA at the current time point matches ATDC, the CPU
81 determines that the determination result is "Yes" in step 550, and proceeds to
step 560. Hereinafter, the description will be continued on the assumption that the
crank angle CA at the current time point matches ATDC.
[0113] According to the above-described assumption, the CPU 81 proceeds to step 560, acquires
a cylinder internal pressure Pcyl based on the output value of the cylinder internal
pressure sensor 76, and stores the cylinder internal pressure Pcyl as the cylinder
gas pressure Pt at the compression top dead center in the RAM 83.
[0114] Subsequently, the CPU 81 proceeds to step 570, and acquires the compression end temperature
Tt by applying the cylinder gas amount n acquired in step 540, the cylinder gas pressure
Pt at the compression top dead center acquired in step 560, the gas constant R stored
in advance in the ROM 82, and a cylinder volume Vt at the compression top dead center
which may be obtained by applying ATDC to the "relation between the crank angle CA
and the cylinder volume" stored in advance in the ROM 82 to the following equation
(3).
[0115] 
[0116] The compression end temperature Tt which is acquired in this way includes the "increase
amount of the temperature of the gas in the cylinder caused by the heating of the
glow plug 23". Specifically, the "increase amount of the temperature of the gas in
the cylinder caused by the glow plug 23" is reflected in the cylinder gas pressure
Pt at the compression top dead center. As widely known, this is because a movement
speed of a molecule constituting a gas depends on the gas temperature when the gas
is present in a predetermined area and the gas pressure is generated by the momentum
given to the boundary surface of the area when the molecule collides with the boundary
surface. That is, since the movement speed of the molecule constituting the gas in
the cylinder increases as the "increase amount of the temperature of the gas in the
cylinder caused by the glow plug 23" increases, the cylinder gas pressure Pt at the
compression top dead center increases.
[0117] Further, the above-described equation (3) is derived from the known state equation
of the ideal gas indicated by the above-described equation (2) as in the above-described
equation (1). The CPU 81 acquires the compression end temperature Tt in step 570,
and proceeds to step 595 so as to end the present routine once.
[0118] In this way, when the glow plug operation condition is satisfied, the cylinder gas
amount n in one cylinder is calculated based on the operation parameters (the intake
valve closing timing cylinder volume Vc, the intake valve closing timing cylinder
gas pressure Pc, and the intake valve closing timing cylinder gas temperature Tc)
which are acquired when the crank angle CA is at the target valve closing timing Vinc
of the intake valve 26 (that is, the time point at which the intake valve 26 is closed).
In addition, the compression end temperature Tt in the same cylinder is estimated
based on the calculated cylinder gas amount n and the operation parameters (the cylinder
volume Vt at the compression top dead center and the cylinder gas pressure Pt at the
compression top dead center) which are obtained when the crank angle CA is at ATDC
(the compression top dead center).
[0119] The CPU 81 performs the routine illustrated in FIG. 5 in each cylinder (each of the
first cylinder to the fourth cylinder). Hereinafter, the compression end temperature
which is estimated in this way in the first cylinder is referred to as a "first cylinder
compression end temperature Tt1", the compression end temperature in the second cylinder
is referred to as a "second cylinder compression end temperature Tt2", the compression
end temperature in the third cylinder is referred to as a "third cylinder compression
end temperature Tt3", and the compression end temperature in the fourth cylinder is
referred to as a "fourth cylinder compression end temperature Tt4".
[0120] In addition, the CPU 81 is configured to repeatedly perform the "first compression-end-reference-temperature
acquiring routine" indicated by the flowchart of FIG. 6 whenever a predetermined time
elapses. By the routine, the CPU 81 acquires the compression end reference temperature
Ttref which is an index for verifying the degradation degree of the glow plug 23.
[0121] Specifically, when the CPU 81 starts a process from step 600 of FIG. 6 at a predetermined
timing, the CPU proceeds to step 610 and determines whether the value of the glow
plug operation flag XGLO is "1". Since the value of the glow plug operation flag XGLO
at the current time point is "1 ", the CPU 81 determines that the determination result
is "Yes" in step 610, and proceeds to step 620.
[0122] The CPU 81 acquires the compression end reference temperature Ttref by applying the
first cylinder compression end temperature Tt1, the second cylinder compression end
temperature Tt2, the third cylinder compression end temperature Tt3, and the fourth
cylinder compression end temperature Tt4 to the following equation (4) in step 620.
In the following equation (4), ΔTtth1 indicates a predetermined threshold value. The
threshold value ΔTtth1 may be an appropriate value obtained in consideration of the
degradation degree of the glow plug 23 and the like which may be allowed in the engine
10.
[0123] 
[0124] As illustrated in the above-described equation (4), the first device employs the
"temperature lower than the average value of the compression end temperatures (Tt1,
Tt2, Tt3, and Tt4) by the predetermined temperature (the threshold value ΔTtth1) in
the respective cylinders" as the compression end reference temperature Ttref. The
CPU 81 acquires the compression end reference temperature Ttref in step 620, and proceeds
to step 695 so as to end the present routine once.
[0125] In this way, when the glow plug operation condition is satisfied, the CPU 81 acquires
the compression end reference temperature Ttref based on the compression end temperatures
(Tt1, Tt2, Tt3, and Tt4) in the first cylinder to the fourth cylinder.
[0126] In addition, the CPU 81 is configured to repeatedly perform the"fuel injection control
routine" indicated by the flowchart of FIG. 7 whenever the crank angle of the arbitrary
cylinder becomes equal to a predetermined crank angle before the compression top dead
center (for example, the crank angle of 90° before the compression top dead center)
θf. By the routine, the CPU 81 performs the command of the calculation of the fuel
injection amount (the pilot injection amount Qp and the main injection amount Qm)
and the injection of the fuel. The routine is performed regardless of whether the
glow plug operation condition is satisfied. Hereinafter, for convenience of description,
the cylinder which is in the compression stroke in which the crank angle becomes equal
to the predetermined crank angle θf before the compression top dead center is referred
to as the "fuel injection cylinder".
[0127] Specifically, when the crank angle of the fuel injection cylinder becomes equal to
the crank angle θf, the CPU 81 starts a process from step 700 of FIG. 7 so as to proceed
to step 710, acquires the engine rotation speed NE based on the output value of the
crank position sensor 74, and acquires the accelerator pedal opening degree Accp based
on the output value of the accelerator pedal opening degree sensor 75. Then, the CPU
81 determines and acquires the pilot injection amount Qp and the main injection amount
Qm by applying the acquired parameters to a fuel injection amount table MapQ (NE,
Accp) in which the "relation between the engine rotation speed NE, the accelerator
pedal opening degree Accp, and the fuel injection amount Q (the pilot injection amount
Qp and the main injection amount Qm)" is determined in advance. In the fuel injection
amount table MapQ (NE, Accp), the pilot injection amount Qp and the main injection
amount Qm are designed to become appropriate amounts in consideration of the emission,
the output, and the like of the engine 10.
[0128] Subsequently, the CPU 81 proceeds to step 720, and determines and acquires the pilot
injection timing finjp and the main injection timing finjm by applying the engine
rotation speed NE and the accelerator pedal opening degree Accp acquired in step 710
to a fuel injection timing table Mapfinj (NE, Accp) in which the "relation between
the accelerator pedal opening degree Accp, the engine rotation speed NE, and the fuel
injection timing finj (the pilot injection timing finjp and the main injection timing
finjm)" is determined in advance. In the fuel injection timing table Mapfinj (NE,
Accp), the pilot injection timing finjp and the main injection timing finjm are designed
to become appropriate timings in consideration of the emission, the output, and the
like of the engine 10.
[0129] Further, in the fuel injection timing table Mapfinj (NE, Accp), the pilot injection
timing finjp in the predetermined engine rotation speed NE and the accelerator pedal
opening degree Accp is determined so as to be earlier (faster) than the main injection
timing finjm in the predetermined engine rotation speed NE and the accelerator pedal
opening degree Accp.
[0130] Subsequently, the CPU 81 proceeds to step 730, and determines whether the crank angle
CA at the current time point matches the above-described pilot injection timing finjp.
Here, on the assumption that the current time point is a "time point before the crank
angle CA reaches the pilot injection timing finjp", the CPU 81 determines that the
determination result is "No" in step 730, and proceeds to step 740. In addition, according
to the assumption, the CPU 81 also determines that the determination result is "No"
in step 740, and proceeds to step 795 so as to end the present routine once.
[0131] Accordingly, both the pilot injection and the main injection are not performed at
the "time point before the crank angle CA reaches the pilot injection timing finjp".
The CPU 81 repeatedly performs the processes of step 710, step 720, step 730, step
740, and step 795 until the crank angle CA reaches the pilot injection timing finjp.
Then, when the crank angle CA reaches the "pilot injection timing finjp", the CPU
81 determines that the determination result is "Yes" in step 730, and proceeds to
step 750.
[0132] The CPU 81 gives a command to the injector 22 so that the fuel of the pilot injection
amount Qp is injected from the injector 22 provided in the fuel injection cylinder
in step 750. That is, at this time, the fuel of the pilot injection amount Qp is supplied
(injected) to the fuel injection cylinder. Subsequently, the CPU 81 proceeds to step
795 so as to end the present routine once.
[0133] Subsequently, the CPU 81 repeatedly performs the processes of step 710, step 720,
step 730, step 740, and step 795 until the crank angle CA exceeds the pilot injection
timing finjp and reaches the main injection timing finjm. Then, when the crank angle
CA reaches the "main injection timing finjm", the CPU 81 determines that the determination
result is "Yes" in step 740, and proceeds to step 760.
[0134] The CPU 81 gives a command to the injector 22 so that the fuel of the main injection
amount Qm is injected from the injector 22 provided in the fuel injection cylinder
in step 760. That is, at this time, the fuel of the main injection amount Qm is supplied
(injected) to the fuel injection cylinder. Subsequently, the CPU 81 proceeds to step
795 so as to end the present routine once.
[0135] In this way, the CPU 81 injects the fuel of the fuel injection amount (the pilot
injection amount Qp and the main injection amount Qm) determined in response to the
operation state of the engine 10 regardless of whether the glow plug operation condition
is satisfied from the injector 22 provided in the fuel injection cylinder at the fuel
injection timing (the pilot injection timing finjp and the main injection timing finjm).
[0136] In addition, the CPU 81 is configured to repeatedly perform the "abnormality notifying
routine" indicated by the flowchart of FIG. 8 whenever a predetermined time elapses.
By the routine, the CPU 81 displays that the "glow plug 23 is in an abnormal condition"
on a display device (not illustrated) by tuming on an alarm lamp or the like when
the degradation degree of the glow plug 23 is larger than a predetermined degree.
[0137] Specifically, the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing and proceeds to step 810 so as to determine whether the value of the abnormality
occurrence flag XEMG is "0". Since the value of the abnormality occurrence flag XEMG
at the current time point is "0" which is set in the initial routine, the CPU 81 determines
that the determination result is "Yes'' in step 810, and proceeds to step 895 so as
to end the present routine once.
[0138] In this way, in a case where the "compression end reference temperature Ttref is
not acquired" when the glow plug operation condition is satisfied, the compression
end temperatures (Tt1, Tt2, Tt3, and Tt4) of the respective cylinders are estimated
at the same time when the glow plugs 23 of the respective cylinders are operated.
In addition, the compression end reference temperature Ttref is acquired based on
the estimated compression end temperatures in the respective cylinders. On the other
hand, the fuel of the fuel injection amount (Qp and Qm) determined in response to
the operation state of the engine 10 regardless of whether the glow plug operation
condition is satisfied is injected to the fuel injection cylinder at the fuel injection
timing (finjp and finjm).
[0139] Here, in a case where the "compression end reference temperature Ttref is acquired"
when the glow plug operation condition is satisfied, the CPU 81 verifies the degradation
degree of the glow plug 23 by comparing the compression end temperature Tt of the
verification subject cylinder with the compression end reference temperature Ttref
(hereinafter, the verification of the degradation degree is also simply referred to
as a "degradation verification"). When it is verified that the "degradation degree
of the glow plug 23 is the second stage" in the degradation verification, the CPU
81 performs the"compression end temperature increasing operation" as an operation
for allowing the application voltage value Egl applied to the glow plug 23 to be increased
in response to the degradation degree of the glow plug 23. Thus, since the amount
of heat of the glow plug 23 increases, even when the glow plug 23 is degraded, the
compression end temperature Tt may be increased to a temperature at which the fuel
appropriately ignites.
[0140] Specifically, in this case, when the CPU 81 starts a process from step 300 of FIG.
3 at a predetermined timing, the CPU proceeds to step 320 through step 305, step 310,
and step 315. Since the compression end reference temperature Ttref is acquired at
the current time point, the CPU 81 determines that the determination result is "Yes"
in step 320, and proceeds to step 330.
[0141] The CPU 81 determines whether the compression end temperature Tt of the verification
subject cylinder is lower than the compression end reference temperature Ttref in
step 330. Then, when the compression end temperature Tt of the verification subject
cylinder is lower than the compression end reference temperature Ttref, the CPU 81
verifies that the degradation degree of the glow plug 23 of the verification subject
cylinder is the "second stage" and increases the application voltage value Egl applied
to the glow plug 23. In addition, when the increase amount of the application voltage
value Egl exceeds a predetermined threshold value, the CPU 81 verifies that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "third stage"
and displays that the "glow plug 23 is in an abnormal condition" on a display device
(not illustrated). On the other hand, when the compression end temperature Tt of the
verification subject cylinder is equal to or higher than the compression end reference
temperature Ttref, the CPU 81 verifies that the degradation degree of the glow plug
23 of the verification subject cylinder is the "first stage" and does not increase
the application voltage value Egl applied to the glow plug 23.
[0142] Hereinafter, the case will be separately described in more detail.
(Case 1-1-1) Case of compression end temperature Tt of verification subject cylinder
lower than compression end reference temperature Ttref
[0143] In this case, the CPU 81 determines that the determination result is "Yes" in step
330, and proceeds to step 335. In step 335, the CPU 81 determines and acquires the
application voltage correction amount Eglcom by applying the application voltage value
Egl at the current time point and the passage current value Igl acquired by a current
measuring device (not illustrated) to an application voltage correction amount table
MapEglcom (Egl, Igl) in which the "relation between the application voltage value
Egl, the passage current value Igl, and the application voltage correction amount
Eglcom" is determined in advance. In the application voltage correction amount table
MapEglcom (Egl, Igl), the application voltage correction amount Eglcom is designed
to increase along with an increase of difference between the passage current value
(ideal value) which may be obtained when the glow plug 23 is not degraded at all when
a voltage of a certain application voltage value Egl is applied to the glow plug 23
and the actual passage current value Igl (measurement value) when the voltage of the
application voltage value Egl is applied to the glow plug 23. In other words, in the
application voltage correction amount table MapEglcom (Egl, Igl), the application
voltage correction amount Eglcom is designed to increase as the degree of degradation
in the glow plug 23 increases.
[0144] Subsequently, the CPU 81 proceeds to step 340, and determines whether the application
voltage correction amount Eglcom is larger than the application voltage upper limit
correction amount Eglcommax.
[0145] When the application voltage correction amount Eglcom is equal to or smaller than
the application voltage upper limit correction amount Eglcommax, the CPU 81 determines
that the determination result is ""No" in step 340, proceeds to step 345, and stores
(updates) a value which may be obtained by adding the application voltage correction
amount Eglcom to the application voltage value Egl as the application voltage value
Egl in the RAM 83. Thus, the application voltage value Egl is increased by the application
voltage correction amount Eglcom.
[0146] On the other hand, when the application voltage correction amount Eglcom is larger
than the application voltage upper limit correction amount Eglcommax, the CPU 81 determines
that the determination result is "Yes" in step 340, and proceeds to step 350. In step
350, the CPU 81 stores the application voltage upper limit correction amount Eglcommax
as the value of the application voltage correction amount Eglcom. That is, when the
value of the application voltage correction amount Eglcom is larger than the application
voltage upper limit correction amount Eglcommax, the value of the application voltage
correction amount Eglcom is changed to the application voltage upper limit correction
amount Eglcommax. That is, in the first device, the upper limit value of the application
voltage correction amount Eglcom is set to the application voltage upper limit correction
amount Eglcommax.
[0147] Subsequently, the CPU 81 proceeds to step 355, and stores "1" as the value of the
abnormality occurrence flag XEMG. Then, in step 345 subsequent to step 355, the CPU
81 stores (updates) a value which may be obtained by adding the application voltage
correction amount Eglcom (in practice, the application voltage upper limit correction
amount Eglcommax) to the application voltage value Egl as the application voltage
value Egl in the RAM 83.
(Case 1-1-2) Case of compression end temperature Tt of verification subject cylinder
equal to or higher than compression end reference temperature Ttref
[0148] In this case, the CPU 81 determines that the determination result is "No" in step
330, and proceeds to step 360. In step 360, the CPU 81 stores zero as the value of
the application voltage correction amount Eglcom, and proceeds to step 345.
[0149] In step 345, the CPU 81 stores (updates) a value which may be obtained by adding
the application voltage correction amount Eglcom to the application voltage value
Egl as the application voltage value Egl in the RAM 83. Incidentally, since the application
voltage correction amount Eglcom at the current time point is zero, the application
voltage value Egl is not increased. That is, the application voltage value Egl is
not corrected.
[0150] As described above in the separate cases of "Case 1-1-1" and "Case 1-1-2", when the
compression end temperature Tt of the verification subject cylinder is lower than
the compression end reference temperature Ttref (that is, the case where the degradation
degree of the glow plug 23 is the "second stage"), the application voltage value Egl
is corrected in response to the application voltage value Egl and the passage current
value Igl. Here, in this case, when the application voltage correction amount Eglcom
exceeds the application voltage upper limit correction amount Eglcommax (that is,
the degradation degree of the glow plug 23 is the "third stage"), the application
voltage correction amount Eglcom is changed to the application voltage upper limit
correction amount Eglcommax. Here, when the compression end temperature Tt of the
verification subject cylinder is equal to or higher than the compression end reference
temperature Ttref (that is, the degradation degree of the glow plug 23 is the "first
stage"), the application voltage value Egl is not corrected. In addition, when the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"first stage" or the "second stage", the value of the abnormality occurrence flag
XEMG is maintained at "0" stored in the initial routine. When the degradation degree
is the "third stage", "1" is stored as the value of the abnormality occurrence flag
XEMG.
[0151] Subsequently, as described above, when the application voltage value Egl is determined,
the CPU 81 proceeds to step 325, and applies the voltage of the application voltage
value Egl to the glow plug 23. Subsequently, the CPU 81 proceeds to step 395 so as
to end the present routine once. Thus, the compression end temperature increasing
operation of increasing the application voltage value Egl applied to the glow plug
23 is performed.
[0152] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when the value of the abnormality occurrence
flag XEMG at the current time point is "0" (in the routine of FIG. 3, when it is verified
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "first stage" or the "second stage"), the CPU 81 determines that the determination
result is "Yes" in step 810, and directly proceeds to step 895 so as to end the present
routine once.
[0153] Here, when it is verified that the value of the abnormality occurrence flag XEMG
at the current time point is "1" (in the routine of FIG. 3, when it is verified that
the degradation degree of the glow plug 23 of the verification subject cylinder is
the "third stage"), the CPU 81 determines that the determination result is "No" in
step 810, and proceeds to step 820, In step 820, the CPU 81 displays that the "glow
plug 23 its in abnormal condition" on a display device (not illustrated) by tuming
on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds to step 895
so as to end the present routine once. The description above is the operation of the
first device when the glow plug operation condition is satisfied (that is, Case 1-1).
(Case 1-2) Case of no satisfaction of glow plug operation condition
[0154] Here, a case where the glow plug operation conditions is not satisfied will be described
below. In this case, when the CPU 81 starts a process from step 300 of FIG. 3 at a
predetermined timing and proceeds to step 305, the CPU determines that the determination
result is "No" in step 305, and proceeds to step 365.
[0155] In step 365, the CPU 81 stores "0" as the value of the glow plug operation flag XGLO.
Subsequently, the CPU 81 directly proceeds to step 395 so as to end the present routine
once.
[0156] In addition, when the CPU 81 starts a process from step 400 of FIG. 4 at a predetermined
timing, the CPU proceeds to step 495 through step 410 to step 440 so as to end the
present routine once as described above. Accordingly, even in a case where the glow
plug operation conditions is not satisfied, the opening and closing timings of the
intake valve 26 and the exhaust valve 28 are controlled as in the case where the glow
plug operation condition is satisfied.
[0157] In addition, when the CPU 81 starts a process from step 500 of FIG. 5 at a predetermined
timing and proceeds to step 510, the CPU determines that the determination result
is "No" in step 510 since the value of the glow plug operation flag XGLO is "0". Subsequently,
the CPU 81 directly proceeds to step 595 so as to end the present routine once. Accordingly,
when the glow plug operation condition is not satisfied, the compression end temperature
Tt is not estimated.
[0158] In addition, when the CPU 81 starts a process from step 600 of FIG. 6 at a predetermined
timing and proceeds to step 610, the CPU determines that the determination result
is "No" in step 610 since the value of the glow plug operation flag XGLO is "0". Subsequently,
the CPU 81 directly proceeds to step 695 so as to end the present routine once. Accordingly,
when the glow plug operation condition is not satisfied, the compression end reference
temperature Ttref is not acquired.
[0159] In addition, the CPU 81 starts a process from step 700 of FIG. 7 at a predetermined
timing, the CPU performs the processes of step 710 to step 760. Accordingly, even
in a case where the glow plug operation condition is not satisfied, fuel of a predetermined
fuel injection amount (Qp and Qm) is supplied (injected) to the fuel injection cylinder
at the predetermined fuel injection timing (finjp and finjm) as in the case where
the glow plug operation condition is satisfied.
[0160] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing and proceeds to step 810, the CPU determines that the determination result
is "Yes" in step 810 since the value of the abnormality occurrence flag XEMG is "0"
set in the initial routine. Subsequently, the CPU 81 proceeds to step 895 so as to
end the present routine once. Accordingly, when the glow plug operation condition
is not satisfied, the notification of abnormality of the glow plug 23 is not performed.
The description above is the operation of the first device in a case where the glow
plug operation condition is not satisfied (that is, Case 1-2).
[0161] As separately described in "Case 1-1 and "Case 1-2", when the glow plug operation
conditions is satisfied, the voltage of the application voltage value Egl determined
in response to the operation state of the engine 10 is applied to the glow plug 23,
so that the glow plug 23 is operated. In addition, when the glow plug 23 is operated,
the compression end temperatures (Tt1, Tt2, Tt3, and Tt4) of the respective cylinders
are estimated, and the temperature lower by a predetermined temperature than the average
value of the estimated compression end temperatures of the respective cylinders is
acquired as the compression end reference temperature Ttref. Also, the degradation
degree of the glow plug 23 provided in the verification subject cylinder is verified
by comparing the compression end reference temperature Ttref with the compression
end temperature Tt of the verification subject cylinder.
[0162] In addition, when it is verified that the degradation degree of the glow plug 23
is the "first stage" by the degradation verification, the voltage of the application
voltage value Egl is continuously applied to the glow plug 23. On the other hand,
when it is verified that the degradation degree of the glow plug 23 is the "second
stage" by the degradation verification, the "compression end temperature increasing
operation," is performed in which the application voltage value Egl increases by the
application voltage correction amount Eglcom which is determined in response to the
degradation degree of the glow plug 23.
[0163] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the application voltage value
Egl is increased by the predetermined application voltage upper limit correction amount
Eglcommax and the display device displays that the "glow plug 23 is in an abnormal
condition".
[0164] In contrast thereto, when the glow plug operation condition is not satisfied, the
glow plug 23 is not operated. However, even when the glow plug 23 is not operated,
the intake valve 26 and the exhaust valve 28 may be opened and closed at the timing
in response to the operation state of the engine 10, and the injector 22 may inject
the fuel of the amount in response to the operation state of the engine 10 at the
timing in response to the operation state. Here, when the glow plug 23 is not operated,
the compression end temperature Tt and the compression end reference temperature.
Ttref are not acquired, so that the degradation verification of the glow plug 23 is
not performed.
<operation and effect of device>
[0165] The first device verifies the degradation degree of the glow plug 23 of the verification
subject cylinder by comparing the compression end reference temperature Ttref with
the compression end temperature Tt of the verification subject cylinder when the glow
plug 23 is operated. In addition, the first device performs the compression end temperature
increasing operation of increasing the application voltage value Egl to the glow plug
23 by the amount (the application voltage correction amount Eglcom) in response to
the degradation degree. Thus, since the first device may appropriately increase the
compression end temperature Tt in response to the degradation degree of the glow plug
23, the ignition of the fuel may be reliably performed even when the glow plug 23
is degraded.
[0166] In addition, since the first device employs a temperature lower by a predetermined
temperature than the average value of the compression end temperatures the respective
cylinders as the compression end reference temperature Ttref, the compression end
temperatures of all cylinders may be maintained substantially at the same temperature
by performing the above-described compression end temperature increasing operation.
Thus, the first device may suppress a variation in the combustion between the respective
cylinders even when the glow plug is degraded. As a result, the first device may satisfactorily
maintain the drivability and the emission of the engine.
[0167] In addition, the first device controls the application voltage value Egl so that
the increase amount (the application voltage correction amount Eglcom) of the application
voltage value Egl does not exceed the predetermined threshold value (application voltage
upper limit correction amount Eglcommax). Thus, since an excessive voltage is prevented
from being applied to the glow plug 23, the glow plug 23 may be prevented from being
damaged.
[0168] In the first device, the "temperature lower by the predetermined temperature than
the average value of the compression end temperatures of the respective cylinders"
is employed as the compression end reference temperature Ttref. However, the compression
end reference temperature Ttref is not limited to the temperature. For example, as
the compression end reference temperature Ttref, the first device may employ any one
of the "temperature lower by the predetermined temperature than the average value
of the compression end temperatures of the cylinders other than the verification subject
cylinder", the "temperature lower by the predetermined temperature than the compression
end temperature of one cylinder among the cylinders other than the verification subject
cylinder", the "average value of the compression end temperatures of the respective
cylinders", the "average value of the compression end temperatures of the cylinders
other than the verification subject cylinder", and the "compression end temperature
of one cylinder among the cylinders other than the verification subject cylinder".
[0169] Further, in the first device, the "gas constant R of the ideal gas" is employed as
the gas constant of the gas in the cylinder. However, the gas constant of the gas
in the cylinder is not limited to the gas constant of the ideal gas, and the appropriate
value obtained in consideration of the gas (for example, air, an exhaust gas, an uncombusted
material, and the like) actually present in the cylinder may be employed as the gas
constant of the gas in the cylinder.
(Second embodiment)
[0170] Next, a combustion control device (hereinafter, referred to as a "second device")
of a second embodiment of the present invention will be described.
<Outline of devices>
[0171] The second device is applied to the internal combustion engine (see FIGS. 1 and 2)
which is similar to the internal combustion engine 10 employing the first device.
Accordingly, the specific description of the outline of the device will not be repeated.
<Outline of operation of device>
[0172] (Tt1 to As in the first device, the second device acquires the compression end temperature
(Tt1 to Tt4) of the respective cylinders, and acquires the compression end reference
temperature Ttref based on the compression end temperature. In addition, as in the
first device, the second device verifies the degradation degree of the glow plug 23
of the verification subject cylinder by comparing the compression end temperature
Tt of the verification subject cylinder with the compression end reference temperature
Ttref.
[0173] The second device changes the "opening and closing timings of the intake valve 26"
in response to the verified degradation degree of the glow plug 23. More specifically,
as in the first device, when the compression end temperature Tt of the verification
subject cylinder is equal to or higher than the compression end reference temperature
Ttref, the second device verifies that the degradation degree of the glow plug 23
of the verification subject cylinder is the "first stage". When it is verified that
the degradation degree of the glow plug 23 of the verification subject cylinder is
the "first stage", the second device opens the intake valve 26 of the verification
subject cylinder at the target valve opening timing Vino determined in response to
the operation state of the engine 10 and closes the intake valve 26 at the target
valve closing timing Vinc determined in a similar way.
[0174] On the other hand, as in the first device, when the compression end temperature Tt
of the verification subject cylinder is lower than the compression end reference temperature
Ttref, the second device verifies that the degradation degree of the glow plug 23
of the verification subject cylinder is the "second stage". When it is verified that
the degradation degree of the glow plug 23 of the verification subject cylinder is
the "second stage", the second device allows the "determined target valve closing
timing Vinc of the intake valve 26" to be close to the air intake bottom dead center
by an intake valve closing timing correction amount Vinccom determined in response
to the degradation degree of the glow plug 23.
[0175] Here, when the intake valve closing timing correction amount Vinccom is larger than
a predetermined intake valve closing timing upper limit correction amount Vinccommax,
the second device verifies that the degradation degree of the glow plug of the verification
subject cylinder is the "third stage". When it is verified that the degradation degree
of the glow plug 23 of the verification subject cylinder is tha "third stage", the
second device allows the "determined target valve closing timing Vinc of the intake
valve 26" to be close to the air intake bottom dead center by the intake valve closing
timing upper limit correction amount Vinccommax. In addition, at this time, the second
device displays that the "flow plug is in an abnormal condition" on a display device
(not illustrated) or the like. The description above is the outline of the operation
of the second device.
<Combustion control method>
[0176] Subsequently, the combustion control method employed in the second device will be
described prior to the description of the specific operation of the second device.
[0177] As described above, when the glow plug 23 is degraded, the compression end temperature
Tt is degraded. Therefore, when it is verified that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "second stage", the second
device performs a change so that the "target valve closing timing Vinc of the intake
valve 26 of the verification subject cylinder is close to the air intake bottom dead
center by the intake valve closing timing correction amount Vinccom". The intake valve
closing timing correction amount Vinccom is determined in response to the degradation
degree of the glow plug 23.
[0178] When the target valve closing timing Vinc is changed so as to be close to the air
intake bottom dead center, the amount of air suctioned into the verification subject
cylinder increases, so that the compression ratio of the verification subject cylinder
increases. The compression end temperature Tt increases as the compression ratio increases.
In addition, since the intake valve closing timing correction amount Vinccom is determined
in response to the degradation degree of the glow plug 23, the target valve closing
timing Vinc is changed by the sufficient amount necessary for compensating a decrease
in the compression end temperature Tt caused by degradation in the glow plug 23. As
a result, the compression end temperature Tt of the verification subject cylinder
may be increased to a temperature (that is, the temperature when the degradation degree
of the glow plug 23 is the "first stage" and the temperature higher than the compression
end reference temperature Ttref) for appropriately igniting the fuel by the right
amount.
[0179] In addition, when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "third stage", the second device changes
the intake valve closing timing correction amount Vinccom to the intake valve closing
timing upper limit correction amount Vinccommax. That is, at this time, the intake
valve closing timing correction amount Vinccom is controlled so as not to be larger
than the intake valve closing timing upper limit correction amount Vinccommax. Thus,
an excessive increase in the compression ratio of the verification subject cylinder
may be prevented. As described above, the second device performs the "compression
end temperature increasing operation for allowing the target valve closing timing
Vinc of the intake valve 26 to be close to the air intake bottom dead center". The
description above is the combustion control method employed in the second device.
<Actual operation>
[0180] Hereinafter, the actual operation of the second device will be described.
The second device is different from the first device only in that the "process indicated
by the flowchart of FIG. 9" is performed instead of the process indicated by the flowchart
of FIG. 3 in the first device and the "series of processes indicated by the flowcharts
of FIGS. 10 and 11' are performed instead of the process indicated by the flowchart
of FIG. 4 in the first device. Therefore, hereinafter, the differences will be mainly
described.
[0181] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 5 to 11 at a predetermined timing. In the routines, the
CPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG as in the first device. Accordingly, the specific description of the glow plug
operation flag XGLO and the abnormality occurrence flag XEMG will not be repeated.
[0182] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 9 at the current time point is satisfied and the compression end reference
temperature Ttref is already acquired by the routines illustrated in FIGS. 5 and 6",
the respective routines performed by the CPU 81 will be specifically described.
[0183] The CPU 81 is configured to repeatedly perform the "glow plug control routine" indicated
by the flowchart of FIG. 9 whenever a predetermined time elapses. By the routine,
the CPU 81 determines whether to operate the glow plug 23 in response to the operation
state of the engine 10. In addition, when the glow plug 23 is operated, the CPU 81
applies the voltage of the application voltage value Egl determined in response to
the operation state of the engine 10 to the glow plug 23.
[0184] The routine illustrated in FIG. 9 is different from the routine illustrated in FIG.
3 only in that step 320 to step 360 are removed. Therefore, in the step for performing
the same process as that of the step illustrated in FIG. 3 in the series of routines,
the same reference numerals as those of the step of FIG. 3 are used. The specific
description of the steps will not be appropriately repeated.
[0185] Specifically, the CPU 81 starts a process from step 900 of FIG. 9 at a predetermined
timing and proceeds to step 305 so as to determine whether the "glow plug operation
condition" is satisfied as in the first device. According to the above-described assumption,
since the glow plug operation condition at the current time point is satisfied, the
CPU 81 determines that the determination result is "Yes" in step 305, and proceeds
to step 310.
[0186] In step 310, the CPU 81 stores "1" as the value of the glow plug operation flag XGLO
and proceeds to step 315 so as to determine and acquire the application voltage value
Egl by applying the cooling water temperature THW and the intake air temperature Tin
at the current time point to the glow plug application voltage table MapEgl (TFW,
Tin) as in the first device.
[0187] Subsequently, the CPU 81 proceeds to step 325 and applies the voltage of the application
voltage value Egl to the glow plug 23. Subsequently, the CPU 81 proceeds to step 995
so as to end the present routine once.
[0188] In this way, in the second device, when the glow plug operation condition is satisfied,
the voltage of the application voltage value Egl determined in response to the operation
state of the engine 10 is applied to the glow plug 23. Thus, the glow plug 23 produces
heat, so that the gas in the cylinder is heated. As a result, the compression end
temperature Tt increases,
[0189] In addition, the CPU 81 is configured to repeatedly perform the "second-cylinder-internal-temperature
correcting routine" indicated by the series of flowcharts of FIGS. 10 and 11 whenever
a predetermined time elapses. By the routine, the CPU 81 verifies the degradation
degree of the glow plug 23 and changes the "valve closing timing of the intake valve
26" in response to the degradation degree. Specifically, by the routine, the CPU 81
determines the target valve opening timing Vino and the target valve closing timing
Vinc of the intake valve 26 in response to the operation state of the engine 10, and
controls the variable intake timing control device 26a so that the actual valve opening
timing of the intake valve 26 is equal to the target valve opening timing Vino and
the actual valve closing timing of the intake valve 26 is equal to the target valve
closing timing Vinc. Also, by the routine, the CPU 81 determines the target valve
opening timing Vexo and the target valve closing timing Vexc of the exhaust valve
28 in response to the operation state of the engine 10, and controls the variable
exhaust timing control device 28a so that the actual valve opening timing of the exhaust
valve 28 is equal to the target valve opening timing Vexo and the actual valve closing
timing of the exhaust valve 28 is equal to the target valve closing timing Vexc. In
addition, by the routine, the CPU 81 allows the "valve closing timing of the intake
valve 26" to be close to the air intake bottom dead center in response to the degradation
degree of the glow plug 23 when the glow plug 23 is operated.
[0190] The series of routines illustrated in FIGS. 10 and 11 are different from the routine
illustrated in FIG. 4 only in that step 1010 to step 1080 are added. Therefore, the
same reference numeral as that of the step of FIG. 4 is given to the step for performing
the same process as that of the step of FIG. 4 in the series of routines. The specific
description of the steps will not be appropriately repeated.
[0191] More specifically, when the CPU 81 starts a process from step 1000 of FIG. 10 at
a predetermined timing, the GPU acquires the intake valve target valve opening timing
Vino and the intake valve target valve closing timing Vinc in step 410, acquires the
exhaust valve target valve opening timing Vexo and the exhaust valve target valve
closing timing Vexc in step 420, and proceeds to step 1010.
[0192] Subsequently, in step 1010, the CPU 81 determines whether the compression end reference
temperature Ttref is acquired at the current time point. According to the above-described
assumption, since the compression end reference temperature Ttref is acquired, the
CPU 81 determines that the determination result is "Yes" in step 1010, and proceeds
to step 1020.
[0193] In step the CPU 81 whether compression end Tt of the verification subject cylinder
is lower than the compression end reference temperature Ttref. Then, when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref, the CPU 81 verifies that the degradation degree of
the glow plug 23 of the verification subject cylinder is the "second stage", and changes
the target valve closing timing Vinc of the intake valve 26 of the verification subject
cylinder to be close to the air intake bottom dead center. In addition, when the change
amount of the target valve closing timing Vinc exceeds a predetermined threshold value,
the CPU 81 verifies that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "third stage", and displays that the "glow plug 23 is in an
abnormal condition" on a display device (not illustrated). On the other hand, when
the compression end temperature Tt of the verification subject cylinder is equal to
or higher than the compression end reference temperature Ttref, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "first stage", and does not change the target valve closing timing Vinc of
the intake valve 26 of the verification subject cylinder.
[0194] Hereinafter, the case will be separately described in more detail.
(Case 2-1) Case of compression end temperature Tt of verification subject cylinder
lower than compression end reference temperature Ttref
[0195] In this case, the CPU 81 determines that the determination result is "Yes" in step
1020, and proceeds to step 1030. In step 1030, the CPU 81 determines and acquires
the intake valve closing timing correction amount Vinccom by applying a temperature
difference ΔT at the current time point to an intake valve closing timing correction
amount table MapVinccom (ΔT) in which the "relation between the intake valve closing
timing correction amount Vinccom and the temperature difference ΔT as a difference
between the compression end reference temperature Ttref and the compression end temperature
Tf" is determined in advance. In the intake valve timing correction amount table MapVinccom
(ΔT), the intake valve closing timing correction amount Vinccom is designed to increase
as the temperature difference ΔT increases. In other words, in the intake valve closing
timing correction amount table MapVinccom (ΔT), the intake valve closing timing correction
amount Vinccom is designed to increase as the degree of degradation in the glow plug
23 increases.
[0196] Subsequently, the CPU 81 proceeds to step 1040 and determines whether the intake
valve closing timing correction amount Vinccom is larger than the intake valve closing
timing upper limit correction amount Vinccommax.
[0197] When the intake valve closing timing correction amount Vinccom is equal to or smaller
than the intake valve closing timing upper limit correction amount Vinccommax, the
CPU 81 determines that the determination result is "No" in step 1040, and proceeds
to step 1050 so as to change the target valve closing timing Vinc so that the target
valve closing timing Vinc is close to the air intake bottom dead center by the intake
valve closing timing correction amount Vinccom.
[0198] On the other hand, when the intake valve closing timing correction amount Vinccom
is larger than the intake valve closing timing upper limit correction amount Vinccommax,
the CPU 81 determines that the determination result is "Yes" in step 1040, and proceeds
to step 1060. In step 1060, the CPU 81 stores the intake valve closing timing upper
limit correction amount Vinccommax as the value of the intake valve closing timing
correction amount Vinccom. That is, when the value of the intake valve closing timing
correction amount Vinccom is larger than the intake valve closing timing upper limit
correction amount Vinccommax, the value of the intake valve closing timing correction
amount Vinccom is changed to the intake valve closing timing upper limit correction
amount Vinccommax. That is, in the second device, the upper limit value of the intake
valve closing timing correction amount Vinccom is set to the intake valve closing
timing upper limit correction amount Vinccommax.
[0199] Subsequently, the CPU 81 proceeds to step 1070, and stores "1" as the value of the
abnormality occurrence flag XEMG. Then, in step 1050 subsequent to step 1070, the
CPU 81 changes the target valve closing timing Vinc so that the target valve closing
timing Vinc is close to the air intake bottom dead center by the intake valve closing
timing correction amount Vinccom (in practice, the intake valve closing timing upper
limit correction amount Vinccommax).
(Case 2-2) Case of compression end temperature Tt of verification subject cylinder
equal to or higher than compression end reference temperature Ttref
[0200] In this case, the CPU 81 determines that the determination result is "No" in step
1020, and proceeds to step 1080. The CPU 81 stores zero as the value of the intake
valve closing timing correction amount Vinccom in step 1080, and proceeds to step
1050.
[0201] In step 1050, the CPU 81 changes the target valve closing timing Vinc so that the
target valve closing timing Vinc is close to the air intake bottom dead center by
the intake valve closing timing correction amount Vinccom (in practice, zero). Incidentally,
since the intake valve closing timing correction amount Vinccom is zero at the current
time point, the target valve closing timing Vinc may not become close to the air intake
bottom dead center. That is, the target valve closing timing Vinc is not corrected.
[0202] As described above in the separate cases of "Case 2-1" and "Case 2-2", when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref (that is, the degradation degree of the glow plug
23 is the "second stage"), the target valve closing timing Vinc is corrected in response
to the temperature difference ΔT. Here, in this case, when the intake valve closing
timing correction amount Vinccom exceeds the intake valve closing timing upper limit
correction amount Vinccommax (that is, the degradation degree of the glow plug 23
is the "third stage"), the intake valve closing timing correction amount Vinccom is
changed to the intake valve closing timing upper limit correction amount Vinccommax.
Here, when the compression end temperature Tt of the verification subject cylinder
is equal to or higher than the compression end reference temperature Ttref (that is,
the degradation degree of the glow plug 23 is the "first stage"), the target valve
closing timing Vinc is not corrected. In addition, when the degradation degree of
the glow plug 23 of the verification subject cylinder is the "first stage" or the
"second stage", the value of the abnormality occurrence flag XEMG is maintained at
"0" stored in the initial routine, and when the degradation degree is the "third stage",
"1" is stored as the value of the abnormality occurrence flag XEMG.
[0203] Subsequently, the CPU 81 proceeds to step 430 of FIG. 11 so as to open and close
the intake valve 26 at the target valve opening timing Vino and the target valve closing
timing Vinc, proceeds to step 440 so as to open and close the exhaust valve 28 at
the target valve opening timing Vexo and the target valve closing timing Vexc, and
proceeds to step 1095 so as to end the present routine once. Thus, the compression
end temperature increasing operation for allowing the valve closing timing of the
intake valve 26 to be close to the air intake bottom dead center is performed.
[0204] In addition, the CPU 81 starts a process from step 700 of FIG. 7 at a predetermined
timing, and performs the processes of step 710 to step 760. Thus, as in the first
device, the fuel of the predetermined fuel injection amount (Qp and Qm) is supplied
(injected) to the fuel injection cylinder at the predetermined fuel injection timing
(finjp and finjm).
[0205] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when it is verified that the value of
the abnormality occurrence flag XEMG at the current time point is "0" (the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage"
or the "second stage" in the series of routines illustrated in FIGS. 10 and 11), the
CPU 81 determines that the determination result is "Yes" in step 810, and directly
proceeds to step 895 so as to end the present routine once.
[0206] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the series of routines
illustrated in FIGS. 10 and 11), the CPU 81 determines that the determination result
is "No" in step 810, and proceeds to step 820. In step 820, the CPU 81 displays that
the "glow plug 23 is in an abnormal condition" on a display device (not illustrated)
by turning on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds
to step 895 so as to end the present routine once.
[0207] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0208] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the intake valve 26 is closed at the target
valve closing timing Vinc. On the other hand, when it is verified that the degradation
degree of the glow plug 23 is the "second stage" by the degradation verification,
the "compression end temperature increasing operation" is performed in which the target
valve closing timing Vinc of the intake valve 26 is close to the air intake bottom
dead center by the intake valve closing timing correction amount Vinccom determined
in response to the degradation degree of the glow plug 23.
[0209] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the target valve closing timing
Vinc of the intake valve 26 may become close to the air intake bottom dead center
by the predetermined intake valve closing timing upper limit correction amount Vinccommax,
and a display device displays that the "glow plug 23 is in an abnormal condition".
[0210] In contrast thereto, when the glow plug operation condition is not satisfied, the
CPU 81 starts a process from step 900 of FIG. 9 at a predetermined timing and proceeds
to step 305, the CPU determines that the determination result is "No" in step 305
and proceeds to step 365. In step 365, the CPU 81 stores "0" as the value of the glow
plug operation flag XGLO. Subsequently, the CPU 81 directly proceeds to step 995 so
as to end the present routine once. Accordingly, in this case, the glow plug 23 is
not operated.
[0211] In addition, in this case, when the CPU 81 starts a process from step 1000 of FIG.
10 at a predetermined timing and proceeds to step 1010 through step 410 and step 420,
the CPU determines that the determination result is "No" in step 1010 since the value
of the glow plug operation flag XGLO is "0". Then, the CPU 81 proceeds to step 1080
so as to store zero as the value of the intake valve closing timing correction amount
Vinccom and proceeds to step 1050. Subsequently, the CPU 81 proceeds to step 1095
through step 430 and step 440 of FIG. 11 so as to end the present routine once. Accordingly,
in this case, the target valve closing timing Vinc is not changed.
[0212] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the fuel of the predetermined fuel injection amount
(Qp and Qm) is supplied (injected) into the fuel injection cylinder at the predetermined
fuel injection timing (finjp and finjm) as in the case where the glow plug operation
condition is satisfied. In addition, as in the first device, the notification of abnormality
of the glow plug 23 is not performed.
<Operation and effect of device>
[0213] The second device verifies the degradation degree of the glow plug 23 as in the first
device. Then, the second device performs the compression end temperature increasing
operation for allowing the target valve closing timing Vinc of the intake valve 26
to be close to the air intake bottom dead center by the amount (the intake valve closing
timing correction amount Vinccom) in response to the degradation degree of the glow
plug 23. Thus, since the second device may appropriately increase the compression
end temperature Tt in response to the degradation degree of the glow plug 23, the
ignition of the fuel may be reliably performed even when the glow plug 23 is degraded.
[0214] In addition, the second device controls the target valve closing timing Vinc so that
the intake valve closing timing correction amount Vinccom does not exceed the predetermined
threshold value (intake valve closing timing upper limit correction amount Vinccommax).
Thus, since the target valve closing timing Vinc of the intake valve 26 is prevented
from becoming too close to the air intake bottom dead center, the compression ratio
may be prevented from excessively increasing.
[0215] In addition, the second device may suppress a variation in the combustion between
the cylinders even when the glow plug is degraded as in the first device. As a result,
the second device may satisfactorily maintain the drivability and the emission of
the engine.
[0216] In the second device, as the compression end temperature increasing operation, an
"operation allowing the target valve closing timing Vinc of the intake valve 26 to
be close to the air intake bottom dead center by the amount (intake valve closing
timing correction amount Vinccom) in response to the "degradation degree of the glow
plug 23" is performed. The operation includes an operation of retarding the target
valve opening timing Vino when the target valve opening timing Vino is earlier than
the air intake bottom dead center and an operation of advancing the target valve opening
timing Vino when the target valve opening timing Vino is later than the air intake
bottom dead center.
(Third embodiment)
[0217] Next, a combustion control device (hereinafter, referred to as a "third device")
according to a third embodiment of the present invention will be described.
<Outline of device>
[0218] The third device is applied to the internal combustion engine (see FIGS. 1 and 2)
which is similar to the internal combustion engine 10 employing the first device.
Accordingly, the specific description of the outline of the device will not be repeated.
<Outline of operation of device>
[0219] The third device acquires the compression end temperatures (Tt1 to Tt4) of the respective
cylinders and acquires the compression end reference temperature Ttref based on the
compression end temperature as in the first device. In addition, the third device
verifies the degradation degree of the glow plug 23 of the verification subject cylinder
by comparing the compression end temperature Tt of the verification subject cylinder
with the compression end reference temperature Ttref as in the first device.
[0220] The third device changes the "opening and closing timings of the exhaust valve 28"
in response to the verified degradation degree of the glow plug 23. More specifically,
the third device verifies that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "first stage" when the compression end temperature Tt of the
verification subject cylinder is equal to or higher than the compression end reference
temperature Ttref as in the first device. When it is verified that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage",
the third device opens the exhaust valve 28 of the verification subject cylinder at
the target valve opening timing Vexo determined in response to the operation state
of the engine 10 and closes the exhaust valve 28 at the target valve closing timing
Vexc determined in a similar way.
[0221] On the other hand, the third device verifies that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "second stage" when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref as in the first device. When it is verified that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"second stage", the second device allows the "determined target valve opening timing
Vexo of the exhaust valve 28" to be away from the exhaust top dead center by the exhaust
valve closing timing correction amount Vexccom determined in response to the degradation
degree of the glow plug 23.
[0222] Here, the third device verifies that the degradation degree of the glow plug 23 of
the verification subject cylinder is the "third stage" when the exhaust valve closing
timing correction amount Vexccom is larger than the predetermined exhaust valve closing
timing upper limit correction amount Vexccommax. When it is verified that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "third stage",
the third device allows the "determined target valve closing timing Vexc of the exhaust
valve 28" to be away from the exhaust top dead center by the exhaust valve closing
timing upper limit correction amount Vexccommax. In addition, at this time, the third
device displays that the "glow plug is in an abnormal condition" on a display device
(not illustrated) or the like. The description above is the outline of the operation
of the third device.
<Combustion control method>
[0223] Subsequently, the combustion control method which is employed in the third device
will be described before the description of the specific operation of the third device.
[0224] As described above, when the glow plug 23 is degraded, the compression end temperature
Tt is degraded. Therefore, when it is verified that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "second stage", the third
device performs a change so that the "target valve closing timing Vexc of the exhaust
valve 28 of the verification, subject cylinder is away from the exhaust top dead center
by the exhaust valve closing timing correction amount Vexccom". The exhaust valve
closing timing correction amount Vexccom is determined in response to the degradation
degree of the glow plug 23.
[0225] When the target valve closing timing Vexc is changed so as to be away from the exhaust
top dead center, the amount (that is, the inner EGR amount) of the gas remaining in
the cylinder among the combusted hot gas (the exhaust gas) increases. In addition,
since the exhaust valve closing timing correction amount Vexccom is determined in
response to the degradation degree of the glow plug 23, the target valve closing timing
Vexc is changed by the sufficient amount necessary for compensating a decrease in
the compression end temperature Tt due to degradation in the glow plug 23. As a result,
the compression end temperature Tt of the verification subject cylinder may be increased
to the temperature (that is, the temperature when the degradation degree of the glow
plug 23 is the "first stage" and the temperature higher than the compression end reference
temperature Ttref) for appropriately igniting the fuel by the right amount.
[0226] In addition, when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "third stage", the third device changes
the exhaust valve closing timing correction amount Vexccom to the exhaust valve closing
timing upper limit correction amount Vexccommax. That is, at this time, the exhaust
valve closing timing correction amount Vexccom is controlled so as not to be larger
than the exhaust valve closing timing upper limit correction amount Vexccommax. Thus,
an excessive increase in the inner EGR amount of the verification subject cylinder
is prevented. As described above, the third device performs the "compression end temperature
increasing operation for allowing the target valve closing timing Vexc of the exhaust
valve 28 to be away from the exhaust top dead center". The description above is the
combustion control method employed in the third device.
<Actual operation>
[0227] Hereinafter, the actual operation of the third device will be described.
As in the second device, the third device is different from the first device only
in that the "process indicated by the flowchart of FIG. 9" is performed instead of
the process indicated by the flowchart of FIG. 3 and the "series of processes indicated
by the flowcharts of FIGS. 12 and 13" are performed instead of the process indicated
by the flowchart of FIG. 4. Therefore, hereinafter, the difference will be mainly
described.
[0228] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 5 to 9 and FIGS. 12 and 13 at a predetermined timing. The
CPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG in the routines as in the first device. Accordingly, the specific description
of the glow plug operation flag XGLO and the abnormality occurrence flag XEMG will
not be repeated.
[0229] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 9 at the current time point is satisfied and the compression end reference
temperature Ttref is already acquired by the routines illustrated in FIGS. 5 and 6",
the respective routines performed by the CPU 81 will be described in detail.
[0230] As in the second device, when the CPU 81 starts a process from step 900 of FIG. 9
at a predetermined timing, since the glow plug operation condition at the current
time point is satisfied at the current time point, the application voltage value Egl
is determined and acquired by the routine, and the voltage of the application voltage
value Egl is applied to the glow plug 23. Thus, the glow plug 23 produces heat, so
that the gas in the cylinder is heated. As a result, the compression end temperature
Tt increases.
[0231] In addition, the CPU 81 is configured to repeatedly perform the "third cylinder-internal-temperature
correcting routine" indicated by the series of flowcharts of FIGS. 12 and 13 whenever
a predetermined time elapses. By the routine, the CPU 81 verifies the degradation
degree of the glow plug 23, and changes the "valve closing timing of exhaust valve
28" in response to the degradation degree. Specifically, by the routine, the CPU 81
determines the target valve opening timing Vino and the target valve closing timing
Vinc of the intake valve 26 in response to the operation state of the engine 10, and
controls the variable intake timing control device 26a so that the actual valve opening
timing of the intake valve 26 is equal to the target valve opening timing Vino and
the actual valve closing timing of the intake valve 26 is equal to the target valve
closing timing Vinc. Also, by the routine, the CPU 81 determines the target valve
opening timing Vexo and the target valve closing timing Vexc of the exhaust valve
28 in response to the operation state of the engine 10, and controls the variable
exhaust timing control device 28a so that the actual valve opening timing of the exhaust
valve 28 is equal to the target valve opening timing Vexo and the actual valve closing
timing of the exhaust valve 28 is equal to the target valve closing timing Vexc. In
addition, by the routine, the CPU 81 allows the "valve closing timing of the exhaust
valve 28" to be away from the exhaust top dead center in response to the degradation
degree of the glow plug 23 during the operation of the glow plug 23.
[0232] The series of routines illustrated in FIGS. 12 and 13 are different from the routine
illustrated in FIG. 4 only in that step 1210 to step 1280 are added. Therefore, in
the step for performing the same process as that of the step illustrated in FIG. 4
in the series of routines, the same reference numerals as those of the step of FIG.
4 are used. The specific description of the steps will not be repeated appropriately.
[0233] More specifically, when the CPU 81 starts a process from step 1200 of FIG. 12 at
a predetermined timing, the CPU acquires the intake valve target valve opening timing
Vino and the intake valve target valve closing timing Vinc in step 410, acquires the
exhaust valve target valve opening timing Vexo and the exhaust valve target valve
closing timing Vexc in step 420, and proceeds to step 1210.
[0234] Subsequently, in step 1210, the CPU 81 determines whether the compression end reference
temperature Ttref at the current time point is acquired. According to the above-described
assumption, since the compression end reference temperature Ttref is acquired, the
CPU 81 determines that the determination result is "Yes" in step 1210, and proceeds
to step 1220.
[0235] In step 1220, the CPU 81 determines whether the compression end temperature Tt of
the verification subject cylinder is lower than the compression end reference temperature
Ttref. Then, when the compression end temperature Tt of the verification subject cylinder
is lower than the compression end reference temperature Ttref, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "second stage", and changes the target valve closing timing Vexc of the exhaust
valve 28 of the verification subject cylinder so as to be away from the exhaust top
dead center. In addition, when the change amount of the target valve closing timing
Vexc exceeds a predetermined threshold value, the CPU 81 verifies that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "third stage",
and displays that the "glow plug 23 is in an abnormal condition" on a display device
(not illustrated). On the other hand, when the compression end temperature Tt of the
verification subject cylinder is equal to or higher than the compression end reference
temperature Ttref, the CPU 81 verifies that the degradation degree of the glow plug
23 of the verification subject cylinder is the "first stage", and does not change
the target valve closing timing Vexc of the exhaust valve 28 of the verification subject
cylinder.
[0236] Hereinafter, the case will be separately described in more detail.
(Case 3-1) Case of compression end temperature Tt of verification subject cylinder
lower than compression end reference temperature Ttref
[0237] In this case, the CPU 81 determines that the determination result is "Yes" in step
1220, and proceeds to step 1230. In step 1230, the CPU 81 determines and acquires
the exhaust valve closing timing correction amount Vexccom by applying the temperature
difference ΔT at the current time point to an exhaust valve closing timing correction
amount table MapVexccom (ΔT) in which the "relation between the exhaust valve closing
timing correction amount Vexccom and the temperature difference ΔT as the difference
between the compression end reference temperature Ttref and the compression end temperature
Tf' is determined in advance. In the exhaust valve closing timing correction amount
table MapVexccom (ΔT), the exhaust valve closing timing correction amount Vexccom
is designed to increase as the temperature difference ΔT increases. In other words,
in the exhaust valve closing timing correction amount table MapVexccom (ΔT), the exhaust
valve closing timing correction amount Vexccom is designed to increase as the degree
of degradation in the glow plug 23 increases.
[0238] Subsequently, the CPU 81 proceeds to step 1240, and determines whether the exhaust
valve closing timing correction amount Vexccom is larger than the exhaust valve closing
timing upper limit correction amount Vexccommax.
[0239] When the exhaust valve closing timing correction amount Vexccom is equal to or smaller
than the exhaust valve closing timing upper limit correction amount Vexccommax, the
CPU 81 determines that the determination result is "No" in step 1240, and proceeds
to step 1250 so as to change the target valve closing timing Vexc so that the target
valve closing timing Vexc is away from the exhaust top dead center by the exhaust
valve closing timing correction amount Vexccom.
[0240] On the other hand, when the exhaust valve closing timing correction amount Vexccom
is larger than the exhaust valve closing timing upper limit correction amount Vexccommax,
the CPU 81 determines that the determination result is "Yes" in step 1240, and proceeds
to step 1260. In step 1260, the CPU 81 stores the exhaust valve closing timing upper
limit correction amount Vexccommax as the value of the exhaust valve closing timing
correction amount Vexccom. That is, when the value of the exhaust valve closing timing
correction amount Vexccom is larger than the exhaust valve closing timing upper limit
correction amount Vexccommax, the value of the exhaust valve closing timing correction
amount Vexccom is changed to the exhaust valve closing timing upper limit correction
amount Vexccommax. That is, in the third device, the upper limit value of the exhaust
valve closing timing correction amount Vexccom is set to the exhaust valve closing
timing upper limit correction amount Vexccommax.
[0241] Subsequently, the CPU 81 proceeds to step 1270, and stores "1" as the value of the
abnormality occurrence flag XEMG. Then, in step 1250 subsequent to step 1270, the
CPU 81 changes the target valve closing timing Vexc so that the target valve closing
timing Vexc is away from the exhaust top dead center by the exhaust valve closing
timing correction amount Vexccom (in practice, the exhaust valve closing timing upper
limit correction amount Vexccommax).
(Case 3-2) Case of compression end temperature Tt of verification subject cylinder
equal to or higher than compression end reference temperature Ttref
[0242] In this case, the CPU 81 determines that the determination result is "No" in step
1220, and proceeds to step 1280. In step 1280, the CPU 81 stores zero as the value
of the exhaust valve closing timing correction amount Vexccom, and proceeds to step
1250.
[0243] In step 1250, the CPU 81 changes the target valve closing timing Vexc so that the
target valve closing timing Vexc is away from the exhaust top dead center by the exhaust
valve closing timing correction amount Vexccom (in practice, zero). Incidentally,
since the exhaust valve closing timing correction amount Vexccom at the current time
point is zero, the target valve closing timing Vexc may not be away from the exhaust
top dead center. That is, the target valve closing timing Vexc is not changed.
[0244] As described above in the separate cases of "Case 3-1" and "Case 3-2", when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref (that is, the degradation degree of the glow plug
23 is the "second stage"), the target valve closing timing Vexc is corrected in response
to the temperature difference ΔT. Here, in this case, when the intake valve closing
timing correction amount Vinccom exceeds the intake valve closing timing upper limit
correction amount Vinccommax (that is, the degradation degree of the glow plug 23
is the "third stage"), the intake valve closing timing correction amount Vinccom is
changed to the intake valve closing timing upper limit correction amount Vinccommax.
Here, when the compression end temperature Tt of the verification subject cylinder
is equal to or higher than the compression end reference temperature Ttref (that is,
the degradation degree of the glow plug 23 is the "first stage"), the target valve
closing timing Vexc is not corrected. In addition, when the degradation degree of
the glow plug 23 of the verification subject cylinder is the "first stage" or the
"second stage", the value of the abnormality occurrence flag XEMG is maintained at
"0" stored in the initial routine, and when the degradation degree is the "third stage",
"1" is stored as the value of the abnormality occurrence flag XEMG.
[0245] Subsequently, the CPU 81 proceeds to step 430 of FIG. 13 so as to open and close
the intake valve 26 at the target valve opening timing Vino and the target valve closing
timing Vinc, proceeds to step 440 so as to open and close the exhaust valve 28 at
the target valve opening timing Vexo and the target valve closing timing Vexc, and
proceeds to step 1295 so as to end the present routine once. Thus, the compression
end temperature increasing operation for allowing the valve closing timing of the
exhaust valve 28 to be away from the exhaust top dead center is performed.
[0246] In addition, the CPU 81 starts a process from step 700 of FIG. 7 at a predetermined
timing so as to perform the processes of step 710 to step 760. Thus, as in the first
device, the fuel of the predetermined fuel injection amount (Qp and Qm) is supplied
(injected) into the fuel. injection cylinder at the predetermined fuel injection timing
(finjp and finjm).
[0247] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when it is verified that the value of
the abnormality occurrence flag XEMG at the current time point is "0" (the degradation
degree of the glow plug 23 of the verification subject cylinder is the 'first stage"
or the "second stage" in the series of routines illustrated in FIGS. 12 and 13), the
CPU 81 determines that the determination result is "Yes" in step 810, and directly
proceeds to step 895 so as to end the present routine once.
[0248] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the series of routines
illustrated in FIGS. 12 and 13), the CPU 81 determines that the determination result
is "No" in step 810, and proceeds to step 820. In step 820, the CPU 81 displays that
the "glow plug 23 is in an abnormal condition" on a display device (not illustrated)
by turning on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds
to step 895 so as to end the present routine once.
[0249] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0250] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the exhaust valve 28 is closed at the target
valve closing timing Vexc. On the other hand, when it is verified that the degradation
degree of the glow plug 23 is the "second stage" by the degradation verification,
the "(compression end temperature increasing operation" is performed which allows
the target valve closing timing Vexc of the exhaust valve 28 to be away from the exhaust
top dead center by the exhaust valve closing timing correction amount Vexccom determined
in response to the degradation degree of the glow plug 23.
[0251] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the target valve closing timing
Vexc of the exhaust valve 28 may be away from the exhaust top dead center by predetermined
exhaust valve closing timing upper limit correction amount Vexccommax, and a display
device displays that the "glow plug 23 is in an abnormal condition".
[0252] Here, when the glow plug operation condition is not satisfied, the CPU 81 starts
a process from step 900 of FIG. 9 at a predetermined timing and proceeds to step 305,
the CPU determines that the determination result is "No" in step 305, and proceeds
to step 365. In step 365, the CPU 81 stores "0" as the value of the glow plug operation
flag XGLO. Subsequently, the CPU 81 directly proceeds to step 995 so as to end the
present routine once. Accordingly, in this case, the glow plug 23 is not operated.
[0253] In addition, in this case, the CPU 81 starts a process from step 1200 of FIG. 12
at a predetermined timing, proceeds to step 1210 through step 410 and step 420, and
determines that the determination result is "No" in step 1210 since the value of the
glow plug operation flag XGLO is "0". Then, the CPU 81 proceeds to step 1280 so as
to store zero as the value of the exhaust valve closing timing correction amount Vexccom,
and proceeds to step 1250. Subsequently, the CPU 81 proceeds to step 1295 through
step 430 and step 440 of FIG. 13 so as to end the present routine once. Accordingly,
in this case, the target valve closing timing Vexc is not changed.
[0254] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the fuel of the predetermined fuel injection amount
(Qp and Qm) is supplied (injected) into the fuel injection cylinder at the predetermined
fuel injection timing (finjp and finjm) as in the case where the glow plug operation
condition is satisfied. In addition, as in the first device, the notification of abnormality
of the glow plug 23 is not performed.
<Operation and effect of device>
[0255] The third device verifies the degradation degree of the glow plug 23 as in the first
device. Then, the third device performs the compression end temperature increasing
operation for allowing the target valve closing timing Vexc of the exhaust valve 28
to be away from the exhaust top dead center by the amount (the exhaust valve closing
timing correction amount Vexccom) in response to the degradation degree of the glow
plug 23. Thus, since the third device may appropriately increase the compression end
temperature Tt in response to the degradation degree of the glow plug 23, the ignition
of the fuel may be reliably performed even when the glow plug 23 is degraded.
[0256] In addition, the third device controls the target valve closing timing Vexc so that
the exhaust valve closing timing correction amount Vexccom does not exceed the predetermined
threshold value (the exhaust valve closing timing upper limit correction amount Vexccommax).
Thus, since the target valve closing timing Vexc of the exhaust valve 28 is prevented
from being excessively away from the exhaust top dead center, the inner EGR amount
may be prevented from excessively increasing.
[0257] In addition, the third device may suppress a variation in the combustion between
the cylinders even when the glow plug is degraded as in the first device. As a result,
the third device may satisfactorily maintain the drivability and the emission of the
engine.
[0258] In the third device, as the compression end temperature increasing operation, an
"operation for allowing the target valve closing timing Vexc of the exhaust valve
28 to be away from the exhaust top dead center by the amount (the exhaust valve closing
timing correction amount Vexccom) in response to the "degradation degree of the glow
plug 23" is performed. The operation includes an operation of advancing the target
valve closing timing Vexc when the target valve closing timing Vexc is earlier than
the exhaust top dead center, an operation of retarding the target valve closing timing
Vexc when the target valve closing timing Vexc is later than the exhaust top dead
center, an operation of retarding the target valve closing timing Vexc so as to exceed
the exhaust top dead center when the target valve closing timing Vexc is earlier than
the exhaust top dead center, and an operation of advancing the target valve closing
timing Vexc so as to exceed the exhaust top dead center when the target valve closing
timing Vexc is later than the exhaust top dead center.
(Fourth embodiment)
[0259] Next, a combustion control device (hereinafter, referred to as a "fourth device")
according to a fourth embodiment of the present invention will be described.
<Outline of devices>
[0260] The fourth device is applied to the internal combustion engine (see FIGS. 1 and 2)
which is similar to the internal combustion engine 10 employing the first device.
Accordingly, the specific description of the outline of the device will not be repeated.
<Outline of operation of device>
[0261] The fourth device acquires the compression end temperatures (Tt1 to Tt4) of the respective
cylinders and acquires the compression end reference temperature Ttref based on the
compression end temperature as in the first device. In addition, the fourth device
verifies the degradation degree of the glow plug 23 of the verification subject cylinder
by comparing the compression end temperature Tt of the verification subject cylinder
with the compression end reference temperature Ttref as in the first devices.
[0262] The fourth device changes the "opening and closing timings of the intake valve 26"
in response to the verified degradation degree of the glow plug 23. More specifically,
the fourth device verifies that the degradation degree of the glow plug 23 of the
verification subject cylinder is the "first stage" when the compression end temperature
Tt of the verification subject cylinder is equal to or higher than the compression
end reference temperature Ttref as in the first device. When it is verified that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"first stage", the fourth device opens the intake valve 26 of the verification subject
cylinder at the target valve opening timing Vino determined in response to the operation
state of the engine 10, and closes the intake valve 26 at the target valve closing
timing Vinc determined in a similar way.
[0263] On the other hand, the fourth device verifies that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "second stage" when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref as in the first device. When it is verified that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"second stage", the fourth device advances the "determined target valve opening timing
Vino of the intake valve 26" relative to the exhaust top dead center by the intake
valve opening timing correction amount Vinocom determined in response to the degradation
degree of the glow plug 23.
[0264] Here, when the intake valve opening timing correction amount Vinocom is larger than
the predetermined intake valve opening timing upper limit correction amount Vinocommax,
the fourth device verifies that the degradation degree of the glow plug 23 of the
verification subject cylinder is the "third stage". When it is verified that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "third stage",
the fourth device advances the determined target valve opening timing Vino of the
intake valve 26 relative to the exhaust top dead center by the intake valve opening
timing upper limit correction amount Vinocommax. In addition, at this time, the fourth
device displays that the "glow plug is in an abnormal condition" on a display device
(not illustrated) or the like. The description above is the outline of the operation
of the fourth device.
<Combustion control method>
[0265] Subsequently, the combustion control method which is employed in the fourth device
will be described before the description of the specific operation of the fourth device.
[0266] As described above, when the glow plug 23 is degraded, the compression end temperature
Tt is degraded. Therefore, when it is verified that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "second stage", the fourth
device performs a change so that the "target valve opening timing Vino of the exhaust
valve 28 of the verification, subject cylinder is advanced relative to the exhaust
top dead center by the intake valve opening timing correction amount Vinocom". The
intake valve opening timing correction amount Vinocom is determined in response to
the degradation degree of the glow plug 23.
[0267] When the target valve opening timing Vino is changed so as to be earlier than the
exhaust top dead center, the combusted hot gas (the exhaust gas) is pushed toward
the intake passage during a period (that is, the exhaust stroke) until the piston
in the cylinder reaches the exhaust top dead center from the opening of the intake
valve 26. The amount of the exhaust gas pushed toward the intake passage increases
with an increase in the amount of advancing the valve opening timing of the intake
valve 26 relative to the exhaust top dead center. The exhaust gas pushed toward the
intake passage is suctioned into the cylinder together with air (new air) in the intake
stroke. As a result, as in the third device, a part of the hot exhaust gas remains
in the cylinder. In addition, since the intake valve opening timing correction amount
Vinocom is determined in response to the degradation degree of the glow plug 23, the
target valve opening timing Vino is changed by the sufficient amount necessary for
compensating a decrease in the compression end temperature Tt due to degradation in
the glow plug 23. As a result, the compression end temperature Tt of the verification
subject cylinder may be increased to the temperature (that is, the temperature when
the degradation degree of the glow plug 23 is the "first stage" and the temperature
higher than the compression end reference temperature Ttref) for appropriately igniting
the fuel by the right amount.
[0268] In addition, when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "third stage", the fourth device changes
the intake valve opening timing correction amount Vinocom to the intake valve opening
timing upper limit correction amount Vinocommax. That is, at this time, the intake
valve opening timing correction amount Vinocom is controlled so as not to be larger
than the intake valve opening timing upper limit correction amount Vinocommax. Thus,
an excessive increase in the amount of the exhaust gas remaining in the verification
subject cylinder is prevented. As described above, the fourth device performs the
"compression end temperature increasing operation of advancing the target valve opening
timing Vino of the intake valve 26 relative to the exhaust top dead center". The description
above is the combustion control method employed in the fourth device.
<Actual operation>
[0269] Hereinafter, the actual operation of the fourth device will be described.
As in the second device, the fourth device is different from the first device only
in that the "process indicated by the flowchart of FIG. 9" is performed instead of
the process indicated by the flowchart of FIG. 3 in the first device and the "series
of processes indicated by the flowcharts of FIGS. 14 and 15" are performed instead
of the process indicated by the flowchart of FIG. 4 in the first device. Therefore,
hereinafter, the difference will be mainly described.
[0270] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 5 to 9 and FIGS. 14 and 15 at a predetermined timing. The
CPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG in the routines as in the first device. Accordingly, the specific description
of the glow plug operation flag XGLO and the abnormality occurrence flag XEMG will
not be repeated.
[0271] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 9 at the current time point is satisfied and the compression end reference
temperature Ttref is already acquired by the routines illustrated in FIGS. 5 and 6",
the respective routines performed by the CPU 81 will be described in detail.
[0272] As in the second device, when the CPU 81 starts a process from step 900 of FIG. 9
at a predetermined timing, since the glow plug operation condition at the current
time point is satisfied at the current time point, the application voltage value Egl
is determined and acquired by the routine, and the voltage of the application voltage
value Egl is applied to the glow plug 23. Thus, the glow plug 23 produces heat, so
that the gas in the cylinder is heated. As a result, the compression end temperature
Tt increases,
[0273] In addiction, the CPU 81 is configured to repeatedly perform the "fourth cylinder-internal-temperature
correcting routine" which is indicated by the series of flowcharts of FIGS. 14 and
15 whenever a predetermined time elapses. By the routine, the CPU 81 verifies the
degradation degree of the glow plug 23, and changes the "valve opening timing of the
intake valve 26" in response to the degradation degree. Specifically, by the routine,
the CPU 81 determines the target valve opening timing Vino and the target valve closing
timing Vinc of the intake valve 26 in response to the operation state of the engine
10, and controls the variable intake timing control device 26a so that the actual
valve opening timing of the intake valve 26 is equal to the target valve opening timing
Vino and the actual valve closing timing of the intake valve 26 is equal to the target
valve closing timing Vinc. Also, by the routine, the CPU 81 determines the target
valve opening timing Vexo and the target valve closing timing Vexc of the exhaust
valve 28 in response to the operation state of the engine 10, and controls the variable
exhaust timing control device 28a so that the actual valve opening timing of the exhaust
valve 28 is equal to the target valve opening timing Vexo and the actual valve closing
timing of the exhaust valve 28 is equal to the target valve closing timing Vexc. In
addition, by the routine, the CPU 81 advances the "valve opening timing of the intake
valve 26" relative to the exhaust top dead center in response to the degradation degree
of the glow plug 23 during the operation of the glow plug 23.
[0274] The series of routines illustrated in FIGS. 14 and 15 are different from the routine
illustrated in FIG. 4 only in that step 1410 to step 1470 are added. Therefore, in
the step for performing the same process as that of the step illustrated in FIG. 4
in the series of routines, the same reference numerals as those of the step of FIG.
4 are used. The specific description of the steps will not be repeated appropriately.
[0275] More specifically, when the CPU 81 starts a process from step 1400 of FIG. 14 at
a predetermined timing, the CPU acquires the intake valve target valve opening timing
Vino and the intake valve target valve closing timing Vinc in step 410, acquires the
exhaust valve target valve opening timing Vexo and the exhaust valve target valve
closing timing Vexc in step 420, and proceeds to step 1410.
[0276] Subsequent, in step 1410, the CPU 81 determines whether the compression end reference
temperature Ttref at the current time point is acquired. According to the above-described
assumption, since the compression end reference temperature Ttref is already acquired,
the CPU 81 determines that the determination result is "Yes" in step 1410, and proceeds
to step 1420.
[0277] In step 1420, the CPU 81 determines whether the compression end temperature Tt of
the verification subject cylinder is lower than the compression end reference temperature
Ttref. Then, when the compression end temperature Tt of the verification subject cylinder
is lower than the compression end reference temperature Ttref, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "second stage", and performs a change so that the target valve opening timing
Vino of the intake valve 26 of the verification subject cylinder is earlier than the
exhaust top dead center. In addition, when the change amount of the target valve opening
timing Vino exceeds a predetermined threshold value, the CPU 81 verifies that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"third stage", and displays that the "glow plug 23 is in an abnormal condition" on
a display device (not illustrated). On the other hand, when the compression end temperature
Tt of the verification subject cylinder is equal to or higher than the compression
end reference temperature Ttref, the CPU 81 verifies that the degradation degree of
the glow plug 23 of the verification subject cylinder is the "first stage", and does
not change the target valve opening timing Vino of the intake valve 26 of the verification
subject cylinder.
[0278] When the compression end temperature Tt of the verification subject cylinder is lower
than the compression end reference temperature Ttref, the CPU 81 determines that the
determination result is "Yes' in step 1420, and proceeds to step 1430. In step 1430,
the CPU 81 determines and acquires the intake valve opening timing correction amount
Vinocom by applying the temperature difference ΔT and the target valve opening timing
Vino at the current time point to an intake valve opening timing correction amount
table MapVinocom (ΔT, Vino) in which the "relation between the intake valve opening
timing correction amount Vinocom, the target valve opening timing Vino, and the temperature
difference ΔT as a difference between the compression end reference temperature Ttref
and the compression end temperature Tt" is determined in advance. In the intake valve
opening timing correction amount table MapVinocom (ΔT, Vino), the intake valve opening
timing correction amount Vinocom is designed to satisfy the following (Condition 4-1
to Condition 4-3.
[0279]
(Condition 4-1) The intake valve opening timing correction amount Vinocom increases
as the temperature difference ΔT increases.
(Condition 4-2) When the target valve opening timing Vino is earlier than the exhaust
top dead center, Condition 1 is satisfied when the intake valve opening timing correction
amount Vinocom is earlier than the target valve opening timing Vino.
(Condition 4-3) When the target valve opening timing Vino is later than the exhaust
top dead center, Condition 1 is satisfied when the intake valve opening timing correction
amount Vinocom is earlier than the exhaust top dead center,
[0280] Subsequently, the CPU 81 proceeds to step 1440, and determines whether the intake
valve opening timing correction amount Vinocom is larger than the intake valve opening
timing upper limit correction amount Vinocommax.
[0281] When the intake valve opening timing correction amount Vinocom is equal to or smaller
than the intake valve opening timing upper limit correction amount Vinocommax, the
CPU 81 determines that the determination result is "No" in step 1440, and proceeds
to step 1450 so as to change the target valve opening timing Vino so that the target
valve opening timing Vino is earlier than the exhaust top dead center by the intake
valve opening timing correction amount Vinocom.
[0282] On the other hand, when the intake valve opening timing correction amount Vinocom
is larger than the intake valve opening timing upper limit correction amount Vinocommax,
the CPU 81 determines that the determination result is "Yes" in step 1440, and proceeds
to step 1460. In step 1460, the CPU 81 stores the intake valve opening timing upper
limit correction amount Vinocommax. as the value of the intake valve opening timing
correction amount Vinocom. That is, when the value of the intake valve opening timing
correction amount Vinocom is larger than the intake valve opening timing upper limit
correction amount Vinocommax, the value of the intake valve opening timing correction
amount Vinocom is changed to the intake valve opening timing upper limit correction
amount Vinocommax.. That is, in the fourth device, the upper limit value of the intake
valve opening timing correction amount Vinocom is set to the intake valve opening
timing upper limit correction amount Vinocommax.
[0283] Subsequently, the CPU 81 proceeds to step 1470, and stores "1" as the value of the
abnormality occurrence flag XEMG. Then, in step 1450 subsequent to step 1470, the
CPU 81 changes the target valve opening timing Vino so that the target valve opening
timing Vino is earlier than the exhaust top dead center by the intake valve opening
timing correction amount Vinocom (in practice, the intake valve opening timing upper
limit correction amount Vinocommax). Subsequently, the CPU 81 proceeds to step 430
of FIG. 15.
[0284] On the other hand, when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref,
the CPU 81 determines that the determination result is "No" in step 1420, and directly
proceeds to step 430 of FIG. 15.
[0285] As described above, when the compression end temperature Tt of the verification subject
cylinder is lower than the compression end reference temperature Ttref (that is, the
degradation degree of the glow plug 23 is the "second stage"), the target valve opening
timing Vino is corrected in response to the temperature difference ΔT and the target
valve opening timing Vino. Hera, in this case, when the intake valve opening timing
correction amount Vinocom exceeds the intake valve opening timing upper limit correction
amount Vinocommax. (that is, the degradation degree of the glow plug 23 is the "third
stage"), the intake valve opening timing correction amount Vinocom is changed to the
intake valve opening timing upper limit correction amount Vinocommax. Here, when the
compression end temperature Tt of the verification subject cylinder is equal to or
higher than the compression end reference temperature Ttref (that is, the degradation
degree of the glow plug 23 is the "first stage"), the target valve opening timing
Vino is not corrected. In addition, when the degradation degree of the glow plug 23
of the verification subject cylinder is the "first stage" or the "second stage", the
value of the abnormality occurrence flag XEMG is maintained at "0" stored in the initial
routine, and when the degradation degree is the "third stage", "1" is stored as the
value of the abnormality occurrence flag XEMG.
[0286] Subsequently, the CPU 81 opens and closes the intake valve 26 at the target valve
opening timing Vino and the target valve closing timing Vinc in step 430 of FIG. 15,
proceeds to step 440 so as to open and close the exhaust valve 28 at the target valve
opening timing Vexo and the target valve closing timing Vexc, and proceeds to step
1495 so as to end the present routine once. Thus, the compression end temperature
increasing operation for allowing the valve opening timing of the intake valve 26
to be earlier than the exhaust top dead center is performed.
[0287] In addition, the CPU 81 starts a process from step 700 of FIG. 7 at a predetermined
timing, and performs the processes of step 710 to step 760. Thus, as in the first
device, the fuel of the predetermined fuel injection amount (Qp and Qm) is supplied
(injected) into the fuel injection cylinder at the predetermined fuel injection timing
(finjp and finjm).
[0288] In addition, when tha CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when it is verified that the value of
the abnormality occurrence flag XEMG at the current time point is "0" (the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage"
or the "second stage" in the series of routines illustrated in FIGS. 14 and 15), the
CPU 81 determines that the determination result is "Yes" in step 810, and directly
proceeds to step 895 so as to end the present routine once.
[0289] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the series of routines
illustrated in FIGS. 14 and 15), the CPU 81 determines that the determination result
is "No" in step 810, and proceeds to step 820. In step 820, the CPU 81 displays that
the "glow plug 23 is in an abnormal condition" on a display device (not illustrated)
by turning on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds
to step 895 so as to end the present routine once.
[0290] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0291] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the intake valve 26 is closed at the target
valve opening timing Vino. On the other hand, when it is verified that the degradation
degree of the glow plug 23 is the "second stage" by the degradation verification,
the "compression end temperature increasing operation" of allowing the valve opening
timing of the intake valve 26 to be earlier than the exhaust top dead center by the
intake valve opening timing correction amount Vinocom determined in response to the
degradation degree of the glow plug 23.
[0292] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the valve opening timing of
the intake valve 26 becomes earlier than the exhaust top dead center by the predetermined
intake valve opening timing upper limit correction amount Vinocommax, and a display
device displays that the "glow plug 23 is in an abnormal condition".
[0293] Here, in a case where the glow plug operation condition is not satisfied, when the
CPU 81 starts a process from step 900 of FIG. 9 at a predetermined timing and proceeds
to step 305, the CPU determines that the determination result is "No" in step 305,
and proceeds to step 365. In step 365, the CPU 81 stores "0" as the value of the glow
plug operation flag XGLO. Subsequently, the CPU 81 directly proceeds to step 995 so
as to end the present routine once. According, in this case, the glow plug 23 is not
operated.
[0294] In additian, in this case, when the CPU 81 starts a process from step 1200 of FIG.
14 at a predetermined timing and proceeds to step 1410 through step 410 and step 420,
the CPU determines that the determination result is "No" in step 1410 since the value
of the glow plug operation flag XGLO is "0". Then, the CPU 81 proceeds to step 1495
through step 430 and step 440 of FIG. 15 so as to end the present routine once. Accordingly,
in this case, the target valve opening timing Vino is not changed.
[0295] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the fuel of the predetermined fuel injection amount
(Qp and Qm) is supplied (injected) into the fuel injection cylinder at the predetermined
fuel injection timing (finjp and finjm) as in the case where the glow plug operation
condition is satisfied. In addition, as in the first device, the notification of abnormality
of the glow plug 23 is not performed.
<Operation and effect of device>
[0296] The fourth device verifies the degradation degree of the glow plug 23 as in the first
device. Then, the fourth device performs the compression end temperature increasing
operation for allowing the target valve opening timing Vino of the intake valve 26
to be earlier than the exhaust top dead center by the amount (the intake valve opening
timing correction amount Vinocom) in response to the degradation degree of the glow
plug 23. Thus, since the fourth device may appropriately increase the compression
end temperature Tt in response to the degradation degree of the glow plug 23, the
ignition of the fuel may be reliably performed even when the glow plug 23 is degraded.
[0297] In addition, the fourth device controls the target valve opening timing Vino so that
the intake valve opening timing correction amount Vinocom does not exceed the predetermined
threshold value (the intake valve opening timing upper limit correction amount Vinocommax).
Thus, since the target valve opening timing Vino of the intake valve 26 is prevented
from being excessively earlier than the exhaust top dead center, the amount of the
exhaust gas remaining in the cylinder may be prevented from excessively increasing.
[0298] In addition, the fourth device may suppress a variation in the combustion between
the cylinders even when the glow plug is degraded as in the first device. As a result,
the fourth device may satisfactorily maintain the drivability and the emission of
the engine.
[0299] In the fourth device, there is an "operation for allowing the target valve opening
timing Vino of the intake valve 26 to be earlier than the exhaust top dead center
by the amount (the intake valve opening timing correction amount Vinocom) in response
to the "degradation degree of the glow plug 23" as the compression end temperature
increasing operation.
[0300] In the fourth device, as the compression end temperature increasing operation, the
"operation for allowing the target valve opening timing Vino of the intake valve 26
to be earlier than the exhaust top dead center by the amount (the intake valve opening
timing correction amount Vinocom) in response to the degradation degree of the glow
plug 23" is performed. The operation includes an operation of advancing the target
valve opening timing Vino when the target valve opening timing Vino is earlier than
the exhaust top dead center and an operation of advancing the target valve opening
timing Vino when the target valve opening timing Vino is later than the exhaust top
dead center.
(Fifth embodiment)
[0301] Next, a combustion control device (hereinafter, referred to as a "fifth device")
according to a fifth embodiment of the present invention will be described.
<Outline of device>
[0302] The fifth device is applied to the internal combustion engine (see FIGS. 1 and 2)
which is similar to the internal combustion engine 10 employing the first device.
Accordingly, the specific description of the outline of the device will be omitted.
<Outline of operation of device>
[0303] The fifth device acquires the compression end temperatures (Tt1 to Tt4) of the respective
cylinders and acquires the compression end reference temperature Ttref based on the
compression end temperature as in the first device. In addition, the fifth device
verifies the degradation degree of the glow plug 23 of the verification subject cylinder
by comparing the compression end temperature Tt of the verification subject cylinder
with the compression end reference temperature Ttref as in the first device.
[0304] The fifth device changes the "pilot injection amount Qp" in response to the verified
degradation degree of the glow plug 23. More specifically, the fifth device verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "first stage" when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref
as in the first device. When it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "first stage", the fifth device
injects the fuel of the injection amount (the pilot injection amount Qp and the main
injection amount Qm) determined in response to the operation state of the engine 10
into the verification subject cylinder at the injection timing (the pilot injection
timing finjp and the main injection timing finjm) determined in a similar way.
[0305] On the other hand, the fifth device verifies that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "second stage" when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref as in the first device. When it is verified that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"second stage", the second device increases the "determined pilot injection amount
Qp" by the pilot injection correction amount Qpcom determined in response to the degradation
degree of the glow plug 23.
[0306] Here, when the pilot injection correction amount Qpcom is larger than the predetermined
pilot injection upper limit correction amount Qpcommax, the fifth device verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "third stage". When it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "third stage", the fifth device
increases the "determined pilot injection amount Qp" by the pilot injection upper
limit correction amount Qpcommax. In addition, at this time, the fifth device displays
that the "glow plug is in an abnormal condition" on a display device (not illustrated)
or the like. The description above is the outline of the operation of the fifth device.
<Combustion control method>
[0307] Subsequently, the combustion control method which is employed in the fifth device
will be described before the description of the specific operation of the fifth device.
[0308] As described above, when the glow plug 23 is degraded, the compression end temperature
Tt is lowered. Therefore, when it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "second stage", the fifth device
performs a change so that the "pilot injection amount Qp of the verification subject
cylinder increases by the pilot injection correction amount Qpcom". The pilot injection
correction amount Qpcom is determined in response to the degradation degree of the
glow plug 23.
[0309] The pilot-injected fuel increases the mixture gas temperature by the pre-self-ignition
reaction. For this reason, when the pilot injection amount Qp is changed so as to
increase, the increase amount of the temperature of the gas in the cylinder may be
increased due to the pre-self-ignition reaction. In addition, since the pilot injection
correction amount Qpcom is determined in response to the degradation degree of the
glow plug 23, the pilot injection amount Qp is changed by the sufficient amount necessary
for compensating a decrease in the compression end temperature Tt due to degradation
in the glow plug 23. As a result, the compression end temperature Tt of the verification
subject cylinder may be increased to the temperature (that is, the temperature when
the degradation degree of the glow plug 23 is the "first stage" and the temperature
higher than the compression end reference temperature Ttref) for appropriately igniting
the fuel by the right amount.
[0310] In addition, when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "third stage", the fifth device changes
the pilot injection correction amount Qpcom to the pilot injection upper limit correction
amount Qpcommax. That is, at this time, the pilot injection correction amount Qpcom
is controlled so as not to be larger than the pilot injection upper limit correction
amount Qpcommax. Thus, since an excessive increase in the pilot injection amount Qp
is prevented, degradation in the fuel efficiency may be prevented. In this way, the
fifth device performs the compression end temperature increasing operation of increasing
the pilot injection amount Qp. The description above is the combustion control method
employed in the fifth device.
<Actual operation>
[0311] Hereinafter, the actual operation of the fifth device will be described,
As in the second device, the fifth device is different from the first device only
in that the "process indicated by the flowchart of FIG. 9" is performed instead of
the process indicated by the flowchart of FIG. 3 in the first embodiment and the "series
of processes indicated by the flowcharts of FIGS. 16 and 17" are performed instead
of the process indicated by the flowchart of FIG. 7 in the first device. Therefore,
hereinafter, the difference will be mainly described.
[0312] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 4 to 6 and FIGS. 8, 9, 16, and 17 at a predetermined timing.
The GPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG in the routines as in the first device. Accordingly, the specific description
of the glow plug operation flag XGLO and the abnormality occurrence flag XEMG will
be omitted.
[0313] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 9 at the current time point is satisfied and the compression end reference
temperature Ttref is already acquired by the routines illustrated in FIGS. 5 and 6",
the respective routines performed by the CPU 81 will be described in detail.
[0314] As in the first device, when the CPU 81 starts a process from step 400 of FIG. 4
at a predetermined timing, the CPU determines and acquires the target opening and
closing timings of the intake valve 26 and the exhaust valve 28, and controls a variable
intake timing device 26a and a variable exhaust timing device 28a so that the intake
valve 26 and the exhaust valve 28 are opened and closed at the target opening and
closing timings.
[0315] In addition, as in the second device, when the CPU 81 starts a process from step
900 of FIG. 9 at a predetermined timing, since the glow plug operation condition at
the current time point is satisfied according to the assumption, the application voltage
value Egl is determined and acquired by the routine, and the voltage of the application
voltage value Egl is applied to the glow plug 23. Thus, the glow plug 23 produces
heat, so that the gas in the cylinder is heated. As a result, the compression end
temperature Tt increases.
[0316] In addition, the CPU 81 is configured to repeatedly perform the "fifth cylinder-internal-temperature
correcting routine" indicated by the series of flowcharts of FIGS. 16 and 17 whenever
a predetermined time elapses. By the routine, the CPU 81 verifies the degradation
degree of the glow plug 23, and changes the "pilot injection amount Qp" in response
to the degradation degree. Specifically, by the routine, the CPU 81 determines the
fuel injection amount (the pilot injection amount Qp and the main injection amount
Qm) and the fuel injection timing (the pilot injection timing finjp and the main injection
timing finjm) in response to the operation state of the engine 10, injects the fuel
of the pilot injection amount Qp from the injector 22 at the pilot injection timing
finjp, and injects the fuel of the main injection amount Qm from the injector 22 at
the main injection timing finjm. In addition, by the routine, the CPU 81 increases
the "pilot injection amount Op" in response to the degradation degree of the glow
plug 23 during the operation of the glow plug 23.
[0317] The series of routines illustrated in FIGS. 16 and 17 are different from the routine
illustrated in FIG. 7 only in that step 1610 to step 1680 are added. Therefore, in
the step for performing the same process as that of the step illustrated in FIG. 7
in the series of routines, the same reference numerals as those of the step of FIG.
7 are used. The specific description of the steps will be appropriately omitted.
[0318] More specifically, when the CPU 81 starts a process from step 1600 of FIG. 16 at
a predetermined timing, the CPU acquires the pilot injection amount Qp and the main
injection amount Qm in step 710, acquires the pilot injection timing finjp and the
main injection timing finjm in step 720, and proceeds to step 1610.
[0319] Subsequently, in step 1610, the CPU 81 determines whether the compression end reference
temperature Ttref at the current time point is acquired. According to the above-described
assumption, since the compression end reference temperature Ttref is already acquired,
the CPU 81 determines that the determination result is "Yes" in step 1610, and proceeds
to step 1620.
[0320] In step 1620, the CPU 81 determines whether the compression end temperature Tt of
the verification subject cylinder is lower than the compression end reference temperature
Ttref. Then, when the compression end temperature Tt of the verification subject cylinder
is lower than the compression end reference temperature Ttref, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "second sage", and changes the pilot injection amount Qp of the verification
subject cylinder so that it increase. In addition, when the change amount of the pilot
injection amount Qp exceeds a predetermined threshold value, the CPU 81 verifies that
the degradation degree of the glow plug 23 of the verification subject cylinder is
the "third stage", and displays that the "glow plug 23 is in an abnormal conditions"
on a display device (not illustrated). On the other hand, when the compression end
temperature Tt of the verification subject cylinder is equal to or higher than the
compression end reference temperature Ttref, the CPU 81 verifies that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage",
and does not change the pilot injection amount Qp of the verification subject cylinder.
[0321] Hereinafter, the case will be separately described in more detail.
(Case 5-1) Case of compression end temperature Tt of verification subject cylinder
lower than compression end reference temperature Ttref
[0322] In this case, the CPU 81 determines that the determination result is "Yes" in step
1620, and proceeds to step 1630. In step 1630, the CPU 81 determines and acquires
the pilot injection correction amount Qpcom by applying the temperature difference
ΔT at the current time point to a pilot injection correction amount table MapQpcom
(ΔT) in which the "relation between the pilot injection correction amount Qpcom and
the temperature difference ΔT as a difference between the compression end reference
temperature Ttref and the compression end temperature Tf" is determined in advance.
In the pilot injection correction amount table MapQpoom (ΔT), the pilot injection
correction amount Qpcom is designed to increase as the temperature difference ΔT increases.
In other words, in the pilot injection correction amount table MapQpcom (ΔT), the
pilot injection correction amount Qpcom is designed to increase as the degree of degradation
in the glow plug 23 increases.
[0323] Subsequently, the CPU 81 proceeds to step 1640, and determines whether the pilot
injection correction amount Qpcom is larger than the pilot injection upper limit correction
amount Qpcommax.
[0324] When the pilot injection correction amount Qpcom is equal to or smaller than the
pilot injection upper limit correction amount Qpcommax, the CPU 81 determines that
the determination result is "No" in step 1640, and proceeds to step 1650 so as to
change the pilot injection amount Qp so that the pilot injection amount Qp increases
by the pilot injection correction amount Qpcom.
[0325] On the other hand, when the pilot injection correction amount Qpcom is larger than
the pilot injection upper limit correction amount Qpcommax, the CPU 81 determines
that the determination result is "Yes" in step 1640, and proceeds to step 1660. In
step 1660, the CPU 81 stores the pilot injection upper limit correction amount Qpcommax
as the value of the pilot injection correction amount Qpcom. That is, when the value
of the pilot injection correction amount Qpcom is larger than the pilot injection
upper limit correction amount Qpcommax, the value of the pilot injection correction
amount Qpcom is changed to the pilot injection upper limit correction amount Qpcommax.
That is, in the fifth device, the upper limit value of the pilot injection correction
amount Qpcom is set to the pilot injection upper limit correction amount Qpcommax.
[0326] Subsequently, the CPU 81 proceeds to step 1670 so as to store "1" as the value of
the abnormality occurrence flag XEMG. Then, in step 1650 subsequent to step 1670,
the CPU 81 changes the pilot injection amount Qp so that the pilot injection amount
Qp increases by the pilot injection correction amount Qpcom (in practice, the pilot
injection upper limit correction amount Qpcommax).
(Case 5-2) Case of compression end temperature Tt of verification subject cylinder
equal to or higher than compression end reference temperature Ttref
[0327] In this case, the CPU 81 determines that the determination result is "No" in step
1620, and proceeds to step 1680. In step 1680, the CPU 81 stores zero as the value
of the pilot injection correction amount Qpcom, and proceeds to step 1650.
[0328] In step 1650, the CPU 81 changes the pilot injection amount Qp so that the pilot
injection amount Qp increases by the pilot injection correction amount Qpcom (in practice,
zero). Incidentally, since the pilot injection correction amount Qpcom at the current
time point is zero, the pilot injection amount Qp does not increase. That is, the
pilot injection amount Qp is not changed.
[0329] As described above in the separate cases of "Case 5-1" and "Case 5-2", when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref (that is, the degradation degree of the glow plug
23 is the "second stage"), the pilot injection amount Qp is corrected in response
to the temperature difference ΔT. Here, in this case, when the pilot injection correction
amount Qpcom exceeds the pilot injection upper limit correction amount Qpcommax (that
is, the degradation degree of the glow plug 23 is the "third stage"), the pilot injection
correction amount Qpcom is changed to the pilot injection upper limit correction amount
Qpcommax. Here, when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref
(that is, the degradation degree of the glow plug 23 is the "first stage"), the pilot
injection amount Qp is not corrected. In addition, when the degradation degree of
the glow plug 23 of the verification subject cylinder is the "first stage" or the
"second stage", the value of the abnormality occurrence flag XEMG is maintained at
"0" stored in the initial routine, and when the degradation degree is the "third stage",
"1" is stored as the value of the abnormality occurrence flag XEMG.
[0330] Subsequently, as in the first device, the CPU 81 performs the processes of step 730
to step 760 of FIG. 17, and injects the fuel of the fuel injection amount (the pilot
injection amount Qp and the main injection amount Qm) at the fuel injection timing
(the pilot injection timing finjp and the main injection timing finjm) from the injector
22 provided in the fuel injection cylinder. Thus, the compression end temperature
increasing operation of increasing the pilot injection amount Qp is performed.
[0331] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when the value of the abnormality occurrence
flag XEMG at the current time point is "0" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "first stage" or the "second stage"
in the series of routines of FIGS. 16 and 17), the CPU 81 determines that the determination
result is "Yes" in step 810, and directly proceeds to step 895 so as to end the present
routine once.
[0332] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the series of routines
of FIGS. 16 and 17), the CPU 81 determines that the determination result is "No" in
step 810, and proceeds to step 820. In step 820, the CPU 81 displays that the "glow
plug 23 is in an abnormal condition" on a display device (not illustrated) by turning
on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds to step 895
so as to end the present routine once.
[0333] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0334] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the pilot injection amount Qp is not changed.
On the other hand, when it is verified that the degradation degree of the glow plug
23 is the "second stage" by the degradation verification, the "compression end temperature
increasing operation" of increasing the pilot injection amount Qp by the pilot injection
correction amount Qpcom determined in response to the degradation degree of the glow
plug 23 is performed.
[0335] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the pilot injection amount Qp
increases by the predetermined pilot injection upper limit correction amount Qpcommax,
and a display device displays that the "glow plug 23 is in an abnormal condition".
[0336] Here, when the glow plug operation conditions is not satisfied, the CPU 81 starts
a process from step 900 of FIG. 9 at a predetermined timing and proceeds to step 305,
the CPU determines that the determination result is "No" in step 305, and proceeds
to step 365. In step 365, the CPU 81 stores "0" as the value of the glow plug operation
flag XGLO. Subsequently, the CPU 81 directly proceeds to step 995 so as to end the
present routine once. Accordingly, in this case, the glow plug 23 is not operated.
[0337] In addition, in this case, when the CPU 81 starts a process from step 1600 of FIG.
16 at a predetermined timing and proceeds to step 1610 through step 710 and step 720,
the CPU determines that the determination result is "No" in step 1610 since the value
of the glow plug operation flag XGLO is "0". Then, the CPU 81 proceeds to step 1680
so as to store zero as the value of the pilot injection correction amount Qpcom, and
proceeds to step 1650. Subsequently, the CPU 81 performs the processes of step 730
to step 760 of FIG. 17, and proceeds to step 1695 so as to end the present routine
once. Accordingly, in this case, the pilot injection amount Qp is not changed.
[0338] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the intake valve 26 and the exhaust valve 28 are opened
and closed as in the case where the glow plug operation condition is satisfied. In
addition, as in the first device, the notification of abnormality of the glow plug
23 is not performed.
<Operation and effect of device>
[0339] The fifth device verifies the degradation degree of the glow plug 23 as in the first
device. Then, the fifth device performs the compression end temperature increasing
operation of increasing the pilot injection amount Qp by the amount (the pilot injection
correction amount Qpcom) in response to the degradation degree of the glow plug 23.
Thus, since the fifth device may appropriately increase the compression end temperature
Tt in response to the degradation degree of the glow plug 23, the ignition of the
fuel may be reliably performed even when the glow plug 23 is degraded.
[0340] In addition, the fifth device controls the pilot injection amount Qp so that the
pilot injection correction amount Qpcom does not exceed the predetermined threshold
value (the pilot injection upper limit correction amount Qpcommax). Thus, since an
excessive increase in the pilot injection amount Qp is prevented, excessive degradation
in the fuel efficiency may be prevented.
[0341] In addition, as in the first device, since the fifth device may suppress a variation
in the combustion between the cylinders even when the glow plug is degraded, the drivability
and the emission of the engine may be satisfactorily maintained.
(Sixth embodiment)
[0342] Next, a combustion control device (hereinafter, referred to as a "sixth device")
according to a sixth embodiment of the present invention will be described.
<Outline of device>
[0343] The sixth device is applied to the internal combustion engine (see FIGS. 1 and 2)
which is similar to the internal combustion engine 10 employing the first device.
Accordingly, the specific description of the outline of the device will be omitted.
<Outline of operation of device>
[0344] The sixth device acquires the compression end temperatures (Tt1 to Tt4) of the respective
cylinders and acquires the compression end reference temperature Ttref based on the
compression end temperature as in the first device, In addition, the sixth device
verifies the degradation degree of the glow plug 23 of the verification subject cylinder
by comparing the compression end temperature Tt of the verification subject cylinder
with the compression end reference temperature Ttref as in the first device.
[0345] The sixth device changes the "main injection amount Qm" in response to the verified
degradation degree of the glow plug 23. More specifically, the sixth device verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "first stage" when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref
as in the first device. When it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "first stage", the second device
injects the fuel of the injection amount (the pilot injection amount Qp and the main
injection amount Qm) determined in response to the operation state of the engine 10
into the verification subject cylinder at the injection timing (the pilot injection
timing finjp and the main injection timing finjm) determined in a similar way.
[0346] On the other hand, the sixth device verifies that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "second stage" when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref as in the first device. When it is verified that the
degradation degree of the glow plug 23 of the verification subject cylinder is the
"second stage", the second device increases the "determined main injection amount
Qm" by the main injection correction amount Qmcom determined in response to the degradation
degree of the glow plug 23.
[0347] Here, when the main injection correction amount Qmcom is larger than the predetermined
main injection upper limit correction amount Qmcommax, the sixth device verifies that
the degradation degree of the glow plug 23 of the verification subject cylinder is
the "third stage". When it is verified that the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage", the sixth device increases
the "determined main injection amount Qm" by the main injection upper limit correction
amount Qmcommax. In addition, at this time, the sixth device displays that the "glow
plug is in an abnormal condition" on a display device (not illustrated) or the like.
The description above is the outline of the operation of the sixth device.
<Combustion control method>
[0348] Subsequently, the combustion control method which is employed in the sixth device
will be described before the description of the specific operation of the sixth device.
[0349] As described above, when the glow plug 23 is degraded, the compression end temperature
Tt is lowered. Therefore, when it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "second stage", the sixth device
changes the main injection amount Qm of the verification subject cylinder so that
it increases by the main injection correction amount Qmcom. The main injection correction
amount Qmcom is determined in response to the degradation degree of the glow plug
23.
[0350] When the main injection amount Qm increases, the amount of heat generated by the
combustion of the main-injected fuel increases. For this reason, the temperature of
the wall surface forming the cylinder increases. Also, since the main injection correction
amount Qmcom is determined in response to the degradation degree of the glow plug
23, the main injection amount Qm is changed by the sufficient amount necessary for
compensating a decrease in the compression end temperature Tt due to degradation in
the glow plug 23. As a result, the compression end temperature Tt of the verification
subject cylinder may be increased to the temperature (that is, the temperature when
the degradation degree of the glow plug 23 is the "first stage" and the temperature
higher than the compression end reference temperature Ttref) for appropriately igniting
the fuel by the right amount.
[0351] In addition, when it is verified that the degradation degree of the glow plug 23
of the verification subject cylinder is the "third stage", the sixth device changes
the main injection correction amount Qmcom to the main injection upper limit correction
amount Qmcommax. That is, at this time, the main injection correction amount Qmcom
is controlled so as not to be larger than the main injection upper limit correction
amount Qmcommax. Thus, since an excessive increase in the main injection amount Qm
is prevented, degradation in the fuel efficiency may be prevented. In this way, the
sixth device performs the compression end temperature increasing operation of increasing
the main injection amount Qm. The description above is the combustion control method
employed in the sixth device.
<Actual operation>
[0352] Hereinafter, the actual operation of the sixth device will be described.
As in the second device, the sixth device is different from the first device only
in that the "process indicated by the flowchart of FIG. 9" is performed instead of
the process indicated by the flowchart of FIG. 3 in the first device and the "series
of processes indicated by the flowcharts of FIGS. 18 and 19" are performed instead
of the process indicated by the flowchart of FIG. 7 in the first device. Therefore,
hereinafter, the difference will be mainly described.
[0353] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 4 to 6 and FIGS. 8, 9, 18, and 19 at a predetermined timing.
The CPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG in the routines as in the first device. Accordingly, the specific description
of the glow plug operation flag XGLO and the abnormality occurrence flag XEMG will
be omitted.
[0354] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 9 at the current time point is satisfied and the compression end reference
temperature Ttref is already acquired by the routines illustrated in FIGS. 5 and 6",
the respective routines performed by the CPU 81 will be described in detail.
[0355] As in the first device, when the CPU 81 starts a process from step 400 of FIG. 4
at a predetermined timing, the CPU determines and acquires the target opening and
closing timings of the intake valve 26 and the exhaust valve 28, and controls the
variable intake timing device 26a and the variable exhaust timing device 28a so that
the intake valve 26 and the exhaust valve 28 are opened and closed at the target opening
and closing timings.
[0356] In addition, as in the second device, when the CPU 81 starts a process from step
900 of FIG. 9 at a predetermined timing, since the glow plug operation condition at
the current time point is satisfied according to the assumption, the application voltage
value Egl is determined and acquired by the routine, and the voltage of the application
voltage value Egl is applied to the glow plug 23. Thus, the glow plug 23 produces
heat, so that the gas in the cylinder is heated. As a result, the compression end
temperature Tt increases.
[0357] In addition, the CPU 81 is configured to repeatedly perform the "sixth cylinder-internal-temperature
correcting routine" which is indicated by the series of flowcharts of FIGS. 18 and
19 whenever a predetermined time elapses. By the routine, the CPU 81 verifies the
degradation degree of the glow plug 23, and changes the "main injection amount Qm"
in response to the degradation degree. Specifically, by the routine, the CPU 81 determines
the fuel injection amount (the pilot injection amount Qp and the main injection amount
Qm) and the fuel injection timing (the pilot injection timing finjp and the main injection
timing finjm) in response to the operation state of the engine 10, injects the fuel
of the pilot injection amount Qp at the pilot injection timing finjp from the injector
22, and injects the fuel of the main injection amount Qm at the main injection timing
finjm from the injector 22. In addition, by the routine, the CPU 81 increases the
"main injection amount Qm" in response to the degradation degree of the glow plug
23 during the operation of the glow plug 23.
[0358] The series of routines illustrated in FIGS. 18 and 19 are different from the routine
illustrated in FIG. 7 only in that step 1810 to step 1880 are added. Therefore, in
the step for performing the same process as that of the step illustrated in FIG. 7
in the series of routines, the same reference numerals as those of the step of FIG.
7 are used. The specific description of the steps will be appropriately omitted.
[0359] More specifically, when the CPU 81 starts a process from step 1800 of FIG. 18 at
a predetermined timing, the CPU acquires the pilot injection amount Qp and the main
injection amount Qm in step 710, acquires the pilot injection timing finjp and the
main injection timing finjm in step 720, and proceeds to step 1810.
[0360] Subsequently, in step 1810, the CPU 81 determines whether the compression end reference
temperature Ttref at the current time point is acquired. According to the above-described
assumption, since the compression end reference temperature Ttref is already acquired,
the CPU 81 determines that the determination result is "Yes" in step 1810, and proceeds
to step 1820.
[0361] In step 1820, the CPU 81 determines whether the compression end temperature Tt of
the verification subject cylinder is lower than the compression end reference temperature
Ttref. Then, when the compression end temperature Tt of the verification subject cylinder
is lower than the compression end reference temperature Ttref, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "second stage", and changes the main injection amount Qm of the verification
subject cylinder so that it increases. In addition, when the change amount of the
main injection amount Qm exceeds a predetermined threshold value, the CPU 81 verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "third stage", and displays that the "glow plug 23 is in an abnormal condition"
on a display device (not illustrated). On the other hand, when the compression end
temperature Tt of the verification subject cylinder is equal to or higher than the
compression end reference temperature Ttref, the CPU 81 verifies that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage",
and does not change the pilot injection amount Qp of the verification subject cylinder.
[0362] Hereinafter, the case will be separately described in more detail.
(Case 6-1) Case of compression end temperature Tt of verification subject cylinder
lower than compression end reference temperature Ttref
[0363] In this case, the CPU 81 determines that the determination result is "Yes" in step
1820, and proceeds to step 1830. In step 1830, the CPU 81 acquires the main injection
correction amount Qmcom by applying the temperature difference ΔT at the current time
point to a main injection correction amount table MapQmcom (ΔT) in which the "relation
between the main injection correction amount Qmcom and the temperature difference
ΔT as a difference between the compression end reference temperature Ttref and the
compression end temperature Tt" is determined in advance. In the main injection correction
amount table MapQmcom (ΔT), the main injection correction amount Qmcom is designed
to increase as the temperature difference ΔT increases. In other words, in the main
injection correction amount table MapQmcom (ΔT), the main injection correction amount
Qmcom is designed to increase as the degree of degradation in the glow plug 23 increases.
[0364] Subsequently, the CPU 81 proceeds to step 1840, and determines whether the main injection
correction amount Qmcom is larger than the main injection upper limit correction amount
Qmcommax.
[0365] When the main injection correction amount Qmcom is equal to or smaller than the main
injection upper limit correction amount Qmcommax, the CPU 81 determines that the determination
result is "No" in step 1840, and proceeds to step 1850 so as to change the main injection
amount Qm so that the main injection amount Qm increases by the main injection correction
amount Qmcom.
[0366] On the other hand, when the main injection correction amount Qmcom is larger than
the main injection upper limit correction amount Qmcommax, the CPU 81 determines that
the determination result is "Yes" in step 1840, and proceeds to step 1860. In step
1860, the CPU 81 stores the main injection upper limit correction amount Qmcommax
as the value of the main injection correction amount Qmcom. That is, when the value
of the main injection correction amount Qmcom is larger than the main injection upper
limit correction amount Qmcommax, the value of the main injection correction amount
Qmcom is changed to the main injection upper limit correction amount Qmcommax. That
is, in the sixth device, the upper limit value of the main injection correction amount
Qmcom is set to the main injection upper limit correction amount Qmcommax.
[0367] Subsequently, the CPU 81 proceeds to step 1870, and stores "1" as the value of the
abnormality occurrence flag XEMG. Then, in step 1850 subsequent to step 1870, the
CPU 81 changes the main injection amount Qm so that the main injection amount Qm increases
by the main injection correction amount Qmcom (in practice, the main injection upper
limit correction amount Qmcommax).
(Case 6-2) Case of compression end temperature Tt of verification subject cylinder
equal to or higher than compression end reference temperature Ttref
[0368] In this case, the CPU 81 determines that the determination result is "No" in step
1820, and proceeds to step 1880. The CPU 81 stores zero as the value of the main injection
correction amount Qmcom in step 1880, and proceeds to step 1850.
[0369] In step 1850, the CPU 81 changes the main injection amount Qm so that the main injection
amount Qm increases by the main injection correction amount Qmcom (in practice, zero).
Incidentally, since the main injection correction amount Qmcom at the current time
point is zero, the main injection amount Qm does not increase. That is, the main injection
amount Qm is not changed.
[0370] As described above in the separate cases of "Case 6-1" and "Case 6-2", when the compression
end temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref (that is, the degradation degree of the glow plug
23 is the "second stage"), the main injection amount Qm is corrected in response to
the temperature difference ΔT. Here, in this case, when the main injection correction
amount Qmcom exceeds the main injection upper limit correction amount Qmcommax (that
is, the degradation degree of the glow plug 23 is the "third stage"), the main injection
correction amount Qmcom is changed to the main injection upper limit correction amount
Qmcommax. Here, when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref
(that is, the degradation degree of the glow plug 23 is the "first stage"), the main
injection amount Qm is not corrected. In addition, when the degradation degree of
the glow plug 23 of the verification subject cylinder is the "first stage" or the
"second stage", the value of the abnormality occurrence flag XEMG is maintained at
"0" stored in the initial routine, and when the degradation degree is the "third stage",
"1" is stored as the value of the abnormality occurrence flag XEMG.
[0371] Subsequently, as in the first device, the CPU 81 performs the processes of step 730
to step 760 of FIG. 19, and injects the fuel of the fuel injection amount (the pilot
injection amount Qp and the main injection amount Qm) at the fuel injection timing
(the pilot injection timing finjp and the main injection timing finjm) from the injector
22 provided in the fuel injection cylinder. Thus, the compression end temperature
increasing operation of increasing the main injection amount Qm is performed.
[0372] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU proceeds to step 810. Here, when it is verified that the value of
the abnormality occurrence flag XEMG at the current time point is "0" (the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage"
or the "second stage" in the series of routines illustrated in FIGS. 18 and 19), the
CPU 81 determines that the determination result is "Yes" in step 810, and directly
proceeds to step 895 so as to end the present routine once.
[0373] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the series of routines
illustrated in FIGS. 18 and 19), the CPU 81 determines that the determination result
is "No" in step 810, and proceeds to step 820. In step 820, the CPU 81 displays that
the "glow plug 23 is in an abnormal condition" on a display device (not illustrated)
by turning on an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds
to step 895 so as to end the present routine once.
[0374] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0375] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the main injection amount Qm is not changed.
On the other hand, when it is verified that the degradation degree of the glow plug
23 is the "second stage" by the degradation verification, the "compression end temperature
increasing operation" of increasing the main injection amount Qm by the main injection
correction amount Qmcom determined in response to the degradation degree of the glow
plug 23 is performed.
[0376] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the main injection amount Qm
increases by the predetermined main injection upper limit correction amount Qmcommax,
and a display device displays that the "glow plug 23 is in an abnormal condition".
[0377] Here, in a case where the glow plug operation condition is not satisfied, when the
CPU 81 starts a process from step 900 of FIG. 9 at a predetermined timing and proceeds
to step 305, the CPU determines that the determination result is "No" in step 305,
and proceeds to step 365. In step 365, the CPU 81 stores "0" as the value of the glow
plug operation flag XGLO. Subsequently, the CPU 81 directly proceeds to step 995 so
as to end the present routine once. Accordingly, in this case, the glow plug 23 is
not operated.
[0378] In addition, in this case, when the CPU 81 starts a process from step 1800 of FIG.
18 at a predetermined timing and proceeds to step 1810 through step 710 and step 720,
the CPU determines that the determination result is "No" since the value of the glow
plug operation flag XGLO is "0". Then, the CPU 81 proceeds to step 1880 so as to store
zero as the value of the main injection correction amount Qmcom, and proceeds to step
1850. Subsequently, the CPU 81 performs the processes of step 730 to step 760 of FIG.
19, and proceeds to step 1895 so as to end the present routine once. Accordingly,
in this case, the main injection amount Qm is not changed.
[0379] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the intake valve 26 and the exhaust valve 28 are opened
and closed as in the case where the glow plug operation condition is satisfied. In
addition, as in the first device, the notification of abnormality of the glow plug
23 is not performed.
<Operation and effect of device>
[0380] The sixth device verifies the degradation degree of the glow plug 23 as in the first
device. Then, the sixth device performs the compression end temperature increasing
operation of increasing the main injection correction amount Qmcom by the amount (the
main injection correction amount Qmcom) in response to the degradation degree of the
glow plug 23. Thus, since the sixth device may appropriately increase the compression
end temperature Tt in response to the degradation degree of the glow plug 23, the
ignition of the fuel may be reliably performed even when the glow plug 23 is degraded.
[0381] In addition, the sixth device controls the main injection amount Qm so that the main
injection correction amount Qmcom does not exceed the predetermined threshold value
(the main injection upper limit correction amount Omcommax). Thus, since an excessive
increase in the main injection amount Qm is prevented, excessive degradation in the
fuel efficiency may be prevented.
[0382] In addition, as in the first device, since the sixth device may suppress a variation
in the combustion between the cylinders even when the glow plug is degraded, the drivability
and the emission of the engine may be satisfactorily maintained.
[0383] Further, as described above, when it is verified that the degradation degree of the
glow plug 23 of the verification subject cylinder is the "second stage", that is,
the compression end temperature Tt of the verification subject cylinder is lower than
the compression end reference temperature Ttref, the sixth device changes the main
injection amount Qm of the verification subject cylinder so that it increases by the
main injection correction amount Qmcom. However, when it is verified that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "second stage",
in addition to changing the main injection amount Qm as described above, the sixth
device may be configured so that the target valve opening timing Vexo of the exhaust
valve 28 is later than the exhaust top dead center by the exhaust valve closing timing
correction amount Vexccom determined in response to the degradation degree of the
glow plug 23 as in the third device.
[0384] Accordingly, the following effect may be obtained in addition to the effect obtained
in the sixth device. That is, as described above, when the main injection amount Qm
increases, the amount of heat generated by the combustion of the main-injected fuel
increases, so that the temperature of the exhaust gas increases. On the other hand,
when the target valve opening timing Vexo of the exhaust valve 28 may become away
from the exhaust top dead center, the amount (that is, the inner EGR amount) of the
gas remaining in the cylinder among the combusted hot gas (the exhaust gas) increases.
Accordingly, when the main injection amount Qm increases and the target valve opening
timing Vexo of the exhaust valve 28 may become away from the exhaust top dead center,
the more exhaust gas of which the temperature increases with an increase in the main
injection amount Qm remains in the cylinder. For this reason, there is an effect that
the compression end temperature Tt of the verification subject cylinder increases
to the temperature (that is, the temperature when the degradation degree of the glow
plug 23 is the "first stage" and the temperature higher than the compression end reference
temperature Ttref) for more reliably and appropriately igniting the fuel.
[0385] Further, in this case, when the main injection correction amount Qmcom is larger
than the predetermined main injection upper limit correction amount Qmcommax (that
is, it is verified that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "third stage"), the main injection amount Qm increases by
the main injection upper limit correction amount Qmcommax, and a display device (not
illustrated) or the like displays that the glow plug 23 is in an abnormal condition.
Alternatively, when the exhaust valve closing timing correction amount Vexccom is
larger than the predetermined exhaust valve closing timing upper limit correction
amount Vexccommax (that is, it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "third stage"), the target valve
opening timing Vexo of the exhaust valve 28 may become away from the exhaust top dead
center by the exhaust valve closing timing upper limit correction amount Vxccommax,
and a display device (not illustrated) or the like displays that the glow plug 23
is in an abnormal condition.
[0386] Further, when it is verified that the degradation degree of the glow plug 23 of the
verification subject cylinder is the "second stage", that is, the compression end
temperature Tt of the verification subject cylinder is lower than the compression
end reference temperature Ttref, the sixth device changes the main injection amount
Qm as described above so that the target valve opening timing Vino of the intake valve
26 is earlier than the exhaust top dead center by the intake valve opening timing
correction amount Vinocom determined in response to the degradation degree of the
glow plug 23 as in the fourth device.
[0387] Accordingly, the following effect may be obtained in addition to the effect obtained
in the sixth device. That is, as described above, when the main injection amount Qm
increases, the amount of heat generated by the combustion of the main-injected fuel
increases, so that the temperature of the exhaust gas increases. On the other hand,
when the target valve opening timing Vino of the intake valve 26 is earlier than the
exhaust top dead center, the combusted hot gas (the exhaust gas) is pushed toward
the intake passage during a period (that is, the exhaust stroke) until the piston
in the cylinder reaches the exhaust top dead center after the intake valve 26 is opened.
The amount of the exhaust gas pushed toward the intake passage increases by the amount
in which the valve opening timing of the intake valve 26 is earlier than the exhaust
top dead center. Then, the exhaust gas pushed toward the intake passage is suctioned
into the cylinder together with air (new air) in the intake stroke. As a result, a
part of the hot exhaust gas remains in the cylinder. For this reason, there is an
effect that the compression end temperature of the verification subject cylinder increases
to the temperature (that is, the temperature when the degradation degree of the glow
plug 23 is the "first stage" and the temperature higher than the compression end reference
temperature Ttref) for more reliable and appropriate ignition of the fuel.
[0388] Further, in this case, when the main injection correction amount Qmcom is larger
than the predetermined main injection upper limit correction amount Qmcommax (that
is, it is verified that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "third stage"), the main injection amount Qm increases by
the main injection upper limit correction amount Qmcommax, and a display device (not
illustrated) or the like displays that the glow plug 23 is in an abnormal condition.
Alternatively, when the intake valve opening timing correction amount Vinocom is larger
than the predetermined intake valve opening timing upper limit correction amount Vinocommax
(that is, it is verified that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "third stage"), the target valve opening timing Vino of the
intake valve 26 becomes earlier than the exhaust top dead center by the intake valve
opening timing upper limit correction amount Vinocommax, and a display device (not
illustrated) or the like displays that the glow plug 23 is in an abnormal condition.
(Seventh embodiment)
[0389] Next, a combustion control device (hereinafter, referred to as a "seventh device")
according to a seventh embodiment of the present invention will be described.
<Outline of device>
[0390] The seventh device is applied to the internal combustion engine (see FIGS. 1 and
2) which is similar to the internal combustion engine 10 to which the first device
is applied. Accordingly, the specific description of the outline of the device will
be omitted.
<Outline of operation of device>
[0391] The seventh device estimates the compression end temperature Tt of the verification
subject cylinder as in the first device. In addition, the first device acquires the
compression end reference temperature Ttref which is a temperature lower by a predetermined
temperature ΔTtth2 than a temperature obtained by adding the temperature change amount
(the compression-induced temperature change amount ΔTcomp) caused by the compression
of the gas in the cylinder in the compression stroke, the temperature change amount
(the heating-induced temperature change amount ΔTgl) caused by the heating of the
gas in the cylinder using the glow plug 23, and the temperature change amount (the
thermal-loss-induced temperature change amount ΔTloss) caused by the thermal loss
of the wall surface or the like of the cylinder to the temperature of the gas before
the compression of the gas in a cylinder. Then, the seventh device verifies the degradation
degree of the glow plug 23 of the verification subject cylinder by comparing the compression
end temperature Tt of the verification subject cylinder with the compression end reference
temperature Ttref as in the first device.
[0392] As in the first device, the seventh device changes the application voltage Egl of
the glow plug 23 in response to the verified degradation degree of the glow plug 23.
Specifically, when the compression end temperature Tt of the verification subject
cylinder is equal to or higher than the compression end reference temperature Ttref,
the seventh device verifies that the degradation degree of the glow plug 23 of the
verification subject cylinder is the "first stage". When it is verified that the degradation
degree of the glow plug 23 of the verification subject cylinder is the "first stage",
the seventh device applies the voltage of the application voltage value Egl which
is determined in response to the operation state of the engine 10 to the glow plug
23.
[0393] On the other hand, when the compression end temperature Tt of the verification subject
cylinder is lower than the compression end reference temperature Ttref, the seventh
device verifies that the degradation degree of the glow plug 23 of the verification
subject cylinder is the "second stage". When it is verified that the degradation degree
of the glow plug 23 of the verification subject cylinder is the "second stage", the
seventh device increases the determined application voltage value Egl by the application
voltage correction amount Eglcom.
[0394] Here, when the application voltage correction amount Eglcom is larger than the predetermined
application voltage upper limit correction amount Eglcommax, the seventh device verifies
that the degradation degree of the glow plug 23 of the verification subject cylinder
is the "third stage". When it is verified that the degradation degree of the glow
plug 23 of the verification subject cylinder is the "third stage", the seventh device
increases the determined application voltage value Egl by the application voltage
upper limit correction amount Eglcommax. In addition, at this time, the seventh device
displays that the "glow plug is in an abnormal condition" on a display device (not
illustrated) or the like. The description above is the outline of the operation of
the seventh device.
<Combustion control method>
[0395] As described above, the seventh device employs the same combustion control method
as that of the first device. Accordingly, the specific description of the combustion
control method will be omitted.
<Actual operation>
[0396] Hereinafter, the actual operation of the seventh device will be described.
The seventh device is different from the first device only in that the "process indicated
by the flowchart of FIG. 20" is performed instead of the process indicated by the
flowchart of FIG. 6 in the first device. Therefore, hereinafter, the difference will
be mainly described.
[0397] The CPU 81 is configured to repeatedly perform the respective routines indicated
by the flowcharts of FIGS. 3 to 5 and FIGS. 7, 8, and 20 at a predetermined timing.
The CPU 81 uses the glow plug operation flag XGLO and the abnormality occurrence flag
XEMG in the routines as in the first device. Therefore, the specific description of
the glow plug operation flag XGLO and the abnormality occurrence flag XEMG will be
omitted.
[0398] Hereinafter, on the assumption that the "glow plug operation condition illustrated
in FIG. 3 at the current time point is satisfied and the compression end reference
temperature Ttref is not acquired yet", the respective routines performed by the CPU
81 will be described in detail.
[0399] As in the first device, when the CPU 81 starts a process from step 300 of FIG. 3
at a predetermined timing, the CPU 81 proceeds to step 395 through step 305, step
310, step 315, step 320, and step 325 according to the above-described assumption
so as to end the present routine once. Thus, the voltage of the application voltage
value Egl determined in response to the operation state of the engine 10 is applied
to the glow plug 23, so that the gas in a cylinder is heated. Further, at this time,
the value of the glow plug operation flag XGLO is set to "1" by the process of step
310.
[0400] In addition, as in the first device, when the CPU 81 starts a process from step 400
of FIG. 4 at a predetermined timing, the CPU 81 determines and acquires the target
opening and closing timings of the intake valve 26 and the exhaust valve 28, and controls
the variable intake timing device 26a and the variable exhaust timing device 28a so
that the intake valve 26 and the exhaust valve 28 are opened and closed at the target
opening and closing timings.
[0401] In addition, as in the first device, when the CPU 81 starts a process from step 500
of FIG. 5 at a predetermined timing, the CPU 81 estimates the compression end temperature
Tt of the verification subject cylinder.
[0402] In addition, the CPU 81 is configured to repeatedly perform the "second compression-end-reference-temperature
acquiring routine" indicated by the flowchart of FIG. 20 whenever a predetermined
time elapses. By the routine, the CPU 81 acquires the compression end reference temperature
Ttref which is an index for verifying the degradation degree of the glow plug 23.
[0403] Specifically, when the CPU 81 starts a process from step 2000 of FIG. 20 at a predetermined
timing, the CPU 81 proceeds to step 2010 so as to determine whether the value of the
glow plug operation flag XGLO is "1". As described above, since the value of the glow
plug operation flag XGLO at the current time point is "1", the CPU 81 determines that
the determination result is "Yes" in step 2010, and proceeds to step 2020.
[0404] In step 2020, the CPU 81 determines whether the crank angle CA at the current time
point of the verification subject cylinder matches the target valve closing timing
Vinc of the intake valve 26. When the crank angle CA at the current time point does
not match the target valve closing timing Vinc of the intake valve 26, the CPU 81
determines that the determination result is "No" in step 2020, and directly proceeds
to step 2095 so as to end the present routine once. On the other hand, when the crank
angle CA at the current time point matches the target valve closing timing Vinc of
the intake valve 26, the CPU 81 determines that the determination result is "Yes"
in step 2020, and proceeds to step 2030. Hereinafter, the description will be continued
on the assumption that the crank angle CA at the current time point "matches" the
target valve closing timing Vinc of the intake valve 26.
[0405] According to the above-described assumption, the CPU 81 proceeds to step 2030, acquires
the intake air temperature Tin based on the output value of the intake air temperature
sensor 72, and stores the intake air temperature Tin as the intake valve closing timing
cylinder gas temperature Tc in the RAM 83. In addition, in step 2030, the CPU 81 acquires
the intake pressure Pin based on the output value of the intake air pressure sensor
73, and stores the intake pressure Pin as the intake valve closing timing cylinder
gas pressure Pc in the RAM 83.
[0406] Subsequently, the CPU 81 proceeds to step 2040, and acquires the cylinder gas amount
n (mole number) by applying the intake valve closing timing cylinder gas temperature
Tc and the intake valve closing timing cylinder gas pressure Pc acquired in step 2030,
the gas constant of the ideal gas R stored in advance in the ROM 82, and the intake
valve closing timing cylinder volume Vc obtained by applying the target valve closing
timing Vinc of the intake valve 26 to the "relation between the crank angle CA and
the cylinder volume V" stored in advance in the ROM 82 to the above-described equation
(1) employed in the routine of FIG. 5.
[0407] Subsequently, the CPU 81 proceeds to step 2050, and acquires the compression-induced
temperature change amount ΔTcomp by applying the intake valve closing timing cylinder
internal gas temperature Tc acquired in step 2030, the compression top dead center
timing cylinder volume Vt obtained by applying the compression top dead center to
the "relation between the crank angle CA and the cylinder volume V", the intake valve
closing timing cylinder volume Vc in step 2040, and the specific heat ratio k of the
air stored in advance in the ROM 82 to the following equation (5).
[0408] 
[0409] Further, the above-described equation (5) is derived from the Poisson equation illustrated
in the following equation (6) and the state equation of the ideal gas illustrated
in the above-described equation (2).
[0410] 
[0411] Subsequently, the CPU 81 proceeds to step 2060, and determines and acquires a heating-induced
temperature change amount ΔTgl by applying the application voltage value Egl, the
engine rotation speed NE, and the target valve closing timing Vinc at the current
time point, the cylinder gas amount n acquired in step 2040, and the air constant
volume specific heat Cv stored in advance in the ROM 82 to a heat causing temperature
change amount table MapΔTgl (Egl, NE, Vinc, n, Cv) in which the "relation between
the application voltage value Egl to the glow plug 23, the engine rotation speed NE,
the target valve closing timing Vinc of the intake valve 26, the cylinder gas amount
n, the air constant volume specific heat Cv, and the heating-induced temperature change
amount ΔTgl is determined in advance. In the heat causing temperature change amount
table MapΔTgl (Egl, NE, Vinc, n, Cv), the heating-induced temperature change amount
ΔTgl is designed to satisfy the following conditions 7-1 to 7-3.
[0412]
(Condition 7-1) The "time (compression time) necessary until the piston 29 reaches
the compression top dead center after the intake valve 26 is closed" is calculated
based on the engine rotation speed NE and the target valve closing timing Vinc.
(condition 7-2) The"amount of heat (supply heat amount) supplied from the glow plug
23 into the gas in the cylinder in the compression time" is calculated based on the
application voltage value Egl and the compression time calculated in the above-described
condition 7-1.
(Condition 7-3) The heating-induced temperature change amount ΔTgl increases as the
supply heat amount calculated in the above-described equation 7-2 increases, and decreases
as the cylinder gas amount n and the constant volume specific heat Cv increase.
[0413] Subsequently, the CPU 81 proceeds to step 2070, and determines and acquires a temperature
change amount ΔTloss caused by thermal loss by applying the cooling water temperature
THW, the engine rotation speed NE, and the target valve closing timing Vinc at the
current time point, the cylinder gas amount n acquired in step 2040, and the air constant
volume specific heat Cv stored in advance in the ROM 82 to a thermal loss causing
temperature change amount table MapΔTloss (THW, NE, Vinc, n, Cv) in which the "relation
between the cooling water temperature THW, the engine rotation speed NE, the target
valve closing timing Vinc of the intake valve 26, the cylinder gas amount n, the air
constant volume specific heat Cv, and the temperature change amount ΔTloss caused
by the thermal loss" is determined in advance. In the thermal loss causing temperature
change amount table MapΔTloss (THW, NE, Vinc, n, Cv), the temperature change amount
ΔTloss caused by the thermal loss is designed to satisfy the following conditions
7-4 to 7-7.
[0414]
(Condition 7-4) The thermal-loss-induced temperature change amount ΔTloss is a negative
number.
(Condition 7-5) The "time (compression time) necessary until the piston 29 reaches
the compression top dead center after the intake valve 26 is closed" is calculated
based on the engine rotation speed NE and the target valve closing timing Vinc.
(Condition 7-6) The "amount of heat (the amount of heat loss) discharged to the wall
surface or the like of the cylinder from the gas in the cylinder in the compression
time" is calculated based on the cooling water temperature THW and the compression
time calculated in the above-described condition 7-5.
(Condition 7-7) The thermal-loss-induced temperature change amount ΔTloss decreases
as the thermal loss calculated in the above-described condition 7-6 increases, and
increases as the cylinder gas amount n and the constant volume specific heat Cv increase.
[0415] Subsequently, the CPU 81 proceeds to step 2080, and acquires the compression end
reference temperature Ttref by applying the intake valve closing timing cylinder gas
temperature Tc, the compression-induced temperature change amount ΔTcomp, the heating-induced
temperature change amount ΔTgl, and the thermal-loss-induced temperature change amount
ΔTloss acquired as described above to the following equation (7), In the following
equation (7), ΔTtth2 indicates a predetermined threshold value. ΔTtth2 may be an appropriate
value obtained in consideration of the degradation degree of the glow plug 23 and
the like which may be allowed in the engine 10.
[0416] 
[0417] As illustrated in the above-described equation (7), as the compression end reference
temperature Ttref, the seventh device employs a "temperature lower by a predetermined
temperature (ΔTtth2) than the sum of the intake valve closing timing cylinder gas
temperature Tc, the compression-induced temperature change amount ΔTcomp, the heating-induced
temperature change amount ΔTgl, and the thermal-loss-induced temperature change amount
ΔTloss of the verification subject cylinder". In step 2080, the CPU 81 acquires the
compression end reference temperature Ttref, and proceeds to step 2095 so as to end
the present routine once.
[0418] In this way, when the glow plug operation condition is satisfied, the CPU 81 acquires
the compression end reference temperature Ttref based on the heat balance of the gas
in the cylinder.
[0419] As described above, when the CPU 81 starts a process from step 300 of FIG. 3 at a
predetermined timing after the compression end reference temperature Ttref is acquired,
as in the first device, the CPU 81 verifies the degradation degree of the glow plug
23 by comparing the compression end temperature Tt of the verification subject cylinder
with the compression end reference temperature Ttref. In addition, the CPU 81 performs
the compression end temperature increasing operation as an operation of increasing
the application voltage value Egl in response to the degradation degree of the glow
plug 23.
[0420] In addition, as in the first device, the CPU 81 starts a process from step 700 of
FIG. 7 at a predetermined timing, and performs the processes of step 710 to step 760.
Thus, as in the first device, the fuel of the predetermined fuel injection amount
(Qp and Qm) is supplied (injected) into the fuel injection cylinders at the predetermined
fuel injection timing (finjp and finjm).
[0421] In addition, when the CPU 81 starts a process from step 800 of FIG. 8 at a predetermined
timing, the CPU 81 proceeds to step 810. Here, when it is verified that the value
of the abnormality occurrence flag XEMG at the current time point is "0" (the degradation
degree of the glow plug 23 of the verificatican subject cylinder is the "first stage"
or the "second stage" in the routine illustrated in FIG. 3), the CPU 81 determines
that the determination result is "Yes" in step 810, and directly proceeds to step
895 so as to end the present routine once.
[0422] On the other hand, when it is verified that the value of the abnormality occurrence
flag XEMG at the current time point is "1" (the degradation degree of the glow plug
23 of the verification subject cylinder is the "third stage" in the routine illustrated
in FIG. 3), the CPU 81 determines that the determination result is "No" in step 810,
and proceeds to step 820. In step 820, the CPU 81 displays that the "glow plug 23
is in an abnormal conditions" on a display device (not illustrated) by turning on
an alarm lamp or the like. Subsequently, the CPU 81 directly proceeds to step 895
so as to end the present routine once.
[0423] In this way, when the glow plug operation condition is satisfied and the compression
end reference temperature Ttref is acquired, the degradation degree of the glow plug
23 provided in the verification subject cylinder is verified by comparing the compression
end reference temperature Ttref with the compression end temperature Tt of the verification
subject cylinder.
[0424] When it is verified that the degradation degree of the glow plug 23 is the "first
stage" by the degradation verification, the voltage of the application voltage value
Egl is applied to the glow plug 23. On the other hand, when it is verified that the
degradation degree of the glow plug 23 is the "second stage" by the degradation verification,
the "compression end temperature increasing operation" of increasing the application
voltage value Egl by the application voltage correction amount Eglcom determined in
response to the degradation degree of the glow plug 23 is performed.
[0425] In addition, when it is verified that the degradation degree of the glow plug 23
is the "third stage" by the degradation verification, the application voltage value
Egl increases by the predetermined application Voltage upper limit correction amount
Eglcommax, and a display device displays that the "glow plug 23 is in an abnormal
condition".
[0426] In addition, in this case, when the CPU 81 starts a process from step 2000 of FIG.
20 at a predetermined timing and proceeds to step 2010, since the value of the glow
plug operation flag XGLO is "0", the CPU 81 determines that the determination result
is "No" in step 2010, and directly proceeds to step 2095 so as to end the present
routine once. Accordingly, in this case, the compression end reference temperature
Ttref is not acquired. Also, in this case, as in the first device, the compression
end temperature Tt is not estimated. For this reason, the degradation verification
of the glow plug 23 is not performed.
[0427] In addition, in this case, as in the first device, the compression end temperature
Tt is not estimated, and the compression end reference temperature Ttref is not determined.
Also, as in the first device, the fuel of the predetermined fuel injection amount
(Qp and Qm) is supplied (injected) into the fuel injection cylinder at the predetermined
fuel injection timing (finjp and finjm) as in the case where the glow plug operation
condition is satisfied. In addition, as in the first device, the glow plug 23 is not
operated, and the notification of abnormality of the glow plug 23 is not performed.
<Operation and effect of device>
[0428] The seventh device acquires the compression end reference temperature Ttref based
on the heat balance of the gas in the cylinder during the operation of the glow plug
23. The seventh device verifies the degradation degree of the glow plug 23 by comparing
the compression end reference temperature Ttref, with the compression end temperature
Tt of the verification subject cylinder, and performs the compression end temperature
increasing operation of increasing the application voltage value Egl applied to the
glow plug 23 by the amount (the application voltage correction amount Eglcom) in response
to the degradation degree as in the first device. Thus, since the first device may
appropriately increase the compression end temperature Tt in response to the degradation
degree of the glow plug 23, the ignition of the fuel may be reliably performed even
when the glow plug 23 is degraded.
[0429] In addition, the seventh device acquires the compression end reference temperature
Ttref based on the heat balance of the gas inside one cylinder. For this reason, even
when the glow plugs 23 of all cylinders are degraded by the same degree, the compression
end temperature Tt for each cylinder may be appropriately increased.
[0430] In addition, the seventh device controls the application voltage value Egl so that
the increase amount (the application voltage correction amount Eglcom) of the application
voltage value Egl does not exceed a predetermined threshold value (the application
voltage upper limit correction amount Eglcommax). Thus, since the application of the
excessive voltage to the glow plug 23 is prevented, the breakage of the glow plug
23 may be prevented.
[0431] In the seventh device, as the compression end reference temperature Ttref, a "temperature
lower by a predetermined temperature (ΔTtth2) than the sum of the intake valve closing
timing cylinder gas temperature Tc, the compression-induced temperature change amount
ΔTcomp, the heating-induced temperature change amount ΔTgl, and the thermal-loss-induced
temperature change amount ΔTtoss of the verification subject cylinder" is employed.
However, the compression end reference temperature Ttref is not limited to the temperature.
For example, as the compression end reference temperature Ttref, the "sum of the intake
valve closing timing cylinder gas temperature Tc, the compression-induced temperature
change amount ΔTcomp, the heating-induced temperature change amount ΔTgl, and the
thermal-loss-induced temperature change amount ΔTloss of the verification subject
cylinder" may be employed.
[0432] In addition, the seventh device performs the compression end temperature increasing
operation as in the first device. However, the seventh device may employ the compression
end temperature increasing operation other than the compression end temperature increasing
operation as in the first device. That is, the seventh device may employ the compression
end temperature increasing operation as in the second device to the sixth device instead
of the compression end temperature increasing operation as in the first device.
[0433] Also, in the seventh device, the air constant volume specific heat Cv is used when
acquiring the heating-induced temperature change amount -ΔTgl and the thermal-loss-induced
temperature change amount ΔTloss. However, the specific heat employed when acquiring
the heating-induced temperature change amount ΔTgl and the thermal-loss-induced temperature
change amount ΔTloss is not limited to the air constant volume specific heat Cv. For
example, as the specific heat, the seventh device may employ an appropriate value
obtained in consideration of the amount (EGR amount) of the exhaust gas remaining
in the cylinder, the fuel supplied into the cylinder in the pilot injection, and the
air suctioned into the cylinder.
<Review of embodiments>
[0434] As described above in the first embodiment to the seventh embodiment, the combustion
control device of the invention is a combustion control device applied to an internal
combustion engine 10 having a glow plug 23, the glow plug heating a gas in a cylinder,
the combustion control device comprising:
a compression end temperature estimating means for estimating a compression end temperature
Tt which is a temperature of the gas in a cylinder when a position 29 of a piston
moving in the cylinder in a reciprocating manner is at the compression top dead center
ATDC (see the routine of FIG. 5); and
a compression end temperature changing means for causing the internal combustion engine
10 to perform a compression end temperature increasing operation in the case where
the compression end temperature Tt estimated by the compression end temperature estimating
means is lower than a predetermined compression end reference temperature Ttref during
the operation of the glow plug, the compression end temperature increasing operation
changing the compression end temperature to be equal to or higher than the predetermined
compression end reference temperature (see the routines of FIGS. 3,10,11, 12,13,14,15,16,17,18,
and 19).
[0435] In one embodiment of the combustion control device of the invention, the combustion
control device further includes:
a cylinder internal gas amount acquiring means for acquiring a cylinder internal gas
amount n which is an amount of the gas in a cylinder (step 530 of FIG. 5);
a compression end cylinder internal pressure acquiring means for acquiring a compression
end cylinder internal pressure Pt which is a prassura of the gas in a cylinder when
the position of the piston 29 is at the compression top dead center ATDC (step 560
of FIG. 5); and
a compression end cylinder internal gas volume acquiring means for acquiring a compression
end cylinder internal gas volume Vt which is a volume of the gas in a cylinder when
the position of the piston 29 is at the compression top dead center ATDC (step 570
of FIG. 5).
[0436] In the combustion control device of the embodiment, the compression end temperature
estimating means is configured to estimate the compression end temperature Tt by applying
the cylinder internal gas amount n acquired by the cylinder internal gas amount estimating
means, the compression end cylinder internal pressure Pt acquired by the compression
end cylinder internal pressure acquiring means, the compression end cylinder internal
gas volume Vt acquired by the compression end cylinder internal gas volume acquiring
means, and a gas constant R of the gas in a cylinder to a gas state equation (see
the equations (1) and (2)) (step 570 of FIG. 5).
[0437] In addition, in another embodiment of the combustion control device of the invention,
the internal combustion engine has a plurality of the cylinders (in the above-described
respective embodiments, four cylinders of the first cylinder to the fourth cylinder).
[0438] In the combustion control device of the embodiment, the compression end temperature
changing means employs, as the predetermined compression end reference temperature
Ttref, any one of the followings:
a temperature lower than an average value of the compression end temperatures (Tt1,
Tt2, Tt3, and Tt4) of the respective cylinders by a predetermined temperature ΔTtth1
(step 620 of FIG. 6);
a temperature lower than an average value of the compression end temperatures (Tt2,
Tt3, and Tt4) of the cylinders (the second cylinder to the fourth cylinder) other
than the subject cylinder (for example, the first cylinder) for estimating the compression
end temperature with the compression end temperature estimating means by a predetermined
temperature;
a temperature lower than the compression end temperature (any one of Tt2, Tt3, and
Tt4) of one cylinder among the cylinders (any one of the second cylinder to the fourth
cylinder) other than the subject cylinder (for example, the first cylinder) for estimating
the compression end temperature with the compression end temperature estimating means
by a predetermined temperature;
the average value of the compression end temperatures (Tt1, Tt2, Tt3, and Tt4) of
the respective cylinders;
the average value of the compression end temperatures (Tt2, Tt3, and Tt4) of the cylinders
other than the subject cylinder (for example, the first cylinder) for estimating the
compression end temperature with the compression end temperature estimating means;
and
the compression end temperature (any one of Tt2, Tt3, and Tt4) of one cylinder among
the cylinders other than the subject cylinder (for example, the first cylinder) for
estimating the compression end temperature with the compression end temperature estimating
means.
[0439] In addition, in still another embodiment of the combustion control device of the
invention, the combustion control device includes a pre-compression temperature acquiring
means (step 2030 of FIG. 20) for acquiring a pre-compression temperature Tc which
is a temperature of the gas in a cylinder at a time point before the gas is compressed
by the piston 29.
[0440] In the combustion control device of the embodiment, as the predetermined compression
end reference temperature Ttref, the compression end temperature changing means estimates
the followings:
a compression-induced temperature change amount which is a change amount in the temperature
of the gas caused by a compression, based on one or plural operation parameters (Tc,
Vt, Vc, and k) of the internal combustion engine involved with the compression of
the gas in a cylinder by the piston (step 2050 of FIG. 20);
a heating-induced temperature change amount which is a change amount in the temperature
of the gas caused by heating, based on one or plural operation parameters (Egl, NE,
Vinc, n, and Cv) of the internal combustion engine involved with the heating of the
gas in a cylinder by the glow plug (step 2060 of FIG. 20); and
a thermal-loss-induced temperature change amount which is a change amount in the temperature
of the gas caused by a thermal loss, based on one or plural operation parameters (THW,
NE, Vinc, n, and Cv) of the internal combustion engine involved with the thermal loss
of the gas in a cylinder (step 2070 of FIG. 20),
and
the compression end temperature changing means employs, as the predetermined compression
end reference temperature Ttref, one of the followings:
a temperature (Tc + ΔTcomp + ΔTgl + ΔTloss - ΔTtth2) lower by a predetermined temperature
ΔTtth2 than a sum of the pre-compression temperature, the compression-induced temperature
change amount ΔTcomp, the heating-induced temperature change amount ΔTgl, and the
thermal-loss-induced temperature change amount ΔTloss; and
the sum (Tc + ΔTcomp + ΔTloss) of the pre-compression temperature Tc, the compression-induced
temperature change amount ΔTcomp, the heating-induced temperature change amount ΔTgl,
and the thermal-loss-induced temperature change amount Δ-Tloss (step 2080 of FIG.
20).
[0441] In addition, in the combustion control device of the above-described embodiments,
as the compression end temperature increasing operation, the compression end temperature
changing means is configured to perform at least one of the following operations:
a glow plug application voltage increasing operation in which a voltage Egl applied
to the glow plug 23 is increased by a predetermined correction voltage value Eglcom
when the glow plug 29 generates heat by the application of the voltage (see the routine
of FIG. 3);
an intake valve closing timing correcting operation in which a valve closing timing
Vinc of an intake valve 26 is changed to be close to an air intake bottom dead center
by a predetermined first correction amount Vinccom (see the routines of FIGS. 10 and
11);
an exhaust valve closing timing correcting operation in which a valve closing timing
Vexc of an exhaust valve 28 is changed to be away from an exhaust top dead center
by a predetermined second correction amount Vexccom (see the routines of FIGS. 12
and 13);
an intake valve opening timing advancing operation in which a valve opening timing
Vino of the intake valve 26 is advanced relative to the exhaust top dead center by
a predetermined third correction amount Vinocom (see the routines of FIGS. 14 and
15);
a pilot injection amount increasing operation, when a main injection of injecting
main fuel Qm from a fuel injecting valve into a cylinder and a pilot injection of
injecting preliminary fuel Qp from the fuel injecting valve into the cylinder prior
to the main injection are performed, in which an amount of fuel Qp injected in the
pilot injection is increased by a predetermined first correction fuel amount Opcom
(see the routines of FIGS. 16 and 17); and
a main injection amount increasing operation, when a main injection of injecting main
fuel Qm from a fuel injecting valve into a cylinder and a pilot injection of injecting
preliminary fuel Qp from the fuel injecting valve into the cylinder prior to the main
injection is performed, in which an amount Qm of fuel injected in the main injection
is increased by a predetermined second correction fuel amount Qmcom (see the routines
of FIGS. 18 and 19).
[0442] The combustion control device of the invention may employ at least one of the above-described
plural compression end temperature increasing operations in consideration of the performance
and the like required in the engine 10. For example, from the viewpoint of satisfactorily
maintaining the fuel efficiency, it is desirable to employ the "operation of increasing
the voltage Egl applied to the glow plug 23 by the predetermined correction voltage
value Eglcom". On the other hand, for example, from the viewpoint of preventing a
variation in torque when the compression end temperature increasing operation is performed,
it is desirable to employ the "operation of increasing the voltage Egl applied to
the glow plug 23 by the predetermined correction voltage value Eglcom", the "operation
of increasing the amount Qp of the fuel injected in the pilot injection by the predetermined
first correction fuel amount Qpcom", and the like. In addition, for example, from
the viewpoint of reducing a burden on the degraded glow plug 23, it is desirable to
employ the operation other than the "operation of increasing the voltage Egl applied
to the glow plug 23 by the predetermined correction voltage value Eglcom".
[0443] Further, it is desirable to perform the exhaust valve closing timing correcting operation
or the intake valve opening timing advancing operation (that is, a so-called inner
EGR operation) when the main injection amount increasing operation is performed.
[0444] In addition, the combustion control device includes an abnormality display means
(see the routine of FIG. 8) for displaying that the glow plug 23 is in an abnormal
condition when at least one of the following conditions is satisfied (see the routine
of FIG. 8):
the correction voltage value Eglcom is larger than a predetermined correction voltage
threshold value Eglcommax during the glow plug application voltage increasing operation
(when the determination result is "Yes" in step 340 of FIG. 3);
the first correction amount Vinccom is larger than a predetermined first correction
threshold amount Vinccommax during the intake valve closing timing correcting operation
(when the determination result is "Yes" in step 1040 of FIG. 10);
the second correction amount Vexccom is larger than a predetermined second correction
threshold amount Vexccommax during the exhaust valve closing timing correcting operation
(when the determination result is "Yes" in step 1240 of FIG. 12);
the third correction amount Vinocom is larger than a predetermined third correction
threshold amount Vinocommax during the intake valve opening timing advancing operation
(when the determination result is "Yes" in step 1440 of FIG.14);
the first correction fuel amount Qpcom is larger than a predetermined first correction
fuel threshold amount Qpcommax during the pilot injection amount increasing operation
(when the determination result is "Yes" in step 1640 of FIG. 16); and
the second correction fuel amount Qmcom is larger than a predetermined second correction
fuel threshold amount Qmcommax during the main injection amount increasing operation
(when the determination result is "Yes" in step 1840 of FIG. 18).
[0445] While the invention has been described in detail by referring to the specific embodiments,
it is apparent that various modifications or corrections may be made by the person
skilled in the art without departing from the spirit and the scope of the invention.
[0446] For example, in the above-described respective embodiments, the glow plug 23 is operated
during the operation of the compression end temperature increasing operation. However,
in the second embodiment to the seventh embodiment, the glow plug 23 may not be necessarily
operated during the compression end temperature increasing operation,