Technical Field
[0001] The present invention relates to a multi-split type air conditioning system in which
a plurality of indoor units are connected in parallel to one outdoor unit.
Background Art
[0002] In conventional air conditioner configurations, a plurality of indoor units of one
system are connected in parallel to one outdoor unit of the system and operated. Air
conditioners of this type are called, for example, multi-split type air conditioning
systems (hereafter referred to as multi-split air conditioners).
In such a conventional multi-split air conditioner, each indoor unit has an electronic
expansion valve (EEV). By adjusting the aperture (opening degree) of each electronic
expansion valve, the multi-split air conditioner appropriately controls the operating
point or the amount of refrigerant distribution for each indoor unit.
[0003] Also, the below-described conventional techniques are known of the control of the
amount of refrigerant in the multi-split type air conditioning systems.
A multi-room type air conditioner disclosed in Patent Literature 1 indicated below
maintains an appropriate amount of refrigerant circulation according to the number
of multiple indoor units being in operation and a refrigerant discharging temperature,
to prevent rise in discharging temperature and lack of capacity.
[0004] The refrigeration cycle disclosed in Patent Literature 2 indicated below prevents
refrigerant oil from accumulating inside a refrigeration cycle to lead to oil exhaustion
in a compressor, even when the refrigerant oil that is weakly soluble in the refrigerant
is used, while avoiding generation of a lot of liquid flowing back to the compressor,
even without an accumulator.
A method for operating a multi-room type air conditioner disclosed in Patent Literature
3 secures the amount of refrigerant circulation in the refrigeration cycle during
a cooling operation by preventing the liquid refrigerant from accumulating in a receiver,
thereby enabling an appropriate operation without lack of capacity.
Citation List
Patent Literature
[0005]
{PTL 1}
Japanese Unexamined Patent Application, Publication No. 2002-156166
{PTL 2}
The Publication of Japanese Patent No. 3671850
{PTL 3}
Japanese Unexamined Patent Application, Publication No. 2010-210164
Summary of Invention
Technical Problem
[0006] By the way, in the conventional multi-split type air conditioning systems, when the
number of indoor units is increased, for example six indoor units are installed and
operated in rooms having different sizes, a difference between the necessary amount
of refrigerant in cooling operation and the necessary amount of refrigerant in heating
operation (difference between respective necessary refrigerant amounts for cooling
and heating) becomes large. Therefore, in the heating operation in which the necessary
refrigerant amount is small, surplus refrigerant cannot be appropriately treated.
Therefore, such surplus refrigerant accumulates within a heat exchanger inside a room
that serves as a condenser. The problem of surplus refrigerant of this kind becomes
particularly significant when the six indoor units include one that requires large
heat exchange capacity, or more specifically, include a master type one that is for
a large space, such as a living room.
As stated above, if the surplus refrigerant accumulates at the condenser in the heating
operation, the degree of supercooling at the refrigerant becomes large. In this state,
in order to satisfy the performance requirement for heating operation, it is necessary
to increase the number of rotation of the inverter-controlled compressor, resulting
in an operation in an extremely inefficient operating point.
[0007] With these in the background, it is desired to secure a stable operating point for
the rotation rate of an inverter-controlled compressor in the heating operation of
the multi-split type air conditioning system by rapidly achieving the optimal operating
point, and to improve the efficiency by constructing an operating point with a high
Coefficient Of Performance (COP).
The present invention is made to solve the above-described problems, and an object
of the present invention is to provide a multi-split type air conditioning system
that achieves operation with a high COP by rapidly achieving the optimal operating
point in the heating operation to stabilize the number of rotation of the inverter-controlled
compressor.
Solution to Problem
[0008] In order to solve the above-described problems, the present invention adopted the
following means.
The multi-split type air conditioning system according to present invention comprises:
an outdoor unit including a variable-power operated type compressor, an outdoor heat
exchanger and a four- way valve;
a plurality of indoor units including an indoor heat exchanger and an electronic expansion
valve and connected in parallel to the outdoor unit;
a control unit that performs various operation control of the plurality of the outdoor
unit and the indoor units;
a receiver installed upstream of the outdoor heat exchanger that serves as an evaporator
in heating operation; and
an outdoor unit electronic expansion valve installed between the receiver and the
outdoor heat exchanger, wherein
the control unit is provided with an in-heating-operation opening degree control mode
for controlling the outdoor unit electronic expansion valve, the in-heating-operation
opening degree control mode comprising an open-loop control that performs an operation
when the heating operation is activated and when a number of the indoor units being
in operation changes, for a predetermined time period with an outdoor unit electronic
expansion valve interim opening degree set corresponding to an actual number of rotation
of the variable-power operated type compressor determined by the number of the indoor
units being in operation and an outdoor air condition, and
an outdoor air temperature, a total heat exchange capacity value of the indoor heat
exchangers, a number of the indoor heat exchangers that are stopped, suction superheating
and discharge superheating of the variable-power operated type compressor are employed
as parameters for calculating the outdoor unit electronic expansion valve interim
opening degree.
[0009] The multi-split type air conditioning system according to the present invention comprises:
a receiver installed upstream of the outdoor heat exchanger that serves as an evaporator
in heating operation; and
an outdoor unit electronic expansion valve installed between the receiver and the
outdoor heat exchanger, wherein
the control unit is provided with an in-heating-operation opening degree control mode
for controlling the outdoor unit electronic expansion valve, the in-heating-operation
opening degree control mode comprising an open-loop control that performs an operation
when the heating operation is activated and when a number of the indoor units being
in operation changes, for a predetermined time period with an outdoor unit electronic
expansion valve interim opening degree set corresponding to an actual number of rotation
of the variable-power operated type compressor determined by the number of the indoor
units being in operation and an outdoor air condition, and
an outdoor air temperature, a total heat exchange capacity value of the indoor heat
exchangers, a number of indoor heat exchangers that are stopped, suction superheating
and discharge superheating of the variable-power operated type compressor are employed
as parameters for calculating the outdoor unit electronic expansion valve interim
opening degree. Accordingly, it is possible to prevent the surplus refrigerant from
accumulating inside the indoor unit heat exchangers that serve as condensers.
Such an in-heating-operation opening degree control mode for controlling the outdoor
unit electronic expansion valve is suitable when the plurality of indoor units include
a master type one. Particularly, it is suitable for a multi-split type air conditioning
system in which five or more indoor units are connected.
[0010] In the above-described multi-split type air conditioning system, the in-heating-operation
opening degree control mode performs the open-loop control for a predetermined time
period when the heating operation is activated and when the number of the indoor units
being in operation changes, and thereafter transits to a zone control, and in the
open-loop control for a second or latter time that is initiated after the number of
the indoor units being in operation changes, a value obtained by adding a zone control
integrated value obtained at a zone control that is performed last time before the
open loop control is initiated to a calculated value of the outdoor unit electronic
expansion valve interim opening degree. This makes it possible to optimize the outdoor
unit electronic expansion valve interim opening degree in the open-loop control for
the second or latter time in consideration for the operation state.
Advantageous Effects of Invention
[0011] According to the above-described multi-split type air conditioning system of the
present invention, it becomes possible to achieve an operation with a high COP by
rapidly achieving the optimal operating point in the heating operation to stabilize
the rotation rate of the compressor whose power is variable by inverter control or
the like.
Brief Description of Drawings
[0012]
{Fig. 1}
Fig. 1 is a system diagram showing one embodiment of a multi-split type air conditioning
system (multi-split air conditioner) according to the present invention, illustrating
an exemplary configuration in which the number of indoor units is six.
{Fig. 2}
Fig. 2 is an explanatory diagram showing an example of control of opening degree of
an outdoor unit electronic expansion valve (open-loop control and zone control) in
heating operation.
Description of Embodiments
[0013] Hereafter, one embodiment of a multi-split type air conditioning system (multi-split
air conditioner) according to the present invention will be described based on the
drawings. The multi-split air conditioner described hereafter has an exemplary configuration
in which six indoor units are connected in parallel. However, the number of indoor
units to be connected will not be limited to six.
A multi-split air conditioner AC of an embodiment shown in Fig. 1 has a closed-circuit
refrigeration cycle in which six indoor units 30A to 30F are connected in parallel
to one outdoor unit 10. This multi-split air conditioner AC comprises a control unit
50 that performs various operation control of the outdoor unit 10 and the indoor units
30A to 30F, and can perform a cooling operation or a heating operation by selecting
and switching the direction of flow of the refrigerant circulating in the refrigeration
cycle.
Arrows in Fig. 1 show the direction of flow of the refrigerant in a heating operation.
In the following descriptions, if there is no need of distinguishing between the six
indoor units 30A to 30F and between their associated equipment or the like, the symbols
A to F are omitted, so that they are referred to as "indoor units 30".
[0014] The outdoor unit 10 comprises a variable-power operated type compressor (hereafter
referred to as "compressor") 11, which is driven by, for example, an inverter-controlled
electric motor, an outdoor heat exchanger 12 that performs heat exchange between the
refrigerant and the outdoor air, and a four-way valve 13 for performing a cooling
operation and a heating operation by selecting and switching the circulation direction
of the refrigerant supplied from the compressor 11. The compressor 11 and the four-way
valve 13 are configured so that the number of rotation and the direction of refrigerant
circulation are controlled by receiving a control signal from the control unit 50.
[0015] On the discharge side of the compressor 11, there is provided a discharge thermal
sensor 14 that detects a discharge pipe sensor temperature Td of the refrigerant.
On the suction side of the compressor 11, there is provided a suction thermal sensor
15 that detects a suction pipe sensor temperature Ts of the refrigerant. Also, at
an appropriate position of the outdoor heat exchanger 12, there is provided an outdoor
heat exchange thermal sensor 16 that detects an outdoor heat exchanging fluid tube
sensor temperature TO.
Temperature detection values (Td, Ts, TO) detected respectively by the discharge thermal
sensor 14, the suction thermal sensor 15 and the outdoor heat exchange thermal sensor
16 are input to the control unit 50 and used for a variety of operation control.
[0016] The indoor units 30A to 30F comprise indoor heat exchangers 31A to 31F respectively.
Each of the indoor units 30A to 30F is provided with refrigerant pipes 33A to 33F
that branch out of headers 32A and 32B and are connected thereto in parallel.
The refrigerant pipes 33A to 33F have electronic expansion valves 34A to 34F on one
side of the indoor units 30A to 30F and on-off valves 35A to 35F on the other side
of the indoor units 30A to 30F. In the illustrated exemplary configuration, the electronic
expansion valves 34A to 34F, are installed downstream of the indoor units 30A to 30F
in the direction of refrigerant flow in the heating operation, and the on-off valves
35A to 35F are installed upstream thereof.
[0017] In this case, a remotely controllable element, such as a solenoid valve, is used
as the on-off valves 35A to 35F. Therefore, the on-off valves 35A to 35F open and
close according to the operating/stop state of the indoor units 30 by receiving a
control signal from the control unit 50. Further, similarly, the electronic expansion
valves 34A to 34F receive individual control signals from the control unit 50 so that
the opening degree control is performed.
Moreover, at an appropriate position of the indoor units 30A to 30F, indoor heat exchange
thermal sensors 36A to 36F are provided that detect indoor heat exchanging fluid tube
sensor temperature TR of each of the indoor units. Each detection value of the indoor
heat exchanging fluid tube sensor temperatures TR detected by the indoor heat exchange
thermal sensors 36A to 36F is input to the control unit 50 and used for a variety
of operation control.
[0018] Then, the multi-split air conditioner AC of the present embodiment comprises a receiver
20 and an outdoor unit electronic expansion valve 21 upstream of the outdoor heat
exchanger 12 that serves as an evaporator in the heating operation. Since the outdoor
unit electronic expansion valve 21 in this case is disposed between the receiver 20
and the outdoor heat exchanger 12, the receiver 20 is located upstream of the outdoor
unit electronic expansion valve 21 in the direction of refrigerant flow in the heating
operation.
[0019] The receiver 20 is a receptacle that has a function to hold surplus refrigerant in
heating operation. In other words, the receiver 20 is a receptacle for temporarily
reserving liquid refrigerant liquefied in the indoor heat exchanger 31 that serves
as a condenser in the heating operation.
The outdoor unit electronic expansion valve 21 is provided for adjusting an operating
point of the whole system of the multi-split air conditioner AC, besides the above-described
electronic expansion valve 34 for each of the indoor units 30. This outdoor unit electronic
expansion valve 21, by performing the aperture control (opening degree adjustment)
by receiving from the control unit 50 the control signal on which below-described
correction is performed, adjusts surplus refrigerant that accumulates in the receiver
20 disposed upstream of the direction of refrigerant flow in the heating operation.
In other words, if the adjustment of the opening degree of the outdoor unit electronic
expansion valve 21 is performed in accordance with the state of the heating operation
(number of the indoor units 30 being in operation or the like), it is possible to
adjust the amount of the liquid refrigerant accumulating in the receiver 20. Therefore
it becomes possible to prevent increase of the degree of supercooling caused by the
surplus refrigerant accumulation in the indoor units 30.
[0020] The control unit 50 performs a variety of operation control, such as switching between
the cooling operation and the heating operation and an operation according to a temperature
setting. For example, in the heating operation, the control unit 50 controls the opening
degree of the outdoor unit electronic expansion valve 21 (hereafter referred to as
"EEVH opening degree"), in the manner as shown in Fig. 2.
The EEVH opening degree in the heating operation is adjusted by an in-heating-operation
opening degree control mode provided in the control unit 50. In other words, in the
heating operation, an eventual operating point of the EEVH opening degree is determined
by the open-loop control and the zone control.
[0021]
- (1) In the open-loop control, there is calculated the EEVH opening degree corresponding
to the actual number of rotation (N) of the compressor 11 determined by the number
of the indoor units 30 being in operation and external temperature conditions, and
a roughly determined operating point is set.
- (2) In the zone control, by controlling the operating point of the EEVH opening degree
to achieve a discharge superheating TDSH corresponding to the actual number of rotation
(N) of the compressor 11, the operating point is eventually transited to such one
that meets a dilution ratio and a working pressure restriction of the compressor 11.
The open-loop control and the zone control are disclosed in, for example, Japanese
Examined Utility Model Application, Publication No.
Hei7-14772, Japanese Unexamined Patent Application, Publication No.
2003-106608 and Japanese Unexamined Patent Application, Publication No.
2003-130426.
[0022] In other words, the in-heating-operation opening degree control mode comprises an
open-loop control that performs an operation when the heating operation is activated
and when a number of the indoor units being in operation changes, for a predetermined
time period with an outdoor unit electronic expansion valve interim opening degree
set corresponding to the actual number of rotation (N) of the compressor 11 determined
by the number of the indoor units 30 being in operation and the outdoor air condition.
This open-loop control employs an outdoor air temperature, a total heat exchange capacity
value of the indoor heat exchangers 31, the number of indoor heat exchangers 31 that
are stopped, a suction superheating SH and discharge superheating TDSH of the compressor
11 as parameters for calculating the outdoor unit electronic expansion valve interim
opening degree.
Then, after the operation by the open-loop control for a predetermined time period
with the outdoor unit electronic expansion valve interim opening degree, the mode
transits to the zone control that controls the operating point to the discharge superheating
TDSH corresponding to actual number of rotation (N) of the compressor 11. This zone
control is continued until a change occurs in the number of the indoor units 30 being
in operation.
[0023] Here, a description will be given of one example of the EEVH opening degree control
for the in-heating-operation opening degree control mode shown in Fig. 2.
This control mode includes an open-loop control and a zone control, and in the shut-down
state of the multi-split air conditioner AC, the EEVH opening degree is in the initial
condition in which the EEV is full open. When the multi-split air conditioner AC is
activated from the initial condition, initially, an outdoor unit electronic expansion
valve interim opening degree R1 is calculated by the open-loop control. In the open-loop
control, the opening degree is fixed to the calculated outdoor unit electronic expansion
valve interim opening degree R1, and the heating operation is continued until a predetermined
time (for example, 3 minutes or so) elapses.
[0024] In the present embodiment, the opening degree (OP) of the outdoor unit electronic
expansion valve is calculated as the outdoor unit electronic expansion valve interim
opening degree R1 by correcting the actual number of rotation (N) of the compressor
11 based on the below-indicated formula at the open-loop control in the heating operation.
In the below-indicated formula, correction coefficients a, b according to the external
temperature, and the heat exchange capacity, and a correction coefficient Z
4 determined based on the presence or absence of the master type indoor unit and the
total value of the capacities of the heat exchangers, are newly added correction coefficients.
In other words, that part of the formula to calculate opening degree of the outdoor
unit electronic expansion valve, in which the other correction coefficients, Z
2 and Z
3 are used, is conventionally used.
[0025] Electronic expansion valve opening degree EEVH OP = (a × N + b + c) × Z
2 × Z
3 × Z
4
where a, b are correction coefficients based on the external temperature and the heat
exchange capacity;
c is the sum of α pulses of all of the stop units;
Z
2 is a correction coefficient for retaining appropriate suction superheating of the
whole of the system, which particularly aims at stabilizing the open-loop control
in the transit period;
Z
3 is a correction coefficient for retaining appropriate discharge superheating of the
whole of the system;
Z
4 is a correction coefficient determined by the presence or absence of the master type
indoor unit and the total value of the capacities of the heat exchangers (see values
in Table 5); and
N is an actual number of rotation of the compressor (where a value rounded off to
the closest whole number is used for calculating the opening degree).
[0026] Table 1 and Table 2 show examples of correction coefficients a, b selected based
on the outdoor air temperature and the total value of the capacities of the heat exchangers.
Correction coefficients a, b used at the open-loop control in the heating operation
are, for example, as illustrated in Table 1 and Table 2, determined based on the total
value of the heat exchanger capacities of the indoor units 30 that are connected (total
value of the capacities of the heat exchangers that serve as condensers) and the outdoor
air temperature. The correction coefficient a illustrated in Table 1 and the correction
coefficient b illustrated in Table 2 are predetermined values determined based on
experiments or the like.

[0027] Table 3 shows one example of heat exchange performance capacities determined for
respective indoor units. The above-described total value of the capacities of the
heat exchangers of the indoor units 30 is calculated by using for example, performance
values illustrated in Table 3. The heat exchanger capacities illustrated in Table
3 are values of a variety of indoor heat exchangers 31 installed in a variety of indoor
units 30. In Table 3, heat exchanger capacity proportions for respective types of
shape (EXT-1 to 4) are shown by being listed in columns, for each of model-specific
capacities (EXD-1 to 4) listed in rows, with a reference model-specific capacity being
assumed to be 100.
In this case, the model-specific capacities in the rows mean, for example, performances
required for indoor heat exchangers 31 for use in rooms with a variety of capacities,
such as a room with a small capacity of space, e.g. a child's room, and a living room
with a large capacity of space. Furthermore, types of shape in the columns mean that
the heat exchanger capacity proportion varies depending on the installation structure
of the indoor units 30 such as wall-hanging type, ceiling-mounted type and free-standing
type, even with the same model-specific capacity.

[0028] Hereafter, calculation of the total value of the capacities of the heat exchangers
by using Table 3 will be described by showing one example.
Here, it is assumed that six indoor units 30 are connected to the multi-split air
conditioner AC. The details are as follows: there are three indoor units with a model-specific
capacity of EXD-1 and a type of shape EXT-1; two indoor units with a model-specific
capacity EXD-2 and a type of shape EXT-2; and one indoor unit with a model-specific
capacity EXD-4 and a type of shape EXT-4. In this case, according to Table 3, the
heat exchanger capacity proportion of the indoor units with the model-specific capacity
of EXD-1 and the type of shape EXT-1, which is the reference model, is 100; the heat
exchanger capacity proportion of the indoor units with the model-specific capacity
of EXD-2 and the type of shape EXT-2 is 63; and the heat exchanger capacity proportion
of the indoor unit with the model-specific capacity of EXD-4 and the type of shape
EXT-4 is 125.
[0029] Therefore, the total value of the capacities of the heat exchangers in this case
is calculated according to the below-indicated formula.

By the way, the above-described indoor unit with the model-specific capacity EXD-4
and the type of shape EXT-4 is what is called a master type, being for use in a large
space, such as a living room. For such a master type indoor unit, since the heat exchanger
thereinside is constituted by multiple circuits, the value of heat exchanger capacity
proportion is set to be equal to or greater than the reference value 100. That is,
since a master type indoor unit has a heat exchanger with multiple circuits, lowering
of refrigerant flow rate causes a longer passage time of the refrigerant. Therefore,
it is necessary to raise the refrigerant flow rate by setting an increased heat exchanger
capacity proportion in order to prevent the refrigerant from being held.
[0030] Next, the correction coefficient c used in the open-loop control in the heating operation
is determined in the manner described below. Table 4 shows one example of a correction
pulse α necessary for determining the correction coefficient c.
Initially, the correction pulse α is determined according to the heat exchanger capacity
proportion of one indoor unit 30 being in the shut-down state for example, in the
manner as illustrated in Table 4. After that, for all indoor units 30 being in the
shut-down state, correction pulses α determined according to Table 4 are summed to
yield the correction coefficient c.
Table 4
Heat exchanger capacity proportion of indoor exchanger being in shut-down state |
∼90 |
91∼110 |
111∼ |
α |
3 |
5 |
10 |
[0031] One specific example is shown below. For example, where one indoor unit 30 with the
model-specific capacity EXD-1 and the type of shape EXT-1 and another one indoor unit
with the model-specific capacity EXD-2 and the type of shape EXT-2, the indoor unit
30 with the model-specific capacity EXD-1 and the type of shape EXT-1 has a heat exchanger
capacity proportion of 100. Therefore, correction pulse α is 5. The indoor unit 30
with the model-specific capacity EXD-2 and the type of shape EXT-2 has a heat exchanger
capacity proportion of 63. Therefore, the correction pulse α is 3. Accordingly, because
the correction coefficient c is a sum total of the correction pulses α, it is the
total value of the correction pulse α (= 5) and the correction pulse α (= 3), that
is, 8 (c = 5 + 3).
[0032] The correction coefficient Z
2 is a value for retaining an appropriate suction superheating SH in the whole of the
multi-split air conditioner AC, and this is a correction value that has been used
also in the conventional control techniques. The correction coefficient Z
2 is a value determined according to a temperature difference (SH = Ts - TO) between
the suction pipe sensor temperature Ts and the outdoor heat exchanging fluid tube
sensor temperature TO.
In other words, during the transition operation in which the compressor 11 is activated
or the number of the indoor units 30 being in operation changes, the suction superheating
SH is equal to or greater than the discharge superheating TDSH, and moreover, the
suction superheating SH fluctuates earlier. Therefore, a control is performed to correct
the opening degree (OP) of the outdoor unit electronic expansion valve by determining
the correction coefficient Z
2 with the suction superheating SH being used as the parameter.
[0033] The correction coefficient Z
3 is a value for retaining an appropriate discharge superheating TDSH in the whole
of the multi-split air conditioner AC, and this is a correction value that has been
used also in the conventional control techniques. The correction coefficient Z
3 is a value determined according to a temperature difference (TDSH = Td - TR) between
discharge pipe sensor temperature Td and the indoor heat exchanging fluid tube sensor
temperature TR. As the indoor heat exchanging fluid tube sensor temperature TR in
this case, the highest temperature (maximum value) from among the indoor units 30
performing the heating operation is used.
In other words, since at the cryogenic temperature the discharge superheating TDSH
is difficult to achieve and the liquid tends to flow back, it becomes difficult to
stabilize the oil level of the compressor 11. Then, in order to expedite convergence
to an appropriate operating point, the correction coefficient Z
3 is determined with the discharge superheating TDSH as a parameter to perform a control
to correct the opening degree (OP) of the outdoor unit electronic expansion valve.
[0034] The correction coefficient Z
4 is a correction coefficient determined based on the presence or absence of the master
type (the type shown in Table 3 with the model-specific capacity EXD-4 and the type
of shape EXT-4) and the above-described total value of the capacities of the heat
exchangers, and is determined in the manner shown in, for example, Table 5. Table
5 shows one example of the correction coefficient Z
4 that varies depending on the conditions.
In the example shown in Table 5, where the connected units of the indoor units 30
do not include any master type one, the correction coefficient Z
4 is set to be 1.0 and the correction is thereby not performed.
However, where a master type indoor unit 30 is included, the correction coefficient
Z
4 is provided that varies depending on whether the total value of the capacities of
the heat exchangers calculated using Table 3 is equal to or greater than a predetermined
value (for example 400). In the example shown in Table 5, where the calculated total
value of the capacities of the heat exchangers is less than 400, the correction coefficient
Z
4 is set to be 1.3, and where the calculated total value of the capacities of the heat
exchangers is equal to or greater than 400, the correction coefficient Z
4 is set to be 1.5.

[0035] When each correction coefficient, a, b, c, Z
2, Z
3, Z
4 is determined in this way, the actual number of rotation (N) of the compressor 11
is corrected based on the above-described formula, and the opening degree (OP) that
is to be outdoor unit electronic expansion valve interim opening degree R1 of the
outdoor unit electronic expansion valve 21 in the open-loop control in the heating
operation is calculated.
Thus-calculated outdoor unit electronic expansion valve interim opening degree R1
of the outdoor unit electronic expansion valve 21 is kept as-is after being set and
the operation continues until a predetermined operating time elapses. After that,
the mode transits to the zone control, and the zone control is continued until a change
occurs in the number of the indoor units 30 being in operation. In other words, by
controlling the operating point of the EEVH opening degree to achieve the discharge
superheating TDSH corresponding to the actual number of rotation (N) of the compressor
11, the zone control is continued to transit eventually to an operating point that
meets the dilution ratio and the working pressure restriction of the compressor 11.
[0036] After a change occurs in the number of the indoor units 30 being in operation, the
mode transits again to the open-loop control. Also in this open-loop control, the
opening degree (OP), which is to be outdoor unit electronic expansion valve interim
opening degree R2 after the number of the indoor units 30 being in operation changes,
is calculated by performing correction based on the formula that is the same as the
above-described correction performed after the activation.
However, the outdoor unit electronic expansion valve interim opening degree Rr set
after the number of the indoor units being in operation changes is a value (Rr = R2
+ ΔR) in which the last zone control integrated value ΔR is added to the calculated
outdoor unit electronic expansion valve interim opening degree R2. In other words,
the opening degree of the outdoor unit electronic expansion valve 21 to actually be
set is the outdoor unit electronic expansion valve interim opening degree Rr that
is a value in which the state of operation before the change in the number of the
indoor units being in operation occurred is reflected. After the heating operation
is continued with the opening degree being fixed to this value for a predetermined
time period, the mode transits again to the above-described zone control.
[0037] In this way, when the multi-split air conditioner AC is activated to initiate heating
operation, the control of opening degree of the outdoor unit electronic expansion
valve 21 is performed such that, after the operation is continued for a predetermined
time period with the outdoor unit electronic expansion valve interim opening degree
R1 being set in the initial open-loop control, the zone control and the open-loop
control are repeated until shut-down. Then, in the open-loop control for the second
or latter time initiated after the number of the indoor units being in operation changes,
an outdoor unit electronic expansion valve interim opening degree is set to be a value
Rr (Rr = Rn + ΔR), which is obtained by adding the zone control integrated value ΔR
of the last zone control before the initiation of the open-loop control, that is,
the zone control integrated value ΔR immediately before the change in the number of
indoor units being in operation to the outdoor unit electronic expansion valve interim
opening degree Rn (n ≥ 2) calculated at the newly initiated open-loop control.
[0038] In this way, by employing the outdoor unit electronic expansion valve interim opening
degree Rr obtained by adding the zone control integrated value ΔR of the last zone
control before the initiation of the open-loop control to the calculated value Rn
of the outdoor unit electronic expansion valve interim opening degree, in the open-loop
control for the second or latter times initiated after the number of the indoor units
being in operation changes, it becomes possible to set an opening degree optimized
in consideration for the operation state of the multi-split air conditioner AC. Thereby,
it becomes possible to reduce the time needed for constructing an optimal operating
point.
In this stage, since in each of the indoor units 30 being in the heating operation,
the amount of required refrigerant distribution of the indoor heat exchangers 31 is
different for each of the indoor units 30, controlling the electronic expansion valves
34 according to the required number of rotation of the compressor for each indoor
unit 30 makes it possible to rapidly construct an optimal operating point for each
electronic expansion valve 34.
[0039] Performing such an EEVH opening degree control for an in-heating-operation opening
degree control mode makes it possible to secure a stable operating point for the number
of rotation of the compressor 11 driven by an inverter-controlled electric motor,
construct an operating point with a high COP and improve the efficiency of the system
by rapidly achieving the optimal operating point in heating operation of the multi-split
air conditioner AC.
Furthermore, in the above-described zone control, it is desirable to set the degree
of opening (aperture) of the outdoor electronic expansion valve 21 to be a sampling
time in accordance with the fluid delivery rate characteristic of the outdoor electronic
expansion valve 21. That is, if variation of the fluid delivery rate characteristic
of the electronic expansion valve 21 is large, it becomes possible to stabilize the
refrigerant behavior by shortening the sampling time.
[0040] The above-described in-heating-operation opening degree control mode of the present
embodiment is suitable when the plurality of indoor units include a master type one,
and particularly, it is suitable for a multi-split air conditioner AC in which five
or more indoor units 30 are connected in parallel.
The present invention is not limited to the above-described embodiment. Modifications
may be appropriately made within the scope of the present invention without departing
from the gist of the present invention.
Reference Signs List
[0041]
- 10
- outdoor unit
- 11
- variable-power operated type compressor (compressor)
- 12
- outdoor heat exchanger
- 13
- four-way valve
- 14
- discharge thermal sensor
- 15
- suction thermal sensor
- 16
- outdoor heat exchange thermal sensor
- 20
- receiver
- 21
- outdoor unit electronic expansion valve
- 30 (30A to 30F)
- indoor unit
- 31 (31A to 31F)
- indoor heat exchanger
- 32A, 32B
- header
- 33 (33A to 33F)
- refrigerant pipe
- 34 (34A to 34F)
- electronic expansion valve
- 35 (35A to 35F)
- on-off valve
- 36 (36A to 36F)
- indoor heat exchange thermal sensor
- 50 control
- unit
- AC
- multi-split type air conditioning system (multi-split air conditioner)