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EP 2 536 637 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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18.12.2013 Bulletin 2013/51 |
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Date of filing: 18.01.2011 |
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International Patent Classification (IPC):
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International application number: |
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PCT/EP2011/050621 |
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International publication number: |
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WO 2011/101190 (25.08.2011 Gazette 2011/34) |
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DEVICE FOR VACUUM PACKAGING, PARTICULARLY OF FOOD PRODUCTS
VORRICHTUNG ZUM VAKUUM-VERPACKEN, INSBESONDERE VON LEBENSMITTELN
DISPOSITIF D'EMBALLAGE SOUS VIDE, EN PARTICULIER DE PRODUITS ALIMENTAIRES
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
06.08.2010 IT TV20100117 19.02.2010 IT TV20100019
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Date of publication of application: |
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26.12.2012 Bulletin 2012/52 |
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Proprietor: Extru SA |
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31840 Huarte Araquil (ES) |
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Inventor: |
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- SCOLARO, Mauro
I-20063 Cernusco sul Naviglio (IT)
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Representative: Modiano, Micaela Nadia et al |
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Modiano & Partners (IT)
Via Meravigli, 16 20123 Milano 20123 Milano (IT) |
| (56) |
References cited: :
EP-A1- 0 405 718 EP-A1- 0 832 819 US-A1- 2007 186 517
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EP-A1- 0 603 704 US-A- 5 155 969
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
Technical field
[0001] The present application relates to a packaging device, particularly for packaging
food products and technical materials.
Background Art
[0002] Such machines are known e.g. from
US 5155969.
[0003] Besides, vacuum machines are known which have a bell-shaped chamber and comprise
a vacuum pump connected to a chamber, also known as a vacuum chamber, and inside which
a preformed pouch, which is open on three sides, is usually arranged, a food product
being placed inside it.
[0004] In these machines of the known type, the preformed pouch, with the product already
inside it, is then placed inside the vacuum chamber and vacuum is then produced inside
the chamber; then heat-sealing is performed at the free side of the preformed pouch.
[0005] This known technology entails the need to use preformed pouches, which thus have
one size that is comparable to the dimensions of the product; moreover, considerable
labor is required.
[0006] Thus, there are operating steps that extend the time required to achieve vacuum packaging
of the product; moreover, if packaging occurs in a controlled atmosphere, there is
a waste of most of the gas because the gas is dispersed not only in the pouch but
also and mostly inside the vacuum chamber.
[0007] EP603704 is also known in which the packaging of food products occurs by using a film made
of plastic material, which is conveyed through a folding station in order to obtain
a double layer and is then heat-sealed so as to define pockets.
[0008] These pockets are obtained in the desired size or capacity before being filled and
sealed.
[0009] Heat-sealing and forming are followed by filling and by the closing and cutting of
the pockets or pouches thus obtained: this solution, however, is complicated, in that
it involves multiple and separate stations for performing the individual operations
to which the film made of plastic material must be subjected in sequence.
[0010] Moreover, the above solution involves a hot or a cold forming of the plastic film
and the filling, by means of a nozzle, of liquid products, flours or finely granulated
materials, and therefore it is not possible to consider the use of the illustrated
solution for solid products having predetermined volumes such as sliced meats, meat,
portioned cheeses, and trays containing food and non-food products.
[0011] In the described known solution, moreover, in order to achieve the closure of the
pocket or pouch it is necessary to make the pocket or pouch pass through various operating
steps, with the consequent need for optimum centering of the pouch at each station
so as to allow the optimum and desired processing.
[0012] EP0405718 is also known which describes a solution that illustrates a packaging device, particularly
for packaging food products or technical materials that can be inserted between longitudinally
folded parts of a single-folded film from an open side thereof, the device comprising
means for thermal bonding or heat-sealing which are substantially L-shaped in order
to seal the film both at the open longitudinal side and at its transverse sides, and
at least one nozzle for producing vacuum and/or for introducing the gas or mixture.
[0013] EP0832819B1 is also known whose priority is Italian Patent Application
AL960002 dated September 26, 1996 and which illustrates a packaging device which comprises a vacuum chamber that can
be opened to receive a length of at least one single-folded film with the material
to be packaged inserted therein and can be respectively closed hermetically, after
which it is possible to produce the vacuum and/or introduce the gas or mixture with
the portion or length of film which assumes a pocket-like shape, heat-sealing means
being furthermore provided which are arranged for operation inside the vacuum chamber,
the at least one nozzle being arranged at the vacuum chamber so as to face, after
being closed, toward the open longitudinal and/or transverse sides of the film length.
[0014] This solution, too, is not free from drawbacks, since it has been found that micro-creases
form during the step of heat-sealing the film and this may cause problems in the seal
and it worsens the aesthetic appearance of the packaging.
[0015] Moreover, the flow of gas inside the film is not optimum, thus lowering the efficiency
of the device.
[0016] Finally, when the operator pulls away the sheet, the sheet may assume an incorrect
arrangement.
[0017] Another problem is also noted: when a vacuum is provided in a bell, and therefore
inside the pouch being formed, it is then necessary to compensate the vacuum partially
with gas; however, if the compensation is excessive, the bell opens during the heat-sealing
step.
[0018] Since one is working with a system with a particularly variable equilibrium, there
is no precise control of the volume of gas introduced in the pouch or bag being formed.
[0019] The quantity, in absolute values and in relative values (%), of gas that remains
inside the pouch being formed is thus extremely variable and difficult to control,
and this produces a series of pouches or packages that are more or less inflated or
deflated, depending on the individual case.
[0020] The problem then worsens if it is necessary to often change the format of the packaging.
[0021] Another problem is observed during the heat-sealing step of the film that is heat-sealed
and cut on the transverse side, with respect to the direction of advancement of the
film itself: since it is often made of heat-shrinking material, the film can shrink,
reducing its width, and this might prevent the accommodation of the incoming tray.
[0022] The tray can thus arrive and find an insufficient space to accommodate it, and this
causes its redirection toward the open side of the pouch, ending up on the longitudinal
heat-sealing bar, causing machine downtimes and lost time for cleaning it.
[0023] Finally, it is noted that the return of air into the bell or vacuum chamber occurs,
for constructive reasons, usually in a region far from the heat-sealing bar or it
coincides with the vacuum port by means of the use of a three-way valve, but this
does not optimize the conveyance of the flow inside the bell.
Disclosure of the Invention
[0024] The aim of the present invention is to solve the above-mentioned technical problems,
eliminating the drawbacks of the cited background art, by providing a device that
makes it possible to obtain a vacuum packaging or a compensated vacuum packaging of
technical products or food products such as sliced meats, meat, portioned cheeses,
trays that contain food and non-food products, thus making it possible to optimize
the gas inside the pouch so that uniformly inflated pouches or packages are obtained.
[0025] Within this aim, an object of the present solution is to provide a device that can
be used even by an operator who is not specially trained in the adjustments of format
changes.
[0026] Another object is to provide a device that allows the optimum insertion of the tray
in the single-folded film, previously heat-sealed and cut on the transverse side.
[0027] Another object is to provide a device that allows the optimum insertion of the tray
in the pouch, thus avoiding machine downtimes and lost time for cleaning it.
[0028] Another object is to provide a device that adds to the preceding characteristics
that of being structurally simple, reliable and safe in use.
[0029] This aim and these objects, as well as others that will become better apparent hereinafter,
are achieved by a packaging device, particularly for manually or automatically packaging
trays containing food products or technical materials which can be inserted, by means
of a loading platform, between longitudinally folded parts of a single-folded film
and comprising means for thermal bonding or heat-sealing for sealing, and at least
one nozzle for producing a vacuum and/or for introducing the gas or mixture, and a
vacuum chamber, characterized in that said single-folded film is fixed and said vacuum
chamber is movable transversely to the direction of insertion of said trays and comprises
at least one presser, movable over said single-folded film, which is forced on top
of said trays and is provided with means adapted to convey the streams of air and/or
gas, the return of air into said vacuum chamber occurring by means of a series of
holes provided between a transverse heat-sealing bar, which constitutes said thermal
bonding means, and the wall of said vacuum chamber that is parallel thereto.
Brief description of the drawings
[0030] Further characteristics and advantages of the present invention will become better
apparent from the following detailed description of four particular embodiments, illustrated
by way of non-limiting example in the accompanying drawings, wherein:
Figure 1 is a side perspective view of a device in its embodiments;
Figure 2 is a sectional view of the device, taken along the line II-II of Figure 1,
in the condition in which the vacuum chamber is open;
Figure 3 is a view, similar to the preceding one, of the condition in which, with
the vacuum chamber open, the tray placed inside the single-folded film is inserted;
Figure 4 is a view, similar to the preceding one, of the condition in which the vacuum
chamber is closed and the presser is placed above the single-folded film;
Figure 5 is a sectional view, taken along the line V-V of Figure 4;
Figure 6 is a top view of the device in which, in order to make the drawing more intelligible,
the pair of supports for the single-folded film has been omitted;
Figure 7 is a partially sectional top view of the tray arranged inside the vacuum
chamber and of the means adapted to convey the streams of air and/or gas inside it;
Figure 8 is a sectional view of the device, taken along the line II-II of Figure 1,
in the condition in which the vacuum chamber is open;
Figure 9 is a view, similar to the preceding one, of the condition in which, with
the vacuum chamber open, the tray placed inside the single-folded film is inserted;
Figure 10 is a view, similar to the preceding one, of the condition in which the vacuum
chamber is closed and the presser is placed above the single-folded film;
Figure 11 is a sectional view, taken along the line XI-XI of Figure 10;
Figure 12 is a top view of the device in which, in order to make the drawing more
intelligible, the pair of supports for the single-folded film has been omitted;
Figures 13 to 15 are partially sectional top views of the vacuum chamber with the
tray arranged inside it during the various packaging steps and of the means adapted
to convey the streams of air and/or gas inside it.
Ways of carrying out the Invention
[0031] With reference to Figures 1 to 7, the reference numeral 1a designates the packaging
device particularly for technical materials or food products, which are designated
by the reference numeral 2.
[0032] The device la comprises a bell-shaped vacuum chamber, designated by the reference
numeral 3, which is essentially constituted by a lower container 4 and by an upper
lid 5, which can be closed; bands or gaskets 6 for airtightness are arranged perimetrically
to the container 4 and the lid 5.
[0033] The device uses a single-folded film 7, which thus has a first longitudinal side
8 which is closed and a second longitudinal side 9 which is open.
[0034] An L-shaped first heat-sealing bar 10 is arranged within the bell-shaped vacuum chamber
3, with one side adjacent to the inlet 11 of the food product; an essentially L-shaped
cutting blade (not shown) is arranged laterally adjacent to the first heat-sealing
bar 10 and the lines of the L are arranged respectively parallel to and at right angles
to the first heat-sealing bar 10.
[0035] The technical materials or food products 2 are stored inside an adapted tray 12,
which is placed at a loading platform 13, which is conveniently motorized or movable
on suitable means such as, for example, a roller bed.
[0036] The single-folded film 7 is kept open by virtue of the presence of a pair of supports
14a, 14b, between which the loading platform 13 is interposed; this pair of supports
14a, 14b can be moved mutually closer by means of a suitable handwheel 15 which is
adapted to adjust their mutual position.
[0037] The device 1a comprises at least one means that is adapted to draw the single-folded
film 7, this means being constituted by a suitable motor 16 which actuates a roller
17 which cooperates with a complementary roller 18, the single-folded film 7 being
made to pass between these rollers.
[0038] The motor 16, the roller 17 and the complementary roller 18 are supported by a suitable
arm, which protrudes from a suitable fixed footing 19.
[0039] The pair of supports 14a, 14b and the handwheel 15, as well as the loading platform
13, are also fixed with respect to the footing 19, so that the single-folded film
7, during its use, can only slide along an axis that is the axis of the loading platform
13, but it is fixed with respect to other possible movements.
[0040] The vacuum chamber 3 however can be moved along an axis that is transverse to the
direction of advancement of the single-folded film 7, which coincides with the direction
of insertion of the tray 12.
[0041] The vacuum bell 3 is arranged inside a suitable frame 20 constituted by a pair of
uprights 21 a, 21b and a pair of crossmembers 22a, 22b, the latter supporting a pair
of first cylinders 23a, 23b adapted to move the upper lid 5 and a guide 24 adapted
to allow the sliding of the frame 20 at a suitable complementary guide 25 which is
integral with the footing 19.
[0042] A raised shelf 26 is provided inside the lower container 4, adjacent to the end of
the loading platform 13, and is adapted to support the tray 12 inside the vacuum bell
3.
[0043] At the upper lid 5 there is internally at least one presser 27, which is movable
by means of a pair of suitable second cylinders 28a, 28b, which are externally jointly
connected to the upper lid 5 in a region adjacent to the upper crossmember 22a.
[0044] A pair of third cylinders 29a, 29b and a pair of fourth cylinders 30a, 30b are also
arranged at the outer surface of the upper lid 5, are arranged along mutually perpendicular
directions and are adapted to actuate a second heat-sealing bar 31, which is arranged
mirror-symmetrically with respect to the first heat-sealing bar 10.
[0045] The presser 27 is provided with means adapted to convey the streams of air and/or
gas, these means being constituted by a plurality of ribs 32 which protrude from it
in the direction of the tray 12 and are arranged transversely to the direction of
advancement of the single-folded film 7.
[0046] These ribs 32 are preferably made of rubber, so as to be able to adhere at the edges
33 of the tray 12, thus defining channels 34 adapted to allow the passage of the air
and/or gas.
[0047] Advantageously, the presser 27 moves jointly with the opening and closing of the
bell-shaped vacuum chamber 3. The shape and function of the presser 27 make it possible
to better create the vacuum inside the package 35 and allow a better and more constant
introduction of the gas inside it.
[0048] Moreover, the movement of the presser makes it possible to adapt to the height of
the tray 12 and prevents, during the introduction of the gas, the corner 36 of the
package 35, which inflates like a balloon, from reaching the upper level of the tray
12: thus having a visible heat seal 37 on the upper window of the package 35 is avoided,
thus avoiding a very poor aesthetic appearance that can however be observed in the
background art.
[0049] The packaging device is further constituted by means adapted to convey the streams
of air and/or gas, these means being constituted by a nozzle 38, which is integral
with the bell-shaped vacuum chamber 3 and is accommodated hermetically within a box-like
appendage 39 provided in two half-shells which protrude laterally to the bell-shaped
vacuum chamber 3 along an axis which is perpendicular to the axis of advancement of
the single-folded film.
[0050] In this manner, the single-folded film 7 is trapped, with the free end 40 of the
second longitudinal side 9, which is open, trapped above and below the nozzle, forcing
the gas, when it is introduced, to enter the bag that constitutes the package 35,
flushing the inside to then flow out into the bell-shaped vacuum chamber 3.
[0051] We thus obtain an assurance of vacuum and of the subsequent filling and of the replacement
of the air in the bag that contains the product, the use of a long nozzle making it
possible to modify easily the size of the bag that constitutes the package 35 by fitting
the single-folded film 7 more or less on the nozzle 38 while keeping the drawing system
of the single-folded film 7 stationary.
[0052] Obviously, the force of the cylinders that keep the bell-shaped vacuum chamber 3
closed is greater than the force of the heat-sealing cylinders, and the frame 20 that
supports them is shaped like a closed cage.
[0053] It is thus possible to produce a total or partial vacuum, and compensate with gas
up to atmospheric pressure, while avoiding, as occurs in the background art, working
in highly unstable pressure regions for filling the bag with the gas, the use of the
presser making it possible to obtain packages that are identical in the entire batch.
[0054] The device comprises, moreover, a plurality of holes 41 for the return of air into
the bell-shaped vacuum chamber 3, in order to return it to atmospheric pressure following
the heat-sealing of the package 35. These holes 41 are provided between the first
heat-sealing bar 10 and the adjacent wall 42 of the bell-shaped vacuum chamber 3.
[0055] We thus obtain at the same time the cooling of the heat-seal 37 immediately after
heat-sealing, thus preventing the retraction of the package 35.
[0056] With reference to the previously cited Figures 8 to 15, the reference numeral 1b
designates the device for packaging particularly technical materials or food products,
which are designated by the reference numeral 2.
[0057] The device 1b comprises a bell-shaped vacuum chamber, designated by the reference
numeral 3, which is essentially constituted by a lower container 4 and by an upper
lid 5, which can be closed; bands or gaskets 6 for airtightness are arranged perimetrically
to the container 4 and to the lid 5.
[0058] The device uses a single-folded film 7, which thus has a first longitudinal side
8 which is closed and a second longitudinal side 9 which is open.
[0059] A first transverse heat-sealing bar 10a is located in proximity to the inlet of the
bell-shaped vacuum chamber 3 and, more precisely, inside it, with one side adjacent
to the inlet 11 of the food product; a cutting blade (not shown) is arranged laterally
adjacent to the first transverse heat-sealing bar 10a.
[0060] The technical materials or food products 2 can be stored inside a suitable tray 12,
which is arranged at a loading platform 13, which is conveniently motorized or movable
on suitable means such as, for example, a roller bed.
[0061] As an alternative, the technical materials or food products 2 may be arranged directly
on the loading platform 13 so as to provide packaging directly without the tray 12.
[0062] The single-folded film 7 is kept open by virtue of the presence of a pair of supports
14a, 14b, between which the loading platform 13 is interposed, the pair of supports
14a, 14b being movable mutually closer by means of a suitable handwheel 15 adapted
to adjust their mutual position.
[0063] The device 1b further comprises at least one means that is adapted to draw the single-folded
film 7, this means being constituted by a suitable motor 16, which actuates a roller
17 which cooperates with a complementary roller 18, the single-folded film 7 being
made to pass between these rollers.
[0064] The motor 16, the roller 17 and the complementary roller 18 are supported by a suitable
arm, which protrudes from a suitable fixed footing 19.
[0065] The pair of supports 14a, 14b and the handwheel 15, as well as the loading platform
13, are fixed with respect to the footing 19, so that the single-folded film 7, during
its use, can only slide along an axis which is the axis of the loading platform 13,
but it is fixed with respect to other possible movements.
[0066] The vacuum chamber 3 however can be moved along an axis which is transverse to the
direction of advancement of the single-folded film 7, which coincides with the direction
of insertion of the tray 12.
[0067] The vacuum bell 3 is arranged inside a suitable frame 20 constituted by a pair of
uprights 21 a, 21 b and by a pair of crossmembers 22a, 22b, the latter supporting
a pair of first cylinders 23a, 23b, which are adapted to move the upper lid 5, and
a guide 24, which is adapted to allow the sliding of the frame 20 at a suitable complementary
guide 25 which is integral with the footing 19.
[0068] A raised shelf 26 is provided inside the lower container 4, adjacent to the end of
the loading platform 13, and is adapted to support the tray 12 inside the vacuum bell
3.
[0069] At the upper lid 5 there is internally at least one presser 27, which is movable
by means of a pair of suitable second cylinders 28a, 28b, which are externally jointly
connected to the upper lid 5 in a region which is adjacent to the upper crossmember
22a.
[0070] As an alternative, the single-folded film 7 can remain stationary and the bell-shaped
vacuum chamber 3 moves with respect to the single-folded film 7.
[0071] Again at the outer surface of the upper lid 5 there is a pair of third cylinders
29a, 29b, which are adapted to actuate a second transverse heat-sealing bar 31a, which
is arranged mirror-symmetrically with respect to the first transverse heat-sealing
bar 10a.
[0072] As an alternative, the first transverse heat-sealing bar 10a and the second transverse
heat-sealing bar 31a can be arranged outside the bell-shaped vacuum chamber 3.
[0073] In this manner, we would obtain advantageously a more slender structure, with the
third cylinders 29a, 29b arranged outside the bell-shaped vacuum chamber 3, so as
to be able to have an increase in the useful volume that can be utilized inside the
bell-shaped vacuum chamber 3.
[0074] Inside the bell-shaped vacuum chamber 3 there is a first longitudinal heat-sealing
bar 10b, so as to correspond to the open longitudinal side 9 of the single-folded
film 7 of the food product, so as to be able to intersect the heat seals performed
by the transverse heat-sealing bars 10a.
[0075] Laterally adjacent to the first longitudinal heat-sealing bar 10b there is a cutting
blade, and at the outer surface of the lid 5 there is a pair of fourth cylinders 30a,
30b adapted to actuate a second longitudinal heat-sealing bar 31 b, which is arranged
mirror-symmetrically with respect to the first longitudinal heat-sealing bar 10b.
[0076] In this manner, it is possible to perform multiple heat seals, one after the other,
of the single-folded film 7 along a transverse direction with respect to the sliding
direction thereof, so as to prepare multiple trays 12 before performing the vacuum
operation, and then the vacuum operation is performed with a single longitudinal heat
seal which intersects all the transverse heat seals.
[0077] The presser 27 is provided with means adapted to convey the streams of air and/or
gas, these means being constituted by a plurality of ribs 32 which protrude therefrom
in the direction of the tray 12 and are arranged transversely to the direction of
advancement of the single-folded film 7.
[0078] These ribs 32 are preferably made of rubber so as to be able to adhere at the edges
33 of the tray 12, defining channels 34 adapted to allow the passage of the air and/or
gas.
[0079] The presser 27 moves advantageously jointly with the opening and closing of the bell-shaped
vacuum chamber 3. The shape and function of the presser 27 makes it possible to better
obtain the vacuum inside the package 35 and allows a better and more constant introduction
of the gas inside it.
[0080] Moreover, the movement of the presser makes it possible to adapt to the height of
the tray 12 and prevents, during the introduction of the gas, the corner 36 of the
package 35, which inflates like a balloon, from reaching the upper level of the tray
12: thus having a visible heat seal 37 on the upper window of the package 35 is avoided,
thus avoiding a poor aesthetic appearance, which can be observed in the background
art.
[0081] The packaging device is further constituted by means adapted to convey the streams
of air and/or gas, these means being constituted by a nozzle 38, which is integral
with the bell-shaped vacuum chamber 3 and is accommodated hermetically within a box-like
appendage 39 provided in two half-shells which protrude laterally to the bell-shaped
vacuum chamber 3 along an axis which is perpendicular to the axis of advancement of
the single-folded film.
[0082] In this manner, the single-folded film 7 is trapped, with the free end 40 of the
second longitudinal side 9 which is open, trapped above and below the nozzle, thus
forcing the gas, when it is introduced, to enter the bag that constitutes the package
35, flushing the inside to then flow out into the bell-shaped vacuum chamber 3.
[0083] We thus obtain an assurance of vacuum and of the subsequent filling and of the replacement
of the air in the bag that contains the product, the use of a long nozzle making it
possible to modify easily the size of the bag that constitutes the package 35 by fitting
the single-folded film 7 more or less over the nozzle 38, while keeping the drawing
system of the single-folded film 7 stationary.
[0084] Obviously, the force of the cylinders that keep closed the bell-shaped vacuum chamber
3 is greater than the force of the heat-sealing cylinders, and the frame 20 that supports
them is shaped like a closed cage.
[0085] It is thus possible to produce a total or partial vacuum and compensate with gas
up to atmospheric pressure, while avoiding, as occurs in the background art, working
in highly unstable pressure regions for filling the bag with the gas, the use of the
presser making it possible to obtain identical packages in the entire batch.
[0086] The device comprises, moreover, a plurality of holes 41 for the return of air into
the bell-shaped vacuum chamber 3, in order to return it to atmospheric pressure after
the heat-sealing of the package 35. These holes 41 are provided between the first
heat-sealing transversal bar 10a and the adjacent wall 42 of the bell-shaped vacuum
chamber 3.
[0087] We thus obtain, at the same time, the cooling of the heat seal 37 immediately after
heat-sealing, thus preventing the retraction of the package 35.
[0088] In practice it has been found that the invention has achieved the set aim and objects,
a device having being devised which, using a single-folded film, makes it possible
to obtain a vacuum or modified-atmosphere package in which the gas inside the bag
or pouch that constitutes the package is optimized, so that the packages are uniformly
inflated, also making it possible to perform the vacuum operation on multiple trays
at the same time.
[0089] The possibility to move the bell-shaped vacuum chamber 3 makes it possible to modify
the size of the bag or pouch that constitutes the package 35 quickly and easily, since
the operator in this case only has to move the position of the frame 20 and thus also
the complex of elements associated with the bell-shaped vacuum chamber 3 as a function
of the width of the tray 12 to be packaged, and this without touching anything else,
with the consequence of having almost nil downtimes.
[0090] Obviously, the device can be controlled by suitable mechanical and/or electronic
means for predetermining the desired position of the frame 20 in one or more preset
points, so that for each type of package 35 it is possible to set, for example by
means of a computer, the position of the frame 20 automatically as the package that
arrives on the loading platform 13 varies.
[0091] The device can thus be used also by an operator who is not particularly trained in
the adjustments of format changes and it allows the optimum insertion of the tray
in the single-folded film, previously sealed and cut on the transverse side, thus
allowing the optimum insertion of the tray in the bag and avoiding machine downtimes
and lost time for its cleaning.
[0092] Finally, the device is structurally simple, reliable and safe in use.
[0093] Obviously, the invention is susceptible of numerous modifications and variations,
all of which are within the scope of the appended claims.
[0094] Thus, for example, it is possible to consider keeping the frame 20 fixed and making
the single-folded film 7 movable transversely as well with respect to the direction
of advancement.
[0095] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the interpretation of each element identified by way of example by such reference
signs.
[0096] In the exemplary embodiments that follow, individual characteristics, given in relation
to specific examples, may actually be interchanged with other, different characteristics
that exist in other exemplary embodiments.
[0097] Moreover, it is noted that anything found to be already known during the patenting
process is understood not to be claimed and to be the subject of a disclaimer.
[0098] The materials used, as well as the dimensions that constitute the individual components
of the invention, may of course be more pertinent according to the specific requirements.
[0099] The various means for performing certain different functions certainly need not coexist
only in the illustrated embodiment but can be present per se in many embodiments,
including ones that are not illustrated.
[0100] The characteristics indicated as advantageous, convenient or the like can also be
omitted or be replaced with equivalent characteristics.
[0101] The disclosures in Italian Patent Applications No.
TV2010A000019 and No.
TV2010A000117 from which this application claims priority are incorporated herein by reference.
1. A packaging device (1a, 1b), particularly for manually or automatically packaging
trays containing food products or technical materials which can be inserted, by means
of a loading platform (13), between longitudinally folded parts of a single-folded
film (7) and comprising means for thermal bonding or heat-sealing for sealing, and
at least one nozzle for producing a vacuum and/or introducing the gas or mixture,
and a vacuum chamber (3), characterized in that said single-folded film (7) is fixed and said vacuum chamber (3) is movable transversely
to the direction of insertion of said trays (12) and comprises at least one presser,
movable over said single-folded film (7), which is forced on top of said trays (12)
and is provided with means adapted to convey the streams of air and/or gas, the return
of air into said vacuum chamber (3) occurring by means of a series of holes provided
between a transverse heat-sealing bar, which constitutes said thermal bonding means,
and the wall of said vacuum chamber that is parallel thereto.
2. The device (1a) according to claim 1, characterized in that said vacuum chamber is a bell-shaped vacuum chamber (3) constituted by a lower container
(4) and by a closeable upper lid (5), bands or gaskets (6) adapted for airtightness
being provided perimetrically to said container (4) and to said lid (5), said single-folded
film (7) having a first longitudinal side (8) which is closed and a second longitudinal
side (9) which is open, said single-folded film (7) being kept open by the presence
of a pair of supports (14a, 14b) between which said loading platform (13), motorized
or movable on means, is interposed, said pair of supports (14a, 14b) being movable
mutually closer by means of a handwheel (15) adapted to adjust their mutual position.
3. The device (1a) according to claims 1 and 2, characterized in that it comprises at least one means adapted to draw said single-folded film (7), said
means being constituted by a motor (16) which actuates a roller (17) which cooperates
with a complementary roller (18), said single-folded film (7) being made to pass between
said rollers, said motor (16), said roller (17) and said complementary roller (18)
being supported by an arm, which protrudes from a fixed footing (19), with which said
pair of supports (14a, 14b), said handwheel (15) and said loading platform (13) are
also associated.
4. The device (1a) according to claims 1 and 2, characterized in that said bell-shaped vacuum chamber (3) is moved along an axis that is transverse to
the direction of advancement of said single-folded film (7), which coincides with
the direction of insertion of a tray (12) that is adapted to contain said technical
materials or food products (2).
5. The device (1a) according to claims 1 and 4, characterized in that said bell-shaped vacuum chamber (3) is arranged inside a frame (20) constituted by
a pair of uprights (21a, 21b) and by a pair of crossmembers (22a, 22b), said crossmembers
supporting respectively a pair of first cylinders (23a, 23b) adapted to move said
upper lid (5) and a guide (24) adapted to allow the sliding of said frame (20) at
a complementary guide (25) which is integral with said footing (19).
6. The device (1a) according to claims 1 and 2, characterized in that a raised shelf (26) is provided inside said lower container (4), which is adjacent
to the end of said loading platform (13), and is adapted to support said tray (12)
inside said bell-shaped vacuum chamber (3), at said upper lid (5) there being arranged
internally at least one presser (27), which is movable by means of a pair of second
cylinders (28a, 28b), which are externally jointly connected to said upper lid (5)
in a region that is adjacent to said upper crossmember (22a).
7. The device (1a) according to one or more of the preceding claims, characterized in that it comprises a first heat-sealing bar (10), which is L-shaped and arranged within
said bell-shaped vacuum chamber (3), with one side adjacent to the inlet (11) of the
food product; a cutting blade being arranged laterally adjacent to said first heat-sealing
bar (10), a pair of third cylinders (29a, 29b) and a pair of fourth cylinders (30a,
30b) being arranged at the outer surface of said upper lid (5) and being arranged
along mutually perpendicular directions and being adapted to actuate a second heat-sealing
bar (31), which is arranged mirror-symmetrically with respect to said first heat-sealing
bar (10).
8. The device (1a) according to claims 1 and 7, characterized in that said presser (27) is provided with means adapted to convey the streams of air and/or
gas, said means being constituted by a plurality of ribs (32) which protrude from
it in the direction of said tray (12) and are arranged transversely to the direction
of advancement of said single-folded film (7), said ribs (32) being made of rubber,
so as to be able to adhere at the edges (33) of said tray (12), defining channels
(34) adapted to allow the passage of the air and/or gas.
9. The device (1a) according to claims 1 and 8, characterized in that said presser (27) moves jointly with the opening and closing of said bell-shaped
vacuum chamber (3).
10. The device (1a) according to one or more of the preceding claims, characterized in that it comprises means adapted to convey the streams of air and/or gas, said means being
constituted by a nozzle (38), which is integral with the bell-shaped vacuum chamber
(3) and is accommodated hermetically within a box-like appendage (39) provided in
two half-shells which protrude laterally to said bell-shaped vacuum chamber (3) along
an axis which is perpendicular to the axis of advancement of said single-folded film.
11. The device (1a) according to claims 1 and 2, characterized in that it comprises a plurality of holes (41) for the return of air into said bell-shaped
vacuum chamber (3), to return it to atmospheric pressure following the heat-sealing
of said package (35), said plurality of holes being provided between said first heat-sealing
bar (10) and the adjacent wall (42) of said bell-shaped vacuum chamber (3).
12. The device (1a) according to one or more of the preceding claims, characterized in that it is controlled by mechanical and/or electronic means for predetermining the desired
position of said frame (20) in one or more preset points, so that for each type of
package (35) it is possible to set, by means of a computer, the position of said frame
(20) automatically as the package that arrives on said loading platform (13) varies.
13. The device (1a) according to one or more of the preceding claims, characterized in that said frame (20) is also movable transversely with respect to the direction of advancement
of said single-folded film (7).
14. The device (1b) according to claim 1, comprising a loading platform (13) that supports
a single-folded film (7) that defines at least two parts which are folded longitudinally
to accommodate trays (12) that contain food products and technical materials (2),
thermal bonding or heat-sealing means being comprised which are adapted to seal said
folded parts of said single-folded film (7) peripherally with respect to said trays
(12), and at least one nozzle (38) being comprised which is adapted to provide a vacuum
and/or adapted to introduce a gas or a mixture in a vacuum chamber (3) that accommodates
said trays (12) inserted between said folded parts of said single-folded film (7),
so that said single-folded film (7) and said vacuum chamber (3) are movable with respect
to each other transversely to the direction of insertion of said trays (12) in said
vacuum chamber (3), characterized in that said thermal bonding or heat-sealing means comprise a plurality of independent heat-sealing
bars (10a, 31a, 10b, 32b), at least one of them being transverse and at least one
of them being longitudinal with respect to the direction of advancement of said single-folded
film (7).
15. The device (1b) according to claim 14, characterized in that said vacuum chamber (3) is bell-shaped and is provided by a lower container (4) and
by an upper lid (5), which can be closed onto said container (4), bands or gaskets
(6) for airtightness being interposed perimetrically between said container (4) and
said lid (5).
16. The device (1b) according to one or more of claims 14 and 15, characterized in that it comprises a pair of supports (14a, 14b), which can be moved mutually closer by
means of a handwheel (15) adapted to adjust their mutual position in order to open
said single-folded film (7), said loading platform (13) being interposed between said
pair of supports (14a, 14b), and said single-folded film (7) having a first longitudinal
side (8) which is closed and a second longitudinal side (9) which is open.
17. The device (1b) according to one or more of claims 14 to 16, characterized in that it comprises at least motor means (16) which are adapted to draw said single-folded
film (7) and actuate a roller (17) that cooperates with a complementary roller (18),
said single-folded film (7) being passed between said rollers, said motor means (16),
said roller (17) and said complementary roller (18) being supported by an arm that
protrudes from a fixed footing (19) with which said pair of supports (14a, 14b), said
handwheel (15) and said loading platform (13) are associated.
18. The device (1b) according to one or more of claims 14 to 17, characterized in that said vacuum chamber (3) is arranged within a frame (20) constituted by a pair of
uprights (21a, 21b) and by a pair of crossmembers (22a, 22b), said crossmembers supporting
respectively a pair of first cylinders (23a, 23b) adapted to move said lid (5) and
a guide (24) adapted to allow the sliding of said frame (20) at a guide (25) that
is integral with said footing (19).
19. The device (1b) according to one or more of claims 14 to 18, characterized in that said vacuum chamber (3) can move along an axis which is substantially transverse
to the direction of advancement of said single-folded film (7), said substantially
transverse axis coinciding with the direction of insertion of said trays (12).
20. The device (1b) according to one or more of claims 14 to 19, characterized in that it comprises at least one presser (27), which can move above said single-folded film
(7), can engage said trays (12) in an upper region, and is provided with means adapted
to convey the streams of air and/or gas.
21. The device (1b) according to one or more of claims 14 to 20, characterized in that said means adapted to convey the streams of air and/or gas comprise a plurality of
ribs (32) which protrude in the direction of said tray (12) and are arranged transversely
to the direction of advancement of said single-folded film (7), said ribs (32) being
made of rubber in order to adhere at the edges (33) of said tray (12) so as to define
a plurality of channels (34) adapted to allow the passage of air and/or gas.
22. The device (1b) according to one or more of claims 14 to 21, characterized in that inside said container (4), adjacent to the end of said loading platform (13), there
is a raised shelf (26), which is adapted to support said tray (12) inside said vacuum
chamber (3), said presser (27) being arranged internally at said lid (5) and being
movable by means of a pair of second cylinders (28a, 28b), which are externally jointly
connected to said lid (5) in a region that is adjacent to said crossmember (22a).
23. The device (1b) according to one or more of claims 14 to 22, characterized in that said presser (27) can move jointly with the opening and closing of said vacuum chamber
(3).
24. The device (1b) according to one or more of claims 14 to 23, characterized in that it comprises at least one nozzle (38) which is integrally connected to said vacuum
chamber (3), said at least one nozzle (38) being accommodated hermetically within
a box-like appendage (39) that is provided in two half-shells that protrude laterally
from said vacuum chamber (3) along an axis which is perpendicular to the axis of advancement
of said single-folded film (7).
25. The device (1b) according to one or more of claims 14 to 24, characterized in that it comprises a first transverse heat-sealing bar (10a), which is arranged in proximity
to the inlet (11) of said vacuum chamber (3), a cutting blade being laterally adjacent
to said first transverse heat-sealing bar (10a), at the outer surface of said lid
(5) there being a pair of third cylinders (29a, 29b) adapted to actuate a second transverse
heat-sealing bar (31 a), which is arranged mirror-symmetrically with respect to said
first transverse heat-sealing bar (10a).
26. The device (1b) according to one or more of claims 14 to 25, characterized in that it comprises a first longitudinal heat-sealing bar (10b), which is arranged inside
said vacuum chamber (3) so as to correspond to said open longitudinal side (9) of
said single-folded film (7) of the food product, a cutting blade being arranged laterally
adjacent to said first longitudinal heat-sealing bar (10b), at the outer surface of
said lid (5) there being a pair of fourth cylinders (30a, 30b) adapted to actuate
a second longitudinal heat-sealing bar (31 b), which is arranged mirror-symmetrically
with respect to said first longitudinal heat-sealing bar (10b).
27. The device (1b) according to one or more of claims 14 to 26, characterized in that it comprises a plurality of holes (41) for the return of the air into said vacuum
chamber (3) in order to return it to atmospheric pressure after the heat-sealing of
said package (35), said plurality of holes (41) being provided between said first
transverse heat-sealing bar (10a) and the adjacent wall (42) of said bell-shaped vacuum
chamber (3).
28. The device (1b) according to one or more of claims 14 to 27, characterized in that it is controlled by adapted mechanical and/or electronic means for predetermining
the desired position of said frame (20) in one or more preset points, so that for
each type of package (35) it is possible to set, by means of a computer, the arrangement
of said frame (20) automatically as the package that arrives on said loading platform
(13) varies.
29. The device (1b) according to one or more of claims 14 to 28, characterized in that said frame (20) can also move transversely with respect to the direction of advancement
of said single-folded film (7).
1. Eine Verpackungsvorrichtung (1a, 1b), insbesondere zum manuellen oder automatischen
Verpacken von Ablagen, die Lebensmittel oder technische Materialien enthalten, die
mit Hilfe einer Beladungsplattform (13) zwischen längs gefaltete Teile einer einfach
gefalteten Folie (7) eingeführt werden können, wobei die Verpackungsvorrichtung zum
Verschließen Mittel zum thermischen Bonden oder Heißabdichten und mindestens eine
Düse zur Erzeugung eines Vakuums und/oder Einleiten des Gases oder Gemisches sowie
eine Vakuumkammer (3) enthält, dadurch gekennzeichnet, dass die einfach gefaltete Folie (7) befestigt wird und die Vakuumkammer (3) schräg in
Förderrichtung der Ablagen (12) beweglich ist und mindestens eine Pressvorrichtung
umfasst, die über die einmal gefaltete Folie (7) bewegt werden kann und die auf die
Oberseite der Ablagen (12) aufgedrückt wird und mit Mitteln versehen ist, die geeignet
sind, den Luft- und/oder Gasstrom zu leiten, wobei die Rückführung der Luft in die
Vakuumkammer (3) durch eine Reihe von Öffnungen stattfindet, die zwischen einer schrägen
Heißabdichtungsleiste, die die Mittel zum thermischen Bonden bildet, und der Wand
der Vakuumkammer vorgesehen sind, die parallel zu dieser verläuft.
2. Die Vorrichtung (1a) nach Anspruch 1, dadurch gekennzeichnet, dass die Vakuumkammer eine glockenförmige Vakuumkammer (3) ist, die durch einen unteren
Behälter (4) und einen verschließbaren oberen Deckel (5), Bänder oder Dichtungen (6)
gebildet wird, durch die eine Luftundurchlässigkeit am Umkreis des Behälters (4) und
des Deckels (5) entsteht, wobei die einmal gefaltete Folie (7) eine erste Längsseite
(8) hat, die geschlossen ist, und eine zweite Längsseite (9), die offen ist, wobei
die einmal gefaltete Folie (7) durch das Vorhandensein eines Trägerpaars (14a, 14b)
offen gehalten wird, zwischen denen die Beladungsplattform (13), angetrieben oder
auf Mitteln beweglich, angeordnet ist, wobei die Träger des Trägerpaars (14, 14a)
mittels eines Handrads (15) näher zueinander bewegt werden können, so dass ihre Position
zueinander eingestellt werden kann.
3. Die Vorrichtung (1a) nach den Ansprüchen 1 und 2, dadurch gekennzeichnet, dass sie mindestens ein Mittel umfasst, um die einmal gefaltete Folie (7) zu ziehen, wobei
die Mittel durch einen Motor (16) gebildet werden, der eine Rolle (17) antreibt, die
mit einer komplementären Rolle (18) zusammenwirkt, wobei die einmal gefaltete Folie
(7) zwischen den Rollen hindurchgeführt wird, wobei der Motor (16), die Rolle (17)
und die komplementäre Rolle (18) durch einen Arm getragen werden, der aus einer festen
Basis (19) ragt, mit der das Trägerpaar (14a, 14b), das Handrad (15) und die Beladungsplattform
(13) ebenfalls verbunden sind.
4. Die Vorrichtung (1a) nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, dass die glockenförmige Vakuumkammer (3) entlang einer Achse bewegt wird, die quer zur
Förderrichtung der einmal gefalteten Folie (7) ist, die mit der Einsetzrichtung einer
Ablage (12), die geeignet ist, technische Materialien oder Lebensmittel (2) zu enthalten,
übereinstimmt.
5. Die Vorrichtung (1a) nach den Ansprüchen 1 und 4, dadurch gekennzeichnet, dass die glockenförmige Vakuumkammer (3) innerhalb eines Rahmens (20), der aus einem Ständerpaar
(21a, 21b) und einem Paar aus Querstreben (22a, 22b) gebildet ist, angeordnet ist,
wobei die Querstreben jeweils ein erstes Zylinderpaar (23a, 23b) tragen, das geeignet
ist, den oberen Deckel (5) und eine Führung (24) zu bewegen, die geeignet sind, den
Rahmen (20) an einer komplementären Führung (25) zu schieben, die in die Basis (19)
integriert ist.
6. Die Vorrichtung (1a) nach den Ansprüchen 1 und 2, dadurch gekennzeichnet, dass im unteren Behälter (4) eine erhöhte Platte (26) vorgesehen ist, die sich am Ende
der Beladungsplattform (13) befindet und geeignet ist, die Ablage (12) in der glockenförmigen
Vakuumkammer (3) zu tragen, wobei am oberen Deckel (5) mindestens eine Pressvorrichtung
(27) angeordnet ist, die mittels eines zweiten Zylinderpaars (28a, 28b) bewegbar ist,
wobei diese Zylinder außen in einem Bereich, der sich angrenzend zu den oberen Querstreben
(22a) befindet, mit dem oberen Deckel (5) verbunden sind.
7. Die Vorrichtung (1a) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie eine erste Heißabdichtungsleiste (10) umfasst, die L-förmig und innerhalb der
glockenförmigen Vakuumkammer (3) angeordnet ist, wobei sich ein Ende an der Einlassöffnung
(11) für das Lebensmittel befindet, wobei ein Schneidmesser seitlich an der ersten
Heißabdichtungsleiste (10), ein drittes Zylinderpaar (29a, 29b) und ein viertes Zylinderpaar
(30a, 30b) an der Außenfläche des oberen Deckels (5) und entlang zueinander senkrechten
Richtungen angeordnet und geeignet sind, eine zweite Heißabdichtungsleiste (3 1) zu
betätigen, die spiegelsymmetrisch zur ersten Heißabdichtungsleiste (10) angeordnet
ist.
8. Die Vorrichtung (1a) nach den Ansprüchen 1 und 7, dadurch gekennzeichnet, dass die Pressvorrichtung (27) mit Mitteln versehen ist, die geeignet sind, die Luft-
und/oder Gasströme zu leiten, wobei die Mittel durch eine Vielzahl von Rippen (32)
gebildet sind, die aus der Pressvorrichtung (27) in Richtung der Ablage (12) herausragen
und quer in Förderrichtung zu der einmal gefalteten Folie (7) angeordnet sind, wobei
die Rippen (32) aus Gummi sind, so dass sie an den Kanten (33) der Ablage (12) haften
können und Kanäle (34) definieren, die geeignet sind, den Durchtritt von Luft und/oder
Gas zu ermöglichen.
9. Die Vorrichtung (1a) nach den Ansprüchen 1 und 8, dadurch gekennzeichnet, dass sich die Pressvorrichtung (27) gleichzeitig mit dem Öffnen und Schließen der glockenförmigen
Vakuumkammer (3) bewegt.
10. Die Vorrichtung (1a) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie Mittel umfasst, die geeignet sind, den Luft- und/oder Gasstrom zu leiten, wobei
die Mittel durch eine Düse (38) gebildet sind, die einstückig mit der glockenförmigen
Vakuumkammer (3) gebildet und hermetisch innerhalb eines boxähnlichen Fortsatzes (39)
aufgenommen ist, der durch zwei Halbschalen gebildet ist, die seitlich aus der glockenförmigen
Vakuumkammer (3) entlang einer Achse ragen, die senkrecht zur Förderachse der einmal
gefalteten Folie ist.
11. Die Vorrichtung (1a) nach den Ansprüchen 1 und 2, dadurch gekennzeichnet, dass sie eine Vielzahl von Öffnungen (41) für die Rückführung der Luft in die glockenförmige
Vakuumkammer (3) umfasst, damit die Luft nach dem Heißabdichten der Verpackung (35)
wieder auf einen atmosphärischen Druck zurückgeführt wird, wobei die Vielzahl der
Öffnungen zwischen der ersten Heißabdichtungsleiste (10) und der angrenzenden Wand
(42) der glockenförmigen Vakuumkammer (3) vorgesehen ist.
12. Die Vorrichtung (1a) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie durch mechanische und/oder elektronische Mittel zur Vorbestimmung der gewünschten
Position des Rahmens (20) in einem oder mehreren voreingestellten Punkten gesteuert
wird, so dass es für jede Verpackungsart (35) möglich ist, mit Hilfe eines Computers
die Position des Rahmens (20) automatisch einzustellen, wenn die auf der Beladungsplattform
(13) ankommende Einheit variiert.
13. Die Vorrichtung (1a) nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Rahmen (20) hinsichtlich der Förderrichtung der einmal gefalteten Folie (7) auch
quer verschiebbar ist.
14. Die Vorrichtung (1b) nach Anspruch 1, umfassend eine Beladungsplattform (13) die eine
einmal gefaltete Folie (7) trägt, die mindestens zwei Teile definiert, die längs gefaltet
sind, um Ablagen (12), die Nahrungsmittel und technische Materialien (2) enthalten,
aufzunehmen, wobei Mittel zum thermischen Bonden oder Heißabdichten enthalten sind,
die geeignet sind, die gefalteten Teile der einmal gefalteten Folie (7) in Bezug auf
die Ablagen (12) peripher zu verschließen, und mindestens eine Düse (38), die geeignet
ist, ein Vakuum zu erzeugen und/oder ein Gas oder ein Gemisch in eine Vakuumkammer
(3) einzuleiten, in der die Ablagen (12) aufgenommen sind, die zwischen den gefalteten
Teilen der einmal gefalteten Folie (7) eingeführt werden, so dass die einmal gefaltete
Folie (7) und die Vakuumkammer (3) quer zueinander in Förderrichtung der Ablagen (12)
in die Vakuumkammer (3) beweglich sind, dadurch gekennzeichnet, dass die Mittel zum thermischen Bonden oder Heißabdichten eine Vielzahl von unabhängigen
Heißabdichtungsleisten (10a, 31 a, 10b, 32b) umfassen, von denen mindestens eine quer
und mindestens eine in Längsrichtung zur Förderrichtung der einmal gefalteten Folie
(7) ist.
15. Die Vorrichtung (1b) nach Anspruch 14, dadurch gekennzeichnet, dass die Vakuumkammer (3) glockenförmig ist und mit einem unteren Behälter (4) und einem
oberen Deckel (5) versehen ist, der auf dem Behälter (4) geschlossen werden kann,
wobei für die Luftundurchlässigkeit zwischen dem Behälter (4) und dem Deckel (5) Bänder
oder Dichtungen (6) umlaufend eingesetzt werden.
16. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 und 15, dadurch gekennzeichnet, dass sie ein Trägerpaar (14a, 14b) umfasst, wobei die Träger mittels eines Handrads (15)
näher zueinander bewegt werden können, so dass ihre Position zueinander eingestellt
werden kann, um die einmal gefaltete Folie (7) zu öffnen, wobei die Beladungsplattform
(13) zwischen dem Trägerpaar (14a, 14b) angeordnet ist und die einmal gefaltete Folie
(7) eine erste Längsseite (8) hat, die geschlossen ist, und eine zweite Längsseite
(9), die offen ist.
17. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 16, dadurch gekennzeichnet, dass sie mindestens Motormittel (16) umfasst, die geeignet sind, die einmal gefaltete
Folie (7) zu ziehen und eine Rolle (17) anzutreiben, die mit einer komplementären
Rolle (18) zusammenwirkt, wobei die einmal gefaltete Folie (7) zwischen den Rollen
hindurchgeführt wird, wobei die Motormittel (16), die Rolle (17) und die komplementäre
Rolle (18) durch einen Arm getragen werden, der aus einer festen Basis (19) ragt,
mit der das Trägerpaar (14a, 14b), das Handrad (15) und die Beladungsplattform (13)
verbunden sind.
18. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 17, dadurch gekennzeichnet, dass die Vakuumkammer (3) innerhalb eines Rahmens (20) angeordnet ist, der aus einem Ständerpaar
(21a, 21b) und einem Paar aus Querstreben (22a, 22b) gebildet ist, angeordnet ist,
wobei die Querstreben jeweils ein erstes Zylinderpaar (23a, 23b) tragen, das geeignet
ist, den oberen Deckel (5) und eine Führung (24) zu bewegen, die geeignet ist, den
Rahmen (20) an einer Führung (25) entlang gleiten zu lassen, die in die Basis (19)
integriert ist.
19. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 18, dadurch gekennzeichnet, dass sich die Vakuumkammer (3) entlang einer Achse, die im Wesentlichen quer zur Förderrichtung
der einmal gefalteten Folie (7) ist, bewegen kann, wobei die Achse, die im Wesentlichen
eine Querachse ist, mit der Einsetzrichtung der Ablagen (12) übereinstimmt.
20. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 19, dadurch gekennzeichnet, dass sie mindestens eine Pressvorrichtung (27) umfasst, die oberhalb einer einmal gefalteten
Folie (7) bewegt werden kann und die Ablagen (12) in einem oberen Bereich fassen kann
und die mit Mitteln versehen ist, um den Luft- und/oder Gasstrom zu leiten.
21. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 20, dadurch gekennzeichnet, dass die Mittel, die geeignet sind, den Luft- und/oder Gasstrom zu leiten, eine Vielzahl
von Rippen (32) umfassen, die in Richtung der Ablage (12) herausragen und quer zur
Förderrichtung der einmal gefalteten Folie (7) angeordnet sind, wobei die Rippen (32)
aus Gummi sind, so dass sie an den Kanten (33) der Ablage (12) haften, um eine Vielzahl
von Kanälen (34) zu definieren, die geeignet sind, den Durchtritt von Luft und/oder
Gas zu ermöglichen.
22. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 21, dadurch gekennzeichnet, dass sich im Inneren des Behälters (4) am Ende der Beladungsplattform (13) eine erhöhte
Platte (26) befindet, die geeignet ist, die Ablage (12) in der Vakuumkammer (3) zu
tragen, wobei die Pressvorrichtung (27) innen am Deckel (5) angeordnet ist und mit
Hilfe eines zweiten Zylinderpaars (28a, 28b) bewegbar ist, wobei die Zylinder außen
in einem Bereich, der an die Querstreben (22a) angrenzt, mit dem Deckel (5) verbunden
sind.
23. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 22, dadurch gekennzeichnet, dass sich die Pressvorrichtung (27) gleichzeitig mit dem Öffnen und Schließen der glockenförmigen
Vakuumkammer (3) bewegen kann.
24. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 23, dadurch gekennzeichnet, dass sie mindestens eine Düse (38) umfasst, die einstückig mit der Vakuumkammer (3) verbunden
ist, wobei die mindestens eine Düse (38) hermetisch innerhalb eines boxähnlichen Fortsatzes
(39) aufgenommen ist, der durch zwei Halbschalen gebildet ist, die seitlich an der
Vakuumkammer (3) entlang einer Achse hervorragen, die senkrecht zur Förderachse der
einmal gefalteten Folie (7) ist.
25. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 24, dadurch gekennzeichnet, dass sie eine erste Quer-Heißabdichtungsleiste (10a) umfasst, die sich in der Nähe der
Einlassöffnung (11) der Vakuumkammer (3) befindet, wobei sich seitlich an der ersten
Quer-Heißabdichtungsleiste (10a) ein Schneidmesser, an der Außenfläche des Deckels
(5) ein drittes Zylinderpaar (29a, 29b) befindet, das geeignet ist, eine zweite Quer-Heißabdichtungsleiste
(31a) zu betätigen, die spiegelsymmetrisch zur ersten Quer-Heißabdichtungsleiste (10a)
angeordnet ist.
26. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 25, dadurch gekennzeichnet, dass sie eine erste Längs-Heißabdichtungsleiste (10b) umfasst, die sich innerhalb der
Vakuumkammer (3) befindet, um mit der offenen Längsseite (9) der einmal gefalteten
Folie (7) des Nahrungsmittels zu korrespondieren, wobei seitlich an der ersten Längs-Heißabdichtungsleiste
(10b) ein Schneidmesser angeordnet ist, an der Außenfläche des Deckels (5) sich ein
viertes Zylinderpaar (30a, 30b) befindet, das geeignet ist, eine zweite Längs-Heißabdichtungsleiste
(31b) zu betätigen, die spiegelsymmetrisch zur ersten Längs-Heißabdichtungsleiste
(10b) angeordnet ist.
27. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 26, dadurch gekennzeichnet, dass sie eine Vielzahl von Öffnungen (41) für die Rückführung der Luft in die Vakuumkammer
(3) umfasst, um die Luft nach dem Heißabdichten der Verpackung (35) wieder auf einen
atmosphärischen Druck zu bringen, wobei die Vielzahl der Öffnungen (41) zwischen der
ersten Quer-Heißabdichtungsleiste (10a) und der angrenzenden Wand (42) der glockenförmigen
Vakuumkammer (3) vorgesehen ist.
28. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 27, dadurch gekennzeichnet, dass sie durch geeignete mechanische und/oder elektronische Mittel zur Vorbestimmung der
gewünschten Position des Rahmens (20) in einem oder mehreren voreingestellten Punkten
gesteuert wird, so dass es für jede Verpackungsart (35) möglich ist, mit Hilfe eines
Computers die Anordnung des Rahmens (20) automatisch einzustellen, wenn die auf der
Beladungsplattform (13) ankommende Verpackung variiert.
29. Die Vorrichtung (1b) nach einem oder mehreren der Ansprüche 14 bis 28, dadurch gekennzeichnet, dass der Rahmen (20) hinsichtlich der Förderrichtung der einmal gefalteten Folie (7) auch
quer verschiebbar ist.
1. Dispositif d'emballage (1a, 1b), particulièrement pour emballer manuellement ou automatiquement
des plateaux contenant des produits alimentaires ou des matériaux techniques qui peuvent
être insérés, au moyen d'une plateforme de chargement (13), entre les parties pliées
longitudinalement d'un film à pliage unique (7) et comportant des moyens pour le thermocollage
ou le thermoscellage pour le scellage, et au moins une buse pour produire un vide
et/ou introduire le gaz ou le mélange, et une chambre à vide (3), caractérisé en ce que ledit film à pliage unique (7) est fixe et ladite chambre à vide (3) est mobile transversalement
à la direction d'insertion desdits plateaux (12) et comprend au moins un presseur,
mobile au-dessus dudit film à pliage unique (7), qui est forcé sur lesdits plateaux
(12) et qui est pourvu de moyens conçus pour transporter les flux d'air et/ou de gaz,
le retour d'air dans ladite chambre à vide (3) se produisant au moyen d'une série
de trous prévus entre une bar de thermoscellage transversale, constituant lesdits
moyens de thermocollage, et la paroi de ladite chambre à vide qui est parallèle à
celle-ci.
2. Dispositif (1a) selon la revendication 1, caractérisé en ce que ladite chambre à vide est une chambre à vide (3) en forme de cloche constituée par
un contenant inférieur (4) et par un couvercle supérieur (5) pouvant être fermé, des
bandes ou des joints (6) conçus pour l'étanchéité à l'air étant prévus au niveau du
périmètre dudit contenant (4) et dudit couvercle (5), ledit film à pliage unique (7)
ayant un premier côté longitudinal (8) qui est fermé et un deuxième côté longitudinal
(9) qui est ouvert, ledit film à pliage unique (7) étant maintenu ouvert par la présence
d'une paire de supports (14a, 14b) entre lesquels ladite plateforme de chargement
(13), motorisée ou mobile sur des moyens, est interposée, ladite paire de supports
(14a, 14b) pouvant être rapprochés mutuellement au moyen d'un volant (15) conçu pour
ajuster leurs positions mutuelles.
3. Dispositif (1a) selon les revendications 1 et 2, caractérisé en ce qu'il comporte au moins un moyen conçu pour tirer ledit film à pliage unique (7), ledit
moyen étant constitué par un moteur (16) qui actionne un rouleau (17) qui coopère
avec un rouleau complémentaire (18), ledit film à pliage unique (7) étant amené à
passer entre lesdits rouleaux, ledit moteur (16), ledit rouleau (17) et ledit rouleau
complémentaire (18) étant supportés par un bras, qui fait saillie d'un pied (19) fixe,
avec lequel ladite paire de supports (14a, 14b), ledit volant (15) et ladite plateforme
de chargement (13) sont également associés.
4. Dispositif (1a) selon les revendications 1 et 2, caractérisé en ce que ladite chambre à vide (3) en forme de cloche est déplacée le long d'un axe qui est
transversal à la direction d'avance dudit film à pliage unique (7), qui coïncide avec
la direction d'insertion d'un plateau (12) qui est conçu pour contenir lesdits matériaux
techniques ou produits alimentaires (2).
5. Dispositif (1a) selon les revendications 1 et 4, caractérisé en ce que ladite chambre à vide (3) en forme de cloche est agencée à l'intérieur d'un cadre
(20) constitué par une paire de montants (21a, 21b) et par une paire de traverses
(22a, 22b), lesdites traverses supportant respectivement une paire de premiers vérins
(23a, 23b) conçus pour déplacer ledit couvercle supérieur (5) et un guide (24) conçu
pour permettre le coulissement dudit cadre (20) au niveau d'un guide complémentaire
(25) qui est d'un seul tenant avec ledit pied (19).
6. Dispositif (1a) selon les revendications 1 et 2, caractérisé en ce qu'une étagère surélevée (26) est prévue à l'intérieur dudit contenant inférieur (4),
laquelle est adjacente à l'extrémité de ladite plateforme de chargement (13), et est
conçue pour supporter ledit plateau (12) à l'intérieur de ladite chambre à vide (3)
en forme de cloche, au moins un presseur (27) étant agencé à l'intérieur dudit couvercle
supérieur (5), lequel peut être déplacé au moyen d'une paire de deuxièmes vérins (28a,
28b), qui sont extérieurement reliés conjointement audit couvercle supérieur (5) dans
une région qui est adjacente à ladite traverse supérieure (22a).
7. Dispositif (1a) selon une ou plusieurs des revendications précédentes, caractérisé en ce qu'il comporte une première barre de thermoscellage (10), en forme de L et agencée dans
ladite chambre à vide (3) en forme de cloche, avec un côté adjacent à l'entrée (11)
du produit alimentaire ; une lame de coupe étant agencée latéralement adjacente à
ladite première barre de thermoscellage (10), une paire de troisièmes vérins (29a,
29b) et une paire de quatrièmes vérins (30a, 30b) étant agencés au niveau de la surface
extérieure dudit couvercle supérieur (5) et étant agencés le long de directions mutuellement
perpendiculaires et étant conçus pour actionner une deuxième barre de thermoscellage
(31), qui est agencée avec une symétrie spéculaire par rapport à ladite première barre
de thermoscellage (10).
8. Dispositif (1a) selon les revendications 1 et 7, caractérisé en ce que ledit presseur (27) est pourvu de moyens conçus pour transporter les flux d'air et/ou
de gaz, lesdits moyens étant constitués par une pluralité de nervures (32) qui font
saillie de ceux-ci dans la direction dudit plateau (12) et qui sont agencées transversalement
à la direction d'avance dudit film à pliage unique (7), lesdites nervures (32) étant
constituées de caoutchouc, de manière à être capables d'adhérer aux bords (33) dudit
plateau (12), définissant des canaux (34) conçus pour permettre le passage de l'air
et/ou du gaz.
9. Dispositif (1a) selon les revendications 1 et 8, caractérisé en ce que ledit presseur (27) se déplace conjointement avec l'ouverture et la fermeture de
ladite chambre à vide (3) en forme de cloche.
10. Dispositif (1a) selon une ou plusieurs des revendications précédentes, caractérisé en ce qu'il comporte des moyens conçus pour transporter les flux d'air et/ou de gaz, lesdits
moyens étant constitués par une buse (38), qui est d'un seul tenant avec la chambre
à vide (3) en forme de cloche et qui est logée hermétiquement dans un appendice (39)
en forme de boîte réalisé par deux demi-coques qui font saillie latéralement de ladite
chambre à vide (3) en forme de cloche le long d'un axe qui est perpendiculaire à l'axe
d'avance dudit film à pliage unique.
11. Dispositif (1a) selon les revendications 1 et 2, caractérisé en ce qu'il comporte une pluralité de trous (41) pour le retour de l'air dans ladite chambre
à vide (3) en forme de cloche, pour la ramener à la pression atmosphérique à la suite
du thermoscellage dudit emballage (35), ladite pluralité de trous étant prévus entre
ladite première barre de thermoscellage (10) et la paroi (42) adjacente de ladite
chambre à vide (3) en forme de cloche.
12. Dispositif (1a) selon une ou plusieurs des revendications précédentes, caractérisé en ce qu'il est commandé par des moyens mécaniques et/ou électroniques pour déterminer au préalable
la position souhaitée dudit cadre (20) en un ou plusieurs points prédéterminés, de
sorte que, pour chaque type d'emballage (35), il soit possible d'établir, au moyen
d'un ordinateur, la position dudit cadre (20) automatiquement alors que l'emballage
qui arrive sur ladite plateforme de chargement (13) varie.
13. Dispositif (1a) selon une ou plusieurs des revendications précédentes, caractérisé en ce que ledit cadre (20) est également mobile transversalement par rapport à la direction
d'avance dudit film à pliage unique (7).
14. Dispositif (1b) selon la revendication 1, comportant une plateforme de chargement
(13) qui supporte un film à pliage unique (7) qui définit au moins deux parties qui
sont pliées longitudinalement pour loger des plateaux (12) qui contiennent des produits
alimentaires et des matériaux techniques (2), comprenant des moyens de thermocollage
ou de thermoscellage qui sont conçus pour sceller lesdites parties pliées dudit film
à pliage unique (7) au niveau de la périphérie desdits plateaux (12), et comprenant
et au moins une buse (38) conçue pour réaliser un vide et/ou conçue pour introduire
un gaz ou un mélange dans une chambre à vide (3) qui loge lesdits plateaux (12) insérés
entre lesdites parties pliées dudit film à pliage unique (7), de sorte que ledit film
à pliage unique (7) et ladite chambre à vide (3) soient mobiles l'un par rapport à
l'autre transversalement à la direction d'insertion desdits plateaux (12) dans ladite
chambre à vide (3), caractérisé en ce que lesdits moyens de thermocollage ou de thermoscellage comportent une pluralité de
barres de thermoscellage (10a, 31a, 10b, 32b) indépendantes, au moins l'une d'elles
étant transversale, au moins l'une d'elles étant longitudinale par rapport à la direction
d'avance dudit film à pliage unique (7).
15. Dispositif (1b) selon la revendication 14, caractérisé en ce que ladite chambre à vide (3) est en forme de cloche et est réalisée par un contenant
inférieur (4) et par un couvercle supérieur (5), qui peut être fermé sur ledit contenant
(4), des bandes ou des joints (6) pour l'étanchéité à l'air étant interposés au niveau
du périmètre entre ledit contenant (4) et ledit couvercle (5).
16. Dispositif (1b) selon une ou plusieurs des revendications 14 et 15, caractérisé en ce qu'il comporte une paire de supports (14a, 14b), qui peuvent être rapprochés mutuellement
au moyen d'un volant (15) conçu pour ajuster leurs positions mutuelles afin d'ouvrir
ledit film à pliage unique (7), ladite plateforme de chargement (13) étant interposée
entre ladite paire de supports (14a, 14b), et ledit film à pliage unique (7) ayant
un premier côté longitudinal (8) qui est fermé et un deuxième côté longitudinal (9)
qui est ouvert.
17. Dispositif (1b) selon une ou plusieurs des revendications 14 à 16, caractérisé en ce qu'il comporte au moins des moyens formant moteur (16) conçus pour tirer ledit film à
pliage unique (7) et actionner un rouleau (17) qui coopère avec un rouleau complémentaire
(18), ledit film à pliage unique (7) passant entre lesdits rouleaux, lesdits moyens
formant moteur (16), ledit rouleau (17) et ledit rouleau complémentaire (18) étant
supportés par un bras qui fait saillie d'un pied (19) fixe avec lequel ladite paire
de supports (14a, 14b), ledit volant (15) et ladite plateforme de chargement (13)
sont associés.
18. Dispositif (1b) selon une ou plusieurs des revendications 14 à 17, caractérisé en ce que ladite chambre à vide (3) est agencée dans un cadre (20) constitué par une paire
de montants (21a, 21b) et par une paire de traverses (22a, 22b), lesdites traverses
supportant respectivement une paire de premiers vérins (23a, 23b) conçus pour déplacer
ledit couvercle (5) et un guide (24) conçu pour permettre le coulissement dudit cadre
(20) au niveau d'un guide (25) qui est d'un seul tenant avec ledit pied (19).
19. Dispositif (1b) selon une ou plusieurs des revendications 14 à 18, caractérisé en ce que ladite chambre à vide (3) peut se déplacer le long d'un axe qui est sensiblement
transversal à la direction d'avance dudit film à pliage unique (7), ledit axe sensiblement
transversal coïncidant avec la direction d'insertion desdits plateaux (12).
20. Dispositif (1b) selon une ou plusieurs des revendications 14 à 19, caractérisé en ce qu'il comporte au moins un presseur (27), qui peut se déplacer au-dessus dudit film à
pliage unique (7), qui peut venir en prise avec lesdits plateaux (12) dans une région
supérieure, et qui est pourvu de moyens conçus pour transporter les flux d'air et/ou
de gaz.
21. Dispositif (1b) selon une ou plusieurs des revendications 14 à 20, caractérisé en ce que lesdits moyens conçus pour transporter les flux d'air et/ou de gaz comprennent une
pluralité de nervures (32) qui font saillie dans la direction dudit plateau (12) et
qui sont agencées transversalement à la direction d'avance dudit film à pliage unique
(7), lesdites nervures (32) étant constituées de caoutchouc afin d'adhérer aux bords
(33) dudit plateau (12) de manière à définir une pluralité de canaux (34) conçus pour
permettre le passage d'air et/ou de gaz.
22. Dispositif (1b) selon une ou plusieurs des revendications 14 à 21, caractérisé en ce que, à l'intérieur dudit contenant (4), adjacente à l'extrémité de ladite plateforme
de chargement (13), il y a une étagère surélevée (26), qui est conçue pour supporter
ledit plateau (12) à l'intérieur de ladite chambre à vide (3), ledit presseur (27)
étant agencé à l'intérieur dudit couvercle (5) et pouvant être déplacé au moyen d'une
paire de deuxièmes vérins (28a, 28b), qui sont extérieurement reliés conjointement
au dit couvercle (5) dans une région qui est adjacente à ladite traverse (22a).
23. Dispositif (1b) selon une ou plusieurs des revendications 14 à 22, caractérisé en ce que ledit presseur (27) peut se déplacer conjointement avec l'ouverture et la fermeture
de ladite chambre à vide (3).
24. Dispositif (1b) selon une ou plusieurs des revendications 14 à 23, caractérisé en ce qu'il comporte au moins une buse (38) qui est reliée d'un seul tenant à ladite chambre
à vide (3), ladite au moins une buse (38) étant logée hermétiquement dans un appendice
(39) en forme de boîte réalisé par deux demi-coques qui font saillie latéralement
de ladite chambre à vide (3) le long d'un axe qui est perpendiculaire à l'axe d'avance
dudit film à pliage unique (7).
25. Dispositif (1b) selon une ou plusieurs des revendications 14 à 24, caractérisé en ce qu'il comporte une première barre de thermoscellage transversale (10a), agencée à proximité
de l'entrée (11) de ladite chambre à vide (3), une lame de coupe étant latéralement
adjacente à ladite première barre de thermoscellage transversale (10a), une paire
de troisièmes vérins (29a, 29b) étant prévus au niveau de la surface extérieure dudit
couvercle (5), ladite paire de troisièmes vérins étant conçus pour actionner une deuxième
barre de thermoscellage transversale (31a), qui est agencée avec une symétrie spéculaire
par rapport à ladite première barre de thermoscellage transversale (10a).
26. Dispositif (1b) selon une ou plusieurs des revendications 14 à 25, caractérisé en ce qu'il comporte une première barre de thermoscellage longitudinale (10b), qui est agencée
à l'intérieur de ladite chambre à vide (3) de manière à correspondre au dit côté longitudinal
(9) ouvert dudit film à pliage unique (7) du produit alimentaire, une lame de coupe
étant agencée latéralement adjacente à ladite première barre de thermoscellage longitudinale
(10b), une paire de quatrièmes vérins (30a, 30b) étant agencés au niveau de la surface
extérieure dudit couvercle (5), ladite paire de quatrièmes vérins étant conçus pour
actionner une deuxième barre de thermoscellage longitudinale (31b), qui est agencée
avec une symétrie spéculaire par rapport à ladite première barre de thermoscellage
longitudinale (10b).
27. Dispositif (1b) selon une ou plusieurs des revendications 14 à 26, caractérisé en ce qu'il comporte une pluralité de trous (41) pour le retour de l'air dans ladite chambre
à vide (3) afin de la ramener à la pression atmosphérique après le thermoscellage
dudit emballage (35), ladite pluralité de trous (41) étant prévus entre ladite première
barre de thermoscellage transversale (10a) et la paroi (42) adjacente de ladite chambre
à vide (3) en forme de cloche.
28. Dispositif (1b) selon une ou plusieurs des revendications 14 à 27, caractérisé en ce qu'il est commandé par des moyens mécaniques et/ou électroniques conçus pour déterminer
au préalable la position souhaitée dudit cadre (20) en un ou plusieurs points prédéterminés,
de sorte que, pour chaque type d'emballage (35), il soit possible d'établir, au moyen
d'un ordinateur, l'agencement dudit cadre (20) automatiquement alors que l'emballage
qui arrive sur ladite plateforme de chargement (13) varie.
29. Dispositif (1b) selon une ou plusieurs des revendications 14 à 28, caractérisé en ce que ledit cadre (20) peut également se déplacer transversalement par rapport à la direction
d'avance dudit film à pliage unique (7).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description