Field of the Invention
[0001] The present invention concerns the use of wood chips in a pulp production process
in accordance with the preamble of claim 1.
Background of the Invention and Prior Art
[0002] Methods for producing wood chips for pulp production or alternatively bio-energy
are previously known. Chipping is normally done by some type of wood chipper such
as a disc or drum chipper. Common for these chippers are that they contain a number
of chipping tools that cut the wood into chips. The chipping tools consist normally
of knives or the like. The characteristics and properties of the chips are affected
by the geometry of the chipping tools, but also by the cutting angle in relation to
the fibre's direction in the wood.
[0003] The angles that affect the chipping process and the chip properties are shown in
Figure 1 where
1 is the log,
2 is the chip and the black lines define the fibre direction. The three angles α, β
and ε are the clearance angle, the edge angle and the spout angle respectively. The
spout angle (ε) is the angle between the fibre orientation and the cutting direction
(shown by an arrow in Figure 1). The clearance angle (α) is according to present technology
typically 3°. The clearance angle affects the feeding speed of the log towards the
chipping disc. The edge angle (β) quantifies the wedge shape of the chipping tool
3, knife or similar. The angle λ in Figure 1 is a complementary angle defined as: λ
= 90° - (α + β + ε). The angle
4 that primarily affects the load on the chips is given in Figure 1 as γ and is defined
as: γ = λ + 90°.
[0004] The properties the chips receive during chipping affect the subsequent unit processes.
As an example in production of sulphate (kraft) or sulphite pulp it has traditionally
been seen as a benefit for the subsequent processes that the chips have as little
compression damage as possible. Chipping for pulp production is therefore done using
a technology to minimize such compression damage.
[0005] Compression damage is caused by the compressive stresses acting on the edge of the
chip that is in contact with the chipping tool (knife) during chipping. The shape
and cutting angles of the chipping tool (knife) will result in such compression damage
to different extents. It has been shown that the compression damage in the chips is
minimized at a spout angle (s) approaching 30°. A spout angle close to 30° is therefore
used during the chipping process according to some state of the art. This angle has
been seen as the most beneficial for the fibre properties for chemical pulps. Publication
MCLAUCHLAN T. A. ET AL: "Production of chips by disc chippers", 1 January 1979 (1979-01-01),
CHIP QUALITY MONOGRAPH IN: PULP AND PAPER TECHNOLOGY SERIES, JOINT TEXTBOOK COMMITTEE
OF THE PAPER INDUSTRY, US, PAGE(S) 15-32, discloses the preamble of claim 1 (see in particular figure 4(b)), namely the use
of wood chips in a pulp production process wherein the wood chips are produced by
a chipper having its chipping tools at an angle γ between the fibre orientation and
the side of the chipping tool facing the chip within an interval from 75 to 105°.
Two major problems for production of pulp and paper is high energy consumption and
high investment costs in process equipment. The energy consumption of the wood chipping
process is a minor (insignificant) part of the total energy consumption. For production
of mechanical pulp such as thermomechanical pulp (TMP) and chemithermomechanical pulp
(CTMP) the energy consumption is high, often in the range 1000-3000 kWh/t. The most
energy demanding process equipments are the refiners in which the defibration of chips
into pulp fibres and further fibrillation and development of these fibres are performed.
These refiners consumes up to 90% of the electrical energy used in the pulp production.
The current high price of energy and the ongoing concerns about greenhouse gases motivates
reductions in the energy consumption during pulp production. More specifically there
exists a need to reduce energy consumption during the extremely energy consuming process
of turning chips into pulp. In addition there is a need to increase the production
capacity during production of both mechanical and chemical pulps without new capital
investments.
[0006] A number of methods to reduce the consumption of electrical energy in the refining
stage have been developed in the past. For example several pre-treatment stages for
chips before refining have been developed. Trials have shown that pre-treatment of
chips has the potential of reducing the specific energy consumption [kWh/t] in the
subsequent refining stages.
[0007] A number of different equipment types have been developed to compress wood chips
after chipping in order to reduce energy consumption during refining. For example
the chips may be subjected to compression in a compression screw (plug screw). The
drawbacks of compression screws are that they increase the capital cost of the plant
and the complexity of the process. The present method is also principally different
in the respect that in a screw the chips are compressed in a random direction whereas
in the present method the compression is oriented in the fibre direction. The energy
consumption for compression screw pre-treatment of chips is in the range of 20- 40
kWh/t.
[0008] The company Andritz has developed an equipment which is marketed as RT Pressafiner.
[0009] Using the RT Pressafiner the chips are compressed by the action of an advanced compression
screw. The RT Pressafiner has the disadvantages of adding to the process complexity.
Further the chips are not only compressed in the fibre direction. This equipment also
requires a lot of space and may thus be difficult to install in an existing process.
[0010] Further it is known that energy consumption may be reduced by compressing chips in
roll nip (between at least two rolls). The design essentially hinders the chips from
being compressed in the direction of the fibres resulting in the compression of the
chips at a right angle in relation to the fibre direction. This method is therefore
significantly different from the method described in the present patent application.
[0011] It has also been shown that energy consumption during refining of chips may be decreased
by a chemical pre-treatment of the chips between chipping and refining. One such method
is described in an article by Hill, Sabourin, Aichinger and Johansson as presented
at IMPC Sundsvall 2009.
[0012] It has unexpectedly been shown that it is possible to achieve a large reduction in
electrical energy consumption during chip refining without introducing new process
stages. This can be accomplished by applying different load angles 4 according to
what is described in the present use. The use according to the present invention goes
against the established knowledge in the field which declares that minimizing the
compression damage in the fibre direction is the best alternative. It has been shown
that this established knowledge is not correct when the purpose is to produce at least
the equivalent quality of printing and board paper grades with a reduced total energy
consumption. The present method of chipping creates only a slight increase in energy
consumption during chipping (verification experiment 3).
Brief Description of the Invention Concept
[0013] The main purpose of the present invention is the use of chips that results in significantly
reduced energy consumption during defibration and development of wood into single
fibres in subsequent process steps. This occurs by an opening of the wood structure
by the compressive loads that arise during chipping. This shall be achieved without
any significant increase in energy consumption during chipping. An additional purpose
of the present invention is to use wood chips in a pulp production process that may
be combined with at least one additional process step to reduce the energy consumption
in at least one subsequent process step in the paper pulp production process. Another
purpose of the present invention is to ease impregnation of the chips by chemicals
or water and allow the impregnation chemicals to come into contact with a larger surface
area upon which the chemicals can react. Another purpose of the present invention
is to increase production capacity without new investments in the process steps after
chipping.
Detailed Description of the Invention
[0014] The invention will be described in greater detail below with reference to the accompanying
schematic drawings that in an exemplifying purpose show the current preferred embodiments
of the invention.
Figure 1 shows the angles of the chipping tool.
Figure 2 shows schematically the process steps of wood chip production for pulping.
Figure 3 defines e.g. the side angle 12.
Figure 4 shows results from Verification Trial 1, TMP, freeness vs. specific energy
consumption.
Figure 5 shows results from Verification Trial 2, TMP and CTMP (printing paper quality),
freeness vs. specific energy consumption.
Figure 6 shows results from Verification Trial 2, TMP and CTMP (printing paper quality),
tensile index vs. specific energy consumption.
Figure 7 shows results from Verification Trial 2, TMP and CTMP (printing paper quality),
light scattering coefficient vs. specific energy consumption.
Figure 8 shows results from Verification Trial 2, TMP and CTMP (printing paper quality),
tensile index vs. freeness.
[0015] With reference to Figure 2 a schematic method for the production and treatment of
wood chips for wood pulp or similar products is shown. In the chipping stage
6, wood logs 1 or similar are chipped. The logs are preferably previously treated in
a debarking stage
5 or similar. The chips may be treated in a step
7 by preheating, impregnation, steaming etc. before the chips are refined in a subsequent
step
8. After a first refining stage, the defibrated chips are further refined in one or
several stages
9 until the papermaking pulp or similar is finished. These stages all consists of previously
known technology that are well known to professionals in the field of the present
invention. The subsequent stages are outside of the definition of the present invention
and are not described in any more detail in the present patent application.
[0016] The wood chipper utilized in the chipping process consists of a previously known
type of wood chipper with one or several chipping tools 3,
14 in which chipping occurs according to the present chipping method. The present invention
is applicable for chippers of the drum chipper, disc chipper as well as the reduction
chipper types.
[0017] It has unexpectedly been shown that energy consumption in the subsequent refining
stages is substantially reduced when using wood chips where wood chipping is performed
with all of the chipper's chipping tools at the angle 4, in the range from 75° to
105° and preferably 80° to 100° between the wood fibre direction and the side of the
chipping tool facing the chip. The wedge shape of the chipping tool loading angles
in the range 75° to 105°, will cause so large compressive forces in the fibre direction
that a considerable cracking of the wood structure will happen. These compressive
forces are directed in the fibre direction which is most beneficial. The process will
in the following be called Directed Chipping, DC. The main requirement for this type
of chipping is the application of loading angles 4 in the interval 75° to 105°. In
currently utilized wood chippers, the loading angles are mostly around 115 °
[0018] In alternative embodiments of the present invention an adjustment of the chip length
is done according to the wood raw material type and/or fibre length. The optimal chip
length is different for different wood species. The adjustment of the chip length
may occur within a considerable interval. For practical reasons such as the performance
of subsequent feeding screws, the chip length should however remain in the interval
10-40 mm. It is however conceivable that other chip lengths than 10-40 mm may be used
in alternative processes.
[0019] In an alternative embodiment of the present use the temperature of the wood logs
is controlled in a pre-treatment stage 5 before chipping. The temperature of the wood
logs is controlled to a desired temperature within the interval -10 to 130 °C. The
control of the log temperature may occur in a temperature controlled process zone
or similar. The temperature may also be controlled in the choice of storage conditions
for the logs. Storage may occur in water of different temperatures or alternatively
in a conventional wood yard before debarking and chipping. Logs may for example be
intermediately stored in hot process water after debarking which allows for high log
temperatures before chipping. As the mechanical properties of wood depend strongly
on the temperature, the degree of cracking of the chips during chipping will also
depend on the temperature. In this alternative embodiment of the present use it is
possible to choose a pre-treatment temperature so that optimal chip cracking occurs.
[0020] In an alternative embodiment of the present use the directional chipping is combined
with a control of the solids content of the wood logs within the interval 30-70% solids
content.
[0021] This happens in a pre-treatment stage 5. The mechanical properties of wood are strongly
influenced by the solids content and the loading angle's effect on chip cracking may
be optimized by controlling the solids content. The solid content of wood may be adjusted
and kept under control by a well organized logistics chain from logging through intermediate
storage to the pulp mill wood yard, barking and chipping. The choice of storage conditions,
e.g. in water, land storage with water irrigation or without irrigation will affect
the solids content. This alternative embodiment of the present use optimizes the solids
content so that an optimal chip cracking can occur.
[0022] In an alternative embodiment of the present use, the directional chipping in 6 is
combined with a control of the cutting speed within the interval 15 to 40 m/s. Wood
generally behaves as a visco-elastic material meaning that the cutting speed will
have an influence on the cracking of the chips and that this speed may be optimized
to achieve maximum cracking. Such speed control may be done by controlling the revolution
speed of the motor of the chipper.
[0023] With reference to Figure 3 where the direction of the log
13 relative to the cutting disc
10 and the load axel
11 is defined as the side angle 12, an alternative embodiment of the use is to use directed
chipping in combination with controlling the side angles 12 within an interval between
0° to 45° relative to the fibre direction in the wood material. The stress conditions
that are achieved by the load angle and which in turn influences chip cracking will
also depend on the side angle. In this embodiment of the present invention, the stress
state in the chip can be optimized to give maximum cracking of the chips. This control
can be done through different geometric constructions of the log feeding system of
the wood chipper.
[0024] In an alternative embodiment of the present use, the directional chipping in 6 is
combined with chip impregnation with water, chemicals or enzymes in the next process
step 7. The increased cracking of the wood that is achieved by using an adequate load
angle will ease liquid diffusion into the chips and increase the specific surface
area where liquids etc. may react in a beneficial manner with wood.
[0025] In mechanical pulping processes such as thermomechanical pulping or chemi-thermomechanical
pulping, chemicals are often used to improve the fibre/pulp properties for specific
end products (such as printing paper, board, tissue and fluff pulp). These chemicals
can e.g. be added in the different process stages; chipping, chip impregnation, chip
preheating 7 or during chip refining 8. For mechanical pulp production different types
of sulphites, peroxides, caustic solutions (lye), complex binders and as of late also
different types of enzymes are used to improve pulp properties. It has been shown
that these types of chemicals together with the present invention significantly improve
pulp characteristics compared to what can be achieved with conventional chipping technology.
[0026] For chemical pulping processes such as the sulphate (kraft) and sulphite processes
both continuous and batch based cooking are used. Here the chemical impregnation is
significantly improved by the present invention and the cooking (reaction) time is
also significantly shortened. This will improve the production capacity in existing
mills.
[0027] In the detailed description of the present invention design details and methods may
have been omitted that are obvious to professionals in the field. Such obvious design
details are included to the extent that is necessary so that the intended function
of the present invention is achieved.
[0028] Even though certain preferred embodiments of the present invention have been described
in detail, other variations and modifications within the scope of the invention may
be realised by professionals in the field as long as they fall within the scope of
the following claims.
Experimental Verification of the Invention
[0029] Results from experimental trials have shown that the present invention has unexpected
technical effects. It has been verified that greater compression damage in chips has
a beneficial effect on the pulping process. This new knowledge contradicts the well
established knowledge in the industry that compression damage in chips should be avoided.
In the following text, the results from three trials performed using the directional
chipping of the present method are presented.
Results (Verification Trial 1: Thermomechanical Pulp)
[0030] In the trial chips were produced using three different load angles 94°, 104° and
114° where 114° corresponds to conventional technology, see angle 4 in Figure 1. The
three produced chip qualities were then refined separately in a first stage pilot
refiner. The dewatering parameter, Canadian Standard Freeness, CSF was measured for
pulps produced at different specific energy consumptions. The average chip length
was 25 mm and the cutting speed was 20 m/s. Figure 4 shows CSF (ml) plotted against
the specific energy consumption (kWh/t). High CSF values correspond to a low degree
of fibre development whereas low CSF values correspond to a high degree of fibre development.
Position
15 and
16 show the results for the load angles 114° and 104° respectively. Position
17 and
18 show the results for the load angle 94° at a high respective a low production rate.
If the curve for 114° is extrapolated to CSF 350 ml, we get a specific energy consumption
of 1700 kWh/t. At 94° CSF 350 ml corresponds to 1300 kWh/t corresponding to a reduction
in specific energy consumption of 20-25%. In this context this is a very significant
energy reduction which was completely unexpected.
Results (Verification Trial 2: Chemi-thermomechanical Pulp)
[0031] In the second trial the effect of the load angle on production of thermomechanical
and two different chemi-thermomechanical pulps was investigated. The chipping was
done as in trial 1 but only with the load angles 94° and 114°. The pulp refining in
this trial was performed in two stages unlike trial 1.
[0032] In Figure 5 the CSF values (ml) are given on the vertical axis and the specific energy
consumption (kWh/t) is given on the horizontal axis. Position
20 and
22 in Figure 5 shows results for chips produced with a load angle of 94° where the chemical
NaHS0
3 has been added to the dilution water in the refiner for position 22 whereas position
20 is TMP. Similarly position
19 and
21 shows the results for chips produced with a load angle of 114° (conventional) without
and with addition of NaHSO
3 in the dilution water respectively. Also in this case it is clearly evident that
the chips produced at the load angle 94° give less specific energy consumption than
chips produced at 114° compared at the same CSF.
[0033] An important property, particularly for printing paper, is the tensile strength,
here given as the tensile strength index. In Figure 6, position
23 shows the tensile index for paper as a function of the specific energy consumption
during TMP production from chips cut with a load angle of 114° and in position
24 the same is shown for the load angle 94°. Position
25 shows the results for paper produced from pulp where a load angle of 94° was used
and NaHSO
3 were added to the dilution water in the refiner.
[0034] Another important property of printing paper is its opacity which depends on the
light scattering properties of the paper. Figure 7 shows the specific light scattering
coefficient as a function of the specific energy consumption in the same manner as
above. Positions
26, 27 and
28 correspond to the positions 23, 24 and 25 with regards to the load angle etc.
[0035] During paper production it is beneficial if the pulp's dewatering properties (CSF)
can be controlled so that the predetermined end use properties in the paper such as
tensile strength and opacity are as optimal as possible. The dependency of tensile
stiffness index on the dewatering property CSF is shown in Figure 8 where position
29 and
30 is TMP from chips produced at 114° and 94° respectively and position
31 and
32 is pulp from chips produced at 114° and 94° respectively where NaHSO
3 were added to the dilution water in the refiner.
[0036] The pulp that was produced from chips chipped using a load angle of 94° and with
NaHSO
3 in the dilution water had the best combination of properties for printing paper and
in addition the lowest specific energy consumption.
[0037] When chemithermomechanical (CTMP) pulps are produced for board, tissue and fluff
pulp qualities, high bulk (low density) and absorption properties are important, however
opacity is not important. These types of CTMP are produced by impregnating the chips
with an alkaline sulphite solution (Na
2SO
3) in an impregnation vessel after which the chips are pre-heated so that the sulphite
has time to react with the wood before the chips reach the refiner. The fibres ability
to give a high bulk depends on how large a fraction of intact fibres that have been
produced in the refiner. This is limited by the demand for very low shives content
in the pulp. It has been shown that CTMP produced from chips chipped at a load angle
of 94° has a considerably lower specific energy consumption to reach a certain low
shive level compared to CTMP produced at a load angle of 114°.
[0038] In summary it can be concluded (among other things) that (Figure 6 and 7) it is possible
to produce thermomechanical and chemithermomechanical pulp for printing paper at a
reduced specific energy consumption to the same tensile index and light scattering
coefficient by producing paper from pulp which is refined from chips produced using
the load angle 94°. Further it has been shown that it is possible to produce chemithermomechanical
pulp for board, tissue and fluff pulp with a reduced specific energy consumption to
a certain low shives content when the pulp is refined from chips produced with the
94° load angle.
Results (Verification Trial 3: The influence of the load angle on the total energy
consumption during pulp production.)
[0039] If the energy that is saved in a later stage in the refining process is larger than
the increase in energy consumption during chipping with the load angle at 94° (compared
to 114°), the proposed method according to the present invention is highly valuable.
To investigate the energy consumption during chipping for the load angles 114° and
94° the trials described below were conducted.
[0040] At the load angle 114° and a chip length of 25 mm the chipper was adjusted to a speed
of 400 rpm which corresponds to a speed of 20 m/s for the chipping tool. When this
speed was reached, the energy supply was turned off for the electric engine driving
the chipper. Then the number of chips lengths produced by the stored rotational energy
in the system was measured. This was done so that the length of the wood log with
cross sectional dimensions of 50 mm x 100 mm, that was chipped before the chipper
stopped completely was measured and divided by the chip length of 25 mm. For the load
angle 114° the number of chip lengths was 134 and for 94° the number of chip lengths
was 120. The moment of inertia of the rotating system is 142 kgm
2 so the stored rotational energy could be calculated to 1.25* 10
5 J shortly before the chipping started. The energy consumption per chip length for
the two load angles is then respectively 0.90 kJ for 114° and 0.94 for 94°. Assuming
a density of 350 kg/m
3 for dry Norway spruce and that each chip length produced a volume of 0.025 x 0.05
x 0.1 m
3 = 1.24* 10
-4 m
3 and thus the weight 0.043 kg this meaning that 5.8 kWh is consumed to produce one
metric ton of chips at the load angle 114° while 6 kWh are consumed at a 94° load
angle. This must be compared to a total energy consumption of 1500 - 2000 kWh/t pulp.
Advantages of the Invention
[0041] By use of wood chips according to the present invention a number of benefits are
achieved. The most prominent benefit is the increased energy efficient refining of
the chips when they are produced in accordance with the method of the present invention.
This is achieved thanks to that the chipping method which causes a beneficial cracking
between the fibres in the chips so that they are more easily separated. The more open
structure of the chips also provides the benefit that chemicals such as sulphite solutions,
peroxide solutions, alkali and others in addition to enzymes get better access to
a larger reaction surface. This increases reaction speed, improves reaction evenness
and reduces the chemical consumption to reach a certain pulp property. The chip refining
is made more efficient by the more even impregnation of the chips and thus less problems
occur with parts of the chips not being treated by the chemicals. An ineffective reaction
between chips and chemicals cause more formation of shives during refining and in
addition the added chemicals are less efficiently used which is a major problem in
pulping.
1. Use of wood chips in a pulp production process wherein the wood chips are produced
by a chipper having its chipping tools (3) at the angle γ (4) between the fibre orientation
and the side of the chipping tool facing the chip (2) within an interval from 75 to
105°, characterised in that the wood chips are used in order to decrease the specific energy required and/or
increase the production capacity in said pulp production process.
2. Use of wood chips in a pulp production process according to claim 1 characterized by that the angle γ (4) is within the interval 85° to 100°.
3. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that the chips are chipped at lengths in the range between 10 and 40 mm.
4. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes a pre-treatment stage where the temperature of the log is controlled
within the range -10 to 130 °C.
5. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes a pre-treatment stage where the solids content of the log is controlled
within the interval 30% to 70% solids content.
6. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes the control of the speed of the chipping tool within the interval
15 m/s to 40 m/s.
7. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that the chipping is performed using side angles in the interval 0° to 45° relative
to the fibre direction of the log.
8. Use of wood chips in a pulp production process according to at one or more of the
previous claims characterized by that it includes water, chemicals, or enzyme impregnation.
9. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes pre-treatment of the chips in a compression screw.
10. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes the addition of water in at least one of the process stages, chip
pre-steaming, chip impregnation, chip pre-heating or chip refining.
11. Use of wood chips in a pulp production process according to one or more of the previous
claims characterized by that it includes the addition of chemicals in at least one of the process stages,
chip pre-steaming, chip impregnation, chip pre-heating or chip refining.
12. Use of wood chips in a pulp production process according to at one or more of the
previous claims characterized by that the it includes the addition of enzymes in at least one of the process stages,
chip pre-steaming, chip impregnation, chip pre-heating or chip refining.
1. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess, wobei die Holzschnitzel
durch eine Hackschnitzelmaschine erzeugt werden, deren Hackwerkzeuge (3) einen Winkel
γ (4) zwischen der Faserorientierung und der Seite des Hackwerkzeugs, die dem Schnitzel
(2) gegenüberliegt, im Intervall von 75° bis 105° haben,
dadurch gekennzeichnet, dass die Holzschnitzel dafür verwendet werden, die spezifische Energie zu verringern,
die erforderlich ist, und/oder die Produktionskapazität in dem Pulpeherstellungsprozess
zu erhöhen.
2. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach Anspruch 1, dadurch gekennzeichnet, dass der Winkel γ (4) innerhalb des Intervalls 85° bis 100° liegt.
3. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem der vorherigen
Ansprüche, gekennzeichnet dadurch, dass die Schnitzel auf Längen im Bereich zwischen 10 und 40 mm geschnitten werden.
4. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er eine Vorbehandlungsstufe enthält, wo die Temperatur des Baumstamms innerhalb des
Bereichs -10 °C bis 130 °C gehalten wird.
5. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er eine Vorbehandlungsstufe enthält, wo der Feststoffgehalt des Baumstamms innerhalb
des Bereichs 30 % bis 70 % Feststoffe gehalten wird.
6. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er die Steuerung der Geschwindigkeit des Zerspanungswerkzeugs innerhalb des Intervalls
von 15 m/s bis 40 m/s umfasst.
7. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Zerspanen unter Verwendung von Seitenwinkeln im Intervall von 0° bis 45° gegenüber
der Faserrichtung des Baumstamms ausgeführt wird.
8. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er Wasser, Chemikalien oder Enzymimprägnierung umfasst.
9. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er eine Vorbehandlung der Schnitzel in einer Verdichtungsschnecke umfasst.
10. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er das Zusetzen von Wasser in mindestens einer der Prozessstufen, vorherige Dampfbehandlung
der Schnitzel, Schnitzelimprägnierung, Vorheizung der Schnitzel oder Refinermahlung
der Schnitzel umfasst.
11. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er das Zusetzen von Chemikalien in mindestens einer der Prozessstufen, vorherige
Dampfbehandlung der Schnitzel, Schnitzelimprägnierung, Vorheizung der Schnitzel oder
Refinermahlung der Schnitzel umfasst.
12. Verwendung von Holzschnitzeln in einem Pulpeherstellungsprozess nach einem oder mehreren
der vorherigen Ansprüche, dadurch gekennzeichnet, dass er das Zusetzen von Enzymen in mindestens einer der Prozessstufen, vorherige Dampfbehandlung
der Schnitzel, Schnitzelimprägnierung, Vorheizung der Schnitzel oder Refinermahlung
der Schnitzel umfasst.
1. Utilisation de copeaux de bois dans un procédé de production de pulpe, dans lequel
les copeaux de bois sont produits par un déchiqueteur ayant ses outils de déchiquetage
(3) à l'angle γ (4) entre l'orientation des fibres et le côté de l'outil de déchiquetage
face au copeau (2) dans un intervalle de 75 à 105°,
caractérisé en ce que les copeaux de bois sont utilisés afin de réduire l'énergie spécifique requise et/ou
augmenter la capacité de production dans ledit procédé de production de pulpe.
2. Utilisation de copeaux de bois dans un procédé de production de pulpe selon la revendication
1, caractérisé en ce que l'angle γ (4) est compris dans l'intervalle de 85° à 100°.
3. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce que les copeaux sont déchiquetés à des longueurs situées dans la plage entre 10 et 40
mm.
4. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend une étape de pré-traitement où la température du rondin est contrôlée
dans la plage de - 10 à 130°C.
5. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend une étape de pré-traitement où la teneur en solides du rondin est contrôlée
dans un intervalle de 30 % à 70 % de teneur en solides.
6. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend le contrôle de la vitesse de l'outil de déchiquetage dans l'intervalle
de 15 m/s à 40 m/s.
7. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce que le déchiquetage est effectué en utilisant des angles latéraux de 0° à 45° par rapport
à la direction des fibres du rondin.
8. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend de l'eau, des produits chimiques ou une imprégnation d'enzymes.
9. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend le pré-traitement des copeaux dans une vis de compression.
10. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend l'ajout d'eau dans au moins une des étapes de procédé, pré-traitement
à la vapeur des copeaux, imprégnation des copeaux, pré-chauffage des copeaux ou raffinage
des copeaux.
11. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend l'ajout de produits chimiques dans au moins une des étapes de procédé,
pré-traitement à la vapeur des copeaux, imprégnation des copeaux, pré-chauffage des
copeaux ou raffinage des copeaux.
12. Utilisation de copeaux de bois dans un procédé de production de pulpe selon l'une
ou plusieurs des revendications précédentes, caractérisé en ce qu'il comprend l'ajout d'enzymes dans au moins une des étapes de procédé, pré-traitement
à la vapeur des copeaux, imprégnation des copeaux, pré-chaufifage des copeaux ou raffinage
des copeaux.