[0001] The present invention relates to an elevator door coupling apparatus and more particularly
to a coupling apparatus able to engage and release elevator car door and elevator
shaft door.
[0002] Most of the elevators currently adopt for both car door and shaft door sliding shutters,
generally at least a pair of shutters, moving horizontally on rails provided on the
sills of car and floor. Regardless arrangement and number of said sliding shutters
which, with reference to the opening thereof, can move either in opposite directions
or along a common direction, opening and closing of the car door and shaft door occur
preferably in accordance with an almost synchronous driving so as to assure a fast
and ease transfer of people from floor to the car and vice versa during opening thereof
and also safety conditions while closing. Such driving is, as said, not exactly timed
synchronous but the door opening starts during landing of the car at the floor requested
thus avoiding unnecessary downtimes. A correctly timing of driving is commonly achieved
by coupling apparatuses comprising at least a first engaging member on the elevator
car door fitted to engage a second engaged member on each shaft door. In order to
contain plant and maintenance costs an unique driving motor is usually provided on
the elevator car, said motor controlling the first member of the coupling apparatus
engaging the second member thus permitting the aforementioned almost synchronous movement
of elevator car door and elevator shaft door. The driving motor can be shared with
the car door operator through suited transmission system or, alternatively, can be
a dedicated electric motor. Yet referring to elevator plant currently known, said
first engaging member of the coupling apparatus is constituted by a hinged parallelogram
in which a pair of opposed vertical arms-where vertical is the direction parallel
to the elevator lifting movement - are pivotally joined by a couple of rotatable arms
whilst the engaged member is constituted by a pair of rollers rotatably fixed at opposite
ends of a lever, said lever being in turn operatively connected to locking system
of the elevator shaft door. In locked position said lever of the engaged member is
inclined at a given angle so as to misalign in respect of vertical direction said
rollers and define a gap therebetween. During landing of elevator car vertical arms
of hinged parallelogram enter such gap and, under control of the driving motor, are
moved apart from each other by rotation of said rotatable arms thus contacting rollers
and forcing lever to consequently rotate. The lever rotation unlocks elevator shaft
door while the vertical arms keep the roller engaged and allow a synchronous movement
of shaft door and car door, the latter being driven by the car door operator.
[0003] The member of the coupling apparatus is arranged in the current elevator plants so
that the vertical arms of the hinged parallelogram pass the gap between rollers of
each shaft door till the elevator car reaches the floor requested. The obvious variable
clearances existing between the engaging member and pair of rollers at each floor
together with the unavoidable horizontal vibrations of the elevator car during its
movement generate continuous impacts between said members that result in further vibrations
and excessive stress of the apparatus. Moreover, as the elevator car speed increases
due to more and more advanced technology of the driving systems adopted, the above
drawbacks of the known coupling apparatuses need to be overcome.
[0004] Main object of the present invention is therefore to provide an elevator door coupling
apparatus which is not affected by vibrations related to elevator car speed causing
impacts between members of the same coupling apparatus.
[0005] Another object of the present invention is then to provide an elevator door coupling
apparatus which solves issue regarding variable clearances during engagement of members
of the same coupling apparatus.
[0006] These and other advantages and features of the elevator door coupling apparatus of
the present invention will be clear from a detailed description of a preferred not
limiting embodiment thereof, also taken with reference to the annexed drawings in
which:
fig. 1 is a front view of engaging member of the elevator car door coupling apparatus
according to a preferred embodiment of the present invention in its closed arrangement
fig. 1 a is an enlarged front view of a detail in fig. 1,
fig. 2 is a side view of the embodiment in fig. 1,
fig. 3 is a front view of the embodiment in fig. 1 in its opened arrangement,
fig. 3a is an enlarged front view of a first detail in fig. 3,
fig. 3b is an enlarged bottom view of a second detail in fig. 3,
fig. 4 is a side view of the embodiment in fig. 3,
fig. 5 is a partial perspective exploded view of embodiment in fig. 1a, and
fig. 6 is a perspective view of embodiment in fig. 1.
[0007] With reference to the figures, there is shown an elevator door coupling apparatus
100 comprising a pair of vertical arms 10, a lower and an upper ring 20. Each ring
20 has diametrically opposed protrusions 21 and 22 and also peripheral slots 23 and
24 formed between said protrusions 21 and 22. Each vertical arm 10 is hinged to both
lower and upper rings 20 at said one protrusion 21 or 22 such that a hinged parallelogram
is formed. A pair of annular members 30 are dimensioned in order to be concentrically
fitted in the upper and lower rings 20, respectively, and adjustably fixed thereto
by bolts 25 inserted in said slots 23 and 24: in particular, said members 30 are internally
threaded according to a helical profile 31. Further, a pair of internally hollow cylinders
40 are threaded on a portion of their external surface so as to have a profile 41
mating said helical profile 31, the remaining portion of said external surface being
a toothed surface 42. Said hollow cylinders 40 are pivotally fixed, through a pair
of pin 50 fitting the hollow of said cylinders 40 by a set of roller cages 51, to
a supporting plate 60 at separate positions along a vertical direction. Said supporting
plate 60 is also configured to pivotally support, on its top right hand side, a transmission
sprocket wheel 70 of a chain 75, connected at a first end 76 thereof to a spring (schematically
shown in the figures) and at second end 77 to said sprocket wheel 70; the spring is
also connected to the supporting plate 60 such that it assures a constant pulling
action for the chain 75. A second supporting plate 65, connected fixedly to the elevator
car door operator (not shown) and slideably to the supporting plate 60, supports a
snub pin 95 around which a chain 90 is partially wound. Said chain 90 has a first
end 96 fixed to said second supporting plate 65 by a pair of bolts and a second end
connected to periphery of a second smaller wheel (not shown), said second smaller
wheel being coaxially mounted to said sprocket wheel 70 and integrally movable therewith.
A toothed belt 80 is selected in order to mate with portion of toothed surface 42
of the cylinders 40 and wound around them in a closed configuration; suitable coupling
means are provided for coupling said toothed belt 80 to said chain 75. Finally a profiled
plate 61, having a L-shaped guide 63, is fixed to said supporting plate 60 under the
lower cylinder 40; a pin 62 protruding from the lower annular member 30 is dimensioned
in order to engage the guide 63 (see fig. 3b).
[0008] According to the above described arrangement the coupling apparatus 100, with reference
to the door opening operation, from a first retracted position P1 (fig. 1a) and in
a closed condition C1 axially moves towards a second advanced position P2 between
rollers of the shaft door and then displaced in an opened condition C2 (fig. 3) so
as to engage said rollers: the supporting plate 65 is horizontally drawn by the door
operator thus causing the chain 90 to be pulled and said second wheel to be accordingly
rotated. The sprocket wheel 70, actuated by said second wheel, clockwisely rotates
and upwardly moves both the chain 75 and the toothed belt 80 fixed, as above said,
to the chain 75. The cylinders 40 are therefore driven by said toothed belt 80 mating
toothed portion of their external surfaces 42 and synchronously rotate so as to allow
the annular members 30 to advance by mating action of helical profiles 31 and 41.
Advancing movement of the annular members 30 is controlled by said pin 62 which is
engaged in the guide 63 of the profiled plate 61. In the retracted position P1 the
pin 62 is at the end of the guide 63 next to the supporting plate 60; constrained
by the first portion of the L-shaped guide 63, said pin 62 forces the lower annular
member 30, and therefore also the upper annular member 30, to advance under the cylinder
rotation while not allowing any rotation of the same annular members 30: therefore
the arms 10 are moved in a still closed condition C1 towards the advanced position
P2. In the advanced position P2, but yet in closed condition C1, which is a disengaged
condition, the pair of arms 10 is displaced due to actuating action imposed by the
rings 20 between rollers of the locking system of the elevator shaft door (not shown).
Once the pin 62 has reached the second portion of the L-shaped guide 63, which is
almost normal to the first portion, the annular members 30 are no more allowed to
advance: in this latter portion of the guide 63 the cylinder rotation indeed results
in a corresponding rotation of the annular members 30 which can lead the arms 10 from
the closed condition C1 to an open condition C2. In the latter open condition C2 the
arms 10 contact said rollers and rotate lever the rollers are connected to: as known,
such lever rotation unlocks elevator shaft door. Therefore this final open condition
C2, which is an engaging condition, allows the elevator shaft door and the elevator
car door to be coupled and opened, namely slid horizontally, substantially driven
by the elevator door operator, as desired.
[0009] With reference to the door closing operation, the pair of arms 10 is disengaged from
rollers and the corresponding lever of the elevator shaft door locking system by a
reverse rotation of said cylinders 40 resulting from reverse movement of the car door
operator; the action of the return spring arranged between the end 76 of the chain
75 and a fixed point of the supporting plate 60 assures a reverse counterclockwise
rotation of the sprocket wheel 75 which, in turn, rotates the smaller wheel and pulls
the chain 95 connected thereto. The toothed belt 80 can be therefore reversely actuated
thus causing the cylinders 40, through the annular members 30, to rotate the pair
of arms 10 in the closed condition C1 and, still withdrawn by the annular member 30
mating the cylinders 40, to move backwards to the retracted position P1.
[0010] The pair of cylinders 40, the pair of annular members 30 and the belt 80 can be so
considered as constituting an unique assembly, said assembly serving for displacing
the engaging members or arms 10 from the retracted position to the advanced position,
said engaging members being actuated by said rings 20. The assembly can be also driven
by car door operator by interposing transmission means constituted by chains 75 and
95 and the coaxially arranged sprocket wheel 70 and smaller wheel. It is to be envisioned
that ratio between diameters of the sprocket wheel 70 and the smaller wheel is selected
for amplifying movement of the chain 75 in respect of the movement of the chain 95
thus adjusting the door operator stroke to advanced movement required for the coupling
apparatus 100 generally being 20 mm. The helical thread pitch must be also selected
in order to comply with the desired advancing movement of the apparatus 100.
[0011] The preceding detailed description clearly shows how the elevator door coupling apparatus
according to the present invention solves all the issues related to the prior art
apparatuses, since any contact between shaft door members and car door members is
eliminated during lifting of the car door whilst the engagement of said member and
the coupling thereof only occur while landing of the same car. Such improvement over
prior art noticeably applies in high speed elevator plants in which any damage resulting
from impacts of the involved members is avoided and every consequent downtime avoided.
[0012] Those skilled in the art will envision obvious changes and modifications to the above
described preferred embodiment including, for example, different shape of each hinged
parallelogram parts and connection thereof, or alternative driving and transmission
systems, all of these changes and modifications falling within the scope of the present
invention as claimed below.
1. An elevator door coupling apparatus comprising:
(i) a support (60) fixed at elevator car door for
(ii) at least one actuating member (20) displacing, between a first disengaged condition
and a second engaged condition with locking system of elevator shaft door,
(iii) at least one engaging member (10),
characterized by at least an assembly (30; 40; 80) displacing said at least one actuating member (20)
from a first retracted position to a second advanced position in which said at least
one actuating member (20) is allowed to displace said at least one engaging member
(10) from said first disengaged condition to said second engaged condition with said
locking system of the elevator shaft door.
2. The elevator door coupling apparatus according to claim 1, wherein said assembly (30;
40; 80) is driven by the car door operator.
3. The elevator door coupling apparatus according to claim 2, wherein said assembly (30;
40) and said car door operator are connected by transmission means (65; 75; 95).
4. The elevator door coupling apparatus according to claim 1, wherein displacement of
said assembly (30; 40; 80) and engagement of said at least one engaging member (10)
are controlled by a protruding member (62) constrained in profiled guide (63).
5. The elevator door coupling apparatus according to one or more preceding claims, wherein
a pair of first actuating members (20) and a pair of engaging members (10) are provided,
each first actuating member (20) being connected, preferably hinged, to both engaging
members (10) so as to form a hinged parallelogram.
6. The elevator door coupling apparatus according to claim 5, wherein said first actuating
members (20) are in the form of rings and said engaging members (10) are in the form
of arms.
7. The elevator door coupling apparatus according to one or more preceding claims, wherein
said assembly (30; 40; 80) comprises a first member (30) and a second member (40)
configured so as to cooperate with each other, one of said first or second members
being fixedly connected to said actuating member (20), the other of said first or
second members (40) being operatively connected to driving means (80).
8. The elevator door coupling apparatus according to claim 4, wherein said first member
(30) and said second member (40) cooperate with each other by mating profiles formed
on surfaces thereof, preferably threaded or helical profiles.
9. The elevator door coupling apparatus according to one or more of preceding claims,
wherein said support (60) is a plate further provided with a plate (61) in which said
guide (63) is formed.
10. The elevator door coupling apparatus according to one or more of preceding claims,
wherein said protruding member (63) is connected to one of said first and second members
(30, 40) of said assembly (30; 40; 80).