[0001] The present invention relates to a stop member for bounding a tilting movement which
a container, for instance a bin, undergoes during emptying thereof. Such a stop member
is used particularly in a collector as applied for instance in a refuse truck for
the purpose of preventing such containers falling into the collector.
[0002] Bins or containers filled with for instance waste, such as domestic refuse, waste
paper, green waste etc., are usually collected using refuse trucks. Such refuse trucks
are usually provided in practice with a loading system with which the containers can
be lifted and emptied into the refuse truck with a tilting movement or pivoting movement.
Containers or bins have to be stopped during this movement using a stop member.
[0003] A problem here is that various different dimensions are applied in practice for the
individual types of container or bin. This has the result, among others, of damage
to the container when a container of different size is emptied. Stop members known
in practice usually make use of complex systems comprising complex controller and
actuators for adapting the movement of the stop member to the type of container to
be emptied.
[0004] The present invention has for its object to provide a stop member provided with a
relatively advantageous and robust mechanism for the purpose of obviating or at least
reducing the above stated problems.
[0005] This object is achieved with the stop member for bounding a tilting movement of a
container during emptying thereof according to the invention, wherein the stop member
comprises:
- a bounding element for stopping the container;
- a spring element operatively connected to the bounding element for realizing an operative
range around a bounding position for the purpose of dealing with different container
dimensions; and
- a mechanical and/or hydraulic activating mechanism for actuating the bounding element
between a rest position and the bounding position.
[0006] By providing a bounding element, preferably in the form of a rod-like body, a container
is stopped during the tilting movement as it is being emptied. The bounding element
is for this purpose preferably moved from a rest position to the bounding position
during the tilting movement. This movement makes it possible for the container to
be rotated with the opening side, after which the side of the container comes into
contact with the stop member. The two movements of the container and the stop member
are adapted to each other for this purpose. According to the invention this adaptation
takes place using a mechanical and/or hydraulic activating mechanism for actuating
the bounding element between the rest position and the bounding position.
[0007] An operative range around a bounding position is provided according to the invention
by operatively connecting a spring element to the bounding element. This makes it
possible for a container which is being emptied and has different dimensions to come
into contact with the stop member and, as a result of the operative range, to remain
free of damage while the content is removed from the container. This is realized in
that larger dimensions of a container usually also mean a heavier weight such that
the spring element is compressed, elongated and/or twisted depending on the position
of this spring element, and thereby enables the greatest possible stroke. A smaller
size container usually has a lower weight and will therefore need to make less use
of the operative range.
[0008] The activating mechanism is preferably activated directly by the tilting movement
such that in the bounding position the bounding element comes into contact with the
container. This is preferably brought about by mutually connecting the activating
mechanism and the tilting mechanism via a direct connection in order to thereby realize
the desired adjustment. A mechanical activating mechanism according to the invention
is for instance realized by a direct coupling between the tilting mechanism for the
container and the activating mechanism for the stop member. This direct coupling can
for instance take place by means of a shaft connection, a hinge connection, a cam
follower system as well as by means of a hydraulic connection using for instance two
cylinders. Other mechanisms are also possible according to the invention. Also included
here are embodiments making use of a chain, rope or belt. In a currently preferred
embodiment a purely mechanical connection is recommended, such as a cam follower system,
since maintenance and malfunction are thereby limited.
[0009] Examples of different types of container occurring in practice are EN 840-1, -2,
-3 and -4. Other types of bin or container can likewise be emptied using the stop
member according to the invention.
[0010] A robust and reliable system for bounding the tilting movement of the bin or container
to be emptied is obtained through use of the bounding element in combination with
the spring element and the activating mechanism. It has also been found that the maintenance
required and malfunctions occurring are further minimized compared to the relatively
complex systems known in practice. This complexity is for instance caused by applying
a range of sensors requiring additional components, control, maintenance. It is further
also possible to dispense with time delays and/or time switches as applied in such
complex systems known in practice.
[0011] In an advantageous preferred embodiment according to the present invention the direct
connection between the tilting mechanism and the activating mechanism adapts the movements
of these respective mechanisms to each other immediately following emptying of the
container.
[0012] Adapting the movements following emptying of the bin or container avoids the stop
member and the container coming into contact with each other while being set down
and damage being caused to for instance a lid of the container.
[0013] In an advantageous preferred embodiment according to present invention the stop member
comprises a blocking means for blocking the stop member.
[0014] The stop member can be fixed, particularly in the rest position, by providing a blocking
means. This achieves that an additional safety means is realized if a container or
bin presses through the operative range or movement range, for instance in the case
of large containers. It is also possible to empty containers, or otherwise place objects
in a collector or refuse truck, without making use of the stop member. This increases
the flexibility of the whole stop member according to the invention.
[0015] The blocking means is preferably operatively connected to a release element. Operation
of this release element releases the blocking means and leaves the bounding element
free for use during a subsequent emptying of a container. The container preferably
activates the release element here during the tilting movement of the subsequent container.
This achieves a highly advantageous operation, wherein it is possible to dispense
with complicated controls.
[0016] The invention further relates to a collector provided with a stop member as described
above.
[0017] Such a collector provides the same effects and advantages as those stated for the
stop member. In an advantageous embodiment the collector comprises a second stop member
as described above, and the collector is provided here with a control element for
synchronous or independent control of the two stop members. The control element is
preferably able to enable a synchronous or separate operation of the two stop members
as desired. This can be applied advantageously in for instance refuse trucks provided
with two tilting mechanisms, such that relatively small bins or containers can be
emptied independently of each other and large bins or containers can be emptied together
in a synchronous operation with the two systems.
[0018] The invention further also relates to a refuse truck provided with a collector as
described above. Such a refuse truck provides the same effects and advantages as those
stated for the stop member and/or the collector.
[0019] The invention further also relates to a method for bounding a tilting movement of
a container during emptying thereof into a collector, comprising of providing a stop
member and/or collector as described above.
[0020] Such a method provides the same effects and advantages as those stated for the stop
member, collector and/or refuse truck.
[0021] Further advantages, features and details of the invention are elucidated on the basis
of a number of preferred embodiments thereof, wherein reference is made to the accompanying
drawings, in which:
- Figure 1 shows a view of a collector for a refuse truck provided with the stop member
according to the invention;
- Figure 2 shows a view of the stop member of figure 1;
- Figures 3-5 show views of the different stages of the tilting moment with the stop
member of figure 1; and
- Figure 6 shows a view of the emptying of a large container with a dual stop member.
[0022] A refuse truck 2 (figure 1) is provided with a loading system 4 with which containers
6 provided with a lid 8 can be lifted from a ground surface 10 using lifting mechanism
12, and particularly toothing 14 thereof, such that the content can be emptied into
collecting space 16. Loading system 4 is provided here with a stop bar 18 which is
attached to arm 20 and fixed to loading system 4 using partitions 22, 24. Follower
mechanism 26 provides for the movement of stop bar 18 during tilting of container
6 using lifting mechanism 12. In the shown embodiment two lifting mechanisms 12 are
provided adjacently of each other. Independent operation can hereby be applied for
the purpose of emptying two containers 6 independently of each other and/or a synchronous
operation can be applied for the purpose of emptying a single large container which
is picked up and set down using the two lifting mechanisms 12.
[0023] Container 6 is picked up from ground surface 10 using lifting mechanism 12. During
this movement container 6 is carried from an upright position via a substantially
horizontal position (figure 2) to an emptying position (figures 3 and 4, with figure
4 being a view from refuse truck 2). In the emptying position this container 6 is
carried into a position such that lid 6 falls open or, in an alternative embodiment,
is guided by additional guides, and the content of container 6 is carried into collecting
space 16. Container 6 rests here on support block 28. Container 6 is bounded in the
emptying position by stop bar 18 which ensures that container 6 does not fall into
collecting space 16.
[0024] Follower mechanism 26 (figures 5 and 6) is provided with a cam 30 with which a cam
follower 32 is in contact during use. A first outer end of cam follower 32 follows
this cam 30. The other outer end of cam follower 32 is connected to guide 34 using
catch or profile 36. In the shown embodiment an arm 38 is provided on the same outer
end. Arm 38 is further provided with a recess 39 for guiding purposes. Situated on
the outer end of arm 38 is shaft 40 which runs through partitions 22, 24. In the shown
embodiment a spring element 42 is arranged between partitions 22, 24. Cam 30 is rotated
via connection 44 with which the follower mechanism 26 is in direct mechanical connection
to lifting mechanism 12.
[0025] Also provided is a fixation element 46, wherein shaft 40 can be fixed using tongue
48. Release element 50, for instance in the form of a catch, removes tongue 48 such
that shaft 40 can again be released and stop bar 18 is once again functional. In the
shown embodiment spring element 42 is embodied as a first flange 52 provided on the
side of stop bar 18, a second flange 54 provided on the side of arm 38 and a spring
block 56 provided between flanges 52, 54. It will be apparent that other embodiments
of spring element 42 are also possible.
[0026] When a container 6 has to be emptied it is picked up from ground surface 10 using
lifting mechanism 12. During the lifting movement (figures 1-4) container 6 undergoes
a pivoting or tilting movement. In order to prevent container 6 being precipitated
into collecting space 16 a stop bar 18 is positioned to stop container 6. According
to the invention follower mechanism 26 is directly connected to lifting mechanism
12 using a direct mechanical connection 44 such that the movement of stop bar 18 is
adapted to the pivoting movement of container 6. A robust and reliable mechanical
system is hereby realized. Additional maintenance time and/or complex components,
including control, are no longer necessary here. According to the invention stop bar
18 is connected to a spring element 42 such that some operative range results and
stop bar 18 can undergo a small change in position, for instance as a result of the
weight and/or dimensions of container 6, without follower mechanism 26 being affected.
Avoided in this way is that damage is caused to a container 6 of a slightly differing
size that is being emptied. After container 6 has been emptied, it is set down again
on ground surface 10, wherein a reverse movement is followed. Follower mechanism 26
provides here for a return movement of stop bar 18 which is likewise adapted to the
movement of container 6.
[0027] In an alternative embodiment follower mechanism 26 takes a hydraulic form. Use is
made here of two hydraulic cylinders connected operatively to each other. These cylinders
transmit the movement of container 6 during the tilting movement via a first cylinder
to a second cylinder, and thereby to stop bar 18. As a result stop bar 18 undergoes
a movement adapted to the tilting movement of container 6. A reverse movement takes
place during setting down.
[0028] The present invention is by no means limited to the above described preferred embodiments
thereof. The rights sought are defined by the following claims, within the scope of
which many modifications can be envisaged. It is thus possible for instance to embody
spring element 42 as a kind of flexible sleeve around stop bar 18. Other embodiments
are also possible.
1. Stop member for bounding a tilting movement of a container during emptying thereof,
the stop member comprising:
- a bounding element for stopping the container;
- a spring element operatively connected to the bounding element for realizing an
operative range around a bounding position of the stop member for the purpose of dealing
with different container dimensions; and
- a mechanical and/or hydraulic activating mechanism for actuating the bounding element
between a rest position and the bounding position.
2. Stop member as claimed in claim 1, wherein the activating mechanism is activated by
the tilting movement such that the bounding element comes into contact with the container
in the bounding position.
3. Stop member as claimed in claim 1 or 2, wherein the spring element is configured such
that diverse container dimensions can be handled.
4. Stop member as claimed in claim 1, 2 or 3, wherein the activating mechanism and a
tilting mechanism for performing the tilting movement of the container are mutually
connected via a direct connection in order to adapt respective movements for emptying
the container.
5. Stop member as claimed in claim 4, wherein the direct connection comprises a cam follower
system.
6. Stop member as claimed in claim 4 or 5, wherein the direct connection adapts the respective
movements for setting down the container immediately following emptying of the container.
7. Stop member as claimed in one or more of the foregoing claims, further comprising
a blocking means for blocking the stop member.
8. Stop member as claimed in claim 7, further comprising a release element operatively
connected to the blocking means.
9. Stop member as claimed in claim 8, wherein a container for emptying activates the
release element during the tilting movement.
10. Collector provided with a stop member as claimed in one or more of the foregoing claims.
11. Collector as claimed in claim 10, further comprising a second stop member as claimed
in one or more of the foregoing claims 1-9 and provided with a control element for
synchronous or independent control of the two stop members.
12. Refuse truck provided with a collector as claimed in claim 10 or 11.
13. Method for bounding a tilting movement of a container during emptying thereof into
a collector, comprising of providing a stop member and/or collector as claimed in
one or more of the foregoing claims.