Technical Field
[0001] The present invention relates to a processing apparatus for use in a pressing, drying
and/or finishing section of a fibrous-web treatment machine according to the preamble
of claim 1, said apparatus comprising a heating device for heating a belt of the processing
apparatus.
Description of the prior art
[0002] Generally, heating of a member (e.g. a metal belt) of a processing apparatus in a
pressing, drying and/or finishing section of a fibrous-web treatment machine is done
by an induction heater, an infrared radiator, a gas burner, or a capacitive heater.
Such heating means are shown in
WO 2004/106628 A1.
[0003] Heating by means of an induction heater, an infrared radiator, a gas burner or a
capacitive heater is generally less efficient than heating means using heat exchange.
[0004] Here, devices and methods for heating members (e.g. rolls, belts, metal belts, cylinders,
etc.) of a processing apparatus in a pressing, drying and/or finishing section of
a fibrous-web treatment machine by means of steam are generally known (e.g. so-called
CondeBelt drying devices/methods provided by the applicant).
[0005] According to this known technology, a heating cycle is provided in which steam generated
by a power unit which is arranged in a fibrous web mill (such as paper, tissue or
cardboard) is passed to get into contact with a surface of a member to be heated (e.g.
a metal belt). At least a part of the steam condenses at said surface of the member
to be heated and, thus, a specific amount of heat is transferred to the member so
that it temperature rises (the member is heated). The steam condensate is recovered
and returned to the power unit. Here, the use of steam is cost-effective because such
a steam (low-pressure steam) is available at any fibrous web mill.
[0006] A problem of this technology is that by condensing of steam directly on a process
surface (i.e. fibrous-web contacting metal belt or roll surface) impurities (fibres,
sticky materials, etc.) are transferred from the process surface to the condensate.
Thus, the condensate may become contaminated and acidified causing corrosion and other
disadvantages in the steam heating cycle system.
[0007] WO 97/39183 A1 shows a processing apparatus according to the preamble of claim 1 comprising a heating
device for heating a belt of the processing apparatus.
[0008] Each of
EP 0 349 202 A2,
WO 97/39184 A1 and
WO 97/39186 A1 shows a processing apparatus comprising a heating device according to the prior art
for heating a belt member of the processing apparatus for treating a fibrous web.
Summary of the invention
[0009] It is an object of the present invention to further develop a processing apparatus
comprising a heating device for heating a belt of the processing apparatus such that
a degree of contamination of a heating medium can be lowered.
[0010] The object of the present invention is achieved by a processing apparatus comprising
a heating device having the features of claim 1.
[0011] Further advantageous developments according to the present invention are defined
in the dependent claims.
[0012] According to an aspect of the present invention, a processing apparatus comprising
a heating device for heating a belt of the processing apparatus in a pressing, drying
and/or finishing section of a fibrous-web treatment machine is provided. The device
comprises a primary heating cycle in which a primary heating medium is passed, a secondary
heating cycle for heating the belt of the processing apparatus in which a secondary
heating medium is circulated, and an indirect heat exchanging means for exchanging
heat between the primary heating medium and the secondary heating medium, wherein
an amount of heat of the primary heating medium passing in the primary heating cycle
is transferred to the secondary heating medium circulating in the secondary heating
cycle by means of the indirect heat exchanging means so that the belt of the processing
apparatus is heatable by the secondary heating medium.
[0013] According to the above, it is ensured that a heating cycle is divided into different
cycles. That is, a primary heating cycle in which a primary heating medium is passed
and a secondary heating cycle in which a secondary heating medium is passed are provided
such that these cycles are structurally separated from each other. Since the cycles
are separated from each other, process impurities of a fibrous-web such as fibres,
sticky materials, etc. stay (circulate) in the secondary heating medium within the
secondary heating cycle and cannot enter the primary heating cycle since the amount
of heat of the primary heating medium passing in the primary heating cycle is transferred
to the secondary heating medium circulating in the secondary heating cycle by means
of the indirect heat exchanging means (i.e. without direct contact of the heating
mediums).
[0014] The secondary heating cycle comprises a medium chamber in which the secondary heating
medium is in direct contact with the member to be heated. Here, a sealing means may
be provided at edges of the medium chamber in order to avoid leakage of the secondary
heating medium to surroundings of the secondary heating cycle. Such a sealing means
may be a pressure-operated sealing member, i.e. a sealing operating pressure is adjusted
in accordance with pressure acting in the medium chamber. Thus, the sealing member
is adapted to act in accordance with a pressure of the secondary heating medium in
the medium chamber.
[0015] Further, the secondary heating medium in the medium chamber cooperates with the belt
to be heated, i.e. directly contacts the belt to be heated. Thus, a predetermined
medium pressure is maintained by the pressure in the chamber. Consequently, the structure
of the whole device including the medium chamber is simplified because no further
means for sealing are required.
[0016] The secondary heating medium directly contacts a surface of the belt to be heated
in order to transfer the amount of heat from the secondary heating medium to the belt
by condensing of the secondary heating medium along said surface. Since heating occurs
at such a process surface of the belt, this provides an effective heat transfer, i.e.
heat amount is directly brought to where it is required. That is, since no structural
elements are arranged between the belt and the secondary heating medium, heat transfer
resistances are avoided, loss of heat is minimized and thermal stresses related to
it are reduced. The structure for transferring heat from the secondary heating medium
to the belt to be heated is thus simple.
[0017] According to the present invention, the processing apparatus comprises the heating
device and the belt to be heated by the heating device, wherein the belt is impervious
to fluids, forms an endless loop and guides a fibrous web. For example, in case the
low- or medium-pressure primary heating medium is still vaporized after passing through
the heat exchanging means, the low- or medium-pressure primary heating medium of the
primary heating cycle may be further conveyed (passed) after passing through the heat
exchanging means to a further process stage to another member to be heated (e.g. a
drying cylinder or the like) where it is finally condensed. Thus, thermal efficiency
is further improved.
[0018] The primary heating cycle may be a power unit cycle (i.e. main steam cycle) of a
fibrous web mill. Further, the installation size of the secondary heating cycle is
small compared to that of the primary heating cycle. Thus, the amount of the secondary
heating cycle circulating in the secondary heating cycle can be further reduced.
[0019] For the primary heating medium, it is possible to employ low- or medium-pressure
steam (process steam) in a fibrous web mill. This is cost-effective since this kind
of medium is basically available at any place in the fibrous web mill and in any amount.
In other words, using low- or medium pressure steam is cost-effective because it is
available easily and inexpensively in large quantities. The pressure range of the
primary heating medium in the primary heating cycle is preferably 5 to 10 bar. Based
on this pressure range and a preferred process surface temperature of the member to
be heated of 110 to 120 °C, which are determined by corresponding sensors, the pressure
rate, temperature rate, and/or circulating property of the secondary heating medium
in the secondary heating cycle may be suitably set by means of a heating transfer
control unit.
[0020] The constitution of the heat exchanging means may be dimensioned such that there
is a temperature difference as small as possible between surfaces of the primary heating
cycle and the secondary heating cycle of the heat exchanging means. Thus, thermal
stresses in the construction of heat exchanging means are reduced.
[0021] The heat exchanging means may be a liquid/gas heat exchanger, a liquid/liquid heat
exchanger or a gas/gas heat exchanger.
[0022] The belt to be heated can be heated by the condensing secondary heating medium (e.g.
water steam) and the primary heating medium (e.g. water and/or steam) remains clean
and reusable.
[0023] A device may be provided by means of which a metal belt cycle or roll can be heated
by a condensing steam chamber such that recovered condensation medium remains clean
and recyclable.
[0024] Preferably, the indirect heat exchanging means is a heat exchanger arranged between
the primary heating cycle and the secondary heating cycle. The heat exchanger may
be a countercurrent/counterflow heat exchanger or a cocurrent/parallelflow heat exchanger.
The primary heating medium (preferably, water steam) of the primary heating cycle
may be delivered from a steam power unit of the mill and an amount of heat is transferred
to the secondary heating medium of the secondary heating cycle via the heat exchanger.
The secondary heating medium (e.g. water) of the secondary heating cycle may then
be vaporized in the heat exchanger. Then the vaporized secondary heating medium (e.g.
water steam) is conveyed (circulated) to the belt to be heated (e.g. to a process
surface of the belt), where it condenses and an amount of heat is transferred to said
belt. The condensed secondary heating medium may be recovered and returned within
the secondary heating cycle such that it is vaporized again in the heat exchanger.
In other words, the secondary heating cycle may be connected to the medium chamber
in which the secondary heating medium may condense and heats a surface of the belt
to be heated (e.g. inner or outer surface of the belt) with thermal energy released
by the condensation of said medium.
[0025] Further, a pump may be arranged in the secondary heating cycle in order to support
or force circulation of the secondary heating medium in the secondary heating cycle.
[0026] Preferably, the secondary heating cycle comprises an adjustment means which is adapted
to control the pressure amount and/or temperature of the secondary heating medium.
The adjustment means may be a pressure adjustment valve by which pressure and/or temperature
of the secondary heating medium is controlled. The adjustment means may be connected
to the secondary heating cycle, preferably to the medium chamber, and alternatively,
the adjustment means may be integrally provided with the secondary heating cycle,
preferably with the medium chamber, in order to provide a compact installation space.
[0027] Preferably, the adjustment means is provided in order to control the pressure amount
and/or temperature of the secondary heating medium (for example, chamber pressure,
condensation temperature, etc.). Thus, precise and quick adjustment of the temperature
of the member to be heated is provided (e.g. according to values of the thermodynamic
steam table: e.g. pressure 1 bar → vaporization/condensation temperature 100 °C; 2
bar → 121 °C; 3 bar → 134 °C, and so on). That is, temperature of the steam and, thus,
that of the belt to be heated may be controlled based on a pressure control of the
adjustment means. Furthermore, the adjustment means may include a regulating valve
for adding/discharging of new secondary heating medium, if required.
[0028] Preferably, the heating device comprises cleaning means which are in contact with
the belt in order to clean a surface of the belt which is in direct contact with the
secondary heating medium. The cleaning means serve to clean/remove condensed secondary
heating medium (i.e. condensate film layer) and, if existing, impurities in the secondary
heating medium from said surface. The cleaning means may be formed of at least one
elastic blade, doctor blade, scraper unit, or the like. The cleaning means may be
arranged within the medium chamber. The cleaning means may be inclined with respect
to the surface extending direction of the surface of the belt which is in direct contact
with the secondary heating medium.
[0029] According to the preferred constitutions mentioned above, it is ensured that the
belt (especially, the surface which is in direct contact with the secondary heating
medium) is dry and free of impurities after being heated by the secondary heating
medium.
[0030] Preferably, the primary heating cycle and/or the secondary heating cycle are closed
cycles. Preferably, the secondary heating cycle comprises filter means for filtering
the secondary heating medium.
[0031] Preferably, elements forming the secondary heating cycle are manufactured of corrosion-resistant
and/or acid-resistant material, and/or elements forming the primary heating cycle
are manufactured of steel-based materials. Since the secondary heating medium in the
secondary heating cycle is in contact with the belt to be heated, some impurities
of the secondary heating medium are unavoidable for this cycle. Thus, the secondary
heating cycle is designed (e.g. manufactured of corrosion-resistant and/or acid-resistant
material) such that it endures contaminated and/or acidic medium. Since the primary
and secondary cycles are separated from each other, the elements of the primary heating
cycle may be manufactured from common steel-based materials. Thus, manufacturing costs
of the structure of the heating device are optimized.
[0032] Preferably, water is used as the primary heating medium and as the secondary heating
medium. Alternatively, water with additives, oil, air, or gas may be used as said
heating medium.
Brief Description of the Drawings
[0033] The present invention is described in more detail below with reference to a embodiment
illustrated in the accompanying drawings, to which the present invention is not exclusively
confined. In the drawings,
Fig. 1 schematically shows a processing apparatus having a heating device according
to an embodiment of the present invention;
Fig. 2 schematically shows a further processing apparatus having a heating device
which does not fall within the scope of the appended claims; and
Fig. 3 schematically shows a modification of the further processing apparatus according
to Fig. 2 which does not fall within the scope of the appended claims.
Description of the preferred embodiment
[0034] Initially, the reference signs used in the figures depict the following members in
a processing apparatus used in a pressing, drying and/or finishing section of a fibrous-web
treatment machine:
- 10
- member to be heated (belt)
- 20
- primary heating cycle
- 22
- heat exchanging part of primary heating cycle
- 30
- secondary heating cycle
- 32
- medium chamber
- 34
- adjustment means (pressure adjustment valve)
- 40
- heat exchanger
- 50
- drying cylinder
- 60
- pressing roll
- 70
- guiding roll
- W
- fibrous web
[0035] Fig. 1 schematically shows a processing apparatus having a heating device according
to the embodiment of the present invention along the machine-direction of the apparatus.
The processing apparatus is used in a pressing, drying and/or finishing section of
a fibrous-web treatment machine.
[0036] According to Fig. 1, the member to be heated 10 is formed by the belt 10 which is
impervious to fluids, forms an endless loop and guides the fibrous web W. A moving
direction of the belt 10 is indicated by an arrow and corresponds to counter-clockwise
direction. A moving direction of the web W is indicated by another arrow in the figure
and is guided along and between a surface of the pressing roll 60 and a surface of
the belt 10. The belt 10 is guided by means of three guiding rolls 70. The guidance
of the belt 10 may be constituted by at least two guiding rolls 70 and is further
not delimited to three guiding rolls. That is, four, five or even more guiding rolls
may be used for guiding the belt 10 in an endless loop.
[0037] Furthermore, the processing apparatus according to the embodiment comprises two heating
devices according to the present invention. However, at least one heating device may
be sufficient to heat the belt 10. In the following, since the constitution of the
heating devices is basically the same, one of the heating devices shown in Fig. 1
is described in further detail.
[0038] The heating device for heating the belt 10 comprises the primary heating cycle 20
in which a primary heating medium is passed, the secondary heating cycle 30 for heating
the belt 10 of the processing apparatus in which a secondary heating medium is circulated,
the medium chamber 32 as a part of the secondary heating cycle 30, and the heat exchanger
40 arranged between the first heating cycle 20 and the secondary heating cycle 30
and acting as an indirect heat exchanging means for exchanging heat between the primary
heating medium and the secondary heating medium.
[0039] Here, the secondary heating cycle 30 is formed by the medium chamber 32 and pipings
connecting the medium chamber 32 and the heat exchanger 40 and passing through the
heat exchanger 40.
[0040] In the medium chamber 32, the secondary heating medium is in direct contact with
the belt 10. Sealing means (not shown) are provided at edges of the medium chamber
32 in order to avoid leakage of the secondary heating medium to surroundings of the
secondary heating cycle 30.
[0041] The sealing means may be a pressure-operated sealing member, i.e. a sealing operating
pressure is adjusted in accordance with pressure acting in the medium chamber 32.
Thus, the sealing member is adapted to act in accordance with a pressure of the secondary
heating medium in the medium chamber 32.
[0042] Thus, the secondary heating cycle 30 comprising the medium chamber 32 forms a closed
loop. The primary heating cycle 20 may be formed as a closed loop or an open loop.
[0043] The heat exchanger 40 is arranged (interposed) between the primary heating cycle
20 and the secondary heating cycle 30. The heat exchanger 40 may be a countercurrent/counterflow
heat exchanger or a cocurrent/parallelflow heat exchanger. The circulation direction
of the secondary heating medium is the counterclockwise direction (see arrows referring
to the secondary heating cycle 30 in Fig. 1). In the heat exchanger, an amount of
heat of the primary heating medium passing in the primary heating cycle 20 is transferred
to the secondary heating medium circulating in the secondary heating cycle 30 by means
of the indirect heat exchanging means.
[0044] The primary heating medium (preferably water steam) of the primary heating cycle
20 is delivered from a steam power unit of the fibrous-web mill (not shown) so that
the amount of heat is transferred to the secondary heating medium of the secondary
heating cycle 30 via the heat exchanger 40.
[0045] The secondary heating medium (e.g. water) of the secondary heating cycle 30 is vaporized
in a conduit portion of the secondary heating cycle 30, which portion is arranged
in the heat exchanger 40. Then the vaporized secondary heating medium (e.g. water
steam) is conveyed (circulated) to the medium chamber and then gets into contact with
the belt 10, where it condenses and amount of heat is transferred to said belt.
[0046] The heating device further comprises cleaning means (not shown) which are arranged
within the medium chamber 32 and are in contact with the belt 10 in order to clean
the surface of the belt 10 which is in direct contact with the secondary heating medium.
The cleaning means serve to clean/remove condensed secondary heating medium (i.e.
condensate film layer) and, if existing, impurities in the secondary heating medium
from said surface. The cleaning means may be formed of at least one elastic blade,
doctor blade, scraper unit or the like. The cleaning means may be inclined with respect
to the surface extending direction of the surface of the belt 10 (or with respect
to the belt moving direction), which is in direct contact with the secondary heating
medium.
[0047] Thus, the condensed secondary heating medium is recovered in the medium chamber 32
and returned (circulated) within the secondary heating cycle 30 such that it may be
vaporized again in the heat exchanger 30.
[0048] Fig. 2 schematically shows a processing apparatus having a heating device, which
apparatus does not fall within the scope of the appended claims.
[0049] According to Fig. 2, instead of a separate heat exchanger as shown in the embodiment
of Fig. 1, the indirect heat exchanging means is formed as a part 22 of the primary
heating cycle, which part 22 is arranged within the medium chamber 32. Here, the medium
chamber 32 forms the secondary heating cycle 30 as such.
[0050] In other words, the part 22 (e.g. conduit) of the primary heating cycle 20 which
forms the indirect heat exchanging means is integrated in the medium chamber 32.
[0051] The part 22 of the primary heating cycle 20 is formed as a conduit part fluid-tightly
sealed at entrance and outlet portions (not shown) in the medium chamber 32. Here,
the conduit part of the primary heating cycle 20 is arranged in a liquid medium space
(lower space) of the medium chamber 32 in which liquid secondary heating medium is
contained so that the secondary heating medium vaporize due to the heat exchange by
means of the conduit part of the primary heating cycle 20.
[0052] Then, the vaporous secondary heating medium is circulated to the belt 10 (to the
upper space in the chamber), where it condenses and transfers heat to said belt 10.
Thus, the condensed secondary heating medium will be recirculated to the liquid medium
space of the medium chamber 32.
[0053] Thus, circulation and recirculation of the secondary heating medium is performed
in the medium chamber 32 as such. In this case, the vaporized secondary heating medium
rises up (in a vaporous (upper) medium space of the medium chamber 32) and condenses
at a process surface of the belt 10, condensates and drops due to gravity to the liquid
medium space of the medium chamber 32 so that the heating medium is returned. Here,
the liquid medium space is arranged at a lower position in vertical direction than
that of the vaporous medium space.
[0054] Further, additionally or alternatively, heating of the secondary heating medium can
also be performed from the upper medium space of the medium chamber 32 as indicated
by the (upper) pipings of the primary heating cycle 20 as schematically shown in the
upper part of the medium chamber (see Fig .2).
[0055] According to Fig. 2, the secondary heating cycle 30 comprises the adjustment means
34 which is adapted to control pressure amount and/or temperature of the secondary
heating medium. The adjustment means 34 is a pressure adjustment valve 34 by which
pressure and/or temperature of the secondary heating medium is controlled. The adjustment
means 34 may be connected to the secondary heating cycle 30, preferably to the medium
chamber 32. Alternatively, the adjustment means 34 may be integrally provided with
the secondary heating cycle 30, preferably with the medium chamber 32. The adjustment
means 34 may be include a regulating valve (not shown) for adding/discharging of new
secondary heating medium in the medium chamber 32 if required.
[0056] Fig. 3 schematically shows a modification of the processing apparatus shown in Fig.
2, which apparatus does not fall within the scope of the appended claims.
[0057] Here, for example, in case the low- or medium-pressure primary heating medium is
still vaporized after passing through the heat exchanging means 22, the low- or medium-pressure
primary heating medium of the primary heating cycle is further conveyed (passed) after
passing through the heat exchanging means 22 to a further process stage to another
member to be heated (e.g. the drying cylinder 50 or the like) where it is finally
condensed.
[0058] Thus, thermal efficiency of the processing apparatus having a heating device is further
improved.
[0059] For the primary heating medium, it is possible to employ low- or medium-pressure
steam (process steam) in a fibrous web mill. This is cost-effective since this kind
of medium is basically available at any place in the fibrous web mill and in any amount.
The pressure range of the primary heating medium in the primary heating cycle is preferably
5 to 10 bar. Based on this pressure range and a preferred process surface temperature
of the member to be heated of 110 to 120 °C, which are determined by corresponding
sensors, the pressure rate, temperature rate, and/or circulating property of the secondary
heating medium in the secondary heating cycle may be suitably set by means of a heating
transfer control unit.
[0060] The heating mediums (i.e. primary and secondary heating mediums) used in the above
embodiment and comparative examples are normally water and steam, respectively. Alternatively,
water with additives, oil or air or even other gases may be used as the heating mediums.
[0061] The belt as shown above is made of metal. Alternatively, the belt can be made of
synthetics or ceramic materials. Also, various different combinations of at least
two of the above materials may be used for the belt constitution.
[0062] The preceding description of the present invention is merely exemplary, and is not
intended to limit its scope in any way. Various details of the present invention may
vary and differ from the exemplary details described above within the scope of the
invention as defined in the appended claims.
1. A processing apparatus for use in a pressing, drying and/or finishing section of a
fibrous-web treatment machine, said apparatus comprising guiding rolls (70), a belt
(10) and a heating device for heating the belt (10), wherein the belt (10) is impervious
to fluids, forms an endless loop, is guided by the guiding rolls (70) and guides a
fibrous web (W) to be treated, the heating device comprising
a primary heating cycle (20) in which a primary heating medium is passed,
a secondary heating cycle (30) for heating the belt (10) of the processing apparatus
in which a secondary heating medium is circulated, the secondary heating cycle (30)
comprising a medium chamber (32) in which the secondary heating medium is in direct
contact with the belt (10) to be heated, and
an indirect heat exchanging means (40) for exchanging heat between the primary heating
medium and the secondary heating medium, wherein
an amount of heat of the primary heating medium passing in the primary heating cycle
(20) is transferred to the secondary heating medium circulating in the secondary heating
cycle (30) by means of the indirect heat exchanging means (40) so that the belt (10)
of the processing apparatus is heatable by the secondary heating medium,
characterized in that
the processing apparatus further comprises a pressing roll (60), the web (W) being
guided along and between a surface of the pressing roll (60) and a surface of the
belt (10), and
the medium chamber (32) is disposed along a portion of the belt (10) in which the
belt is supported by the pressing roll (60) or by one of the guiding rolls (70), the
belt (10) being disposed between the pressing or guiding roll (60, 70) and the medium
chamber (32).
2. The processing apparatus according to claim 1, wherein the indirect heat exchanging
means (40) is a heat exchanger (40) arranged between the primary heating cycle (20)
and the secondary heating cycle (30).
3. The processing apparatus according to any of the preceding claims, wherein the secondary
heating cycle (30) comprises an adjustment means (34) which is adapted to control
pressure amount and/or temperature of the secondary heating medium.
4. The processing apparatus according to claim 3, wherein the adjustment means is a pressure
adjustment valve by which pressure and/or temperature of the secondary heating medium
is controlled.
5. The processing apparatus according to claim3 or 4, wherein
the adjustment means is connected to the secondary heating cycle (30), preferably
to the medium chamber (32), or
the adjustment means is integrally provided with the secondary heating cycle (30),
preferably with the medium chamber (32).
6. The processing apparatus according to any of the preceding claims, further comprising
cleaning means which are in contact with the belt (10) in order to clean a surface
of the belt (10) which is in direct contact with the secondary heating medium.
7. The processing apparatus according to any of the preceding claims, wherein the primary
heating cycle (20) and/or the secondary heating cycle (30) are closed cycles.
8. The processing apparatus according to any of the preceding claims, wherein the secondary
heating cycle (20) comprises filter means for filtering the secondary heating medium.
9. The processing apparatus according to any of the preceding claims, wherein elements
(30, 32) forming the secondary heating cycle (30) are manufactured of corrosion-resistant
and/or acid-resistant material, and/or elements forming the primary heating cycle
(20) are manufactured of steel-based materials.
10. The processing apparatus according to any of the preceding claims, wherein water is
used as the primary heating medium and as the secondary heating medium.
1. Prozessgerät zur Verwendung in einer Pressen-, Trocken- und/oder Veredelungspartie
einer Faserstoffbahnbearbeitungsmaschine, wobei das Gerät Führungswalzen (70), ein
Band (10) und eine Heizvorrichtung zum Heizen des Bands (10) aufweist, wobei das Band
(10) fluiddicht ist, eine endlose Schleife ausbildet, durch die Führungswalzen (70)
geführt wird und eine zu bearbeitende Faserstoffbahn (W) führt, wobei die Heizvorrichtung
Folgendes aufweist:
einen primären Heizkreislauf (20), in dem ein primäres Heizmedium strömt,
einen sekundären Heizkreislauf (30) zum Heizen des Bands (10) des Prozessgeräts, in
dem ein sekundäres Heizmedium zirkuliert, wobei der sekundäre Heizkreislauf (30) eine
Mediumkammer (32) aufweist, in der das sekundäre Heizmedium direkt mit dem zu heizenden
Band (10) in Kontakt ist, und
eine indirekte Wärmetauscheinrichtung (40) zum Tauschen von Wärme zwischen dem primären
Heizmedium und dem sekundären Heizmedium, wobei
eine Wärmemenge des primären Heizmediums, das in dem primären Heizkreislauf (20) strömt,
zu dem sekundären Heizmedium, das in dem sekundären Heizkreislauf (30) zirkuliert,
mittels der indirekten Wärmetauscheinrichtung (40) übertragen wird, so dass das Band
(10) des Prozessgeräts durch das sekundäre Heizmedium beheizbar ist,
dadurch gekennzeichnet, dass
das Prozessgerät des Weiteren eine Presswalze (60) aufweist, wobei die Bahn (W) entlang
und zwischen einer Oberfläche der Presswalze (60) und einer Oberfläche des Bands (10)
geführt wird, und
die Mediumkammer (32) entlang eines Abschnitts des Bands (10) angeordnet ist, in dem
das Band durch die Presswalze (60) oder durch eine der Führungswalzen (70) gestützt
ist, wobei das Band (10) zwischen der Press- oder Führungswalze (60, 70) und der Mediumkammer
(32) angeordnet ist.
2. Prozessgerät nach Anspruch 1, wobei die indirekte Wärmetauscheinrichtung (40) ein
Wärmetauscher (40) ist, der zwischen dem primären Heizkreislauf (20) und dem sekundären
Heizkreislauf (30) angeordnet ist.
3. Prozessgerät nach einem der vorangegangenen Ansprüche, wobei der sekundäre Heizkreislauf
(30) eine Einstelleinrichtung (34) aufweist, die angepasst ist, um ein Druckausmaß
und/oder eine Temperatur des sekundären Heizmediums zu steuern.
4. Prozessgerät nach Anspruch 3, wobei die Einstelleinrichtung ein Druckeinstellventil
ist, durch das ein Druck und/oder eine Temperatur des sekundären Heizmediums gesteuert
wird.
5. Prozessgerät nach Anspruch 3 oder 4, wobei
die Einstelleinrichtung an den sekundären Heizkreislauf (30) bevorzugt an die Mediumkammer
(32), angeschlossen ist, oder
die Einstelleinrichtung einstückig mit dem sekundären Heizkreislauf (30), bevorzugt
mit der Mediumkammer (32), vorgesehen ist.
6. Prozessgerät nach einem der vorangegangenen Ansprüche, das des Weiteren eine Reinigungseinrichtung
aufweist, die mit dem Band (10) in Kontakt ist, um eine Oberfläche des Bands (10)
zu reinigen, die mit dem sekundären Heizmedium direkt in Kontakt ist.
7. Prozessgerät nach einem der vorangegangenen Ansprüche, wobei der primäre Heizkreislauf
(20) und/oder der sekundäre Heizkreislauf (30) geschlossene Kreisläufe sind.
8. Prozessgerät nach einem der vorangegangenen Ansprüche, wobei der sekundäre Heizkreislauf
(20) eine Filtereinrichtung zum Filtern des sekundären Heizmediums aufweist.
9. Prozessgerät nach einem der vorangegangenen Ansprüche, wobei Elemente (30, 32), die
den sekundären Heizkreislauf (30) ausbilden, aus einem korrosionsbeständigen und/oder
säurebeständigen Material hergestellt sind, und/oder Elemente, die den primären Heizkreislauf
(20) ausbilden, aus auf Stahl basierenden Materialien hergestellt sind.
10. Prozessgerät nach einem der vorangegangen Ansprüche, wobei Wasser als das primäre
Heizmedium und als das sekundäre Heizmedium verwendet wird.
1. Appareil de traitement pour une utilisation dans une section de pressage, de séchage
et/ou de finition d'une machine de traitement de bande fibreuse, ledit appareil comprenant
des rouleaux de guidage (70), une courroie (10) et un dispositif de chauffage pour
le chauffage de la courroie (10), dans lequel la courroie (10) est imperméable aux
fluides, forme une boucle sans fin, est guidée par les rouleaux de guidage (70) et
guide une bande fibreuse (W) à traiter, le dispositif de chauffage comprenant
un cycle de chauffage primaire (20) dans lequel un milieu chauffant primaire passe,
un cycle de chauffage secondaire (30) pour chauffer la courroie (10) de l'appareil
de traitement dans lequel un milieu chauffant secondaire circule, le cycle de chauffage
secondaire (30) comprenant une chambre pour milieu (32) dans laquelle le milieu chauffant
secondaire est en contact direct avec la courroie (10) à chauffer, et
un moyen d'échange de chaleur indirect (40) pour échanger de la chaleur entre le milieu
chauffant primaire et le milieu chauffant secondaire, dans lequel
une quantité de chaleur du milieu chauffant primaire passant dans le cycle de chauffage
primaire (20) est transférée au milieu chauffant secondaire circulant dans le cycle
de chauffage secondaire (30) à travers le moyen d'échange de chaleur indirect (40)
de sorte que la courroie (10) de l'appareil de traitement puisse être chauffée par
le milieu chauffant secondaire,
caractérisé en ce que
l'appareil de traitement comprend en outre un rouleau presseur (60), la bande (W)
étant guidée le long d'une surface du rouleau presseur (60) et d'une surface de la
courroie (10) et entre celles-ci, et
la chambre pour milieu (32) est disposée le long d'une partie de la courroie (10)
dans laquelle la courroie est soutenue par le rouleau presseur (60) ou par l'un des
rouleaux de guidage (70), la courroie (10) étant disposée entre le rouleau presseur
ou de guidage (60, 70) et la chambre pour milieu (32).
2. Appareil de traitement selon la revendication 1, dans lequel le moyen d'échange de
chaleur indirect (40) est un échangeur de chaleur (40) agencé entre le cycle de chauffage
primaire (20) et le cycle de chauffage secondaire (30).
3. Appareil de traitement selon l'une des revendications précédentes, dans lequel le
cycle de chauffage secondaire (30) comprend un moyen de réglage (34) qui est adapté
pour commander la quantité de pression et/ou la température du milieu chauffant secondaire.
4. Appareil de traitement selon la revendication 3, dans lequel le moyen de réglage est
une soupape de réglage de pression par laquelle la pression et/ou la température du
milieu chauffant secondaire est commandée.
5. Appareil de traitement selon la revendication 3 ou 4, dans lequel
le moyen de réglage est relié au cycle de chauffage secondaire (30), de préférence
à la chambre pour milieu (32), ou
le moyen de réglage est prévu d'un seul tenant avec le cycle de chauffage secondaire
(30), de préférence avec la chambre pour milieu (32).
6. Appareil de traitement selon l'une des revendications précédentes, comprenant en outre
des moyens de nettoyage qui sont en contact avec la courroie (10) afin de nettoyer
une surface de la courroie (10) qui est en contact direct avec le milieu chauffant
secondaire.
7. Appareil de traitement selon l'une des revendications précédentes, dans lequel le
cycle de chauffage primaire (20) et/ou le cycle de chauffage secondaire (30) sont
des cycles fermés.
8. Appareil de traitement selon l'une des revendications précédentes, dans lequel le
cycle de chauffage secondaire (20) comprend un moyen de filtration pour la filtration
du milieu chauffant secondaire.
9. Appareil de traitement selon l'une quelconque des revendications précédentes, dans
lequel des éléments (30, 32) formant le cycle de chauffage secondaire (30) sont fabriqués
d'un matériau résistant à la corrosion et/ou résistant aux acides, et/ou des éléments
formant le cycle de chauffage primaire (20) sont fabriqués de matériaux à base d'acier.
10. Appareil de traitement selon l'une des revendications précédentes, dans lequel l'eau
est utilisée en tant que milieu chauffant primaire et en tant que milieu chauffant
secondaire.