[0001] The present invention relates to a machine on a spinning line for textile processing,
such as a carding machine, provided with a casing.
[0002] As is known, textile processing machines are composed of a large number of components,
frequently in movement, often at high speed.
[0003] In addition, the machines process fibre in tufts or a fibre web or a roving or a
yarn, subject to soiling with dirt or dust.
[0004] For such reasons, the machines need to be fitted with an outer casing able to cover
the moving parts, for obvious reasons of safety, or able to protect the material being
processed.
[0005] However, the machines are often subject to maintenance operations and the casing
forms an obstruction to the free access to the machine components by maintenance workers.
[0006] A solution of a carding machine fitted with a casing formed of panels detachable
from the support frame is known of. However, such solution has the drawback of requiring
transport of the panels, in operations which are often difficult and tiring, and entailing
identification of somewhere to put them, creating problems of obstruction to other
operators.
[0007] The purpose of the present invention is to make a textile processing machine such
as a carding machine, fitted with a casing which satisfies the aforesaid requirements
and overcomes the drawbacks mentioned with reference to the prior art.
[0008] Such purpose is achieved by a machine according to claim 1.
[0009] The characteristics and advantages of the machine according to the invention will
be evident from the description below, made by way of a non-limiting example, with
reference to the appended drawings, wherein:
[0010] - figure 1 shows a carding machine fitted with a casing in a fully closed configuration
;
[0011] - figure 2 shows a cross-section view of an upper portion of the guide system of
the casing, in the configuration in figure 1;
[0012] - figure 3 shows a cross-section view of a lower portion of the guide system of the
casing, in the configuration in figure 1;
[0013] - figure 4 shows the carding machine fitted with the casing in a partially open configuration,
with the panel in the limit stop position;
[0014] - figure 5 shows a cross-section view of the upper portion of the guide system of
the casing, in the configuration in figure 4;
[0015] - figure 6 shows a cross-view from above of the guide system in figure 5;
[0016] - figure 7 shows a cross-section view of the upper portion of the guide system of
the casing, in the partially open configuration, with the panel in the parked position;
[0017] - figure 8 shows the carding machine fitted with the casing in a fully open configuration;
[0018] - figure 9 shows a cross-section view of an upper portion of the guide system of
the casing, in the configuration in figure 8;
[0019] - figure 10 shows a cross-section view from above of the guide system in figure 9;
[0020] - figure 11 shows the carding machine according to a further embodiment of the invention,
in a fully closed configuration of the casing;
[0021] - figure 12 shows the carding machine in figure 11, in a fully open configuration
of the casing;
[0022] - figure 13 shows the carding machine according to yet a further embodiment of the
invention, in a fully closed configuration of the casing and with lower guides open;
[0023] - figure 14 shows the carding machine in figure 13, in a fully closed configuration
of the casing and with lower guides closed.
[0024] With reference to the attached figures, reference numeral 1 indicates a textile processing
machine, and in particular a carding machine, on a spinning line.
[0025] The machine 1 comprises a plurality of functional components, such as a base, cylinders,
motors, belts, and a casing which taken as a whole defines a closed box-like structure
inside which said components are housed.
[0026] The casing comprises a casing frame composed of a plurality of crosspieces, which
extend in a longitudinal direction, pillars or columns, which extend in a vertical
direction, and inclined elements, such as to define the corners of an imaginary solid,
inside which the components of the machine are housed.
[0027] For example, the casing frame comprises, on one side of the machine, a rear pillar
2, a load-bearing front element consisting of a front column 4, a first inclined element
6 and a second inclined element 8, and an upper crosspiece 10 and a lower crosspiece
12, which join the rear pillar 2 to the load-bearing front element.
[0028] On the other side, distanced in a transversal direction from the first side, the
casing frame presents a similar structure.
[0029] Preferably, the casing frame comprises reinforcement elements which join the crosspieces
or the pillars to each other; for example a reinforcement element 14 joins the upper
cross-piece 10 to the lower crosspiece 12.
[0030] Preferably, in addition, the casing comprises transversal elements, extending in
a transversal direction, which join the pillars or load-bearing elements or the crosspieces
of one side to those of the other side.
[0031] The casing further comprises a plurality of panels, supported by the casing frame,
moving in such a way as to permit, when brought into the open position, access to
the inside of the box-like structure, for example so as to perform maintenance operations
of the components.
[0032] For example, the casing comprises at least one swivelling rear panel 20 preferably
hinged to the rear pillar 2, so that by swivelling, it provides access to the inside
of the box-like structure.
[0033] In one embodiment variation, the swivelling rear panel is divided into several parts
swivelling independently of each other.
[0034] In addition, the casing comprises a first sliding panel 30, hanging from the upper
crosspiece 10 and/or resting on the lower crosspiece 12, translating longitudinally.
[0035] For example, in the fully closed configuration, in which the swivelling panel 20
is closed, the first sliding panel is alongside the swivelling panel 20; in a partially
open configuration, instead the first sliding panel 30 is translated, occupying the
area of the casing frame left vacant by the swivelling panel.
[0036] Preferably, in addition, the casing comprises a second sliding panel 40, hanging
from the upper crosspiece 10 and/or resting on the lower crosspiece 12, translating
longitudinally.
[0037] Preferably, the second siding panel 40 is shaped along at least one peripheral edge
so as to follow with its profile the path of the front load-bearing element, and in
particular of the second inclined element 8.
[0038] For example, in the fully closed configuration, in which the swivelling panel 20
is closed and the first sliding panel 30 is alongside the swivelling panel 20, the
second sliding panel 40 is alongside the first sliding panel 30; in the partially
open configuration, instead, the second sliding panel 40 is translated and at least
partially longitudinally overlaps the first sliding panel 30.
[0039] Preferably, in addition, the casing comprises at least one swivelling front panel
50 preferably hinged to the load-bearing element, for example to the column 4.
[0040] Preferably, the front swivelling panel 50 is shaped along its peripheral edge in
such a way that the profile follows the path of the first inclined element 6.
[0041] Preferably, in addition, each sliding panel is provided with at least one main wheel
to facilitate its longitudinal sliding.
[0042] For example, the first sliding panel 30 is fitted with a main rear wheel 60 and a
main front wheel 70, connected so as to support the panel 30 hanging from the upper
crosspiece 10.
[0043] Similarly, the second sliding panel 40 is fitted with a main rear wheel 80 and a
main front wheel 90, connected so as to support the panel 40 hanging from the upper
crosspiece 10.
[0044] To enable the at least partial overlapping of the first sliding panel 30 with the
second sliding panel 40, the casing comprises a guide system able to support at least
one sliding panel in a longitudinal direction, and preferably transversally, so as
to slide.
[0045] In particular the guide system comprises a guide 100, for example in the shape of
a profile, attached to the upper crosspiece 10, having a longitudinal extension, comprising
a base 102 on which the wheels of the panels rest, and a lateral shoulder 104, projecting
from the base 102, to prevent the wheels of the panels from coming out of the guide
100.
[0046] The guide 100 extends along a sliding axis X which coincides with the direction of
the main wheels when rolling.
[0047] In addition, the system comprises at least one parking area 110 suitable for supporting
a sliding panel, transversally flanking the sliding axis X, that is alongside the
guide 100.
[0048] Preferably, the parking area is formed by an angular element fixed to the upper crosspiece.
[0049] Preferably, the guide system comprises at least two parking areas 110, longitudinally
distanced from each other, that is, along a sliding axis X.
[0050] Preferably, in addition, the guide system comprises a transversal stop element suitable
for limiting the transversal movement of the sliding panel.
[0051] For example, said stop element is formed of a slot 140 made in the parking area 110,
suitable for at least partially housing the parking wheel, to limit its rolling in
a transversal direction.
[0052] To allow the passage of the sliding panel to the parking position, the lateral shoulder
104 of the guide 100 has interruptions 120, which allow the passage of the wheels.
[0053] Preferably, in addition, the guide system comprises at least one parking wheel 130,
fixed to the first sliding panel 30 so as to swivel, suitable for rolling in a transversal
direction, that is mounted with its rotation axis parallel to the longitudinal sliding
direction of the panels.
[0054] Preferably, the guide system envisages two parking wheels 130, respectively joined
to the two main wheels 60, 70.
[0055] With the sliding of the first sliding panel 30, the main wheels 60, 70 align longitudinally
with the interruptions 120, in general when the first sliding panel 30 has reached
the limit stop, while the parking wheels 130 overlap the respective parking areas
110.
[0056] By pushing the panel 30 with a transversal action, the main wheels 60, 70 are pushed
out of the guide 100, in a parking position.
[0057] In particular the main wheels 60, 70 position themselves next to the sliding axis,
while the parking wheels roll on the parking regions 110, supporting the transversal
shifting of the panel 30, for example up to engaging with the stop element, that is
until they enter their respective slots 140.
[0058] The distance between axles of the main rear wheel and the main front wheel of the
first sliding panel is equal to the distance between axles between the interruptions
120, so that, when the sliding panel is in the limit stop position, the main wheels
are aligned with the respective interruptions (and the parking wheels overlap the
respective parking areas).
[0059] Following the sliding of the second sliding panel 40, this will translate until it
longitudinally overlaps, at least partially, the first panel 30 positioned in the
parking area.
[0060] Preferably, the second sliding panel 40 longitudinally overlaps the first panel 30,
covering it completely.
[0061] The fully open configuration of the casing is thereby achieved, permitting optimal
access to the inner components.
[0062] The distance between axles of the main rear wheel and the main front wheel of the
second sliding panel is different from the distance between axles of the interruptions
(and the distance between axles of the first sliding panel), so that when the second
sliding panel is in the limit stop position, its wheels are misaligned with such interruptions,
thereby preventing the exit of the second sliding panel from the guide.
[0063] Preferably, in addition, the guide system comprises a lower guide 150, having a longitudinal
extension and attached to the lower crosspiece 12, and a guide element 160, attached
to the sliding panel, sliding in the lower guide 150, so as to guide the sliding of
the panels.
[0064] According to a further embodiment of the invention, the guide system comprises a
parking extension 200, positioned as a longitudinal extension of the guide 100 at
one end of it, projecting from the casing frame (figure 11).
[0065] In the fully closed configuration, all the moving panels are in the respective closed
position, supported by the upper crosspiece while the parking extension 200 is not
engaged by any panel.
[0066] To open the casing, the first sliding panel 30 is made to slide longitudinally on
the extension 200 and, after reaching the limit stop position, is pushed transversally
and brought into the parking position, in the same way as seen above.
[0067] In the same way, a further first sliding panel 30' is made to slide longitudinally
on the extension 200 and, after reaching the limit stop position and longitudinally
overlapping the first sliding panel 30, is pushed transversally and brought into the
respective parking position, in the same way as described above with reference to
the first sliding panel 30.
[0068] Lastly, the second sliding panel 40 is made to slide longitudinally on the extension
200 and longitudinally overlaps the other panels (figure 12).
[0069] A fully open configuration is thereby achieved, in which access to the inner components
is optimal.
[0070] According to yet a further embodiment, the guide system comprises the parking extension
200, positioned as a longitudinal extension of the guide 100 at one end of it, projecting
from the casing frame, and a corresponding lower guide extension 250 positioned as
a longitudinal extension of the lower guide 150 attached to the lower crosspiece 12
of the casing frame (figures 13 and 14).
[0071] Preferably, in addition, the lower extension 250 is hinged, for example to the casing
frame, so as to swivel between an open position, in which it is aligned with the lower
guide 150 of the casing frame (figure 13), and a closed position, in which it positions
itself in the rear part of the machine so as not to cause obstruction (figure 14).
[0072] According to one embodiment variation (not shown), the parking extension 250 is hinged,
for example to the casing frame, so as to swivel between an open position, in which
it is aligned with the guide 100 of the casing frame, and a closed position, in which
it positions itself in the rear part of the machine so as not to cause obstruction.
[0073] Innovatively, the textile processing machine according to the present invention overcomes
the drawbacks of the prior art and, in particular permits easy access to the inner
components of the machine and avoids the inconvenience of transport and the obstructions
caused by the panels, and consequent problems of safety in the workplace.
[0074] It is clear that a person skilled in the art may make modifications to the machine
described above so as to satisfy contingent requirements while remaining within the
sphere of protection of the following claims.
1. Machine (1) of a spinning line for textile processing, such as a carding machine,
having a first and second side distanced in a transversal direction, provided with
a casing comprising:
- a first panel (30) sliding on one of said sides along a longitudinal sliding axis
(X);
- a guide system able to support said first sliding panel (30) in a longitudinal direction
so as to slide to permit optimal access to the components internal to the casing.
2. Machine according to claim 1, comprising a second panel (40) sliding longitudinally,
wherein the guide system is suitable to support said first sliding panel (30) in a
longitudinal and transversal direction so as to slide to permit the at least partial
longitudinal overlapping of the second panel (40) with the first (30).
3. Machine according to claim 1 or 2, wherein the first sliding panel (30) is provided
with at least one main wheel to facilitate the longitudinal sliding, preferably with
a main rear wheel (60) and a main front wheel (70).
4. Machine according to claim 3, wherein, in a parked position, the main wheels (60,
70) are positioned side by side transversally to the sliding axis (X).
5. Machine according to claim 4, wherein the guide system comprises a longitudinal guide
(100) provided with a base (102) for the sliding of the panels, and a shoulder (104)
provided with interruptions (120) for the exit of the wheels.
6. Machine according to claim 5, wherein the guide system comprises at least one parking
area (110) alongside the sliding axis (X), aligned with the respective interruption
(120).
7. Machine according to claim 6, wherein the sliding panel (30, 40) is provided with
at least one parking wheel (130) for transversal sliding on the parking area (110).
8. Machine according to claim 7, wherein the guide system comprises a transversal stop
element.
9. Machine according to claim 8, wherein said transversal stop element is a slot (140)
made in said parking area (110).
10. Machine according to any of the claims from 5 to 9, wherein the distance between axles
of the main rear wheel and the main front wheel of the first sliding panel (30) is
different from the distance between axles of the main rear wheel and the main front
wheel of the second sliding panel (40), to prevent the exit of the second sliding
panel from the guide (100).
11. Machine according to any of the previous claims, wherein
- the casing comprises a casing frame which forms the corners of a box-like solid
in which the components of the machine are contained, and
- the guide system comprises a parking extension (200) projecting from the casing
frame to support the sliding panel (30) or the sliding panels (30, 30') in the parking
position.
12. Machine according to claim 11, wherein the guide system comprises a lower guide extension
(250), which can be positioned as a longitudinal extension of the lower guide (150).
13. Machine according to claim 12, wherein the lower extension (250) is hinged so as to
swivel between an open position, in which it is aligned with the lower guide (150)
and a closed position.
14. Machine according to claim 12 or 13, wherein the parking extension (200) is hinged
so as to swivel between an open position, in which it is aligned with the guide (100),
and a closed position.
15. Machine according to any of the previous claims, wherein the casing comprises swivelling
panels (20,50).