TECHNICAL FIELD
[0001] The present invention relates to an elevator car door apparatus for elevators in
which car sound insulation is sought such as very high-speed elevators that are installed
in high-rise buildings, for example.
BACKGROUND ART
[0002] In elevators that are installed in high-rise buildings, car elevating speeds reach
several hundred meters a minute, and wind noise that is generated around the moving
car is extremely loud. Because of this, means for preventing the generation of wind
noise as much as possible, and for suppressing entry of wind noise into the cage,
etc., have been considered.
[0003] In order to suppress the generation of wind noise, one method is to smooth air flow
by making a shape of the cage a shape that has fewer irregularities, or by installing
streamlined covers above and below the cage, for example. In conventional elevators,
in order to suppress the entry of wind noise into the cage, adhesive members are disposed
above and below a car doorway and above and below a door panel such that gaps around
a car door are sealed by the adhesive members adhering to each other when the door
panel is closed (see Patent Literature 1, for example).
[0004] In other conventional elevators, a blocking apparatus that displaces vertically is
disposed on a car door such that a gap between the car door and a car doorsill is
sealed by the blocking apparatus when the car door is fully closed (see Patent Literature
2, for example).
CITATION LIST
PATENT LITERATURE
[0005]
[Patent Literature 1]
Japanese Patent Laid-Open No. HEI 10-120349 (Gazette)
[Patent Literature 2]
Japanese Patent Laid-Open No. 2003-306286 (Gazette)
SUMMARY OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0006] In elevator apparatuses such as that disclosed in Patent Literature 1, it is necessary
for the adhesive members to be placed in contact above and below the car doorway simultaneously
when the door is closed, thus demanding extremely high-level workability and installation.
If the door must be closed using an extremely large door closing force, the load on
the door motor is increased because it is difficult to place the adhesive members
in close contact with each other above and below the car doorway.
[0007] In addition, a door rail that suspends the car door and a driving apparatus that
opens and closes the car door are mounted to an upper portion of a car frame, and
because the cage is supported on a lower portion of the car frame by means of a rubber
vibration isolator, the cage may sink relative to the car frame by approximately 2
to 3 mm when a large number of passengers board the cage. The gap between the car
door and the car doorsill is thereby widened, and there is a risk that the sealing
member that is disposed on the lower portion of the car door will not contact the
car doorsill.
[0008] A blocking apparatus such as that shown in Patent Literature 2 is one solution, but
the configuration is complicated, and increased weight of the car door is of concern.
Furthermore, if the passengers happen to be trapped inside the cage by a power outage,
etc., greater resistance occurs when opening the car door manually because a pressing
force is generated toward the car doorsill by the blocking apparatus.
[0009] In addition, in elevators that are equipped with air pressure controlling apparatuses
for relieving ear blockage due to sudden fluctuations in air pressure, differences
in air pressure of approximately 1,000 Pa occur between internal and external portions
of the cage, since pressure adjustment is performed while the car is in motion. Thus,
if the car doorway is two square meters, for example, then the car door is subjected
to a force of 2,000 N. Since the direction in which the force is borne is different
depending on whether the pressure is increasing or decreasing, minute fluctuations
in both forward and rearward directions occur at the car door.
[0010] Consequently, in elevators in which high sound insulating performance is required,
such as very high-speed elevators, there is demand to ensure that a blocked state
is maintained at a gap between the lower portion of the car door and the car doorsill
against both vertical displacement of the cage relative to the car frame and displacement
of the car door in a depth direction due to air pressure controlling apparatuses,
and that greater resistance does not occur when opening the car door manually.
[0011] The present invention aims to solve the above problems and an object of the present
invention is to provide an elevator car door apparatus that maintains high sound insulating
performance against vertical displacement of a cage relative to a car frame and displacement
of a car door panel in a depth direction using a simple construction, that can suppress
increases in load on a door motor, and that can ensure that greater resistance does
not occur when opening the car door manually.
MEANS FOR SOLVING THE PROBLEM
[0012] In order to achieve the above object, according to one aspect of the present invention,
there is provided an elevator car door apparatus including: a car door panel that
opens and closes a car doorway; a car doorsill that is disposed on a lower portion
of the car doorway, and that includes first and second doorsill grooves that are disposed
parallel to an opening and closing direction of the car door panel; a door foot that
is disposed on a lower portion of the car door panel, and that is inserted into the
first doorsill groove; a first sealing member that is made of an elastic body that
is disposed on a lower portion of the car door panel so as to contact a side surface
of the first doorsill groove, and that is slid along the side surface of the first
doorsill groove during opening and closing operations of the car door panel; and a
second sealing member that is made of an elastic body that is disposed on a lower
portion of the car door panel so as to contact a side surface of the second doorsill
groove, and that is slid along the side surface of the second doorsill groove during
the opening and closing operations of the car door panel.
EFFECTS OF THE INVENTION
[0013] In an elevator car door apparatus according to the present invention, because the
second doorsill groove is disposed on the car doorsill in addition to the first doorsill
groove into which the door foot is inserted, and the first sealing member that contacts
the side surface of the first doorsill groove and the second sealing member that contacts
the side surface of the second doorsill groove are disposed on the lower portion of
the car door panel, vertical displacement of the cage relative to the car frame can
be absorbed by vertical sliding movement of the first and second sealing members and
displacement of the car door panel in a depth direction absorbed by elastic deformation
of the first and second sealing members using a simple configuration, thereby enabling
high sound insulating performance to be maintained. Because the first and second sealing
members are slid along the side surfaces of the first and second doorsill grooves
during the opening and closing operations of the car door panel, greater door closing
force is not necessary, enabling increases in load on the door motor to be suppressed,
and also preventing greater resistance from being generated when opening the car doors
manually.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Figure 1 is a front elevation that shows an elevator car door apparatus according
to Embodiment 1 of the present invention; and
Figure 2 is a cross section that is taken along line II - II in Figure 1.
DESCRIPTION OF EMBODIMENTS
[0015] A preferred embodiment of the present invention will now be explained with reference
to the drawings.
Embodiment 1
[0016] Figure 1 is a front elevation that shows an elevator car door apparatus according
to Embodiment 1 of the present invention. In the figure, a car doorway 1 a is disposed
on a front surface of a car 1 (indicated by double-dotted chain lines). The car doorway
1a is opened and closed by a pair of car doors 2. Each of the car doors 2 has: a car
door panel 3; and a door hanger 4 that is connected to an upper portion of the car
door panel 3. A pair of hanger rollers 5 is disposed on each of the door hangers 4.
[0017] A door rail 6 is fixed to an upper portion of the car doorway 1a of the car 1. The
door panels 3 are suspended from the door rail 6 by means of the door hangers 4. During
the opening and closing of the car doors 2, the hanger rollers 5 are rolled along
the door rail 6.
[0018] A door motor 7 that opens and closes the car doors 2 is mounted onto an upper portion
of the car 1. A driving force from the door motor 7 is transmitted to the car door
panels 3 by means of a speed reducing mechanism 8 and a linking mechanism 9. The left
and right car doors 2 are operated by the linking mechanism 9 so as to open and close
interdependently simultaneously in opposite directions. Landing doors (not shown)
are also operated so as to open and close together with the car doors 2 by engaging
with the car doors 2.
[0019] A car doorsill 10 that guides movement of lower end portions of the car door panels
3 during the opening and closing operations of the car doors 2 is fixed to a lower
portion (a floor portion) of the car doorway 1 a.
[0020] Figure 2 is a cross section that is taken along line II - II in Figure 1, and shows
a longitudinal cross section of a lower end portion of a car door panel 3. In Figure
2, the right side of the car door panel 3 is a cage side, and the left side is a landing
side. First and second doorsill grooves 11 and 12 that are disposed parallel to the
opening and closing direction of the car door panel 3 are disposed on the car doorsill
10 so as to be spaced apart from each other. The second doorsill groove 12 is disposed
on the landing side of the first doorsill groove 11.
[0021] The first doorsill groove 11 has a first cage-side side surface 11 a, a first landing-side
side surface 11 b, and a first bottom surface 11 c. The second doorsill groove 12
has a second cage-side side surface 12a, a second landing-side side surface 12b, and
a second bottom surface 12c. A depth of the second doorsill groove 12 is similar or
identical to a depth of the first doorsill groove 11. The first and second doorsill
grooves 11 and 12 are disposed directly below the car door panel 3 within a thickness
region of the car door panel 3.
[0022] A plurality of sound absorbing members 13a through 13d are fixed inside the car door
panel 3.
[0023] A lower portion reinforcing member 14 is fixed to a lower portion of the car door
panel 3. The lower portion reinforcing member 14 is disposed over an entire width
(a lateral direction in Figure 1) of the car door panel 3. The lower portion reinforcing
member 14 has: a joining portion 14a that is glued or welded onto a rear surface of
the car door panel 3; and a foot mount portion 14b that faces the rear surface of
the lower end portion of the car door panel 3. The joining portion 14a and the foot
mount portion 14b are formed by bending a flat plate.
[0024] A plurality of door feet 15 are held on the foot mount portion 14b by screws so as
to be spaced apart from each other in a width direction of the car door panel 3. The
door feet 15 are inserted into the first doorsill groove 11. The door feet 15 are
moved through the first doorsill groove 11 during the opening and closing operations
of the car door panel 3. Wobbling, etc., during the opening and closing operations
of the car door panel 3 is thereby suppressed.
[0025] A plurality of first sealing members 17 are mounted to the foot mount portion 14b
by means of a first metal brace 16. The first metal brace 16 is fastened onto the
foot mount portion 14b by a screw. Upper end portions of the first sealing members
17 are held between the first metal brace 16 and the foot mount portion 14b. The first
sealing members 17 are disposed on an entire width of the car door panel 3 except
for portions on which the door feet 15 are mounted.
[0026] The first sealing members 17 are constituted by elastic bodies of rubber, etc., and
lower end portions thereof are slightly elastically deformed by contacting the first
cage-side side surface 11 a. The first sealing members 17 are thereby slid along the
first cage-side side surface 11 a during the opening and closing operations of the
car door panel 3.
[0027] A fixing member 18 that has an L-shaped cross section is fixed by gluing or welding
to a rear surface of the joining portion 14a of the lower portion reinforcing member
14. The fixing member 18 has a horizontal portion 18a. A metal mounting fitting 20
is mounted onto the horizontal portion 18a by a screw 19. The screw 19 is fastened
vertically from an upper surface side of the metal mounting fitting 20.
[0028] A sound insulating plate 21 and a second metal brace 22 are fastened to the metal
mounting fitting 20 by a screw. A lower end portion of the sound insulating plate
21 is inserted into the second doorsill groove 12. The sound insulating plate 21 is
made of steel, and is disposed continuously over the entire width of the car door
panel 3.
[0029] A second sealing member 23 is held between the second metal brace 22 and the sound
insulating plate 21. The second sealing member 23 is disposed continuously over the
entire width of the car door panel 3.
[0030] The second sealing member 23 is constituted by an elastic body of rubber, etc., and
a lower end portion thereof is slightly elastically deformed by contacting the second
cage-side side surface 12b. The second sealing members 23 are thereby slid along the
second cage-side side surface 12b during the opening and closing operations of the
car door panel 3.
[0031] A back plate (a cover) 24 that faces the metal mounting fitting 20 and the second
metal brace 22 is mounted to the lower portion reinforcing member 14. The back plate
24 is disposed continuously over the entire width of the car door panel 3, and is
mounted in a vicinity of an upper end portion of the lower portion reinforcing member
14 by a plurality of screws 25.
[0032] In a car door apparatus of this kind, because the second doorsill groove 12 is disposed
on the car doorsill 10 in addition to the first doorsill groove 11 into which the
door feet 15 are inserted, and the first sealing members 17 that contact the first
cage-side side surface 11a and the second sealing member 23 that contacts the second
landing-side side surface 12b are disposed on the lower portion of the car door panel
3, vertical displacement of the cage relative to the car frame can be absorbed by
vertical sliding movement of the first and second sealing members 17 and 23 and displacement
of the car door panel 3 in the depth direction (a lateral direction in Figure 2) absorbed
by elastic deformation of the first and second sealing members 17 and 23 using a simple
configuration, thereby enabling high sound insulating performance to be maintained.
[0033] Because the first and second sealing members 17 and 23 are slid along the side surfaces
11 a and 12b of the first and second doorsill grooves 11 and 12 during the opening
and closing operations of the car door panel, greater door closing force is not necessary,
enabling increases in load on the door motor 7 to be suppressed, and also preventing
greater resistance from being generated when opening the car doors 2 manually.
[0034] In addition, because the first sealing members 17 contact the first cage-side side
surface 11 a, and the second sealing member 23 contacts the second landing-side side
surface 12b, at least one of the first and second sealing members 17 and 23 can be
maintained in a state of contact with the car doorsill 10 relative to displacement
of the car doors 2 in the depth direction when the cage is pressurized or depressurized
by air pressure controlling apparatuses (not shown), enabling high sound insulating
performance to be maintained.
[0035] Because the sound insulating plate 21 that is inserted into the second doorsill groove
12 is used, sound insulation can be further improved.
Because the first sealing members 17 are disposed on the entire width of the car door
panel 3 except for the portions on which the door feet 15 are mounted, and the second
sealing member 23 and the sound insulating plate 21 are disposed on the entire width
of the car door panel 3, sound insulation can be further improved while avoiding interference
between the door feet 15 and the first sealing members 17.
[0036] In addition, if the first and second sealing members 17 and 23 are abraded by repeated
opening and closing operations of the car doors 2, the screws fixing the second metal
brace 22 can be exposed by unscrewing the screws 25 and removing the back plate 24,
enabling the second sealing member 23 to be easily replaced. From this state, the
screw fixing the first metal brace 16 can be exposed by unscrewing the screw 19 and
removing the metal mounting fitting 20, enabling the first sealing member 17 also
to be easily replaced.
[0037] Moreover, if configured so as not to interfere with the door feet 15, a first sealing
member 17 may also be disposed continuously along the entire width of the car door
panel 3.
The first metal brace 16, the first sealing members 17, the second metal brace 22,
the second sealing member 23, and the sound insulating plate 21, etc., may also be
divided in the width direction of the car door panel 3 if required.
[0038] In addition, in the above example, the first sealing members 17 contact the first
cage-side side surface 11a, and the second sealing member 23 contacts the second landing-side
side surface 12b, but the first sealing members 17 may also be made to contact to
the first landing-side side surface 11 b, and the second sealing member 23 made to
contact the second cage-side side surface 11 a.
Furthermore, two first sealing members 17 may also be used, or the lower end portion
of the first sealing members 17 may also be branched bidirectionally, such that the
first sealing members 17 contact both the first cage-side side surface 11a and the
first landing-side side surface 11 b. Similarly, the second sealing member 23 may
also be made to contact both the second cage-side side surface 12a and the second
landing-side side surface 12b.
[0039] In the above example, the door feet 15 are inserted into the doorsill groove 11 on
the cage side, and the sound insulating plate 21 is inserted into the doorsill groove
12 on the landing side, but that may also be reversed. In other words, the landing
side may also be set as the first doorsill groove 11 and the cage side set as the
second doorsill groove 12.
In addition, a two-door centrally-opening car door apparatus is shown in the above
example, but the type of car door apparatus is not limited thereto.
Furthermore, elevators to which the car door apparatus according to the present invention
is applied are not limited to very high-speed elevators, and sound insulation can
also be increased if applied to ordinary elevators.