TECHNICAL FIELD
[0001] The invention relates generally to a pump, and more particularly, to a pump configured
to suppress the generation of the reflux in a pump-room.
BACKGROUND ART
[0002] In the past, it has been known a centrifugal pump including an impeller for flowing
fluid, a pump room for accommodating the impeller, and a motor for rotating the impeller.
The centrifugal pump is configured to flow the fluid by the centrifugal force due
to rotation of the impeller. For the impeller of such a centrifugal pump, there has
been known a flow passage-parting type impeller (closed-type impeller) and a flow
passage-opened type impeller (open-type impeller). The closed-type impeller includes
a front shroud, a rear shroud, and impeller blades therebetween. Thereby, the closed-type
impeller is configured to part the flow passage from the pump room. On the other hand,
the open-type impeller is not provided with the front shroud, and therefore the flow
passage is not parted in the pump room.
[0003] The closed-type impeller is provided at its rotation center with an inlet part (inlet
opening) for sucking the fluid into the flow passage. When the impeller is rotated,
the fluid is flown in the flow passage through the inlet part, flown toward the outer
circumference side of the impeller due to the centrifugal force, and discharged to
the space of the pump room outer than the impeller. Therefore, in the pump room, space
near the inlet part is to have lower pressure than the space outer than the impeller.
As a result, a part of the fluid will flow from the outer space than the impeller
toward the space near the inlet part through the interspace between the front shroud
and a pump case (herein, the pump case forming the pump room). Such the phenomenon
is called as reflux.
[0004] JP2008-240656A (thereafter, referred to as patent document 1) discloses a pump provided with a pressing-back
means composed of such as blade-shaped ribs or grooves extending from the center to
the outer circumference side of the front shroud. The pressing-back means is provided
at the surface of the front shroud facing to the pump case. In this pump, the pressing-back
means puts the pressure directing toward the outer circumference side of the impeller
on the fluid during rotation of the impeller. The fluid flown into the above mentioned
interspace is pressed-back to the outer circumference side, thereby the pump prevents
the reverse flow by the reflux.
[0005] In the prior pump of patent document 1, the impeller with the pressing-back means
not only acts as a pump-impeller for making the fluid in the flow passage flow by
the impeller blades, but also performs the work of pressing back the fluid in the
interspace toward outer circumference side of the impeller by the pressing-back means.
Therefore, the load of the impeller of the prior pump is increased because of the
additional work of pressing-back the fluid. Besides, in the prior pump, a stream along
with the radial direction of the impeller (toward inner circumference side or outer
circumference side) is generated in the above mentioned interspace. As a result, pumping
performance and pumping efficiency of the prior pump has been lowered.
DISCLOSURE OF THE INVENTION
[0006] The present invention is developed in view of the above problem, it is an object
of the present invention to provide a pump which can suppress the generation of radial
directional stream (such as reflux) in the interspace between a pump case and a front
shroud so as to reduce the loss of pumping performance and pumping efficiency.
[0007] In order to resolve the above problem, a pump of the present invention comprises:
a motor; an impeller configured to be rotated by said motor to flow fluid; and a pump
case for forming a pump room in which said impeller being accommodated, wherein said
impeller is a closed-type impeller having a front shroud, a rear shroud and a plurality
of blades therebetween, and wherein said impeller is arranged so that said front shroud
faces to said pump case with an interspace therebetween in the axial direction of
said impeller,
characterized in that said pump further comprises a flow suppressing means configured to suppress the flow
of the fluid in the radial direction of said impeller in said interspace.
[0008] In this pump, it is preferable that said flow suppressing means is dynamic pressure
grooves for generating dynamic pressure in said interspace between said impeller and
said pump case, said dynamic pressure grooves being provided either at a surface of
said front shroud facing to said pump case or at a surface of said pump case facing
to said front shroud.
[0009] In this pump, it is preferable that said flow suppressing means is dimples for generating
turbulent flow in said interspace between said impeller and said pump case, said dimples
being provided at at least one of a surface of said front shroud facing to said pump
case and a surface of said pump case facing to said front shroud.
[0010] In this pump, it is preferable that said flow suppressing means is a coating film
for repelling said fluid, said coating film being provided at at least one of a surface
of said front shroud facing to said pump case and a surface of said pump case facing
to said front shroud.
[0011] In this pump, it is preferable that said flow suppressing means is grooves provided
at a surface of said pump case facing to said front shroud, said grooves being arranged
side by side in the circumferential direction around the rotation axis of said impeller.
[0012] In this pump, it is preferable that said dynamic pressure grooves are arranged to
form a Herringbone shape.
[0013] By virtue of the above configuration, it can suppress the generation of radial directional
stream in the interspace, such as reflux, between the pump case and the front shroud.
Besides, it can reduce the loss of pumping performance and pumping efficiency.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Preferred embodiments of the invention will now be described in further details.
Other features and advantages of the present invention will become better understood
with regard to the following detailed description and accompanying drawings where:
FIG. 1 is an axis directional-section view of a pump of an embodiment;
FIG. 2, composed of FIG. 2A and 2B, is an external view of the pump of the embodiment,
FIG. 2A is a planar view thereof, and FIG. 2B is a side view thereof;
FIG. 3, composed of FIG. 3A and 3B, is an explanation view of a flow suppressing means
of the embodiment, FIG. 3A is a planar view of a pump case seeing from a fluid space
of a pump room, and FIG. 3B is an enlarged view of A1 region in FIG. 1;
FIG. 4, composed of FIG. 4A and 4B, is an explanation view of a flow suppressing means
of another embodiment, FIG. 4A is a planar view of a pump case seeing from a fluid
space of a pump room, and FIG. 4B is an enlarged view of a region corresponding to
A1 region in FIG. 1;
FIG. 5, composed of FIG. 5A and 5B, is an explanation view of a flow suppressing means
of further another embodiment, FIG. 5A is an axis directional-section view of a pump,
and FIG. 5B is an enlarged view of A2 region in FIG. 5A; and
FIG. 6 is a schematic planar view of an impeller of the embodiment.
BEST MODE FOR CARRYING OUT THE INVENTION
[0015] Embodiments of the present invention is described below with reference to drawings.
[0016] As shown in FIG. 1, a pump
1 of an embodiment includes a motor
2 as a driving source, an impeller
3 driven by the motor
2, and a housing
8. The housing
8 is composed of a pump case
4 and a body case
14. The pump
1 further includes a connection part
13 (refer to FIG. 2B) for electrically connecting the motor
2 with an outside power supply. The pump
1 is partitioned into a pump room
11 for flowing liquid and a motor section
12 isolated from the liquid in the pump room
11. The pump room
11 is formed by a separating plate
5 for dividing the pump room
11 from the motor section
12 and the pump case
4. The pump case
4 composes an outer envelope of the pump
1 at the pump room
11 side. That is, fluid space for flowing the fluid is formed thereinside by joining
the pump case
4 to the separating plate
5. The impeller
3 is disposed inside the fluid space. As shown in FIGS. 1 and 2, the pump case
4 is provided with an inlet part (intake)
41 for sacking outer fluid into the pump room
11, and a discharging part (discharging opening)
42 for discharging the fluid in the pump room
11 toward outside. Note that, in the following explanation, the fluid is assumed to
be water, but the fluid is not limited to water. Besides, in the present embodiment,
the word of "facing (or face)" means the confronting condition in which specified
surfaces of two objects are arranged face-to-face with each other, unless particularly
defined.
[0017] As shown in FIG. 1, the motor
2 includes an annular stator
21 having a coil
221, a control part
22 configured to control the motor-drive, a cylindrical-shaped rotor
23 having a plurality of magnets
24, and a substantially column-shaped supporting shaft
26 for rotatably supporting the rotor
23. The stator
21 and the control part
22 are arranged in the motor section
12. The rotor
23 and the supporting shaft
26 are arranged in the pump room
11.
[0018] The control part
22 controls the motor-drive by controlling the current flowing through the coil
211 of the stator
21. Magnetic field is generated by electrifying the coil
211 of the stator
21 by the control part
22, and the rotor
23 rotates around the supporting shaft
26. The control part
22 and the stator
21 are fixed to the separating plate
5 by molding material filling in the motor section
12. That is, the body case
14 is formed of the molding material. The body case
14 protects the constituent elements in the motor section
12, such as the stator
21 and the control part
22, from exterior moisture or dust. The body case
14 composes an outer envelope of the pump
1 at the motor section
12 side, as shown in FIG. 2. Additionally, the motor section
12 is provided with the connection part
13 exposing to its appearance. The connection part
13 is configured to electrically connect the control part
22 with a converter (not shown) connected with the external power supply. The electric
power is supplied from the external power supply to the control part
22 via the converter.
[0019] As shown in FIG. 1, the rotor
23 and the supporting shaft
26 are arranged substantially concentric with the stator
21 at inner side of the stator
21. The supporting shaft
26 is arranged at inner side of the rotor
23. In the present embodiment, the supporting shaft
26 is rotational center of the rotor
23. For simplicity, axial direction of the supporting shaft
26 is described as "axial direction
Ax", the radial direction of the supporting shaft
26 is described as "radial direction
Rad", the circumferential direction around the above mentioned rotation center is described
as "circumferential direction
Ci", and they are used as the criteria of directions in the following description. Also,
in the present description, "planar view" means seeing in the axial direction
Ax.
[0020] The cylindrical-shaped rotor
23 has a plurality of the magnets
24 arranged along the circumferential direction
Ci. The outer peripheral surface of the rotor
23 is covered by a cylindrical-shaped cover
25. The cover
25 has higher stiffness than the magnet
24. The cover 25 is formed of non-magnetic rigid member such as stainless steel. The
cover
25 protects the rotor
23 from attrition caused by friction between the rotor
23 and foreign substance (such as iron powder) being flowed in the pump room
11 together with the fluid during the rotation of the rotor
23. The rotor
23 is provided integrally with the impeller
3 at one end thereof in the axial direction
Ax. The impeller
3 is formed substantially concentric with the rotor
23. The rotor
23 rotates together with the impeller
3.
[0021] The impeller
3 includes a rear shroud (rear plate)
32, a front shroud (front plate)
33, and a plurality of blades
31 (refer to FIGS. 1, 6).
[0022] The rear shroud
32 is formed in annular-shape in the planar view. The rear shroud
32 spreads outwardly in the radial direction
Rad from the abovementioned one end of the rotor
23. The rear shroud
32 is formed substantially concentric with the rotor
23.
[0023] The front shroud
33 is formed in circular-shape having an opening at its center (annular-shape) in the
planar view. The front shroud
33 is positioned to face to the rear shroud
32. The front shroud
33 is positioned apart from the rear shroud
32 by a predetermined distance in the axial direction
Ax. The front shroud
33 is composed of a substantially annular-shaped flat plate part
34a, a substantially annular-shaped incline part
34b, and a step part
34c. The flat plate part
34a spreads in a substantially perpendicular direction to the axial direction
Ax. The incline part
34b spreads inwardly from the inner circumference end of the flat plate part
34a. The step part
34c is extendedly provided from the inner circumference of the incline part
34b. The surface (lower side in FIG. 1) of the flat plate part
34a facing to the rear shroud
32 is slightly inclined so as to come closer towards outer circumference. The other
surface (upper side in FIG. 1) of the flat plate part
34a is substantially perpendicular to the axial direction
Ax. The incline part
34b is inclined so as to be away from the rear shroud
32 towards the inner circumference, and has planar surface. The step part
34c is formed so that the planar surface thereof (lower side in FIG. 1) facing to the
rear shroud
32 is inclined in substantially same tilt with that of the incline part
34b. The other surface (upper side in FIG. 1) of the step part
34c is substantially perpendicular to the axial direction
Ax. There is formed a step between the step part
34c and the incline part
34b. As shown in FIG. 1, the distance between the front shroud
33 and the rear shroud
32 is gradually narrow towards radially outward of the impeller
3. Also, the distance between the inner circumference of the front shroud
33 and the pump case
4 is narrower than that between the outer circumference of the front shroud
33 and the pump case
4. Herein, the step part
34c is provided with an inlet opening part
35 at the inner circumference end thereof. The inlet opening part
35 is formed in a cylindrical shape. The inlet opening part
35 is projects from the step part
34c in the direction away from the rear shroud
32 along the axial direction
Ax.
[0024] The blades
31 are provided in a facing space between the front shroud
33 and the rear shroud
32 (thereafter, referred to as "space between the shrouds"). The blade
31 is formed in a wall-shape radially extending in the radial direction
Rad. A plurality of the blades
31 are arranged in substantially equal interval in the circumferential direction
Ci. The blades
31 separate the space between the shrouds into a plurality of spaces (as a fan-shape)
in the circumferential direction
Ci. Each of the blades
31 is preferably inclined in the circumferential direction
Ci. As shown in FIG. 6, each of the blades
31 may be formed in a curved radial fashion extending from the center to the outer circumference
of the impeller
3.
[0025] In the present embodiment, the impeller
3 includes the space between the shrouds as the flow passage which is divided in plural
spaces by the blades
31. The inlet opening part
35 side, which is inner circumference side of the front shroud
33, is the upstream side of this flow passage. Also, the outer circumference side of
the space between the shrouds is the downstream side of this flow passage. The impeller
3 of the present embodiment is so-called closed-type (flow passage-parting type) impeller
in which the flow passage is parted from the pump room
11 by the front shroud
33. When the impeller
3 rotates together with the rotor
23, the fluid is flown from the inner circumference side to the outer circumference side
of the impeller
3 through the flow passage due to centrifugal force. Also, the fluid is flown in the
circumferential direction
Ci by the turning force. That is, the fluid is pushed out toward the outer circumference
side of the impeller
3 by the blades
31 during the rotation of the impeller
3.
[0026] The separating plate
5 includes a cylindrical part
51, a bottom part
52 closing one end of the cylindrical part
51, a flange part
54 spreading outwardly from the other end (an end which is not closed by the bottom
part
52) of the cylindrical part
51, and a covering member
55 for protecting the inner surface of the cylindrical part
51.
[0027] Seeing in the radial direction
Rad, the cylindrical part
51 is positioned between the rotor
23 and the stator
21. The bottom part
52 is positioned between the rotor
23 and the control part
22. As a result, the inside space of the cylindrical part
51 of the separating plate
5 forms a rotor-accommodating space of the pump room
11 for accommodating the rotor
23. The outside space of the separating plate
5 forms the motor section
12. The bottom part
52 is provided with a first supporting part
53 at the rotor-accommodating space side surface facing with the cylindrical part
51. A first end
26a of the supporting shaft
26 is fixed to the first supporting part
53.
[0028] A first surface
54a of the flange part
54 faces to an end (upper end in FIG. 1) of the stator
21 in the axial direction
Ax. The first surface
54a composes the motor section
12 side surface. A second surface
54b of the flange part
54, which being the other side, faces to the rear shroud
32 of the impeller
3. The second surface
54b composes the pump room
11 side surface. Also, the outer circumference of the second surface
54b of the flange part
54 is contacted with the pump case
4 at outward than the pump room
11 in a manner a sealing member (such as O-ring)
56 being disposed therebetween. Therefore, the contacted portion between the flange
part
54 and the pump case
4 is in a water-tight condition by the compressed sealing member
56. The contacted portion prevents the fluid in the pump room
11 from being leaked outward.
[0029] The covering member
55 covers the second surface
54b exposed in the pump room
11, outer circumferential part of the bottom part
52, and the whole of the inner surface of the cylindrical part
51. The covering member
55 is formed of non-magnetic rigid member such as stainless steel. The covering member
55 protects the separating plate
5 from attrition caused by foreign substance (such as iron powder) being flowed in
the pump room
11 together with the fluid.
[0030] The pump case
4 is mainly composed of a roof part
44 and a sidewall part
45. The roof part
44 is formed in substantially circular shape in the planar view and facing to the second
surface
54b. The sidewall part
45 is provided extendedly in the axial direction
Ax from the outer circumference end of the roof part
44. The extended end (lower end in FIG. 1) of the sidewall part
45 contacts with the second surface
54b. One surface (upper side in FIG. 1) of the roof part
44 composes a pump room
11 side outer envelope of the pump
1. The other surface
44a (lower side in FIG. 1) of the roof part
44 composes the inner surface of the pump room
11. The surface
44a of the roof part
44 composing the abovementioned inner surface spreads in the substantially perpendicular
direction to the axial direction
Ax, and forms a planar surface. This surface
44a just faces to a surface
33a of the front shroud
33 (upper surface in FIG.1 of the flat plate part
34a, incline part
34b, and the step part
34c). In the following, the surface
44a of the roof part
44 is referred to as facing surface (first facing surface)
44a, and the surface
33a of the front shroud
33 is referred to as facing surface (second facing surface)
33a. That is, the pump case
4 has the first facing surface
44a facing to the front shroud
33 of the impeller
3. The front shroud
33 of the impeller
3 has the second facing surface
33a facing to the pump case
4.
[0031] The outer circumference part of the roof part
44 is provided with a drainage hole
43 for draining off the residual fluid in the pump room
11. The residual fluid can be drawn off through the drainage hole
43 when the pump
1 is not driven. The circular-shaped roof part
44 is provided with the tubular-shaped inlet part
41 and a second supporting part
46 at the center thereof. The second supporting part
46 is supported by a plurality of supporting ribs
47. The second supporting part
46 is fixed to a second end
26b of the supporting shaft
26. The supporting shaft
26 is positioned and supported in the pump room
11 by the first supporting part
53 and the second supporting part
46.
[0032] As shown in FIGS 1 and 2, the inlet part
41 is substantially composed of a cylindrical-shaped inlet cylinder
41a. The upper end (upstream end) of the inlet cylinder
41a protrudes outward from the roof part
44. The lower end (downstream end) of the inlet cylinder
41a extends from the roof part
44 into the pump room
11. The inlet opening part
35 is arranged concentrically around the lower end of the inlet cylinder
41 a so that the inlet opening part
35 can freely rotate. The inner space of the inlet cylinder
41 a is communicated with the flow passage of the impeller
3 via the inlet opening part
35. The upper end of the inlet cylinder
41a will be connected to be communicated with an external first pipe (not shown). The
fluid flown into the inlet cylinder
41a from outside drifts into the abovementioned space between the shrouds flowing through
the intervals between the supporting ribs
47.
[0033] As shown in FIGS 1 and 2, the sidewall part
45 is provided with the discharging part
42. The discharging part
42 is substantially composed of a cylindrical-shaped discharging tube
42a. The discharging tube
42a protrudes from the sidewall part
45 in the inclined direction between the radial direction
Rad and the circumferential direction
Ci. The upstream end of the discharging tube
42a opens in the pump room
11. The downstream end of the discharging tube
42a protrudes outward the sidewall part
45. The downstream end of the discharging tube
42a will be connected to be communicated with an external second pipe (not shown).
[0034] When the impeller
3 is rotated, the present pump
1 sucks the fluid from the first pipe into the flow passage of the impeller
3 through the inlet cylinder
41a, flows the fluid in the flow passage into the pump room
11, and discharges the fluid in the pump room
11 to the second pipe through the discharging tube
42a.
[0035] Herein, in the pump
1 having the closed-type impeller
3, the interspace
6 in the pump room
11 composed between the front shroud
33 and the roof part
44 might act as a passage for reflux during the rotation of the impeller
3. In this case, the reflux (reverse flow) is generated in the interspace
6. In order to overcome this problem, the present pump
1 is further provided with a flow suppressing means
7, as shown in FIG. 1. The flow suppressing means
7 is configured to suppress the flow in the radial direction
Rad (radial directional flow; such as reflux) in the interspace
6.
[0036] As shown in FIG.3, the flow suppressing means
7 of present embodiment is composed of dynamic pressure grooves (dynamic pressure generating
grooves)
71. The dynamic pressure grooves
71 are provided at the facing surface
44a of the roof part
44 (which is the surface of the pump case
4 facing to the front shroud 33). Note that, the drainage hole
43 is not shown in FIG. 3A.
[0037] The dynamic pressure groove
71 is formed in a v-shape in the planar view. The tip (intersection of two-sides) of
the v-shape of the groove
71 is convex in the circumferential direction
Ci. In detail, the tip of the v-shape of the groove
71 is convex into the rotation direction Tr of the impeller
3 (refer to FIG. 3A). A plurality of the dynamic pressure grooves
71 are provided at substantially whole circumference of the facing surface 44a of the
roof part
44. The dynamic pressure grooves
71 are arranged in a substantially equal interval along the circumferential direction
Ci. The facing surface 44a is provided with two lines of the plurality of the dynamic
pressure grooves
71 along the circumferential direction
Ci. In the facing surface
44a, one line of the dynamic pressure grooves
71 is provided at the facing position to the flat plate part
34a of the front shroud
33. In the facing surface
44a, the other line of the dynamic pressure grooves
71 is provided at the position outer than the outer circumference of the front shroud
33. In other words, the flow suppressing means
7 is composed of a dynamic pressure groove structure having a plurality of the dynamic
pressure grooves
71 arranged along the circumferential direction
Ci. Particularly in the present embodiment, the flow suppressing means
7 is composed of a plurality of the dynamic pressure groove structures (first dynamic
pressure groove structure
71A and second dynamic pressure groove structure
71 B) arranged side by side in the radial direction of the impeller
3. Each of the dynamic pressure groove structures
(71A, 71B) has a plurality of the dynamic pressure grooves
71 arranged along the circumferential direction
Ci. The radius of the first dynamic pressure groove structure
71A is smaller than that of the outer circumferential end of the front shroud
33. The radius of the second dynamic pressure groove structure
71B is larger than that of the outer circumferential end of the front shroud
33.
[0038] By virtue of providing the dynamic pressure grooves
71 (71A, 71B), dynamic pressure is generated by the dynamic pressure grooves
71 in the interspace
6 along the circumferential direction
Ci during the rotation of the impeller
3. As a result, it seems that a wall (virtual wall) preventing the flow in the radial
direction
Rad is generated along the whole circumference of the interspace
6. Because the virtual wall is generated in the interspace
6, the fluid is hard to flow in the radial direction
Rad. Therefore, the loss of the pumping performance and pumping efficiency caused by the
flow in the radial direction
Rad (such as reflux) can be reduced. As shown in FIG. 3B, in the facing surface
44a, one line of the dynamic pressure grooves
71 (first dynamic pressure groove structure
71A) is provided at the facing position to the flat plate part
34a, and the other line of the dynamic pressure grooves
71 (second dynamic pressure groove structure
71B) is provided at outward than the circumference of the front shroud
33. As a result, the (wall of) dynamic pressure along the circumferential direction
Ci can be generated near the circumferential end of the front shroud
33 in the interspace
6. That is, the wall can be generated at the circumferential end (upstream end of the
reflux passage) or near the circumferential end (the position in the reflux passage
near to the circumferential end in downstream side). In other words, the wall can
be generated at the space between the neighbor of the outer circumference end of the
front shroud
33 and the pump case
4. Therefore, the flow of the fluid in the radial direction
Rad is suppressed in the interspace
6. Besides, because the reflux is suppressed at the outer circumference end side of
the interspace
6, it can prevents foreign substances (such as iron powders) from being flowed in the
space between the outer surface of the inlet opening part
35 and the roof part
44 (this position being narrowest in the interspace
6). As a result, it can protect the inlet opening part
35 and so on from abrasion caused by friction by the foreign substance.
[0039] In the present embodiment, the dynamic pressure grooves
71 are provided so as to form a Herringbone shape. The shape of the dynamic pressure
groove
71 is not limited in the v-shape, and it may be u-shape and so on. The dynamic pressure
grooves
71 may be provided at the facing surface
33a of the front shroud
33 as substitute for providing at the roof part
44. In this configuration, the dynamic pressure grooves
71 may be provided at whole of the facing surface
33a (that is, at the flat plate part
34a, the incline part
34b and the step part
34c). The dynamic pressure grooves
71 may be provided only at the flat plate part
34a. The dynamic pressure grooves
71 may be provided only at the flat plate part
34a and the incline part
34b. The number of the line of the dynamic pressure grooves
71, where the dynamic pressure grooves
71 being arranged along the circumferential direction
Ci, is not limited two, and may be three or more. The dynamic pressure grooves
71 may be provided only in one line at the facing surface
44a of the pump case
4 in a facing position to the flat plate part
34a. The dynamic pressure grooves
71 may be further provided either at the outer surface of the inlet opening part
35 or a surface region of the roof part
44 facing to the outer surface of the inlet opening part
35, in addition to at the facing surface
44a or
33a.
[0040] As shown in FIG. 4, the flow suppressing means
7 of the pump of another embodiment is dimples (dimple grooves)
72 provided at the facing surface
44a of the roof part
44. In this embodiment, the flow of the fluid in the radial direction
Rad in the interspace
6 is also prevented. In the following, duplicate explanation with the above mentioned
embodiment provided with the dynamic pressure groove
71 is omitted. Note that, the drainage hole
43 is not shown in FIG. 4A.
[0041] The dimple (dimple groove)
72 is formed in a hemispherical concave groove (recess). A plurality of the dimples
72 are provided at whole circumference of the facing surface
44a of the roof part
44 along the circumferential direction
Ci. The dimples
72 are provided on the facing surface
44a at substantially whole area facing to the flat plate part
34a and area outward thereof. The dimple
72 is formed so as to be adjacent to another dimple
72 in the circumferential direction
Ci and the radial direction
Rad. As shown in FIG. 4A, the plurality of the dimples
72 are arranged at the lattice points of two-dimensional hexagonal lattice. Besides,
the plurality of the dimples
72 are arranged at the facing surface
44a of the pump case
4 in an annual manner.
[0042] In the present embodiment, any line along the radial direction
Rad connecting the center and the outer circumference of the facing surface
44a intersects with at least one dimples
72 (at the circumferential end of the interspace
6 or downstream neighbor thereof). Because dimples
72 are provided whole circumference of the interspace
6, it generates turbulent flow at substantially whole of the circumference of the interspace
6 and downstream neighbor thereof during the rotation of the impeller
3. The generated turbulent flow acts as a wall (virtual wall) to prevent the fluid from
flowing in the radial direction
Rad. As a result, the fluid is hard to flow in the radial direction
Rad in the interspace
6. Therefore, the loss of the pumping performance and pumping efficiency caused by the
flow in the radial direction
Rad (such as reflux) can be reduced. Besides, because the reflux is suppressed at the
outer circumference end side of the interspace
6, it can prevents foreign substances (such as iron powders) from being flowed in the
space between the outer surface of the inlet opening part
35 and the roof part
44 (this position being narrowest in the interspace
6). As a result, it can protect the inlet opening part
35 and so on from abrasion caused by friction by the foreign substance.
[0043] The dimples
72 may be provided at the facing surface
33a of the front shroud
33 as substitute for providing at the roof part
44. The dimples
72 may be provided both at the facing surface
44a of the roof part
44 and the facing surface
33a of the front shroud
33. In case of providing the dimples
72 at both the facing surfaces
44a and
33a, it is preferred that dimples
72 at the facing surface
33a are arranged so as to face to the dimple
72 of the facing surface
44a in the axial direction
Ax. The dimples
72 may be provided at whole of the facing surface
44a and/or whole of the facing surface
33a. The dimples
72 may be provided only at the flat plate part
34a and/or the facing region of the roof part
44 to the flat plate part
34a. The dimples
72 may be provided only at both the flat plate part
34a and the incline part
34b, and/or the facing region of the roof part
44 to the flat plate part
34a and incline part
34b. The dimples
72 may be further provided at the outer surface of the inlet opening part
35 and/or a surface region of the roof part
44 facing to this outer surface.
[0044] As shown in FIG. 5, the flow suppressing means
7 of the pump of further another embodiment is coating film
73 provided both at the facing surface
44a and
33a. In this embodiment, the flow of the fluid in the radial direction
Rad in the interspace
6 is also prevented. In the following, duplicate explanation with the above mentioned
embodiment provided with the dynamic pressure groove
71 is omitted.
[0045] The coating film
73 is formed on substantially whole of the facing surface
33a of the front shroud
33, outer surface and the top end in the axial direction
Ax of the inlet opening part
35, substantially whole of the inner surface of the roof part
44 (the facing surface
44a and the surface region facing to the inlet opening part
35), and outer surface of the downstream end of the inlet cylinder
41a. In case that the fluid is water, the coating film
73 is formed of water repellent material having higher hydrophobic character than the
material of the pump case
4 and the front shroud
33. The coating film
73 is formed by coating the above mentioned surfaces by the water repellent material.
The water repellent material is preferred to be Fluorine-based water repellent material
or silicone-based water repellent material.
[0046] In the present embodiment, because the facing surfaces
44a and
33a are provided with the coating, capillary action becomes not likely to occur (in other
words, the fluid is not likely to wet to the facing surface
44a, 33a) in the interspace
6. Therefore, the fluid is hard to flow in the interspace
6 because of the surface tension. That is, if the wettability of the fluid to the coating
film
73 is sufficiently low, the fluid may form a sphere-shape by the surface tension. The
sphere-shaped fluid
8 seems to act as a "wall" and prevent the flow of the fluid in the radial direction
Rad. As a result, the fluid is hard to flow in the radial direction
Rad in the interspace
6. Therefore, the loss of the pumping performance and pumping efficiency caused by the
flow in the radial direction
Rad (such as reflux) can be reduced. Besides, because the reflux is suppressed at the
outer circumference end side of the interspace
6, it can prevents foreign substances (such as iron powders) from being flowed in the
space between the outer surface of the inlet opening part
35 and the roof part
44 (this position being narrowest in the interspace
6). As a result, it can protect the inlet opening part
35 and so on from abrasion caused by friction by the foreign substance.
[0047] The coating film
73 may be provided only at the facing surfaces
44a and
33a. The coating film
73 may be provided only at either roof part
44 or the front shroud
33. The coating film
73 may be provided only at either the facing surface
44a or the facing surface
33a. In the facing surfaces
44a, 33a, the coating film
73 may be provided only at the outer circumferential end of the interspace
6 or neighbor thereof (that is, upstream end of the reflux passage), such as at the
flat plate part
34a or facing region thereto. For the case of oil pump, the coating film
73 is formed by coating oil repellent material having higher lipophobic character than
the material of the pump case
4 and front shroud
33.
[0048] The flow suppressing means
7 may be the dynamic pressure grooves
71 or the dimples
72, and the coaling film
73 (water repellent coating or oil repellent coating). In this configuration, the dynamic
pressure grooves
71 or the dimples
72 may be provided at the circumference of the interspace
6 or neighbor thereof, and coating film
73 may be provided at inner side than the dynamic pressure grooves
71 or the dimples
72.
[0049] As described in the embodiment and the another embodiment, the flow suppressing means
7 is preferably a plurality of grooves
(71, 72) provided at the surface
44a of the pump case
4 facing to the front shroud
33 or at the surface
33a of the front shroud
33 facing to the pump case
4. Preferably, these grooves are arranged side by side along the circumferential direction
Ci around the rotation axis (that is, around the supporting shaft
26 of the motor
2) of the impeller
3. These grooves provided at the facing surface
44a of the pump case
4 is preferably face to the front shroud
33 (in other words, they are preferably provided inner than the outer circumference
end of the front shroud
33). As a result, the fluid is hard to flow in the inner side of the flow suppressing
means 7 in the interspace
6.
[0050] Although the present invention has been described with reference to certain preferred
embodiments, numerous modifications and variations can be made by those skilled in
the art without departing from the true spirit and scope of this invention, namely
claims.