Field of the Invention
[0001] The invention relates to a device and system for safely stacking barrels and kegs
in general. In particular, the invention relates to a device for stacking kegs and
barrels and a system for doing the same.
Background to the Invention
[0002] On a daily basis people are working in storage rooms in the service industry lifting
and stacking keg barrels. One of the major problems of storage rooms, and in particular
cold storage rooms, in the service industry is the utilisation of space. More importantly,
the health and safety of the people working in and around keg barrels, whether it
is attaching lines, cleaning lines, lifting and loading barrels, stacking barrels
on top of one another, is at risk. There is a very high risk of barrels falling off
one another. The safe stacking of the barrels with the systems that are on the market
do not solve the above problems as the barrels could not be stacked on top of one
another safely enough or efficiently enough utilising the space available in storage
rooms. Currently on the market there are cradles or racks for storing barrels which
are very bulky, as are frames that barrels are lain into. Pallets, shelves and crates
are the other options but these are very costly and very bulky. In general, a lot
of space is required for these systems. However, most cellars or storage facilities
in pubs, restaurants or hotels will have neither the space for nor the equipment to
run these systems, such as forklifts and lifting equipment.
[0003] Another problem that faces workers in storage rooms is how to stack barrels that
are damaged around their edges. The damage around the edges of the barrels prevents
them sitting snugly on top of one another.
[0004] Even if the barrels, damaged or otherwise, do sit on top of one another, the slightest
push or shove can cause those barrels on top to slide off the bottom barrel. Thus,
the worker is at risk of becoming injured from falling barrels.
[0005] A similar problem exists for the general storage and transportation of kegs and barrels
into and from warehousing locations, indoor and outdoor functions, concerts,
etc.
[0006] There is therefore a need to provide a device and system for stacking barrels and
kegs which overcome at least one of the above-mentioned problems.
Summary of the Invention
[0007] According to the present invention there is provided, as set out in the appended
claims, a device for stacking containers, the device comprising:
a support surface for supporting a container; and
a flange which juxtaposes the container;
wherein the flange acts to prevent the container from sliding off the top of a second
container when in a stacked position.
[0008] In one embodiment, the device may further comprise an aperture, wherein the aperture
permits air to flow between the containers.
[0009] In one embodiment there is provided a device for stacking containers, the device
comprising:
a support surface for supporting a container;
a flange which juxtaposes the container; and
an aperture,
wherein the aperture permits air to flow between the containers and the flange acts
to prevent the container from sliding off the top of a second container when in a
stacked position.
[0010] In one embodiment, the container is a beverage container. The beverage container
may be selected from the group comprising a keg, a barrel, a cask, a vat.
[0011] In one embodiment of the present invention, the flange may juxtapose an inner diameter
of a container.
[0012] In one embodiment of the present invention, the device may further comprise a second
flange adapted to juxtapose an outer diameter of a container.
[0013] In one embodiment of the present invention, the aperture may be accommodated in the
flange juxtaposed the inner diameter of the container.
[0014] In one embodiment of the present invention, the device may further comprise a gripping
surface.
[0015] In one embodiment of the present invention, the flange is disposed in a substantially
vertical direction relative to the support surface.
[0016] In one embodiment of the present invention, the device may further comprise a truncated
cone positioned in the centre of the device, wherein the cone is configured to engage
with a valve on the container. The cone may be in communication with the flange which
juxtaposes the container.
[0017] In one embodiment of the present invention, the aperture may form one or more central
openings in the device.
[0018] In one embodiment of the present invention, the device may be composed of one or
more pieces of material.
[0019] In one embodiment of the present invention, there is provided a system for stacking
containers of kegs or barrels comprising positioning a device as described above on
top of a container and positioning a second container on the support surface of the
device.
[0020] The system of the invention may be referred to as a safe barrel or keg stacking system,
which can be made from plastic. It has vents cut into the main body and is shaped
like a disc. There may be a cone shaped design cut into the centre point of the disc.
[0021] In the specification, the term "container" should be understood to mean any container
suitable for storing a large volume of fluid, such as for example, a keg, a barrel,
a cask, or any item suitable for holding any form of liquid, or solid, or other matter.
[0022] In the specification, the term "fluid" should be understand to mean any alcoholic
or non-alcoholic liquid which can be transported in containers, such as, for example,
beer, lager, ale, stout, wine, whiskey or any spirit such as brandy, sherry and the
like, water, milk, and soft drinks such as lemonade, cola, and the like.
Brief Description of the Drawings
[0023] The invention will be more clearly understood from the following description of an
embodiment thereof, given by way of example only, with reference to the accompanying
drawings, in which:-
Figure 1 illustrates a side view of one embodiment of the present invention.
Figure 2 illustrates a top plan view of Figure 1.
Figure 3 illustrates a cut section view of Figure 1.
Figure 4 illustrates a bottom plan of Figure 1.
Figure 5 illustrates a perspective view of the embodiment of Figure 1.
Figure 6 illustrates (A) a top plan view and (B) a side sectional view of an alternative
embodiment of Figure 1.
Figure 7 illustrates (A) a top plan view and (B) a side sectional view of an alternative
embodiment of Figure 1.
Figure 8 illustrates (A) a top plan view and (B) a side sectional view of a second
embodiment of the present invention.
Figure 9 illustrates a (A) top plan view and (B) side view of a third embodiment of
the present invention.
Figure 10 illustrates a bottom view of Figure 9.
Figure 11 illustrates a (A) top plan view and (B) side view of a fourth embodiment
of the present invention.
Figure 12 illustrates a (A) bottom view and (B) side sectional view of Figure 11.
Figure 13 illustrates a side sectional view of any one of the embodiments illustrated
in Figures 8 to 12 stacked one on top of the other.
Figure 14 illustrates (A) a top plan view and (B) a side sectional view of the second
embodiment of Figure 8.
Figure 15 illustrates a perspective view of the embodiments illustrated in Figures
9 to 13 in use with a beer barrel.
Detailed Description of the Drawings
[0024] The present invention allows for the safe stacking and storing of containers, in
particular barrels and kegs, one on top of the other. The device of the present invention
is a single piece unit comprising a support having an upper and lower surface, at
least one flange on the upper surface, at least one flange on the lower surface, and
an aperture which provides ventilation between the barrels. The device is easy to
use, is lightweight and prevents barrels from sliding off each other when the device
is in use.
[0025] Figure 1 illustrates a side view and Figure 2 an elevation view of one embodiment
of the device of the present invention, referred to by reference numeral 1. The device
1 comprises a cone 2 having a central cavity 3. The device 1 further comprises a support
surface 4 having a flange 5, 6. The flange 5 generally contacts a barrel which sits
on the support surface 4 (the "supported barrel") and the flange 6 generally contacts
the top of a barrel which is placed beneath and in contact with the support surface
4 (the "supporting barrel"). The cone 2 secures itself to a valve on the supporting
barrel in contact with the flange 6, thus keeping the barrels centred and safe. The
flange 5 of the device 1 will fit within the internal diameter of the top and bottom
of the barrel. As shown in Figures 1, 3 and 5 the flange 6 of the device 1 will fit
within the internal diameter of the top and bottom of the barrel. Alternatively, the
flange 6 may be positioned towards the outer edge of the support surface 4 so that
it will fit around the outside diameter of the barrel. Either configuration will centre
the barrels with the cone 2 and secure the barrels into position with the flanges
5, 6 thus holding the barrels into place on the top and the bottom, preventing the
barrels from sliding or slipping off one another.
[0026] As illustrated in Figures 1 to 5, the flange 5 of the device 1 is in fluid communication
with the cone 2. The cone 2 is positioned in the centre of the device 1 which will
fit down over the valve on the top of each barrel as they are stacked. The flange
5 is punctuated with apertures 7 which permit air to pass through and around the barrels
that are stacked on top of each other. This helps prevent condensation and corrosion
between the barrels.
[0027] An alternative arrangement of the apertures 7 of the device 1 is shown in Figures
6 and 7. In these arrangements, the cone 2 is in communication with the flange 5 by
means of connectors 8 and 9. The apertures 7 permit air to pass through and around
the barrels that are stacked on top of each other, thus preventing condensation and
corrosion between the barrels.
[0028] In Figure 8(A) and 8(B) there is illustrated a second embodiment of the device 1
of the present invention. In this embodiment, the cone 2 is replaced with a central
aperture 17, which is in communication with the flange 5. The device 1 further comprises
a flange 16 in addition to the flange 6, wherein the flange 16 is positioned towards
the outer edge of the support surface 4 so that the flange 16 will fit around the
external diameter of the top or bottom of the barrel.
[0029] In Figures 9(A), 9(B) and 10 there is illustrated a third embodiment of the device
1 of the present invention. In this embodiment, the flange 5 forms the border of a
central aperture 27. The device 1 further comprises a flange 26 in addition to the
flange 6, wherein the flange 26 is positioned towards the outer edge of the support
surface 4 so that the flange 26 will fit around the external diameter of the top or
bottom of the barrel.
[0030] In Figures 11(A), 11(B), 12(A) and 12(B) there is illustrated a fourth embodiment
of the device 1 of the present invention. In the illustrated embodiment, the device
1 comprises a flange 36 and flange 6, and on a lower surface 40 of the supporting
surface 4, that is, the surface of the device 1 which contacts the top of a barrel
when in use, there is a lattice-like structure 39 which acts to provide a gripping
feature on the device 1.
[0031] The lattice-like structure 39 can be applied to any one of the embodiments of the
claimed invention, as illustrated in Figure 14A and 14B. The device 1 illustrated
therein is that shown in Figure 8A and 8B with a lattice-like structure 39 on the
lower surface 40 of the supporting surface 4 and lower surface 60 of the flange 5.
[0032] A plurality of the device 1 of the present invention can be stored conveniently by
stacking one on top of the other as illustrated in Figure 13. The arrangement of the
flanges 5, 6 and the aperture 7, 17, 27, 37 permit the stacking of a plurality of
the device 1. When a first device 1 is placed on top of a second device 1, the flange
6 of the first device 1 is juxtaposed the flange 5 and resting within the aperture
7 of the second device 1. Thus, it is possible to stack a large number of the devices
1 and store them in a convenient and tidy manner.
[0033] In use, the device 1 of the present invention provides a system for safely stacking
and storing barrels in a storage room, as illustrated in Figure 15. When a barrel
50 is placed on the ground or on a surface, a user may place the device 1 on top of
the barrel 50, as illustrated in Figure 15. The flange 16, 26, 36 fits around the
external diameter of the barrel 50 and the flange 6 fits within the internal diameter
of the barrel 50. The aperture 7, 17, 27, 37 permits air to pass through and around
the top of the barrel 50. When a second barrel 51 is placed on top of the barrel 50,
the bottom 52 of the barrel 51 rests on the support surface 4 of the device 1. The
bottom 52 of the barrel 51 rests against the flange 5 and prevents the barrel 51 from
sliding off the barrel 50.
[0034] It will be appreciated that the advantages of the stacking system over what is currently
on the market are that it is the only one of its kind that will do this job. It is
designed to stack the barrels from the centre cone out. It is this design feature
that secures the barrels that are stacked onto one another.
[0035] It should also be appreciated that the safe barrel stacking system is a single plastic
disc that the barrels sits on, the cone shape sits securely over the valve on the
bottom keg barrel and centres the safe barrel stacking system into the centre point
of the barrel on the bottom. The top barrel can then sit over the inner flange of
the safe barrel stacking system and rests on the outer flange, thus securing the barrel
into position. Because the design of the safe barrel stacking system allows air to
flow in and around the barrels stacked on top of one another through the vents in
the disc, this prevents condensation and corrosion taking place between the barrels.
[0036] It will also be appreciated that the safe barrel stacking system is also designed
to allow one to inspect the valve on the barrels with the safe barrel stacking system
fitted onto the barrel.
[0037] It will further be appreciated that this invention will allow for the improvement
in health & safety in the way barrels are handled and stacked in store rooms, providing
a safe working environment for all employees.
[0038] It will be appreciated that the object of the present invention called a safe barrel
stacking system is made of moulded plastic and it is used for stacking barrels safely,
particularly keg barrels for the bar trade but could be utilised on all types of barrels.
The product has a cone feature in the centre and an inner and outer flange along with
air vents in its main body. These features allow for the barrels to be centred and
stacked safely, preventing the barrels falling off one another. The vents allow air
to pass through and around the barrels preventing corrosion and condensation. The
cone secures itself to the valve on the keg barrel on the bottom, thus keeping the
barrels centred and safe. The inner flange of the safe barrel stacking system will
fit inside the internal diameter of the barrels top and bottom; the outer flange will
have the outside diameter of the barrel resting on it. This will firstly centre the
barrels with the cone and secondly secure the barrels into position with the inner
and outer flanges holding the barrels in place on the top and the bottom.
[0039] It will be appreciated that the method of producing this product is as follows, each
SAFE BARREL STACKING SYSTEM is moulded in a plastic moulding machine, this gives the
finished unit in one process; it will be natural in colour but maybe coloured if required.
Other designs for catching the centre of the Keg barrels such as a "X" shape in the
centre or a square shape or a claw grip around the valve were looked at, the essence
of the design is the centre stabilisation feature which is in the centre of the main
body of the safe barrel stacking system and the inner and outer design is the concept
that is important to the design. It is possible to use other shapes however.
[0040] It will be further appreciated that the product called the safe barrel stacking system
can also so be made from timber using any type of manufactured or machined or natural
wood, cutting the parts required
i.e. the cone, inner and outer flanges and gluing or nailing them together. Other materials
which could be used to make it are from all types of metal for example, soft and hard
metal, light and strong metal that could be welded together or CNC machined to the
shape. Other materials which could be considered are fibreglass moulding or rubber,
nylon and plaster. The advantages of the plastic moulding was that it is one unit/one
mould, it is light yet very durable and load resistance, it is hard wearing a long
life investment for the health and safety of people working around barrels.
[0041] It should also be appreciated that the device can be moulded or cut from a one or
more pieces of material and assembled to form the device of the present invention.
[0042] In the specification the terms "comprise, comprises, comprised and comprising" or
any variation thereof and the terms "include, includes, included and including" or
any variation thereof are considered to be totally interchangeable and they should
all be afforded the widest possible interpretation and vice versa.
[0043] The invention is not limited to the embodiments hereinbefore described but may be
varied in both construction and detail.
1. A device for stacking beverage containers, for example a keg or barrel, the device
comprising:
a support surface for supporting a container; and
a flange which juxtaposes the container;
wherein the flange acts to prevent the container from sliding off the top of a second
container when in a stacked position.
2. A device according to Claim 1, further comprising an aperture, wherein the aperture
permits air to flow between the containers.
3. A device according to Claim 1 or Claim 2, wherein the flange juxtaposes an inner diameter
of a container.
4. A device according to any one of the Claims 2 or 3, wherein the aperture is accommodated
in the flange juxtaposed the inner diameter of the container.
5. A device according to any one of the preceding claims, wherein the device further
comprises a second flange adapted to juxtapose an outer diameter of a container.
6. A device according to any one of the preceding claims, further comprising a gripping
surface.
7. A device according to any one of the preceding claims, wherein the flange is disposed
in a substantially vertical direction relative to the support surface.
8. A device according to any one of the preceding claims, further comprising a truncated
cone positioned in the centre of the device, wherein the cone is configured to engage
with a valve on the container.
9. A device according to Claim 8, wherein the cone is in communication with the flange
which juxtaposes the container.
10. A device according to any one of Claims 1 to 7, wherein the aperture forms a central
opening in the device.
11. A device according to any one of the preceding claims, wherein the device is composed
of one or more pieces of material.
12. A system for stacking containers comprising positioning a device of Claim 1 on top
of a container and positioning a second container on the support surface of the device.