CROSS-REFERENCE TO RELATED APPLICATIONS
BACKGROUND OF THE INVENTION
Field of the Invention
[0002] The present invention relates to a fluid feed pump operated to pressure-feed a fluid,
as well as a fluid circulation device, a medical device and an electronic device.
Description of Related Art
[0003] A fuel feed pump of one proposed structure repeats the operation of increasing the
volume of a pump chamber to suck in a fluid and subsequently decreasing the volume
of the pump chamber to pressure-feed the fluid (e.g.,
JP 2011-103930A). This fluid feed pump pressure-feeds the fluid in the pump chamber, every time the
volume of the pump chamber is increased and subsequently decreased. The fluid feed
amount per each operation is substantially equal to the differential volume given
by subtracting the minimum volume from the maximum value of the pump chamber (excluded
volume). The fluid feed amount of the fluid feed pump is thus approximately equal
to the product of the number of cycles of increasing and subsequently decreasing the
volume of the pump chamber (frequency of actuation) per unit time and the excluded
volume. This means that increasing the frequency of actuation per unit time proportionally
increases the fluid feed amount.
[0004] Operating the fluid feed pump in a certain operating range, the energy efficiency
decline has been pointed out.
SUMMARY
[0005] The reason that a fluid feed pump of this invention can operate with high efficiency
is described below with some figures. Fig. 13 illustrates the general structure of
a fluid feed pump. A diaphragm forms part of a pump chamber and is deformed by expanding
a piezoelectric element placed in a casing. The fluid in the pump chamber is then
pressure-fed through an outlet channel. After the pressure-feed of the fluid, removal
of a driving voltage applied to the piezoelectric element returns the expanded piezoelectric
element to the original length and thereby increases the volume of the pump chamber.
Accompanied with this volume increase, the fluid in an inlet buffer chamber flows
via a check valve into the pump chamber. The inlet buffer chamber then receives supplement
of the fluid through an inlet channel.
[0006] Figs. 14A and 14B illustrate changes in internal pressure of the pump chamber by
application of a driving signal to the piezoelectric element. As illustrated in Fig.
14A, applying a driving voltage to the piezoelectric element expands the piezoelectric
element and abruptly raises the internal pressure of the pump chamber. This results
in pressure-feeding the fluid in the pump chamber through the outlet channel and thereby
lowers the internal pressure of the pump chamber. Removing the driving voltage applied
to the piezoelectric element contracts the piezoelectric element and increases the
volume of the pump chamber to further lower the internal pressure of the pump chamber
to negative pressure. The fluid is then flowed into the pump chamber from the inlet
buffer chamber, so as to promptly recover the internal pressure of the pump chamber.
[0007] Under the certain driving conditions of the fluid feed pump, the time required to
increase or decrease the internal pressure of the pump chamber is significantly shorter
than the period of driving the fluid feed pump (i.e., time per cycle of changing the
volume of the pump chamber) and the time period between application and removal of
the driving voltage. It can thus be assumed that the driving voltage is removed after
the fluid pressurized in the pump chamber is fully pressure-fed through the outlet
cannel. Similarly it can be assumed that the driving voltage is applied after the
fluid is fully supplemented from the inlet buffer chamber into the pump chamber having
the volume increased by removal of the driving voltage. As a result, the fluid corresponding
to the excluded volume is pressure-fed, every time a driving signal pulse is applied.
[0008] When a fluid channel connected with the outlet channel has high flow resistance (as
in the thin and long fluid channel) or when a fluid of high viscosity is pressure-fed,
it takes a relatively long time to flow the fluid corresponding to the excluded volume
out of the pump chamber having the reduced volume. This results in extending the time
required for lowering the internal pressure of the pump chamber.
[0009] In the graph of Fig. 14B, the dashed-dotted-line curve shows the state that the internal
pressure of the pump chamber decreases when the fluid channel has high flow resistance
or when the fluid of high viscosity is pressure-fed. Compared with the ordinary case
shown by the broken-line curve (i.e., when the fluid channel has low flow resistance
and the pressure-fed fluid has low viscosity), it takes a longer time to lower the
internal pressure of the pump chamber. This means that a longer time is required to
pressure-feed the fluid corresponding to the excluded volume. Removal of the driving
voltage before a sufficient decrease of the internal pressure (i.e., before the fluid
corresponding to the excluded volume is fully fed out of the pump chamber) interrupts
the fluid feed and causes supplement of the fluid from the inlet buffer chamber. This
lowers the efficiency of fluid feed per cycle.
[0010] Even when the fluid channel does not have the high fluid resistance and the pressure-fed
fluid does not have the high viscosity, the extremely short period of driving the
fluid feed pump (i.e., the time per cycle of changing the volume of the pump chamber)
(i.e., high driving frequency) may cause similar problem. Even when the fluid channel
does not have the high fluid resistance and the pressure-fed fluid does not have the
high viscosity, it is impossible to fully flow the fluid corresponding to the excluded
volume out of the pump chamber at the instance of expanding the piezoelectric element.
It takes not long but still some time to fully flow out the fluid corresponding to
the excluded volume. Driving the fluid feed pump in the shorter period than the time
required to fully flow out the fluid corresponding to the excluded volume thus disadvantageously
lowers the efficiency of fluid feed.
[0011] Driving the fluid feed pump in the shorter period than the time required to fully
flow the fluid corresponding to the excluded volume out of the pump chamber (i.e.,
the time required to sufficiently reduces the internal pressure of the pump chamber)
lowers the efficiency of fluid feed, irrespective of the flow resistance of the fluid
channel and the viscosity of the pressure-fed fluid. This decrease in efficiency of
fluid feed becomes non-negligibly large in the driving period of the fluid feed pump
shorter than a time constant τ when the internal pressure of the pump chamber is reduced
as shown in Fig. 14B. The time constant τ herein is defined by the product of the
compliance of the pump chamber and the flow resistance between an inlet of the outlet
channel and an outlet of the fluid channel as described later in detail.
[0012] Fig. 15 shows the relationship between the driving frequency (reciprocal of the driving
period) of the fluid feed pump and the fluid feed amount. Under the ordinary driving
conditions of the fluid feed pump, the driving frequency is sufficiently lower than
1/τ, so that the fluid feed amount increases in proportion to the driving frequency.
At the higher driving frequencies, however, the fluid feed amount does not increase
at a comparable rate to the increase rate of the driving frequency as shown by the
solid-line curve in Fig. 15. At the driving frequency of higher than 1/τ, there is
a significant decrease in efficiency of fluid feed by the fluid feed pump. The electrical
energy applied to drive the piezoelectric element is approximately proportional to
the driving frequency. Such a decrease in efficiency of fluid feed indicates an increase
in potential loss of the electrical energy applied to the piezoelectric element.
[0013] The object of the invention is to provide a high-efficient fluid feed pump that feeds
a fluid with high efficiency even in a shorter driving period than a time constant
τ when the internal pressure of a pump chamber decreases and that significantly decreases
a potential loss of electrical energy applied to a piezoelectric element, as well
as a fluid circulation device, a medical device and an electronic device.
[0014] According to a first aspect, there is provided a fluid feed pump that feeds a fluid
through a fluid channel. The fluid feed pump includes: a pump chamber having variable
volume; an inlet channel arranged to allow inflow of the fluid from the fluid channel
to the pump chamber; a check valve provided between the inlet channel and the pump
chamber; an outlet channel connected with the pump chamber to feed the fluid out of
the pump chamber; and an outlet buffer chamber connected with the outlet channel to
feed the fluid from the outlet channel to the fluid channel. The outlet buffer chamber
has a compliance higher than a compliance of the pump chamber. A time per cycle of
changing the volume of the pump chamber is shorter than a time constant defined by
a product of the compliance of the pump chamber and a flow resistance between an inlet
of the outlet channel and an outlet of the fluid channel.
[0015] In the fluid feed pump of the first aspect, the volume of the pump chamber is increased
to suck the fluid out of the inlet channel to the pump chamber via the check valve
and is subsequently decreased to feed the fluid from the outlet channel to the fluid
channel. The outlet buffer chamber having the higher compliance than the compliance
of the pump chamber is provided between the outlet channel and the fluid channel.
The time per cycle of changing the volume of the pump chamber in the fluid feed pump
is shorter than the time constant τ defined by the product of the compliance of the
pump chamber and the flow resistance between the inlet of the outlet channel and the
outlet of the fluid channel.
[0016] When the volume of the pump chamber decreases, the fluid pressurized in the pump
chamber moves through the outlet channel to the outlet buffer chamber, so that the
internal pressure of the pump chamber immediately decreases (in a shorter time than
the time constant τ). The inertia of the fluid going through the outlet channel causes
the pump chamber to have negative internal pressure, so that the fluid is immediately
supplied to the pump chamber via the check valve. This enables the fluid to be fed
with high efficiency even when the fluid feed pump is driven in the period shorter
than the time constant τ. The fluid flowing into the outlet buffer chamber is supposed
to flow toward the fluid channel, but the flow resistance of the fluid channel interferes
with the smooth fluid flow. This increases the internal pressure of the outlet buffer
chamber, while the internal pressure of the pump chamber decreases. This discourages
the flow from the pump chamber to the outlet buffer chamber. No check valve is provided
between the pump chamber and the outlet buffer chamber, so that there is backflow
from the outlet buffer chamber to the pump chamber. The check valve is, on the other
hand, provided between the pump chamber and the inlet channel. The backflow of the
fluid increases the internal pressure of the pump chamber again. When the increasing
internal pressure of the pump chamber reaches or exceeds the internal pressure of
the outlet buffer chamber, the fluid stops the backflow but starts flowing toward
the outlet buffer chamber. This causes the pump chamber to have negative pressure
again and enables further supply of the fluid from the inlet buffer chamber to the
pump chamber. The pressure oscillation occurring between the pump chamber and the
outlet buffer chamber via the outlet channel results in increasing the amount of the
fluid supplied to the pump chamber. The fluid feed amount by each cycle of decreasing
and subsequently increasing the volume of the pump chamber is thus made greater than
the differential volume given by subtracting the minimum volume from the maximum volume
of the pump chamber (excluded volume). Using the fluid feed pump that feeds the fluid
with high efficiency can significantly reduce the electrical energy applied to the
piezoelectric element, thus making a significant contribution to energy saving.
[0017] According to one embodiment, there is provided the fluid feed pump of the first aspect,
wherein the outlet channel may have a flow resistance lower than a flow resistance
of the fluid channel.
[0018] The fluid feed pump of this embodiment immediately lowers the internal pressure of
the pump chamber irrespective of the flow resistance of the fluid channel, and additionally
interferes with attenuation of the pressure oscillation occurring between the pump
chamber and the outlet buffer chamber. This enables the pump chamber to have the negative
pressure many times and thereby supplies the fluid to the pump chamber with high efficiency.
This configuration enables the fluid to be fed with high efficiency even when the
fluid feed pump is driven in the period shorter than the time constant τ.
[0019] According to another embodiment, there is provided the fluid feed pump of the first
aspect, wherein the compliance of the outlet buffer chamber may be at least 10 times
as high as the compliance of the pump chamber.
[0020] When the compliance of the outlet buffer chamber is not sufficiently higher than
the compliance of the pump chamber, the flow resistance of the fluid channel connected
with the outlet buffer chamber may affect the pressure-feed of the fluid from the
pump chamber to the outlet buffer chamber. In the fluid feed pump of this embodiment,
however, the compliance of the outlet buffer chamber is at least 10 times as high
as the compliance of the pump chamber. This causes the flow resistance of the fluid
channel connected with the outlet buffer chamber to be substantially negligible during
the pressure-feed of the fluid from the pump chamber. This configuration immediately
lowers the internal pressure of the pump chamber, thus enabling the fluid to be fed
with high efficiency.
[0021] According to another embodiment, there is provided the fluid feed pump of the first
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the fluid channel may be connected with the inlet
channel, so that the fluid fed from the outlet channel to the fluid channel is returned
to the inlet buffer chamber.
[0022] In the fluid feed pump of this embodiment, the fluid fed to the fluid channel is
accumulated in the inlet buffer chamber and is supplied to the pump chamber via the
check valve. There is accordingly no shortage of the fluid supplied via the check
valve to the pump chamber, even when the fluid fed from the pump chamber is accumulated
in the outlet buffer chamber and does not smoothly flow out to the fluid channel.
This configuration advantageously avoids the decreased capacity of the fluid feed
pump caused by insufficient supply of the fluid to the pump chamber.
[0023] According to another embodiment, there is provided the fluid feed pump of the first
aspect, wherein the inlet buffer chamber may have a compliance that is at least five
times as high as the compliance of the outlet buffer chamber.
[0024] It is experimentally confirmed that there is no shortage of the fluid supplied to
the pump chamber when the compliance of the inlet buffer chamber is at least 5 times
as high as the compliance of the outlet buffer chamber. This configuration achieves
the full capacity of the fluid feed pump.
[0025] According to another embodiment, there is provided the fluid feed pump of the first
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the inlet buffer chamber may be a deformable
pack.
[0026] This configuration readily achieves the inlet buffer chamber of the required level
of compliance.
[0027] According to another embodiment, there is provided the fluid feed pump of the first
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the inlet buffer chamber may be a deformable
pack to be attachable to and detachable from the fluid feed pump.
[0028] The fluid feed pump of this embodiment enables easy replacement of the deformed pack
having the change in properties or easy replacement to a pack of the optimum compliance
according to the application of the fluid feed pump.
[0029] According to another embodiment, there is provided the fluid feed pump of the first
aspect, wherein the volume of the pump chamber may be changed by actuation of a piezoelectric
element.
[0030] Using the piezoelectric element applies a large force to abruptly reduce the volume
of the pump chamber, so that large pressure oscillation occurs between the pump chamber
and the outlet buffer chamber. The fluid is fed with high efficiency by taking advantage
of this pressure oscillation.
[0031] According to a second aspect, there is provided a fluid circulation device using
the fluid feed pump described above.
[0032] For example, the light source of a projector generates large amount of heat and is
thus required to be cooled down. An increase in light intensity leads to an increase
in generated heat and an increase in required cooling capacity. The fluid feed pump
of the invention is small in size but has high fluid-feed capacity (high cooling capacity).
The fluid feed pump of the invention is thus preferably applicable to a liquid circulation
device that circulates a fluid, such as coolant, to cool down. Applying the fluid
feed pump of the invention to the fluid circulation device accordingly enables the
configuration of a projector that is small in size but has high light intensity.
[0033] According to a third aspect, there is provided a medical device using the fluid feed
pump described above.
[0034] The high-pressure spraying capacity is required, for example, in a fluid injection
device used to prepare microcapsules containing medicinal substances or nutritional
supplements and surgical instruments like a surgical jet knife used to cut out or
remove body tissues by spraying a thin jet of a pressurized fluid, such as water or
normal saline solution, from a jet nozzle against the body tissues. The fluid feed
pump of the invention is small in size but has high fluid-feed capacity. Using the
fluid feed pump of the invention accordingly enables the configuration of a medical
device that is small in size but has high spraying capacity. The heat-generating part
of the medical device may be cooled down by a fluid circulation device including the
fluid feed pump of the invention. This enhances the reliability of the medical device.
The heat-generating part of the medical device may be, for example, a piezoelectric
actuator of the surgical jet knife.
[0035] According to a fourth aspect, there is provided an electronic device using the fluid
feed pump described above.
[0036] For example, circulating a fluid, e.g., coolant, efficiently cools down the heat
generated in an electronic device, such as a projector. The fluid feed pump of the
invention is small in size but has high fluid-feed capacity. Using the fluid feed
pump of the invention accordingly enables the configuration of a compact electronic
device.
[0037] According to a fifth aspect, there is provided a fluid feed pump, including: a pump
chamber having volume changeable by actuation of a piezoelectric element; an outlet
channel arranged to allow outflow of a fluid from the pump chamber to a fluid channel;
an inlet channel arranged to supply the fluid to the pump chamber; and a check valve
provided between the inlet channel and the pump chamber. The piezoelectric element
is actuated in a shorter period than a time constant when internal pressure of the
pump chamber increases and subsequently decreases. The fluid feed pump further includes
an outlet buffer chamber provided between the outlet channel and the fluid channel
and configured to have a compliance that is higher than a compliance of the pump chamber
but is at most 100 times as high as the compliance of the pump chamber.
[0038] In the fluid feed pump of this aspect, the volume of the pump chamber is increased
to suck the fluid out of the inlet channel to the pump chamber via the check valve
and is subsequently decreased to feed the fluid from the outlet channel to the fluid
channel. In the structure that the fluid channel is directly connected with the outlet
channel, due to the high flow resistance of the fluid channel, the internal pressure
of the pump chamber increases with a decrease in volume of the pump chamber. The subsequent
direct flow of the fluid from the outlet channel to the fluid channel lowers the internal
pressure of the pump chamber. The fluid feed pump is driven in the shorter period
than the time constant τ when the internal pressure of the pump chamber decreases.
The fluid feed pump of this aspect has the outlet buffer chamber provided between
the outlet channel and the fluid channel and configured to have the compliance that
is higher than the compliance of the pump chamber but is at most 100 times as high
as the compliance of the pump chamber.
[0039] When the volume of the pump chamber decreases, the fluid flows from the pump chamber
to the outlet buffer chamber to increase the internal pressure of the outlet buffer
chamber. This results in feeding the fluid from the outlet buffer chamber to the fluid
channel. The excessively high compliance of the outlet buffer chamber extends the
time until the expected fluid feed amount is fulfilled after start of the operation
of the fluid feed pump. As described later in detail, the capacity of the fluid feed
pump increases with an increase in compliance of the outlet buffer chamber relative
to the compliance of the pump chamber, but reaches the plateau when the compliance
of the outlet buffer chamber becomes about 100 times as high as the compliance of
the pump chamber. Setting the compliance of the outlet buffer chamber to be higher
than the compliance of the pump chamber but at most 100 times as high as the compliance
of the pump chamber advantageously shortens the time until the expected fluid feed
amount is fulfilled after start of the operation of the fluid feed pump.
[0040] According to one embodiment, there is provided the fluid feed pump of the fifth aspect,
which may further include an inlet buffer chamber provided between the inlet channel
and the check valve, wherein the fluid channel may be connected with the inlet channel,
so that the fluid fed from the outlet channel to the fluid channel is returned to
the inlet buffer chamber.
[0041] In the fluid feed pump of this embodiment, the fluid fed to the fluid channel is
accumulated in the inlet buffer chamber and is supplied to the pump chamber via the
check valve. There is accordingly no shortage of the fluid supplied via the check
valve to the pump chamber, even when the fluid fed from the pump chamber is accumulated
in the outlet buffer chamber and does not smoothly flow out to the fluid channel.
This configuration advantageously avoids the decreased capacity of the fluid feed
pump caused by insufficient supply of the fluid to the pump chamber.
[0042] According to another embodiment, there is provided the fluid feed pump of the fifth
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the inlet buffer chamber may have a compliance
that is at least five times as high as the compliance of the outlet buffer chamber.
[0043] It is experimentally confirmed that there is no shortage of the fluid supplied to
the pump chamber when the compliance of the inlet buffer chamber is at least 5 times
as high as the compliance of the outlet buffer chamber. This configuration achieves
the full capacity of the fluid feed pump.
[0044] According to another embodiment, there is provided the fluid feed pump of the fifth
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the inlet buffer chamber may be a deformable
pack.
[0045] The fluid feed pump of this embodiment enables easy replacement of the deformed pack
having the change in properties or easy replacement to a pack of the optimum compliance
according to the application of the fluid feed pump.
[0046] According to another embodiment, there is provided the fluid feed pump of the fifth
aspect, which may further include an inlet buffer chamber provided between the inlet
channel and the check valve, wherein the inlet buffer chamber may be a deformable
pack to be attachable to and detachable from the fluid feed pump.
[0047] The fluid feed pump of this embodiment enables easy replacement of the deformed pack
having the change in properties or easy replacement to a pack of the optimum compliance
according to the application of the fluid feed pump.
[0048] According to a sixth aspect, there is provided a fluid circulation device using the
fluid feed pump described above.
[0049] For example, the light source of a projector generates large amount of heat and is
thus required to be cooled down. An increase in light intensity leads to an increase
in generated heat and an increase in required cooling capacity. The fluid feed pump
of the invention is small in size but has high fluid-feed capacity (high cooling capacity).
The fluid feed pump of the invention is thus preferably applicable to a liquid circulation
device that circulates a fluid, such as coolant, to cool down. Applying the fluid
feed pump of the invention to the fluid circulation device accordingly enables the
configuration of a projector that is small in size but has high light intensity.
[0050] According to a seventh aspect, there is provided a medical device using the fluid
feed pump described above.
[0051] The high-pressure spraying capacity is required, for example, in a fluid injection
device used to prepare microcapsules containing medicinal substances or nutritional
supplements and surgical instruments like a surgical jet knife used to cut out or
remove body tissues by spraying a thin jet of a pressurized fluid, such as water or
normal saline solution, from a jet nozzle against the body tissues. The fluid feed
pump of the invention is small in size but has high fluid-feed capacity. Using the
fluid feed pump of the invention accordingly enables the configuration of a medical
device that is small in size but has high spraying capacity. The heat-generating part
of the medical device may be cooled down by a fluid circulation device including the
fluid feed pump of the invention. This enhances the reliability of the medical device.
The heat-generating part of the medical device may be, for example, a piezoelectric
actuator of the surgical jet knife.
[0052] According to an eighth aspect, there is provided an electronic device using the fluid
feed pump described above.
[0053] For example, circulating a fluid, e.g., coolant, efficiently cools down the heat
generated in an electronic device, such as a projector. The fluid feed pump of the
invention is small in size but has high fluid-feed capacity. Using the fluid feed
pump of the invention accordingly enables the configuration of a compact electronic
device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054]
Fig. 1 illustrates the structure of a fluid feed pump according to one embodiment
of the invention;
Figs. 2A to 2C show changes in internal pressure of a pump chamber by application
of a driving signal to a piezoelectric element;
Fig. 3 illustrates different variations in fluid feed amount in the presence and in
the absence of an outlet buffer chamber;
Fig. 4 illustrates the effect of the volume of the outlet buffer chamber on the volume
of the pump chamber;
Fig. 5 illustrates time changes before stabilization of the fluid feed amount after
start of operation of the fluid feed pump;
Fig. 6 illustrates the configuration of a circulation channel using the fluid feed
pump of the embodiment;
Fig. 7 illustrates the effect of the volume of an inlet buffer chamber on the volume
of the outlet buffer chamber;
Fig. 8 illustrates a fluid feed pump configured to increase the compliance of the
inlet buffer chamber according to one modification;
Figs. 9A to 9C illustrate circulation of a fluid through a fluid channel by the operation
of the fluid feed pump of the modification;
Figs. 10A to 10D illustrate the structure of a film pack employed in the fluid feed
pump of the modification;
Figs. 11A and 11B illustrate an application of the fluid feed pump to an electronic
device;
Fig. 12 schematically illustrates the structure of a fluid ejection system as an application
of the fluid feed pump to a medical device;
Fig. 13 illustrates the general structure of a fluid feed pump;
Figs. 14A and 14B illustrate changes in internal pressure of a pump chamber by application
of a driving signal to a piezoelectric element; and
Fig. 15 shows the relationship between the driving frequency of the fluid feed pump
and the fluid feed amount.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0055] Fig. 1 illustrates the structure of a fluid feed pump 100 according to one embodiment.
As illustrated, the fluid feed pump 100 of this embodiment differs from the fluid
feed pump shown in Fig. 13 by providing an outlet buffer chamber 118. More specifically,
in the fluid feed pump 100 of the embodiment, part of a pump chamber 102 is formed
from a diaphragm 104. A piezoelectric element 106 is placed in a casing 108. An inlet
buffer chamber 112 is provided via a check valve 110 above the pump chamber 102. A
fluid is supplied through an inlet channel 114 into the inlet buffer chamber 112.
The pump chamber 102 is connected with the outlet buffer chamber 118 via an outlet
channel 116, and a fluid channel 122 is further connected with the outlet buffer chamber
118.
[0056] When a driving signal is applied to the piezoelectric element 106 to extend the piezoelectric
element 106, the diaphragm 104 is deformed to reduce the volume of the pump chamber
102. This causes the fluid in the pump chamber 102 to flow through the outlet channel
116 into the outlet buffer chamber 118 and then feeds the fluid from the outlet buffer
chamber 118 into the fluid channel 122.
[0057] Figs. 2A to 2C show changes in internal pressure of the pump chamber 102 by application
of a driving signal to the piezoelectric element 106 in the fluid feed pump 100 of
the embodiment. Fig. 2A shows a driving signal applied to the piezoelectric element
106. Figs. 2B and 2C show time changes in internal pressure with respect to the outlet
buffer chamber 118 of different volumes. As illustrated in Fig. 2A, with an increase
in voltage of the driving signal (driving voltage), the piezoelectric element 106
is extended to reduce the volume of the pump chamber 102, which abruptly increases
the internal pressure of the pump chamber 102. The outlet buffer chamber 118 is provided
between the outlet channel 116 and the fluid channel 122, so that the fluid pressurized
in the pump chamber 102 moves to the outlet buffer chamber 118, so as to immediately
lower the internal pressure of the pump chamber 102. This phenomenon is seen from
the pump chamber 102. The fluid channel 122 located beyond the outlet buffer chamber
118 hardly affects the pump chamber 102, because of the presence of the outlet buffer
chamber 118. This configuration of connecting the fluid channel 122 with the pump
chamber 102 across the outlet channel 116 and the outlet buffer chamber 118 is thus
substantially equivalent to the configuration of simply connecting the outlet channel
116 with the pump chamber 102.
[0058] This phenomenon is explained more in detail below. When the fluid flows at a flow
rate Q through a circular channel, such as the fluid channel 122 or the outlet channel
116, an internal pressure difference ΔP between two arbitrary points in the circular
channel is expressed by Equation (1) given below:
[0059] 
where R represents a flow resistance between the two arbitrary points in the circular
channel. When the fluid flow in the channel is steady and laminar flow (Hagen-Poiseuille
flow), the flow resistance R is expressed by Equation (2) given below, wherein the
fluid of absolute viscosity µ flows through the circular channel having the radius
r and the length L between the two arbitrary points:
[0060] 
In the structure without the outlet buffer chamber 118 between the outlet channel
116 and the fluid channel 122 like the fluid feed pump shown in Fig. 13, there is
a variation in volume of the pump chamber 102. The fluid flowing through the outlet
channel 116 and the fluid channel 122 accordingly makes a non-stationary flow, so
that the flow resistance in the outlet channel 116 and in the fluid channel 122 is
increased to the level of about four times as high as the flow resistance given by
Equation (2).
[0061] When pressure is applied to inside the fluid chamber filled with the fluid, such
as the pump chamber 102 or the outlet buffer chamber 118, there is volume expansion
or fluid compression by deformation of the fluid chamber. For example, in a simplest
application, a fluid chamber having the volume V and the bulk modulus of elasticity
K is filled with a fluid of compressibility κ
F (e.g., liquid), and a pressure P is applied to the fluid in the fluid chamber. A
variation ΔV1 in volume by deformation of the fluid chamber is expressed as the following
Equation (3).
[0062] 
A variation ΔV2 in volume by compression of the fluid is expressed as the following
Equation (4).
[0063] 
An apparent variation ΔV in volume of the fluid chamber by the pressure P is accordingly
given as the following Equation (5).
[0064] 
This product V×(1/K+κ
F ) is a value called "compliance". Under the conditions that the fluid chamber is
made of a material of the same modulus of elasticity, that the fluid has the same
compressibility and that the same pressure P is applied, Equation (5) indicates that
the apparent variation ΔV in volume of the fluid chamber is proportional to the volume
V of the fluid chamber.
[0065] As described above, in the fluid feed pump without the outlet buffer chamber 118
as shown in Fig. 13, the internal pressure of the pump chamber 102 slowly decreases
by a time constant τ that is defined as the product of the flow resistance in the
outlet channel 116 and the fluid channel 122 (i.e., about four times as high as the
flow resistance R given by Equation (2) according to the experimental result) and
the compliance of the pump chamber 102. In the fluid feed pump 100 of the invention
with the outlet buffer chamber 118 having the higher compliance than that of the pump
chamber 102, however, the pump chamber 102 is hardly affected by the flow resistance
in the fluid channel 122. The outflow of the fluid corresponding to volume reduction
of the pump chamber 102 is affected by only the flow resistance and the inertance
of the outlet channel 116. This shortens the time required to complete the outflow
of the fluid corresponding to the volume reduction.
[0066] The fluid moving through the outlet channel 116 receives the inertial force by the
inertance of the outlet channel 116, so that the internal pressure of the pump chamber
102 becomes negative. The fluid can thus be supplied from the inlet buffer chamber
112 to the pump chamber 102. The inertance of the outlet channel 116 is larger than
the inertance of a communicating path between the inlet buffer chamber 112 and the
pump chamber 102. The fluid moving through the outlet channel 116 thus hardly goes
back to the pump chamber 102, and the fluid is supplied from the inlet buffer chamber
112 to the pump chamber 102. This is attributed to the extremely small inertance of
the channel on the inlet side (i.e., passage with the check valve 110) compared with
the inertance of the channel on the outlet side (i.e., outlet channel 116).
[0067] The inertance is a characteristic value of the channel and indicates the flowability
of the fluid flowing through the channel under application of a pressure on one end
of the channel. In a simple example, it is assumed that a channel having the cross
sectional area S and the length L is filled with a fluid (e.g., liquid) having the
density ρ and that a pressure P is applied on one end of the channel (more specifically,
pressure difference P between both ends). The force of pressure P × cross sectional
area S then acts on the fluid in the channel, so that the fluid in the channel flows
out. When the fluid flowing out has the acceleration "a", since the mass of the fluid
in the channel is given by the density ρ × cross sectional area S × length L, the
equation of motion is transformed as the following Equation (6).
[0068] 
When the fluid flowing through the channel has the volumetric flow rate Q and the
flow velocity v, the following equation is given:
[0069] 
[0070] Substituting Equation (7) into Equation (6) gives the following equation:

This equation transforms the motion of equation with respect to the fluid in the
channel using the pressure P applied on one end of the channel (more specifically,
pressure difference between both ends) and dQ/dt. Equation (8) indicates an increase
in dQ/dt (i.e., a greater change in flow velocity) with a decrease in value (ρ×L/S)
under application of the same pressure P. This value (ρ×L/S) is called inertance.
[0071] In the fluid feed pump 100 of Fig. 1 according to the embodiment, the outlet channel
116 has the large inertance, because of its small inner diameter and long channel
length. The channel on the inlet side of the pump chamber 102, on the other hand,
has the small inertance, because of the short channel length of the passage with the
check valve 110. When the pump chamber 102 has negative pressure, the fluid on the
outlet side having the large resultant inertance is hardly sucked into the pump chamber
102, while the fluid on the inlet side having the small resultant inertance is sucked
into the pump chamber 102. Because of the reasons described above, reducing the volume
of the pump chamber 102 causes the fluid pressurized in the pump chamber 102 to move
through the outlet channel 116 to the outlet buffer chamber 118, so that the internal
pressure of the pump chamber 102 immediately decreases (within a shorter time than
the time constant τ). The internal pressure of the pump chamber 102 becomes negative
by the inertia of the fluid flowing through the outlet channel 116, and the fluid
is immediately supplied to the pump chamber 102 via the check valve 110. The fluid
can thus be fed into the pump chamber 102 with high efficiency, even when the fluid
feed pump 100 is driven in shorter periods than the time constant τ.
[0072] The fluid flowing into the outlet buffer chamber 118 hardly flows out, due to the
high flow resistance in the fluid channel 122. This results in increasing the internal
pressure of the outlet buffer chamber 118. The internal pressure of the pump chamber
102 decreases in this state, so that the inertial force of the fluid in the outlet
channel 116 gradually decreases. Since no check valve 110 is provided between the
pump chamber 102 and the outlet buffer chamber 118, there is a reverse flow from the
outlet buffer chamber 118 into the pump chamber 102. Even when the fluid flows back
to the pump chamber 102, the check valve 110 prevents the fluid from flowing into
the inlet buffer chamber 112. This increases the internal pressure of the pump chamber
102 again and causes the back-flow fluid to flow toward the outlet buffer chamber
118. This again causes the negative pressure in the pump chamber 102, so that the
fluid can further be supplied from the inlet buffer chamber 112 to the pump chamber
102. Repeating such oscillating motions opens the check valve 110 a plurality of times
(twice in the illustrated example of Figs. 2A to 2C) during one operation and enables
the fluid to be supplied to the pump chamber 102.
[0073] This phenomenon is typically regarded as propagation by the pressure wave in the
fluid propagating between the pump chamber 102 and the outlet buffer chamber 118.
The fluid feed pump 100 of the embodiment has the short distance between the pump
chamber 102 and the outlet buffer chamber 118 (about 10 cm at the longest, irrespective
of the size of the outlet buffer chamber). The oscillation period by propagation of
the pressure wave is expected to be 0.2 msec at the longest when the sonic speed in
the fluid is about 1000 m/sec. The natural oscillation period of the oscillation shown
in Fig. 2B or Fig. 2C is, however, about 0.35 msec for the outlet buffer chamber 118
of the smaller volume and about 0.4 msec for the outlet buffer chamber 118 of the
larger volume. These values are not explainable by propagation of the pressure wave.
[0074] This phenomenon is explainable by taking into account the compressibility of the
fluid (in other words, by treating the fluid as compressive fluid). When this phenomenon
is regarded as natural oscillation (resonance) defined by the compliance of the pump
chamber 102, the inertance of the outlet channel 116 and the compliance of the outlet
buffer chamber 118, the natural oscillation period T is expressed by Equation (9)
given below:
[0075] 
where M represents the inertance of the outlet channel 116 and C represents the resultant
compliance of the pump chamber 102 and the outlet buffer chamber 118. When C
1 represents the compliance of the pump chamber 102 and C
2 represents the compliance of the outlet buffer chamber 118, the resultant compliance
C is given by Equation (10) below:
[0076] 
Using the natural oscillation defined by Equation (9) can reproduce the oscillations
shown in Figs. 2B and 2C and can explain why the natural oscillation period T is increased
with an increase in volume of the outlet buffer chamber 118 (which results in increasing
the compliance of the outlet buffer chamber 118). From Equations (9) and (10) given
above, it is understood that the volume of the pump chamber 102 affects the natural
oscillation period T.
[0077] Fig. 3 illustrates different variations in fluid feed amount in the presence and
in the absence of the outlet buffer chamber 118. More specifically, Fig. 3 shows the
measurement results of the fluid feed amount in the fluid feed pump without the outlet
buffer chamber 118 and in the fluid feed pump 100 of the embodiment with the outlet
buffer chamber 118. As shown in Fig. 3, providing the outlet buffer chamber 118 significantly
increases the fluid feed amount. Additionally, the fluid feed amount increases with
an increase in volume of the outlet buffer chamber 118. This is due to the reasons
given below.
[0078] The fluid in the inlet buffer chamber 112 flows into the pump chamber 102 during
the time period when the pump chamber 102 has negative pressure (negative pressure
time period). The longer negative pressure time period increases the flow rate of
the fluid flowing from the inlet buffer chamber 112 into the pump chamber 102 (this
flow rate corresponds to the fluid feed amount). As shown in Figs. 2B and 2C, the
oscillation of the internal pressure of the pump chamber 102 is attenuated by the
flow resistance in the outlet channel 116, so that there is a limited number of times
when the internal pressure of the pump chamber 102 becomes negative. The longer negative
pressure time period each time increases the flow rate into the pump chamber 102.
The longer natural oscillation period T is accordingly preferable. As clearly understood
from Equation (9), the higher resultant compliance C results in increasing the natural
oscillation period T. Increasing the volume (compliance) of the pump chamber 102,
however, decreases the ratio of the volume reduction caused by decreasing the volume
of the pump chamber 102 to the volume of the pump chamber 102 and thereby lowers the
pressure of the pump chamber 102. The volume (compliance) of the outlet buffer chamber
118 is accordingly increased to increase the fluid feed amount.
[0079] Fig. 4 illustrates the effect of the volume of the outlet buffer chamber 118 on the
volume of the pump chamber 102. More specifically, Fig. 4 shows a variation in fluid
feed amount with a variation in volume (compliance) of the outlet buffer chamber 118
relative to the volume (compliance) of the pump chamber 102. As illustrated, setting
the volume (compliance) of the outlet buffer chamber 118 to 10 times or more the volume
(compliance) of the pump chamber 102 at least doubles the fluid feed amount. The fluid
feed amount reaches the plateau when the volume (compliance) of the outlet buffer
chamber 118 is 100 times or more the volume of the pump chamber 102. During this time
period of natural oscillation, the internal pressure of the pump chamber 102 varies.
The variation in internal pressure of the pump chamber 102 decreases with an increase
in volume (compliance) of the outlet buffer chamber 118 relative to the volume (compliance)
of the pump chamber 102. Increasing the volume (compliance) of the outlet buffer chamber
118 relative to the volume (compliance) of the pump chamber 102 accordingly has the
effect of reducing pulsation.
[0080] Fig. 5 illustrates measurement examples of time change before stabilization of the
fluid feed amount after start of operation of the fluid feed pump 100 of the embodiment.
The solid-line curve of Fig. 5 shows a time change with respect to the outlet buffer
chamber 118 of the large volume (the volume of the outlet buffer chamber 118 is 100
times as large as the volume of the pump chamber 102). The broken-line curve of Fig.
5 shows a time change with respect to the outlet buffer chamber 118 of the larger
volume (the volume of the outlet buffer chamber 118 is 200 times as large as the volume
of the pump chamber 102). Immediately after start of operation of the fluid feed pump
100, the fluid feed amount increases, accompanied with a gradual increase in internal
pressure of the outlet buffer chamber 118. An excessively large volume (high compliance)
of the outlet buffer chamber 118 slows the increase in internal pressure of the outlet
buffer chamber 118 and extends the time before stabilization of the fluid feed amount.
The excessively large volume (high compliance) of the outlet buffer chamber 118 is
thus non-preferable. In the presence of a circulation channel where the fluid flowing
through the fluid channel 122 is circulated to the inlet channel 114 as illustrated
in Fig. 6, an increase in amount of the fluid accumulated in the outlet buffer chamber
118 causes deficiency of the fluid circulating through the fluid channel 122 and causes
the inlet buffer chamber 112 to have negative pressure, which may result in decreasing
the fluid feed amount. Due to these reasons, the volume (compliance) of the outlet
buffer chamber 118 is preferably at least about 100 times as large as (as high as)
the volume (compliance) of the pump chamber 102.
Fig. 6 illustrates the configuration of a circulation channel using the fluid feed
pump 100 of the embodiment. Connecting the circulation channel with the fluid feed
pump 100 is referred to as fluid circulation device 100X.
[0081] Fig. 7 illustrates the effect of the volume of the inlet buffer chamber 112 on the
volume of the outlet buffer chamber 118. More specifically, Fig. 7 shows a variation
in fluid feed amount with a variation in volume (compliance) of the inlet buffer chamber
112 relative to the volume (compliance) of the outlet buffer chamber 118. Setting
the volume (compliance) of the inlet buffer chamber 112 to 5 times or more the volume
(compliance) of the outlet buffer chamber 118 stabilizes the fluid feed amount. This
may be because the inlet buffer chamber 112 having the sufficient volume (compliance)
does not have extreme negative pressure even when the fluid fed from the pump chamber
102 is accumulated in the outlet buffer chamber 118. The volume (compliance) of the
inlet buffer chamber 112 is thus preferably 5 times or more the volume (compliance)
of the outlet buffer chamber 118.
[0082] Fig. 8 illustrates a fluid feed pump 200 configured to increase the compliance of
the inlet buffer chamber 112 according to one modification. In the illustrated example
of Fig. 8, a circulation channel is configured using the fluid feed pump 200 of the
modification.
[0083] As illustrated, the fluid feed pump 200 of the modification is generally structured
by integrating a piezoelectric element casing 210 with a channel casing 240. The piezoelectric
element casing 210 has a through hole 210h of circular cross section, which is formed
in the approximate center of a joint surface with the channel casing 240 to pass through
the piezoelectric element casing 210. The bottom of the through hole 210h is securely
closed by a bottom plate 212. A laminated-type piezoelectric element 214 is placed
in the through hole 210h of this piezoelectric element casing 210, and the bottom
of the piezoelectric element 214 is fastened to the bottom plate 212. A circular reinforcement
plate 216 is attached to the upper end of the piezoelectric element 214, and a circular
diaphragm 218 made of e.g., metal thin plate, is fixed to the upper surface of the
reinforcement plate 216. The outer diameter of the diaphragm 218 is larger than the
inner diameter of the through hole 210h. The thickness of the reinforcement plate
216 is set, such that the diaphragm 218 fixed to the reinforcement plate 216 comes
into contact with the upper surface of the piezoelectric element casing 210 (i.e.,
joint surface with the channel casing 240).
[0084] The channel casing 240 has a circular recess 240c formed on the joint surface with
the piezoelectric element casing 210, and a ring-shaped annular member 220 is set
in this recess 240c. The inner diameter of the annular member 220 is smaller than
the outer diameter of the diaphragm 218. When the channel casing 240 and the piezoelectric
element casing 210 are fixed to each other, e.g., by screwing, the diaphragm 218 is
located between the annular member 220 and the piezoelectric element casing 210. A
pump chamber 230 is accordingly defined by the recess 240c of the channel casing 240,
the inner circumferential face of the annular member 220 and the diaphragm 218. Deformation
of the diaphragm 218 by expanding or contracting the piezoelectric element 214 changes
the volume of the pump chamber 230 as described later in detail.
[0085] The channel casing 240 also has a fluid chamber 246 arranged to lead the fluid to
the pump chamber 230, an outlet channel 242 arranged to lead the fluid in the pump
chamber 230 to one end of a fluid channel 300 connected with the side face of the
channel casing 240, and an inlet channel 244 arranged to lead the fluid supplied from
the other end of the fluid channel 300 connected with the side face of the channel
casing 240 to the fluid chamber 246. Although being omitted from the illustration
to avoid complexity, as in the fluid feed pump 100 of the embodiment, in the fluid
feed pump 200 of the modification, the pump chamber 230 is connected with an outlet
buffer chamber via the outlet channel 242, and the fluid channel 300 is connected
with the outlet buffer chamber.
[0086] The fluid chamber 246 has one end open to the upper surface of the channel casing
240 (i.e., opposite surface opposed to the joint surface with the piezoelectric element
casing 210) and the other end open to the pump chamber 230 and is tapered (to have
the smaller cross sectional area) toward the pump chamber 230. The inlet channel 244
is connected with the middle of the fluid chamber 246. A check valve 248 is provided
on one end of the fluid chamber 246 on the side of the pump chamber 230 to allow the
inflow of the fluid from the fluid chamber 246 to the pump chamber 230 but to prohibit
the backflow of the fluid from the pump chamber 230 to the fluid chamber 246. A connection
member 262 of a film pack 260 made of a flexible film having gas barrier property
and heat resistance is air-tightly fit in an end of the fluid chamber 246 open to
the upper surface of the channel casing 240. The film pack 260 of the embodiment is
attachable to and detachable from the channel casing 240. The structure of the film
pack 260 will be described later in detail with reference to another drawing.
[0087] The fluid channel 300 may be made of a pressure-resistant silicone tube or resin
tube. In the circulation channel of this structure, the fluid is circulated through
the fluid channel 300 by actuation of the piezoelectric element 214 of the fluid feed
pump 200 as described below.
[0088] Figs. 9A to 9C illustrate circulation of the fluid through the fluid channel 300
by the operation of the fluid feed pump 200. Fig. 9A shows the state that the fluid
feed pump 200 does not work (i.e., the state before application of the driving voltage
to the piezoelectric element 214). In this state, the pump chamber 230 is filled with
the fluid.
[0089] When the driving voltage is applied to the piezoelectric element 214 in the state
that the pump chamber 230 is filled with the fluid as shown in Fig. 9A, the increasing
driving voltage expands the piezoelectric element 214 as shown in Fig. 9B. This results
in pressing the diagraph 218 toward the pump chamber 230 via the reinforcement plate
216, so that the volume of the pump chamber 230 is reduced and the fluid in the pump
chamber 230 is pressurized. In this state, the check valve 248 is in the closed position
to prevent the backflow of the fluid from the pump chamber 230 to the fluid chamber
246. The fluid corresponding to the volume reduction of the pump chamber 230 is accordingly
pressure-fed through the outlet channel 242 and the outlet buffer chamber (not shown)
toward the fluid channel 300.
[0090] While the fluid is fed into the fluid channel 300, the fluid in the fluid channel
300 is gradually pressed downstream. As described above, in the circulation channel
of the modification, the fluid channel 300 and the fluid feed pump 200 form the closed
system. The fluid pressed out of the fluid channel 300 and returned to the fluid feed
pump 200 flows through the inlet channel 244 into the film pack 260. The film pack
260 is made of a flexible film and is attached not in the fully-tense state filled
with the fluid but in the state having some room for further expansion. The fluid
going back from the fluid channel 300 flows into the film pack 260 to expand the film
pack 260. This structure prevents the pressure increase in the film pack 260 or in
the fluid chamber 246 connecting with the film pack 260.
[0091] When the piezoelectric element 214 is subsequently contracted to its original length
by the decreasing driving voltage as shown in Fig. 9C, the volume of the pump chamber
230 is increased and returned to the original volume. In this state, the pump chamber
230 has the negative pressure, so that the check valve 248 is opened to suck the fluid
from the fluid chamber 246 into the pump chamber 230. The negative pressure in the
pump chamber 230 also acts on the outlet channel 242. The flow resistance of the outlet
channel 242 is set to be lower than the flow resistances of the fluid chamber 246
and the check valve 248. The fluid is thus likely to flow from the fluid chamber 246
into the pump chamber 230, rather than from the outlet channel 242. The fluid chamber
246 is connected with the film pack 260, and a sufficient amount of fluid is kept
in the film pack 260. The fluid can thus be continuously supplied to the pump chamber
230. The film pack 260 is contracted, accompanied with supply of the fluid in the
film pack 260 to the pump chamber 230. This effectively prevents the fluid chamber
246 and the film pack 260 from having negative pressure.
[0092] When the piezoelectric element 214 is expanded again by the increasing driving voltage
after filling the fluid into the pump chamber 230 returned to the original volume,
the fluid pressurized in the pump chamber 230 is press-fed toward the fluid channel
300 as shown in Fig. 9B. The fluid feed pump 200 repeats this series of operations
to circulate the fluid through the fluid channel 300.
[0093] Figs. 10A to 10D illustrate the structure of the film pack 260. Fig. 10A is an exploded
perspective view of the film pack 260. The film pack 260 includes a pair of flexible
films 264 having gas barrier property and heat resistance, a connection member 262
provided to have a connection hole 262a and used to detachably attach the film pack
260 to the fluid chamber 246, and an opening member 266 provided to have an openable
and closeable opening. The pair of films 264 are formed in a substantially rectangular
shape. The film pack 260 is assembled by air-tightly bonding the peripheries of the
pair of films 264 by, e.g., thermal compressing bonding, in the state that the connection
member 262 is placed between the pair of films 264 on one end in the longitudinal
direction and the opening member 266 is placed between the pair of films 264 on the
other end.
[0094] Fig. 10B illustrates the film pack 260 formed by bonding the pair of films 264. The
hatched areas in Fig. 10B show the sealed portions bonded by, e.g., thermal compression
bonding. As illustrated in Fig. 10B, the pair of films 264 are in contact with each
other, when the film pack 260 contains no fluid.
[0095] When the fluid flows through the connection hole 262a of the connection member 262
into the film pack 260, the film pack 260 is expanded to increase the volume and allow
accumulation of the fluid between the pair of films 264 as shown in Fig. 10C. When
the fluid in the film pack 260 flows out through the connection hole 262a of the connection
member 262, on the other hand, the film pack 260 is contracted to decrease the volume.
In this manner, the film pack 260 is deformable according to the amount of fluid contained
in the film pack 260.
[0096] Fig. 10D illustrates the structure of the film 264 used for the film pack 260. The
illustrated film 264 has multilayer structure and includes a middle layer of aluminum
foil between an outer layer of polyethylene terephthalate (PET) having excellent impact
resistance and an inner layer of polypropylene (PP) having excellent fluid resistance.
The respective layers are bonded to one another. Providing the middle layer of aluminum
foil enhances the strength and the gas barrier property of the film 264. The film
pack 260 of this structure has excellent heat resistance to allow treatment at high
temperature (e.g., up to 150°C) and has flexibility to be readily deformable. This
film pack 260 is light in weight and is readily formable by thermal compression bonding.
[0097] The structure of the film 264 used for the film pack 260 is, however, not limited
to the structure shown in Fig. 10D. For example, the middle layer of aluminum foil
may be replaced with ethylene-vinyl alcohol copolymer (EVOH) or polyvinylidene chloride
(PVDC). According to another embodiment, the film 264 may be a transparent film prepared
by directly bonding an outer layer of polyamide (nylon) to an inner layer of polypropylene
(PP). This application enables the user to visually check the inside of the film pack
260 (e.g., fluid level and fluid flow).
[0098] The fluid feed pump 200 of the modification structured as described above has the
film pack 260 for the inlet buffer chamber 112 in the fluid feed pump 100 of the embodiment
described above. Using the material having the small modulus of elasticity (film 264)
for the inlet buffer chamber 112 sufficiently increases the compliance of the inlet
buffer chamber 112. As explained previously, the sufficiently high compliance of the
inlet buffer chamber 112 relative to the compliance of the outlet buffer chamber 118
enables the fluid to be fed stably at a high flow rate (Fig. 7). Using the film pack
260 for the inlet buffer chamber 112 achieves the full capacity of the fluid feed
pump 200.
[0099] The foregoing describes the fluid feed pump 100 of the embodiment and the fluid feed
pump 200 of the modification. The invention is, however, not limited to the above
embodiment or modification, but a multiplicity of variations and modifications may
be made to the embodiment without departing from the scope of the invention. The invention
is applicable to various electronic devices, for example, a fluid circulation device
configured to circulate a fluid, such as coolant, and thereby cool down the heat generated
in an electronic device, such as a projector. The invention is also applicable to
a fluid injection device used to prepare microcapsules containing, for example, medicinal
substances or nutritional supplements, surgical instruments like a surgical jet knife
used to cut off a target with a high-pressure jet of fluid (e.g., water, normal saline
solution, or medicinal solution) ejected from the small-diameter tapered end of the
fluid channel, and other medical devices, such as chemical injection device. In the
fluid feed pump 100 of the embodiment, the outlet buffer chamber 118 or the inlet
buffer chamber 112 may not be necessarily made of a very hard material, such as stainless
steel but may be made of any material having small modulus of elasticity. Using the
material having small modulus of elasticity provides the sufficiently high compliance
even in small volume and thereby gives an extremely-compact fluid feed pump. The following
describes applications of the fluid feed pump of the embodiment (or the fluid feed
pump of the modification) to an electronic device and a medical device.
[0100] Figs. 11A and 11B illustrate an application of the fluid feed pump of the embodiment
(or the fluid feed pump of the modification) to an electronic device. More specifically,
in the illustrated example of Figs. 11A and 11B, the fluid feed pump 100 of the embodiment
is applied to a projector 301 as an electronic device. As illustrated in Fig. 11A,
the projector 301 has an optical system including a plurality of optical components,
cooling devices 330 serving to cool down the optical components, a power unit (not
shown), and a control unit (not shown), which are placed inside an outer casing 320.
The optical system includes light sources 322 arranged to emit light fluxes, liquid
crystal light valves 324 arranged to perform light modulation according to image information,
a dichroic prism 326 and a projection lens 328.
[0101] The light sources 322 include three light sources 322R to 322B, i.e., R light source
322R emitting R (red) color light, G light source 322G emitting G (green) color light
and B light source 322B emitting B (blue) color light. Various solid-state light-emitting
elements, such as LED elements, laser diodes, organic EL elements and silicon light-emitting
elements, may be used for the respective color light sources 322R to 322B. The light
flux is emitted from each of the color light sources 322R to 322B to the corresponding
liquid crystal light valve 324.
[0102] The liquid crystal light valve 324 is a transparent liquid crystal panel and changes
the array of liquid crystal molecules in the liquid crystal cell to allow or prohibit
transmission of light, in response to a driving signal from the controller (not shown),
so as to form an optical image according to image information. The operation of allowing
or prohibiting transmission of light in the liquid crystal cell herein is called "light
modulation". As the results of light modulation by the liquid crystal light valves
324, an R optical image is formed by a liquid crystal light valve 324R receiving the
light flux from the light source 322R; a G optical image is formed by a liquid crystal
light valve 324G receiving the light flux from the light source 322G; and a B optical
image is formed by a liquid crystal light valve 324B receiving the light flux from
the light source 322B. The optical images of the respective colors thus obtained are
transmitted to the dichroic prism 326.
[0103] The dichroic prism 326 is an optical element of substantially cubic shape provided
by bonding four rectangular prisms. A dielectric multilayer film is formed on each
interface between adjacent rectangular prisms. The dielectric multilayer film having
the controlled film thickness reflects the light flux of only a specific wavelength,
while transmitting the light fluxes of the other wavelengths. By taking advantage
of this characteristic, the dichroic prism 326 reflects the color light fluxes emitted
from the liquid crystal light valves 324 toward the projection lens 328. As the results
of reflecting the color light fluxes from the respective liquid crystal light valves
324R to 324B toward the projection lens 328, optical images of the respective color
light fluxes are combined and are transmitted to the projection lens 218 as a composite
color image. The projection lens 328 projects the composite color image to be enlarged
on a screen (not shown).
[0104] The light sources 322 generate heat simultaneously with emitting light. Fluid circulation
devices 331 of the closed system are accordingly employed as the cooling devices 330
to cool down the respective color light sources 322R to 322B. Although the cooling
devices 330 are used to cool down the light sources 322 according to this embodiment,
the cooling devices 330 may be employed to cool down other components (e.g., the liquid
crystal line valves 324 or the power unit).
[0105] Fig. 11B illustrates the structure of the cooling device 330. As described previously
with reference to Fig. 11A, a plurality of (i.e., three) cooling devices 330 are provided
for the respective color light sources 322R to 322B. All the cooling devices 330 have
the same structure. The following thus describes one cooling device 330 used to cool
down one light source 322.
[0106] As illustrated, the cooling device 330 includes the fluid feed pump 100 and a fluid
tube 332 as the components of the fluid circulation device 331. A heat receiver 334
to cause the fluid to absorb the heat from the light source 322 and a radiator 336
to release the heat of the fluid are provided in the middle of the fluid tube 332.
On activation of the fluid feed pump 100, a fluid as coolant (for example, water,
aqueous ethylene glycol, aqueous propylene glycol or silicone oil) is circulated through
the fluid tube 332, the heat receiver 334 and the radiator 336. The flow direction
of the coolant is shown by the broken-line arrows in Fig. 11B.
[0107] In the heat receiver 334, the fluid flows in contact with a heat transfer member
(not shown) made of a material having high thermal conductivity, such as metal, and
the heat transfer member is located in contact with the heat-generating part of the
light source 322. The heat of the light source 322 is accordingly transferred to the
fluid via the heat transfer member, so that the light source 322 is cooled down. The
radiator 336 releases the heat of the fluid flowing inside to the surrounding air
by a plurality of radiator fins provided on the surface. The fluid going through the
radiator 336 is accordingly cooled down and returned to the fluid feed pump 100.
[0108] The cooling device 330 is also equipped with a cooling acceleration unit to accelerate
the heat release by the radiator 336. This cooling acceleration unit includes a cooling
fan 340, a fan motor 342 operated to rotate the cooling fan 340, a motor controller
344 provided to control the operations of the fan motor 342, and a temperature sensor
346. The temperature sensor 346 is located in the vicinity of the light source 322
to detect the temperature of the light source 322 and output the detected temperature
to the motor controller 344. The motor controller 344 controls the operations of the
fan motor 342, based on the detected temperature. For example, in response to the
high temperature detected by the temperature sensor 346, the motor controller 344
increases the rotation speed of the fan motor 342 to accelerate the heat release by
the radiator 336. This lowers the temperature of the fluid flowing out of the radiator
336 and supplies the fluid of the lowered temperature to the heat receiver 334, thus
lowering the temperature of the light source 322.
[0109] Fig. 12 schematically illustrates the structure of a fluid ejection system 400 as
an application of the fluid feed pump of the embodiment (or the fluid feed pump of
the modification) to a medical device. The fluid ejection system 400 includes a fluid
ejection device 420 and a fluid circulation device 450 used to cool down the fluid
ejection device 420. The fluid ejection device 420 is a surgical water jet cutter
to spray the water jet stream against the body tissues, such as skin, and separate
or cut the body tissues by its impact energy. More specifically, the fluid ejection
device 420 of the embodiment is a surgical pulsative water jet cutter to intermittently
spray the water jet stream.
[0110] The fluid ejection device 420 includes a pulsation generator 430 operated to spray
the water jet stream, a fluid vessel 440 provided to hold water, a feed pump 442 provided
to suck water out of the fluid vessel 440 and feed the water to the pulsation generator
430, a connection tube 444 arranged to connect the fluid vessel 440 with the feed
pump 442, and a connection tube 446 arranged to connect the feed pump 442 with the
pulsation generator 430.
[0111] The pulsation generator 430 includes a fluid chamber 432 provided to temporarily
hold water supplied through the connection tube 446, a piezoelectric actuator 434
provided to pulsate the water held in the fluid chamber 432, a fluid spray pipe 436
arranged to allow passage of the water pulsated by the piezoelectric actuator 434,
a lower casing 438 provided to place the piezoelectric actuator 434 therein, and an
upper casing 439 coupled with the lower casing 438 to define the fluid chamber 432.
[0112] The piezoelectric actuator 434 is a laminated-type piezoelectric element and deforms
the diaphragm by taking advantage of the piezoelectric effect of the piezoelectric
element to change the volume of the fluid chamber 432. Reducing the volume of the
fluid chamber 432 causes the water held in the fluid chamber 432 to go through the
fluid spray pipe 436 and to be sprayed out in the form of water jet stream.
[0113] The fluid circulation device 450 is used to cool down the piezoelectric actuator
434 of the fluid ejection device 420 and includes a fluid channel 490 formed as a
circulation channel having both ends connected with the fluid feed pump 100 and a
controller 496 provided to control the fluid feed pump 100. According to this embodiment,
the fluid feed pump 100 and the fluid channel 490 form the circulation channel of
the closed system. The fluid in the fluid circulation device 450 is accordingly circulated
in the state isolated from the outside air.
[0114] The fluid channel 490 is made from a pressure-resistant, flexible tube. Available
examples of the pressure-resistant, flexible tube include medical tubes and general
industrial tubes made of, for example, fluororesins such as PTFE, polyimide resins,
thermoplastic resins such as PVC, and silicone rubber, although these are only illustrative.
According to this embodiment, a silicone tube is employed for the fluid channel 490.
The fluid channel 490 is wound on the piezoelectric actuator 434. The heat generated
in the piezoelectric actuator 434 is accordingly transferred to the fluid circulating
in the fluid channel 490 (circulating fluid), so as to cool down the piezoelectric
actuator 434. The hot circulating fluid is cooled down by the air during circulation
through the fluid channel 490. A radiator may additionally be provided to accelerate
cooling down the circulating fluid. From the standpoint of heat exchange efficiency,
the circulating fluid according to this embodiment is a liquid. Water is employed
as the liquid in the fluid circulation device 450.
[0115] As described above, the fluid feed pump of the embodiment (or the fluid feed pump
of the modification) is applicable to various equipment including fluid circulation
devices, electronic devices and medical devices.
[0116] In the embodiments of Figs. 1 and 6, the check valve 110 is employed to prevent the
backflow of the fluid from the pump chamber 102 to the inlet buffer chamber 112. Alternatively,
any other suitable fluid resistance element may be employed, instead of the check
valve 110, to prevent the flow of the fluid from the pump chamber 102 to the inlet
buffer chamber 112. The fluid resistance element may be, for example, an orifice.
In another example, a channel having the diameter tapered from the inlet buffer chamber
112 toward the pump chamber 102 may be provided as the fluid resistance element. A
serpentine channel may also be provided between the inlet buffer chamber 112 and the
pump chamber 102 as the fluid resistance element. The serpentine channel is preferable
made by a row of short flow paths having the diameter gradually tapered from the inlet
buffer chamber 112 toward the pump chamber 102. Similarly, in the embodiment of Fig.
8, any of such other fluid resistance elements may be employed, instead of the check
valve 248.
1. A fluid feed pump that feeds a fluid through a fluid channel, comprising:
a pump chamber having variable volume;
an inlet channel arranged to allow inflow of the fluid from the fluid channel to the
pump chamber;
a check valve provided between the inlet channel and the pump chamber;
an outlet channel connected with the pump chamber to feed the fluid out of the pump
chamber; and
an outlet buffer chamber connected with the outlet channel to feed the fluid from
the outlet channel to the fluid channel, wherein
the outlet buffer chamber has a compliance higher than a compliance of the pump chamber,
and
a time per cycle of changing the volume of the pump chamber is shorter than a time
constant defined by a product of the compliance of the pump chamber and a flow resistance
between an inlet of the outlet channel and an outlet of the fluid channel.
2. The fluid feed pump according to claim 1, wherein
the outlet channel has a flow resistance lower than a flow resistance of the fluid
channel.
3. The fluid feed pump according to either one of claims 1 and 2, wherein the compliance
of the outlet buffer chamber is at least 10 times as high as the compliance of the
pump chamber.
4. The fluid feed pump according to any one of claims 1 to 3, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the fluid channel is connected with the inlet channel, so that the fluid fed from
the outlet channel to the fluid channel is returned to the inlet buffer chamber.
5. The fluid feed pump according to claim 4, wherein
the inlet buffer chamber has a compliance that is at least five times as high as the
compliance of the outlet buffer chamber.
6. The fluid feed pump according to any one of the preceding claims, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the inlet buffer chamber is a deformable pack.
7. The fluid feed pump according to any one of the preceding claims, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the inlet buffer chamber is a deformable pack to be attachable to and detachable from
the fluid feed pump.
8. The fluid feed pump according to any one of claims 1 to 7, wherein
the volume of the pump chamber is changed by actuation of a piezoelectric element.
9. A fluid feed pump, comprising:
a pump chamber having volume changeable by actuation of a piezoelectric element;
an outlet channel arranged to allow outflow of a fluid from the pump chamber to a
fluid channel;
an inlet channel arranged to supply the fluid to the pump chamber; and
a check valve provided between the inlet channel and the pump chamber, wherein
the piezoelectric element is actuated in a shorter period than a time constant when
internal pressure of the pump chamber increases and subsequently decreases,
the fluid feed pump further comprising:
an outlet buffer chamber provided between the outlet channel and the fluid channel
and configured to have a compliance that is higher than a compliance of the pump chamber
but is at most 100 times as high as the compliance of the pump chamber.
10. The fluid feed pump according to claim 9, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the fluid channel is connected with the inlet channel, so that the fluid fed from
the outlet channel to the fluid channel is returned to the inlet buffer chamber.
11. The fluid feed pump according to either one of claims 9 and 10, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the inlet buffer chamber has a compliance that is at least five times as high as the
compliance of the outlet buffer chamber.
12. The fluid feed pump according to any one of claims 9 to 11, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the inlet buffer chamber is a deformable pack.
13. The fluid feed pump according to any one of claims 9 to 12, further comprising:
an inlet buffer chamber provided between the inlet channel and the check valve, wherein
the inlet buffer chamber is a deformable pack to be attachable to and detachable from
the fluid feed pump.
14. A fluid circulation device, comprising the fluid feed pump according to any one of
claims 1 to 13.
15. A medical device, comprising the fluid feed pump according to any one of claims 1
to 13.
16. An electronic device, comprising the fluid feed pump according to any one of claims
1 to 13.