Technical Field
[0001] The present invention relates to switching devices for switching between allowing
and not allowing refrigerants to flow through pipes and to air-conditioning apparatuses
employing refrigeration cycles. More specifically, the present invention relates to
a switching device or the like that cuts off the refrigerant in times of refrigerant
leakage in an air-conditioning apparatus.
Background Art
[0002] In an air-conditioning apparatus (refrigeration cycle apparatus), for example, a
compressor, a four-way valve, an outdoor-unit-side heat exchanger, an expansion valve,
and an indoor-unit-side heat exchanger are sequentially connected to one another with
refrigerant pipes, whereby a refrigerant circuit (refrigeration cycle) through which
a refrigerant is made to circulate is provided. When the refrigerant is evaporated
or is condensed, heat is transferred to and from air or the like, which is a subject
of heat exchange. Utilizing this, an air-conditioning operation, a cooling operation,
and the like are performed while the pressure of the refrigerant flowing through the
pipes is varied.
[0003] In general, in such an air-conditioning apparatus, the refrigerant is confined in
and is made to circulate through devices (means) and pipes included in the refrigerant
circuit. Nevertheless, the refrigerant may leak to the outside of the circuit caused
by some reason such as connection failure or aging deterioration. If the refrigerant
leaks, desired air conditioning cannot be achieved. Moreover, there may be cases such
as the refrigerant catching fire. Such a situation is not good for one's health. In
light of this, an air-conditioning apparatus has been proposed that includes a refrigerant
leakage sensor for detecting the leakage of a refrigerant from an indoor-side heat
exchanger to the outside and a pair of solenoid valves for cutting off the flow of
the refrigerant that are each provided at positions of the refrigerant circuit on
the refrigerant inlet and outlet sides of the indoor-side heat exchanger. If the refrigerant
leakage sensor detects any refrigerant leakage, refrigerant-collecting means causes
the apparatus to perform a cooling operation. In that case, the on-off valve provided
on a side in which the refrigerant that is in a liquid state (a liquid refrigerant)
flows (the refrigerant may be a two-phase gas-liquid refrigerant) is first closed.
Subsequently, after a predetermined period of time has elapsed, the other on-off valve
provided on a side in which the refrigerant that is in a gas state (a gas refrigerant)
flows (the refrigerant may be a two-phase gas-liquid refrigerant) is closed (see Patent
Literature 1, for example).
Citation List
Patent Literature
[0004]
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 6-180166
Summary of Invention
Technical Problem
[0005] For example, in the air-conditioning apparatus disclosed in Patent Literature 1,
the on-off valves provided before and after the indoor-unit-side heat exchanger are
independent of each other. For example, in a case of a multisystem that includes a
plurality of indoor units connected in parallel, such on-off valves are provided to
each of the indoor units thus becoming dispersed and rendering the apparatus to become
large. Consequently, cost of the apparatus is increased. Moreover, the ease of maintenance
is hindered. In particular, if refrigerant leakage from an indoor unit is detected,
it takes some time to recover those indoor units at its initial stage.
[0006] In addition, the apparatus does not include any means for performing checking of
airtightness, for vacuuming, for adding the refrigerant, and so forth between each
of the on-off valves and the indoor unit. Therefore, in the case of a multisystem
in which a plurality of indoor units are connected, the indoor units cannot be recovered
individually, for example. Hence, the system as a whole needs to be stopped. During
the stoppage, any operations concerning air conditioning cannot be performed.
[0007] The invention is made to solve the above existing problems and to provide a switching
device or the like that is capable of efficiently performing operations such as the
cutting off of a refrigerant and that is easy to maintain, design, and manufacture
at a low cost even if the switching device is included in, for example, an air-conditioning
apparatus with a plurality of indoor units.
Solution to Problem
[0008] A switching device according to the invention includes a plurality of shut-off valves
that each cut off the flow of a refrigerant and that are provided in a plurality of
pipes between a heat source unit and a plurality of indoor units, the pipes making
the refrigerant circulate. The shut-off valves are integrated into pairs. A number
of pairs of the shut-off valves corresponding to the number of indoor units are grouped
together.
Advantageous Effects of Invention
[0009] According to the invention, the shut-off valves provided in correspondence with the
plurality of pipes connecting the heat source unit and the indoor units are integrated
into pairs, and the pairs corresponding in number to the number of indoor units are
grouped together. Therefore, a small switching device can be obtained. Furthermore,
such a switching device can be obtained at a low manufacturing cost, contributing
to cost reduction. Furthermore, the integration and grouping facilitates the connection
of the indoor units and the respective pairs of the shut-off valves. Furthermore,
the ease of maintenance (serviceability) can be improved.
Brief Description of Drawings
[0010]
[Fig. 1] Fig. 1 illustrates a switching device B according to Embodiment 1 of the
invention.
[Fig. 2] Fig. 2 illustrates a section of the switching device B.
[Fig. 3] Fig. 3 illustrates an air-conditioning apparatus including the switching
device B.
[Fig. 4] Fig. 4 illustrates the flow of a refrigerant in a cooling operation.
[Fig. 5] Fig. 5 illustrates the flow of the refrigerant in a heating operation.
[Fig. 6] Fig. 6 illustrates a section of a switching device B according to Embodiment
2 of the invention.
[Fig. 7] Fig. 7 illustrates a configuration of a refrigerant-leakage-monitoring system
according to Embodiment 4 of the invention.
[Fig. 8] Fig. 8 is a flowchart concerning refrigerant-leakage monitoring according
to Embodiment 4.
Description of Embodiments
[0011] Embodiments of the invention will now be described with reference to the drawings.
In the drawings, the same or equivalent means and the like are denoted by the same
reference numerals. In describing means illustrated in a certain drawing, if any description
of the means has been given when referring to any other drawings, description thereof
for that drawing is omitted or simplified accordingly. If there is no particular need
to distinguish or specify such means and the like, suffixes may be omitted.
Embodiment 1
[0012] Fig. 1 includes diagrams illustrating a switching device B according to Embodiment
1 of the invention in which a plurality of shut-off valves are integrated and grouped
together. Figs. 1 (a) and 1 (b) illustrate the switching device B seen from different
directions. In Fig. 1, solenoid coils (not illustrated) functioning as actuators that
open and close shut-off valves 10 and 11 with the use of electromagnetic forces are
not illustrated.
[0013] As illustrated in Fig. 1, in the switching device B, each of the shut-off valves
10 and a corresponding one of the shut-off valves 11 are paired as an integral body,
and a plurality of pairs are grouped together. Fig. 1 illustrates a combination including
three pairs of shut-off valves, namely, shut-off valves 10c to 10e paired to shut-off
valves 11c to 11e, respectively. The shut-off valves 10 each control communication
between pipes through which a refrigerant flows in a gas state (hereinafter including
a two-phase gas-liquid state), and allow or stop the passage of the refrigerant flowing
therethrough. The shut-off valves 11 each control communication between pipes through
which the refrigerant flows in a liquid state (hereinafter including a two-phase gas-liquid
state), and allow or stop the passage of the refrigerant flowing therethrough. Configurations
and so forth of the shut-off valves 10 and the shut-off valves 11 will be described
separately below.
[0014] A pipe 6B and a pipe 7B are provided to connect the switching device B to a first
connection pipe 6 and a second connection pipe 7, respectively, which will be described
separately below. Pipes 6c to 6e are each connected to a corresponding one of the
shut-off valves 10c to 10e at one end thereof and to a corresponding one of indoor
units C, D, and E, which will be described separately below, at the other end thereof.
Pipes 7c to 7e are each connected to a corresponding one of the shut-off valves 11c
to 11e at one end thereof and to a corresponding one of the indoor units C, D, and
E, described separately below, at the other end thereof.
[0015] Fig. 2 illustrates a section Z-Z1 of the switching device B illustrated in Fig. 1.
Fig. 2 illustrates a state where the electric coils are not energized. Here, a configuration
of the shut-off valve 11e will be described mainly. The shut-off valve 11e allows
the pipe 7B that is connected to the first connection pipe 7 and the pipe 7e that
is connected to the indoor unit E to communicate with each other when a corresponding
one of the solenoid coils is energized.
[0016] The shut-off valve 11e includes, between the pipe 7B and the pipe 7e, a main valve
chamber 17b that forms a space in which a main valve 21 b can move. A valve seat 18b
having a hole 22b is provided at the boundary between the main valve chamber 17b and
the pipe 7e. A lid body 19b is screwed to a main body with its female screw portion,
whereby the space in the main valve chamber 17b and a space on the outside are isolated
(parted) from each other.
[0017] The main valve 21 b slides along the wall of the main valve chamber 17b due to changes
in the pressure in the main valve chamber 17b, thereby opening and closing the hole
22b of the valve seat 18b. The lid body 19b includes a sub-valve chamber 24b that
communicates with the main valve chamber 17b via a first communication port 23. The
sub-valve chamber 24b provides a space that allows a sub-valve 28b to slide and move
therein. The sub-valve 28b opens and closes a pilot hole 27b provided at a lid-body
port 26b.
[0018] A second communication port 29b that allows the sub-valve chamber 24b and the pipe
7e to communicate with each other includes a main-body port 30b and the lid-body port
26b. The lid-body port 26b is provided in the lid body 19b and communicates with the
main-body port 30b. The lid body 19b is screwed and fixed to the main body, whereby
a cylindrical space 31 b is provided between the main body and the lid body 19b. Therefore,
the lid-body port 26b may be provided at any circumferential position.
[0019] The lid body 19b is provided as a component (see Fig. 2) including a case 33b that
houses the sub-valve 28b and a spring 32b. The case 33b is brazed to an opening of
the sub-valve chamber 24. The lid body is assembled with an O-ring 34b for sealing
the main valve chamber 17b.
[0020] The solenoid coil for applying suction to the sub-valve 28b is attached to the case
33b separately from and independent of the main body. The O-ring 34b is provided for
isolating a space 35b provided between the main valve 21 b and the lid body 19b from
the space 31 b. The first communication port 23b extends parallel to the main valve
21 b. A clearance (gap) necessary for the sliding is provided between the main valve
chamber 17b and the main valve 21 b.
[0021] The shut-off valve 10e allows the pipe 6B, which is connected to the first connection
pipe 6 at the one end thereof, and the 6e, which is connected to the indoor unit E
at the other end thereof, to communicate with each other when the solenoid valve coil
is energized. The configuration of the shut-off valve 10e, functions of means included
therein, and so forth are basically the same as those of the shut-off valve 11e, and
individual means corresponding thereto are each denoted with a suffix a instead of
a suffix b.
[0022] Operations of the shut-off valves 10 and 11 will now be described. Herein, the shut-off
valve 11e is taken as a representative and will be described with reference to Fig.
2. When the solenoid coil is not energized, the pilot hole 27b of the lid-body port
26b is sealed by the spring 32b, as illustrated in Fig. 2. Here, let the pressures
in a space 36b provided in the pipe 7B, the space 35b provided in the main valve chamber
17b, and a space 37b provided in the pipe 7e be denoted by P1, P2, and P3, respectively.
In this state, the relationship among the pressures is expressed by P1 ≈ P2 > P3.
Furthermore, the main valve 21 b seals the hole 22b of the valve seat 18b, thereby
cutting off a flow path that allows the pipe 7B and the pipe 7e to communicate with
each other.
[0023] When the solenoid coil is energized, the solenoid coil generates an electromagnetic
force. The electromagnetic force causes the sub-valve 28b to move toward the upper
side of the case 33b, whereby the pilot hole 27b of the lid-body port 26b is opened.
Therefore, the space 35b in the main valve chamber 17b that is nearer to the first
communication port 23b communicates with the space 37b in the pipe 7e via the first
communication port 23b, the sub-valve chamber 24b, the lid-body port 26b, the space
31 b, and the main-body port 30b. The relationship among the pressures in this state
is expressed by P1 > P2 ≈ P3. The difference between the pressure P1 in the space
36b provided in the pipe 7B and the pressure P2 in the space 35b nearer to the first
communication port 23b causes the main valve 21 b to move toward the lid body 19.
Therefore, the hole 22b of the valve seat 18b is opened, and the pipe 7B and the pipe
7e communicate with each other. Hence, by energizing the solenoid valve coil according
to need, a specific flow path is provided. Thus, the flow is controllable.
[0024] Fig. 3 illustrates a configuration of an air-conditioning apparatus including the
switching device B. Embodiment 1 concerns a case where the air-conditioning apparatus
including the switching device B is a refrigeration cycle apparatus as illustrated
in Fig. 3. In Fig. 3, the air-conditioning apparatus according to Embodiment 1 includes
a refrigerant circuit in which a heat source unit A is connected to the indoor units
C, D, and E with pipes. The switching device B illustrated in Figs. 1 and 2 is provided
between the heat source unit A and the indoor units C, D, and E.
[0025] The heat source unit A and the switching device B are connected to each other with
the first connection pipe 6 and the second connection pipe 7. The refrigerant flows
in a gas state through the first connection pipe 6. The refrigerant flows in a liquid
state through the second connection pipe 7. To reduce the resistance in the flow path,
the first connection pipe 6 has a larger diameter than the second connection pipe
7. The switching device B is connected to the indoor units C, D, and E with indoor-side
first connection pipes 6c to 6e, respectively, and with indoor-side second connection
pipes 7c to 7e, respectively.
[0026] The heat source unit A according to Embodiment 1 includes a compressor 1, a four-way
valve 2, a heat-source-side heat exchanger (outdoor heat exchanger) 3, and an accumulator
4. The compressor 1 compresses the refrigerant suctioned thereinto and discharges
the refrigerant. The compressor 1 is not particularly limited to but may be configured
such that the capacity of the compressor 1 (the amount of refrigerant to be discharged
per unit hour) is changeable by arbitrarily changing the operating frequency by using,
for example, an inverter circuit or the like. The four-way valve 2 is a valve for
switching the flow of the refrigerant between, for example, a cooling operation and
a heating operation. The heat-source-side heat exchanger 3 exchanges heat between
the refrigerant and air (outside air). For example, in the heating operation, the
heat-source-side heat exchanger 3 functions as an evaporator, in which heat is exchanged
between a low-pressure refrigerant that has flowed from the second connection pipe
7 and air, whereby the refrigerant is evaporated and gasified. In the cooling operation,
the heat-source-side heat exchanger 3 functions as a condenser, in which heat is exchanged
between the refrigerant that has flowed from the four-way valve 2 and that is compressed
by the compressor 1 and air, whereby the refrigerant is condensed and liquefied. The
accumulator 4 is means that store, for example, excessive refrigerant in a liquid
state.
[0027] The indoor units C, D, and E include flow control devices 9 (9c to 9e), respectively,
and use-side heat exchangers (indoor heat exchangers) 5 (5c to 5e), respectively.
In the indoor units C, D, and E, the flow control devices 9 and the use-side heat
exchangers 5 are connected to each other with connection pipes 8 (8c to 8e), respectively.
The flow control devices 9 control the pressure of the refrigerant in the respective
use-side heat exchangers 5 by changing the opening degrees thereof. The use-side heat
exchangers 5 each exchange heat between the refrigerant and air. For example, in the
cooling operation, the use-side heat exchanger 5 functions as an evaporator, in which
heat is exchanged between the refrigerant controlled to have a low pressure by a corresponding
one of the flow control devices 9 and air. In the heating operation, the use-side
heat exchanger 5 functions as a condenser, in which heat is exchanged between the
refrigerant that has flowed from the first connection pipe 6 and air.
[0028] Fig. 4 illustrates the flow of the refrigerant in the air-conditioning apparatus
in the cooling operation. An operation of the air-conditioning apparatus configured
as illustrated in Fig. 3 will now be described on the basis of the flow of the refrigerant
in the refrigerant circuit. Here, it is assumed that the indoor units C, D, and E
are in cooling operation, and the shut-off valves 10 and 11 are open. First, a case
of the cooling operation will be described with reference to Fig. 4. The flow of the
refrigerant in the cooling operation is represented by solid-line arrows in Fig. 4.
[0029] A gas refrigerant having a high temperature and a high pressure compressed by and
discharged from the compressor 1 flows through the four-way valve 2 into the heat-source-side
heat exchanger 3, where the gas refrigerant exchanges its heat with air, water, or
the like, thereby being condensed and liquefied into, for example, a two-phase gas-liquid
refrigerant having a high temperature and a high pressure. Then, the refrigerant flows
out of the heat source unit A.
[0030] Subsequently, the refrigerant flows through the second connection pipe 7, the shut-off
valves 11c to 11e of the switching device B, and the indoor-unit second connection
pipes 7c to 7e into the indoor units C, D, and E. After the refrigerant undergoes
pressure reduction in the flow control devices 9c to 9e and becomes low in pressure,
the refrigerant flows through the use-side heat exchangers 5c to 5e, where the refrigerant
is evaporated and gasified, and cools, for example, air in the rooms that are an object
of heat exchange. In this case, for example, controllers (not illustrated) that control
the indoor units control the opening degrees of the flow control devices 9c to 9e
in accordance with the degrees of superheat of the refrigerant at the outlets of the
use-side heat exchangers 5c to 5e.
[0031] The refrigerant gasified by flowing through the use-side heat exchangers 5c to 5e
flows through the indoor first connection pipes 6c to 6e, the solenoid valves 10c
to 10e of the switching device B, and the first connection pipe 6 into the heat source
unit A. Subsequently, the refrigerant flows through the four-way valve 2 and the accumulator
4 and is suctioned into the compressor 1, where the refrigerant is compressed and
is discharged as described above. Thus, the refrigerant circulates.
[0032] Fig. 5 illustrates the flow of the refrigerant in the air-conditioning apparatus
in the heating operation. Here, it is assumed that the indoor units C, D, and E are
in heating operation. The flow of the refrigerant in the heating operation is represented
by solid-line arrows in Fig. 5.
[0033] The gas refrigerant having a high temperature and a high pressure compressed by and
discharged from the compressor 1 flows through the four-way valve 2 out of the heat
source unit A. Subsequently, the refrigerant flows through the first connection pipe
6, the shut-off valves 10c to 10e of the switching device B, and the indoor-unit first
connection pipes 6c to 6e into the indoor units C, D, and E.
[0034] The refrigerant that has flowed into the indoor units C, D, and E flows through the
use-side heat exchangers 5c to 5e, where the refrigerant is condensed and liquefied,
and heats, for example, air in the rooms that is an object of heat exchange. In this
case, for example, the controllers that control the indoor units control the opening
degrees of the flow control devices 9c to 9e in accordance with the degrees of subcooling
of the refrigerant at the outlets of the use-side heat exchangers 5c to 5e. Then,
the refrigerant undergoes pressure reduction in the flow control devices 9c to 9e
becoming low in pressure and flows out of the indoor units C, D, and E.
[0035] Subsequently, the refrigerant flows through the second connection pipe 7, the shut-off
valves 11c to 11e of the switching device B, and the indoor-unit second connection
pipes 7c to 7e into the heat source unit A. The refrigerant that has flowed into the
heat source unit A exchanges its heat with air, water, or the like, whereby the refrigerant
is evaporated and gasified. Subsequently, the refrigerant flows through the four-way
valve 2 and the accumulator 4 and is suctioned into the compressor 1, where the refrigerant
is condensed and is discharged as described above. Thus, the refrigerant circulates.
[0036] As described above, according to Embodiment 1, a refrigerant circuit is provided
in which the heat source unit A and the indoor units C, D, and E are connected to
each other with the pipes 6, 7, and others. The switching device B is incorporated
into the refrigerant circuit such that the shut-off valves 10 and 11 that cut off
the flow of the refrigerant are integrated into pairs and are grouped together in
accordance with the number of indoor units. Therefore, refrigerant leakage into rooms
can be suppressed with a small and simple configuration, and a low-cost product can
be provided. Since the pairs of the shut-off valves 10 and 11 corresponding in number
to the number of indoor units are provided, only indoor units concerning refrigerant
leakage can be separated from the refrigerant circuit. Therefore, there is no need
to stop operations of all indoor units. Moreover, since the shut-off valves 10 and
11 are integrated as the switching device B, the ease of service and maintenance is
high and disassembling and the like is easy. Furthermore, since such work can be performed
smoothly, working time can be reduced. Accordingly, the downtime of the indoor units
concerning refrigerant leakage can be reduced, realizing quick recovery. Consequently,
the life increases. In addition, since the shut-off valves 10 and 11 are integrated
into pairs and are grouped together, manufacturing (production) efficiency can be
increased.
[0037] While Embodiment 1 concerns a case where the switching device B includes three pairs
of the shut-off valves 10 and 11, the number of pairs is not necessarily limited to
three and any other number of pairs also produces the same advantageous effects. Moreover,
an apparatus including a plurality of heat-source-side heat exchangers 3 also produces
the same advantageous effects. Furthermore, an apparatus including the heat-source-side
heat exchanger 3 and an ice thermal storage tank or a water thermal storage tank (including
a hot-water type) that are provided in series or in parallel also produces the same
advantageous effects.
Embodiment 2
[0038] Fig. 6 illustrates a switching device B according to Embodiment 2 of the invention.
The switching device B according to Embodiment 2 includes connecting portions Fa provided
in correspondence with the pipes 6c to 6e and connecting portions Fb provided in correspondence
with the pipes 7c to 7e. In Fig. 6, one of the connecting portions Fa communicates
with the pipe 6e and allows a fluid (a gas or a liquid) to flow to and from the outside
of the refrigerant circuit. Furthermore, one of the connecting portions Fb communicates
with the pipe 7e and allows a fluid to flow to and from the outside of the refrigerant
circuit.
[0039] In Embodiment 2, the connecting portions Fa and Fb are provided to the pipes 6c to
6e and 7c to 7e, respectively, of the switching device B that are provided in correspondence
with the indoor units C to E, and a fluid is allowed to flow to and from the outside
of the refrigerant circuit. Furthermore, checking of airtightness, vacuuming, addition
of the refrigerant, and so forth are made possible. Thus, an air-conditioning apparatus
is provided in which, for example, maintenance of any indoor units for which refrigerant
leakage is detected can be easily performed in a short time while the air-conditioning
operations of the other indoor units are continued.
[0040] As illustrated in Fig. 6, each connecting portion Fb includes a pipe 12b, a joint
13b, a cap 14b, a valve 15b, and a convex-shaped member 16b. As illustrated in Fig.
6, the pipe 12b is connected to the pipe 7e by brazing. The pipe 12b is in communication
with the pipe 7e. The joint 13b includes the valve 15b, which has the convex-shaped
member 16b inserted therein. One end of the joint 13b is connected to the pipe 12b
by brazing. The other end of the joint 13b has a male screw portion, onto which the
cap 14b is screwed such that the other end of the joint 13b is not in contact with
the convex-shaped member 16b. Basically, for example, the convex-shaped member 16b
functions as a stopper that isolates the outside. When the convex-shaped member 16b
is pushed from the outside via a hole (not illustrated) provided in the cap 14b, the
connecting portion Fb is opened and allows a fluid to flow to and from the outside.
[0041] Each connecting portion Fa includes a pipe 12a connected to the pipe 7e by brazing.
The configuration of the connecting portion Fa, functions of means included therein,
and so forth are basically the same as those of the connecting portion Fb, and individual
means are each denoted with a suffix a.
[0042] Referring to Fig. 6, the following description concerns a measure using the connecting
portions Fa and Fb that is to be taken in a case where the refrigerant has leaked
in a certain indoor unit (the indoor unit E in the case of Fig. 6). For example, if
it is determined that the refrigerant has leaked in the indoor unit E, the shut-off
valves 10e and 11e are closed and the indoor unit E is isolated from the flow path
(circulation cycle) of the refrigerant. Subsequently, checking is performed locating
the part of the indoor unit E where the refrigerant has leaked. In this process, in
Embodiment 2, an inert gas such as nitrogen is enclosed from the outside via one of
or both of the connecting portions Fa and Fb. Thus, the part causing the refrigerant
leakage can be located. After the part causing the refrigerant leakage is located,
the inert gas is suctioned and is collected via one of or both of the connecting portions
Fa and Fb.
[0043] After maintenance work is performed to the part and the like that has caused the
leakage, the connecting portions Fa and Fb are connected to a vacuum pump. Thus, vacuuming
can be performed. Furthermore, by connecting each of the connecting portions Fa and
Fb to a refrigerant cylinder with a refrigerant hose, a specific amount of refrigerant
can be supplied thereinto. Such a measure may be performed not only in times of refrigerant
leakage but also in times of inspection and the like.
[0044] As described above, in the switching device B according to Embodiment 2, the connecting
portions Fa and Fb are provided in correspondence with the shut-off valves 10 and
11 such that a fluid is allowed to flow to and from the outside. Therefore, for example,
the occurrence of any refrigerant leakage, the location of the leakage, and so forth
can be checked by supplying inert gas into the indoor unit that is isolated from the
refrigerant circuit with the shut-off valves 10 and 11, while the other indoor units
are allowed to perform air conditioning. In addition, vacuuming by suction, addition
of the refrigerant, and so forth can be performed via the connecting portions Fa and
Fb. Hence, the ease of service and maintenance is high, and users in the rooms do
not feel uncomfortable. Moreover, the indoor unit can be recovered quickly.
Embodiment 3
[0045] In Embodiment 3, an operation of the switching device B performed when a certain
indoor unit has caused refrigerant leakage will be described with reference to Fig.
3. The following description concerns a case where refrigerant leakage has occurred
in a room installed with the indoor unit E.
[0046] First, a case of the cooling operation will be described. In the cooling operation,
the refrigerant flows into the indoor unit E in a liquid state. Therefore, the shut-off
valve 11e is closed, and the flow of the refrigerant that is about to flow into the
indoor unit E is stopped. Then, after a predetermined period of time has elapsed,
the shut-off valve 10e is closed. With such a time lag between the closing of the
shut-off valve 10e and the closing of the shut-off valve 11e, the reduction in the
amount of refrigerant flowing through the refrigerant circuit is suppressed, and the
influence of the refrigerant leakage to the operation is reduced. Further, the amount
of refrigerant leaking to the room can be reduced. Here, the predetermined period
of time is a time period that is sufficient for the refrigerant to flow out of the
indoor unit E, although the time period varies depending on the size of the indoor
unit E (the distance over which the refrigerant flows, and so forth).
[0047] Next, a case of the heating operation will be described. In the heating operation,
the refrigerant flows into the indoor unit E in a gas state. Therefore, the shut-off
valve 10e is closed, and the flow of the refrigerant that is about to flow into the
indoor unit E is stopped. Then, after a predetermined period of time has elapsed,
the shut-off valve 11e is closed. The reduction in the amount of refrigerant flowing
through the refrigerant circuit is suppressed, and the influence of the refrigerant
leakage to the operation is reduced. Further, the amount of refrigerant leaking to
the room can be reduced. Here, the predetermined period of time may be different from
the predetermined period of time employed in the case of the cooling operation described
above.
[0048] As described above, according to Embodiment 3, a refrigerant circuit is provided
in which the heat source unit A and the indoor units C to E are connected to each
other with the pipes 6, 7, and others. The switching device B is incorporated into
the refrigerant circuit such that the shut-off valves 10 and 11 that cut off the flow
of the refrigerant are integrated into pairs and are grouped together in accordance
with the number of indoor units. Therefore, refrigerant leakage into rooms can be
suppressed with a small and simple configuration. Hence, while the safety is enhanced
by suppressing the reduction in the density of oxygen in the rooms, a low-cost product
can be provided. While Embodiment 3 concerns a case where refrigerant leakage has
occurred in one indoor unit, the same advantageous effects are produced in a case
where, for example, refrigerant leakage occurs in a plurality of indoor units.
Embodiment 4
[0049] Fig. 7 illustrates a configuration of a leakage monitoring system provided in an
air-conditioning apparatus according to Embodiment 4 of the invention. In Fig. 7,
refrigerant leakage sensors 39c to 39e are provided in rooms installed with the indoor
units C to E, respectively, and detect the state of the refrigerant in the rooms.
If, for example, it is determined that the density of the refrigerant has reached
a predetermined value or higher, it is regarded that refrigerant leakage has been
detected. Then, a leakage signal notifying the refrigerant leakage state is issued.
[0050] A heat-source-unit control device 41 controls means included in the heat source unit
A. Particularly in Embodiment 4, the heat-source-unit control device 41 includes communication
means for performing communication with other devices included in the air-conditioning
apparatus and is capable of communication of various kinds of signals. The heat-source-unit
control device 41 also includes recording means (a memory) and thus records data on
refrigerant leakage. Indoor-unit control devices 42c to 42e control means included
in the respective indoor units C to E. In Embodiment 4, the indoor-unit control devices
42c to 42e are capable of communicating with the heat-source-unit control device 41
through various kinds of signals. The indoor-unit control devices 42c to 42e also
perform processing for letting display means of remote controllers 43c to 43e to display
operating states and so forth.
[0051] An interface device 40 transmits, to the switching device B via control lines, signals
concerning the closing (cutting off of the refrigerant, hereinafter the signals are
referred to as closing signals) transmitted from the heat-source-unit control device
41. Thus, the interface device 40 makes the solenoid coils of shut-off valves 10 and
11 that are to be closed be energized. In this case, the interface device 40 is connected
to communication lines connecting the heat-source-unit communication device 41 and
the indoor-unit communication devices 42c to 42e and is thus capable of communicating
therewith over a common communication system. Hence, the probability of failure occurring
only to communication concerning refrigerant leakage is reduced.
[0052] The remote controllers 43c to 43e are input means that allow the users to input instructions
to the indoor units C to E. The remote controllers 43c to 43e, including the display
means, display operating states and so forth in accordance with the signals from the
indoor units C to E. In Embodiment 4, the remote controllers 43c to 43e display information
on refrigerant leakage in accordance with the signals.
[0053] Fig. 8 is a flowchart concerning the leakage monitoring according to Embodiment 4.
In Embodiment 4, a case where the refrigerant leakage sensor 39c has detected refrigerant
leakage will be described. For example, if the refrigerant leakage sensor 39c provided
in the room detects a refrigerant density higher than or equal to a predetermined
value (step S1), a leakage signal is transmitted from the refrigerant leakage sensor
39c to the indoor-unit control device 42c of the indoor unit C.
[0054] The indoor-unit control device 42c receives the leakage signal from the refrigerant
leakage sensor 39c. Subsequently, the indoor-unit control device 42c makes, for example,
the display means of the remote controller 43c to display information on the leakage
(step S2), and transmits, to the heat-source-unit control device 41, a refrigerant-leakage-information
signal based on the leakage signal received. In this step, if, for example, any sound
can be generated, an alert or the like may be issued.
[0055] When the heat-source-unit control device 41 receives the refrigerant-leakage-information
signal, the heat-source-unit control device 41 records data on the leakage in the
recording means provided in the heat-source-unit control device 41 (step S3). Although
the data is stored in the storage means in this case, a signal may be transmitted,
for example, to a superordinate device (for example, a centralized controller or the
like). Subsequently, the heat-source-unit control device 41 transmits to the interface
device 40 a closing signal for closing the shut-off valves 10c and 11e corresponding
to the indoor unit C.
[0056] The interface device 40 transmits the closing signal to the switching device B. In
the switching device B, the solenoid coils corresponding to the shut-off valves 10c
and 11c are energized, and the shut-off valves 10c and 11c are closed (step S4). In
this step, operations of the switching device B and the operations of the shut-off
valves 10 and 11 that conduct the measure, which are performed in accordance with
the closing signal, are the same as those described in Embodiments 1 and 3.
[0057] As described above, in the system according to Embodiment 4, for example, the interface
device 40 that transmits instruction signals to the switching device B is connected
to communication control lines that normally connect and allow communication between
the heat source unit A and the indoor units C to E, and the communication thereamong
is achieved over a common communication system. Therefore, the occurrence of communication
failure is prevented. Hence, a stabilized operation is achieved, and the occurrence
of refrigerant leakage to the rooms is suppressed. While Embodiment 4 concerns a case
where instructions to the interface device 40 are made by the heat source unit A,
the invention is not limited thereto. For example, instruction signals may be directly
transmitted to the interface device 40 from the indoor units C to E. While Fig. 7
illustrates a configuration in which the interface device 40 and the heat source unit
A are separate from each other, the interface device 40 may be, for example, included
in the heat source unit A.
Industrial Applicability
[0058] The above embodiments concern a case where the switching device B is included in
an air-conditioning apparatus. The invention is not limited to such an apparatus and
is also applicable to any other refrigeration cycle apparatuses such as a refrigeration
apparatus, a heat pump apparatus, and the like, each including a refrigerant circuit
in which a refrigerant circulates through pipes. Reference Signs List
[0059] A heat source unit, B switching device, C to E indoor unit, Fa, Fb connecting portion,
1 compressor, 2 four-way valve, 3 heat-source-side heat exchanger, 4 accumulator,
5c use-side heat exchanger of indoor unit C, 5d use-side heat exchanger of indoor
unit D, 5e use-side heat exchanger of indoor unit E, 6 first connection pipe, 6c,
6d, 6e indoor-side first connection pipe, 7 second connection pipe, 7c, 7d, 7e indoor-side
second connection pipe, 8c, 8d, 8e connection pipe, 9 flow control device, 10, 10c,
10d, 10e, 11, 11c, 11d, 11e shut-off valve, 12a, 12b pipe, 13a, 13b joint, 14a, 14b
cap, 15a, 15b valve, 16a, 16b convex-shaped member, 17a, 17b main valve chamber, 18a,
18b valve seat, 19, 19b lid body, 20a, 20b main-body port, 21 a, 21 b main valve,
22a, 22b hole, 23a, 23b case, 24a, 24b sub-valve chamber, 26a, 26b lid-body port,
27a, 27b pilot hole, 28a, 28b sub-valve, 29a, 29b second communication port, 30a,
30b main-body port, 31 a, 31 b, 35a, 35b, 36a, 36b space, 32a, 32b spring, 33a, 33b
case, 34a, 34b O-ring, 39c to 39e refrigerant leakage sensor, 40 interface device,
41 heat-source-unit control device, 42c to 42e indoor-unit control device, 43c to
43e remote controller