BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a spinning unit that forms a spun yarn and winds
the spun yarn to form a package, and a spinning machine that includes a plurality
of such spinning units.
2. Description of the Related Art
[0002] Spinning units that include a yarn supplying device that supplies a spun yarn, a
winding device that winds the spun yarn to form a package, and a yarn pooling device
that is arranged between the yarn supplying device and the winding device and that
pools the spun yarn are known in the art (for example, Japanese Patent Application
Laid-open No.
2010-174421).
[0003] However, in the spinning unit such as the one mentioned above, there is a need to
improve the efficiency of operations relating to the yarn pooling device, such as,
assembling, operation check, and maintenance.
SUMMARY OF THE INVENTION
[0004] It is an object of the present invention to provide a spinning unit in which the
operations relating to a yarn pooling device can be performed efficiently and a spinning
machine that includes a plurality of such spinning units.
[0005] A spinning unit according to an aspect of the present invention includes a yarn supplying
device adapted to supply a spun yarn, a winding device adapted to wind the spun yarn
to form a package, a unit frame adapted to support the yarn supplying device and the
winding device, and a yarn processing module that is detachably mounted on the unit
frame. The yarn processing module includes a yarn pooling device adapted to pool the
spun yarn between the yarn supplying device and the winding device.
[0006] A spinning machine according to another aspect of the present invention includes
a plurality of the spinning units mentioned above.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
FIG. 1 is a front view of a spinning machine according to an embodiment of the present
invention;
FIG. 2 is a side view of a spinning unit according to an embodiment of the present
invention;
FIG. 3 is a perspective view of a yarn pooling device of the spinning unit shown in
FIG. 2;
FIG. 4 is a perspective view of the yarn pooling device during a yarn-defect detection
operation;
FIG. 5 is a side view of the spinning unit during the yarn-defect detection operation;
FIG. 6 is another side view of the spinning unit during the yarn-defect detection
operation;
FIG. 7 is a side view of the spinning unit when a breakage of a yarn has occurred;
FIG. 8 is a perspective view of the yarn pooling device when a breakage of a yarn
has occurred;
FIG. 9 is a front view of a yarn processing module of the spinning unit shown in FIG.
2;
FIG. 10 is a rear view of the yarn processing module shown in FIG. 9;
FIG. 11 is a side view of the yarn processing module shown in FIG. 9; and
FIG. 12 is a front view of a unit frame of the spinning unit shown in FIG. 2.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] Exemplary embodiments of the present invention are explained in detail below with
reference to the accompanying drawings. In the drawings, the parts that are identical
or equivalent have been assigned the same reference numerals and the description thereof
is not repeated.
[0009] As shown in FIG. 1, a spinning machine 1 includes a plurality of spinning units 2,
a yarn joining carrier 3, a blower box 4, and a motor box 5. The spinning units 2
are arranged side-by-side, and each spinning unit 2 forms a spun yarn Y and winds
the spun yarn Y to form a package P. The yarn joining carrier 3 performs a yarn joining
operation in the spinning unit 2 where a breakage of the spun yarn Y has occurred.
The blower box 4 houses a not shown air supplying source, and suchlike, that produces
a suction flow, a swirling airflow, etc., in various parts of the spinning unit 2.
The motor box 5 houses a not shown motor, and suchlike, that supplies power to various
parts of the spinning unit 2.
[0010] In the following explanation, the term "upstream side" refers to the side where the
spun yarn Y is formed and the term "downstream side" refers to the side where the
spun yarn Y is wound in a route in which the spun yarn Y runs (that is, a yarn path).
The term "front side" is used for the side relative to the yarn joining carrier 3
where the yarn path is present and the term "backside" is used for the opposite side
relative to the yarn joining carrier 3. The front side of the spinning machine 1 has
a not shown working passage that extends along an arrangement direction of the spinning
units 2. An operator therefore can perform operations on or monitor each of the spinning
units 2 from the working passage.
[0011] As shown in FIGS. 1 and 2, each of the spinning units 2 includes, sequentially from
the upstream side, a drafting device (yarn supplying device) 6, a spinning device
(yarn supplying device) 7, a yarn clearer (yarn-defect detecting device) 8, a tension
sensor (tension measuring device) 9, a yarn pooling device 50, a waxing device 11,
and a winding device 12. Each of the devices mentioned above is supported directly
or indirectly by or on a frame 13 in such a way that the upstream side is located
above (that is, the downstream side is located below). The yarn clearer 8, the tension
sensor 9, the yarn pooling device 50, and the waxing device 11 form a yarn processing
module 80 that is detachably mounted on the frame 13.
[0012] The drafting device 6 drafts a sliver S to form a fiber bundle F (that is, drafts
the fiber bundle F). The drafting device 6 includes a pair of back rollers 14, a pair
of third rollers 15, a pair of middle rollers 17 with an apron belt 16 stretched over
them, and a pair of front rollers 18. The bottom roller of each of the pairs of the
rollers 14, 15, 17, and 18 is driven at different rotational speed by the power from
the motor box 5 or a not shown electric motor arranged in each of the spinning units
2. Because of the rotation of the rollers 14, 15, 17, and 18, the drafting device
6 drafts the sliver S supplied from the upstream side to form the fiber bundle F,
and supplies the fiber bundle F to the spinning device 7 located on the downstream
side.
[0013] The spinning device 7 is an air spinning device that twists the fiber bundle F using
a swirling airflow to form the spun yarn Y. More specifically, the spinning device
7 includes the following not shown components: a spinning chamber, a fiber guiding
section, a swirling-airflow producing nozzle, and a hollow guide shaft. The fiber
guiding section guides the fiber bundle F supplied from the drafting device 6 on the
upstream side into the spinning chamber. The swirling-airflow producing nozzle is
arranged in the periphery of the route in which the fiber bundle F runs and produces
the swirling airflow inside the spinning chamber. The swirling airflow causes yarn
ends of the fiber bundle F guided into the spinning chamber to be reversed and whirled.
The hollow guide shaft guides the spun yarn Y from inside the spinning chamber to
outside of the spinning device 7.
[0014] The yarn clearer 8 monitors the running spun yarn Y between the spinning device 7
and the yarn pooling device 50 for any yarn defect, and sends a yarn-defect detection
signal to a unit controller 10 upon detection of the yarn defect. For example, an
abnormality in a thickness of the spun yarn Y or a foreign matter that is included
in the spun yarn Y is detected as a yarn defect by the yarn clearer 8. The tension
sensor 9 measures a tension of the running spun yarn Y between the spinning device
7 and the yarn pooling device 50, and sends a tension signal indicative of the measured
tension to the unit controller 10. The waxing device 11 applies wax to the running
spun yarn Y between the yarn pooling device 50 and the winding device 12. One unit
controller 10 is arranged in each of the spinning units 2 and controls operations
of the spinning unit 2.
[0015] The yarn pooling device 50 pools the running spun yarn Y between the spinning device
7 and the winding device 12. The yarn pooling device 50 has functions of stably drawing
the spun yarn Y from the spinning device 7, preventing the spun yarn Y from slacking
by pooling the spun yarn Y that is coming out of the spinning device 7 during the
yarn joining operation by the yarn joining carrier 3, and preventing any variation
in the tension of the spun yarn Y on the winding device 12 side from being conveyed
to the spinning device 7 side by appropriately controlling the tension on the spun
yarn Y on the winding device 12 side.
[0016] The winding device 12 forms a fully wound package P by winding the spun yarn Y into
a package P. The winding device 12 includes a cradle arm 21, a winding drum 22, and
a traverse device 23. The cradle arm 21 is swingably supported by a support shaft
24. The cradle arm 21 causes a surface of a bobbin B, which is rotatably supported,
or a surface of the package P, which is formed by winding the spun yarn Y on the bobbin
B, to be in contact with a surface of the winding drum 22 with an appropriate pressure.
The winding drum 22 is driven by the not shown electric motor included in each of
the spinning units 2. As the winding drum 22 rotates, the bobbin B or the package
P that is in contact with the winding drum 22 also rotates. The traverse device 23
is driven by a shaft 25 that is common to a plurality of the spinning units 2, and
causes the spun yarn Y to traverse a predetermined width on the spinning bobbin B
or the package P.
[0017] The yarn joining carrier 3 moves to the spinning unit 2 where a breakage of the spun
yarn Y has occurred and performs the yarn joining operation at the particular spinning
unit 2. The yarn joining carrier 3 includes a splicer (yarn joining device) 26, a
suction pipe 27, and a suction mouth 28. The suction pipe 27 is pivotably supported
by a support shaft 31. The suction pipe 27 holds the end of the spun yarn Y on the
spinning device 7 side by suction and guides it to the splicer 26. The suction mouth
28 is pivotably supported by a support shaft 32. The suction mouth 28 holds the end
of the spun yarn Y on the winding device 12 side by suction and guides it to the splicer
26. The splicer 26 joins two ends of the spun yarn Y that have been pulled and brought
together.
[0018] A structure of the yarn pooling device 50 is explained below. As shown in FIGS. 2
and 3, the yarn pooling device 50 includes a yarn pooling roller 51, an electric motor
(driving motor) 55, a pooled-yarn-amount lower limit sensor 56, a pooled-yarn-amount
upper limit sensor 57, a yarn hooking member 61, a yarn taking-off member 64, a suction
mechanism 65, and a regulating member 71. A first guiding member 78 and a yarn-operation
control member 75 are arranged sequentially from the upstream side between the spinning
device 7 and the yarn pooling roller 51. A second guiding member 79 is arranged between
the yarn pooling roller 51 and the winding device 12.
[0019] The yarn pooling roller 51 is fixed to a drive shaft of the electric motor 55 and
is driven by the electric motor 55. The yarn pooling roller 51 includes a yarn pooling
section 52, a base-end side tapering section 53, and a tip-end side tapering section
54. The yarn pooling section 52 is a cylindrical component around which the spun yarn
Y is wound and tapers slightly towards the tip end. The base-end side tapering section
53 widens from a base end section 52a of the yarn pooling section 52 where winding
starts towards the upstream side. The tip-end side tapering section 54 widens from
a tip end section 52b of the yarn pooling section 52 towards the downstream side.
[0020] The base-end side tapering section 53 receives the spun yarn Y being guided from
the upstream side to the yarn pooling roller 51 and smoothly guides it to the base
end section 52a of the yarn pooling section 52. Thus, the spun yarn Y is wound systematically
from the base end side to the tip end side of the yarn pooling section 52. The tip-end
side tapering section 54 prevents the spun yarn Y wound around the yarn pooling section
52 to come off all at once when the spun yarn Y is unwound from the yarn pooling roller
51 and smoothly guides the spun yarn Y from the yarn pooling roller 51 to the downstream
side.
[0021] The pooled-yarn-amount lower limit sensor 56 is a non-contact sensor that detects
presence or absence of the spun yarn Y on the yarn pooling roller 51, and is arranged
on the rear side of the yarn pooling roller 51 facing the yarn pooling section 52.
The pooled-yarn-amount lower limit sensor 56 sends a pooled-amount lower limit detection
signal to the unit controller 10 when an amount of the spun yarn Y wound around the
yarn pooling roller 51 reaches a lower limit. The pooled-yarn-amount upper limit sensor
57 is a non-contact sensor that detects presence or absence of the spun yarn Y on
the yarn pooling roller 51, and is arranged by the side of the yarn pooling roller
51 facing the tip end section 52b of the yarn pooling section 52. The pooled-yarn-amount
upper limit sensor 57 sends a pooled-amount upper limit detection signal to the unit
controller 10 when an amount of the spun yarn Y wound around the yarn pooling roller
51 reaches an upper limit.
[0022] The yarn hooking member 61 is arranged on the winding device 12 side with respect
to the yarn pooling roller 51, and engages with the spun yarn Y and winds it around
the yarn pooling roller 51. The yarn hooking member 61 includes a flier shaft 62 and
a flier 63. The flier shaft 62 is supported on the tip end side of the yarn pooling
roller 51 so as to rotate relative to and coaxially with the yarn pooling roller 51.
The flier 63 is fixed to the tip end of the flier shaft 62 and is bent over the tip-end
side tapering section 54 of the yarn pooling roller 51 so as to be able to engage
with the spun yarn Y. A magnetic force is caused to act between the yarn pooling roller
51 and the flier shaft 62. In order for the yarn hooking member 61 to rotate relative
to the yarn pooling roller 51, the yarn hooking member 61 produces a torque greater
than or equal to a predetermined value.
[0023] The yarn taking-off member 64 takes off the spun yarn Y from the yarn hooking member
61, and is arranged near the tip-end side tapering section 54 of the yarn pooling
roller 51. The yarn taking-off member 64 is supported so as to be swingable between
a descent position and an ascent position. The descent position is a position that
is retracted from the yarn path. The ascent position is a position at which the yarn
taking-off member 64 pushes up the spun yarn Y in the yarn path to take off the spun
yarn Y from the yarn hooking member 61. The yarn taking-off member 64 is normally
biased to be in the descent position side by a not shown spring; however, during the
yarn joining operation, and suchlike, the yarn taking-off member 64 is moved to the
ascent position by a not shown air pressure cylinder provided in the yarn joining
carrier 3.
[0024] The suction mechanism 65 produces a suction airflow in a suction vent 66a arranged
facing the base-end side tapering section 53 of the yarn pooling roller 51. The suction
vent 66a is provided at one end of a pipe-shaped member 66. The other end of the pipe-shaped
member 66 is connected via a not shown pipe to a not shown fiber-waste collecting
chamber, which is common to the suction pipe 27 and the suction mouth 28. As explained
later, when a breakage of the spun yarn Y occurs on the spinning device 7 side, the
end of the spun yarn Y sways about on the base end section 52a side of the yarn pooling
section 52, and is subjected to the action of the suction airflow produced at the
suction vent 66a. Thus, most fiber waste from the yarn end is removed by the suction
mechanism 65 and is prevented from being scattered.
[0025] The regulating member 71 is a plate member that is arranged to the side of the yarn
pooling roller 51 (facing the yarn pooling section 52), and includes a first regulating
section 72, a second regulating section 73, and a third regulating section 74. The
first regulating section 72 is located at the upstream of the suction vent 66a in
a rotation direction of the yarn pooling roller 51 during winding of the spun yarn
Y. The second regulating section 73 is located at the downstream of the suction vent
66a in the above rotation direction. The first regulating section 72 and the second
regulating section 73 are arranged facing the base end section 52a of the yarn pooling
section 52. The first regulating section 72 and the second regulating section 73 regulate
the movement of the end of the spun yarn Y that sways about on the base end section
52a side of the yarn pooling section 52 when a breakage of the spun yarn Y occurs
on the spinning device 7 side, such that the swaying end of the spun yarn Y is prevented
from being moved to the tip end section 52b side of the yarn pooling section 52 before
the spun yarn Y is orderly unwound from the tip end section 52b of the yarn pooling
section 52. The third regulating section 74 is arranged facing the yarn pooling section
52. The third regulating section 74 regulates the movement of the end of the spun
yarn Y that sways about on the tip end section 52b side of the yarn pooling section
52 when a breakage of the spun yarn Y occurs on the winding device 12 side, such that
the swaying end of the spun yarn Y is prevented from being moved to the base end section
52a side of the yarn pooling section 52 before the spun yarn Y is orderly unwound
from the base end section 52a of the yarn pooling section 52. The pooled-yarn-amount
upper limit sensor 57 is mounted at a bottom end of the regulating member 71.
[0026] The yarn operation control member 75 is a plate member mounted at the upstream of
the yarn pooling roller 51 (in the present embodiment, on the bottom surface (end
face on the downstream side) of the tension sensor 9), and includes a guiding component
76 and a regulating component 77. The guiding component 76 applies tension to the
spun yarn Y and guides the spun yarn Y to the base-end side tapering section 53 of
the yarn pooling roller 51, and prevents the twisting of the spun yarn Y coming from
the spinning device 7 from being conveyed further downstream of the guiding component
76. When there is a breakage of the spun yarn Y on the spinning device 7 side, the
regulating component 77 prevents the end of the spun yarn Y from being displaced from
the yarn path of the spun yarn Y guided to the yarn pooling device 50 and from moving
to the yarn hooking member 61 side by passing over the yarn pooling roller 51.
[0027] The first guiding member 78 is a plate member mounted at the upstream of the yarn
pooling roller 51 (in the present embodiment, on the bottom surface (end face on the
downstream side) of the tension sensor 9), and guides the spun yarn Y from a slit
formed on a casing of the tension sensor 9 to a designated detection position inside
the casing. The second guiding member 79 is a plate member mounted on the downstream
side of the yarn pooling roller 51 (in the present embodiment, on a module frame 81
of the yarn processing module 80). The second guiding member 79 guides the spun yarn
Y to a designated position of the waxing device 11 and regulates a track of the spun
yarn Y being swayed about by the rotating yarn hooking member 61, stabilizing the
running of the spun yarn Y further downstream of the second guiding member 79.
[0028] An operation of the yarn pooling device 50 is explained below. When the spinning
unit 2 is operating normally by forming the spun yarn Y and winding the spun yarn
Y to form the package P, the electric motor 55 drives the yarn pooling roller 51 at
a substantially constant rotational speed. The yarn hooking member 61 integrally rotates
with the yarn pooling roller 51, and the flier 63 engages with the spun yarn Y. The
yarn hooking member 61, which is rotating with the spun yarn Y engaged thereon, winds
the spun yarn Y around the rotating yarn pooling roller 51.
[0029] Once the spun yarn Y is wound around the yarn pooling roller 51, the unit controller
10 exerts control over the operation of the spinning unit 2. The unit controller 10
exerts this control based on the pooled-amount lower limit detection signal received
from the pooled-yarn-amount lower limit sensor 56 and the pooled-amount upper limit
detection signal received from the pooled-yarn-amount upper limit sensor 57, so that
the pooled amount of the spun yarn Y that is wound around the yarn pooling roller
51 is greater than or equal to the lower limit and less than or equal to the upper
limit. When the pooled amount of the spun yarn Y wound around the yarn pooling roller
51 is greater than or equal to the lower limit, the surface area of a contact between
the yarn pooling section 52 of the yarn pooling roller 51 and the spun yarn Y increases.
Consequently, there is almost no slippage, and suchlike, between the yarn pooling
section 52 and the spun yarn Y. Therefore, the yarn pooling device 50 can draw the
spun yarn Y stably (that is, while maintaining a substantially constant quality and
speed) from the spinning device 7 by the rotation of the yarn pooling roller 51.
[0030] When the tension on the spun yarn Y on the winding device 12 side increases in the
state where the spun yarn Y is wound around the yarn pooling roller 51, a force that
causes the yarn hooking member 61 to rotate relative to the yarn pooling roller 51
(that is, a force that causes the rotation of the yarn hooking member 61 to stop)
acts on the flier 63. When the torque produced in the yarn hooking member 61 increases
to a value greater than or equal to a predetermined value as a consequence of the
force, the yarn hooking member 61 rotates relative to the yarn pooling roller 51.
Consequently, the spun yarn Y is unwound from the yarn pooling roller 51. When the
tension on the spun yarn Y on the winding device 12 side decreases and the torque
produced in the yarn hooking member 61 reduces to less than the predetermined value,
the yarn hooking member 61 rotates integrally with the yarn pooling roller 51. Consequently,
the spun yarn Y is wound around the yarn pooling roller 51. In this manner, the yarn
pooling device 50 adjusts the tension on the spun yarn Y on the winding device 12
side and thereby prevents the variation in the tension on the spun yarn Y that occurs
on the winding device 12 side from being conveyed to the spinning device 7 side.
[0031] An operation of the spinning unit 2 during a yarn-defect detection operation is explained
below. When the yarn clearer 8 detects a defect while the spinning unit 2 is operating
normally by forming the spun yarn Y and winding the spun yarn Y to form the package
P, the yarn clearer 8 sends the yarn-defect detection signal to the unit controller
10. The unit controller 10 stops the operation of the drafting device 6, the spinning
device 7, etc., immediately upon receiving the yarn-defect detection signal. Consequently,
the fiber bundle F is not subjected to twisting, and the spun yarn Y is cut on the
spinning device 7 side.
[0032] Even if the spun yarn Y is cut on the spinning device 7 side, the unit controller
10 causes the rotation of the yarn pooling roller 51 and the winding by the winding
device 12 to be continued. Consequently, as shown in FIG. 4, the cut end of the spun
yarn Y is wound around the yarn pooling roller 51. While the spun yarn Y is unwound
from the yarn pooling roller 51 to the winding device 12, the cut end of the spun
yarn Y sways about on the base end section 52a side of the yarn pooling section 52.
The swaying end of the spun yarn Y is prevented from moving to the tip end section
52b of the yarn pooling section 52 by the first regulating section 72 of the regulating
member 71, and is subjected to the suction airflow produced by the suction vent 66a.
Consequently, the spun yarn Y is smoothly unwound from the yarn pooling roller 51
to the winding device 12 side. While the unwinding of the spun yarn Y is taking place,
the fiber waste from the yarn end on the upstream side is removed by the suction mechanism
65 and is prevented from being scattered.
[0033] When the winding device 12 winds the spun yarn Y up to the cut end into the package
P, the unit controller 10 sends a control signal that specifies the spinning unit
2 in which the spun yarn Y has been cut to the yarn joining carrier 3. Consequently,
the yarn joining carrier 3 moves to a position in front of the specified spinning
unit 2, and commences the yarn joining operation.
[0034] As shown in FIG. 5, the suction mouth 28 turns to a position near the surface of
the package P and produces the suction airflow while the winding device 12 causes
a reverse rotation of the package P. Consequently, the suction mouth 28 draws and
holds by suction the end of the spun yarn Y from the surface of the package P. Thereafter,
as shown in FIG. 6, the suction mouth 28 turns to its original position (standby position)
and guides the end of the spun yarn Y on the winding device 12 side into the splicer
26. During this operation, the winding device 12 stops the rotation of the package
P.
[0035] Meanwhile, as shown in FIG. 5, the suction pipe 27 pivots to a position at the downstream
of the spinning device 7 and produces the suction airflow. Because during this operation
the unit controller 10 restarts the operations of the drafting device 6, the spinning
device 7, etc., the suction pipe 27 holds the end of the spun yarn Y that is formed.
Thereafter, as shown in FIG. 6, the suction pipe 27 pivots to the original position
(standby position), and guides the end of the spun yarn Y on the spinning device 7
side to the splicer 26.
[0036] When the end of the spun yarn Y on the winding device 12 side and the end of the
spun yarn Y on the spinning device 7 side are guided into the splicer 26, the yarn
hooking member 61 in the yarn pooling device 50 engages with the spun yarn Y on the
spinning device 7 side and winds the spun yarn Y around the yarn pooling roller 51
with which the yarn hooking member 61 is integrally rotating. Consequently, almost
no slack occurs in the spun yarn Y coming out of the spinning device 7, even if the
winding by the winding device 12 is stopped. Thus, during the yarn joining operation,
etc., by the yarn joining carrier 3, the yarn pooling device 50 pools the spun yarn
Y coming out of the spinning device 7, thereby preventing the spun yarn Y from slacking.
[0037] When the pooled amount of the spun yarn Y wound around the yarn pooling roller 51
reaches the lower limit, almost no slippage, and suchlike, takes place between the
yarn pooling section 52 of the yarn pooling roller 51 and the spun yarn Y. Consequently,
the spun yarn Y is drawn stably (that is, while maintaining a substantially constant
quality and speed) from the spinning device 7. The unit controller 10 causes the yarn
taking-off member 64 to move from the descent position to the ascent position where
the yarn taking-off member 64 take off the spun yarn Y from the yarn hooking member
61.
[0038] When the spun yarn Y is taken off from the yarn hooking member 61 while the yarn
pooling roller 51 is rotating as described above, there is almost no resistance to
prevent the unwinding of the spun yarn Y from the yarn pooling roller 51. Consequently,
the spun yarn Y that is wound around the yarn pooling roller 51 before the pooled
amount of the spun yarn Y reaches the lower limit (that is, the spun yarn Y with an
unstable quality) is unwound from the yarn pooling roller 51 and sucked into the suction
pipe 27. Even during this operation, because the spun yarn Y is stably drawn from
the spinning device 7 and wound around the yarn pooling roller 51, an amount of the
pooled spun yarn Y that is greater than or equal to the lower limit can be attained.
[0039] Once the spun yarn Y with an unstable quality is removed by the suction pipe 27,
the unit controller 10 causes the yarn taking-off member 64 to move from the ascent
position to the descent position. Consequently, the spun yarn Y on the spinning device
7 side is engaged by the yarn hooking member 61, and no unwinding of the spun yarn
Y at the downstream of the yarn pooling roller 51 occurs. The splicer 26 joins the
end of the spun yarn Y on the winding device 12 side and the end of the spun yarn
Y on the spinning device 7 side. Unnecessary yarn ends cut by the splicer 26 are removed
by the suction pipe 27 and the suction mouth 28. Once the yarn joining operation by
the splicer 26 is completed, the unit controller 10 causes the winding operation by
the winding device 12 to restart.
[0040] An operation of the spinning unit 2 when a breakage of the spun yarn Y has occurred
is explained next. As shown in FIG. 7, when the spinning unit 2 is operating normally
by forming the spun yarn Y and winding the spun yarn Y to form the package P, if a
breakage in the spun yarn Y occurs further downstream of the yarn pooling device 50,
no spun yarn Y is detected by a not shown yarn detecting sensor arranged at the downstream
of the yarn pooling device 50. Based on this, the unit controller 10 judges that a
breakage of the spun yarn Y has occurred between the yarn pooling device 50 and the
winding device 12, and immediately stops the operations of the drafting device 6,
the spinning device 7, etc. Consequently, the fiber bundle F is not subjected to twisting
and the spun yarn Y is cut on the spinning device 7 side as well.
[0041] Even if the spun yarn Y is cut on the spinning device 7 side, the unit controller
10 causes the rotation of the yarn pooling roller 51 and the winding by the winding
device 12 to be continued. Consequently, the cut end of the spun yarn Y is wound around
the yarn pooling roller 51 and sways about on the base end section 52a side of the
yarn pooling section 52. The swaying end of the spun yarn Y is prevented from moving
to the tip end section 52b side of the yarn pooling section 52 by the first regulating
section 72 of the regulating member 71, and is subjected to the suction airflow produced
by the suction vent 66a. Consequently, the fiber waste from the yarn end on the upstream
side is removed by the suction mechanism 65 and is prevented from being scattered.
[0042] Because the spun yarn Y that is wound around the yarn pooling roller 51 is cut on
the downstream side as well, it does not get unwound from the yarn pooling roller
51 on the downstream side. Consequently, the unit controller 10 causes the yarn pooling
roller 51 to stop positive rotation (rotation in the normal direction) and start reverse
rotation. The upstream end of the spun yarn Y wound around the yarn pooling roller
51 is prevented from moving to the tip end section 52b side of the yarn pooling section
52 by the second regulating section 73 of the regulating member 71. Consequently,
as shown in FIG. 8, the upstream yarn end is reliably held by suction by the suction
vent 66a of the suction mechanism 65. Furthermore, the downstream end of the spun
yarn Y wound around the yarn pooling roller 51 is prevented from moving to the base
end section 52a side of the yarn pooling section 52 by the third regulating section
74 of the regulating member 71. Therefore, the spun yarn Y wound around the yarn pooling
roller 51 is smoothly unwound from the base end section 52a side of the yarn pooling
section 52 and sucked in by the suction mechanism 65.
[0043] Once the spun yarn Y wound around the yarn pooling roller 51 is removed by the suction
mechanism 65, the unit controller 10 causes the yarn pooling roller 51 to stop the
reverse rotation and start the positive rotation. The unit controller 10 sends a control
signal that specifies the spinning unit 2 in which the spun yarn Y has been cut to
the yarn joining carrier 3. Consequently, the yarn joining carrier 3 moves to a position
in front of the specified spinning unit 2, and performs the yarn joining operation.
[0044] A structure of the yarn processing module 80 is explained below. The yarn processing
module 80 shown in FIGS. 9 and 10 is detachably mounted on a unit frame 40 shown in
FIG. 12. As shown in FIG. 12, the unit frame 40 is a part of the frame 13 of the spinning
machine 1, and supports the drafting device 6, the spinning device 7, the winding
device 12, etc., directly or indirectly.
[0045] As shown in FIGS. 9 and 10, the yarn processing module 80 includes the module frame
81, which includes a pair of side frames 82, a middle frame 83, a bottom frame 84,
and a front frame 85. The middle frame 83 extends between the pair of the side frames
82 in the middle portion thereof. The bottom frame 84 extends between the pair of
the side frames 82 on the bottom ends thereof. The front frame 85 extends between
the pair of the side frames 82 above the middle frame 83. In the following explanation,
of the spaces between the pair of the side frames 82, the space above the middle frame
83 will be referred to as an upper space S1, and the space below the middle frame
83 will be referred to as a lower space S2.
[0046] The yarn processing module 80 includes the yarn pooling device 50. Of the components
of the yarn pooling device 50, the electric motor 55 is arranged in the upper space
S1 and mounted on the middle frame 83 with the drive shaft thereof being projected
below the middle frame 83. The yarn pooling roller 51 is arranged in the lower space
S2 and fixed to the drive shaft of the electric motor 55. The yarn hooking member
61 is arranged in the lower space S2 and supported to rotate coaxially with the yarn
pooling roller 51 on the tip end side of the yarn pooling roller 51. The yarn taking-off
member 64 is arranged in the lower space S2 and swingably supported on one side frame
82.
[0047] The regulating member 71 is arranged in the lower space S2, mounted on the middle
frame 83, and located to the side of the yarn pooling roller 51. The pooled-yarn-amount
lower limit sensor 56 is arranged in the lower space S2 and mounted on the middle
frame 83 via a bracket 86. The pooled-yarn-amount upper limit sensor 57 is arranged
in the lower space S2 and mounted on the bottom end of the regulating member 71. The
regulating member 71 is mounted on the middle frame 83 in such a way as to protrude
further behind than the yarn pooling roller 51 (see FIG. 11). This prevents the yarn
pooling roller 51 from getting damaged when the yarn processing module 80 is placed
on the working passage with its back-face side facing down.
[0048] Of the components of the suction mechanism 65, the pipe-shaped member 66 is arranged
in the lower space S2 and the suction vent 66a is mounted on the middle frame 83 in
such a way that the suction vent 66a faces the base-end side tapering section 53 of
the yarn pooling roller 51. The other end of the pipe-shaped member 66 is connected
to one end of a module pipe 34 arranged in the upper space S1. The other end of the
module pipe 34 is connected, for example, to a rectangular box-shaped connection member
35. The connection member 35 is arranged in the upper space S1 and mounted on the
front frame 85. An opening 36 that communicates with the module pipe 34 is provided
on a back-end face 35a of the connection member 35 (connection end of the module pipe)
(first connection end).
[0049] The yarn processing module 80 further includes, sequentially from the upstream side,
a guiding member 37, the yarn clearer 8, the tension sensor 9, the first guiding member
78, the yarn-operation control member 75, the second guiding member 79, and the waxing
device 11. The guiding member 37 guides the spun yarn Y to a predetermined position
of the yarn clearer 8 from the front.
[0050] The guiding member 37, the yarn clearer 8, and the tension sensor 9 are mounted on
the front frame 85 in such a way that the yarn path runs in front of the front frame
85. The yarn clearer 8 penetrates the front frame 85. A port 8a that electrically
connects the yarn clearer 8 with the unit controller 10 is disposed on the backside
of the front frame 85. The first guiding member 78 and the yarn operation control
member 75 are mounted on the bottom face of the tension sensor 9 in front of the front
frame 85. The second guiding member 79 and the waxing device 11 are mounted on the
bottom frame 84 in such a way that the yarn path is disposed in front thereof.
[0051] Circuit boards 38 that control a corresponding component of the yarn processing module
80, including a motor control section that controls the rotation of the electric motor
55, are arranged in the upper space S1. Each of the circuit boards 38 is mounted on
the front frame 85. Each of the circuit boards 38 includes a connector 38a that electrically
connects the circuit board 38 with the unit controller 10.
[0052] A front panel 87 is mounted in a front portion of the module frame 81. The front
panel 87 has a notch 87a that exposes from the front the yarn pooling roller 51, the
yarn hooking member 61, and the yarn taking-off member 64 that are arranged in the
lower space S2. A display section 88 and an operation section 89 that are electrically
connected to the circuit boards 38 are provided on the front panel 87. The display
section 88 displays the operation status of the spinning unit 2. The operation section
89 includes a set of operating buttons that can be operated by an operator to give
operating instructions for the spinning unit 2.
[0053] As shown in FIG. 11, a guided groove (guided section) 82a that opens to the backside
is provided on each one of the pair of the side frames 82. As shown in FIG. 12, a
guiding pin (guiding section) 41a that protrudes inward is provided on each one of
a pair of vertical frames 41 of the unit frame 40. The module frame 81 is positioned
on the unit frame 40 by engaging the guiding pins 41a in the guided grooves 82a. With
the module frame 81 positioned on the unit frame 40 in this manner, the bottom frame
84 is secured to a lower horizontal frame 42 of the unit frame 40 with a screw. That
is, the module frame 81 of the yarn processing module 80 is detachably secured to
the unit frame 40.
[0054] A rectangular box-shaped connection member 44 is mounted on an upper horizontal frame
43 of the unit frame 40. The connection member 44 is connected to the blower box 4
via a unit pipe 45 in which air circulates. An opening 46 that communicates with the
unit pipe 45 is provided on a front-end face 44a of the connection member 44 (connection
end of the unit pipe) (second connection end). An elastic member 47 of a predetermined
thickness is mounted surrounding the opening 46. When the module frame 81 is positioned
on the unit frame 40 and secured, the back-end face 35a of the connection member 35
of the yarn processing module 80 faces the front-end face 44a of the connection member
44 and presses down the elastic member 47, thereby connecting the module pipe 34 of
the yarn processing module 80 to the unit pipe 45. Thus, the module pipe 34 is detachably
connected to the unit pipe 45, and a connecting direction of the module pipe 34 to
the unit pipe 45 substantially matches with a guidance direction of the guiding pins
41a in the guided grooves 82a (front to back direction in the present embodiment).
[0055] A wire 48 that is electrically connected to the unit controller 10 extends near the
unit frame 40. A connector 48a that is connected to the port 8a of the yarn clearer
8 is provided at the end of the wire 48. Wires 49 that are electrically connected
to the unit controller 10 extend near the unit frame 40. A connector 49a that is connected
to the connector 38a of each of the circuit boards 38 is provided at the end of each
of the wires 49. Consequently, the operator can fit the yarn processing module 80
into or detach the yarn processing module 80 from the unit frame 40 from the side
of the working passage provided on the front of the spinning machine 1 by connecting
or detaching the port 8a and the connector 48a and connecting or detaching the connectors
38a and the connectors 49a concurrently.
[0056] Thus, as explained above, in the spinning unit 2, the yarn processing module 80 that
includes the yarn pooling device 50 is detachably mounted on the unit frame 40. Because
the yarn pooling device 50 is arranged in the yarn processing module 80 that is detachably
mounted on the unit frame 40, in the spinning unit 2, operations relating to the yarn
pooling device 50, such as, assembling, operation check, and maintenance can be performed
efficiently. The yarn processing module 80 is fitted on the front of the unit frame
40. Furthermore, the guidance direction of the guiding pins 41a in the guided grooves
82a and the connecting direction of the module pipe 34 to the unit pipe 45 are both
front to back. Consequently, the operator can easily access the yarn processing module
80 of each of the spinning units 2 from the working passage provided on the front
of the spinning machine 1.
[0057] The yarn pooling device 50 includes the yarn pooling roller 51, the electric motor
55, the circuit board 38, the pooled-yarn-amount lower limit sensor 56, the pooled-yarn-amount
upper limit sensor 57, the suction mechanism 65, the yarn hooking member 61, and the
yarn taking-off member 64. Consequently, the operations relating to these components
of the yarn pooling device 50 can be performed easily and reliably.
[0058] The yarn processing module 80 includes the display section 88, the operation section
89, the yarn clearer 8, the tension sensor 9, and the waxing device 11. Consequently,
the operations relating to the yarn pooling device 50 as well as those relating to
the display section 88, the operation section 89, the yarn clearer 8, the tension
sensor 9, and the waxing device 11 can be performed efficiently.
[0059] One guided groove 82a that opens on the backside is provided in each one of the pair
of the side frames 82 of the yarn processing module 80. One guiding pin 41a is provided
in each one of the pair of the vertical frames 41 of the unit frame 40. The module
frame 81 of the yarn processing module 80 is positioned on the unit frame 40 by the
guiding pins 41a being guided in the guided grooves 82a. Consequently, the module
frame 81 can be easily and reliably positioned relative to the unit frame 40 when
fitting the module frame 81 of the yarn processing module 80 on the unit frame 40.
[0060] The module pipe 34 of the yarn processing module 80 is detachably connected to the
unit pipe 45. The connecting direction of the module pipe 34 to the unit pipe 45 substantially
matches with the guidance direction (front to back direction in the present embodiment)
of the guiding pins 41a in the guided grooves 82a. Consequently, positioning of the
module frame 81 relative to the unit frame 40 and positioning of the module pipe 34
relative to the unit pipe 45 can be performed reliably.
[0061] The module pipe 34 is connected to the unit pipe 45 via the elastic member 47 arranged
on the front-end face 44a of the connection member 44 that is the connection end of
the unit pipe 45. Consequently, the module pipe 34 can be connected to the unit pipe
45 easily and reliably when the module frame 81 of the yarn processing module 80 is
fitted on the unit frame 40.
[0062] The yarn supplying device that supplies the spun yarn Y includes the drafting device
6 and the spinning device 7. The spinning device 7 is an air spinning device that
forms the spun yarn Y by twisting the fiber bundle F using the swirling airflow. Consequently,
a high quality spun yarn Y can be efficiently supplied.
[0063] In the spinning machine 1, one unit of the yarn processing module 80 can be separately
attached to and detached from each of the spinning units 2. Therefore, only the operations
of the spinning unit 2 that requires attention can be stopped while allowing the other
spinning units 2 to continue operations, and the yarn processing module 80 can be
removed from the stopped spinning unit 2 for performing operations relating to the
yarn pooling device 50, etc.
[0064] Although one embodiment of the present invention is explained above, the present
invention is not limited to this embodiment alone. For example, in the spinning machine
1 and the spinning unit 2, the drafting device 6 and the spinning device 7 serve as
the yarn supplying devices for supplying the spun yarn. However, any other yarn supplying
device, such as, a yarn supplying device that supplies a spun yarn from a bobbin having
the spun yarn wound thereon can be used.
[0065] If the spinning device is an air spinning device, a needle that is held by a fiber
guiding section to project into the spinning chamber can be further provided to prevent
the twisting of the fiber bundle to be conveyed upstream of the spinning device. The
twisting of the fiber bundle can be prevented from being conveyed upstream of the
spinning device by a downstream end of a fiber guiding section instead of by the needle.
Alternatively, the spinning device can include a pair of air-jet nozzles that produce
airflows in mutually opposite directions, and can thus spin the fiber bundle in opposite
directions at the same time.
[0066] In the spinning machine 1 and the spinning unit 2, the yarn pooling device 50 has
a function of drawing the spun yarn Y from the spinning device 7. Alternatively, the
spun yarn can be drawn from a yarn supplying device that supplies the spun yarn by
a delivery roller and a nip roller.
[0067] In the spinning machine 1 and the spinning unit 2, the spun yarn Y is cut by a stoppage
of the swirling airflow in the spinning device 7 during the yarn-defect detection
operation. Alternatively, the spun yarn can be cut by a cutter during the yarn-defect
detection operation. The cutter can be arranged in the yarn processing module 80.
When arranged in the yarn processing module 80, the cutter can be detached from the
unit frame 40 along with the yarn pooling device 50, etc.
[0068] In the spinning machine 1 and the spinning unit 2, the devices are arranged so that
the spun yarn Y supplied from above is wound below. Alternatively, the devices can
be arranged so that the spun yarn supplied from below is wound above.
[0069] In the spinning machine 1 and the spinning unit 2, the bottom rollers of the drafting
device 6 and a traverse mechanism of the traverse device 23 are driven by the power
of the motor box 5 (that is, concurrently driven in a plurality of the spinning units
2). Alternatively, each section (for example, the drafting device, the spinning device,
the winding device, etc.) of the spinning unit can be driven independently in each
spinning unit 2.
[0070] The tension sensor 9 can be arranged at the upstream of the yarn clearer 8 in the
running direction of the spun yarn Y. A common unit controller 10 can be provided
for a plurality of the spinning units 2 instead of one unit controller 10 per spinning
unit 2. The winding device 12 can be driven by a common drive source provided for
a plurality of the spinning units 2 instead of by a separate driving motor provided
for each spinning unit 2. In this case, during the reverse rotation of the package
P, the cradle arm 21 is moved by a not shown air cylinder so that the package P is
separated from the winding drum 22, and thereafter the package P is reverse-rotated
by a not shown reverse roller provided in the yarn joining carrier 3.
[0071] The waxing device 11, the tension sensor 9, the yarn clearer 8, the display section
88, and the operation section 89 need not be provided in the spinning unit 2. Alternatively,
the waxing device 11, the tension sensor 9, the yarn clearer 8, the display section
88, and the operation section 89 can be provided directly on the unit frame 40 instead
of in the yarn processing module 80.
[0072] In the spinning machine 1 and the spinning unit 2, the guided grooves 82a that are
the guiding sections are provided in the module frame 81 of the yarn processing module
80, and the guiding pins 41a that are the guiding sections are provided in the unit
frame 40. Alternatively, the guiding sections, such as, the guiding pins, can be provided
in the module frame of the yarn processing module, and the guided sections, such as,
the guided grooves, can be provided in the unit frame.
[0073] In the spinning machine 1 and the spinning unit 2, the module pipe 34 is connected
to the unit pipe 45 via the elastic member 47 arranged on the front-end face 44a of
the connection member 44 that is the connection end of the unit pipe 45. Alternatively,
the module pipe can be connected to the unit pipe via the elastic member arranged
on the connection end of the module pipe or elastic members arranged on the connection
ends of both the module pipe and the unit pipe.
[0074] A spinning unit according to an aspect of the present invention includes a yarn supplying
device adapted to supply a spun yarn, a winding device adapted to wind the spun yarn
to form a package, a unit frame adapted to support the yarn supplying device and the
winding device, and a yarn processing module that is detachably mounted on the unit
frame. The yarn processing module includes a yarn pooling device adapted to pool the
spun yarn between the yarn supplying device and the winding device.
[0075] In the above spinning unit, the yarn processing module that includes the yarn pooling
device is detachably mounted on the unit frame. Consequently, operations relating
to the yarn pooling device, such as, assembling, operation check, and maintenance,
can be performed efficiently.
[0076] It is preferable that the yarn processing module further includes a display section
adapted to display an operation status of the spinning unit and an operation section
adapted to be operated by an operator to give operation instructions to the spinning
unit.
[0077] In the above spinning unit, operations relating to the yarn pooling device as well
as the display section and the operation section can be performed efficiently.
[0078] It is preferable that the yarn processing module further includes a yarn-defect detecting
device adapted to detect a defect in the spun yarn between the yarn supplying device
and the yarn pooling device.
[0079] In the above spinning unit, operations relating to both the yarn pooling device and
the yarn-defect detecting device can be performed efficiently.
[0080] It is preferable that the yarn processing module further includes a waxing device
adapted to apply wax to the spun yarn between the yarn pooling device and the winding
device.
[0081] In the above spinning unit, operations relating to both the yarn pooling device and
the waxing device can be performed efficiently.
[0082] It is preferable that the yarn processing module further includes a tension measuring
device adapted to measure a tension on the spun yarn between the yarn supplying device
and the yarn pooling device.
[0083] In the above spinning unit, operations relating to both the yarn pooling device and
the tension measuring device can be performed efficiently.
[0084] It is preferable that the yarn pooling device includes a yarn pooling roller adapted
to wind the spun yarn thereon, a driving motor adapted to drive the yarn pooling roller
to rotate, and a motor control unit adapted to control a rotation of the driving motor.
[0085] In the above spinning unit, operations relating to the yarn pooling roller, the driving
motor, and the motor control unit can be performed easily and reliably.
[0086] It is preferable that the yarn pooling device further includes a pooled-yarn amount
sensor adapted to detect a pooled amount of the spun yarn wound around the yarn pooling
roller.
[0087] In the above spinning unit, operations relating to the pooled-yarn amount sensor
can be performed easily and reliably.
[0088] It is preferable that the yarn pooling device can further include a suction mechanism
adapted to produce a suction airflow at a suction vent arranged facing the yarn pooling
roller.
[0089] In the above spinning unit, operations relating to the suction mechanism can be performed
easily and reliably.
[0090] It is preferable that the yarn pooling device further includes a yarn hooking member
adapted to be engaged with the spun yarn and wind the spun yarn around the yarn pooling
roller, and a yarn taking-off member adapted to take off the spun yarn from the yarn
hooking member.
[0091] In the above spinning unit, operations relating to the yarn hooking member and the
yarn taking-off member can be performed easily and reliably.
[0092] It is preferable that the yarn processing module further includes a module frame
that is adapted to be detachably secured to the unit frame. A guiding section adapted
to position the module frame on the unit frame is provided in one of the unit frame
and the module frame, and a guided section adapted to be guided in the guiding section
is provided in the other of the unit frame and the module frame.
[0093] In the above spinning unit, the module frame can be easily and reliably positioned
on the unit frame when fitting the module frame of the yarn processing module on the
unit frame.
[0094] It is preferable that the spinning unit further includes a unit pipe adapted to circulate
air. The yarn processing module further includes a module pipe that is detachably
connected to the unit pipe, and a connecting direction of the module pipe to the unit
pipe substantially matches with a guidance direction of the guided section in the
guiding section.
[0095] In the above spinning unit, when fitting the module frame of the yarn processing
module on the unit frame, a positioning of the module frame relative to the unit frame
and a positioning of the module pipe relative to the unit pipe can be performed reliably.
[0096] It is preferable that the module pipe be connected to the unit pipe via an elastic
member arranged on at least one of a connection end of the module pipe and a connection
end of the unit pipe.
[0097] In the above spinning unit, the module pipe can be easily and reliably connected
to the unit pipe when the module frame of the yarn processing module is fitted on
the unit frame.
[0098] It is preferable that the yarn supplying device includes a drafting device adapted
to draft a fiber bundle and a spinning device adapted to twist the fiber bundle to
form the spun yarn.
[0099] In the above spinning unit, a high quality spun yarn can be efficiently supplied.
[0100] It is preferable that the spinning device be an air spinning device adapted to twist
the fiber bundle using a swirling airflow to form the spun yarn.
[0101] In the above spinning unit, a further higher quality spun yarn can be efficiently
supplied.
[0102] A spinning machine according to another aspect of the present invention includes
a plurality of the spinning units mentioned above. In the spinning machine, the yarn
processing module can be individually fitted into and detached from each of the spinning
units.
[0103] In the above spinning machine, only the operations of the spinning unit that requires
attention can be stopped while allowing the other spinning units to continue operations,
and the yarn processing module can be removed from the stopped spinning unit for performing
operations relating to the yarn pooling device.
1. A spinning unit comprising:
a yarn supplying device (6, 7) adapted to supply a spun yarn (Y);
a winding device (12) adapted to wind the spun yarn (Y) to form a package (P);
a unit frame (40) adapted to support the yarn supplying device (6, 7) and the winding
device (12); and
a yarn processing module (80) that is detachably mounted on the unit frame (40) and
that includes a yarn pooling device (50) adapted to pool the spun yarn (Y) between
the yarn supplying device (6, 7) and the winding device (12).
2. The spinning unit according to Claim 1, wherein the yarn processing module (80) further
includes
a display section (88) adapted to display an operation status of the spinning unit
(2); and
an operation section (89 that is adapted to be operated by an operator to give operation
instructions to the spinning unit (2).
3. The spinning unit according to Claim 1 or 2, wherein the yarn processing module (80)
further includes a yarn-defect detecting device (8) adapted to detect a defect in
the spun yarn (Y) between the yarn supplying device (6, 7) and the yarn pooling device
(50).
4. The spinning unit according to any one of Claims 1 to 3, wherein the yarn processing
module (80) further includes a waxing device (11) adapted to apply wax to the spun
yarn (Y) between the yarn pooling device (50) and the winding device (12).
5. The spinning unit according to any one of Claims 1 to 4, wherein the yarn processing
module (80) further includes a tension measuring device (9) adapted to measure a tension
on the spun yarn (Y) between the yarn supplying device (6, 7) and the yarn pooling
device (50).
6. The spinning unit according to any one of Claims 1 to 5, wherein the yarn pooling
device (50) includes
a yarn pooling roller (51) adapted to wind the spun yarn (Y) thereon;
a driving motor (55) adapted to drive the yarn pooling roller (51) to rotate; and
a motor control section (38) adapted to control a rotation of the driving motor (55).
7. The spinning unit according to Claim 6, wherein the yarn pooling device (50) further
includes a pooled-yarn amount sensor (56, 57) adapted to detect a pooled amount of
the spun yarn (Y) wound around the yarn pooling roller (51).
8. The spinning unit according to Claim 6 or 7, wherein the yarn pooling device (50)
further includes a suction mechanism (65) adapted to produce a suction airflow at
a s0uction vent (66a) arranged facing the yarn pooling roller (51).
9. The spinning unit according to any one of Claims 6 to 8, wherein the yarn pooling
device (50) further includes
a yarn hooking member (61) adapted to be engaged with the spun yarn (Y) and wind the
spun yarn (Y) around the yarn pooling roller (51); and
a yarn taking-off member (64) adapted to take off the spun yarn (Y) from the yarn
hooking member (61).
10. The spinning unit according to any one of Claims 1 to 9, wherein
the yarn processing module (80) further includes a module frame (81) that is adapted
to be detachably secured to the unit frame (41),
one of the unit frame (41) and the module frame (81) includes a guiding section (82a)
adapted to position the module frame (81) on the unit frame (41), and
other one of the unit frame (41) and the module frame (81) includes a guided section
(41a) adapted to be guided in the guiding section (82a).
11. The spinning unit according to Claim 10, further comprising a unit pipe (45) adapted
to circulate air,
wherein the yarn processing module (80) further includes a module pipe (34) that is
adapted to be detachably connected to the unit pipe (45), and
a connecting direction of the module pipe (34) to the unit pipe (45) substantially
matches with a guidance direction of the guided section (41a) in the guiding section
(82a).
12. The spinning unit according to Claim 11, wherein the module pipe (34) is connected
to the unit pipe (45) via an elastic member (47) that is arranged on at least one
of a first connection end (35) and a second connection end (44), the first connection
end (35) being a connection end of the module pipe (34) and the second connection
end (44) being a connection end of the unit pipe (45).
13. The spinning unit according to any one of Claims 1 to 12, wherein the yarn supplying
device (6, 7) includes
a drafting device (6) adapted to draft a fiber bundle (F); and
a spinning device (7) adapted to form the spun yarn (Y) by twisting the fiber bundle
(F).
14. The spinning unit according to Claim 13, wherein the spinning device (7) is an air
spinning device that is adapted to form the spun yarn (Y) by twisting the fiber bundle
(F) by a swirling airflow.
15. A spinning machine comprising a plurality of the spinning units (2) according to any
one of Claims 1 to 14.