[0001] The invention relates to a drying arrangement and a method for drying a moving web,
such as a paper or board web, according to the preambles of the independent patent
claims presented hereafter.
[0002] In the manufacture of paper and board, different dryers are used for contact-free
drying of the moving web. The dried paper or the like should preferably be as evenly
dried as possible, i.e. the moisture profile of the paper should be as uniform as
possible. Variations in the moisture profile of the paper may impair the runnability
of the paper web in finishing treatment, for example coating or calendering of the
paper. Variations in the moisture profile of the paper may also cause problems in
the processing of finished paper. For example as the speeds of printing machines rise
higher and higher, variation in the moisture profile of the paper may cause web breaks
in the printing process.
[0003] Generally infrared dryers and/or air dryers are used for drying paper webs and the
like. In infrared dryers the web is dried in a contact-free manner by subjecting it
to thermal radiation. Control of the moisture profile in the transversal direction
of the web is often done with the aid of infrared dryers. Infrared dryers are however
expensive, and thermal radiation has a tendency to "spread", so a precisely limited
profiling is difficult. Furthermore, the energy efficiency of the infrared dryers
is not optimal, whereby their operation costs are high. Infrared dryers also regularly
require expensive maintenance operations, because in electrical infrared dryers the
infrared lamps are to be changed at regular intervals and in gas infrared dryers the
emitters of the dryer are to be changed typically even with 2-5 year intervals. Furthermore,
the temperature of the web to be dried may easily rise too high when using an infrared
dryer. Harmful combustion gases may also be generated in connection with the use of
gas infrared dryers, the transfer of which gases into the machine room air should
be prevented. There thus exists a need for a simple, safe and less expensive alternative,
by means of which it would be possible to perform at least partial moisture profiling
in the transversal direction of the web to be dried. Air dryers, for example airborne
web-dryers, may also be used for drying a paper web or the like. The operation of
the air dryer is based on convection, i.e. on the transfer of heat via a medium. In
an air dryer heated air is blown with blow nozzles toward the surface of the web in
order to dry it. Air dryers are an extremely energy efficient way of drying a moving
paper web, but until now it has not been possible to use them for correcting moisture
defects in the transversal direction of the web.
[0004] An object of the present invention is to reduce or even eliminate the above-mentioned
problems appearing in prior art.
[0005] One object of the invention is to improve the energy efficiency of a drying section
of a paper machine, and to reduce the amount of energy needed for the drying.
[0006] Another object of the invention is to provide an arrangement and method, by means
of which control of the moisture profile of a moving web in the transversal direction
of the web may be improved.
[0007] In order to realise the above-mentioned objects the invention is characterised by
what is presented in the characterising parts of the enclosed independent claims.
[0008] Some advantageous embodiments of the invention are presented in the dependent claims.
[0009] The embodiment examples and advantages mentioned in this text relate, as applicable,
to both the method and the arrangement according to the invention, even if this is
not always specifically stated.
[0010] A typical drying arrangement according to the invention for a moving web, such as
a paper or board web, the arrangement comprising an air dryer, comprises
- a first air supply channel, which defines a first direction, and which extends in
a transversal direction of the web to be dried from its first edge toward its second
edge,
- a number of second air supply channels, which are arranged in connection with the
first air supply channel, and into which heated drying air is supplied from the first
air supply channel, the second air supply channels defining a second direction, which
is perpendicular to the first direction and parallel to the travel direction of the
web to be dried,
- elongated blowing means, each of which is arranged in connection with a plurality
of second air supply channels for supplying heated drying air from the second air
supply channels to the blowing means, the blowing means being parallel to the first
air supply channel, whereby
a profiling connection is arranged in connection with at least one, preferably several,
second air supply channels for supplying additional air into the second air supply
channel in order to change the moisture profile of the web in the transversal direction
of the web.
[0011] A typical method according to the invention for drying a web, such as a paper or
board web, comprises
- supplying heated drying air into a first air supply channel, which defines a first
direction, and which extends in a transversal direction of the web to be dried from
its first edge toward its second edge,
- leading heated air from the first air supply channel into a number of second air supply
channels, which are arranged in connection with the first air supply channel, the
second air supply channels defining a second direction, which is perpendicular to
the first direction and parallel to the travel direction of the web to be dried,
- leading heated air from the second air supply channels into elongated blowing means,
each of which is arranged in connection with a plurality of second air supply channels,
the blowing means being parallel to the first air supply channel, and
- supplying additional air into at least one, preferably several, second air supply
channels through a profiling connection or connections in order to change the moisture
profile of the moving web in the transversal direction of the web.
[0012] Now it has surprisingly been realised that by arranging a profiling connection in
the second air supply channel of the air dryer, which profiling connection is used
for supplying additional air into the second air supply channel, an air dryer arrangement
may simply and easily be created, by means of which moisture profiling in the transversal
direction of the web is possible. With the aid of the additional air the temperature
of the drying air may be changed in the transversal direction of the web. Depending
on the temperature of the additional air, i.e. if it is warmer or colder than the
actual drying air, the web may either be dried more or less in the predetermined locations
in the transversal direction of the web. According to the invention the moisture profile
of the web may be changed or equalised either by drying certain determined locations
of the web more or less than the web in general. It has been realised that an arrangement
according to the invention may equalise in the transversal moisture profile of the
web local variations, having a magnitude of even 0.5 percentages of moisture. The
arrangement according to the invention is relatively simple, whereby it does not require
heavy investment or maintenance costs. Furthermore, energy needed for drying and moisture
profiling of the web is saved, when the moisture profiling may be carried out by using
energy efficient air drying based on thermal convection. One advantage of the invention
is also that the pressure in the blow members remains substantially at the same level
also during profiling, whereby runnability problems are avoided.
[0013] In this application an air dryer means a drying device situated in a drying section
of a paper machine or the like, by means of which drying device heated drying air
is blown with high speed toward the surface of the web to be dried, either from one
side, or preferably from both sides of the web. The air dryer comprises a heating
device, by means of which the drying air is heated to a suitable temperature. The
drying air may be heated to a high temperature of 200-450 °C by burning gas, or the
heating device may be steam-, electricity- or oil-heated. In a steam-heated heating
device the drying air is typically heated to a temperature of 130-200 °C, even more
typically 150-180 °C. From the heating device the drying air is led into a first air
supply channel, which typically extends across the web to be dried from its first
edge to its second edge. From the first air supply channel the drying air is supplied
into a plurality of adjacent second air supply channels, which are arranged perpendicularly
to the first channel. The longitudinal axis i.e. longitudinal direction of the second
air supply channels is thus parallel to the travel direction of the web to be dried
and perpendicular to the transversal direction of the web. The second air supply channels
lead drying air to blow nozzles, from which drying air is blown with high speed toward
the web to be dried. The drying thus takes place in a contact-free manner in the air
dryer.
[0014] By supplying additional air locally into the second air supply channel, the temperature
of the drying air may be locally altered in a desired manner. The temperature of the
additional air thus differs from the temperature of the heated drying air, the temperature
of the additional air being higher or lower than the temperature of the heated drying
air. The temperature difference is preferably relatively large, because then the amount
of additional air may be kept small and a sufficient change may still be achieved
in the temperature of the drying air to be blown toward the web. Typically the temperature
difference between the additional air and the drying air is at least 20 °C, preferably
at least 50 °C, more preferably at least 100 °C, even more preferably at least 200
°C, still more preferably at least 300 °C, sometimes even 500 °C.
[0015] Air having a temperature which is lower than the temperature of the drying air, is
supplied as additional air according to one preferred embodiment of the invention.
Preferably cool air is supplied as additional air into the second air supply channel,
the temperature of which cool air is 10-100 °C, typically 20-100 °C, more typically
20-60 °C, even more typically 30-50 °C. Machine room air may, for example, be used
as additional air, if the additional air is cooler than the drying air.
[0016] Air having a temperature which is higher than the temperature of the drying air,
is supplied as additional air according to another preferred embodiment of the invention.
Preferably hot air is supplied as additional air into the second air supply channel,
the temperature of which hot air is 200-600 °C, typically 300-500 °C, more typically
400-500 °C. If, as additional air, it is desired to use air, having a temperature
which is higher than the actual drying air, the additional air may be heated in a
separate heating unit for additional air and be led from there to a desired location
in the second air supply channel.
[0017] In an exemplary manner it may be stated that when the temperature of the actual drying
air is about 300 °C and the temperature of the machine room air, which is used as
additional air, is about 30 °C, the final temperature of the air blown toward the
web may be about 150 °C, depending on the amount of additional air used.
[0018] Additional air may be supplied into a desired number of second air supply channels
of the air dryer, preferably into each second air supply channel. Typically a drying
section of a paper machine, coating machine or the like comprises several air dryers,
which are arranged subsequently in the travel direction of the web. Preferably additional
air is supplied into the second air supply channels of the last air dryer of the drying
section, whereby the moisture profile in the transversal direction of the web may
be finally optimised before the web is reeled. The drying section of the paper machine,
coating machine or the like may, however, comprise one or more drying arrangements
according to the invention, which may have been arranged subsequently or so that there
is one or more conventional dryer units between them.
[0019] In one preferred embodiment of the invention a profiling connection is arranged in
connection with a first end of the second air supply channel. Additional air is thus
supplied into the second air supply channel through its first end. Additional air
may be supplied into the second air supply channel solely from the first end or additional
air may be supplied from the first and second end into the second air supply channel,
i.e. into both ends of the second air supply channel.
[0020] The profiling connection or connections may be arranged in connection with a profiling
channel, which profiling channel is arranged to supply additional air into the profiling
connection/connections. Additional air is then thus led into the profiling connection
or connections through the profiling channel. The profiling channel may be located
in the immediate vicinity of the air dryer or at a distance from it. Typically the
length of the profiling channel corresponds to the width of the web to be dried, and
it is typically about 2-11 m, more typically 3-9 m, preferably 5-9 m.
[0021] Additional air is generally supplied into the profiling channel through a connection
in the first end of the profiling channel. The profiling channel may be arranged to
be parallel to the first direction i.e. the first air supply channel, and its cross-sectional
area may decrease in the first direction, namely in the supply direction of the additional
air. Thus the pressure of the additional air supplied to the profiling connections
through the profiling channel may be kept relatively even over the entire length of
the profiling channel. The profiling channel is preferably arranged in fixed connection
with the outer surface of the air dryer. The profiling channel may for example be
attached to the outer surface of the air dryer with suitable attaching members or
supports.
[0022] According to one preferred embodiment of the invention the profiling connection or
connections are arranged to extend a distance into the air supply channel. In this
case the profiling connection may comprise an elongated pipe-like part, which is arranged
to extend a distance into the second air supply channel. The profiling connection
is thus arranged through the first end of the second air supply channel, and it continues
as an elongated pipe-like part into the second air supply channel, typically about
50-6000 mm, more typically 1000-4000 mm, even more typically 2000-4000 mm. Typically
the length of the elongated pipe-like part is at least 50 %, preferably at least 70
%, more preferably at least 85 %, sometimes even 95 % of the length of the second
air supply channel. In some embodiments it is also possible that the elongated pipe-like
part is substantially as long as the second air supply channel, i.e. it extends from
the first end of the second air supply channel to its second end.
[0023] In another embodiment of the invention the profiling connection does not extend inside
the second air supply channel, but the profiling connection is arranged in connection
with the end of the second air supply channel, into which additional air is supplied.
In this case the profiling connection does in practice not continue into the second
air supply channel, and the length of the part of the profiling connection eventually
inside the second air supply channel is thus < 50 mm, more typically < 30 mm, very
typically 0-40 mm.
[0024] The cross-sectional shape of the elongated pipe-like part may be freely selected,
usually the part has a circular or rectangular cross-section. The cross-sectional
area of the pipe-like part is preferably 0.25-99.75 % smaller than the cross-sectional
area of the second air supply channel at the corresponding location, typically 10-90
mm, more typically 50-80 mm. The cross-sectional diameter of the pipe-like part may
be constant, i.e. the diameter of the pipe-like part may be substantially the same
over its entire length inside the second air supply channel. In one preferred embodiment
of the invention the diameter of the elongated pipe-like part however decreases from
the first end of the second air supply channel toward its second end. The diameter
preferably decreases in an even and stepless manner. Preferably the cross-sectional
area of the pipe-like part in the first end of the second air supply channel is substantially
the same as the cross-sectional area of the second air supply channel, and the cross-sectional
area of the pipe-like part decreases in an even and stepless manner toward the second
end of the second air supply channel. With the pipe-like part the additional air is
easily brought to a desired location of the second air supply channel.
[0025] According to one embodiment of the invention the pipe-like part of the profiling
connection is perforated. Due to the perforation the additional air may be distributed
evenly inside the second air supply channel into the actual drying air, whereby a
profiling result which is as even as possible is obtained. The pipe-like part may
be evenly perforated over its entire length inside the second air supply channel.
It is also possible that the outer surface of the pipe-like part is solid near the
end part of the second air supply channel and perforated farther from the end part
of the second air supply channel. In this way a profiling zone may be created at a
distance from the end part of the second air supply channel. It is also possible that
the density of the perforation of the pipe-like part, i.e. the distance between the
perforations, and/or the size of the individual perforations varies in the longitudinal
direction of the pipe-like part. In certain first locations of the pipe-like part
the distance between individual perforations may be shorter than in certain second
locations, whereby in the first locations the pipe-like part leads more additional
air to said location in the second air supply channel. The diameter of the perforations
is usually 5-100 mm.
[0026] According to one embodiment of the invention a restricting member is arranged in
the profiling connection for adjusting the supply of additional air into the second
air supply channel. The restricting member may, for example, comprise a regulating
valve. The restricting member is preferably located outside the air dryer, so that
it is not exposed to the elevated temperature prevailing inside the dryer. The restricting
member may be arranged for example in the profiling connection between the profiling
channel and the second air supply channel. The state of the restricting member between
the "open" and "closed" states may be adjusted in a stepless manner or step by step.
The adjustment of the state of the restricting member between the "open" and "closed"
states may be arranged by using a servomotor or the like connected to the restricting
member and controlling it. In one embodiment an individual adjustment means, such
as a servomotor, may have been arranged for each restricting member, whereby the supply
of additional air to each profiling connection may be controlled independently, regardless
of the supply of additional air of other possible profiling connections. In this way
it is possible to obtain an extremely precisely controlled moisture adjustment in
the transversal direction of the web, which may also be altered according to need,
for example when conditions or the quality of the paper to be dried change.
[0027] In another embodiment of the invention it is possible to group together at least
two, possible several, profiling connections to a profiling connection group. The
adjustment of the state of the restricting members of an individual profile connection
group between the "open" and "closed" states may be arranged by using a servomotor
or the like connected to each restricting member in the group and controlling them.
In this manner one servomotor or the like may be used to control all restricting members
of one profiling connection group. Typically profiling connections belonging to one
profiling connection group are situated adjacent to each other. The air dryer may
comprise one or more profiling connection groups in the transversal direction of the
web. When the air dryer comprises at least two profiling connection groups, the individual
profiling connection groups may have the same or a different number of individual
profiling connections, i.e. the width of individual profiling connection groups in
the transversal direction of the web to be dried may be the same or differ from each
other. The profiling connection groups preferably comprise a different number of individual
profiling connections.
[0028] The moisture content of the additional air is usually close to the moisture content
of the actual drying air of the air dryer. The moisture content of the additional
air is preferably not too high, i.e. it is preferably < 20 g H
2O/(kg of dry air).
[0029] In one embodiment of the invention an individual second air supply channel is divided
with at least one partition wall, which divides the second air supply channel in its
longitudinal direction into at least two, preferably equally wide, supply modules.
The width of the supply module may be 120-400 mm, preferably 140-350 mm, more preferably
150-300 mm. The second air supply channel is preferably divided into two equally wide
supply modules. In one more preferred embodiment of the invention each supply module
is arranged in connection with its own profiling connection, i.e. one profiling connection
leads to each supply module. Furthermore the pipe-like part of a profiling connection
is arranged to extend at least a distance into each supply module. Dividing the second
air supply channel with a partition wall makes it possible to create relatively narrow
profiling zones. The obtainable width of the profiling zone is substantially the same
as the width of the supply module of the air supply channel, because when using air
blows, the drying effect does not substantially spread when it is directed to the
web. It is also possible that the amount of additional air supplied to the profiling
connection of each supply module is restricted by its own restricting member, which
may be controlled with its own servomotor or the like. The restricting members of
the profiling connections of adjacent supply modules may also have been arranged to
be controlled with one servomotor or the like. The partition wall may, when necessary,
be installed into the second air supply channel as a retrofit in order to obtain the
supply modules.
[0030] In one embodiment of the invention the arrangement further comprises measuring means
for measuring the moisture profile of the moving web in the transversal direction
of the web, and control means for analysing the measurement result and for adjusting
the restricting member on basis of the obtained measurement result. Thus control and
correction of the moisture profile of the web to be dried may be performed as an on-line
adjustment, so that the supply of additional air is based on the actual moisture profile
of the web. Thus the moisture content of the moving web is measured in a transversal
direction of the web, the measurement result is analysed and the supply of additional
air into the second supply channel is adjusted on basis of the obtained measurement
result. The amount and/or location of the additional air to be supplied may be selected
based on the obtained measurement result so that the moisture profile of the final
dried web is as even as possible in the transversal direction of the web. In some
embodiments the temperature of the additional air may also be selected on basis of
the obtained measurement result.
[0031] Any suitable measuring device, which may be used to measure the moisture profile
of the web in the transversal direction of the web, may be used as measuring means.
The measuring means may, for example, be a measurement bar, which comprises a number
of moisture measuring sensors or the like, and which bar is arranged to extend over
the web from its first edge to its second edge. The measuring means are preferably
arranged before the air dryer, which is equipped with a profiling arrangement according
to the invention. The arrangement may also comprise several measuring means, for example
one for each dryer unit before the profiling air dryer. It is also possible to arrange
measuring means after the drying section, for example just before the reeler.
[0032] In case the measuring means are arranged before the profiling air dryer, the measurement
result obtained from them is transmitted to the control means, where it is analysed
for example by calculation. At its simplest the moisture profile variation in the
transversal direction of the web is given limit values, and when the limit values
are exceeded in some part of the web a correction of the moisture profile of the web
is performed by utilising the method and arrangement according to the invention. The
control means thus determine from which profiling connections additional air is supplied
and in what amount. The profiling connections are thus connected by using derivative
coupling to the measuring and control means.
[0033] In case the measuring means are arranged after the drying section, i.e. after the
profiling air dryer, the measuring means are used to measure the moisture profile
of the finished web. The measurement result is transmitted to the control means, where
it is analysed in a corresponding manner as described above. If it is found that the
transversal moisture profile of the web differs from the defined, the profiling connections
are adjusted with a signal obtained from the control means. The profiling connections
are thus connected by using feedback coupling to the measuring and control means.
[0034] According to one embodiment of the invention the arrangement may comprise measuring
means both before the profiling air dryer and after the profiling air dryer. Measurement
values are obtained from measuring means before the profiling air dryer, based on
which values the supply amount and/or location of additional air may be adjusted and
controlled. Measurement values are obtained from measuring means after the profiling
air dryer, based on which values the success of the moisture profiling in the transversal
direction of the web may be checked, and, if necessary, the supply amount and/or location
of additional air may be altered.
[0035] The method and arrangement according to the invention are suitable for use with all
web widths. The width of the web to be dried may be for example 2-11 m, more typically
5-9 m.
[0036] In one embodiment of the invention the drying arrangement comprises a first and a
second air dryer, which are arranged opposite each other, whereby the web to be dried
is arranged to travel between them. A profiling connection has been arranged in connection
with at least one, preferably several, second air supply channels of both air dryers
for supplying additional air into the second air supply channel in order to change
the moisture profile of the web in the transversal direction of the web. Thus the
drying arrangement comprises two profiling air dryers arranged opposite each other
for optimising the moisture profile of the web to be dried in the transversal direction
of the web on both sides of the web.
[0037] In one embodiment of the invention the drying arrangement may be arranged in connection
with an air dryer, which turns the web. In a turning air dryer the web is supported
without contact and it is dried with air blows at the same time as the travel direction
of the web is changed. The travel direction of the web to be dried may be changed
by for example 90 degrees.
[0038] The invention is described in more detail below with reference to the enclosed schematic
drawing, in which
- Figure 1
- shows a part of a drying section of a paper machine, which comprises an arrangement
according to one embodiment of the invention,
- Figure 2
- shows an arrangement according to one embodiment of the invention seen from above,
- Figure 3
- shows a profiling channel and profiling connections of an arrangement according to
one embodiment of the invention, and
- Figure 4
- shows a detail of an arrangement according to one embodiment of the invention.
[0039] Figure 1 shows a part of a drying section of a paper machine, which comprises an
arrangement according to one embodiment of the invention. The drying section 1 comprises
a first and a second dryer unit 2, 2', having air dryers 3, 3', 3", 3'" which are
arranged on both sides of the web A to be dried. The web A is thus simultaneously
dried from both sides. The travel direction of the web A is shown in Figure 1 with
an arrow B. In connection with the first air dryer 3 of the last dryer unit 2 in the
travel direction B of the web A has been arranged an arrangement 4 according to the
invention for supplying additional air into the second air supply channel of the air
dryer 3 in order to alter the moisture profile of the web in the transversal direction
of the web. The arrangement comprises a profiling channel 6 and a profiling connection
7, which connects the profiling channel 6 to the air dryer 3.
[0040] Figure 2 shows an arrangement according to one embodiment of the invention seen from
above. A profiling channel 6 has been arranged in connection with the first end 301
of the air dryer 3. The profiling channel 6 is connected to the air dryer 3 via several
adjacently arranged profiling connections 7, 7', 7". Additional air is supplied into
the profiling channel 6 through a connection 10 arranged in the first end, the temperature
of which additional air differs from the temperature of the drying air supplied into
the air dryer 3. From the profiling channel 6 the additional air is led with the aid
of the profiling connections 7, 7', 7" to the second supply channels (not shown) of
the air dryer 3. The second supply channels are arranged inside the air dryer 3, to
extend in the travel direction C of the web from the first end part 301 of the air
dryer to its second end part 311. The amount of supplied additional air may be controlled
and managed by means of restricting members 8, 8' arranged in the profiling connections
7, 7', 7". Figure 3 also shows the first air supply channel 9 of the air dryer and
a first air removal channel 9', which is adjacent and parallel to it. The travel direction
of the web is illustrated with an arrow C.
[0041] Figure 3 shows a profiling channel and profiling connections of an arrangement according
to one embodiment of the invention. The profiling channel 6 is arranged to have an
evenly decreasing cross-sectional area, i.e. the cross-sectional area of the first
end 6' of the profiling channel 6 is larger than the cross-sectional area of the second
end 6" of the profiling channel 6. When additional air is supplied into the evenly
narrowing profiling channel 6, the pressure of the air supplied into the profiling
connections 7, 7', 7" remains constant or nearly constant over the length of the entire
profiling channel. A number of profiling connections 7, 7', 7" has thus been arranged
on the side of the profiling channel 6. The profiling connections 7, 7', 7" have been
arranged in pairs and with even intervals over the entire length of the profiling
channel 6. The profiling connections of one profiling connection pair 11, 11' lead
additional air into the parallel supply modules of one second air supply channel.
The parallel supply modules of the second air supply channel are formed by dividing
the air supply channel for example with a partition wall.
[0042] Figure 4 shows a detail of an arrangement according to one embodiment of the invention.
A profiling channel 6 has been arranged in connection with the first end part 301
of the air dryer 3. The profiling channel 6 may be supported on the air dryer 3 for
example with supports 15. A profiling connection 7 leads from the profiling channel
6 to the air dryer to its first end part 301, and through the first end part 301 to
the second air supply channel 12. The part of the profiling connection 7, which is
arranged into the second air supply channel 12, is at least partly perforated, i.e.
holes 14, 14' have been arranged therein for supplying additional air into the second
air supply channel 12.
[0043] The second air supply channel 12 extends from the first end part 301 of the air dryer
3 to its second end part 311, according to the travel direction C of the web. Air
is supplied into the second air supply channel from the first air supply channel 9,
which extends in the transversal direction of the web. From the second air supply
channel 12 drying air is supplied to blow members 13, 13', 13", each of which is arranged
in connection with several second air supply channels 12. From Figure 4 may be seen
that in the case illustrated by the figure additional air is supplied by means of
a profiling connection 7 into the second air supply channel 12, so that the additional
air only affects the drying air supplied from some of the blow members 130, 130',
130". A profiling area is thus formed at these blow members 130, 130', 130".
[0044] The amount of additional air to be supplied into the profiling connection 7 may be
controlled by means of a restricting member 8. The restricting member 8 may for example
comprise a valve member 16 or the like, by means of which the amount of additional
air flowing into the profiling connection is regulated. The valve member 16 may be
controlled by means of an adjustment means 17 arranged in connection thereto, such
as a servomotor.
[0045] The air dryer 3 also comprises an air removal channel 9' adjacent and parallel to
the first air supply channel 9, by means of which moist air is removed by sucking
between the blow members 13, 13', 13". The travel direction of the web is in Figure
4 illustrated with an arrow C.
[0046] The invention is not meant to be limited to the embodiments shown as examples above,
but the aim is to interpret it extensively within the scope of protection defined
by the claims presented hereafter.
1. A drying arrangement for a moving web, such as a paper or board web, the arrangement
comprising an air dryer (3, 3', 3", 3"'), which comprises
- a first air supply channel (9), which defines a first direction and which extends
in a transversal direction of the web to be dried (A) from its first edge toward its
second edge,
- a number of second air supply channels (12), which are arranged in connection with
the first air supply channel (9), and into which heated drying air is supplied from
the first air supply channel (9), the second air supply channels (12) defining a second
direction, which is perpendicular to the first direction and parallel to the travel
direction of the web to be dried (A),
- elongated blowing means (13, 13', 13"), each of which is arranged in connection
with a plurality of second air supply channels (12) for supplying heated drying air
from the second air supply channels (12) to the blowing means (13, 13', 13"), the
blowing means (13, 13', 13") being parallel to the first air supply channel (9), characterised in that
a profiling connection (7, 7', 7") is arranged in connection with at least one, preferably
several, second air supply channels (12) for supplying additional air into the second
air supply channel (12) in order to change the moisture profile of the web in the
transversal direction of the web.
2. The arrangement according to claim 1, characterised in that the profiling connection (7, 7', 7") is arranged in connection with a first end of
the second air supply channel (12).
3. The arrangement according to claim 1 or 2, characterised in that the profiling connection or connections (7, 7', 7") are arranged in connection with
a profiling channel (6), which profiling channel (6) is arranged to supply additional
air to the profiling connection/connections (7, 7', 7").
4. The arrangement according to any of the claims 1-3, characterised in that the profiling channel (6) is arranged to be parallel to the first air supply channel
(9), and that its cross-sectional area decreases in the first direction.
5. The arrangement according to any of the preceding claims, characterised in that the profiling connection (7, 7', 7") comprises a pipe-like part, which is preferably
perforated, and which is arranged to extend a distance into the second air supply
channel (12).
6. The arrangement according to any of the preceding claims, characterised in that a restricting member (8, 8'), such as a regulating valve, is arranged in the profiling
connection (7, 7', 7") for adjusting the supply of additional air.
7. The arrangement according to claim 6,
characterised in that the arrangement comprises
- measuring means for measuring the moisture profile of the moving web (A) in the
transversal direction of the web, and
- control means for analysing the measurement result and for adjusting the restricting
member (8, 8') on basis of the obtained measurement result.
8. A method for drying a moving web, such as a paper or board web, which method comprises
- supplying heated drying air into a first air supply channel (9), which defines a
first direction, and which extends in a transversal direction of the web to be dried
(A) from its first edge toward its second edge,
- leading heated air from the first air supply channel (9) into a number of second
air supply channels (12), which are arranged in connection with the first air supply
channel (9), the second air supply channels (12) defining a second direction, which
is perpendicular to the first direction and parallel to the travel direction of the
web to be dried (A),
- leading heated air from the second air supply channels (12) into elongated blowing
means (13, 13', 13"), each of which is arranged in connection with a plurality of
second air supply channels (12), the blowing means (13, 13', 13") being parallel to
the first air supply channel (9),
characterised in
supplying additional air into at least one, preferably several, second air supply
channels (12) through a profiling connection or connections (7, 7', 7") in order to
change the moisture profile of the moving web (A) in the transversal direction of
the web.
9. The method according to claim 8, characterised in supplying air, having a temperature which is lower than the temperature of the drying
air, as additional air.
10. The method according to claim 9, characterised in supplying cool air, the temperature of which is 10-100 °C, as additional air into
the second air supply channel (12).
11. The method according to any of the claims 8-10, characterised in supplying additional air into a first end of the second air supply channel (12).
12. The method according to any of the claims 8-11, characterised in leading additional air into the profiling connection or connections (7, 7', 7") through
a profiling channel (6).
13. The method according to any of the preceding claims, characterised in arranging the profiling connection or connections (7, 7', 7") to extend a distance
into the second air supply channel (12).
14. The method according to any of the preceding claims, characterised in adjusting the supply of additional air to the second air supply channel (12) with
a restricting member (8, 8'), such as a regulating valve, arranged in the profiling
connection (7, 7', 7").
15. The method according to claim 14, characterised in measuring the moisture profile of the moving web (A) in a transversal direction of
the web, analysing the measurement result and adjusting supply of additional air into
the second air supply channel on basis of the obtained measurement result.
Amended claims in accordance with Rule 137(2) EPC.
1. A drying arrangement for a moving web, such as a paper or board web, the arrangement
comprising an air dryer (3, 3', 3", 3"'), which comprises
- a first air supply channel (9), which defines a first direction and which extends
in a transversal direction of the web to be dried (A) from its first edge toward its
second edge,
- a number of second air supply channels (12), which are arranged in connection with
the first air supply channel (9), and into which heated drying air is supplied from
the first air supply channel (9), the second air supply channels (12) defining a second
direction, which is perpendicular to the first direction and parallel to the travel
direction of the web to be dried (A),
- elongated blowing means (13, 13', 13"), each of which is arranged in connection
with a plurality of second air supply channels (12) for supplying heated drying air
from the second air supply channels (12) to the blowing means (13, 13', 13"), the
blowing means (13, 13', 13") being parallel to the first air supply channel (9), characterised in that
a profiling connection or connections (7, 7', 7") is arranged in connection with at
least one, preferably several, second air supply channels (12) for supplying additional
air into the second air supply channel (12) in order to change the moisture profile
of the web in the transversal direction of the web.
2. The arrangement according to claim 1, characterised in that the profiling connection (7, 7', 7") is arranged in connection with a first end of
the second air supply channel (12).
3. The arrangement according to claim 1 or 2, characterised in that the profiling connection or connections (7, 7', 7") are arranged in connection with
a profiling channel (6), which profiling channel (6) is arranged to supply additional
air to the profiling connection/connections (7, 7', 7").
4. The arrangement according to claim 3, characterised in that the profiling channel (6) is arranged to be parallel to the first air supply channel
(9), and that its cross-sectional area decreases in the first direction.
5. The arrangement according to any of the preceding claims, characterise in that the
profiling connection (7, 7', 7") comprises a pipe-like part, which is preferably perforated,
and which is arranged to extend a distance into the second air supply channel (12).
6. The arrangement according to any of the preceding claims, characterised in that a restricting member (8, 8'), such as a regulating valve, is arranged in the profiling
connection (7, 7', 7") for adjusting the supply of additional air.
7. The arrangement according to claim 6,
characterised in that the arrangement comprises
- measuring means for measuring the moisture profile of the moving web (A) in the
transversal direction of the web, and
- control means for analysing the measurement result and for adjusting the restricting
member (8, 8') on basis of the obtained measurement result.
8. A method for drying a moving web, such as a paper or board web, which method comprises
- supplying heated drying air into a first air supply channel (9), which defines a
first direction, and which extends in a transversal direction of the web to be dried
(A) from its first edge toward its second edge,
- leading heated air from the first air supply channel (9) into a number of second
air supply channels (12), which are arranged in connection with the first air supply
channel (9), the second air supply channels (12) defining a second direction, which
is perpendicular to the first direction and parallel to the travel direction of the
web to be dried (A),
- leading heated air from the second air supply channels (12) into elongated blowing
means (13, 13', 13"), each of which is arranged in connection with a plurality of
second air supply channels (12), the blowing means (13, 13', 13") being parallel to
the first air supply channel (9),
characterised in
supplying additional air into at least one, preferably several, second air supply
channels (12) through a profiling connection or connections (7, 7', 7") in order to
change the moisture profile of the moving web (A) in the transversal direction of
the web.
9. The method according to claim 8, characterised in supplying air, having a temperature which is lower than the temperature of the drying
air, as additional air.
10. The method according to claim 9, characterised in supplying cool air, the temperature of which is 10-100 °C, as additional air into
the second air supply channel (12).
11. The method according to any of the claims 8-10, characterise in supplying additional
air into a first end of the second air supply channel (12).
12. The method according to any of the claims 8-11, characterise in leading additional
air into the profiling connection or connections (7, 7', 7") through a profiling channel
(6).
13. The method according to any of the preceding claims, characterised in arranging the profiling connection or connections (7, 7', 7") to extend a distance
into the second air supply channel (12).
14. The method according to any of the preceding claims, characterised in adjusting the supply of additional air to the second air supply channel (12) with
a restricting member (8, 8'), such as a regulating valve, arranged in the profiling
connection (7, 7', 7").
15. The method according to claim 14, characterised in measuring the moisture profile of the moving web (A) in a transversal direction of
the web, analysing the measurement result and adjusting supply of additional air into
the second air supply channel on basis of the obtained measurement result.