FIELD OF THE INVENTION
[0001] The present invention relates to dry cleaning systems namely washing machines using
dry solvents such as carbon dioxide. In particular the present invention relates to
a cooling device and method for cooling solvents being used in such systems.
BACKGROUND OF THE INVENTION
[0002] Washing systems using dry solvents such as carbon dioxide have been known for several
years. In recent years this technology has become more popular mainly due to the environmental
advantages compared to other washing systems using different solvents. Known dry cleaning
systems usually contain a cleaning chamber wherein e.g. fabrics are cleaned, a distiller
for separating the carbon dioxide from contaminants so that the carbon dioxide can
be reused, a storage tank for storing the carbon dioxide when not in use for cleaning,
a cooling unit, and a compressor for moving solvents in the system and for building
up a pressure in the system. One example of such a system is disclosed in
EP 1842602, which discloses a multiple bath CO2 system wherein the system and method is designed
for processing parts in more than one bath of dense phase carbon dioxide. The system
disclosed in
EP1842602 is designed to work within a temperature interval between 10-20°C which corresponds
to pressure up to 58 bar. Currently the trend in this technology goes towards increasing
the pressure in these systems in order to achieve advantages in the cleaning properties
of the solvent being used.
[0003] A further example is disclosed in
EP0405941A2, which discloses a system and a method for the additional recovering of solvents
from a solvent cleaning process in which extraction means are connected to a chamber
in which the cleaning process is performed to extract solvent from the chamber after
the drying stage of the cleaning process, and means are provided for condensing the
solvent from extracted flow and for returning the condensed solvent for re-use in
a subsequent cleaning process.
[0004] A drawback with the prior art systems is that they use cooling arrangements such
as plate heat-exchanger for cooling the fluids in the system. This type of cooling
device uses refrigerants, for example R404 refrigerant, which is not environmental
friendly. The use of this type or similar refrigerant is surrounded by governmental
rules which therefore make it cumbersome to use. Furthermore it also increases the
production cost since more complex solutions needs to be used in order to comply with
the rules. Due to the low working temperatures of prior art system a further drawback
is that the refrigerant needs to be cooled in order to have a cooling effect on the
fluids in these systems.
BRIEF DESCRIPTION OF THE INVENTION
[0005] Thus it is an object of the present invention to provide an improved dry cleaning
apparatus.
[0006] It is another object of the present invention to provide an improved cooling arrangement.
[0007] It is yet another object of the present invention to provide a technical solution
that is simple.
[0008] It is even a further object of the present invention to provide a more environmental
friendly solution.
[0009] The above objects and others are achieved by providing an apparatus and method having
the characteristics defined in the independent claims. Embodiment of the invention
are defined by the dependent claims.
[0010] According to a first aspect of the invention the above object and others are achieved
by providing an apparatus for cleaning articles comprising, a compressor unit for
processing fluid, a regulator associated with the compressor unit, for increasing
pressure of the fluid between the compressor unit and the regulator, characterised
by a cooling unit arranged between the compressor unit and the regulator for cooling
of the fluid.
[0011] By having such an arrangement an improved dry cleaning apparatus can be achieved
since the cooling unit for cooling the fluid can comprise a simpler solution compared
to prior art. This is due to the increased pressure where the cooling unit is arranged.
Preferably the cooling unit comprises water as coolant. The temperature of the water
may be around room temperature such as around 20°C or above. The water supply for
the water used in the cooling unit as coolant can be taken directly from a duct, thereby
water can be supplied on a need to have basis into the cooling unit.
[0012] The apparatus according to the invention may use a compressor unit comprising one,
two or more compressor stages. Preferably the pressure after the compressor unit is
about 70 bar or more.
[0013] The regulator may be any kind of device suitable to increase the pressure in the
apparatus according to the invention. For example it may comprise a back pressure
valve or an expansion valve. It may also comprise a valve for a fixed pressure increase
such as a fixed counter pressure valve. Other solutions known to the person skilled
in the art may also be used in order to increase the pressure in the arrangement according
to the invention.
[0014] According to a second aspect of the invention the above objects and others are achieved
by a method for cooling fluid being used as a solvent in a dry cleaning system, the
method comprising the steps of: compressing the fluid, regulating pressure of the
fluid, characterised in that the method further comprising the step of cooling the
compressed fluid. By compressing the fluid and then cooling the fluid between the
compressor and regulator a number of advantages can be achieved. For example a simpler
and cheaper cooling solution can be used.
[0015] The cooling step preferably comprises cooling the fluid with water as coolant. Thereby
a more environmental friendly solution can be achieved. As mentioned above the water
may be room tempered and directly supplied from a duct on a need to have basis.
[0016] The regulating step according to the invention preferably comprises the step of increasing
the pressure. So that a higher pressure is build up in a certain part in the apparatus.
In particular the pressure is increased where the cooling step takes place in the
system, before the fluid is transferred to the storage device.
[0017] The method may further comprise a second cooling step comprising a pressure decrease.
When the fluid passes the regulator into the storage device a decrease of the pressure
of the fluid may take place. This further cools down the fluid that is to be stored
in the storage device.
[0018] These and other aspects of the invention will be apparent from and elucidated with
reference to the embodiments described hereinafter.
BRIEF DESCRIPTION OF FIGURES
[0019]
Figure 1 illustrates an embodiment of the apparatus according to the present invention
comprising an arrangement of a regulator and cooling unit
Figure 2 illustrates the apparatus according to the present invention during fluid
evacuation, where the fluid is in gas phase.
Figure 3 illustrates the apparatus according to the present invention during distillation.
Figure 4 illustrates an embodiment of the present invention in an apparatus having
a two stage compressor solution.
Figure 5 illustrates method steps according to the present invention.
[0020] Figures are preferably schematically drafted in order to facilitate understanding.
Therefore other designs that could be drafted in the same schematic way are implicitly
also disclosed in this document.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0021] Figure 1 shows a dry cleaning apparatus according to the present invention comprising
a storage device 1, a compressor 2, a cooling unit 3, a cleaning chamber 4 for cleaning
fabrics, a distiller 5, a refill tube 6 and a regulator 7. The dry cleaning apparatus
preferably uses carbon dioxide as solvent fluid which is stored in the storage device
1.
[0022] When a cleaning program is started the fluid is transferred via pipes to the cleaning
chamber 4 in order to clean the articles that are present in the cleaning chamber
4. In order to have the fluid in the right phase where the cleaning effect is as effective
as possible the compressor unit 2 builds up a pressure in the apparatus.
[0023] However the compressor unit 2 does not necessarily directly influence what phase
the fluid is in, within the cleaning chamber 4, during e.g. a cleaning process. This
is dependent on the temperature and/or pressure in accordance with the ideal gas law
or related laws. For example the temperature can be decided by the pressure or the
other way around. Thus in some parts of the system the fluid may be in a liquid state
or in a gas state or in both liquid and gas state, depending on the pressure and temperature.
[0024] Before the fluid is transferred to the storage device 1 after cleaning, the fluid
is first distilled in the distiller 5 in order to remove contaminants from the fluid.
[0025] Thus in the distiller 5 the fluid is heated so that it gasifies and thereby can be
removed from the distiller 5 without the contaminants. Before the fluid is transferred
into the storage device 1 it has to be cooled in the cooling unit 3.
[0026] In order to be able to use room tempered water as coolant, the pressure on the fluid
has to be at a certain level so that the water provides a cooling effect on the fluid.
For this purpose the pressure of the fluid passing the cooling unit is increased by
a regulator 7 so that the temperature and pressure of the fluid is 35°C or more and
70 bar or higher. By increasing the pressure and hence also the temperature to these
levels it is possible to use room tempered water as coolant. Thereby it is no longer
necessary to use refrigerants such as R404 and other cooling means to achieve the
same.
[0027] Room tempered water is about 20°C or above, however it can also be cooler such as
between 15°C - 20°C. As long as the water is cooler than the fluid it is supposed
to cool, a cooling effect can be achieved. Thus this makes it possible to use water
as coolant directly supplied from a duct. Thereby as long as the apparatus is connected
to a water supply duct, coolant will always be present. Coolant can also be requested
on a need to have basis automatically by the apparatus according to the invention.
[0028] Furthermore other fluids which are liquid at room temperature and which are environmental
friendly may also be used for cooling.
[0029] As mentioned earlier the regulator 7 can either be of a variable active type that
regulates the pressure independently of the pressure after the regulator 7. Thus,
the pressure before the regulator 7 is set to a fixed level (e.g. 70 bar) independently
of the pressure after the regulator 7. Hence the delta(Δ) value of the pressure before
and after the regulator 7 is variable. The regulator 7 may also be of a fixed type
that ensures a fixed pressure difference, delta(Δ) pressure, before and after the
regulator 7, such as +5, +10 or +15 bar, based on the pressure after the regulator
7.
[0030] Figure 2 illustrates an embodiment according to the invention during evacuation of
fluid from the cleaning chamber 4. The compressor 2 evacuates the fluid, in gas phase,
from the cleaning chamber 4 by building up the pressure after the compressor 2. This
is achieved by the regulator 7, thereby the fluid can be cooled by water in the cooling
unit 3. Preferably the regulator 7 regulates the pressure so that the pressure of
the fluid is 70 bar or higher before the regulator and about 55-60 bar after the regulator
7.
[0031] Figure 3 illustrates the apparatus according to the invention during distillation
activity. During distillation, gas is transferred from the distiller 5 via the compressor
2. The compressor 2 increases the pressure of the fluid and thus also the temperature
of the fluid. The fluid is transferred via pipes through the distiller 5 in order
to use the heat in the pressurised fluid to evaporate the fluid in the distiller 5.
Thereafter the fluid is transferred to the cooling unit 3 for cooling and then transferred
to the storage device 1 via the regulator 7. Since the pressure decreases after the
regulator 7, a further temperature decrease is achieved when the fluid enters the
storage device 1.
[0032] Figure 4 depict an apparatus according to the invention comprising a compressor unit
2 comprising two compressor stages.
[0033] Figure 5 shows a method according to the invention comprising a pressure increase
step 8, a regulation step 9 wherein the pressure is regulated by the regulator 7 so
that an increase of the pressure is achieved, and a cooling step 10 wherein the pressurized
fluid is cooled by the cooling unit 3.
[0034] In the above description the term "comprising" does not exclude other elements or
steps and "a" or "an" does not exclude a plurality.
[0035] Furthermore the terms "include" and "contain" does not exclude other elements or
steps.
1. A dry cleaning apparatus for cleaning articles using fluids comprising,
- a compressor unit (2) for processing fluid,
- a storage unit (1) for storage of the fluid,
- a cooling unit (3) arranged between the compressor unit (2) and the storage unit
(1) for cooling of the fluid,
characterised by a regulator (7) associated with the compressor unit (2), the regulator (7) is arranged
before the storage unit (1) for increasing pressure of the fluid where the cooling
unit(3) is arranged, between the compressor unit (2) and the regulator (7).
2. An apparatus according to claim 1, wherein the cooling unit (3) comprises water as
coolant.
3. An apparatus according to claim 2 wherein the temperature of the water is above 20°C.
4. An apparatus according to any of the previous claims, wherein the compressor unit
(2) comprises two or more compressor stages.
5. An apparatus according to any of the previous claims, wherein the regulator (7) comprises
a back pressure valve.
6. An apparatus according to claim 1-4, wherein the regulator (7) comprises an expansion
valve.
7. An apparatus according to claim 1-4, wherein the regulator (7) comprises a fixed counter
pressure valve.
8. A method for cooling fluid being used as a solvent in an apparatus for cleaning articles
according to any one of the claims 1-7, the method comprising the steps of:
- compressing the fluid,
- Characterised by regulating pressure of the fluid,
by increasing the pressure where a cooling step takes place before the fluid is transferred
to a storage device.
9. A method according to claim 8, wherein the cooling step comprises cooling the fluid
with water as coolant.
10. A method according to any of claims 8-9, wherein the method further comprising a second
cooling step comprising a pressure decrease.
1. Trockenreinigungsvorrichtung zum Reinigen von Gegenständen unter Verwendung von Fluiden,
die Folgendes umfasst:
- eine Kompressoreinheit (2) zum Verarbeiten eines Fluids,
- eine Speichereinheit (1) zum Speichern des Fluids;
- eine Kühleinheit (3), die zwischen der Kompressoreinheit (2) und der Speichereinheit
(1) angeordnet ist, um das Fluid zu kühlen,
gekennzeichnet durch eine Regulierungseinrichtung (7) die der Kompressoreinheit (2) zugeordnet ist, wobei
die Regulierungseinrichtung (7) dafür ausgelegt ist, den Drucks des Fluids vor der
Speichereinheit (1) zu erhöhen, wobei die Kühleinheit (3) zwischen der Kompressoreinheit
(2) und der Regulierungseinrichtung (7) angeordnet ist.
2. Vorrichtung nach Anspruch 1, wobei die Kühleinheit (3) Wasser als Kühlmittel umfasst.
3. Vorrichtung nach Anspruch 2, wobei die Temperatur des Wassers über 20 °C liegt.
4. Vorrichtung nach einem der vorhergehenden Ansprüche, wobei die Kompressoreinheit (2)
zwei oder mehr Kompressorstufen umfasst.
5. Vorrichtung nach einem der vorhergehenden Ansprüche, wobei die Regulierungseinrichtung
(7) ein Gegendruckventil umfasst.
6. Vorrichtung nach Anspruch 1-4, wobei die Regulierungseinrichtung (7) ein Entspannungsventil
umfasst.
7. Vorrichtung nach Anspruch 1-4, wobei die Regulierungseinrichtung (7) ein Druckventil
mit einem feststehenden Zähler umfasst.
8. Verfahren zum Kühlen eines Fluids, das in einer Vorrichtung zum Reinigen von Gegenständen
nach einem der Ansprüche 1-7 als Lösungsmittel verwendet wird, wobei das Verfahren
die folgenden Schritte umfasst:
- Komprimieren des Fluids,
- gekennzeichnet durch das Regulieren des Drucks des Fluids durch Erhöhen des Drucks, wobei ein Kühlschritt erfolgt, bevor das Fluid zu einer Speichereinrichtung
übertragen wird.
9. Verfahren nach Anspruch 8, wobei der Kühlschritt das Kühlen des Fluids mit Wasser
als Kühlmittel umfasst.
10. Verfahren nach einem der Ansprüche 8-9, wobei das Verfahren ferner einen zweiten Kühlschritt
umfasst, der eine Druckabsenkung umfasst.
1. Appareil de nettoyage à sec destiné à nettoyer des articles en utilisant des fluides
comprenant
- une unité de compression (2) pour traiter un fluide,
- une unité de stockage (1) pour le stockage du fluide,
- une unité de refroidissement (3) disposée entre l'unité de compression (2) et l'unité
de stockage (1) pour refroidir le fluide,
caractérisé par un régulateur (7) associé à l'unité de compression (2), le régulateur (7) étant disposé
avant l'unité de stockage (1) pour augmenter la pression du fluide à l'endroit où
est disposée l'unité de refroidissement (3), entre l'unité de compression (2) et le
régulateur (7).
2. Appareil selon la revendication 1, dans lequel l'unité de refroidissement (3) comprend
de l'eau comme réfrigérant.
3. Appareil selon la revendication 2 dans lequel la température de l'eau est supérieure
à 20 °C.
4. Appareil selon l'une quelconque des revendications précédentes, dans lequel l'unité
de compression (2) comprend au moins deux étages de compression.
5. Appareil selon l'une quelconque des revendications précédentes, dans lequel le régulateur
(7) comprend une soupape de retenue.
6. Appareil selon les revendications 1 à 4, dans lequel le régulateur (7) comprend un
détendeur.
7. Appareil selon les revendications 1 à 4, dans lequel le régulateur (7) comprend une
soupape de contre-pression fixe.
8. Procédé de refroidissement d'un fluide utilisé comme solvant dans un appareil destiné
à nettoyer des articles selon l'une quelconque des revendications 1 à 7, le procédé
comprenant les étapes consistant à :
- comprimer le fluide,
- caractérisé par la régulation de la pression du fluide, par augmentation de la pression à l'endroit
où se déroule une étape de refroidissement avant que le fluide soit transféré à un
dispositif de stockage.
9. Procédé selon la revendication 8, dans lequel l'étape de refroidissement comprend
le refroidissement du fluide avec de l'eau comme réfrigérant.
10. Procédé selon l'une quelconque des revendications 8 et 9, le procédé comprenant en
outre une deuxième étape de refroidissement comprenant une diminution de pression.