TECHNICAL FIELD
[0001] The present invention relates to a dishwashing machine.
BACKGROUND ART
[0002] A typical dishwashing machine, when used for a long time, undergoes thermal, chemical
deterioration of its parts due to heating by its heater, a detergent, oil from washed
objects, and other causes. Accordingly, it is desirable for a serviceperson to perform
checkups on a dishwashing machine after a given number of operation times or operating
time has been passed.
[0003] Usually, an electrical appliance from which reliability and safety are demanded stores
power-on hours count and/or the number of operation times in a memory and automatically
provides warning or display when given time or times is reached. A technique is disclosed
that uses this manner to inform a user of inspection timing of the dishwashing machine
and to prompt the user to perform preventive maintenance (refer to patent literature
1 for instance).
[0004] In other words, a conventional dishwashing machine detects power-on hours count and/or
the number of operation times to provide warning and/or display of inspection timing.
Further, when the memory is replaced because of failure or repair, even when given
operating time or the number of operation times is not reached, a serviceperson for
instance reads operating time or the number of operation times from the memory and
writes such information to a new memory through external operation, which allows such
information before the memory replacement to be transferred. The conventional technique
allows a serviceperson to operate a switch (e.g. button) for controlling operation
of the product; to read operating time or the number of operation times; and to write
such information to a new memory when repairing.
[0005] However, a user can operate a switch (e.g. button) for controlling operation of the
product, and thus the user may accidentally rewrite operating time or the number of
operation times. Further, a display unit for displaying operating time or the number
of operation times, which are unnecessary information for the user, is provided on
the outer covering of the dishwashing machine, which undesirably decreases operability.
Citation List
Patent Literature
[0006]
PTL 1 Japanese Patent No. 2666363
SUMMARY OF THE INVENTION
[0007] To solve the above-described problems, a dishwashing machine of the present invention
includes an operation unit for receiving an input of instructions to the dishwashing
machine; a control unit for controlling operation of the dishwashing machine according
to control information having been input to the operation unit, the control unit being
covered with a cover; and a display unit for displaying operation conditions of the
dishwashing machine. The control unit has a memory from which information about an
operation process state can be read and to which the information can be written; and
a memory control unit for making the display unit display the information written
in the memory, where the memory control unit is operated with the cover detached.
[0008] This configuration prevents a user from operating the memory control unit and rewriting
operating time or the number of operation times, which allows informing the user of
correct timing requiring inspection and repair of the dishwashing machine.
BRIEF DESCRIPTION OF DRAWINGS
[0009]
FIG. 1 is a longitudinal sectional view of a dishwashing machine according to the
first exemplary embodiment of the present invention.
FIG. 2 is a block diagram illustrating the control unit of the dishwashing machine
according to the same embodiment.
FIG. 3 is a flowchart showing operation of the dishwashing machine according to the
same embodiment.
FIG. 4 is a longitudinal sectional view of a dishwashing machine according to the
second exemplary embodiment of the present invention.
DESCRIPTION OF EMBODIMENTS
[0010] Hereinafter, a description is made of some exemplary embodiments of the present invention
with reference to the related drawings. The scope of the present invention is not
limited by the exemplary embodiments.
FIRST EXEMPLARY EMBODIMENT
[0011] Hereinafter, a description is made of a dishwashing machine according to the first
exemplary embodiment of the present invention using FIG. 1. FIG. 1 is a longitudinal
sectional view of the dishwashing machine.
[0012] As shown in FIG. 1, cabinet 1 of a dishwashing machine built into an integrated kitchen
system is equipped with wash tub 4 having opening 2 on its top, for containing and
washing tableware 3. Wash tub 4, connected to water supply piping through feed water
unit 5, is fed thereinto with water during operation. Cabinet 1 of the main unit of
the dishwashing machine is provided on its front surface with operation unit 6 for
power on/off and for selection of a washing pattern for instance and with display
unit 7 for displaying operation conditions of the dishwashing machine. Here, operation
conditions mean an operation cycle such as wash, rinse, and dry; and information written
into memory 22.
[0013] Wash tub 4 is provided extractably back-and-forth (the arrow direction in the figure)
along rail 8 laid substantially (or exactly) horizontally on both inner sides of cabinet
1.
[0014] Wash tub 4 has dish rack 9 placed therein for containing tableware 3 and is rotatably
provided thereunder with wash nozzle 10. Wash tub 4 is provided therein with heating
unit 11 (e.g. electric heater) for heating washing water and in the bottom with drain
opening 12. Further, wash tub 4 has temperature sensor 13 (e.g. thermistor) for sensing
temperature inside wash tub 4; and wash pump 15 including motor 14 for sending washing
water staying at drain opening 12 to wash nozzle 10, both placed outside wash tub
4. Then, wash pump 15 circulates washing water staying at drain opening 12 to make
wash nozzle 10 spray washing water to wash tableware 3
[0015] As shown in FIG. 1, cabinet 1 has lid 16 for closing opening 2 placed on its top.
Lid 16 is supported vertically movably by a right-and-left pair of parallel link mechanism
17 including a front-and-rear pair of links. Lid 16 has sealing material 18 (elastic
body) for sealing opening 2 of wash tub 4 fixed thereto. Lid 16 is retracted upward
so that sealing material 18 of lid 16 does not interfere with the back-and-forth movement
of wash tub 4 when wash tub 4 has been extracted.
[0016] The dishwashing machine has an air outlet (not shown) for discharging air inside
wash tub 4 of the dishwashing machine and air-blowing unit 20 for supplying outside
air to the inside of wash tub 4. To dry tableware 3, damp air inside wash tub 4 is
discharged outside wash tub 4 through the air outlet. Wash tub 4 has control unit
21 for controlling operation of the dishwashing machine, disposed on the front surface
of the front wall of wash tub 4.
[0017] Hereinafter, a description is made of the control unit of a dishwashing machine of
the present invention using FIG. 2. FIG. 2 is a block diagram illustrating the control
unit according to the same embodiment.
[0018] As shown in FIG. 2, control unit 21. includes at least memory 22 for successively
controlling the cycles of wash, rinse, and dry; state sensor 24; and memory control
unit 23 for making display unit 7 display the information. As shown in FIG. 1, control
unit 21 is covered with cover 25 provided on the front surface of the main unit of
the dishwashing machine. Here, memory 22 is capable of recording the information about
an operation process state as well as reading, writing, and deleting such information.
State sensor 24 writes information about an operation process state for every operation
to memory 22. Memory control unit 23, by being operated with cover 25 detached, makes
display unit 7 display the information written in memory 22.
[0019] Here, information about an operation process state described above refers to the
number of operation times, operating time, or the number of times temperature sensor
13 has detected that temperature inside wash tub 4 has reached a given value, at least
one of which is set to memory 22. Performing given operation on operation unit 6 or
on at least memory control unit 23 makes display unit 7 display the information about
an operation process state. Further, operating operation unit 6 or memory control
unit 23 allows the information about a new operation process state to be written in
memory 22.
[0020] Hereinafter, a description is made of a configuration, operation, and effects of
control unit 21 according to the exemplary embodiment of the present invention using
FIG. 3. FIG. 3 is a flowchart showing operation of a dishwashing machine according
to the same embodiment.
[0021] As shown in FIG. 3, a user first operates operation unit 6 to start operation.
[0022] Next, check whether information A about an operation process state (hereinafter,
abbreviated as "operation process state A") is recorded in memory 22 (step S1). If
the dishwashing machine is unused (immediately after factory shipment, N at step S1),
operation process state A is not recorded. Then, check operation process state B (step
S2). For control unit 21 shipped in a state of a product, a given value has been preliminarily
input in operation process state B during production. Hence, operation process state
B is determined to be present at step S2.
[0023] Next, add operation process state A and operation process state B to determine operation
process state C. Then, check if operation process state C is less than given value
X (step S3). Here, if operation process state C is less than value X, which means
that inspection is not yet necessary (Y at step S3), execute operation for each cycle
of wash, rinse, and dry (step S4). Then, write the added value of the number of operation
times or operating time to operation process state A in memory 22 and terminate operation
(step S5).
[0024] Here, given value X refers to the number of operation times, operating time, or the
number of times temperature sensor 13 has detected that temperature inside wash tub
4 has reached a given value, when inspection by a serviceperson is required due to
a long-term use of the dishwashing machine. At least one of the items is set in memory
22. Given value X is conceptually expressed so, but not limited to one value; more
than one values of the above items may be used concurrently.
[0025] When the dishwashing machine is used for the first time, operation process state
A is not present (N at step S1), and thus execute step S2 for checking operation process
state B. Once the dishwashing machine is operated, however, the number of operation
times or operating time is added to operation process state A, and thus the operation
process state A is present (Y at step S1). Accordingly, step S2 for checking operation
process state B is not executed from the next operation of the dishwashing machine.
[0026] When operation process state C becomes given value X or higher at step S3 due to
a long-term use of the dishwashing machine (N at step S3), determination is made that
the dishwashing machine requires inspection, and the process flow moves to the inspection
notice mode for informing a user of inspection timing with warning or display (step
S6).
[0027] Here, if memory 22 does not contain operation process state A or B (N at step S2),
the memory failure mode for informing a user or serviceperson of a failure with sound
or LED display for instance is executed; regular operation is not executed (step S7).
[0028] Hereinafter, a description is made of a case of replacing control unit 21 due to
failure or for repair of the dishwashing machine. At this moment, as memory 22 for
repair/replacement included in control unit 21, memory 22 that does not contain operation
process state A or B is used.
[0029] Before replacing memory 22, a serviceperson first performs given operation on operation
unit 6 or on memory control unit 23 through an operation button for instance to make
display unit 7 display operation process state C. Then, the serviceperson records
the number of operation times or operating time displayed on display unit 7 in a memo
or something.
[0030] Next, the serviceperson detaches control unit 21 that has been attached to the dishwashing
machine and installs new control unit 21 on the dishwashing machine.
[0031] Next, the serviceperson performs given operation on at least memory control unit
23 through an operation button for instance to write the number of operation times
or operating time of operation process state C (i.e. a sum of operation process states
A and B) recorded before replacement to memory 22. After that, the serviceperson checks
if regular operations such as wash, rinse, and dry works. In other words, if control
unit 21 has been properly replaced, determination is made at step S2 for checking
operation process state B that the operation process state B is present, and thus
the dishwashing machine can perform regular operation from this time.
[0032] Meanwhile, if a process of writing to memory 22 is omitted or forgotten, operation
process state B is not present, and thus determination is made at step S2 for checking
operation process state B that the operation process state B is not present. Consequently,
the process flow moves to step S7 to activate the memory failure mode for warning
with sound or display unit 7 for instance when checking operation after replacing
control unit 21. This action informs the serviceperson that the information about
an operation process state has not been transferred.
[0033] In other words, if the information about an operation process state has not been
transferred when replacing control unit 21 due to failure or for repair, operation
of the memory failure mode disables subsequent use of the dishwashing machine. Accordingly,
operation of the memory failure mode informs the serviceperson of the situation, which
inevitably transfers the information about an operation process state to new control
unit 21.
[0034] Conventionally, if the information about an operation process state has not been
transferred when replacing a control unit, inspection-required timing is not sometimes
reliably reported to a user. With a dishwashing machine of this exemplary embodiment,
however, operation of the memory failure mode informs so that the information about
an operation process state is reliably transferred, and thus timing when inspection
and repair are required can be informed to a user properly and reliably.
[0035] At this moment, to properly transfer the information about an operation process state,
memory 22 needs to store the information about a proper operation process state. For
this reason, memory control unit 23 is disposed in control unit 21 and control unit
21 is covered with cover 25 so that memory control unit 23 becomes operable only after
a serviceperson detaches cover 25. In other words, covering memory control unit 23
with cover 25 prevents a user from operating memory control unit 23. This structure
prevents the information about an operation process state in memory 22 from being
accidentally changed, thereby allowing such the information about a correct operation
process state to be stored in memory 22. This results in implementing a highly reliable
dishwashing machine that reliably informs a user of timing when inspection and repair
are required.
[0036] According to this exemplary embodiment, display unit 7 is placed on the front surface
of the main unit of a dishwashing machine, which allows a user to check display for
operation cycles for instance even while the dishwashing machine is being used, thereby
increasing the operability (usability) of the dishwashing machine for the user.
[0037] According to this exemplary embodiment, operation unit 6 is placed on the front surface
of the main unit of a dishwashing machine, which allows a serviceperson to read the
information written in memory 22 even while the dishwashing machine is operating,
thereby increasing the operability (usability) of the dishwashing machine for the
serviceperson.
SECOND EXEMPLARY EMBODIMENT
[0038] Hereinafter, a description is made of a dishwashing machine according to the second
exemplary embodiment of the present invention using FIG. 4. FIG. 4 is a longitudinal
sectional view of the dishwashing machine according to the second exemplary embodiment
of the present invention.
[0039] As shown in FIG. 4, the dishwashing machine of this exemplary embodiment is different
from that of the first exemplary embodiment in that display unit 7 of the first exemplary
embodiment is separated into first display unit 33 and second display unit 34, where
first display unit 33 displays operation cycles such as wash, rinse, and dry; second
display unit 34 displays the information written in memory 22. Other components and
their effects are basically the same as those of the first exemplary embodiment, and
thus their descriptions are omitted. In other words, descriptions other than the above
can be made by reading display unit 7 of the first exemplary embodiment as first display
unit 33 and second display unit 34.
[0040] Specifically, as shown in FIG. 4, second display unit 34 is placed on control unit
21 that is covered with cover 25 provided over the entire surface of the main unit
of the dishwashing machine and cannot be touched by a user. When a serviceperson detaches
cover 25 to perform given operation on operation unit 6 or on memory control unit
23 through an operation button for instance due to failure or for repair of the dishwashing
machine, second display unit 34 displays the information about an operation process
state for instance recorded in memory 22, described above. The serviceperson replaces
control unit 21 according to this information. Here, it does not matter whether first
display unit 33 is covered with cover 25 or not.
[0041] This prevents the information about an operation process state written in memory
22 to be changed by a user. Further, first display unit 33, which is a display unit
usually viewed by a user, is simplified to display images easy- to- understand for
a user.
[0042] Separating display the information into that on operation cycles and that having
been written into memory 22 enables forming an easy-to-understand display unit, which
prevents misrecognition of operation cycles by a user to enable reliable operation
of the dishwashing machine.
[0043] Masking second display unit 34, unnecessary for a user in a regular use, with cover
25 implements an easy-to-use dishwashing machine.
[0044] In repair or inspection of a dishwashing machine, displaying the information about
an operation process state on second display unit 34 that can be dedicated to a serviceperson
allows a serviceperson to perform inspection and repair of the dishwashing machine
reliably and efficiently.
[0045] This exemplary embodiment allows a serviceperson to delete the information about
an operation process state stored in memory 22 by performing given operation on operation
unit 6 or on at least memory control unit 23 through an operation button for instance.
This mechanism allows deleting and rewriting the information about an operation process
state when writing new information about an operation process state into memory 22
of control unit 21 or when having written incorrect information.
[0046] In this exemplary embodiment, the description is made of an example where the information
about an operation process state is read and written by performing given operation
on operation unit 6 or on at least memory control unit 23 to read the information
through display unit 7 or second display unit 34, but not limited to this case. For
example, the following steps may be followed. That is, a connector that can connect
memory 22 with an external device is disposed on control unit 21. A serviceperson
connects a given external device to the connector to read and write the information
in memory 22. This mechanism allows transferring more information. At the same time,
even if control unit 21 is in failure and the power to the dishwashing machine cannot
be turned on, memory 22 is connected to an external device through the connector to
allow the information to be read from memory 22 and to be written in memory 22.
[0047] In this exemplary embodiment, the description is made of an example where memory
22 cannot be detached from control unit 21 to reduce production costs, but not limited
to this example. For instance, to make work by a serviceperson simpler, memory 22
may be detachable, which facilitates replacement of the memory to improve workability
and transferring all information.
[0048] In this exemplary embodiment, the description is made of an example where information
written in memory 22 is displayed on second display unit 34 through either operation
of operation unit 6 or memory control unit 23, but not limited to this example. For
instance, it is preferable to make second display unit 34 display the information
only through memory control unit 23. This is because a user may accidentally rewrite
information in memory 22 through the same switch operation in the case where second
display unit 34 displays the information through operation unit 6. Further, the information
about an operation process state written in memory 22 is displayed on second display
unit 34, which cannot be viewed while a user is using the dishwashing machine, and
thus the user may rewrite the information without the user's being aware of the state
of the rewrite mode.
[0049] Thus, the mechanism that makes second display unit 34 display the information through
operation on memory control unit 23 completely eliminates the possibility that a user
will incorrectly rewrite the information as described above, thereby implementing
a further reliable dishwashing machine.
INDUSTRIAL APPLICABILITY
[0050] The present invention is applicable to the technical field of electrical appliances
such as a dishwashing machine, heating device, and cooking appliance that are demanded
that they prevent improper use by a user and notify the user of timing when inspection
and repair are required.
REFERENCE MARKS IN THE DRAWINGS
[0051]
- 1
- Cabinet
- 2
- Opening
- 3
- Tableware
- 4
- Wash tub
- 5
- Feed water unit
- 6
- Operation unit
- 7
- Display unit
- 8
- Rail
- 9
- Dish rack
- 10
- Wash nozzle
- 11
- Heating unit
- 12
- Drain opening
- 13
- Temperature sensor
- 14
- Motor
- 15
- Wash pump
- 16
- Lid
- 17
- Parallel link mechanism
- 18
- Sealing material
- 20
- Air-blowing unit
- 21
- Control unit
- 22
- Memory
- 23
- Memory control unit
- 24
- State sensor
- 25
- Cover
- 33
- First display unit
- 34
- Second display unit