BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a sterilization apparatus and method. In particular,
the present invention relates to a sterilization apparatus and method applicable where
a cartridge in which sterilizing agent remains cannot be taken out of the sterilization
apparatus.
Description of the Related Art
[0002] In medical equipment such as syringe needles and surgical tools, there is a concern
that pathogens may have been attached thereto after use and this may have an adverse
effect on the human body. If the medical equipment is not sterilized after use, it
cannot be reused. For this reason, there are sterilization apparatuses which perform
a sterilization process on target objects requiring sterilization such as medical
equipment.
[0003] As one of such sterilization apparatuses, a sterilization apparatus sterilizing an
object using hydrogen peroxide as the sterilizing agent, and a sterilization method
thereof have been proposed (for example, Japanese Unexamined Patent Application Publication
No.
08-505787).
[0004] However, there is a problem in a sterilization apparatus for performing a sterilization
process on an object by sucking out an amount of sterilizing agent from a cartridge,
in which there is an amount of sterilizing agent for performing a sterilization process
a plurality of times. In particular, if the user takes out the cartridge with sterilizing
agent remaining between a first sterilization process and a second sterilization process
being performed, the remaining sterilizing agent may leak to the outside of the sterilization
apparatus. If such a leak occurs, the user may unintentionally handle the harmful
sterilizing agent (for example, a hydrogen peroxide solution).
[0005] Therefore, there is a concern that a user with no knowledge of how to handle the
sterilizing agent (for example, a hydrogen peroxide solution) may cause leakage when
taking out the sterilizing agent from the sterilization apparatus.
[0006] Further, in a case where there is not an amount of sterilizing agent for performing
one sterilization process remaining within the cartridge but there is a small amount
of sterilizing agent remaining, the sterilizing agent remaining within the cartridge
must be disposed of. For example, in a case where the sterilizing agent is a hydrogen
peroxide solution, since hydrogen peroxide is a chemical designated as a hazardous
substance, there is a disposal cost.
[0007] Further, with a sterilizing agent (for example, a hydrogen peroxide solution) inside
a cartridge, in a case where the sterilizing agent (for example, a hydrogen peroxide
solution) is naturally decomposed after the manufacture of the cartridge and after
a certain period of time has elapsed, a sufficient sterilization effect may not be
obtained.
[0008] Further, in a case where once the use of the sterilizing agent (for example, a hydrogen
peroxide solution) inside the cartridge is started, components that promote the decomposition
of the hydrogen peroxide may be mixed in or otherwise introduced. If the sterilizing
agent is then used after a certain period of time has elapsed since the use of the
cartridge has started, a sufficient sterilization effect may not be obtained.
SUMMARY OF THE INVENTION
[0009] The present invention is directed to a sterilization apparatus and a sterilization
method capable of preventing a cartridge in which there is sterilizing agent remaining
from being taken out of the sterilization apparatus so that the user cannot touch
the sterilizing agent.
[0010] According to an aspect of the present invention there is provided sterilization apparatus
as set out in accompanying claims 1 to 15.
[0011] According to another aspect of the present invention, a sterilization method is provided
as set out in claim 16.
[0012] According to yet another aspect of the present invention, a computer program is provided
as set out in accompanying claim 17.
[0013] Further features and aspects of the present invention will become apparent from the
following detailed description of embodiments with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated in and constitute a part of the
specification, illustrate embodiments, features, and aspects of the invention and,
together with the description, serve to explain the principles of the invention.
[0015] Fig. 1 is a diagram of an external appearance of a sterilization apparatus according
to an embodiment of the invention viewed from the front.
[0016] Fig. 2 is a block diagram illustrating an example of a configuration of hardware
of the sterilization apparatus according to an embodiment of the invention.
[0017] Fig. 3 is a diagram illustrating an example of a screen displayed on a display unit
102 of a sterilization apparatus 100.
[0018] Figs. 4a and 4b are diagrams illustrating an example of each step of a sterilization
process by the sterilization apparatus according to an embodiment of the invention.
[0019] Fig. 5 is a diagram illustrating an example of detailed processing of the sterilization
process illustrated in step S111 of Fig. 4.
[0020] Fig. 6 is a diagram illustrating an example of detailed processing of a pre-sterilization
step illustrated in step S501 of Fig. 51.
[0021] Figs. 7a to 7d are diagrams illustrating an example of detailed processing of the
sterilization step illustrated in step S502 of Fig. 5.
[0022] Fig. 8 is a diagram illustrating an example of detailed processing of the ventilation
step illustrated in step S503 of Fig. 5.
[0023] Fig. 9 is a diagram illustrating an example of detailed processing of the sterilizing
agent discharge process illustrated in step S114 of Fig. 4.
[0024] Fig. 10 is a block diagram illustrating an example of hardware configurations of
a concentration furnace 208, a valve (V1) 211, a valve (V3) 212, a valve (V4) 213,
a measuring pipe 214, a valve (V2) 215, a vaporization furnace 216, a valve (V5) 217,
and a valve (V9) 227 of the sterilization apparatus 100 according to an embodiment
of the present invention.
[0025] Fig. 11 is a diagram illustrating an example of a cartridge mounting request screen
1101 displayed on the display unit 102 of the sterilization apparatus 100.
[0026] Fig. 12 is a diagram viewed from a side of a cartridge 205 of a sterilizing agent
used in the sterilization apparatus according to an embodiment of the present invention.
[0027] Fig. 13 is a cross-sectional diagram taken along a cross-section 1 of the cartridge
according to an embodiment of the present invention.
[0028] Fig. 14 is a diagram illustrating an example of a hardware configuration of the sterilization
apparatus according to an embodiment of the present invention.
[0029] Fig. 15 is a diagram illustrating another example of a hardware configuration of
the sterilization apparatus according to an embodiment of the present invention.
[0030] Fig. 16 is a diagram illustrating an example of detailed processing of the sterilizing
agent discharge process illustrated in step S114 of Fig. 4.
[0031] Fig. 17 is a diagram illustrating an example of detailed processing of the sterilizing
agent discharge process illustrated in step S114 of Fig. 4 according to a fourth embodiment.
DESCRIPTION OF THE EMBODIMENTS
[0032] Various embodiments of the invention are described in detail below with reference
to the drawings.
[0033] A sterilization apparatus according to a first embodiment of the present invention
will now be described below with reference to the drawings. First, the external appearance
of the sterilization apparatus according to the present invention will be described
by reference to Fig. 1.
[0034] Fig. 1 is a diagram of the external appearance of a sterilization apparatus, according
to an embodiment of the present invention, as viewed from the front.
[0035] The sterilization apparatus 100 according to the present invention includes a cartridge
mounting flap 101, a display unit 102, a printing unit 103, and a sterilization chamber
flap 104.
[0036] The cartridge mounting flap 101 is a flap used for mounting a cartridge, which is
a container filled with a sterilizing agent (hydrogen peroxide or liquid hydrogen
peroxide solution). When the cartridge mounting flap 101 is opened, there is a cartridge
mounting location, and it is possible for a user to mount the cartridge at the location.
[0037] The display unit 102 is a touch panel display screen such as a liquid crystal display.
[0038] The printing unit 103 is a printer for printing a history of sterilization processes
and sterilization results on printing paper, and prints the history of sterilization
processes and sterilization results on printing paper as appropriate.
[0039] The sterilization chamber flap 104 is a flap for putting a target object for sterilization
(object to be sterilized) such as medical equipment into a sterilization chamber to
sterilize thereof. When the sterilization chamber flap 104 is opened, there is a sterilization
chamber, and it is possible to put a target object for sterilization into the sterilization
chamber by inserting the object for sterilization and closing the sterilization chamber
flap 104.
[0040] The sterilization chamber is a housing with a finite capacity. The pressure within
the sterilization chamber can be maintained from an atmospheric pressure to a vacuum
pressure. Further, the temperature within the sterilization chamber is maintained
at a temperature within a predetermined range, suitable for sterilization, during
the sterilization process.
[0041] Next, an example of a hardware configuration of the sterilization apparatus according
to the present invention will be described using Fig. 2.
[0042] Fig. 2 is a diagram illustrating an example of a hardware configuration of the sterilization
apparatus according to an embodiment of the invention.
[0043] The sterilization apparatus 100 according to the present invention includes a computation
processing unit 201 (for example, micro processing unit (MPU)), a display unit 102,
a printing unit 103, a locking operation control unit 202, an extraction needle operation
control unit 203, a cartridge mounting flap 101, a liquid sensor 204, cartridges 205,
and an RF-ID reader/writer 206, a rotary liquid transfer pump 207, a concentration
furnace 208, an air transfer pressure pump 209, an intake HEPA (High Efficiency Particulate
Air Filter) filter 210, a valve (V1) 211, a valve (V3) 212, a valve (V4) 213, a measuring
pipe 214, a valve (V2) 215, a vaporization furnace 216, a valve (V5) 217, a valve
(V9) 227, a valve (V7) 226, a sterilization chamber (also referred to as a vacuum
chamber) 219, an air transfer vacuum pump 220, an exhaust HEPA filter 221, a sterilizing
agent decomposition apparatus 222, a rotary liquid transfer pump 223, and an exhaust
evaporation furnace 224.
[0044] The sterilization apparatus 100 is an apparatus that sterilizes an object by taking
out a sterilizing agent from the cartridge 205 containing the sterilizing agent.
[0045] The computation processing unit 201 (for example, MPU) performs a computation processing
and controls each item of hardware of the sterilization apparatus 100.
[0046] Since the display unit 102, the printing unit 103 and the cartridge mounting flap
101 have been already described referring to Fig. 1, description thereof will not
be repeated.
[0047] The locking operation control unit 202, which is a unit that performs a locking and
unlocking operation of the cartridge mounting flap 101, prevents the cartridge mounting
flap 101 from opening by locking the cartridge mounting flap 101, and further, makes
it possible to open the cartridge mounting flap 101 by unlocking the cartridge mounting
flap 101.
[0048] The cartridge 205 is a sealed container filled with the sterilizing agent (hydrogen
peroxide or liquid hydrogen peroxide solution). In addition, the lower side of the
cartridge 205 is provided with a RF-ID storage medium, and the storage medium stores
a serial number as information that identifies the cartridge (the identification information
of the cartridge), the date of manufacturing the cartridge, the date and time at which
the cartridge was first used in a sterilization apparatus (date and time of first
use) and the remaining amount of sterilizing agent that the cartridge contains.
[0049] The RF-ID is a storage medium on which data relating to the disposal of the sterilizing
agent (all or any of the serial number, the date of manufacture, the date of first
use, and the remaining amount of the sterilizing agent) within the cartridge 205 is
stored.
[0050] The extraction needle operation control unit 203 is a unit that causes an extraction
needle (syringe needle) to be inserted into the cartridge from above so it can suck
out the sterilizing agent within the cartridge.
[0051] In other words, in the case of inserting the extraction needle (injection needle)
for sucking the sterilizing agent in the cartridge into the cartridge from above,
it is possible to insert the extraction needle into the cartridge from above (injection
needle) by moving the extraction needle (injection needle) downwards toward the cartridge
from above the cartridge. In addition, in a case of pulling the extraction needle
(injection needle) out from the cartridge, it is possible to pull the extraction needle
(injection needle) out from the cartridge by moving the extraction needle (injection
needle) up and away from the cartridge. Although, the cartridge is conveniently located
below the extraction needle in this embodiment, it is envisaged that other orientations
may also be possible. For example, the extraction needle could be arranged to enter
the cartridge from a side wall.
[0052] The extraction needle comprises a narrow pipe for sucking out sterilizing agent within
the cartridge.
[0053] The liquid sensor 204 is a device for detecting whether liquid sterilizing agent
from the cartridge 205 is passing through a conduit pipe that is connected between
the extraction needle and the rotary liquid transfer pumps 207 and 223. Specifically,
whether the sterilizing agent is passing through the pipe can be detected from an
optical spectrum obtained by irradiating the pipe with infrared rays.
[0054] The RF-ID reader/writer 206 is a device that can read the serial number, the date
of manufacture, the date and time of first use, and the remaining amount of sterilizing
agent from the RF-ID attached to the bottom of the cartridge 205. Further, the RF-ID
reader/writer 206 is a device that can write the date and time of first use and the
remaining amount of sterilizing agent to the RF-ID attached to the bottom of the cartridge
205.
[0055] In addition, by installing the RF-ID reader/writer 206 at the bottom of the cartridge
mounting location behind the cartridge mounting flap 101, it is possible to read the
RF-ID attached to the bottom of the cartridge 205, and to write data such as the date
and time of first use and the remaining amount of sterilizing agent in the RF-ID.
[0056] The rotary liquid transfer pump 207 is connected with the concentration furnace 208
through a conduit pipe, and is also connected via a further conduit with the liquid
sensor 204. The rotary liquid transfer pump 207 is an apparatus that sucks out the
liquid sterilizing agent within the cartridge 205 through a pump and sends the sterilizing
agent to the concentration furnace 208 through the aforementioned conduit pipe between
the pump 207 and the furnace 208.
[0057] In addition, the rotary liquid transfer pump 207 is capable of suctioning a predetermined
amount of sterilizing agent from the cartridge 205 in cooperation with the liquid
sensor 204.
[0058] The concentration furnace 208 is connected with the rotary liquid transfer pump 207,
the air transfer pressure pump 209, the measuring pipe 214, and the exhaust HEPA filter
221 respectively via further conduit pipes. The concentration furnace 208 will be
described below referring to Fig. 10. The sterilizing agent fed through the conduit
pipe from the rotary liquid transfer pump 207 is concentrated in the furnace 208 by
being heated using a heater, thereby vaporizing water contained in the sterilizing
agent.
[0059] In addition, the vaporized water is pushed out to a conduit pipe which is conducted
with the exhaust HEPA filter 221 by air which is fed through a conduit pipe from the
air transfer pressure pump 209, and is evacuated from the inside of the concentration
furnace 208. In addition, the valve (V1) 211 is provided in a conduit pipe between
the measuring pipe 214 and the concentration furnace 208.
[0060] The air transfer pressure pump 209 is conducted with the concentration furnace 208
and the intake HEPA filter 210 respectively via conduit pipes. In the air transfer
pressure pump 209, the external air of the sterilization apparatus 100 is transferred
through the intake HEPA filter 210 to the concentration furnace 208 using a conduit
pipe of the intake HEPA filter 210.
[0061] The intake HEPA filter 210 is connected with the air transfer pressure pump 209 the
sterilization chamber 219 and the vaporization furnace 216 respectively via conduit
pipes. The intake HEPA filter 210 performs filtering to exclude dust, dirt, and bacteria
in the external air (air) outside the sterilization apparatus 100 using a HEPA filter,
thereby cleaning the air. The cleaned air is transferred to the concentration furnace
208 through a conduit pipe by the air transfer pressure pump 209.
[0062] In addition, the cleaned air is fed into the vaporization furnace 216 via a conduit
pipe of the vaporization furnace 216, and fed into the sterilization chamber 219 via
a conduit pipe of the sterilization chamber 219. In other words, the intake HEPA filter
210 is connected to the air in the environment outside of the sterilization apparatus
100.
[0063] Therefore, the conduit pipe between the air transfer pressure pump 209 and the intake
HEPA filter 210, the conduit pipe between the sterilization chamber 219 and the intake
HEPA filter 210, and the conduit pipe between the vaporization furnace 216 and the
intake HEPA filter 210 are connected with the air through the intake HEPA filter 210.
[0064] In addition, a valve (V9) 227 is provided in a conduit pipe between the vaporization
furnace 216 and the intake HEPA filter 210. In addition, a valve (V7) 226 is provided
in a conduit pipe between the intake HEPA filter 210 and the sterilization chamber
219.
[0065] Valve (V1) 211 is provided in a conduit pipe between the concentration furnace 208
and the measuring pipe 214, and opening the valve (V1) allows fluid communication
between the concentration furnace 208 and the measuring pipe 214 through the conduit
pipe, whereas closing the valve prevents fluid communication between the concentration
furnace 208 and the measuring pipe 214 via the conduit pipe.
[0066] The valve (V3) 212 is a valve which is provided in the conduit pipe between the measuring
pipe 214 and the sterilization chamber 219.Opening the valve (V3) allows fluid communication
between the measuring pipe 214 and the sterilization chamber 219 through the conduit
pipe, whereas closing the valve prevents fluid communication between the measuring
pipe 214 and the sterilization chamber 219 through the conduit pipe. In addition,
this valve (V3) is provided near the measuring pipe 214, and is provided in a position
further toward the measuring pipe 214 side than at least the valve (V4) that will
be described below.
[0067] The valve (V4) 213 is a valve which is provided in the conduit pipe between the measuring
pipe 214 and the sterilization chamber 219.Opening the valve (V4) allows fluid communication
between the measuring pipe 214 and the sterilization chamber 219 through the conduit
pipe, whereas closing the valve prevents fluid communication between the measuring
pipe 214 and the sterilization chamber 219 through the conduit pipe. In addition,
this valve is provided near the sterilization chamber 219, and is provided in a position
further toward the sterilization chamber 219 side than at least the valve (V3) described
above.
[0068] In the present embodiment, allowing and preventing connection of the conduit pipe
between the measuring pipe and the sterilization chamber is performed by opening and
closing the valve (V4) 213 and the valve (V3) 212. However, it is possible to allow
and prevent conduction of the conduit pipe between the measuring pipe and the sterilization
chamber by opening and closing either the valve (V4) 213 or the valve (V3) 212.
[0069] Thus, in other embodiments it is possible to allow and prevent conduction of the
conduit pipe between the measuring pipe and the sterilization chamber by only providing
one of the valve (V4) 213 and the valve (V3) 212 and performing opening and closing
that valve.
[0070] The measuring pipe 214 is connected with the concentration furnace 208, the vaporization
furnace 216, and the sterilization chamber 219 via respective conduit pipes there
between.
[0071] In the measuring pipe 214, the sterilizing agent flows from the concentration furnace
208 as a result of the valve (V1) 211 being opened. Unnecessary air sucked in from
inside the cartridge 205 as a result of the valve (V3) 212 and the valve (V4) 213
being opened, and/or unnecessary air that flows into the concentration furnace 208
from the intake HEPA filter 210 and into the measuring pipe 214 from the concentration
furnace 208, is removed by the measuring pipe 214. The measuring pipe 214 will be
described in more detail below referring to Fig. 10.
[0072] The valve (V2) 215 is a valve which is provided in the conduit pipe between the measuring
pipe 214 and the vaporization furnace 216, and opening the valve allows fluid communication
between the measuring pipe 214 and the vaporization furnace 216 through the conduit
pipe, whereas closing the valve prevents fluid communication between the measuring
pipe 214 and the vaporization furnace 216 via the conduit pipe.
[0073] The vaporization furnace 216 is connected with the measuring pipe 214, the intake
HEPA filter 210, and the sterilization chamber 219 via respective conduit pipes there
between. The vaporization furnace 216 is an example of a vaporization chamber of the
present invention.
[0074] In the vaporization furnace 216, the sterilizing agent is vaporized by reducing pressure
by the air transfer vacuum pump 220.
[0075] The valve (V5) 217 is a valve which is provided in the conduit pipe between the vaporization
furnace 216 and the sterilization chamber 219, and opening the valve allows fluid
communication between the vaporization furnace 216 and the sterilization chamber 219
through the conduit pipe, whereas closing the valve prevents fluid communication between
the vaporization furnace 216 and the sterilization chamber 219 through the conduit
pipe.
[0076] The valve (V9) 227 is a valve which is provided in the conduit pipe between the vaporization
furnace 216 and the intake HEPA filter 210, and opening the valve allows fluid communication
between the vaporization furnace 216 and the intake HEPA filter 210 through the conduit
pipe, whereas closing the valve prevents fluid communication between the vaporization
furnace 216 and the intake HEPA filter 210 through the conduit pipe. In other words,
the valve (V9) 227 is a valve which can allow and prevent fluid communication between
the vaporization furnace 216 and the atmosphere (e.g. air) of the external environment
[0077] The valve (V7) 226 is a valve which is provided in the conduit pipe between the sterilization
chamber 219 and the intake HEPA filter 210, and opening the valve allows fluid communication
between the sterilization chamber 219 and the intake HEPA filter 210 through the conduit
pipe, whereas closing the valve prevents fluid communication between the sterilization
chamber 219 and the intake HEPA filter 210 through the conduit pipe. In other words,
the valve (V7) 226 is a valve which can allow and prevent fluid communication between
the sterilization chamber 219 and the atmosphere (e.g. air) of the external environment.
[0078] The sterilization chamber (also referred to as a vacuum chamber) 219 was also described
referring to Fig. 1 and is a housing with a predetermined capacity which sterilizes
target objects for sterilization such as equipment for medical treatment. The pressure
of the inside of the sterilization chamber can be maintained between atmospheric pressure
and vacuum pressure.
[0079] Further, the temperature within the sterilization chamber 219 is maintained at a
temperature within a predetermined range suitable for sterilization during the sterilization
process. Further, a pressure sensor is provided in the sterilization chamber 219,
and the pressure within the sterilization chamber 219 can be measured by the sterilization
sensor. The sterilization apparatus 100 determines whether the pressure within the
sterilization chamber 219 is a predetermined pressure suitable for sterilization using
the pressure measured by the pressure sensor.
[0080] The air transfer vacuum pump 220 is a device that suctions gases from inside the
sterilization chamber 219, the vaporization furnace 216, the measuring pipe 214, the
conduit pipe between the measuring pipe 214 and the vaporization furnace 216, the
conduit pipe between the vaporization furnace 216 and the sterilization chamber 219,
and the conduit pipe between the measuring pipe 214 and the sterilization chamber
219. The air transfer vacuum pump 220 depressurizes thereof to create a vacuum state
(the state of a space which is filled with gas at a pressure lower than atmospheric
pressure).
[0081] The air transfer vacuum pump 220 is conducted with the sterilization chamber 219
via a conduit pipe, and is connected with the exhaust HEPA filter 221 via a conduit
pipe.
[0082] The exhaust HEPA filter 221 is connected with the air transfer vacuum pump 220 via
a conduit pipe. Further, the exhaust HEPA filter 221 is conducted with the exhaust
evaporation furnace 224 via a conduit pipe.
[0083] In addition, the exhaust HEPA filter 221 is connected with the sterilizing agent
decomposition apparatus 222 via a conduit pipe. In addition, the exhaust HEPA filter
221 is connected with the concentration furnace 208 via a conduit pipe.
[0084] The exhaust HEPA filter 221 cleans the sucked gas by filtering with the exhaust HEPA
filter 221 to exclude dirt, dust, microorganisms, and the like within the gas transferred
from a conduit pipe between the air transfer vacuum pump 220 and the exhaust HEPA
filter 221from the gas sucked in from within the sterilization chamber 219 by the
air transfer vacuum pump 220.
[0085] Further, the cleaned gas that passes through the conduit pipe between the sterilizing
agent decomposition apparatus 222 and the exhaust HEPA filter 221, is transferred
to the sterilizing agent decomposition apparatus 222. Molecules of the sterilizing
agent contained in the gas are decomposed by the sterilizing agent decomposition apparatus
222, and the molecules after decomposition are discharged outside the sterilization
apparatus 100.
[0086] Further, the exhaust HEPA filter 221 cleans the gas exhausted from the concentration
furnace 208 via a conduit pipe between the concentration furnace 208 and the exhaust
HEPA filter 221.
[0087] This gas substantially comprises vaporized water, from the sterilizing agent vaporized
by being heated in the concentration furnace 208. However, since it also contains
small amounts of sterilizing agent, it is transferred through the conduit pipe between
the sterilizing agent decomposition apparatus 222 and the exhaust HEPA filter 221
to the sterilizing agent decomposition apparatus 222. Further, molecules of sterilizing
agent contained in the gas are decomposed by the sterilizing agent decomposition apparatus
222, and the molecules after decomposition are discharged outside the sterilization
apparatus 100.
[0088] In addition, the exhaust HEPA filter 221 cleans the vaporized sterilizing agent that
is transferred through the conduit pipe between the exhaust evaporation furnace 224
and the exhaust HEPA filter 221 from the exhaust evaporation furnace 224. Further,
the gaseous cleaned sterilizing agent, is transferred through the conduit pipe between
the sterilizing agent decomposition apparatus 222 and the exhaust HEPA filter 221
to the sterilizing agent decomposition apparatus 222. Molecules of sterilizing agent
contained in the gas are decomposed by the sterilizing agent decomposition apparatus
222, and the molecules after decomposition are discharged outside the sterilization
apparatus 100.
[0089] By cleaning the gases sent through conduit pipes, the exhaust HEPA filter 221 can
restrain dust and dirt from being accumulated in the sterilizing agent decomposition
apparatus 222, and can, therefore, extend the product life of the sterilizing agent
decomposition apparatus 222.
[0090] The sterilizing agent decomposition apparatus 222 is connected with the exhaust HEPA
filter 221 via a conduit pipe. The sterilizing agent decomposition apparatus 222 decomposes
molecules of sterilizing agent contained in the gas transferred from the conduit pipe
between the sterilizing agent decomposition apparatus 222 and the exhaust HEPA filter
221, and the molecules after decomposition are discharged outside the sterilization
apparatus 100.
[0091] The sterilizing agent decomposition apparatus 222 is an apparatus for decomposing
the sterilizing agent, and is an apparatus that can, for example, in a case where
the sterilization agent is hydrogen peroxide or a hydrogen peroxide solution, decompose
vaporized hydrogen peroxide into water and oxygen using manganese dioxide as a catalyst.
[0092] The rotary liquid transfer pump 223 is connected with the exhaust evaporation furnace
224 via a conduit pipe, and further, is connected with the liquid sensor 204 via a
conduit pipe.
[0093] In the rotary liquid transfer pump 223, the entire liquid sterilizing agent in the
cartridge 205 is suctioned using a pump. The sterilizing agent that is transferred
through the conduit pipe between the liquid sensor 204 and rotary liquid transfer
pump 223, is transferred through the conduit pipe between the rotary liquid transfer
pump 223 and the exhaust evaporation furnace 224 to the exhaust evaporation furnace
224.
[0094] The exhaust evaporation furnace 224 is connected with the rotary liquid transfer
pump 223 via a conduit pipe, and further, is connected with the exhaust HEPA filter
221 via a conduit pipe.
[0095] The exhaust evaporation furnace 224 heats the entire liquid sterilizing agent in
the cartridge 205 transferred through the conduit pipe between the rotary liquid transfer
pump 223 and the exhaust evaporation furnace 224 using a heater provided in the exhaust
evaporation furnace 224, and the entire sterilizing agent is vaporized. Further, the
vaporized sterilizing agent is transferred through the conduit pipe between the exhaust
HEPA filter 221 and the exhaust evaporation furnace 224 to the exhaust HEPA filter
221.
[0096] Next, an example of each step of the sterilization process of the sterilization apparatus
according to the present invention will be described referring to Figs. 4a and 4b.
[0097] In this embodiment each step of the process illustrated in Figs. 4a and 4b is preferably
performed by controlling the operation of each respective device in the sterilization
apparatus using the computation processing unit 201 of the sterilization apparatus
100. That is, by executing a computer-readable program by the computation processing
unit 201 of the sterilization apparatus 100, the operation of each apparatus is controlled
and each step illustrated in the drawings is executed. Figs. 4a and 4b are diagrams
illustrating an example of each step of the sterilization process by the sterilization
apparatus according to an embodiment of the present invention.
[0098] In step S101, in the sterilization apparatus 100, when power is turned on, the RF-ID
reader/writer 206 (reading unit/writing unit) first reads data from an RF-ID (storage
medium) provided on the lower side of the cartridge 205. The RF-ID reader/writer 206
is an example of the reading unit of the present invention.
[0099] In step S101, data such as a serial number as information that identifies the cartridge,
the date of manufacture of the cartridge, the date and time at which the cartridge
was first used in the sterilization apparatus , and the remaining amount of sterilizing
agent that the cartridge contains, is read from the RF-ID storage medium.
[0100] The serial number, the date of manufacture, the date of first use (date of first
use information), and the remaining amount of the sterilizing agent are stored in
advance in the RF-ID (i.e. a storage medium) provided on the cartridge 205. The date
of first use (date on which the cartridge was first used in the sterilization apparatus)
is not stored in the RF-ID of a cartridge to be used in the sterilization for the
first time.
[0101] Therefore, while the serial number, the date of manufacture, and the remaining amount
of the sterilizing agent are stored in the RF-ID of a cartridge used for the first
time, the serial number, the date of manufacture, the date of first use, and the remaining
amount of the sterilizing agent are stored in the RF-ID of a cartridge used for the
second time or after.
[0102] Therefore, in step S101, the serial number, the date of manufacture, and the remaining
amount of the sterilizing agent are read from the RF-ID of a cartridge to be used
for the first time. Further, the serial number, the date of manufacture, the date
of first use, and the remaining amount of the sterilizing agent are stored in the
RF-ID of a cartridge used for the second time or after.
[0103] Therefore, in step S102, even if the date of first use could not be read from the
RF-ID of a cartridge used for the first time, if the serial number, the date of manufacture,
and the remaining amount of the sterilizing agent can be read, it is determined that
data has been read from the RF-ID.
[0104] Next, in a case where it is determined that the data has been read from the RF-ID
in step S101 (YES in step S102), the sterilization apparatus 100 determines, in step
S103, that a cartridge is provided at the mounting location of the cartridge in the
sterilization apparatus 100, and the cartridge mounting flap 101 is locked.
[0105] That is, locking is performed so that the cartridge cannot be taken out. In such
a manner, in a case where data is read at first by the reading unit after the cartridge
is mounted on the sterilization apparatus, locking is performed so that the cartridge
205 cannot be taken out.
[0106] For example, in one embodiment the cartridge can be made unable to be taken out by
not withdrawing a syringe needle inserted into the cartridge.
[0107] More specifically, by inserting a syringe needle into the cartridge in step S103,
the sterilizing agent within the cartridge can be extracted, and the cartridge can
be made unable to be taken out.
[0108] In a case where the cartridge is mounted on a mounting location of the cartridge
on the sterilization apparatus 100 in such a manner, locking is performed so that
the cartridge cannot be taken out.
[0109] In a case where a cartridge containing remaining sterilizing agent is mounted at
the mounting location of the cartridge on the sterilization apparatus 100, since locking
is performed so that the cartridge cannot be taken out, the user can be prevented
from touching the sterilizing agent.
[0110] In a case where the sterilization apparatus 100 has a cartridge mounted on the sterilization
apparatus 100 as described above, locking is performed so that the cartridge cannot
be taken out. This is an application example of the locking unit of the present invention.
[0111] Further, the sterilization apparatus 100 determines whether there is a predetermined
amount (for example, 8 ml) of sterilizing agent for one sterilization operation in
the cartridge. Specifically, the sterilization apparatus 100 determines whether the
remaining amount of sterilizing agent obtained from the RF-ID is greater than a predetermined
amount for one sterilization operation.
[0112] That is, in a case where the remaining amount of sterilizing agent is determined
to be greater than a predetermined amount for one sterilization operation, it is determined
that there is a predetermined amount of sterilizing agent (sufficient sterilization
process can be performed) for one sterilization operation in the cartridge (YES in
step S104), and the processing proceeds to step S105. On the other hand, in a case
where the remaining amount of sterilizing agent is determined to be less than the
predetermined amount (for example, 8 ml) for one sterilization operation, it is determined
there is not a predetermined amount of sterilizing agent (sufficient sterilization
process cannot be performed) for one sterilization operation in the cartridge (NO
in step S104), and the processing proceeds to step S112.
[0113] In step S105, the sterilization apparatus 100 determines whether a predetermined
period of time (for example, 13 months) has elapsed from the date of manufacture of
the cartridge obtained from the RF-ID.
[0114] Further, in a case where it is determined that the predetermined period of time has
elapsed since the date of manufacture (YES in step S105), it is determined that a
sufficient sterilization process cannot be executed, and the processing proceeds to
step S112. On the other hand, in a case where it is determined that the predetermined
period has not elapsed since the date of manufacture (NO in step S105), it is determined
that a sufficient sterilization process can be executed, and the processing proceeds
to step S106.
[0115] In step S106, the sterilization apparatus 100 determines from the date of first use
obtained from the RF-ID whether a predetermined period of time (for example, two weeks)
has elapsed. Therefore, since the date of first use is not read from the RF-ID of
a cartridge used for the first time in step S101, it is determined in step S106 from
the date of first use obtained from the RF-ID that the predetermined period of time
has not elapsed (NO in step S106).
[0116] Further, in a case where it is determined that the predetermined period of time has
elapsed since the date and time of first use obtained from the RF-ID (YES in step
S106), it is determined that a sufficient sterilization process cannot be executed,
and the processing proceeds to step S112d. On the other hand, in a case where it is
determined that the predetermined period of time has not elapsed (NO in step S106),
it is determined that a sufficient sterilization process can be executed, and the
processing proceeds to step S107.
[0117] In step S107, the sterilization apparatus 100 displays a sterilization start screen
301 in Fig. 3 on the display unit 102.
[0118] Fig. 3 is a diagram illustrating an example screen that is displayed on the display
unit 102 of the sterilization apparatus 100.
[0119] A "sterilization start button" is displayed on the sterilization start screen 301.
The "sterilization start button" 302 on the sterilization start screen 301 displayed
in step S107, is operable by a user (active).
[0120] Furthermore, when the "sterilization start button" 302 is pressed by the user (YES
in step S108), the sterilization apparatus 100 displays the sterilization mode selection
screen 303 in Fig. 3 on the display unit 102.
[0121] A "sterilization mode through concentrating sterilizing agent" button 304 and a "sterilization
mode without concentrating sterilizing agent" button 305 are displayed on the sterilization
mode selection screen 303.
[0122] The sterilization apparatus 100 receives a selection from a user of either the "sterilization
mode through concentrating sterilizing agent" button 304 or the "sterilization mode
without concentrating sterilizing agent" button 305 in step S110, and performs a sterilization
process according to the mode of the button selected by the user in step S111. Details
of the sterilization processes in step S111 will be described below referring to Fig.
5.
[0123] In this manner, according to the instruction of a user, it is possible to switch
the mode of a sterilization process in one sterilization apparatus. That is, in a
case where the "sterilization mode through concentrating sterilizing agent" button
304 is pressed by a user, the sterilizing agent is concentrated and a sterilization
process is performed, and in a case where the "sterilization mode without concentrating
sterilizing agent" button 305 is pressed by a user, the sterilizing agent is not concentrated
and a sterilization process is performed.
[0124] Then, at the end of the sterilization process in step S111, the sterilization apparatus
100 returns the process to step S101.
[0125] In addition, in step S112, the sterilization apparatus 100 displays the sterilization
start screen 301 in Fig. 3 on the display unit 102. However, the "sterilization start
button" 302 on the sterilization start screen 301 in Fig. 3 displayed in step S112,
is made inoperable and is displayed in such a manner that it indicates that it cannot
be pressed by a user ("sterilization start button" 302 is not active). Therefore,
it is possible to ensure that an instruction to start the sterilization process by
a user is not accepted.
[0126] In addition, in step S113, the sterilization apparatus 100 determines whether the
cartridge mounted in the cartridge mounting location is a cartridge from which the
sterilizing agent has already been fully discharged, using the serial number obtained
in from the RF-ID in step S101.
[0127] Specifically, serial numbers that identify cartridges from which the sterilizing
agent has already been fully discharged are stored in the memory (storage unit) of
the sterilization apparatus 100, and it is determined whether the cartridge currently
installed in the sterilization apparatus 100 is a cartridge from which the sterilizing
agent has already been fully discharged by determining whether the serial number obtained
from the RF-ID in step S101 matches a serial number stored in memory (storage unit).
[0128] Further, other examples of determining whether a cartridge has finished the discharge
process of the sterilizing agent will be described here.
[0129] When the sterilizing agent discharge process in step S114 is performed, the sterilization
apparatus 100 records information indicating that a cartridge has already finished
the discharge process of the sterilizing agent is recorded in the RF-ID of the cartridge
205.
[0130] Further, in step S113, the sterilization apparatus 100 determines whether reading
information indicating that a cartridge has already finished the discharge process
of the sterilizing agent has been performed in step S101. Where it is determined that
reading of the information has been performed (YES in step S113), the processing proceeds
to step S115. Where it is determined that the reading of the information has not been
read (NO in step S113), the processing proceeds to step S114.
[0131] In such a manner, it is also possible to determine whether the cartridge currently
mounted on the sterilization apparatus 100 is a cartridge that has already finished
the discharge process of the sterilizing agent.
[0132] In a case where it is determined that the cartridge currently installed in the sterilization
apparatus 100 is a cartridge from which the sterilizing agent has already been fully
discharged (YES in step S113), the processing proceeds to step S115. On the other
hand, in a case where it is determined that the cartridge is not a cartridge from
which the sterilizing agent has already been fully discharged (NO in step S113), a
sterilizing agent discharge process in step S114 is performed in which the entire
remaining liquid sterilizing agent in the cartridge is suctioned, undergoes a decomposition
process, and is discharged outside the sterilization apparatus 100. And thereafter,
the process of step S115 is performed. The details of the discharge process of step
S114 will be described below referring to Fig. 9.
[0133] Step S114 is an application example of the disposal unit for disposing of the hydrogen
peroxide solution within the cartridge. That is, the disposal unit disposes of the
entire hydrogen peroxide within the cartridge through decomposition using a catalyst.
[0134] In a case where it is determined that the data read in step S101 satisfies predetermined
conditions in steps S104, S105, and S106, the sterilizing agent within the cartridge
205 is disposed of by the disposal unit.
[0135] Herein, the predetermined conditions are conditions including the condition of whether
an amount of sterilizing agent to be used in one sterilizing agent remaining within
the cartridge, the condition of whether a predetermined period of time has elapsed
since the date of manufacture of the cartridge, and the condition of whether a predetermined
period of time has elapsed since the date of first use of the cartridge.
[0136] Once the process in step S114 is performed, the serial number read in step S101 is
recorded as a serial number for identifying a cartridge that has already finished
the discharge process (disposal process) of the sterilizing agent in the memory (storage
unit) within the sterilization apparatus 100.
[0137] In step S115, the sterilization apparatus 100 unlocks the cartridge mounting flap
101. Step S115 is an application example of the releasing unit releasing the lock
by the locking unit. For example, the lock can be released by withdrawing the syringe
needle inserted into the cartridge from the cartridge.
[0138] In such a manner, since a process of sucking out and disposing of the entire sterilizing
agent within the cartridge 205 in step S114 is performed before the lock is released,
the user is prevented from touching the sterilizing agent, thereby improving safety.
[0139] In addition, in step S102, in a case where it is determined that data could not be
read from the RF-ID in step S101 (NO in step S102), it is determined that a cartridge
is not installed in the cartridge mounting location of the sterilization apparatus
100. Then, the sterilization apparatus 100, in step S116, displays a cartridge mounting
request screen 1101 illustrated in Fig. 11.
[0140] Fig. 11 is a diagram illustrating an example of the cartridge mounting request screen
1101 displayed on the display unit 102 of the sterilization apparatus 100. The cartridge
mounting request screen 1101 includes an "OK" button 1102.
[0141] Further, in step S117, the sterilization apparatus 100 determines whether the "OK"
button 1102 on cartridge mounting request screen 1101 has been pressed by a user,
and in a case where the "OK" button 1102 has been pressed (YES in step S117), the
cartridge mounting flap 101 is unlocked in step S118, and the processing returns to
step S101. On the other hand, in a case where the "OK" button 1102 has not been pressed
(NO in step S117), display of the cartridge mounting request screen 1101 is kept displaying.
[0142] Unlocking and locking of the cartridge mounting flap 101 are performed by an operation
of the locking operation control unit 202.
[0143] Next, referring to Fig. 5, an example of detailed processing of the sterilization
process illustrated in step S111 of Fig. 4 will be described in detail. Fig. 5 is
a diagram illustrating an example of detailed processing of the sterilization process
illustrated in step S111 of Fig. 4.
[0144] Each step (process) illustrated in Fig. 5 is performed by controlling the operation
of each apparatus within the sterilization apparatus through the computation processing
unit 201 of the sterilization apparatus 100. That is, the operation of each apparatus
is preferably controlled by executing a computer-readable program by the computation
processing unit 201 of the sterilization apparatus 100, and each step (process) illustrated
in Fig. 5 is executed.
[0145] When starting the process in step S501 illustrated in Fig. 5, all valves of the sterilization
apparatus 100 (the valve (V1) 211, the valve (V2) 215, the valve (V3) 212, the valve
(V4) 213, the valve (V9) 227, and the valve (V7) 226) are in a closed state.
[0146] Further, in step S501, the sterilization apparatus 100 performs process of a pre-sterilization
step of reducing the pressure within the sterilization chamber 219 to a predetermined
pressure (for example, 45 Pa) by operating the air transfer vacuum pump 220 and sucking
out the gas within the sterilization chamber 219. The detailed process of the pre-sterilization
step will be described below referring to Fig. 6.
[0147] Further, in step S502, the sterilization apparatus 100 places the sterilizing agent
into the sterilization chamber 219 and performs the process of a sterilization step
that sterilizes sterilization object. The processing of the sterilization step will
be described below in detail referring to Fig. 7.
[0148] Next, in step S503, the sterilization apparatus 100 performs the processing of an
exhaust step for removing sterilizing agent contained in the sterilization chamber
219 and the vaporization furnace 216. The processing of the exhaust step will be described
below in detail referring to Fig. 8.
[0149] Next, referring to Fig. 6, an example of detailed processing of the pre-sterilization
step illustrated in step S501 of Fig. 5 will be described. Fig. 6 is a flowchart illustrating
an example of the processing of the pre-sterilization step illustrated in step S501
of Fig. 5.
[0150] Each step (process) illustrated in Fig. 6 is performed by controlling the operation
of each apparatus within the sterilization apparatus through the computation processing
unit 201 of the sterilization apparatus 100. That is, each step (process) illustrated
in Fig. 6 is preferably executed by controlling the operation of each apparatus by
executing a computer-readable program by the computation processing unit 201 of the
sterilization apparatus 100.
[0151] First, in step S601, the sterilization apparatus 100 operates the air transfer vacuum
pump 220 and starts a process of suctioning the gas in the sterilization chamber 219.
[0152] Furthermore, in step S602, the sterilization apparatus 100 determines whether the
pressure within the sterilization chamber 219 has been reduced to a predetermined
pressure (for example, 45 Pa). Specifically, the sterilization apparatus 100 determines
whether the pressure within the sterilization chamber 219 measured by a pressure sensor
provided in the sterilization chamber 219 has been reduced to a predetermined pressure
(for example, 45 Pa).
[0153] In step S602, in a case where it is determined that the pressure in the sterilization
chamber 219 has not been reduced to the predetermined pressure (for example, 45 Pa)
(NO in step S602), the operation of the air transfer vacuum pump 220 is continued,
the gas in the sterilization chamber 219 is suctioned and the pressure in the sterilization
chamber 219 is reduced.
[0154] On the other hand, in step S602, in a case where it is determined that the pressure
in the sterilization chamber 219 has been reduced to the predetermined pressure (for
example, 45 Pa) (YES in step S602), the operation of the air transfer vacuum pump
220 is continued, the gas in the sterilization chamber 219 is suctioned and the processing
of step S502 is started.
[0155] Next, referring to Figures 7a-7d, an example of detailed processing of the sterilization
step S502 of Fig. 5 will be described.
[0156] Figs. 7a-7d illustrate an example of detailed processing of the sterilization step
S502 of Fig. 5. Each step (process) illustrated in Figs. 7a-7d is performed by controlling
the operation of each apparatus within the sterilization apparatus through the computation
processing unit 201 of the sterilization apparatus 100. That is, each step (process)
illustrated in the drawing is preferably executed by controlling the operation of
each apparatus by executing a computer-readable program by the computation processing
unit 201 of the sterilization apparatus 100.
[0157] First, in step S701, the sterilization apparatus 100 opens the valve (V5) 217 to
allow connection of the conduit pipe between the sterilization chamber 219 and the
vaporization furnace 216. Thus, in step S702, since the gas in the sterilization chamber
219 is being suctioned and depressurized by the air transfer vacuum pump 220, depressurization
in the sterilization chamber 219 and the vaporization furnace 216 is started.
[0158] Further, in step S703, the sterilization apparatus 100 determines which of the "sterilization
mode through concentrating sterilizing agent" button 304 and the "sterilization mode
without concentrating sterilizing agent" button 305 was pressed in step S110. In a
case where it is determined that the "sterilization mode through concentrating sterilizing
agent" button 304 was pressed (YES in step S703), the processing proceeds to step
S704, and in a case where it is determined that the "sterilization mode without concentrating
sterilizing agent" button 305 was pressed (NO in step S703), the processing proceeds
to step S728.
[0159] Herein, first, a case where the "sterilization mode through concentrating sterilizing
agent" button 304 (a case where the sterilizing agent is concentrated and a sterilization
process is performed) was pressed will be described.
[0160] In step S704, the sterilization apparatus 100 operates the rotary liquid transfer
pump 207, and suctions a predetermined amount (for example, 2 ml) of the sterilizing
agent in the cartridge 205. Further, the predetermined amount of sterilizing agent
that was suctioned is input into the concentration furnace 208. Here, the predetermined
amount of sterilizing agent that is suctioned is, for example, an amount that is capable
of causing a state of the sterilizing agent in the space of the sterilization chamber
219 to be saturated.
[0161] Further, in step S705, the sterilization apparatus 100 writes the remaining amount
of sterilizing agent within the cartridge 205 into the RF-ID of the cartridge 205
installed in the cartridge mounting location in the cartridge. Specifically, a value
calculated by subtracting the predetermined amount (for example, 2 ml) that was drawn
out of the cartridge 205 in step S704 from the remaining amount of sterilizing agent
in the cartridge 205 that was read in step S101, is stored in the RF-ID.
[0162] That is, in step S705, a value generated by subtracting the total amount of sterilizing
agent suctioned out from the cartridge 205 in step S704 from the remaining amount
of the sterilizing agent within the cartridge 205 read in step S101, is stored in
the RF-ID. In this way, the sterilization apparatus updates the data stored in the
storage medium (updating means).
[0163] Further, the sterilization apparatus 100 determines that a cartridge is first used
this time in the sterilization apparatus in a case where information indicating the
date is not included in the date of first use (date when the cartridge was first used
in the sterilizing agent) read from the RF-ID in step S101. That is, the sterilization
apparatus 100 determines that a cartridge is first used in the sterilization this
time in a case where the date of first use could not be read from the RF-ID in step
S101.
[0164] In only a case where it is determined that this time is the first use of a cartridge
in a sterilization apparatus, current date and time information is also written into
the RF-ID.
[0165] Next, in step S706, since the sterilization apparatus 100 constantly heats the heater
provided in the concentration furnace 208 when the power of the sterilization apparatus
100 is on, the sterilizing agent input into the concentration furnace 208 in step
S704 is heated by the heat of the heater and the moisture contained in the sterilizing
agent in the concentration furnace 208 is evaporated.
[0166] The heater provided in the concentration furnace 208 is constantly heated while the
power of the sterilization apparatus 100 is on so that it is possible to use the sterilization
apparatus immediately at any time in an operating room or the like. Thus, by eliminating
the time taken to heat the heater of the concentration furnace, it is possible to
use the sterilization apparatus immediately at any time.
[0167] In other words, in a case where the sterilizing agent is hydrogen peroxide (also
referred to as aqueous solution of hydrogen peroxide), the heater provided in the
concentration furnace 208 is specifically, for example, warmed to 80 °C. Thus, it
is possible to largely evaporate (vaporize) moisture and concentrate the sterilizing
agent.
[0168] Next, in step S707, the sterilization apparatus 100 determines whether a predetermined
period of time (for example, 6 minutes) has elapsed since the sterilizing agent was
input into the concentration furnace 208 in step S704. Further, when it is determined
that the predetermined period of time has elapsed since the sterilizing agent was
input into the concentration furnace 208 (YES in step S707), the processing proceeds
to step S708. On the other hand, in a case where it is determined that a predetermined
period of time has not elapsed since the sterilizing agent was input into the concentration
furnace 208 (NO in step S707), the sterilizing agent is left in the concentration
furnace 208 and concentration of the sterilizing agent is continued.
[0169] Further, in step S708, the sterilization apparatus 100 determines whether the pressure
in the sterilization chamber 219 and the vaporization furnace 216 has been reduced
to a predetermined pressure (for example, 500 Pa).
[0170] Further, in a case where the pressure in the sterilization chamber 219 and the vaporization
furnace 216 has been reduced to the predetermined pressure (YES in step S708), then
in step S709, by opening the valve (V3) 212 and the valve (V4) 213 for a predetermined
period of time (opening the valve (V3) 212 and the valve (V4) 213 for a predetermined
period of time (for example, 3 seconds) and then closing the valve (V3) 212 and the
valve (V4) 213), the sterilization apparatus 100 depressurizes the measuring pipe
214. On the other hand, in a case where the pressure in the sterilization chamber
219 and the vaporization furnace 216 have not been reduced to the predetermined pressure
(NO in step S708), concentration of the sterilizing agent is continued.
[0171] Further, next, in step S710, when the sterilization apparatus 100 opens the valve
(V1) for a predetermined period of time (for example, 3 seconds) after opening the
valve (V3) 212 and the valve (V4) 213 for a predetermined period of time (for example,
3 seconds) and then closing the valve (V3) 212 and the valve (V4) 213 in step S709,
since the pressure in the measuring pipe 214 is lower than pressure in the concentration
furnace 208 (external), the sterilizing agent in the concentration furnace 208 is
drawn into the measuring pipe 214.
[0172] Here, by opening the valve (V1) for a predetermined period of time and then closing
the valve (V1), the sterilizing agent in the concentration furnace 208 is drawn into
the measuring pipe 214. Here, not only the sterilizing agent, but also the air in
the concentration furnace 208 is drawn into the measuring pipe 214.
[0173] Further, even after this, depressurization of the sterilization chamber 219 continues
by the air transfer vacuum pump 220.
[0174] Therefore, the pressure in the sterilization chamber 219 is lower than the pressure
in the measuring pipe. Specifically, the pressure in the sterilization chamber 219
is approximately 400 Pa and the pressure in the measuring pipe is a value that is
approximately atmospheric pressure (101325 Pa) . Since the air in the concentration
furnace 208 is drawn into the measuring pipe 214 along with the sterilizing agent,
the pressure in the measuring pipe rises to almost atmospheric pressure.
[0175] Next, in step S711, the sterilization apparatus 100 opens the valve (V3) 212 and
the valve (V4) 213 for a predetermined period of time (for example, 3 seconds) and
the air (liquid sterilizing agent not included) in the measuring pipe is drawn out
into the sterilization chamber 219. That is, here, the valve (V3) 212 and the valve
(V4) 213 are opened and once the predetermined period of time has elapsed, the valve
(V3) 212 and the valve (V4) 213 are closed.
[0176] Next, the sterilization apparatus 100 determines whether the pressure in the sterilization
chamber 219 and the vaporization furnace 216 has been depressurized to a predetermined
pressure (for example, 80 Pa) and in a case where it is determined that the pressure
has been reduced in step S712, the valve (V5) 217 is closed in step S713.
[0177] Further, in step S714, the sterilization apparatus 100 opens the valve (V2) 215.
Thus, the sterilizing agent in the measuring pipe 214 is drawn into the vaporization
furnace 216, and is vaporized in the vaporization furnace 216. Here, the sterilizing
agent is vaporized in the vaporization furnace as molecular clusters.
[0178] The volume of the sterilization chamber is greater than that of the vaporization
furnace, and thus, in the vaporization furnace, the sterilizing agent is vaporized
as molecular clusters. The reason for this is that, since the volume of the vaporization
furnace is less than that of the sterilization chamber, the distance between molecules
of the sterilizing agent in the sterilization chamber is small and there is a tendency
for molecular clusters to form as a result of intermolecular forces.
[0179] At this time, suctioning of gas in the sterilization chamber 219 using the air transfer
vacuum pump 220 continues and the pressure in sterilization chamber 219 is reduced.
The pressure inside the vaporization furnace 216 into which the sterilizing agent
in the measuring pipe 214 was drawn, rises. In other words, the pressure in the vaporization
furnace 216 is higher than the pressure in the sterilization chamber 219.
[0180] Next, in step S715, sterilization apparatus 100 determines whether the pressure in
the sterilization chamber 219 has been reduced to a predetermined pressure (for example,
50 Pa) and whether the predetermined period of time has elapsed since the valve (V2)
215 was opened in step S714, and in a case where the pressure in the sterilization
chamber 219 has been reduced to a predetermined pressure (for example, 50 Pa) and
the predetermined period of time has elapsed since the valve (V2) 215 was opened in
step S714 (YES in step S715), the suctioning (vacuuming) of the sterilization chamber
219 using the air transfer vacuum pump 220 is stopped in step S716, and the valve
(V5) 217 is opened in step S717. Thus, the sterilizing agent vaporized in the sterilization
chamber 219 is diffused and it is possible to sterilize target objects for sterilization.
[0181] The sterilizing agent diffuses as a result of the pressure in the sterilization chamber
219 (for example, 50 Pa) being lower than the pressure in the vaporization furnace
216. Here, since it is possible to further subdivide the molecular clusters in the
vaporization furnace and cause the sterilizing agent to diffuse in the sterilization
chamber to a greater extent, it is possible to improve the sterilizing action of the
sterilizing agent. In addition, it is possible to effectively sterilize fine cavities
of target objects for sterilization.
[0182] Further, it is determined whether a predetermined period of time (for example, 330
seconds) has elapsed since the valve (V5) 217 was opened in step S717 and when it
is determined that the predetermined period of time has elapsed since the valve (V5)
217 was opened (YES in step S718), the valve (V9) 227 is opened in step S719.
[0183] Thus, since the pressure in the vaporization furnace 216 and the sterilization chamber
219 is lower than the pressure outside the sterilization apparatus 100, external air
from outside the sterilization apparatus 100, which has been cleaned by the intake
HEPA filter, is drawn into the vaporization furnace 216.
[0184] Further, the sterilizing agent in the vaporization furnace 216 that has been charged
as gas by the air that was fed into the vaporization furnace 216 and the sterilizing
agent that has adhered to the inner surfaces of the vaporization furnace 216, are
fed into the sterilization chamber 219, and the sterilizing action on the target objects
for sterilization in the sterilization chamber 219 is increased. That is, for example,
as a result of this, the sterilizing effect on portions which are difficult to sterilize
such as the insides of thin tubes of target objects for sterilization is increased.
[0185] Furthermore, when a predetermined period of time (15 seconds) has elapsed since the
valve (V9) 227 is opened in step S719, external air from outside the sterilization
apparatus 100 cleaned by the intake HEPA filter 210 being suctioned into the sterilization
chamber 219 by the sterilization apparatus 100 further opening the valve (V7) 226.
[0186] Since the pressure in the sterilization chamber 219 and the vaporization furnace
216 is lower than the pressure outside the sterilization apparatus 100, external air
(air) outside the sterilization apparatus 100 is suctioned into the sterilization
chamber 219. Thereby, the sterilization effect for portions that are hard to sterilize
(particularly the inner cavity) such as the deep portions and thin tubes and the like
that are sterilization targets.
[0187] Next, the sterilization apparatus 100 determines whether the pressure in the vaporization
furnace 216 and the sterilization chamber 219 has risen to the atmospheric pressure,
and in a case where it is determined that the pressure has risen to the atmospheric
pressure (YES in step S721), the valve (V2) 215 is closed in step S722.
[0188] Next, the sterilization apparatus 100 closes the valve (V7) 226 in step S723 and
restarts the suctioning (e.g. vacuuming) of the sterilization chamber 219 using the
air transfer vacuum pump 220 in step S724. As a result of this, external air from
outside the sterilization apparatus 100, which has been cleaned by the intake HEPA
filter 210, is drawn into the vaporization furnace 216 through the conduit pipe between
the vaporization furnace 216 and the intake HEPA filter 210.
[0189] Furthermore, through the air sent into the vaporization furnace 216, the sterilizing
agent accumulating as gas within the vaporization furnace 216 and the sterilizing
agent attached to the surface on the inside of the vaporization furnace 216 are sent
into the sterilization chamber 219.
[0190] As a result of this, in addition to increasing the sterilizing action on portions
which are difficult to sterilize (particularly cavity portions) such as the insides
of thin tubes of target objects for sterilization, it is possible to effectively reduce
the sterilizing agent in the vaporization furnace 216.
[0191] Further, after a predetermined period of time (for example, 15 seconds) since the
suctioning (vacuuming) of the sterilization chamber 219 using the air transfer vacuum
pump 220 is resumed in step S724, the sterilization apparatus 100 closes the valve
(V9) 227 in step S725.
[0192] At this time, suctioning (e.g. vacuuming) of the sterilization chamber 219 using
the air transfer vacuum pump 220 is still continued, in step S702, the sterilization
chamber 219 and the vaporization furnace 216 are sealed, and, in step S726, the sterilization
chamber 219 and the vaporization furnace 216 are depressurized.
[0193] Next, in step S727, the sterilization apparatus 100 determines whether the processing
from steps S702 to S726 have been executed a predetermined number of times (for example,
four times) , and in a case where it is determined that the processing have been executed
the predetermined number of times (YES in step S727), the sterilization apparatus
100 performs the process of step S503. On the other hand, in a case where it is determined
that the processing from steps S702 to S726 have not been executed the predetermined
number of times (NO in step S727), the processing from step S702 and subsequent steps
are performed again. In such a manner, by executing the processing from steps S702
to S726 a predetermined number of times, the effect of the sterilization action with
respect to the sterilization target is enhanced, and the sterilization target can
be sufficiently sterilized.
[0194] Next, in a case where it is determined that the "sterilization mode without concentrating
sterilizing agent" button 305 is pressed in step S703 (a case of performing sterilization
without concentrating the sterilizing agent) will be described.
[0195] In step S728, in a case where it is determined that the "sterilization mode without
concentrating sterilizing agent" button 305 is pressed (NO in step S703), the sterilization
apparatus 100 determines whether the pressure in the sterilization chamber 219 and
the vaporization furnace 216 has been reduced to a predetermined pressure (for example,
1000 Pa).
[0196] Further, in a case where it is determined that the pressure in the sterilization
chamber 219 and the vaporization furnace 216 has been reduced to the predetermined
pressure (YES in step S728), the sterilization apparatus 100 operates the rotary liquid
transfer pump 207 and draws out a predetermined amount (for example, 2 ml) of the
sterilizing agent in the cartridge 205, thereby the predetermined amount of sterilizing
agent that was drawn out is put into the concentration furnace 208 in step S729.
[0197] Here, the predetermined amount of sterilizing agent that is drawn out is, for example,
an amount that is capable of achieving a saturated state of the sterilizing agent
in the space in the sterilization chamber 219.
[0198] Next, in step S730, the sterilization apparatus 100 writes the remaining amount of
sterilizing agent in the cartridge 205 into the RF-ID of the cartridge 205 attached
in the cartridge mounting location in the cartridge. Specifically, a value that is
calculated by subtracting the predetermined amount (for example, 2 ml) that was drawn
out of the cartridge 205 in step S729 from the remaining amount of sterilizing agent
in the cartridge 205 that was read in step S101, is stored in the RF-ID. In this way,
the sterilization apparatus updates the data stored in the storage medium (updating
means).
[0199] Further, in a case where the predetermined amount of sucking out the sterilizing
agent from the cartridge 205 for one time is 2 ml, for example, it is determined in
step S727 that the process has not been executed the predetermined number of times
(NO in step S727), and in a case where it is the second time, for example, that the
processing in step S702 and subsequent steps are performed, since the total amount
of sterilizing agent sucked out from the cartridge 205 in step S729 (2 ml (predetermined
amount)xtwice=) is 4 ml. Therefore, in step S730, the value calculated by subtracting
4 ml that is the total amount of sterilizing agent sucked out from the cartridge 205
in step S729 from the remaining amount of the sterilizing agent within the cartridge
205 read in step S101 is stored into the RF-ID.
[0200] That is, in step S730, the value calculated by subtracting the total amount of sterilizing
agent sucked out from the cartridge 205 in step S729 from the remaining amount of
the sterilizing agent within the cartridge 205 read in step S101 is stored in the
RF-ID.
[0201] In addition, in step S730, in a case where information indicating date and time is
not contained in the date and time of first use (the date and time at which the cartridge
was first used in a sterilization apparatus) read from the RF-ID in step S101, it
is determined that it is the first use of the cartridge in a sterilization apparatus
100 this time. In other words, in a case where the date of first use could not be
read from the RF-ID in step S101, the sterilization apparatus 100 determines that
the cartridge is used for the first time.
[0202] Only in the case where it is determined that it is the first use of a cartridge in
a sterilization apparatus this time, current date and time information is also written
into the RF-ID. Further, when the sterilization apparatus 100 performs the process
in step S730, the processing of the steps from step S709 and subsequent steps, which
have already been described, are performed.
[0203] In step S728, if the pressure in the sterilization chamber 219 reaches a predetermined
pressure (for example, 1000 Pa), since sucking of the sterilizing agent is started
in step S729 and the pressure will have dropped below 500 Pa when sucking of the sterilizing
agent is finished in step S729, it is possible to transition to step S709 efficiently.
[0204] In such a manner, after the pressure within the sterilization chamber 219 and the
vaporization furnace 216 is reduced to a predetermined pressure (for example, 1000
Pa) to start the decompression of the measuring pipe 214, since the predetermined
amount of sucked out sterilizing agent is placed in the concentration furnace 208,
the measuring pipe 214 can be immediately decompressed in step S709, and the sterilizing
agent within the concentration furnace 208 is then placed in the measuring pipe, it
is possible to immediately place the sterilizing agent into the measuring pipe 214
from the concentration furnace 208 in step S710. That is, the sterilization can be
placed in the measuring pipe 214 without being substantially concentrated in the concentration
furnace 208.
[0205] Next, referring to Fig. 8, an example of detailed processing of the exhaust step
illustrated in step S503 of Fig. 5 will be described.
[0206] Fig. 8 is a flowchart illustrating an example of detailed processing of the exhaust
step illustrated in step S503 of Fig. 5. Each step (process) illustrated in Fig. 8
is performed by the operation of each apparatus within the sterilization apparatus
being controlled by the computation processing unit 201 of the sterilization apparatus
100. That is, each step (process) illustrated in the drawing is executed by controlling
the operation of each apparatus by executing a computer-readable program and by the
computation processing unit 201 of the sterilization apparatus 100.
[0207] Further, in step S801, the sterilization apparatus 100 opens the valve (V7) 226.
Furthermore, in step S802, the sterilization apparatus 100 continues to perform suctioning
(vacuuming) in the sterilization chamber 219 using the air transfer vacuum pump 220.
[0208] After opening the valve (V7) 226 in step S801, suctioning (vacuuming) is performed
in the sterilization chamber 219 using the air transfer vacuum pump 220 in step S802,
and after a predetermined period of time has elapsed (YES in step S803), the valve
(V7) 226 is closed in step S804, and the air transfer vacuum pump 220 continues performing
suctioning (vacuuming) in the sterilization chamber 219. Thereby, the pressure is
reduced in the sterilization chamber 219.
[0209] Further, when the pressure in the sterilization chamber 219 is reduced to a predetermined
pressure (50 Pa) (YES in step S806), the sterilization apparatus 100 opens the valve
(V7) 226 in step S807. Thereby, external air outside the sterilization apparatus 100
that has been cleaned using the intake HEPA filter 210 is drawn into the sterilization
chamber 219. Because pressure in the sterilization chamber 219 is lower than pressure
outside the sterilization apparatus 100, external air outside of the sterilization
apparatus 100 is drawn into the sterilization chamber 219.
[0210] Next, the sterilization apparatus 100 determines whether the pressure in the sterilization
chamber 219 is raised up to the atmospheric pressure, and in a case where the pressure
in the sterilization chamber 219 is raised up to the atmospheric pressure (YES in
step S808), determines if the processing from steps S804 to S808 has been performed
a predetermined number of times (for example, 4 times) in step S809. In a case where
the process from steps S804 to S808 has been performed the predetermined number of
times (for example, 4 times) (YES in step S809), the sterilization apparatus 100 closes
the valve (V7) 226 in step S810, and terminate the exhaust step.
[0211] On the other hand, in a case where the processing from steps S804 to S808 has not
been performed a predetermined number of times (for example, 4 times) (NO in step
S809), the processing is repeated from step S804.
[0212] Thereby, the sterilizing agent that has adhered to the inner surfaces of the sterilization
chamber 219 and sterilizing agent remaining as gas in the sterilization chamber 219
are suctioned by the air transfer vacuum pump 220. Here, the suctioned gas (including
the sterilizing agent) passes through the exhaust HEPA filter 221, the sterilizing
agent is decomposed in the sterilizing agent decomposition apparatus 222 and the molecules
are discharged to the outside after decomposition.
[0213] Next, referring to Fig. 9, an example of the sterilization discharge process illustrated
in step S114 of Fig. 4 will be described in detail. Fig. 9 is a flowchart illustrating
an example of the sterilization discharge process illustrated in step S114 of Fig.
4 in detail.
[0214] Each step illustrated in Fig. 9 is performed by the operation of each apparatus within
the sterilization apparatus being controlled by the computation processing unit 201
of the sterilization apparatus 100. That is, each step illustrated in Fig. 9 is executed
by controlling the operation of each apparatus by executing a computer-readable program
by the computation processing unit 201 of the sterilization apparatus 100.
[0215] First, in step S901, the sterilization apparatus 100, using the rotary liquid transfer
pump 223, suctions all the liquid sterilizing agent in the cartridge 205 using the
pump, and the entire sterilizing agent which is sent through the conduit pipe between
the liquid sensor 204 and the rotary liquid transfer pump 223 is sent into the exhaust
evaporation furnace 224 through the conduit pipe between the rotary liquid transfer
pump 223 and the exhaust evaporation furnace 224.
[0216] Next, in step S902, the sterilization apparatus 100, using the exhaust evaporation
furnace 224, heats the entire liquid sterilizing agent (sterilizing agent which is
accumulated in the exhaust evaporation furnace 224) which is transferred through the
conduit pipe between the rotary liquid transfer pump 223 and the exhaust evaporation
furnace 224, using a heater provided in the exhaust evaporation furnace 224, and the
entire sterilizing agent is vaporized. Next, the vaporized sterilizing agent is transferred
to the exhaust HEPA filter 221 through the conduit pipe between the exhaust evaporation
furnace 224 and the exhaust HEPA filter 221.
[0217] Here, the heater provided in the exhaust evaporation furnace 224 is heated to a temperature
higher than the boiling point of the sterilizing agent (hydrogen peroxide) , for example
(the boiling point of hydrogen peroxide is 141°C). Therefore, the entire sterilizing
agent is vaporized by the exhaust evaporation furnace 224.
[0218] Further, using the exhaust HEPA filter 221, the sterilization apparatus 100 cleans
the vaporized sterilizing agent transferred through the conduit pipe between exhaust
evaporation furnace 224 and the exhaust HEPA filter 221, and the cleaned gas (including
sterilizing agent) is transferred to the sterilizing agent decomposition apparatus
222 through the conduit pipe between the sterilizing agent decomposition apparatus
222 and the exhaust HEPA filter 221.
[0219] Further, in step S903, the sterilizing agent decomposition apparatus 222 decomposes
the molecules of the sterilizing agent included in the gas that is transferred from
the conduit pipe between the sterilizing agent decomposition apparatus 222 and the
exhaust HEPA filter 221, and discharges the molecules generated by decomposition to
the outside of the sterilization apparatus 100.
[0220] Further, referring to Fig. 10, a block configuration of a hardware configuration
of concentration furnace 208, a valve (V1) 211, a valve (V3) 212, a valve (V4) 213,
a measuring pipe 214, a valve (V2) 215, a vaporization furnace 216, a valve (V5) 217,
and a valve (V9) 227 of the sterilization apparatus 100 according to the present invention
will be described.
[0221] Fig. 10 is a diagram illustrating an example of the block configuration diagram of
the hardware configuration of the concentration furnace 208, the valve (V1) 211, the
valve (V3) 212, the valve (V4) 213, the measuring pipe 214, the valve (V2) 215, the
vaporization furnace 216, the valve (V5) 217 and the valve (V9) 227 of the sterilization
apparatus 100 according to the present invention.
[0222] In Fig. 10, the same hardware components as those illustrated in Fig. 2 are respectively
denoted by the same reference numerals.
[0223] In steps S704 and S729, the rotary liquid transfer pump 207 is operated, a predetermined
amount (for example, 2 ml) of the sterilizing agent 235 within the cartridge 205 is
sucked out, and the predetermined amount of sucked out sterilizing agent 235 is placed
in the concentration furnace 208.
[0224] In step S706, the concentration furnace 208, as illustrated in Fig. 10, is provided
with a heater 238 at the lower portion of the concentration furnace 208, and the sterilizing
agent is heated by the heat of this heater 238. In a case where the sterilizing agent
235 is aqueous solution of hydrogen peroxide, water is vaporized by the heat of the
heater. Further, the vaporized water is forced into the conduit pipe that is conducted
with the exhaust HEPA filter 221 by the air that is fed through the conduit pipe from
the air transfer pressure pump 209, and is exhausted from the concentration furnace
208. In this way, the sterilizing agent 235 (aqueous solution of hydrogen peroxide)
is concentrated.
[0225] As described referring to Fig. 7, in step S710, the sterilizing agent in the concentration
furnace 208 enters into the measuring pipe 214. The measuring pipe 214, as illustrated
in Fig. 10, includes a straight pipe portion 1001 and a branch pipe portion 1002.
The straight pipe portion 1001 is a portion of the straight tube. The straight pipe
portion 1001 is disposed vertically so that it is substantially in the gravitational
direction.
[0226] In addition, the branch pipe portion 1002 is a tubular portion which extends like
a branch from the intermediate or upper sections of the straight pipe portion 1001.
The straight pipe portion 1001 is provided to be orthogonal to the axial center of
the straight pipe portion and the axial center of the branch pipe portion 1002.
[0227] With such a configuration, the straight pipe portion 1001 in the measuring pipe 214
is configured so that the sterilizing agent entering from the concentration furnace
208 accumulates therein. The portion of the straight pipe portion 1001 where the sterilizing
agent accumulates is called a sterilizing agent reservoir 1003. In other words, the
sterilizing agent reservoir 1003 has a space sufficient to contain the sterilizing
agent entering from the concentration furnace 208.
[0228] Therefore, the sterilizing agent entering from the concentration furnace 208 accumulates
in the sterilizing agent reservoir 1003, and the air entering from the concentration
furnace 208 with the sterilizing agent together is filled in the space other than
the space of the sterilizing agent that accumulates in sterilizing agent reservoir
1003. That is, since the space other than the space of sterilizing agent is a space
that communicates with the space in the branch pipe portion 1002 in the branch pipe
portion 1002, in step S711, the air is sucked into the sterilization chamber 219 by
opening the valve (V3) 212 and the valve (V4) 213.
[0229] Further, by opening the valve (V2) in step S714, the sterilizing agent that accumulates
in sterilizing agent reservoir 1003 is drawn into the vaporization furnace 216 to
vaporize. As illustrated in Fig. 10, the sterilizing agent is easily vaporized by
the liquid sterilizing agent entering the vaporization furnace 216 from the upper
portion of the vaporization furnace 216.
[0230] Further, as illustrated in Fig. 10, the conduit pipe between the intake HEPA filter
210 and the vaporization furnace 216 is provided on the upper portion of the vaporization
furnace 216. Therefore, when the valve (V9) opens in step S719, because air flows
out from the upper portion of the vaporization furnace 216 to the sterilization chamber
219 at the bottom of the vaporization furnace 216, the sterilizing agent attached
to the inner side of the vaporization furnace 216 and the vaporized sterilizing agent
in the vaporization furnace 216 can be easily removed from a wide area, and the removed
sterilizing agent can be easily flown to the sterilization chamber 219.
[0231] Next, the cartridge 205 and a state in which a syringe needle is inserted into the
cartridge 205 will be described referring to Figs. 12 and 13. Fig. 12 is a diagram
of the cartridge 205 of the sterilizing agent used in the sterilization apparatus
viewed from the side.
[0232] The cartridge 205 illustrated in Fig. 12 is a cartridge containing an amount of sterilizing
agent 235 to be able to perform a sterilization process a plurality of times in one
bottle. A medicinal solution such as hydrogen peroxide used as the sterilizing agent
is stored in the cartridge 205 illustrated in Fig. 12.
[0233] As illustrated in Fig. 12, the cartridge is configured by a first container 234 and
a lid 231 for the first container 234. The external appearance of the first container
234 has a cup-like shape. Further, the material of the first container 234 is polypropylene
(plastic) which has resistance to hydrogen peroxide that is the sterilizing agent.
The first container 234 is also provided to protect a second container described below.
[0234] The lid 231 is a lid for closing the first container 234 on the upper side of the
first container 234. That is, the lid is adhered to the rim of the outer circumference
of the first container 234. Further, the material of the lid is propylene (plastic)
which has resistance against hydrogen peroxide that is a sterilizing agent. The cross-section
239 of the cartridge at the center point 240 of the cartridge seen from above is referred
to as a cross-section 239.
[0235] Next, referring to Fig. 13, the configuration when an extraction needle (syringe
needle) 230 for sucking out the liquid sterilizing agent 235 within the cartridge
is inserted into the cartridge according to the present invention will be described.
Fig. 13 is a cross-sectional diagram of the cross-section 1 of the cartridge according
to the present invention. The upper side of the cartridge 205-1 and the lower side
of the cartridge 205-2 are indicated by directional arrows.
[0236] The lid 231 is shown having a rib 232 around its perimeter which acts to seal the
first container 234 around its perimeter on the upper side 205-1. A second container
for holding the sterilizing agent 235 is housed within the first container 234. The
liquid sterilizing agent 235 is contained within the second container 237. An RFID
tag 236 is preferably included within the cartridge 205. The extraction needle (syringe
needle) 230 is inserted into a hole in the lid 231 and a corresponding hole in the
cap 233, by the sterilization apparatus 100 operating to lower the extraction needle
(syringe needle) 230 from above the cartridge toward the cartridge.
[0237] At this time, the sterilization apparatus 100 operates so that the distal end of
the syringe needle reaches the lower end of a second container 237 by penetrating
the hole in the lid and the hole in the cap 233.
[0238] As illustrated in Fig. 13, in step S103, by inserting a syringe needle in the cartridge,
the sterilizing agent 235 within the cartridge can be extracted and the cartridge
is prevented from being taken out.
[0239] A sterilization apparatus according to a second embodiment of the present invention
will be described below referring to Fig. 14. The second embodiment will be described
mainly about portions that differ from the sterilization apparatus described in the
first embodiment. Fig. 14 is a block diagram illustrating an example of the hardware
configuration of the sterilization apparatus according to the present invention.
[0240] While a conduit pipe that can directly conduct the concentration furnace 208 with
the exhaust HEPA filter 221 is provided on the sterilization apparatus 100 described
in the first embodiment, in the second embodiment, a conduit pipe that can directly
connect the concentration furnace 208 with the exhaust HEPA filter 221 is not provided.
However, in the second embodiment, a conduit pipe that can conduct the concentration
furnace 208 with the exhaust evaporation furnace 224 is provided, as illustrated in
Fig. 14.
[0241] Further, while a conduit pipe that can directly conduct the exhaust evaporation furnace
224 with the exhaust HEPA filter 221 is provided on the sterilization apparatus 100
described in the first embodiment, it is not provided in the second embodiment. Instead,
in the second embodiment a sterilizing agent decomposition apparatus 228 is additionally
provided between the exhaust evaporation furnace 224 and the exhaust HEPA filter 221.
[0242] That is, in the sterilization apparatus 100 of the second embodiment, as illustrated
in Fig. 14, the sterilizing agent decomposition apparatus 228 is provided between
the exhaust evaporation furnace 224 and the exhaust HEPA filter 221. Further, a conduit
pipe that can conduct the exhaust evaporation furnace 224 with the sterilizing agent
decomposition apparatus 228 and a conduit pipe that can conduct the sterilizing agent
decomposition apparatus 228 with the exhaust HEPA filter 221, are provided.
[0243] Other than the configurations described above, the sterilization apparatus 100 of
the second embodiment is the same as the sterilization apparatus 100 of the first
embodiment. That is, since the sterilization apparatus 100 of the second embodiment
has the configuration illustrated in Fig. 14, the sterilization apparatus 100 of the
second embodiment is controlled as follows.
[0244] The concentration furnace 208 concentrates the sterilizing agent by heating the sterilizing
agent sent in from the rotary liquid transfer pump 207 through a conduit pipe using
a heater, and evaporating (vaporizing) the moisture and the like included in the sterilizing
agent. The vaporized water is discharged from the concentration furnace 208 by being
pushed out from within the concentration furnace 208 into a conduit pipe conducted
with the exhaust evaporation furnace 224 by the air send in from the air transfer
pressure pump 209 through a conduit pipe.
[0245] Furthermore, the gas and/or liquid (the liquid is a liquid generated from the gas
vaporized in the concentration furnace 208 being condensed within the conduit pipe
directly conducting the concentration furnace 208 with the exhaust evaporation furnace
224) entering the exhaust evaporation furnace 224 from the concentration furnace 208
through a conduit pipe directly conducting the concentration furnace 208 with the
exhaust evaporation furnace 224 is heated by the heater in the exhaust evaporation
furnace 224 again, and the temperature of the gas is increased further. As a result,
the gas is less likely to be condensed.
[0246] Further, the condensed liquid is vaporized by being heated again by the heater in
the exhaust evaporation furnace 224. Furthermore, the heated gas and/or the vaporized
gas is transferred to the sterilizing agent decomposition apparatus 228 from the exhaust
evaporation furnace 224 through the conduit pipe directly conducting the exhaust evaporation
furnace 224 with the sterilizing agent decomposition apparatus 228.
[0247] Further, similar to the sterilizing agent decomposition apparatus 222, a catalyst
for decomposing the sterilizing agent is provided in the sterilizing agent decomposition
apparatus 228. Therefore, when the vaporized sterilizing agent is transferred from
the exhaust evaporation furnace 224 to the sterilizing agent decomposition apparatus
228, the catalyst and the sterilizing agent react, then the sterilizing agent is decomposed.
[0248] In a case where the sterilizing agent is hydrogen peroxide, for example, the catalyst
for decomposing the sterilizing agent is, for example, manganese dioxide. In such
a case, in the sterilizing agent decomposition apparatus 228, the hydrogen peroxide
reacts with the manganese dioxide to be decomposed into water and hydrogen.
[0249] Since the reaction in which the hydrogen peroxide is decomposed into water and hydrogen
is a heating reaction, that is, since the boiling points of water and hydrogen are
lower than that of the hydrogen peroxide, the gas containing hydrogen peroxide is
decomposed into water and hydrogen in the sterilizing agent decomposition apparatus
228, heated further, and converted into a gas of a state that is not easily condensed.
[0250] Furthermore, the gas containing the water (water vapor) and oxygen generated by the
sterilizing agent decomposition apparatus 228 being decomposed passes through the
conduit pipe connecting the sterilizing agent decomposition apparatus 228 with the
exhaust HEPA filter 221, and is sent to the exhaust HEPA filter 221.
[0251] Here, since the gas transferred to the exhaust HEPA filter 221 (for example, water
and oxygen) has a lower boiling point than the gas (for example, hydrogen peroxide)
transferred from the exhaust evaporation furnace 224 to the sterilizing agent decomposition
apparatus 228 and at a high temperature. Therefore, the gas is not easily condensed.
Thus, the gas transferred to the exhaust HEPA filter 221 is in a state where it is
not easily condensed at the exhaust HEPA filter 221. Therefore, the liquid that is
liquefied does not easily adhere to the exhaust HEPA filter 221.
[0252] If the exhaust HEPA filter 221 absorbs liquid, there is a concern that there is an
extreme decrease in air permeability, and the exhaust HEPA filter 221 does not function
normally. That is, for example, in a case where the air transfer pressure pump 209
or the air transfer vacuum pump 220 is operated in a state in which liquid is absorbed
by the exhaust HEPA filter 221, there is a concern that air may be blocked in the
exhaust HEPA filter 221, and the exhaust HEPA filter does not function normally.
[0253] In order to solve such an issue, the sterilization apparatus 100 of the second embodiment
additionally includes the sterilizing agent decomposition apparatus 228 between the
exhaust evaporation furnace 224 and the exhaust HEPA filter 221. With this configuration,
liquid that is liquefied does not easily adhere to the exhaust HEPA filter 221, and
the exhaust HEPA filter can function normally.
[0254] Since the process of the second embodiment partially differs from that of the sterilizing
agent discharge process (Fig. 9) described in the first embodiment, the differences
will be described below referring to Fig. 9.
[0255] In step S901, the sterilization apparatus 100 sucks out the entire liquid sterilizing
agent within the cartridge 205 using the rotary liquid transfer pump 223, and transfers
the entire sterilizing agent transferred through a conduit pipe between the liquid
sensor 204 and the rotary liquid transfer pump 223 into the exhaust evaporation furnace
224 through a conduit pipe between the rotary liquid transfer pump 223 and the exhaust
evaporation furnace 224.
[0256] Using the evaporation furnace 224, the entire liquid sterilizing agent (sterilizing
agent accumulated in the exhaust evaporation furnace 224) transferred through the
conduit pipe between the rotary liquid transfer pump 223 and the exhaust evaporation
furnace 224 is heated by a heater provided in the exhaust evaporation furnace 224,
and the entire sterilizing agent is vaporized. Furthermore, the vaporized sterilizing
agent is transferred to the sterilizing agent decomposition apparatus 228 through
a conduit pipe between the sterilizing agent decomposition apparatus 228 and the exhaust
evaporation furnace 224.
[0257] Here, the entire sterilizing agent is vaporized by the heater provided in the exhaust
evaporation furnace 224.
[0258] Furthermore, in step S902, the sterilizing agent decomposition apparatus 228 decomposes
the sterilizing agent molecules contained in the gas transferred from the conduit
pipe between the sterilizing agent decomposition apparatus 228 and the exhaust evaporation
furnace 224, and transfers the molecules generated through the decomposition to the
exhaust HEPA filter 221.
[0259] Furthermore, the sterilization apparatus 100 cleans the vaporized sterilizing agent
transferred from the exhaust HEPA filter 221 through a conduit pipe between the sterilizing
agent decomposition apparatus 228 and the exhaust HEPA filter 221, and the cleaned
gas (containing the sterilizing agent) is transferred to the sterilizing agent decomposition
apparatus 222 through a conduit pipe between the sterilizing agent decomposition apparatus
222 and the exhaust HEPA filter 221.
[0260] Furthermore, in step S903, the sterilizing agent decomposition apparatus 222 decomposes
the sterilizing agent molecules contained in the gas transferred from the conduit
pipe between the sterilizing agent decomposition apparatus 222 and the exhaust HEPA
filter 221, and discharges the molecules generated through the decomposition to the
outside of the sterilization apparatus 100.
[0261] In the first embodiment (for example, in a case where the user mistakenly cuts the
main power while the hydrogen peroxide solution remaining in the cartridge 205 set
in the sterilization apparatus 100 is subjected to evaporation decomposition process)
since the operation of the air transfer pressure pump 209 is stopped, the flow of
air is stopped, and the hydrogen peroxide steam vaporized in the exhaust evaporation
furnace 224 is accumulated in the conduit pipe between the exhaust evaporation furnace
224 and the exhaust HEPA filter 221, the exhaust HEPA filter 221, and the conduit
pipe between the exhaust HEPA filter 221 and the sterilizing agent decomposition apparatus
222.
[0262] As a result, there is a concern that the hydrogen peroxide steam accumulated in the
conduit pipe between the exhaust evaporation furnace 224 and the exhaust HEPA filter
221, the exhaust HEPA filter 221, and the conduit pipe between the exhaust HEPA filter
221 and the sterilizing agent decomposition apparatus 222 is cooled by the surrounding
temperature and is condensed.
[0263] Therefore, there may be an extreme decrease in air permeability if the exhaust HEPA
filter 221 contains moisture, and the exhaust HEPA filter 221 is prone to be breaking
easily. In a case where the air transfer vacuum pump 220 and the air transfer pressure
pump 209 are operated in such a state, there is a concern that the air is blocked
in the exhaust HEPA filter 221, and in the worst case, the exhaust HEPA filter 221
is unable to bear the pressure and may break.
[0264] Such an issue of the first embodiment can be resolved by the second embodiment.
[0265] More specifically, by providing the sterilizing agent decomposition apparatus 228
between the exhaust HEPA filter 221 and the exhaust evaporation furnace 224 and decomposing,
using the sterilizing agent decomposition apparatus 228, the sterilizing agent transferred
to the exhaust evaporation furnace 224 from the concentration furnace 208, and the
sterilizing agent transferred to the exhaust evaporation furnace 224 by sucking out
the sterilizing agent remaining in the cartridge 205, the sterilizing agent is not
easily liquefied at the exhaust HEPA filter 221, and the product life of the exhaust
HEPA filter 221 and the product life of the sterilization apparatus 100 can be extended.
[0266] A sterilization apparatus according to a third embodiment of the present invention
will be described below referring to Fig. 15. The third embodiment will be described
mainly about portions that differ from the sterilization apparatus described in the
first embodiment. Fig. 15 is a diagram illustrating an example of a hardware configuration
of the sterilization apparatus according to the third embodiment.
[0267] While the conduit pipe that can directly conduct the liquid sensor 204 with the rotary
liquid transfer pump 223, the rotary liquid transfer pump 223, the conduit pipe that
can directly conduct the rotary liquid transfer pump 223 with the exhaust evaporation
furnace 224, the exhaust evaporation furnace 224, and the conduit pipe that can directly
conduct the exhaust evaporation furnace 224 with the exhaust HEPA filter 221, are
provided in the sterilization apparatus 100 described according to the first embodiment,
the above components are not provided in the sterilization apparatus 100 according
to the third embodiment, as illustrated in Fig. 15.
[0268] Other than the configuration described above, the sterilization apparatus 100 of
the third embodiment is the same as the sterilization apparatus 100 of the first embodiment.
That is, the sterilization apparatus 100 of the third embodiment has the configuration
illustrated in Fig. 15, and the sterilizing agent discharge processing in step S114
of Fig. 4 differs from that of the first embodiment.
[0269] Therefore, the sterilizing agent discharge process of step S114 of Fig. 4 will be
described referring to Fig. 16 according to the third embodiment.
[0270] Fig. 16 is a flowchart illustrating an example of the detailed processing of the
sterilizing agent discharge processing illustrated in step S114 of Fig. 4. Each step
illustrated in Fig. 16 is performed by the operation of each apparatus within the
sterilization apparatus being controlled by the computation processing unit 201 of
the sterilization apparatus 100.
[0271] When performing the step illustrated in Fig. 16, the valve (V1) 211 is closed. Even
in a case where the valve (V1) 211 is opened, the step illustrated in Fig. 16 is performed
after the valve (V1) 211 is closed.
[0272] First, in step S1601, the sterilization apparatus 100 sucks out the entire liquid
sterilizing agent within the cartridge 205 using the rotary liquid transfer pump 207,
and transfers the entire sterilizing agent transferred through a conduit pipe between
the liquid sensor 204 and the rotary liquid transfer pump 207 to the concentration
furnace 208 through a conduit pipe between the rotary liquid transfer pump 207 and
the concentration furnace 208.
[0273] Furthermore, in step S1602, the sterilization apparatus 100 heats the entire liquid
sterilizing agent (sterilizing agent accumulated in the concentration furnace 208)
transferred from the concentration furnace 208 through the conduit pipe between the
rotary liquid transfer pump 207 and the concentration furnace 208 using a heater provided
in the concentration furnace 208, and vaporizes (also referred to as gasifying) the
entire sterilizing agent. Furthermore, the vaporized sterilizing agent is transferred
to the exhaust HEPA filter 221 through a conduit pipe between the exhaust HEPA filter
221 and the concentration furnace 208.
[0274] Here, the heater provided in the concentration furnace 208 is heated to a temperature
(for example, 150°C) higher than the boiling point (the boiling point of hydrogen
peroxide is 141°C) of the sterilizing agent (hydrogen peroxide). Therefore, the entire
sterilizing agent is vaporized by the concentration furnace 208.
[0275] Furthermore, the sterilization apparatus 100 cleans the vaporized sterilizing agent
transferred from the exhaust HEPA filter 221 through a conduit pipe between the concentration
furnace 208 and the exhaust HEPA filter 221, and the cleaned gas (containing the sterilizing
agent) is transferred to the sterilizing agent decomposition apparatus 222 through
a conduit pipe between the sterilizing agent decomposition apparatus 222 and the exhaust
HEPA filter 221.
[0276] Here, the hydrogen peroxide vaporized in the concentration furnace 208 is pushed
out to the conduit pipe between the concentration furnace 208 and the exhaust HEPA
filter 221 by the air transferred from the air transfer pressure pump 209 into the
concentration furnace 208 through a conduit pipe between the air transfer pressure
pump 209 and the concentration furnace 208, and is exhausted out of the concentration
furnace 208.
[0277] Furthermore, in step S1603, the sterilizing agent decomposition apparatus 222 decomposes
the sterilization molecules (hydrogen peroxide) contained in the gas transferred through
the conduit pipe between the sterilizing agent decomposition apparatus 222 and the
exhaust HEPA filter 221 using a catalyst (manganese dioxide), and discharges the molecules
(water and oxygen) generated through decomposition to the outside of the sterilization
apparatus 100.
[0278] In this way, unnecessary sterilizing agent (hydrogen peroxide or hydrogen peroxide
water) within the cartridge 205 is decomposed, and the decomposed products (water
and oxygen) are discharged to the outside.
[0279] In such a manner, since, according to the sterilizing agent discharge process of
step S114 of Fig. 4 according to the third embodiment, the entire sterilizing agent
extracted from the cartridge in which there is sterilizing agent remaining, heated,
vaporized in the concentration furnace 208 is transferred to the exhaust HEPA filter
through the conduit pipe directly connecting the concentration furnace 208 and the
exhaust HEPA filter 221. Then, the sterilizing agent is further transferred from the
exhaust HEPA filter 221 to the sterilizing agent decomposition apparatus 222 and is
decomposed into water and oxygen. Therefore, the exhaust evaporation furnace 224 and
the rotary liquid transfer pump 223 are not necessary, thereby allowing the sterilization
apparatus 100 to be reduced in size and manufacturing cost.
[0280] A sterilization apparatus according to a fourth embodiment of the present invention
will be described below referring to Fig. 17. The fourth embodiment will be described
mainly with portions that differ from the sterilization apparatus described in the
third embodiment. In the fourth embodiment, only the sterilizing agent discharge process
of step S114 of Fig. 4 differs from that of the third embodiment.
[0281] Therefore, next, the sterilizing agent discharge process of step S114 of Fig. 4 according
to the fourth embodiment will be described referring to Fig. 17. Fig. 17 is a flowchart
illustrating an example of detailed processing of the sterilization discharge process
illustrated in step S114 of Fig. 4 according to the fourth embodiment.
[0282] Each step (process) illustrated in Fig. 17 is performed by the operation of each
apparatus within the sterilization apparatus being controlled by the computation processing
unit 201 of the sterilization apparatus 100.
[0283] First, in step S1701, the sterilization apparatus 100 executes the sterilization
process described above. The details of the sterilization process executed in step
S901 is the process already described in Fig. 5.
[0284] That is, as a process for disposing of the sterilizing agent within the cartridge
205 (hydrogen peroxide or a hydrogen peroxide solution), the sterilization process
(Fig. 5) is performed again.
[0285] Since the details of each of steps S501, S502, and S503 described in Fig. 5 have
already been described, out of the details of the sterilization process performed
in step S901, the steps that differ from the sterilization process performed in step
S111 will be described, and description will be omitted where the processes are the
same.
[0286] In step S703 of Fig. 7, which is a detailed process step of the sterilization process
of step S502, while it is determined in the sterilization process performed in step
S111 whether a "sterilization mode through concentrating sterilizing agent" button
304 or "sterilization mode without concentrating sterilizing agent" button 305 is
pressed. In the sterilization process performed in step S1701, one of the modes is
set by the user in advance, and the processing according to the set mode is performed.
[0287] By performing the sterilizing agent discharge process in step S114 in this manner,
the sterilizing agent (hydrogen peroxide or a hydrogen peroxide solution) within the
cartridge 205 is vaporized, and the vaporized sterilizing agent is decomposed by the
sterilizing agent decomposition apparatus 222 to generate water and oxygen, and is
discharged outside.
[0288] That is, the sterilizing agent decomposition apparatus 222 decomposes the sterilizing
agent molecules contained in the gas transferred through a conduit pipe between the
sterilizing agent decomposition apparatus 222 and the exhaust HEPA filter 221, and
discharges the molecules (water and oxygen) generated through decomposition to the
outside of the sterilization apparatus 100.
[0289] Next, in step S1702, after performing the process of step S1701, the sterilization
apparatus 100 determines whether there is sterilizing agent remaining within the cartridge
205. Then, in a case where there is sterilizing agent remaining within the cartridge
205 (YES in step S1702), the sterilization process of step S1701 is performed again,
and in a case where there is no sterilizing agent remaining within the cartridge 205
(NO in step S1702), the sterilizing agent discharge process in step S114 is ended,
and the processing proceeds to step S115.
[0290] Specifically, the determination process performed in step S1702 determines whether
there is sterilizing agent remaining within the cartridge 205 from the remaining amount
of the sterilizing agent within the cartridge 205 written into the RF-ID in step S705
or S730. That is, in a case where the remaining amount of the sterilizing agent within
the cartridge 205 written into the RF-ID in step S705 or S730 indicates 0 (zero) ,
it is determined that there is no sterilizing agent remaining within the cartridge
205 (NO in step S1702), and in a case where the remaining amount of the sterilizing
agent within the cartridge 205 written into the RF-ID in step S705 or S730 indicates
a positive value (YES in step S1702), it is determined that there is sterilizing agent
remaining within the cartridge 205.
[0291] As described above, according to the fourth embodiment, in order that the user is
unable to touch the sterilizing agent, a cartridge with sterilizing agent remaining
therein is made to be unable to be taken out of the sterilization apparatus, and the
disposal cost of the sterilizing agent can be reduced. Furthermore, according to the
present embodiment, there is no need to additionally provide an apparatus that vaporizes
the sterilizing agent to dispose of the sterilizing agent or a conduit pipe for conducting
the vaporized sterilizing agent to be disposed of with a sterilizing agent decomposition
apparatus, and costs necessary for the production of the sterilization apparatus can
be reduced.
[0292] As described above, according to aspects of the present invention, a cartridge with
sterilizing agent remaining therein can be prevented from being taken out from the
sterilization apparatus so that the user does not touch the sterilizing agent.
[0293] While the present invention has been described with reference to embodiments, it
is to be understood that the invention is not limited to the described embodiments.
[0294] The following numbered statements form part of the description. The claims follow
these statements and are labeled as such.
[0295] Statement 1. A sterilization apparatus (100) for sterilizing an object by extracting
a sterilizing agent from a cartridge (205) containing the sterilizing agent, the apparatus
comprising:
reading means (206) for reading data from a storage medium of the cartridge, the data
being used to determine whether to perform a process to dispose the sterilizing agent
contained within the cartridge or not;
determining means (s104,S105,S106,S113) for determining whether performing the process
to dispose the sterilizing agent or not, based on the data read by said reading means;
and
disposal means (S114) for executing the process to dispose the sterilizing agent,
in a case where said determining means determines to perform the process to dispose
the sterilizing agent.
[0296] Statement 2. The sterilization apparatus according to statement 1, further comprising:
extracting means for extracting the sterilizing agent from the cartridge; and
updating means for updating the data stored the storage medium in response to extracting
the sterilizing agent by said extracting means,
wherein said determining means determines to perform the process to dispose the sterilizing
agent or not using the data updated by said updating means.
[0297] Statement 3. The sterilization apparatus according to statement 1 or 2,Further comprising:
locking means(202 203) for locking a cartridge containing sterilizing agent and mounted
on the sterilization apparatus;
releasing means (202 203) for releasing a lock by the locking means;
extracting means (207) for extracting the sterilizing agent from the cartridge; and
wherein the locking means is locked the cartridge without releasing by releasing means,
until the sterilizing agent is extracted from the cartridge by extracting means.
[0298] Statement 4. A sterilization apparatus (100) for sterilizing an object by extracting
a sterilizing agent from a cartridge in a sterilization process, the sterilization
apparatus comprising:
extracting means for extracting a predetermined amount of the sterilizing agent from
the cartridge, the predetermined amount of the sterilizing agent being used by the
sterilization process;
wherein the extracting means performs to extract the sterilizing agent remaining within
the cartridge after the predetermined amount of the sterilizing agent has extracted
from the cartridge.