Technical Field
[0001] This invention relates to a steam turbine, and particularly relates to a radial flow
steam turbine in which the operating steam travels in an outflow direction, that is
the radial direction perpendicular to the rotation shaft.
Background Art
[0002] A steam turbine operated by the dilatational energy of the expanding steam is commonly
used for supplying electric power all over the world. For enhancing the turbine efficiency,
the operation steam temperature and the operating steam pressure become higher and
the scale of the plant becomes larger. In some cases, the steam turbine is combined
with a gas turbine for achieving the combined steam circle. On the other hand, the
recycling of the wasted heat is required for reducing the carbon-dioxide. Examples
of the wasted heat are the wasted heat from the diesel engine in ships, the wasted
heat from the process operation in factories, and the wasted heat from garbage disposal
facilities. It is desired to convert those wasted heat energy into available electric
energy. However, it is not achieved simply by scaling down the large scale steam turbine
such as for the power plant, since the efficiency will be deteriorated. Therefore
the appropriate small scale steam turbine is required corresponding to the demand
for small scale electricity generation.
[0003] The prior steam turbine in general converts the dilatational energy of the expanding
steam into the rotary motion by utilizing the pressure difference along to the rotation
shaft by supplying the steam so as to keep the steam pressure at the turbine input
terminal high and the steam pressure at the turbine output terminal low. For this
reason, the axial flow turbine in which the direction of the steam flow is parallel
to the rotation shaft has been developed and has been up-scaled corresponding to the
demand for large scale power plants. Besides the axial flow turbine, the radial flow
turbine utilizing the steam pressure difference along the radial direction perpendicular
to the rotation shaft, in other words, the outflow direction, is known in the prior
art. The radial flow steam turbine is suitable for the small scale type turbine and
is a relatively high efficiency turbine. However it is not suitable for the large
scale type turbine, so it had faded away from the market use. However, it is being
reconsidered once again from the necessity of the demand for re-use of the small scale
industrial wasted heat energy. The typical example of the radial flow steam turbine
is a Ljungstrom turbine (prior art 1, 2 and 3).
[0004] The characteristic of the Ljungstrom turbine (Fig.3 shown in the prior art 1) representing
the conventional radial flow steam turbine, which is the common base technology of
the listed prior art, is that two facing rotor disks are attached respectively to
the front edge of two facing rotation shafts, and the steam flow passes from the center
part to the outer part in the outflow radial direction formed between these facing
two rotor disks. The cluster of the rotor blades are mounted on each surface of the
facing two rotor disks respectively. The rotor blades are arrayed annularly on concentric
paths, each set of the rotor blades is arrayed on the surface of the facing two rotor
disks respectively in the radial direction in order to rotate the one disk in the
clockwise direction and the other disk in the counterclockwise direction by utilizing
the aerial bounce generated between the rotor blades attached to the one rotor disk
and the rotor blades attached to the other rotor disk (see Fig.7 of this application)
Prior art 1: Tokkai 2005-105854 JP
Prior art 2: Tokkai 2006-144758 JP
Prior art 3: Tokkai 2005-042567 JP
Prior art 4: US Patent 5071312
Prior art 5: US Patent 7244095
Disclosure of the invention
The problems to be solved
[0005] The above conventional Ljungstrom turbine as the conventional radial flow steam turbine
includes the two facing rotor disks rotating in the clockwise and the counterclockwise
respectively by utilizing the aerial bounce, and the two facing rotation shafts having
the rotor disk at the front edge (Prior art 1 and 2). There is another type of the
conventional radial flow steam turbine that includes a stator disk on which a cluster
of stator blades are mounted, a rotor disk on which a cluster of rotor blades are
mounted, and a rotation shaft on which the rotor disk is fixed (Prior art 4 and 5).
The basic structure of the radial flow steam turbine in these prior art 1 and 2 can
employ only one rotor disk fixed to the rotation shaft. By this reason, there is a
limitation on obtaining large power output.
[0006] The prior art 3 and 4, in order to solve the above-mentioned problem, includes rotor
blades mounted on the both side surface of the rotor disk, the steam passages along
to the radial flow direction are formed on the both side surfaces of the rotor disk,
and the plural rotor disks are installed to the rotation shaft.
[0007] However, there is a problem of how to secure the steam supply to each steam passage
formed in the radial outflow direction among plural disks in those prior art 1 to
4. In order to solve this problem, steam is supplied by the axial steam passage formed
through the rotation shaft, the steam goes through the rotation shaft and bent to
the steam passage formed on the both sides of rotor disks in the radial outflow direction
via small holes opened formed in the pipe wall of the rotation shaft. However, by
this method, another problem occurs with the rotation shaft due to its heat expansion
because of the hot and high pressure steam. Moreover, there is a serious actual problem
that the amount of the supplied steam is limited by the small size holes, so the amount
of the supplied steam is not enough for the steam passage to be reach to the radial
outflow via the small holes on the limited diameter and the limited surface of the
rotation shaft. As a result, a sufficient amount of output cannot be obtained. In
addition, it is difficult to manufacture such a turbine, and the manufacturing cost
will be high, so it has not become popular in the actual industrial use.
[0008] Moreover, the amount of the surface area for steam flow through the gap between the
rotor disk and stator disk is almost the same even if the amount of the surface area
of the rotor blades is increased or decreased. Regarding the ratio of the amount of
the surface area of the rotor blades and the amount of the surface area of the gap
for the steam to be flowed, the amount of the surface area of the rotor blades should
be relatively large enough. In the prior art 3, the small rotor blades are employed,
so the steam leakage loss will be large. As a result, it is not suitable for the actual
use even if the number of the rotor disks is increased.
[0009] Therefore, in order to increase the output of the radial flow steam turbine, the
rotor blades and the stator blades are arrayed in multistage manner. The steam to
have been decompressed and to have expanded in the steam passage to the radial outflow
becomes faster and gives the rotating motion energy to the rotor blades. However,
the rapid expansion of the steam occurrs, the volume of the operating steam is expanded
rapidly, it is difficult for steam to run through the gap between the rotor blades
and the stator blades. As a result, the steam flow may be blocked and stuffed, so
the speed of the steam flow may be decreased.
[0010] It is an object of the present invention to provide a high efficiency radial flow
steam turbine by simplifying the steam supply method and supplying a sufficient amount
of steam in the multiplied turbine unit installed on the rotation shaft.
Means for solving the problems
[0011] In order to achieve the above-mentioned object, the present invention of a radial
flow steam turbine comprises; a rotation shaft; a rotor disk connected to the rotation
shaft; rotor blades mounted on the rotor disk; a stator disk facing to the rotor disk
fixed and supported by a casing; stator blades mounted on the stator disk; wherein
the rotor blades mounted on the rotor disk and the stator blades mounted on the stator
disk are arrayed alternately in the radial direction; an operating steam flow passage
in which the operating steam flows from in the vicinity of the rotation shaft to the
outflow radial direction, wherein a steam supplied from the steam supply source flows
to the steam flow passage as an operating steam for rotating the rotor disk and the
rotation shaft; and a steam supply route along to the axial direction is formed and
secured by forming a through opening on the rotor disk in the vicinity of the rotation
shaft.
[0012] According to the above-mentioned configuration, the radial flow steam turbine can
improve the steam supply that was difficult in the prior art, and sufficient amount
of the steam can be supplied to every turbine unit arrayed in the axial direction.
[0013] It is preferable that the set of the rotor disk and the stator disk is provided for
at least one unit. Therefore, the number of the rotor disk is at least one, the rotor
blades are mounted on the both sides of each rotor disk respectively, and the stator
disks face to both sides of each rotor disk respectively. The operating steam flow
passages are formed to be at least two, and the steam is led from the steam supply
source to each operating steam flow passage via the steam supply route.
[0014] The combination of the shape of the rotor disk and the shape of the through opening
in the vicinity of the rotation shaft of the rotor disk are as follows.
[0015] The first combination is that the rotor disk is installed on the rotation shaft directly,
and the through opening of the rotor disk is through hole in the vicinity of the rotation
shaft of the rotor disk.
[0016] The second combination is that the rotor disk is a doughnut-shape hollow circular
disk having a center hole larger than the diameter of the rotation shaft, wherein
the rotor disk is supported by the plural rotor disk supporters fixed to the rotation
shaft, and the through opening of the rotor disk in the vicinity of the rotation shaft
of the rotor disk is the inter-gap between the rotor disk supporters.
[0017] In those combinations, if the stator disk is fixed to the casing by securing the
gap between stator disk edge and the rotation shaft, the gap between the stator disk
edge and the rotation shaft forms a part of the steam supply route.
[0018] It is preferable that the rotor blades mounted on the rotor disk and the stator blades
mounted on the stator disk are formed outside of the steam supply route. Because as
a part of the steam supply route, the through opening is formed in the vicinity of
the rotation shaft in the rotor disk, and the gap between the stator disk edge and
the rotation shaft is formed in the vicinity of the rotation shaft. Therefore the
rotor blades and the stator blades do not cover this area and secure the through opening.
[0019] It is preferable that the steam supply directions from the steam supply source to
the operating steam flow passage via the steam supply route are two directions, the
one is the direction from the one terminal of the rotation shaft, and the other is
the direction from the other terminal of the rotation shaft.
[0020] Next, if there are plural sets of the rotor disk and stator disk along the axial
direction, it is preferable that the operating steam pressure adjusting through holes
for adjusting the air pressure gap among the steam flow passages by connecting through
the operating steam flow passages are formed appropriately on the rotor disk and the
stator disk besides the steam supply route.
[0021] According to the above-mentioned configuration, if the radial flow steam turbine
employs plural sets of the rotor disk and stator disk along to the axial direction,
the air pressure difference can be adjusted among the steam supply routes, and the
operation of the radial flow steam turbine will be stable.
[0022] Next, the stage number of the rotor blades and stator blades in the radial flow steam
turbine can be adjusted. A stage of the rotor blades comprises the rotor blades arrayed
annularly on concentric paths, and the multi-stage rotor blades comprises plural stages
mounted on the rotor disk along the radial direction. The stator blades are mounted
on the stator disk corresponding to the rotor blades on the rotor disk.
Effect of the present invention
[0023] In the conventional radial flow steam turbine in the prior art, the output can be
increased only by the method in which the number of the stages in the multi-stage
of the rotor blades is increased because there is only one rotor disk on the rotation
shaft, but this method requires very high skill and high cost. If the conventional
radial flow steam turbine in the prior art employs the rotor blades on both sides
of the rotor disk and plural rotor disk are added to the rotary axial disk in order
to form the plural steam passages in the radial outflow direction, the only method
for supplying the steam in the prior art is limited to the method forming the steam
passage in the rotation shaft. Therefore, the steam will be supplied through the rotating
rotation shaft, and a sufficient amount of steam cannot be supplied. The conventional
radial flow steam turbine is not in actual use. On the contrary, the radial flow steam
turbine in the present invention can employ the plural sets of the turbine units including
the rotor disk and the stator disk installed on the rotation shaft, and the steam
can be supplied to every turbine unit via the through opening formed in the vicinity
of the rotation shaft. In result, a sufficient amount of the steam can be supplied
to every steam passage.
[0024] The radial flow steam turbine of the present invention can add an arbitrary number
of the turbine unit including the rotor disk and the stator disk onto the rotation
shaft according to the steam supply ability and condition. Therefore, the radial flow
steam turbine of the present invention can be modified according to the various needs
of the facility and the steam supply condition. According to the radial flow steam
turbine of the present invention, the wasted heat from the diesel engine in ships,
and the wasted heat from garbage disposal facilities turn into re-useable energy by
converting the wasted heat energy to electric energy. Carbon oxides can be reduced
by utilizing the wasted heat energy emitted from the various processes in the facilities
as available electric energy with high efficiency.
Brief description of the drawings
[0025]
Fig.1 is a concept figure of the first radial flow steam turbine 100 in Embodiment
1.
Fig.2 is a concept figure showing a part of the doughnut-shape hollow circular disk
fixed to the rotation shaft connected by the plural rotor disk supporters.
Fig. 3 is a concept figure showing the steam passage by forming the through hole as
a through opening onto the rotor disk.
Fig. 4 is a concept figure showing the radial flow steam turbine wherein the unit
addition of the turbine unit including the rotor disk and the stator disk along to
the rotation shaft.
Fig.5 is a concept figure showing the radial flow steam turbine employing a single
stage of the rotor blades and stator blades.
Fig.6 is a concept figure of the radial flow steam turbine wherein the steam is supplied
from single side direction.
Fig.7 is a concept figure showing the conventional Ljungstrom turbine employing the
different rotating direction of the rotor blades.
Detailed description of the preferred embodiment
[0026] Some embodiments of a radial flow steam turbine according to the present invention
are described below with reference to the relevant drawing. Needless to add, the claims
of the present invention include but are not limited to the embodiments. In each figure,
the same number is used for the same component, and the same explanation is omitted
appropriately. The drawing is always displaying minute details in a reduced scale,
and sometimes features are emphasized to help to understand this invention easily.
(Embodiment 1)
[0027] The first radial flow steam turbine 100 in embodiment 1 according to the present
invention is described.
[0028] Fig.1 is a concept figure of the first radial flow steam turbine 100 in Embodiment
1. Fig.1 is a drawing displaying the inside configuration from the side view.
[0029] As shown in Fig.1, the first radial flow steam turbine 100 comprises a rotation shaft
10, a rotor disk 20, a stator disk 30 and a casing 40 as basic parts. Fig.1 only shows
the basic parts, so other parts such as peripheral parts and pipes are omitted here
in order to explain simply and focus on the operation principle.
[0030] The rotation shaft 10 is supported for free rotation by a bearing not shown in the
figure. The material of rotation shaft 10 is not especially limited, but for example
it is a stiff-high strength material in order to secure its stiffness for tolerating
dangerous rotation speed higher than the maximum speed of rotations in the operation
range for the radial flow steam turbine. There is no danger that the rotor blades
crash into each other by adopting a stiff enough axis in order to suppress the occurrence
of the resonance oscillation.
[0031] The rotor disk 20 is connected to the rotation shaft 10, and it rotates by the force
which is given to the rotor blade 21 by the operating steam flowing from the center
portion to the outside in the radial direction as shown below. The rotor disk 20 rotates
together with the rotation shaft 10.
[0032] The rotor blade 21 is mounted in the rotor disk 20. The rotor blade 21 may be an
impulse blade type or a reaction blade type. Hybrid composition may be possible. For
example, the blade mounted on the peripheral part may be the impulse blade type and
the blade mounted on the inner part the reaction blade type. For example, the rotational
speed of the inner part is slow, and the steam pressed by the stator blade 31 can
hit the rotor blade 21, so it is preferable that the impulse blade type be adopted
to this portion. On the other hand, the rotational speed of the peripheral part is
fast, and the steam pressed by the stator blade 31 cannot hit the rotor blade 21 sufficiently,
so it is preferable that the reaction blade type be adopted to this portion. Regarding
the steam flow width, the more the steam flows to the outer portion, the narrower
the width becomes. Therefore, the more the steam flows to the outer portion, the lower
the pressure of the steam becomes and the faster the speed of the steam becomes. In
this condition, the rotation force is generated on the rotor blades by converting
the heat energy into the rotation energy. The rotor blades 21 can be mounted on either
one surface or both surfaces of the rotor disk 20. For improving the output efficiency,
the rotor blades 21 are mounted onto both surfaces of the rotor disk 20 in this Embodiment.
[0033] In the radial flow steam turbine 100, the number of blades 21 is not limited. In
this configuration, one stage of the rotor blades comprises plural rotor blades arrayed
annularly on concentric paths, and the multi-stage rotor blades comprises plural stages
mounted on the rotor disk arrayed annularly on concentric paths. The configuration
shown in Fig.1 uses the four stages of the multi-stage rotor blades. The installation
position of the rotor blades 21 on the rotor disk 20 are on the outer part of the
through opening 22 because the through opening 22 exists in the vicinity of the rotation
shaft. The example configuration using a single stage rotor blade 21 is described
in Embodiment 2 later on.
[0034] The through opening 22 is an opening existing in the vicinity of the rotation shaft
on the rotor disk 20, it works as a part for securing the steam supply route passing
the steam flow through the axial direction. Regarding the radial flow steam turbine
100 of the present invention, the steam should be introduced from the steam supply
source (it is not shown in figure) up to the operating steam flow passages in which
the steam travels in the outflow direction along the radial (in a perpendicular direction
relative to the rotation shaft) formed between the rotor disk 20 and the stator disk
30. The through opening 22 in the vicinity of the rotation shaft works as a part of
the steam supply route. As shown above, the steam flows along the axial direction
via the through opening 22 on the rotor disk 20, so even if the sets of rotor disk
20 and stator disk 30 are added to the rotation shaft 10, sufficient amount of operating
steam can be supplied to every turbine unit and high output can be obtained. Details
of the steam flow are described later on.
[0035] The shape and structure of the through opening 22 are not limited, two patterns are
described below.
[0036] Fig.2 is a concept figure showing an example of the rotor disk 20a and the through
opening 22a. Fig.2 shows a part of the rotor disk and rotor blades for two stages.
In Fig.2, the rotor disk 20a is a doughnut-shape hollow circular disk having a large
center hole larger than the diameter of the rotation shaft 10, and the rotor disk
20a is supported by plural rotor disk supporters 11. The through opening 22a is formed
in the vicinity of the rotor axial shaft on the rotor disk 20a. The through opening
22a shown in Fig.2 is an inter-gap passage between the rotor disk supporters 11. The
steam flow passes through the rotor disk 20a in the axial direction via the through
opening 22a. The pillars shown in Fig.2 are straight pillars and the shape of the
through opening 22a is a roughly quadrilateral shape, but the shape of the through
opening 22a can be modified appropriately according to the condition such as the steam
supply condition.
[0037] Fig. 3 is a concept figure showing another example of the rotor disk 20b and the
through opening 22b. Fig.3 shows a part of the rotor disk and rotor blades for two
stages. In Fig.3, the rotor disk 20b is a circular disk installed directly on the
rotor axial shaft 10. The through opening 22b is formed as a through hole on the rotor
disk 20b in the vicinity of the rotation shaft 10. Steam can pass through the rotor
disk 20b in the axial direction via the through opening 22b. The through opening 22b
shown in Fig.3 is an oval shape. However, the shape of the through opening 22b can
be modified appropriately according to the condition such as the steam supply condition.
[0038] Next, the stator disk 30 is described below.
[0039] The stator disk 30 is fixed to the casing 40. The stator disk 30 is extended from
the casing 40 for facing the rotor disk 20. In the configuration shown in Fig.1, five
stator disks 30 and four rotor disks 20 are arrayed alternately. The stator disk 30
is extended from the casing and the gap between the edge of the stator disk 30 and
the rotation shaft 10 is formed. This gap works as a part of the steam passage portion
32 as described later.
[0040] The stator blades 31 are mounted on the stator disk 30. The stator blades 31 are
mounted corresponding to each rotor blade 21 for assisting the rotor blades 21 to
catch the force given by the operating steam flowing from the center portion to the
outer radial direction. The stator blades 31 are arrayed from the center portion to
the peripheral portion along to the radial direction. These stator blades 31 on the
stator disk 30 and these rotor blades 21 on the rotor disk 20 are facing each other
alternately in the radial direction. The stator disk 30 does not rotate because it
is fixed to the casing 40.
[0041] The stator blades 31 can be mounted on either a single surface or both surfaces of
the stator disk 30. In the configuration shown in Fig.1, regarding the stator disk
30 fixed on the right end and the left end, the stator blades 31 are mounted on only
the inside surface, and regarding the stator disk 30 in the middle, the stator blades
31 are mounted on both sides. The installation position of the stator blades 31 on
the stator disk 30 is on the outer part of the steam passage portion 32 because the
steam passage portion 32 exists in the vicinity of the rotation shaft.
[0042] The number of the stator blade 31 is not limited, in this configuration, one stage
of the stator blades comprises the plural stator blades arrayed in annularly on the
stator disk 30, and the multi-stage stator blades comprise plural stages mounted on
the stator disk 30 arrayed annularly on concentric paths. The configuration shown
in Fig.1 is the multi-stage stator blades comprising four stages corresponding to
the four multi-stage rotor blades. The example configuration using the single stage
stator blades 31 is described in Embodiment 2 later on.
[0043] The steam passage portion 32 is a through opening existing in the vicinity of the
rotation shaft on the stator disk 30, and it works as a part of the steam supply route
passing the steam flow in the axial direction. In this configuration, the stator disk
30 is fixed to the casing by securing the gap between stator disk edge and the rotation
shaft, the gap between the edge of the stator disk 30 and the rotation shaft 10 forms
the steam passage portion 32. The steam passage portion 32 works as a part of the
steam supply route.
[0044] Next, the casing 40 is described. The casing 40 is not limited especially. It is
supplied as the housing for the rotation shaft 10, the bearing (not shown in figures),
the rotor disk 20, and the stator disk 30. The casing 40 is supported by a stand (not
shown in figures). As inner casing and an outer casing may be included in the casing
40.
[0045] It is preferable that the casing 40 is sealed appropriately for blocking the steam
leakage. The steam leakage countermeasures is important, so the steam leakage mitigation
system such as fins, shrouds or labyrinths 42 is appropriately installed to the portions
such as the gap between the rotor disk 20 and the stator blades 31, the gap between
the stator disk 30 and the rotor blades 21, the gap between the rotation shaft 10
and the casing 40, and the surrounding area of the steam input opening 41.
[0046] There are the steam input openings 41 in the casing 40. The steam is supplied from
the steam supply source (it is not shown in figures) to the inside of the casing 40
via the steam input openings 41. The steam input openings 41 may be formed on one
side of the casing 40 and the steam supplied from the one side only, and the steam
input openings 41 may be formed on both sides of the casing 40 and the steam supplied
from both sides.
[0047] Next, the operating steam flow passage portion 50 is described.
[0048] The operating steam flow passage portion 50 is an operating steam passage formed
between facing the rotor disk 20 and the stator disk 30. The flow direction of the
operating steam flow is the radial direction from the center portion to the outer
portion. The operating steam flow passage portion 50 passes the supplied steam from
the steam supply source (it is not shown in figures) and makes the rotor disk 20 and
the rotation shaft rotate.
[0049] In the configuration shown in Fig.1, both the rotor disk 20 and the stator disk 30
are installed to the rotation shaft 10 perpendicularly, so these are facing each other
in parallel, and the width of the operating steam flow passage portion 50 is constant
in the radial direction. Other configurations are possible. Either the rotor disk
20 or the stator disk 30, or both of them can have a skew against the rotation shaft
in order to modify the operating steam flow passage portion 50 as follows; the more
the steam flows to the outer side, the larger the width of the operating steam flow
passage portion 50 becomes. As described later, the operating steam flowing in the
radial direction from center portion outward through the operating steam flow passage
portion 50 becomes high speed by expansion and running through the stator blades 31
and the rotor blades 21, so the larger the width of the operating steam flow passage
portion 50 becomes, the more the operating steam flows to the outer side in the radial
direction.
[0050] The radial flow steam turbine 100 of the present invention may employ plural steam
flow passages 50. The radial flow steam turbine 100 of the present invention includes
at least one rotor disk, rotor blades mounted on both side surfaces of the rotor disk
respectively, the stator disks installed corresponding to both sides of each rotor
disk respectively, so that at least two operating steam flow passage portions are
formed. In the configuration shown in Fig.1, there are four rotor disks 20, five stator
disks 30, and eight operating steam flow passage portions 50.
[0051] Next, the operating steam pressure adjusting holes 51 is described.
[0052] In the configuration shown in Fig.1, there are four rotor disks 20, five stator disks
30, and eight operating steam flow passage portions 50. In this configuration, there
is no air pressure difference among the steam flow passages 50 because there are steam
supply routes in the vicinity of the rotation shaft on each rotor disks 20 respectively
through the axis direction. However, when the number of the stages of the operating
steam flow passage portions 50 become larges, uneven steam expansion may occur in
the stages according to the condition such as the amount of the steam volume supplied
from the steam supply source being unstable. If the operating steam volume becomes
large quickly by the rapid expansion of the supplied steam, not all the supplied steam
passes through the gap between the rotor blades 21 and the stator blades 31 smoothly.
In this case, the steam flow to the outflow direction is blocked and the steam flow
decelerates. As shown above, the air pressure difference occurs among the steam flow
passages portions 50, which deteriorates the safe operation.
[0053] In this configuration, the operating steam pressure adjusting holes 51 are formed
on the rotor disk 20 and the stator disk 30 appropriately in order to adjust the air
pressure difference among the steam flow passages portions 50 by connecting these
steam flow passages portions 50 in addition to the steam supply route. When the air
pressure difference occurs among the steam flow passages portions 50, the steam pressure
can be adjusted among the steam flow passages portions 50 via the operating steam
pressure adjusting holes 51. Therefore the radial flow steam turbine 100 can ease
the rapid increase or decrease of the steam flow volume appropriately, and the steam
stuffing problem can be avoided.
[0054] Next, the steam flow is described.
[0055] Fig. 4 is a figure showing the steam flow superimposed onto the configuration shown
in the Fig.1.
[0056] The steam generated in the steam supply source (it is not shown in figures) is introduced
from the steam flow input openings 41. In this configuration, the steam flow input
openings 41 are formed on both sides of the casing 40, the steam is supplied from
both sides into the casing 40.
[0057] The introduced steam goes to the rotor disk 20 along to the rotation shaft 10, then
the steam goes through the through opening 22 on the rotor disk 20, and passes through
the steam supply route formed by the steam passage portion 31 on the stator disk 30.
Then the steam flows in the axial direction in the vicinity of the rotor disk 10 along
to the rotation shaft 10. The steam flowing in the steam supply route flows in the
axis direction, then reaches each operating steam flow passage portion 50 and bend
and flows into each operating steam flow passage portion 50.
[0058] The operating steam flowing into each operating steam flow passage portion 50 in
the outflow radial direction expands and runs through each stator blade 31 and each
rotor blade 21 at high speed. The steam gives the rotation energy to each rotor blade
21, and the rotor blades 20 and the rotation shaft 10 rotate together. In this configuration,
the steam goes through both side surfaces of the rotor disk 20, the steam passes through
each stage of the stator blades 31 and the rotor blades 21 according to the air pressure
difference along the radial direction, and the steam gives the rotation energy to
each rotor blade 21 while passing through the operating steam flow passage portion
50.
[0059] In this configuration, the rotor blades 21 are mounted on both side surfaces of the
rotor disk 20 and the operating steam flow passage portions 50 are formed on both
side surface of the rotor disk 20. Thus, about twice the rotation torque can be obtained
compared with the case of the configuration in which the rotor blades 21 are mounted
on single side surface.
[0060] In the conventional radial flow steam turbine shown in Fig.7, the corresponding operating
steam flow passage portion running through the stages of the stator blades and the
rotor blades can be formed as only one, so the utilized operating steam flow passage
portion is only one. On the other hand, regarding the radial flow steam turbine of
the present invention, the configuration shown in Fig.4 can form and utilized eight
operating steam flow passage portions in the outflow direction, and the output can
be enhanced.
(Embodiment 2)
[0061] Embodiment 2 describes the example of the radial flow steam turbine in which there
is a single stage of the rotor blades 21 arrayed annularly and a single stage of the
stator blades 31 arrayed annularly. The merit of the single stage is that the safe
operation is possible when the steam pressure supplied from the steam supply source
is not large enough.
[0062] Fig.5 (a) shows the example in which two rotor disks 20 are installed on the rotation
shaft 10 and three stator disks 30 are installed. The single stage of the rotor blades
21 is mounted on the rotor disk 20, and the single stage of the stator blades 31 is
mounted on the stator disk 30, so the unit is formed as a single stage. The number
of the rotor disk 20 and the stator disk 30 can be modified corresponding to the amount
of steam supplied from the steam supply source.
[0063] As shown in Fig.5 (b), in the operation of the single stage of the radial flow steam
turbine, the same as Embodiment 1, the steam generated in the steam supply source
(it is not shown in figures) is introduced from the steam flow input openings 41.
The introduced steam goes to the rotor disk 20 along to the rotation shaft 10, then
the steam goes through the opening portion 21 on the rotor disk 20, and passes through
the steam supply route formed by the steam passage portion 32 on the stator disk 30,
then the steam flows in the axial direction in the vicinity of the rotor disk 20 along
the rotation shaft 10. The steam flowing in the steam supply route flows in the axis
direction, then reaches each operating steam flow passage portion 50 and bends and
flows into each operating steam flow passage portion 50. In this configuration, the
rotor blade 21 and stator blade 31 compose a single stage, the supplied steam is not
required to be high temperature and high pressure. If the amount of the supplied steam
is large enough, the rotor disk 20 and the stator disk 30 are provided in multi-stage.
The same as Embodiment 1, a large amount of steam can be supplied enough via the through
opening 22 formed on the rotor disk 20 and the steam flow portion 32 formed on the
stator disk 30.
[0064] As shown this Embodiment 2, if the steam supplied from the steam supply source such
as a boiler is not enough high temperature and high pressure, the radial flow steam
turbine in which there is a single stage of the rotor blades 21 arrayed annularly
and a single stage of the stator blades 31 arrayed annularly can be applied. The cost
for the facility can be restrained and the wasted heat energy from the various industries
can be re-used.
(Embodiment 3)
[0065] Embodiment 3 describes the example of the radial flow steam turbine in which the
steam flow opening 41 is formed in a single side of the casing 40, and the steam is
supplied from the steam supply source (it is not shown in figures) to this single
side direction.
[0066] Fig.6 is a concept figure of the radial flow steam turbine wherein the steam is supplied
from single side direction.
[0067] In the prior art, most conventional radial flow steam turbines in which the rotor
blades are mounted onto the single side of the rotor disk supply the steam from a
single direction to the single side surface of the rotor disk. Therefore, the thrust
force along to the rotation shaft acts on the rotor disk from a single direction.
For example, in order to reduce the axis direction thrust force impressed to the rotor
disk, the prior art 5 employs a small hole formed on the rotor disk. However, the
steam passing through this small hole is not utilized. It is regarded as the loss
of the leaked steam.
[0068] On the other hand, the radial flow steam turbine of the present invention comprises
the rotor blades 21 arrayed both side of the rotor disk 20, the through opening 22
in the vicinity of the rotor disk 20 for securing the steam supply route in the axis
direction. Therefore, even if the steam flow opening 41 is formed on the single side,
the thrust force along the rotation shaft acting on the rotor disk from a single direction
becomes very small, so the steam flowing on both sides of the rotor disk can provide
enough force on the rotor blades.
[0069] In the configuration shown in Fig.6, the more the operating steam flows to the outer
direction, the larger the width of the operating steam flow passage portion 50 becomes.
Therefore the operating steam flowing through the operating steam flow passage portion
50 in the outflow radial direction flows and expands according to the width of the
operating steam flow passage portion 50.
[0070] Fig.6 (b) shows a modified model of the steam supplying method for supplying the
steam to the radial flow steam turbine. The configuration shown in Fig.6 (a) employs
one steam flow opening 41 formed in the single side of the casing 40 as the steam
supplying method for supplying the steam to the radial flow steam turbine. This Fig.6
(b) also employs one steam flow opening 41 but the supplied steam is divided into
the left route and the right route for securing the two steam supply routes along
the axis direction.
[0071] As shown above, the radial flow steam turbine of the present invention secures the
steam supply route along to the axis direction by forming the through opening 22 in
the vicinity of the rotation shaft on the rotor disk 20, so the plural sets of the
turbine units can be added along to the rotation shaft 10 easily, and the sufficient
amount of the steam can be supplied to the steam flow route along to the radial direction.
The required output can be obtained corresponding to the condition such as the performance
of the steam supply source.
[0072] While some preferable embodiments of the radial flow steam turbine according to the
present invention are described above, it should be understood that various changes
are possible, without deviating from the technical scope according to the present
invention.
Industrial applicability
[0073] A radial flow steam turbine according to the present invention can be used as a steam
turbine used for various industrial facilities because the turbine unit including
the rotor disk and the stator disk can be added according to the steam supply condition
at the spot. For example, it can be applicable to a steam turbine for ships utilizing
the wasted heat from the engine, and it can be applicable to a steam turbine for garbage
processing facilities as utilizing the wasted heat from the garbage processing facilities.
1. A radial flow steam turbine comprising;
a rotation shaft;
a rotor disk connected to the rotation shaft;
a rotor blade mounted on the rotor disk;
a stator disk facing to the rotor disk fixed and supported by a casing;
a stator blade mounted on the stator disk;
wherein, the rotor blade mounted on the rotor disk and the stator blade mounted on
the stator disk are arrayed alternately in the radial direction,
an operating steam flow passage in which the operating steam flows from around the
rotation shaft in an outflow radial direction,
wherein, the steam supplied from the steam supply source flows to the operating steam
flow passage as an operating steam for rotating the rotor disk and the rotation shaft,
an operating steam supply route along to the axial direction is formed and secured
by a through opening formed on the rotor disk in the vicinity of the rotation shaft.
2. A radial flow steam turbine according to claim 1, wherein the number of the rotor
disk is at least one, a plurality of the rotor blades are mounted on both sides of
each rotor disk respectively, the stator disks face both sides of each rotor disk
respectively, at least two of the operating steam flow passages are formed, and the
steam is led from the steam supply source to each operating steam flow passage via
the steam supply route.
3. A radial flow steam turbine according to claim 1 or 2, wherein the rotor disk is installed
on the rotation shaft directly, and the through opening of the rotor disk is a through
hole in the vicinity of the rotation shaft of the rotor disk.
4. A radial flow steam turbine according to claim 1 or 2, wherein the rotor disk is a
doughnut-shape hollow circular disk having a center hole larger than the diameter
of the rotation shaft, the rotor disk is supported by plural rotor disk supporters
fixed to the rotation shaft, and the through opening of the rotor disk in the vicinity
of the rotation shaft of the rotor disk is an inter-gap between the rotor disk supporters.
5. A radial flow steam turbine according to any one of claims 1 to 4, wherein the stator
disk is fixed to the casing by securing the gap between stator disk edge and the rotation
shaft, and the gap between the stator disk edge and the rotation shaft forms a part
of the steam supply route.
6. A radial flow steam turbine according to any one of claims 1 to 5, wherein the rotor
blades mounted on the rotor disk and the stator blades mounted on the stator disk
are formed outside of the steam supply route.
7. A radial flow steam turbine according to any one of claims 1 to 6, wherein the steam
supply directions from the steam supply source to the operating steam flow passage
via the steam supply route are two directions, the one is the direction from the one
end of the rotation shaft, the other is the direction from the other end of the rotation
shaft.
8. A radial flow steam turbine according to any one of claims 1 to 7, wherein operating
steam pressure adjusting holes for adjusting the air pressure gap among the operating
steam flow passages by connecting among the operating steam flow passages are formed
on the rotor disk and the stator disk besides the steam supply route.
9. A radial flow steam turbine according to any one of claims 1 to 8, wherein multi-stage
rotor blades are mounted on the rotor disk arrayed along the radial direction, wherein
a single-stage of the rotor blades is formed by mounting the rotor blades arrayed
annularly on concentric paths.