Technical Field
[0001] The present invention relates to a machine for spreading out and loading flat articles
of clothing such as sheets or tablecloths, useful for loading such articles to a laundry
processing unit, such as an ironing machine, dryer or the like.
Background of the invention
[0002] Machines for spreading out and loading flat articles of clothing comprising a frame
supporting a conveyor belt and several loading stations served by respective operators
in a semiautomatic loading mode are known. Each loading station comprises a pair of
loading clamps in which the corresponding operator secures two contiguous corners
of a large flat article of clothing, for example a sheet or a tablecloth. These loading
clamps are moved from a loading position to a transferring position in which the loading
clamps transfer the contiguous corners of the flat article of clothing to spreading
clamps. The spreading clamps are then moved in a direction transverse to the forward
direction of the conveyor belt such that they unfold the flat article of clothing,
position it facing a loading end of the conveyor belt and smoothen it. Deposition
means then deposit an upper end of the flat article of clothing on the conveyor belt
and the movement of the conveyor belt loads the flat article of clothing thereon and
transfers it to the laundry processing unit.
[0003] In some of these known machines, each of the loading clamps comprises a fixed loading
support and a loading jaw driven by an actuator to catch and maintain a part of one
of the corners of the flat article of clothing against one side of said loading support.
One drawback of clamps of this type is the fact that the contiguous corners of the
flat article of clothing are transferred from the loading clamps to the spreading
clamps in conditions which do not assure a correct attachment of the corners in the
spreading clamps, and this causes folds and wrinkles in the flat article of clothing
when the same is subsequently deposited on the conveyor belt by the deposition means.
[0004] Document
EP 0523872 A1 describes a machine for spreading out and loading flat articles of clothing of the
type described above, wherein each loading clamp comprises a loading support, a loading
jaw driven by an actuator to catch and maintain a proximal portion of one of the corners
of the flat article of clothing against one side of said loading support, and an auxiliary
loading jaw pressed against the loading support by an elastic element to catch and
maintain a distal portion of the corner of the flat article of clothing against another
side of the loading support. A pneumatic actuator is provided to release said auxiliary
loading jaw in synchronism with movements of the loading clamp. An air blowing nozzle
associated to the loading support is arranged for blowing an airflow against the flat
article of clothing between the loading jaw and the auxiliary loading jaw when the
auxiliary loading jaw is released so as to push and introduce said distal portion
of the corner of the flat article of clothing between a pair of jaws of the spreading
clamp for it to be caught by the spreading clamp before the loading jaw is opened.
Disclosure of the Invention
[0005] The present invention contributes to solve the foregoing and other drawbacks by providing
a machine for spreading out and loading flat articles of clothing comprising at least
one conveyor belt moving in a loading direction, at least one pair of spreading clamps
independently driven for moving along a guide rail transverse to said loading direction
of the conveyor belt, and a plurality of loading stations, each of which is provided
with a pair of loading clamps adjacent to one another driven for moving between a
loading position, in which said loading clamps are located and arranged to catch respective
contiguous corners of a flat article of clothing manually loaded by an operator in
said loading station, and a delivery position, in which the loading clamps transfer
said corners of said flat article of clothing to said pair of spreading clamps which
are then moved along said guide rail for spreading out the flat article of clothing
in front of a loading end of the conveyor belt.
[0006] Each of the loading clamps comprises a loading support and a loading jaw driven by
a first actuator to catch and maintain a proximal portion of one of the corners of
the flat article of clothing against one side of said loading support and an auxiliary
loading jaw with yielding and recovery capacity to catch and maintain a distal portion
of the corner of the flat article of clothing against an opposite second side of said
loading support. The loading support is associated to an air blowing nozzle arranged
for blowing an airflow against the flat article of clothing between said loading jaw
and said auxiliary loading jaw.
[0007] Each of the spreading clamps comprises a pair of jaws, at least one of which is driven
for moving between an open position and a closed position. Said distal portion of
the corner, when it is released from said auxiliary loading jaw is pushed by said
airflow and introduced between said pair of jaws of the spreading clamp so that it
can be caught by the spreading clamp before the loading jaw opens.
[0008] This construction assures a reliable transfer of the contiguous corners of the flat
article of clothing from the loading clamps to the spreading clamps in conditions
which prevent the formation of folds and wrinkles in the flat article of clothing
when it is subsequently spread out and positioned by the spreading clamps and deposited
on the conveyor belt by the deposition means.
[0009] In an embodiment, the loading support is in the form of a substantially vertical
bar having an upper end fixed to a frame and a free lower end, and the loading jaw
and the auxiliary loading jaw are adjacent to an upper portion of the loading support.
[0010] In an embodiment, which does not form part of the present invention, said auxiliary
loading jaw is pushed by an elastic element to press against said opposite second
side of the loading support, and the spreading clamp includes a releasing stop positioned
for interfering said auxiliary loading jaw and make it yield when the loading clamp
moves towards the spreading clamp and thereby releasing the distal portion from the
corner of the flat article of clothing. The distal end of the corner of the flat article
of clothing is caught by deforming said elastic element when the operator arranges
the corner of the flat article of clothing partially surrounding a lower portion of
the loading support and manually slides it to said upper portion. A control system
includes an article detector, such as for example a photoelectric cell, positioned
such that it detects the presence of the flat article of clothing when the latter
reaches the upper portion of the loading support and controlling means activating
the first actuator and thereby moving the loading jaw to a closed position to catch
the proximal portion of the corner of the flat article of clothing between the loading
jaw and the loading support.
[0011] According to the present invention, the auxiliary loading jaw is suspended such that
it can freely swing and is pushed by gravity to press against said opposite second
side of the loading support. The distal end of the corner of the flat article of clothing
is caught and retained by the effect of the weight of the auxiliary loading jaw when
the operator arranges the corner of the flat article of clothing partially surrounding
a lower portion of the loading support and manually slides it to said upper portion.
The airflow produced by said blowing nozzle is strong enough for making the auxiliary
loading jaw yield and thereby releasing the distal portion of the corner of the flat
article of clothing.
[0012] In an embodiment, the loading support has an inner duct connected to a pressurized
air supply source and said air blowing nozzle is in the form of a lateral opening
formed in the loading support in communication with said inner duct.
[0013] In an embodiment, in each loading station there is an access protection screen driven
by driving means for moving between an open position, in which the access protection
screen allows the access of the operator to the loading clamps, and a closed position,
in which the access protection screen prevents the access of the operator to the loading
clamps, and an intermediate protection screen driven by driving means for moving between
an open position, in which the intermediate protection screen allows the movement
of the loading clamps between their loading and delivery positions, and a closed position,
in which the intermediate protection screen prevents the access of the operator to
the spreading clamps when the access protection screen is in its open position.
[0014] In an embodiment, the movements of the loading clamps between their loading positions
and their delivery positions are driven by driving means controlled by controlling
means configured for stopping said driving means in the event that the loading clamps
encounter a resistance above a predetermined threshold during their movements between
the loading positions and the delivery positions. This eliminates or minimizes the
risk of injury for the operator in the event that he/she puts his/her hands between
the loading clamps and the spreading clamps. With this control system for controlling
the movements of the loading clamps, the function of the access protection screens
may be unnecessary, thereby they can be omitted.
Brief Description of the Drawings
[0015] The foregoing and other features and advantages will be better understood from the
following detail description of exemplary embodiments with reference to the attached
drawings, in which:
Figure 1 is a schematic plan view of a machine for spreading out and loading flat
articles of clothing according to an embodiment of the present invention;
Figure 2 is a schematic plan view of an enlarged detail showing a loading station
of the machine for spreading out and loading flat articles of clothing of Figure 1;
Figure 3 is a schematic front view of a loading clamp of the loading station of Figure
2; and
Figures 4 to 8 are schematic plan views showing a sequence of actions during the transfer
of a flat article of clothing from a loading clamp to a spreading clamp.
Figure 9 is a schematic front view of a loading clamp according to an alternative
embodiment; and
Figures 10 to 12 are schematic plan views showing the action of transferring a flat
article of clothing from the loading clamp of Figure 9 to several spreading clamps
according to different embodiments.
Detailed Description of Exemplary Embodiments
[0016] First, referring to Figure 1, there is shown a machine for spreading and loading
flat articles of clothing according to an embodiment of the present invention, which
comprises a frame 10 supporting a conveyor belt 30 having a substantially horizontal
or slightly inclined upper section moving in a loading direction D. The conveyor belt
30 has a loading end 30a on which there is deposited a duly spread out and positioned
upper portion of flat articles of clothing A, and an unloading end 30b from which
the flat articles of clothing A1, A2 spread out on the conveyor belt are transferred
to a laundry processing unit 33, such as an ironing machine or a folding machine,
schematicall depicted by means of dashed lines in Figure 1. Flat articles of clothing
is understood as table linen elements and other clothing for use in the home, hospitals,
hotels, restaurants, etc., such as tablecloths, napkins, sheets and towels, among
others.
[0017] The mentioned loading end 30a of the conveyor belt 30 is frontally covered by a protective
cover 11, and the machine includes three loading stations 1, two of which are adjacent
to lateral ends of said protective cover 11, beyond corresponding lateral ends 30c,
30d of the conveyor belt 30, and a third loading station 1 is located in a central
position between the other two loading stations 1, and facing an opening of the protective
cover 11. The three loading stations 1 are used by respective operators P.
[0018] All along the width of the conveyor belt 30 and of the two loading stations 1 located
at the lateral ends thereof a guide rail 8 arranged in a direction transverse to said
loading direction D of the conveyor belt 30 is extended. Two pairs of spreading clamps
4a, 4b are installed on corresponding carriages 6a, 6b which are independently moved
by driving means along said guide rail 8 between a receiving position, in which said
pairs of spreading clamps 4a, 4b are adjacent to one another in one of the loading
stations 1 (loading station 1 to the right of Figure 1), and a spreading out position,
in which the spreading clamps 4a, 4b of the corresponding pair are separated from
one another and positioned facing the loading end of the conveyor belt 30.
[0019] Each loading station 1 includes a pair of loading clamps 24a, 24b moved by driving
means in a direction substantially perpendicular to the guide rail 8 between a loading
position and a transferring position. In said loading position, the pair of loading
clamps 24a, 24b are in a position adjacent to a window of the loading station 1 accessible
by the operator P, such that the loading clamps 24a, 24b can receive contiguous corners
of the flat article of clothing A loaded manually by the corresponding operator P.
In said transferring position, the pair of loading clamps 24a, 24b are adjacent to
the spreading clamps 4a, 4b when the latter are in their receiving position and transfer
the contiguous corners A1, A2 of the flat article of clothing A to the pair of spreading
clamps 4a, 4b.
[0020] Each loading station 1 comprises a movable access protection screen 13 and a movable
intermediate protection screen 27. The access protection screens 13 are driven by
driving means for moving between an open position (shown by means of dashed lines)
and a closed position (shown by means of thick lines) to allow or prevent the access
of the operators P to the loading clamps 24a, 24b, respectively. The intermediate
protection screens 27 are driven by driving means for moving between an open position
(shown by means of dashed lines) to allow the movements of the loading clamps 24a,
24b between their loading and spreading out positions, and a closed position (shown
by means of thick lines) to prevent the access of the operator P to the spreading
clamps 4a, 4b when the access protection screen 13 is in its open position.
[0021] The two end loading stations 1 further include respective movable inner protection
screens 15 substantially perpendicular to the guide rail 8. Each inner protection
screen 15 is driven by driving means for moving between an open position, in which
the inner protection screen 15 allows the movements of the spreading clamps 4a, 4b
between their receiving and spreading out positions, and a closed position, in which
the inner protection screen 15 is interposed between the corresponding loading station
1 and the spreading clamps 4a, 4b when the same are not in the loading station 1.
[0022] The machine includes an additional safety element consisting of controlling means
which control driving means driving the movements of the loading clamps 24a, 24b,
between their loading positions and their delivery positions such that the controlling
means stop said driving means in the event that the loading clamps 24a, 24b encounter
a resistance above a predetermined threshold during their movements between the loading
positions and the delivery positions, for example in the event that an operator P
puts a hand between the loading clamps 24a, 24b and the spreading clamps 4a, 4b.
[0023] Figure 2 shows one of the loading stations 1 with its loading clamps 24a, 24b in
the loading position securing the contiguous corners A1, A2 of a flat article of clothing
A manually loaded by an operator, and the spreading clamps 4a, 4b in the receiving
position. Figure 2 also shows the corresponding access protection screen 13 in the
closed position, the corresponding intermediate protection screen 27 in the open position,
and the corresponding inner protection screen 15 in the closed position.
[0024] Now in relation with Figures 3 to 8, they describe the construction of one of the
loading clamps 24a and one of the spreading clamps 4a, as well as the operation of
the same for transferring one of the corners A1 of the flat article of clothing A
from one to the other, with the understanding that the construction and the operation
of the other loading clamps 24b and of the other spreading clamps 4b is symmetrical
and completely similar.
[0025] As is better shown in Figure 3, each of the loading clamps 24a comprises a loading
support 50 in the form of a substantially vertical bar having an upper end fixed to
a frame 10 of the machine and a free lower end. Adjacent to an upper portion 50a of
the loading support 50 there are a loading jaw 51 and an auxiliary loading jaw 53.
The loading jaw 51 is movable and is driven by a first actuator 52 to catch and maintain
a proximal portion of one of the corners A1 of the flat article of clothing A against
one side of said loading support 50 (see also Figures 4 to 8) whereas the auxiliary
loading jaw 53 is supported by an elastic element 54 such that the elastic element
54 pushes the auxiliary loading jaw 53 to catch and maintain a distal portion of the
corner A1 of the flat article of clothing A against an opposite second side of said
loading support 50.
[0026] To secure the corner A1 of the flat article of clothing A in the loading clamp 24a,
the operator first arranges the corner A1 of the flat article of clothing A partially
surrounding a lower portion 50b of the loading support 50 and then slides the corner
A1 manually to said upper portion 50a of the loading support 50. When the corner A1
of the flat article of clothing A reaches said upper portion 50a of the loading support
50, the distal end of the corner A1 of the flat article of clothing A is immediately
caught by elastic deformation of said elastic element 54, whereas the first actuator
52 of the loading jaw 51 is activated by a control system comprising an article detector
60, such as photoelectric cell, provided for detecting the presence of the flat article
of clothing A in the upper portion 50a of the loading support 50 and controlling means
activating the first actuator 52 when the flat article of clothing A is detected by
the article detector 60, and thereby moving the loading jaw 51 to a closed position
catching the corner A1 of the flat article of clothing A between the loading jaw 51
and the loading support 50.
[0027] The vertical bar forming the loading support 50 has an inner duct 61 connected to
a pressurized air supply source (not shown) and a lateral opening in communication
with said inner duct 61 forming an air blowing nozzle 55 the function of which is
explained below.
[0028] As are better shown in Figures 4 to 8, the jaws of each of the spreading clamps 4a
comprise a spreading support 56 fixed with respect to the corresponding carriage 6a
(Figure 1), a movable spreading jaw 57 driven by a second actuator 58 for pressing
the spreading jaw 57 against said spreading support 56, and a release stop 59 located
in the path of the auxiliary loading jaw 53 when the loading clamp 24a moves from
its loading position to its transferring position. In the embodiment shown, this release
stop 59 is fixed to the spreading jaw 57 and moves therewith, although alternatively
it could be arranged in a fixed position.
[0029] In relation with Figures 4 to 8, the operation of the loading clamps 24a, 24b in
cooperation with the spreading clamps 4a, 4b to transfer the corners A1, A2 of the
flat article of clothing A from one to another is described.
[0030] As shown in Figure 4, once the corner A1 of the flat article of clothing A is secured
in the loading clamp 24a, with the proximal portion of the corner A1 caught by the
loading jaw 51 against one side of the loading support 50 and the distal portion of
the corner A1 caught by the auxiliary loading jaw 53 against an opposite second side
of the loading support 50, the loading clamp moves towards the corresponding spreading
clamp 4a, the spreading jaw 57 thereof is in an open position with respect to the
spreading support 56.
[0031] The Figure 5 shows how, by virtue of the specific positioning of the release stop
59 of the spreading clamp 4a when its spreading jaw 57 is in the open position, the
release stop 59 stops the auxiliary loading jaw 53 of the loading clamp 24a. An elastic
deformation of the elastic element 54 allows keeping the auxiliary loading jaw 53
stopped by the release stop 50 while the loading clamp 24a continues moving forward
until reaching its end of travel, which is reached in the embodiment illustrated when
the loading support 50 of the loading clamp 24a abuts the spreading support 56 of
the spreading clamp 4a.
[0032] In this position, the elastic deformation of the elastic element 54 makes the auxiliary
loading jaw 53 open and the distal portion of the corner A1 of the flat article of
clothing A is released while the proximal portion of the corner A1 continues to be
caught between the loading support 50 and the loading jaw 51 of the loading clamp
24a and additionally between the loading support 50 of the loading clamp 24a and the
spreading support 56 of the spreading clamp 4a. Then, an airflow blown from said air
blowing nozzle 55 against the flat article of clothing A between said loading jaw
51 and said auxiliary loading jaw 53 pushes the distal portion of the corner A1 such
that this distal portion is introduced between the spreading support 56 and the spreading
jaw 57 of the spreading clamp 4a.
[0033] Next, as shown in Figure 6, the second actuator 58 is activated for moving the spreading
jaw 57 of the spreading clamp 4a to its closed position, whereby the distal portion
of the corner A1 of the flat article of clothing A is caught between the spreading
support 56 and the spreading jaw 57 of the spreading clamp 4a.
[0034] From this position, as shown in Figure 7, the first actuator 52 is activated for
moving the loading jaw 51 of the loading clamp 24a to its open position, whereby the
proximal portion of the corner A1 of the flat article of clothing A is released from
the loading clamp 24a while the distal portion continues to be caught by the spreading
clamp 24a.
[0035] Finally, as shown in Figure 8, once the proximal portion of the corner A1 of the
flat article of clothing A has been released from the loading clamp 24a, the latter
is again moved by its driving means to the loading position while the corner A1 of
the flat article of clothing A remains transferred to the spreading clamp 4a in such
conditions which assure subsequent deposition on the conveyor belt 30 without folds
or wrinkles.
[0036] Figure 9 shows one of the loading clamps 24a according to an alternative embodiment
which, similarly to that described above in relation with Figure 3, comprises a loading
support 50 in the form of a substantially vertical bar having an upper end fixed to
the frame 10 of the machine and a free lower end. A loading jaw 51 and an auxiliary
loading jaw 53 are adjacent to the upper portion 50a of the loading support 50. The
loading jaw 51 is driven by a first actuator 52 to catch and maintain a proximal portion
of one of the corners A1 of the flat article of clothing A against one side of said
loading support 50, whereas the auxiliary loading jaw 53 is configured and arranged
such that it has yielding and recovery capacity. The loading support 50 includes an
inner duct 61 and a blowing nozzle 55 (Figures 10 to 12). An article detector 60,
such as a photoelectric cell is arranged for detecting the presence of the flat article
of clothing A in the upper portion 50a of the loading support 50.
[0037] The difference of this embodiment shown in Figure 9 lies in the operation of the
auxiliary loading jaw 53 which is suspended from the frame 10 such that it can freely
swing and is pushed by gravity to press against said opposite second side of the loading
support 50 and thereby catch and maintain the distal portion of the corresponding
corner A1 of the flat article of clothing A against the opposite second side of the
loading support 50. Another difference is that the loading support 50 has an externally
cylindrical shape (Figures 10 to 12).
[0038] In the embodiment shown in Figure 9, the auxiliary loading jaw 53 is conical-shaped
with a relatively low degree of tapering and is arranged with a broadest end 53a on
the upper side and a narrowest end 53b on the lower side. A rod inserted loosely through
a hole 62 of the frame 10 extends upwards from said broadest end 53a and a stop 63
fixed to the rod keeps the auxiliary loading jaw 53 hanging from the frame 10 with
a certain play. The distance between the shaft of the auxiliary loading jaw 53 at
the point of connection with the frame 10 and the outer cylindrical surface of the
loading support 50 is slightly less than the radius of the broadest part 53a of the
auxiliary loading jaw 53, such that when the auxiliary loading jaw 53 hangs freely
by gravity this broadest end 53a contacts the loading support 50 and the narrowest
end 53b is sufficiently separated from the loading support 50 to facilitate the manual
introduction of the flat article of clothing A between the auxiliary loading jaw 53
and the loading support 50.
[0039] The auxiliary loading jaw 53 has a mass selected on purpose so that the pressure
exerted by the auxiliary loading jaw 53 against the loading support 50 is sufficient
to catch and retain the distal portion of the corner A1, A2 of the flat article of
clothing A when the blowing nozzle 55 is inactive. Nevertheless, when the blowing
nozzle 55 is activated (Figures 10 to 12), the airflow produced by the same is strong
enough for making the auxiliary loading jaw 53 yield and thereby releasing the distal
portion of the corner A1, A2 of the flat article of clothing A.
[0040] Figure 10 shows the loading clamp 24a of Figure 9 interacting with a spreading clamp
4a similar to that described above in relation with Figures 4 to 8 which comprises
a spreading support 56 fixed with respect to the corresponding carriage 6a (Figure
1), and a movable spreading jaw 57 driven by a second actuator 58 for moving between
open and closed positions. When the loading clamp 24a is in the transferring position
(Figure 10) and the spreading jaw 57 is in an open position, the airflow produced
by the blowing nozzle 55 releases the distal portion of the corner A1 of the flat
article of clothing A and introduces it between the spreading support 56 and the spreading
jaw 57 of the spreading clamp 4a. Then the spreading jaw 57 is moved to the closed
position, the loading jaw 51 of the loading clamp 24a is moved to the open position
and the loading clamp 24a is moved again to the loading position (not shown).
[0041] Figure 11 shows the loading clamp 24a of Figure 9 interacting with a spreading clamp
4a according to another alternative embodiment which comprises a fixed spreading support
56 and a movable spreading jaw 57 driven by a second actuator 58 for moving between
open and closed positions. The only difference with respect to the spreading clamp
4a described in relation with Figure 10 is that the spreading jaw 57 is provided with
a pivoting movement about a pivot shaft 64 instead of a linear movement.
[0042] Figure 12 shows the loading clamp 24a of Figure 9 interacting with a spreading clamp
4a according to yet another alternative embodiment which comprises a fixed spreading
support 56 and a moveable spreading jaw 57 driven by a second actuator 58 for moving
between open and closed positions, where the spreading jaw 57 is provided with a pivoting
movement about a pivot shaft 64. The only difference with respect to the spreading
clamp 4a described in relation with Figure 11 is that the spreading support 56 and
the spreading jaw 57 are in reverse positions, i.e., the fixed spreading support 56
is located on the side facing the loading station and the movable spreading jaw 57
is located on the inner side of the machine.
[0043] Figure 12 further shows a small screen 65 fixed to the frame 10 and arranged to prevent
the distal portion of the corner A1 of the flat article of clothing A from leaving
the space between the spreading support 56 and the spreading jaw 57 of the spreading
clamp 4a in the open position once released and propelled by the airflow produced
by the blowing nozzle 55.
[0044] Modifications, variations and combinations will readily occur to a person skilled
in the art from the embodiments shown and described without departing from the scope
of the present invention as defined in the attached claims.
1. A machine for spreading out and loading flat articles of clothing, comprising:
at least one conveyor belt (30) moving in a loading direction (D);
at least one pair of spreading clamps (4a, 4b) independently driven for moving along
a guide rail (8) transverse to said loading direction (D); and
a plurality of loading stations (1), each provided with a pair of loading clamps (24a,
24b) driven for moving between a loading position, wherein said loading clamps (24a,
24b) are arranged to catch respective contiguous corners (A1, A2) of a flat article
of clothing (A) manually loaded by an operator (P) in said loading station (1), and
a delivery position, wherein the loading clamps (24a, 24b) transfer said corners (A1,
A2) of said flat article of clothing (A) to said pair of spreading clamps (4a, 4b),
which are then moved along said guide rail (8) for spreading out the flat article
of clothing (A1) in front of a loading end (1a) of the conveyor belt (30);
wherein each of the spreading clamps (4a, 4b) comprises a pair of jaws, at least one
of them driven for moving between an open position and a closed position; and
each of the loading clamps (24a, 24b) comprises a loading support (50) and a loading
jaw (51) driven by a first actuator (52) to catch and maintain a proximal portion
of one of the corners (A1, A2) of the flat article of clothing (A) against a first
side of said loading support (50), and an auxiliary loading jaw (53) with yielding
and recovery capacity to catch and maintain a distal portion of the corner (A1, A2)
of the flat article of clothing (A) against an opposite second side of said loading
support (50); and
an air blowing nozzle (55) associated to the loading support (50) and arranged for
blowing an airflow against the flat article of clothing (A) between said loading jaw
(51) and said auxiliary loading jaw (53), wherein said distal portion of the corner
(A1, A2) released from said auxiliary loading jaw (53) is pushed by said airflow and
introduced between said pair of jaws of the spreading clamp (4a, 4b) so that it can
be caught by the spreading clamp (4a, 4b) before the loading jaw (51) is opened;
characterized in that said auxiliary loading jaw (53) is suspended such that it can swing and is pushed
by gravity against said opposite second side of the loading support (50), and the
airflow produced by said blowing nozzle (55) is strong enough for making the auxiliary
loading jaw (53) yield and thereby releasing the distal portion of the corner (A1,
A2) of the flat article of clothing (A).
2. The machine for spreading out and loading flat articles of clothing according to claim
1, characterized in that the loading support (50) is in the form of a substantially vertical bar having an
upper end fixed to a frame (10) and a free lower end, and the loading jaw (51) and
the auxiliary loading jaw (53) are adjacent to an upper portion (50a) of the loading
support (50).
3. The machine for spreading out and loading flat articles of clothing according to claim
2, characterized in that the distal end of the corner (A1, A2) of the flat article of clothing (A) is caught
by the effect of the weight of the auxiliary loading jaw (53) against the loading
support (50) when the operator (P) arranges the corner (A1, A2) of the flat article
of clothing (A) partially surrounding a lower portion (50b) of the loading support
(50) and manually slides it to said upper portion (50a).
4. The machine for spreading out and loading flat articles of clothing according to claim
3, characterized in that the auxiliary loading jaw (53) is conical-shaped and has a broadest end (53a) at
an upper side thereof and a narrowest end (53b) at a lower side thereof, and the distance
between a shaft of the auxiliary loading jaw (53) at the point of connection with
the frame (10) and the outer cylindrical surface of the loading support (50) is slightly
less than the radius of the broadest part (53a) of the auxiliary loading jaw (53),
such that when the auxiliary loading jaw (53) hangs freely by gravity said broadest
end (53a) contacts the loading support (50) and said narrowest end (53b) is sufficiently
separated from the loading support (50) to facilitate the manual introduction of the
flat article of clothing (A) between the auxiliary loading jaw (53) and the loading
support (50).
5. The machine for spreading out and loading flat articles of clothing according to claim
3 or 4, characterized in that a control system comprises an article detector (60) provided for detecting the presence
of the flat article of clothing (A) in the upper portion (50a) of the loading support
(50) and controlling means for activating the first actuator (52) and thereby moving
the loading jaw (51) to a closed position.
6. The machine for spreading out and loading flat articles of clothing according to claim
5, characterized in that said article detector (60) comprises a photoelectric cell.
7. The machine for spreading out and loading flat articles of clothing according to claim
1 or 2, characterized in that the loading support (50) has an inner duct (61) connected to a pressurized air supply
source and said air blowing nozzle (55) is in the form of a lateral opening formed
in the loading support (50) in communication with said inner duct (61).
8. The machine for spreading out and loading flat articles of clothing according to claim
1, characterized in that said pair of jaws of each of the spreading clamps (4a, 4b) comprises a spreading
support (56) and a spreading jaw (57) driven by a second actuator (58) for pressing
against said spreading support (56).
9. The machine for spreading out and loading flat articles of clothing according to any
one of the preceding claims, characterized in that the movements of the loading clamps (24a, 24b) between their loading positions and
their delivery positions are driven by driving means controlled by controlling means
configured for stopping said driving means in the event that the loading clamps (24a,
24b) encounter a resistance above a predetermined threshold during their movements
between the loading positions and the delivery positions.
10. The machine for spreading out and loading flat articles of clothing according to any
one of the preceding claims, characterized in that each loading station (1) comprises an intermediate protection screen (27) driven
for moving between an open position to allow the movements of the loading clamps (24a,
24b) between their loading and spreading out positions, and a closed position to prevent
the access of the operator (P) to the spreading clamps (4a, 4b) when the access protection
screen (13) is in its open position.
11. The machine for spreading out and loading flat articles of clothing according to any
one of the preceding claims, characterized in that each loading station (1) comprises an access protection screen (13) driven for moving
between an open position and a closed position to allow or prevent the access of the
operator (P) to the loading clamps (24a, 24b), respectively.
1. Maschine zum Spreizen und Zuführen von flachen Wäschestücken, umfassend:
mindestens ein Förderband (30), welches sich in eine Zuführungsrichtung (D) bewegt;
mindestens ein Paar von Spreizklammern (4a, 4b), welche unabhängig angetrieben werden,
um sich entlang einer Führungsschiene (8), welche quer zur genannten Zuführungsrichtung
(D) ist, zu bewegen; und
ein Vielzahl von Zuführungsstationen (1), welche jeweils mit einem Paar von Zuführungsklammern
(24a, 24b) versehen sind, welche dazu angetrieben werden, um sich zwischen einer Zuführungsstellung,
in welcher die genannten Zuführungsklammern (24a, 24b) derart angeordnet sind, um
jeweilige benachbarte Ecken (A1, A2) eines flachen Wäschestückes (A) zu greifen, welches
manuell von einer Bedienperson (P) der genannten Zuführungsstation (1) zugeführt wurde,
und einer Lieferstellung, in welcher die Zuführungsklammern (24a, 24b) die genannten
Ecken (A1, A2) des genannten flachen Wäschestückes (A) auf das genannte Paar von Spreizklammern
(4a, 4b) übertragen, welche dann entlang der genannten Führungsschiene (8) zum Spreizen
des flachen Wäschestückes (A1) vor einem Zuführungsende (1a) des Förderbandes (30)
bewegt werden, zu bewegen;
wobei jede der Spreizklammern (4a, 4b) ein Paar von Backen umfasst, von denen mindestens
eine zum Bewegen zwischen einer offenen Stellung und einer geschlossen Stellung angetrieben
wird; und
jede der Zuführungsklammern (24a, 24b) eine Zuführungsstütze (50) und eine Zuführungsbacke
(51), welche Zuführungsbacke (51) von einem ersten Aktuator (52) angetrieben wird,
um einen proximalen Teil einer der Ecken (A1, A2) des flachen Wäschestückes (A) zu
greifen und es gegen eine erste Seite der genannten Zuführungsstütze (50) zu halten,
und eine zusätzliche Zuführungsbacke (53) mit Streck- und Erholungsfähigkeit zum Greifen
eines distalen Teils der Ecke (A1, A2) des flachen Wäschestückes (A) und zum Halten
desselben gegen eine gegenüberliegende zweite Seite der genannten Zuführungsstütze
(50), umfasst; und
eine Luftblasdüse (55), welche mit der Zuführungsstütze (50) assoziiert ist und zum
Blasen eines Luftstroms gegen das flache Wäschestück (A) zwischen der genannten Zuführungsbacke
(51) und der genannten zusätzlichen Zuführungsbacke (53) angeordnet ist, wobei der
genannte distale Teil der Ecke (A1, A2), welcher von der genannten zusätzlichen Zuführungsbacke
(53) freigegeben wird, vom genannten Luftstrom gedrückt wird und zwischen dem genannten
Paar von Backen der Spreizklammer (4a, 4b) eingeführt wird, so dass es von der Spreizklammer
(4a, 4b) gegriffen werden kann, bevor die Zuführungsbacke (51) geöffnet wird;
dadurch gekennzeichnet, dass die genannte zusätzliche Zuführungsbacke (53) aufgehängt ist, so dass sie schwingen
kann und durch die Schwerkraft gegen die genannte gegenüberliegende zweite Seite der
Zuführungsstütze (50) gedrückt wird, und der von der genannten Blasdüse (55) erzeugte
Luftstrom stark genug ist, um die zusätzliche Zuführungsbacke (53) zum Strecken zu
bringen und dadurch den distalen Teil der Ecke (A1, A2) des flachen Wäschestückes
(A) freizugeben.
2. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 1, dadurch gekennzeichnet, dass die Zuführungsstütze (50) in Form einer im Wesentlichen vertikalen Stange ist, welche
ein oberes Ende, welches an einem Rahmen (10) befestigt ist, und ein freies unteres
Ende aufweist, und die Zuführungsbacke (51) und die zusätzliche Zuführungsbacke (53)
einem oberen Teil (50a) der Zuführungsstütze (50) benachbart sind.
3. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 2, dadurch gekennzeichnet, dass das distale Ende der Ecke (A1, A2) des flachen Wäschestückes (A) durch die Wirkung
des Gewichts der zusätzlichen Zuführungsbacke (53) gegen die Zuführungsstütze (50)
gegriffen wird, wenn die Bedienperson (P) die Ecke (A1, A2) des flachen Wäschestückes
(A) einen unteren Teil (50b) der Zuführungsstütze (50) teilweise umgebend anordnet
und sie manuell zum genannten oberen Teil (50a) verschiebt.
4. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 3, dadurch gekennzeichnet, dass die zusätzliche Zuführungsbacke (53) kegelförmig ist und ein weitestes Ende (53a)
auf einer oberen Seite derselben und ein engstes Ende (53b) auf einer unteren Seite
derselben aufweist, und der Abstand zwischen einer Welle der zusätzlichen Zuführungsbacke
(53) im Verbindungspunkt mit dem Rahmen (10) und der zylindrischen Außenfläche der
Zuführungsstütze (50) leicht kleiner als der Radius des weitesten Teils (53a) der
zusätzlichen Zuführungsbacke (53) ist, so dass, wenn die zusätzliche Zuführungsbacke
(53) durch die Schwerkraft frei hängt, das genannte weiteste Ende (53a) mit der Zuführungsstütze
(50) in Kontakt kommt und das genannte engste Ende (53b) genug von der Zuführungsstütze
(50) getrennt ist, um die manuelle Einführung des flachen Wäschestückes (A) zwischen
der zusätzlichen Zuführungsbacke (53) und der Zuführungsstütze (50) zu erleichtern.
5. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 3 oder
4, dadurch gekennzeichnet, dass ein Steuersystem einen Stückendetektor (60), welcher zum Detektieren der Anwesenheit
des flachen Wäschestückes (A) im oberen Teil (50a) der Zuführungsstütze (50) vorgesehen
ist, und Steuermittel zum Aktivieren des ersten Aktuators (52) und dadurch zum Bewegen
der Zuführungsbacke (51) zu einer geschlossenen Stellung, umfasst.
6. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 5, dadurch gekennzeichnet, dass der genannte Stückendetektor (60) eine photoelektrische Zelle umfasst.
7. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 1 oder
2, dadurch gekennzeichnet, dass die Zuführungsstütze (50) eine innere Leitung (61) aufweist, welche mit einer druckbeaufschlagten
Luftzuführungsquelle verbunden ist, und die genannte Luftblasdüse (55) in Form einer
seitlichen Öffnung ist, welche in der Zuführungsstütze (50) in Verbindung mit der
genannten inneren Leitung (61) gebildet ist.
8. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach Anspruch 1, dadurch gekennzeichnet, dass das genannte Paar von Backen jeder der Spreizklammern (4a, 4b) eine Spreizstütze
(56) und eine Spreizbacke (57) umfasst, welche Spreizbacke (57) von einem zweiten
Aktuator (58) zum Drücken derselben gegen die genannte Spreizstütze (56) angetrieben
wird.
9. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach einem der vorhergehenden
Ansprüche, dadurch gekennzeichnet, dass die Bewegungen der Zuführungsklammern (24a, 24b) zwischen deren Zuführungsstellungen
und deren Lieferstellungen von Antriebsmittel angetrieben werden, welche von Steuermitteln
gesteuert werden, welche dazu ausgebildet sind, um die genannten Antriebsmittel zu
stoppen, im Falle dass die Zuführungsklammern (24a, 24b) während deren Bewegungen
zwischen den Zuführungsstellungen und den Lieferstellungen auf Widerstand über einer
vorbestimmten Schwelle stoßen.
10. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach einem der vorhergehenden
Ansprüche, dadurch gekennzeichnet, dass jede Zuführungsstation (1) eine Zwischenschutzblende (27) umfasst, welche dazu angetrieben
wird, um sich zwischen einer offenen Stellung, um die Bewegungen der Zuführungsklammern
(24a, 24b) zwischen deren Zuführungs- und Spreizstellungen zu erlauben, und einer
geschlossen Stellung, um den Zugang der Bedienperson (P) auf die Spreizklammern (4a,
4b) zu verhindern, wenn die Zugangsschutzblende (13) in deren offenen Stellung ist,
zu bewegen.
11. Maschine zum Spreizen und Zuführen von flachen Wäschestücken nach einem der vorhergehenden
Ansprüche, dadurch gekennzeichnet, dass jede Zuführungsstation (1) eine Zugangsschutzblende (13) umfasst, welche dazu angetrieben
wird, um sich zwischen einer offenen Stellung und einer geschlossenen Stellung zu
bewegen, um jeweils den Zugang der Bedienperson (P) auf die Zuführungsklammern (24a,
24b) zu erlauben oder zu verhindern.
1. Une machine pour étaler et charger des articles vestimentaires plats, comportant :
au moins un convoyeur à bande (30) se déplaçant dans un sens de chargement (D) ;
au moins une paire de pinces à étaler (4a, 4b) indépendamment entraînée pour se déplacer
le long d'une glissière de guidage (8) transversalement à ce sens de chargement (D)
; et
une pluralité de postes de chargement (1) chacun pourvu d'une paire de pinces de chargement
(24a, 24b) entraînée pour être déplacées entre une position de chargement, dans laquelle
ces pinces de chargement (24a, 24b) sont agencées pour saisir les angles contigus
respectifs (A1, A2) d'un article vestimentaire plat (A) chargé à la main par un opérateur
(P) dans ce poste de chargement (1) et une position de livraison, dans laquelle les
pinces de chargement (24a, 24b) transfèrent ces angles (A1, A2) de cet article vestimentaire
plat (A) à cette paire de pinces à étaler (4a, 4b), qui sont alors déplacées le long
de cette glissière de guidage (8) pour étaler l'article vestimentaire plat (A) en
face de l'extrémité de chargement (1a) du convoyeur à bande (30) ;
dans laquelle chacune des pinces à étaler (4a, 4b) comporte une paire de mâchoires,
au moins l'une d'elles entraînée pour être déplacée entre une position ouverte et
une position fermée ; et
chacune des pinces de chargement (24a, 24b) comporte un support de chargement (50)
et une mâchoire de chargement (51) entraînée par un premier actionneur (52) pour saisir
et maintenir une portion proximale d'un des angles (A1, A2) de l'article vestimentaire
plat (A) contre un premier côté de ce support de chargement (50) et une mâchoire de
chargement auxiliaire (53) ayant la capacité élastique et de reprise pour saisir et
maintenir une portion distale de l'angle (A1, A2) de l'article vestimentaire plat
(A) contre un deuxième côté opposé de ce support de chargement (50) ; et
une buse souffleuse d'air (55) reliée au support de chargement (50) et agencée pour
souffler un flux d'air contre l'article vestimentaire plat (A) entre cette mâchoire
de chargement (51) et cette mâchoire de chargement auxiliaire (53), dans laquelle
cette portion distale de l'angle (A1, A2) dégagée de cette mâchoire auxiliaire de
chargement (53) est poussée par ce flux d'air et introduite entre cette paire de mâchoires
de la pince à étaler (4a, 4b) de sorte qu'elle puisse être attrapée par la pince à
étaler (4a, 4b) avant que la mâchoire de chargement (51) ne soit ouverte ;
caractérisée en ce que cette mâchoire de chargement auxiliaire (53) est suspendue de sorte qu'elle puisse
osciller et elle est poussée par la gravité contre ce deuxième côté opposé du support
de chargement (50), et le flux d'air produit par cette buse souffleuse (55) est suffisamment
fort pour faire que la mâchoire de chargement auxiliaire (53) cède et se dégage ainsi
la portion distale de l'angle (A1, A2) de l'article vestimentaire plat (A).
2. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 1, caractérisée en ce que le support de chargement (50) a la forme d'une barre sensiblement verticale ayant
une extrémité supérieure fixée sur un châssis (10) et une extrémité inférieure libre
et la mâchoire de chargement (51) et la mâchoire de chargement auxiliaire (53) sont
adjacentes à une portion supérieure (50a) du support de chargement (50).
3. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 2, caractérisée en ce que l'extrémité distale de l'angle (A1, A2) de l'article vestimentaire plat (A) est attrapé
par l'effet du poids de la mâchoire de chargement auxiliaire (53) contre le support
de chargement (50) lorsque l'opérateur (P) aménage l'angle (A1, A2) de l'article vestimentaire
plat (A) entourant partiellement une partie inférieure (50b) du support de charge
(50) et le fait glisser à la main vers cette portion supérieure (50a).
4. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 3, caractérisée en ce que la mâchoire de chargement auxiliaire (53) a une forme conique et possède une extrémité
plus large (53a) sur un de ses côtés supérieurs et une extrémité plus étroite (53b)
sur son côté inférieur et l'écart entre un arbre de la mâchoire de chargement auxiliaire
(53) au point de liaison au châssis (10) et la surface cylindrique extérieure du support
de chargement (50) est légèrement inférieur au rayon de la partie la plus large (53a)
de la mâchoire de chargement auxiliaire (53), de sorte que lorsque la mâchoire de
chargement auxiliaire (53) pend librement par gravité cette extrémité plus large (53a)
entre en contact avec le support de chargement (50) et cette extrémité plus étroite
(53b) est suffisamment écartée du support de chargement (50) pour faciliter l'introduction
à la main de l'article vestimentaire plat (A) entre la mâchoire de chargement auxiliaire
(53) et le support de chargement (50).
5. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 3 ou 4, caractérisée en ce qu'un système de contrôle comporte un détecteur d'article (60) prévu pour détecter la
présence de l'article vestimentaire plat (A) sur la portion supérieure (50a) du support
de chargement (50) et des moyens de contrôle pour activer le premier actionneur (52)
et déplacer ainsi la mâchoire de chargement (51) à une position fermée.
6. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 5, caractérisée en ce que ce détecteur d'articles (60) comporte une cellule photoélectrique.
7. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 1 ou 2, caractérisée en ce que le support de chargement (50) possède un conduit intérieur (61) relié à une source
d'alimentation d'air sous pression et cette buse souffleuse d'air (55) a la forme
d'une ouverture latérale formée dans le support de chargement (50) en communication
avec ce conduit intérieur (61).
8. La machine pour étaler et charger des articles vestimentaires plats conformément à
la revendication 1, caractérisée en ce que cette paire de mâchoires de chacune des pinces à étaler (4a, 4b) comporte un support
à étaler (56) et une mâchoire à étaler (57) entraînée par un deuxième actionneur (58)
pour presser contre ce support à étaler (56).
9. La machine pour étaler et charger des articles vestimentaires plats conformément à
une quelconque des revendications précédentes, caractérisée en ce que le mouvement des pinces de chargement (24a, 24b) entre leurs positions de chargement
et leurs position de livraison sont entraînés par des moyens d'entraînement contrôlés
par des moyens de contrôle configurés pour arrêter ces moyens d'entraînement dans
le cas où les pinces de chargement (24a, 24b) rencontreraient une résistance dépassant
un seuil prédéterminé durant leurs mouvements entre les positions de chargement et
les positions de livraison.
10. La machine à étaler et charges des articles vestimentaires plats conformément à une
quelconque des revendications précédentes , caractérisée en ce que chaque poste de chargement (1) comporte un écran de protection intermédiaire (27)
entraîné pour se déplacer entre une position ouverte, pour permettre les mouvements
des pinces de chargement (24a, 24b) entre leurs positions de chargement et d'étalement
et une position fermée pour empêcher l'accès de l'opérateur (P) aux pinces à étaler
(4a, 4b) lorsque l'écran de protection d'accès (13) est à la position ouverte.
11. La machine à étaler et charger des articles vestimentaires plats conformément à une
quelconque des revendications précédentes, caractérisée en ce que chaque poste de chargement (1) comporte un écran de protection d'accès (13) entraîné
pour se déplacer entre une position ouverte et une position fermée pour permettre
ou empêcher l'accès de l'opérateur (P) aux pinces de chargement (24a, 24b) respectivement.