BACKGROUND TO THE INVENTION
Field of the invention
[0001] The present invention relates to winches for watercraft, particularly sailboats.
The invention has particular, but not exclusive, applicability to winches that are
powered by a motor and capable of being wound by operation of the motor in the forwards
direction and in the reverse direction.
Related art
[0002] Winches are well known for use in manoeuvring the sails on a sailboat by controlling
the tension on the boat's running and rigging lines. These lines for example may be
sail sheets and sail halyards, which are referred to collectively in this disclosure
as "ropes". Each rope can be considered to have a loaded end (connected to a sail)
and an unloaded end (the "tail" of the rope, which may be collected in a cockpit of
the boat).
[0003] A typical winch includes a rotatable drum mounted with respect to a deck of the boat.
The loaded end of the rope is drawn onto the drum by rotation of the drum. Hauling
the loaded end of the rope onto the drum in this way is referred to in this disclosure
as "forward winding" of the winch. This rotation is typically clockwise rotation,
although this is not essential. Rotation of the drum may be achieved by hand-cranking
of the winch using a winch handle inserted into a drive socket at the upper end of
the winch. Additionally or alternatively, the winch may be rotated by operation of
an electric or hydraulic motor. Reduction gearing is provided in order to improve
mechanical advantage and allow the rope to be drawn onto the drum even under heavy
loads. Particularly for hand-cranking operation of the winch, there may be provided
at least two (and sometimes three or four) reduction gear ratios. In the case of two
gear ratios, the relevant gear is typically selected simply by the user driving the
winch handle in either the clockwise or anticlockwise direction.
[0004] There are typically three or four turns of rope held on the winch drum. The diameter
of the winch drum typically enlarges slightly from the axial lower end of the drum
towards the axial upper end of the drum. This encourages the loaded end of the rope
to be located at the axial lower end of the drum. The three or four turns of rope
on the drum typically provide a great deal of frictional hold on the rope. The unloaded
end of the rope may therefore be simply held in a cleat in order to retain the rope
on the winch and retain the load on the loaded end of the rope. However, it is common
to incorporate a cleat onto the winch in the form of a self-tailing arrangement, described
in more detail below.
[0005] The self-tailing arrangement is typically located at the upper end of the winch.
The self-tailing arrangement has a pair of opposed rope lock rings with optional gripping
features. The rope lock rings are typically spring biased towards each other to allow
a range of rope diameters to fit into the channel defined between the rope lock rings
and be gripped by the rope lock rings. The rope lock rings rotate with the drum. A
feeder arm is provided in order to guide rope from the upper end of the drum into
the channel between the rope lock rings. The feeder arm is fixed with respect to the
winch, so that the feeder arm does not rotate with the winch drum or the rope lock
rings. The rope then passes along the channel between the rope lock rings for nearly
a full turn around the winch, the rope exiting the channel at an unloaded end of the
rope adjacent the feeder arm, optionally guided out of the channel between the rope
lock rings by a suitable guide feature typically known as a stripper. Forward winding
of the winch therefore draws loaded rope onto the lower end of the drum, thereby reducing
the length of rope that is loaded between the winch and the sail. An amount of rope
corresponding to the amount drawn onto the winch drum is guided into the self-tailing
unit by the feeder arm. A corresponding amount of rope is paid out the self-tailing
unit via the stripper and into, e.g. the cockpit of the boat, thereby to increase
the length of rope that is unloaded. The rope is gripped (cleated) in the self-tailing
arrangement by the rope lock rings.
[0006] As well as hauling rope in, it is also required to pay rope out from the winch, in
order to manoeuvre the sails to an optimum position as determined by the skipper of
the boat. With self-tailing winches of the type described above, rope is typically
paid out manually. The operator takes the unloaded rope adjacent the self tailing
arrangement and pulls the rope radially out of the channel defined by the rope lock
rings. The operator applies some tension to the rope in order to replace the gripping
force provided by the self-tailing arrangement. The operator may let off one or two
turns of rope from the winch drum. The operator must then carefully pay out the rope,
to allow it to slide around the remaining turns on the winch drum. As will be understood,
this operation is potentially hazardous, given the high loads experienced by the ropes
on typical sailboats. There is risk of injury to the operator, risk of damage to the
sailboat and a likelihood of (at least temporary) loss of control of at least some
aspect of the sailboat if the rope is accidentally let out in an uncontrolled manner.
[0007] It is known to address this problem using a winch which is capable of powered reverse
winding. In the present disclosure, "reverse winding" relates to controlled rotation
of the winch drum in the opposite direction to forward winding, reverse winding thereby
increasing the length of loaded rope and decreasing the length of unloaded rope. However,
providing a winch with powered reverse winding capability is relatively complex since
typically the additional capability of the winch must not compromise the primary function
of the winch to haul in loaded rope as efficiently as possible.
[0008] There are known powered reverse winding winches.
GB-A-2276137 discloses a powered winch according to the preamble of claim 1 which has an electric
motor capable of driving the winch in the forward direction with different gear ratios.
Reverse winding of the winch is made possible by the inclusion of a sun and planetary
gear mechanism controlled by the motor. This arrangement is complex and would be difficult
to manufacture and assemble.
[0009] Operation of electrically powered winches is typically carried out by activation
of suitable switches in order to supply power to the electric motor. For some known
powered winches, it is necessary to provide several controls, in order to for the
user to select the gear ratio to be used by the winch and in order for the user to
activate power to the winch. For example, a control (which may be mechanical or electrical)
may be provided in order to select one of a several modes of operation e.g. "forward
wind only, different speeds" or "forward/reverse wind". One or more further controls
(typically one or more switches) must then be activated in order to deliver power
to the electric motor, allowing the user to select, for example "fast forward wind",
"slow forward wind" or "reverse wind", but only after operation and/or inspection
of at least two controls. Such a non-intuitive control system can be difficult for
the user to operate in challenging sailing conditions.
[0010] Another known winch is disclosed in
WO2011/005172. The winch is disclosed as being capable of powered forward winding and powered reverse
winding, however it is not explained in
WO2011/005172 how gearing may be arranged in the winch in order to allow powered reverse winding.
WO2011/005172 discloses a self-tailing arrangement having an upper rope lock ring and a lower rope
lock ring, both lock rings being rotatable with the winch drum. The lower rope lock
ring is held in a fixed axial position (but is rotatable as previously mentioned)
and the upper rope lock ring is skew spring-mounted.
[0011] During rotation of the winch drum, the upper rope lock ring is subjected to a dynamic
asymmetric motion pattern so that the channel between the rope lock rings is at its
widest adjacent the self-tailing arm and at its narrowest diametrically opposite the
self-tailing arm. This dynamic asymmetric motion pattern is provided by a forcing
means inserted into the channel between the rope lock rings forcing the rope lock
rings apart against the force of the springs acting on the upper rope lock ring. The
rope lock rings additionally have a bulge of uniform height formed around the self-tailing
arrangement. The effect of this, combined with the motion pattern of the rope lock
rings, is that the rope is firmly held in the channel between the rope lock rings
at the position diametrically opposite the self-tailing arm, and yet the rope can
be fed into and fed out of the self-tailing arrangement, past the bulge, at a position
adjacent the self-tailing arm due to the forcing-open of the rope lock rings. This
is stated to allow the unloaded rope to be more easily and automatically fed into
the self-tailing arrangement during reverse winding.
SUMMARY OF THE INVENTION
[0012] The present invention has been devised in order to address at least one of the above
problems. Preferably, the present invention reduces, ameliorates, avoids or overcomes
at least one of the above problems.
[0013] The present inventors have devised a mechanical driving arrangement for a winch,
the driving arrangement being relatively simple but efficient and providing multi-speed
manual operation combined with motorised capability for forward and reverse winding.
[0014] It is known to provide a winch which provides (at least) two forward winding winch
speeds under manual operation and forward winding motorised operation. Such winches
are available from Lewmar Limited under the brand name EVO™. Such winches typically
provide the two forward winding speeds under manual operation using two drive trains,
selectable by the direction of cranking of the winch, the two drive trains incorporating
respective unidirectional drive means set in opposite senses to each other. A motor
is operatively connected to a motor gear shaft via gearing, the motor gear shaft driving
forward winding of the drum. However, such winches are not capable of powered reverse
winding.
[0015] In a general aspect of this development, the present invention provides a third unidirectional
drive means linked to the motor gear shaft, rotation of the third unidirectional drive
means by the motor gear shaft in one direction causes forward winding of the winch
drum and rotation of the unidirectional drive means by the motor gear shaft in the
opposite direction allows reverse winding of the winch drum.
[0016] Accordingly, in a preferred aspect of the invention, there is provided a winch for
a sailboat according to claim 1.
[0017] Using the invention, it is therefore possible to provide an advantageous combination
of modes of operation for the winch: multi-speed manual forward winding and forwards
and reverse powered winding. The use of a third unidirectional drive means provides
the advantage that there is no need to provide releasable engagement between the drive
trains and the motor gear shaft, e.g. by means of operation of a clutch or similar.
[0018] In preferred embodiments of the invention, reverse winding of the winch drum occurs
only when there is a reverse winding torque on the drum. The reverse winding torque
can be applied manually (e.g. by a user turning the winch drum in reverse) but more
preferably the reverse winding torque is applied by a load on a rope wrapped around
the drum. In this way, the reverse winding of the winch drum preferably occurs only
when there is a rope under load wrapped around the winch drum.
[0019] Preferably, the third unidirectional drive means has a first part and a second part:
- (i) rotation of the first part in said one direction or rotation of the second part
in said opposite direction engages the first and second parts to rotate together,
and
- (ii) rotation of the first part in said opposite direction or rotation of the second
part in said first direction allows relative rotation of the first and second parts
in a freewheel configuration.
[0020] It should be noted that the first and second unidirectional drive means may have
a similar configuration to the third unidirectional drive means, i.e. each having
first and second parts that engage with each other in one rotation direction and freewheel
relative to each other in the opposite rotation direction. As is apparent from the
explanation above, the first and second unidirectional drive means are set in opposite
senses to each other, so that when one is engaged, the other is freewheeling.
[0021] Any suitable unidirectional drive means may be used. Preferably, the unidirectional
drive means includes a ratchet track and a corresponding arrangement of pawls.
[0022] During forward winding of the winch drum, the first and second parts of the third
unidirectional drive means are typically engaged to rotate together. Preferably, also
during reverse winding of the winch drum, the first and second parts of the third
unidirectional drive means are engaged to rotate together. This is perhaps counterintuitive,
since it would be expected that reverse winding of the winch drum would be achieved
by allowing freewheeling of the third unidirectional drive means. However, this is
not preferred because this would lead to uncontrolled let-out of loaded rope from
the winch drum, which would be unsafe unless additional braking means were provided
for braking the reverse winding of the winch drum. Instead, having the first and second
parts of the third unidirectional drive means engaged to rotate together during reverse
winding means that the speed of reverse winding can be controlled by the motor, so
that no additional braking means is required.
[0023] Preferably, in use, the motor gear shaft is driven by the motor via worm gearing
so that the motor gear shaft is rotationally locked when the motor is not operated.
This in turn locks the winch drum against reverse winding when the motor is not operated.
[0024] Preferably, when the winch is not subjected to a reverse winding torque, or to only
a very low reverse winding torque, reverse operation of the motor results in relative
rotation of the first and second parts of the third unidirectional drive means in
a freewheel configuration. Particularly where the unidirectional drive means is provided
by a ratchet and pawl arrangement or similar, this results in an audible clicking
sound to indicate to the operator that the reverse operation of the motor is not being
matched by reverse winding of the winch drum.
[0025] Preferably, the first gearing ratio is higher than the second gearing ratio.
[0026] The manual drive spindle is typically driven by means of a crank handle. The crank
handle may be removably inserted into a corresponding drive socket, typically formed
at the top of the winch.
[0027] The manual drive spindle is provided with a spindle gear wheel which engages with
gear wheels of the first and second drive trains simultaneously. Rotation of the manual
drive spindle (and thus the spindle gear wheel) in the reverse direction typically
drives rotation of the first unidirectional drive means in the forwards direction
and causes the second unidirectional drive means to freewheel. Rotation of the manual
drive spindle (and thus the spindle gear wheel) in the forwards direction typically
drives rotation of the second unidirectional drive means in the reverse direction
and causes the first unidirectional drive means to freewheel. However, reverse winding
torque on the winch drum urges the first and second unidirectional drive means so
that the spindle gear wheel locks relative rotation of said gear wheels of the first
and second drive trains, and thus prevents reverse winding of the winch drum.
[0028] The spindle gear wheel is moveable into and out of engagement with at least one of
said gear wheels of the first and second drive trains. Preferably, the spindle gear
wheel is moveable into and out of engagement with both of said gear wheels of the
first and second drive trains. When the spindle gear wheel is out of engagement, reverse
winding of the winch drum becomes possible because the first and second gear trains
are no longer locked with respect to each other. In this case, as explained above,
reverse winding of the winch drum is then preferably under the control of the motor
gear shaft.
[0029] The spindle gear wheel is moveable axially along the principal axis of the manual
drive spindle. Preferably, the spindle gear wheel is out of engagement when the crank
handle is not located in the drive socket of the winch. In this way, location of the
crank handle in the winch preferably determines whether or not reverse winding of
the winch drum is possible.
[0030] In order to allow axial movement of the spindle gear wheel, there is preferably provided
a plunger for axial travel along the manual drive spindle. The plunger preferably
has first spring means for urging the spindle gear wheel towards engagement. The plunger
preferably has second spring means for urging the plunger upwards in the manual drive
spindle. The effect of these first and second spring means together is preferably
that when the crank handle is not located in the drive socket, the second spring means
urges the plunger upwards and so the spindle gear wheel out of engagement. When the
crank handle is located in the drive socket, the second spring means is preferably
compressed and the plunger depressed, the first spring means therefore urging the
spindle gear wheel into engagement with the gear wheels of the first and second drive
trains. The advantage of providing the first spring means is that the gear wheels
of the first and second drive trains may not be in a suitable position to accept the
spindle gear wheel. Therefore the first spring means urges the spindle gear wheel
into engagement at the next available opportunity on movement of the first and/or
second drive trains.
[0031] The present inventors have realised that the mechanical arrangement to allow the
spindle gear wheel to be removed from the first and/or second drive trains represents
a development of the invention that may be independent of the linkage used to connect
the motor gear shaft to drive forwards and reverse winding of the drum.
[0032] It is to be understood that any aspect of the invention may be combined with any
other aspect of the invention, e.g. in preferred embodiments of winches and winch
arrangements. Any aspect of the invention may have any one or, to the extent that
they are compatible, any combination of the any of the optional features set out with
respect to any aspect of the invention.
[0033] Further optional features of the invention are set out below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Embodiments of the invention will now be described by way of example with reference
to the accompanying drawings in which:
Fig. 1 shows an axial sectional view of a manual winch of the prior art.
Fig. 2 shows an axial partial sectional view of a manual winch of the prior art which
is a modification of the winch of Fig. 1.
Fig. 3 shows a partial sectional view of the winches of Figs. 1 and 2 taken along
a plane perpendicular to the winch axis.
Fig. 4 shows an axial sectional view of a winch according to a preferred embodiment
of the invention in manual operation mode.
Fig. 5 shows a sectional view of the winch of Fig. 4 taken along A-A.
Fig. 6 shows a sectional view of the winch of Fig. 4 taken along B-B.
Fig. 7 shows a sectional view of the winch of Fig. 4 taken along C-C.
Fig. 8 shows an axial sectional view of a winch of Fig. 4 motor operation mode.
Fig. 9 shows a sectional view of the winch of Fig. 8 taken along A-A.
Fig. 10 shows a sectional view of the winch of Fig. 8 taken along B-B.
Fig. 11 shows a sectional view of the winch of Fig. 8 taken along C-C.
Fig. 12 shows an axial sectional view of the winch of Fig. 4 during conversion from
motorised to manual operation mode.
Fig. 13 shows an exploded perspective view of the manual drive spindle for use with
the winch of Fig. 4.
Fig. 14 shows an axial sectional view of the manual drive spindle of Fig. 13 in the
winch configuration shown in Fig. 4.
Fig. 15 shows an axial sectional view of the manual drive spindle of Fig. 13 in the
winch configuration shown in Fig. 8.
Fig. 16 shows an axial sectional view of the manual drive spindle of Fig. 13 in the
winch configuration shown in Fig. 12.
Fig. 17 shows a perspective view of a motorised winch according to a preferred embodiment
of the invention.
Fig. 18 shows a side view of the winch of Fig. 17.
Fig. 19 shows an enlarged perspective view of the self-tailing arrangement of the
winch of Fig. 17.
Fig. 20 shows an enlarged side view of the self-tailing arrangement of the winch of
Fig. 17.
Fig. 21 shows an enlarged axial cross sectional view of the self-tailing arrangement
of the winch of Fig. 17, corresponding to the view shown in Fig. 4.
Fig. 22 shown an enlarged perspective view of the retainer guide, separated from the
winch of Fig. 17.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS, AND FURTHER OPTIONAL FEATURES OF
THE INVENTION
[0035] In order to assist with an understanding of the preferred embodiments of the present
invention, it is of assistance first to consider the mechanical arrangement of a fully
manual two speed winch. Such a winch is disclosed in
US-A-4,892,291. Figs. 1, 2 and 3 of
US-A-4,892,291 are reproduced in the drawings of the present disclosure.
[0036] Fig. 1 shows a self-tailing winch 1 with a rope guide channel 2 and winch drum 3
borne on a stationary column 4 and driven by a central input drive shaft (manual drive
spindle) 5 through a two-speed gear train seen in the lower part of the winch and
mounted on its base 6. The self-tailing arrangements and the means by which the drum
is supported on the column are not described here in detail. The winch is of a type
wherein the drum is driven in one direction at successively different speed ratios
automatically by reversal of the input drive shaft 5. Drive is communicated from that
shaft via gear teeth 7 (formed by axial grooves formed into the diameter of the shaft
5 at its lower end) and each permanently meshing with a gear of both of the drive
trains, which include respectively a first ratchet gear 8,12 (first unidirectional
drive means) and a second ratchet gear 9,13 (second unidirectional drive means). The
first ratchet gear is mounted on axle 10 and the second ratchet gear on shaft 11.
The first ratchet gear has a first part 12 and the second ratchet gear 9 also has
a first part 13, gear teeth on the outside of the parts 12,13 being in permanent meshing
engagement with each other, the angular arrangement of axles 10,11 being seen more
clearly in Fig. 3. The second part 8 of the first gear and second part 9 of the second
gear both mesh with the teeth 7 on the shaft. The parts 9,13 and 8,12 respectively
have unidirectional coupling between them which are formed by a ratchet track 14,15
on the parts 12,13, and pawls 16,17 on the parts 8 and 9. These are set to drive in
respectively opposite senses of rotation and the arrangement is such that when the
input drive shaft 5 is first turned in an anti-clockwise direction (a keyed crank
handle (not shown) being fitted in the socket in the head of the shaft for this purpose)
drive is transmitted from the teeth 7 on the shaft to gear part 8 which through its
pawl 16 and ratchet track 14 drives the gear part 12 which is permanently meshed with
an internal gear track 18 on the inside of the base of the drum 3. The shaft also
rotates the gear part 9 clockwise but the pawls and ratchets 15,17 being oppositely
set no drive is transmitted to the gear part 13 which is therefore free to rotate,
being driven by the part 12. Whenever the shaft 5 is rotated clockwise, the drive
is taken up through the pawl 17 and the ratchet track 15 to the gear part 13, which,
meshing with the gear part 12 of the other ratchet gear causes drive to be transmitted
through that to the gear track 18 in the drum. At this stage ratchets and pawls 14,16
are not transmitting drive and are clicking past each other, and gear parts 8,12 are
counter-rotating.
[0037] The construction of both the ratchet gears is designed to minimise eccentricity and
friction particularly when not transmitting drive through their own pawl and ratchet
drives.
[0038] The first gear is made up of parts 8 and 12 the part 12 which provides the track
of teeth has a hub with a central sleeve 20 borne through either a solid or a rolling
bearing 21 on the surface of the axle 10. A flange then extends to the skirt 22 forming
the outer periphery of this ratchet gear part and on the outer face of which are formed
the gear teeth. On its peripheral inner face are formed the ratchets of the ratchet
track 14. The other part 8 of this gear has also a sleeve within its gear track and
this is mounted directly on the outer periphery of the sleeve 20 and is rotatable
about it. A somewhat larger diameter sleeve projects downwardly at 23 into the recess
formed between the sleeve 20 and the outer peripheral skirt 22 of the first gear part.
Spring loaded pawls 16 are mounted on this downwardly projected part 23 for engagement
with the ratchet track 14 upon appropriate drive of the two parts.
[0039] It can be seen that eccentric loads on the gear part 12 are taken directly onto the
shaft 10, something which is particularly important when the gear part 12 is being
used to transmit drive from gear part 13 to the drum and when the pawls and ratchets
14,16 are clicking past each other. The rotational bearing surface is at a low radius
from the centre of rotation and there is little or no bearing load, in this condition,
on the part 8, all of which adds considerably to the efficiency and lack of drag of
the winch in that state.
[0040] The gear made up of gear parts 9,13 has gear part 13 being borne directly on its
shaft 11 and providing an outer peripheral skirt 25 upon the outer periphery of which
the gears are formed and on the inner periphery of which is seen the ratchet track
15. The gear part 9 is journalled on the shaft 11 through a sleeve or rolling contact
bearing 26 and offers a downwardly projecting sleeve part 27 within which are pivotally
housed the pawls 17. Again it can be seen that the two parts of the ratchet gear are
rendered independent of each other in the sense of one not having to bear any eccentric
load exerted on the other.
[0041] Fig. 2 shows a simple non-self-tailing winch. In this case the central shaft referred
to as 5 once more has gear teeth 7 which engages on the one hand with a gear part
8 of a first ratchet gear 8,12 indistinguishable in construction and function, to
that described with respect to Fig. 1.
[0042] The outer gear with which the teeth 7 mesh and which is mounted on an axle 11 as
before shows however how the positioning and journalling of the two gear parts may
be in effect inverted. The gear part here referred to as 9' although functionally
identical to the gear part 9 of the winch of Fig. 1 has a conformation virtually identical
to that of gear part 13 of the first embodiment, while the gear part here referred
to as 13' has a conformation in function virtually identical with that of gear part
9 of the winch of Fig. 1. The functioning of the winch of Fig. 2 is exactly the same
in terms of its drive trains as that of Fig. 1. It is noted that different unidirectional
links between the parts of the drive trains can be used to replace the ratchet and
pawl mechanisms, e.g. camming roller or rocker catch arrangements can be used.
[0043] Known winches provide a development of the type of winch illustrated in Figs. 1-3,
in terms of providing motorised operation in addition to manual operation. Such winches
provide a motor driving a motor gear shaft (not shown in Figs. 1-3) via a worm gear
mechanism. Taking the winch of Fig. 2 as an example, manual turning of the manual
drive spindle 5 clockwise (CW) (as viewed in Fig. 3) turns gear 8 anticlockwise (ACW)
and gear 9 anticlockwise (ACW). Gear 8 freewheels inside its ratchet track and so
the first drive train does not drive the winch drum. On the other hand, in the second
drive train, gear 9 turning ACW engages its ratchet track, turning gear 13' ACW. This
turns gear 12 (the main drive gear) CW which drive the winch drum CW. Gear 12 can
turn CW relative to gear 8 due to freewheeling of the ratchet track with respect to
gear 8. As will be apparent, manual turning of the manual drive spindle 5 ACW has
the effect of allowing the second gear train to freewheel but driving rotation of
the winch drum CW at a different gearing ratio via the first drive train. In motorised
operation, the motor gear shaft may be linked into the first or second drive trains.
Preferably the motor gear shaft is linked into the second drive train for its additional
mechanical advantage. Thus, again taking Fig. 2 as an example, gear 13' is driven
by the motor gear shaft. ACW rotation of gear 13' by the motor drive shaft turns main
drive gear 12 CW and so the winch drum CW. This is allowed by gear 13' being allowed
to freewheel inside ratchet track 9. However, any attempt to turn gear 13' CW by the
motor gear shaft is impossible because CW rotation of gear 13' would be coupled to
gear 9' by the ratchet, but gear 9 is prevented from CW rotation by engagement with
manual drive spindle 5 which cannot be driven ACW by gear 9' because this would in
turn drive gear 8 CW which is prevented by the combination of the ratchet track inside
gear 8 and main drive gear 12 engaging directly with gear 13'. Thus, reverse winding
of the winch using the motor (or via manual power) is prevented.
[0044] Figs. 4-12 illustrate a preferred embodiment of the invention. This can be described
generally first with reference to Fig. 17. Winch 200 has a winch drum 202 rotatable
about a principal axis with respect to a support (not shown in Fig. 17). Winch drum
202 has a rope-receiving surface of frustoconical shape, the diameter of the rope-receiving
surface increasing with axial height up the rope-receiving surface in a known way
in order to ensure that the most heavily-loaded turn of rope is located towards the
base of the rope-receiving surface. A skirt portion 204 of the winch is formed towards
the base of the winch. The winch is mounted on a base support 206 which is fixed with
respect to a deck (not shown) of a sailboat (not shown). Base support 206 is connected
to a motor gear shaft housing 208 which in turn is connected to motor worm gear housing
210 which houses a worm gear arrangement to be driven by a drive shaft (not shown
in Fig. 17) of motor 212. Motor 212 and motor worm gear housing 210 are of known configuration
(e.g. from the EVO™ winch of Lewmar Limited) and are not described further here.
[0045] At the upper axial extent of the winch is self-tailing arrangement 220 which will
be described later with respect to Figs. 18-20.
[0046] Turning now to Fig. 4, winch drum 202, skirt portion 204, base support 206 and motor
gear shaft housing 208 are given the same reference numbers as in Fig. 17 and their
general configuration will not be describe further here. Winch drum 202 is rotatable
with respect to support 102 via roller bearings 104. Support 102 is fixed with respect
to base 206 which in turn is for fixing with respect to the deck of a sailboat (not
shown). Winch drum 202 has a ring gear (drum gear) 108 formed on the inner surface
of skirt portion 204.
[0047] First axle 110 and second axle 112 respectively locate the first and second drive
trains of the winch, described in more detail below. As will be seen, the general
layout of the first and second drive trains in respect of manual operation of the
winch is similar to than seen in Figs. 1-3.
[0048] Manual drive spindle 300, which will be described in more detail with respect to
Figs. 13-16, has a drive socket 302 formed at its upper end for driving engagement
with a keyed (typically bisquare) protrusion extending from a manual cranking handle
(not shown).
[0049] Motor gear shaft 114 is coaxial with a rotatable relative to second axle 112. Motor
gear shaft 114 is held within motor gear shaft housing 208 and is rotatable relative
to motor gear shaft housing 208 via bearing 116. In operation, motor gear shaft 114
is driven by a worm gear (not shown). Due to the gearing reduction provided by the
worm gear, it is impossible to turn the motor gear shaft 114 unless the motor is operating.
Therefore, with the motor inactive, motor gear shaft 114 is locked against rotation.
[0050] Main drive gear G2 meshes with ring gear 108. At the interior of main drive gear
G2 is formed ratchet track R2 within which turns a pawl carrier 118 carrying sprung
pawls 120. Pawl carrier 118 and pawls 120 are able to rotate ACW with respect to ratchet
track R2. Pawl carrier 118 is formed integrally with gear G4 which, in the configuration
shown in Figs. 4-7, is engaged with spindle gear wheel G5. Spindle gear wheel G5 is
held for rotation with spindle 300. Together, gear G4, pawl carrier 118, pawls 120,
ratchet track R2 and main drive gear G2 constitute the first drive train. Pawl carrier
118, pawls 120 and ratchet track R2 together constitute the first unidirectional drive
means.
[0051] Motor gear shaft 114, at the end distal from the motor gearbox 210, splays to provide
an annular shape having ratchet track R3 formed at the inwards facing part of the
annular shape. Located within the annular shape is pawl carrier 122, carrying sprung
pawls 124. Pawl carrier 122 and pawls 124 are able to rotate ACW with respect to ratchet
track R3. Pawl carrier 122, pawls 124 and ratchet track R3 together constitute the
third unidirectional drive means.
[0052] Pawl carrier 122 is formed integrally with gear G1 which is permanently engaged with
main drive gear G2. Gear G1 is also formed integrally with pawl carrier 126 carrying
sprung pawls 128. Pawl carrier 126 and sprung pawls 128 are able to rotate ACW with
respect to ratchet track R1 which is formed within gear G3. Gear G3 is engaged with
spindle gear wheel G5. Pawl carrier 126, pawls 128 and ratchet track R1 constitute
the second unidirectional drive means. Together, gear G3, pawl carrier 126, pawls
128, ratchet track R1, gear G1 and main drive gear G2 constitute the second drive
train. The reduction gearing ratio provided by the second drive train is greater than
that provided by the first drive train.
[0053] Figs. 5, 6 and 7 assist in understanding the configuration shown in Fig. 4 by illustration
plan sectional views along A-A, B-B and C-C respectively. The configuration of Fig.
4 has spindle gear wheel G5 in engagement with gears G4 and G3.
[0054] Summarising the modes of operation of the first, second and third unidirectional
drive means:
First unidirectional drive means operation:
[0055] When gear G4 is turned ACW, gear G2 can idle.
[0056] When gear G4 is turned CW, gear G2 will also be turned CW.
[0057] When gear G2 is turned CW, gear G4 can idle.
[0058] When gear G2 is tuned ACW, gear G4 will also be turned CW.
Second unidirectional drive means operation:
[0059] When gear G1 is turned ACW, gear G3 can idle.
[0060] When gear G1 is turned CW, gear G3 will also be turned CW.
[0061] When gear G3 is turned CW, gear G1 can idle.
[0062] When gear G3 is tuned ACW, gear G1 will also be turned CW.
Third unidirectional drive means operation:
[0063] When motor gear shaft 114 is turned CW, gear G1 can idle.
When motor gear shaft 114 is turned ACW, gear G1 will also be turned ACW.
When gear G1 is turned ACW, motor gear shaft 114 can idle.
When gear G1 is tuned CW, motor gear shaft 114 will also be turned CW.
[0064] In manual operation, with the winch handle driving rotation of the manual drive spindle
300 ACW, gear G5 is turned ACW, this turns gear G4 CW and by driving through ratchet
track R2 turns main drive gear G2 CW, this turns the winch drum CW. Gear G5 also turns
gear G3 CW and gear G2 turns gear G1 ACW, these two gears can turn in these opposite
directions because ratchet track R1 allows this.
[0065] Still in manual operation, the manual drive spindle rotation direction may be changed
to CW. Gear G5 is turned CW, this turns gear G3 ACW and by driving through ratchet
track R1 turns gear G1 ACW, this turns gear G2 CW and therefore also turns the winch
drum CW. Gear G5 also turns gear G4 ACW, gear G2 is already being turned CW. These
two gears can turn in these opposite directions because ratchet track R2 allows this.
[0066] Still in manual operation, gear G5 remains meshed with gears G4 and G3. The winch
drum has an ACW torque applied by the tangential rope load. This attempts to turn
gear G2 ACW, which attempts to drive through ratchet track R2 and attempts to turn
gear G4 ACW. This then attempts to turn gear G5 CW. Gear G2 also attempts to turn
gear G1 CW, this attempts to drive through ratchet track R1 to attempt to turn gear
G3 CW, this then attempts to turn gear G5 ACW. Thus, gear G5 is being turned CW by
gear G4 and ACW by gear G3. The result of this is that the whole gear system locks
and so the winch drum does not reverse wind (ACW in this embodiment) under the tangential
rope load in the manual driving configuration illustrated in Figs. 4-7.
[0067] Note that gear G1 is being turned CW by gear G2, this would drive through ratchet
track R3 into motor gear shaft 114. However, due to the number of teeth and therefore
the angle before they engage on both ratchet tracks R1 and R2, ratchet track R3 is
never engaged in this way.
[0068] Now we consider the situation in which the winch is powered by the motor.
[0069] Taking the same configuration as shown in Figs. 4-7, i.e. with gear G5 engaged with
gears G3 and G4, motor gear shaft 114 is turned ACW by the motor, this drives through
ratchet track R3 and turns gear G1 ACW, this turns gear G2 CW and then this turns
the winch drum CW for powered forward winding. Gear G1 is turning ACW which does not
drive through ratchet track R1. Gear G2 is turning CW which does not drive through
ratchet track R2. Both gear G3 and G4 are not driven and as such neither is gear G5.
[0070] Now consider the situation in which spindle gear wheel G5 is taken out of engagement
with gears G4 and G3, as shown in Figs. 8-11 and also in Fig. 12. Note that in these
drawings, identical features to Figs. 4-7 are not described again and are given the
same reference numbers.
[0071] By removing the spindle gear wheel G5 from the first and second gear train, this
then makes gears G3 and G4 no longer part of the system. Note that it may not be essential
in all embodiments to take G5 out of engagement with both G3 and G4, but for safety
reasons is it preferred to do so.
[0072] During powered forward winding of the winch, motor gear shaft 114is turned ACW by
the motor, this drives through ratchet track R3 and turns gear G1 ACW, this turns
main drive gear G2 CW and then this turns the winch drum CW. Gear G1 is turning ACW
which does not drive through ratchet track R1. Gear G2 is turning CW which does not
drive through ratchet track R2. Both gears G3 and G4 are driven via ratchet tracks
R1 and R2 but as gear G5 is now removed they play no part in the system.
[0073] Even with spindle gear wheel G5 removed, the winch is locked against reverse winding
if the motor is not operated. The winch drum is subjected to an ACW torque by the
tangential rope load. This attempts to turn gear G2 ACW and therefore gear G1 CW.
This then attempts to drives through ratchet track R3 but as motor gear shaft 114
is locked against rotation by the motor and worm gear, this stops the winch drum rotating.
Both gears G3 and G4 are driven via ratchet tracks R1 and R2 but as gear G5 is now
removed they play no part in the system.
[0074] Now we consider operation of the winch to provide powered reverse winding, with spindle
gear wheel G5 removed as shown in Fig. 8. The winch drum is subjected to an ACW torque
by the tangential rope load. This turns main drive gear G2 ACW and therefore gear
G1 CW. Gear G2 turning clockwise is locked against ratchet track R3.
[0075] However if ratchet track R3 itself is rotated CW by CW rotation of the motor gear
shaft 114 driven by the motor, consequently the winch drum is allowed to rotate ACW
(i.e. reverse winding).
[0076] Both gears G3 and G4 are driven via ratchet tracks R1 and R2 but as gear G5 is now
removed they play no part in the system.
[0077] Accordingly, in this preferred embodiment, reverse winding of the drum is powered
in effect by the rope load. The speed of rotation is controlled by the speed of the
motor, but the motor itself does not drive reverse winding - it instead allows reverse
winding to occur by providing rotation of the third unidirectional drive means which
otherwise would lock the drum against reverse winding.
[0078] With reference to Figs. 12-16, the way in which spindle gear wheel G5 is brought
into and out of engagement with gears G3 and G4 will now be explained in detail.
[0079] Manual drive spindle 300 has drive socket 302 formed at its upper end and an axial
bore 304 formed through the remainder of its length. Plunger 306 slidingly fits in
axial bore 304. Head 308 of plunger 306 is formed with a flange against which an upper
end of spring 310 bears. The lower end of spring 310 bears against a corresponding
recess in axial bore 304, with the result that plunger 306 is urged upwardly along
axial bore 304. Spindle collar 312 is formed integrally with spindle gear wheel G5
and fits over a corresponding narrowed portion 314 of spindle 300 for sliding axial
movement with respect to spindle 300.
[0080] Plunger 306 is attached to collar 312 by shear pin 316 extending through radial holes
318 in collar 312, radial slot 320 in narrowed portion 314 and through a corresponding
hole (not shown) at the lower end of plunger 306. Spring 322 is held in an axial bore
324 of plunger 306, the spring 322 being held for compression between a blind end
of bore 324 and shear pin 316. The urging effect of spring 322 is therefore to slide
collar 312 and the integral gear wheel G5 to the lower limit of travel of shear pin
316 in slot 320.
[0081] The effect of this is demonstrated in Figs. 14-16. Fig. 14 illustrates the configuration
in which the winch crank handle (not shown) is inserted into the manual drive socket
302 of the manual drive spindle 300. The insertion of the winch handle into drive
socket 302 depresses plunger 306 by bearing against head 308 of plunger 306. This
compresses spring 310. Downwards axial movement of plunger 306 causes downward axial
movement of collar 312 and integral gear wheel G5 due to the urging of spring 322
against shear pin 316. Accordingly, provided that gear wheels G3 and G4 are angularly
disposed in order to receive gear G5, gear G5 will engage with gears G3 and G4. It
will be seen from Fig. 13 that the lower axial extent of G5 is provided with bevelled
gear teeth 326 in order to assist with this engagement between G5, G3 and G4.
[0082] Fig. 16 illustrates the configuration in the case where the winch handle is placed
in the manual drive socket 302 but where gears G3 and/or G4 are not yet in an angular
position to receive gear G5 for engagement. In this case, spring 322 is compressed
so that gear G5 is located out of axial engagement with gears G3 and G4. As the winch
is operated, there will come a point at which gears G3 and G4 are in an angular position
to allow engagement with gear G5, at which point urging of spring 322 will axially
extend gear G5 into engagement with gears G3 and G4.
[0083] It will be seen that the configuration of the manual drive spindle shown in Fig.
16 corresponds to that shown in Fig. 12 and the configuration shown in Fig. 14 corresponds
to that shown in Fig. 4.
[0084] Fig. 15 shows the configuration of the manual drive spindle with the winch handle
removed from drive socket 302. This is the same as the configuration shown for the
winch in Fig. 8. In this configuration, each of springs 310 and 322 urge plunger 306
upwards. The result of this is that gear G5 is retracted from engagement with gears
G3 and G4.
[0085] Fig. 17 shows a perspective view of a motorised winch according to a preferred embodiment
of the present invention. The same winch is shown in side view in Fig. 18, in enlarged
perspective view in Fig. 19, in enlarged side view in Fig. 20 and in enlarged sectional
view in Fig. 21.
[0086] Self-tailing arrangement 220 is provided in order to take rope from the winding surface
of winch drum 202 towards an unloaded end of the rope (not shown). Parts of the self-tailing
arrangement rotate with the winch drum 202 and parts of the self-tailing arrangement
remain stationary with respect to winch support 102. It should be noted that any parts
of the self-tailing arrangement which are stated to remain stationary with respect
to the support 102 during operation of the winch may be rotationally adjustable with
respect to support 102, for example in order to locate the self-tailing arrangement
at a convenient position with respect to the operator.
[0087] Top cap 240 is arranged to fit at the top of the winch. Top cap 240 remains stationary
with respect to winch support 102 during operation of the winch. Feeder arm 242 is
provided integrally with top cap 240, in order to guide rope from the winch drum 202
and into the self-tailing arrangement. The self-tailing arrangement further includes
upper rope lock ring 244 and lower rope lock ring 246, best seen in Figs. 20 and 21.
Each rope lock ring is provided with knurls, or the like, in order to enhance gripping
on rope. Rope lock rings 244, 246 are rotatable with winch drum 202. Together, rope
lock rings 244 and 246 define a rope guide channel 248 around the self-tailing arrangement.
[0088] Lower rope lock ring 246 is spring mounted with respect to the winch drum 202 via
springs 250, 252. Corresponding springs may be provided at suitable angular intervals
around the lower rope lock ring 246. Spring mounting of the lower rope lock ring 246
in this way allows the width of the rope guide channel 248 to be varied during operation,
in order for the rope guide channel to accommodate ropes of different diameters.
[0089] Thus far, the description of the self-tailing arrangement corresponds to the self-tailing
arrangement known from winches such as the Lewmar EVO™ winch.
[0090] However, additionally, the winch according to the preferred embodiment includes a
retainer guide 260 in the form of a ring that extends around the full circumference
of the self-tailing arrangement, best seen in Fig. 22. Retainer guide 260 includes
protrusion 262 which fits into a corresponding axial slot 264 formed on the inward
face of feeder arm 242. Protrusion 262 and slot 264 cooperate to prevent rotation
of retainer guide 260 with respect to feeder arm 242. However, the axial extendable
slot allows retainer guide 260 to move axially to a limited extent with respect to
feeder arm 242. The result of this is that, during normal operation of the winch,
retainer guide 260 does not rotate with rope lock rings 244 and 246.
[0091] Fig. 22 shows a perspective view of retainer guide 260. Retainer guide 260 has a
retainer lip 266 extending only partly circumferentially around the self-tailing assembly.
The shape of retainer lip 266 when viewed from a radial direction has an asymmetric
profile. As shown in Fig. 19, the left hand end of retainer lip 266 has a relatively
steep surface and the right hand extent of retainer lip 266 has a relatively shallow
tapered surface. The steep surface is a reverse winding guide portion, typically having
a steepness of about 60°. In contrast, the shallow tapered portion 270 has a slope
of 15° or less, typically about 7.5°. The retainer lip 266 extends for about 120°
around the circumference of the self-tailing assembly. Between the feeder arm 242
and the reverse winding guide portion 268 is defined opening 272 which is sized in
order to conduct rope out of and into the self-tailing arrangement.
[0092] In normal use of the winch during forward winding, rope from the winch drum is fed
into the self-tailing arrangement by feeder arm 242 in a clockwise direction. Unloaded
rope is ejected from the self-tailing arrangement at opening 272. Rope is encouraged
to leave the rope guide channel 248 by extractor wedge 274 in a known manner.
[0093] During reverse winding of the winch, it is necessary for rope to be guided into the
rope guide channel in order to be gripped by rope lock rings 244 and 246. However,
since the rope being received in the rope guide channel 248 is unloaded, there is
a significant likelihood that reverse winding of the winch will result in the unloaded
rope leaving the self-tailing arrangement, potentially leading to a dangerous situation
of uncontrolled rope let-out.
[0094] This dangerous situation is prevented by reverse winding guide portion 268 on retainer
lip 266 guiding the rope through opening 272 and behind retainer lip 266 in the rope
guide channel in order to be safely gripped in the rope guide channel between rope
lock rings 244 and 246 around the remainder of the circumference of the self-tailing
assembly to the feeder arm. The steepness of the slope of reverse winding guide portion
268 prevents the rope from displacing retainer lip 266 (and hence retainer guide 260)
downwards during normal operation. However, the user can extract rope from the rope
guide channel by pushing the retainer guide 260 downwards against the urging of springs
250, 252. This can be achieved one-handed if necessary, if the user uses the rope
to depress retainer guide 260.
[0095] The relatively shallow slope of tapered portion 270 means that, if rope is only partially
inserted into the self-tailing arrangement adjacent feeder arm 242 during forward
winding of the winch, the rope travelling around the self-tailing arrangement encounters
tapered portion 270. Continued forward winding of the winch causes the rope to cam
the retainer guide 260 downwards by virtue of the shallow slope of tapered portion
270, until the rope is fully contained in the rope guide channel behind retainer lip
266, the unloaded end of the rope then being fed through opening 272.
[0096] With reference to Fig. 20, during reverse winding, reverse wind extractor 276 assists
in the extraction of the rope from the rope guide channel and back onto the feeder
arm for feeding to the drum 202. Reverse wind extractor 276 has a similar configuration
to forward wind extractor 274, in that it is in the form of a wedge.
[0097] As will be understood from the above description of the preferred embodiments of
the invention, it is preferred that the winch provides at least two (but preferably
only two, for simplicity) manual forward driving speeds, of different gearing ratios.
The manual forward gearing ratio is selected according to the direction of rotation
of the manual drive socket, and thus the direction of rotation of the winch handle.
In view of the manner in which reverse winding is achieved, being controlled (rather
than powered) by the motor, reverse winding is typically only provided when rope wrapped
around the winch drum is subjected to a load which provides a reverse winding torque
to the winch drum. If the motor is turned in the reverse winding direction but there
is no reverse winding torque on the winch drum, then the user is given an audible
indication that there is no reverse winding of the winch drum by hearing the clicking
of the ratchet of the third unidirectional drive means operating in free wheel mode.
[0098] When the winch handle is located in the manual drive socket, the winch is locked
against reverse winding. In this way, reverse winding is not possible by manual operation
or by motor operation. This provides an important safety feature of the preferred
embodiments of the present invention. However, when the crank handle is located in
the drive socket, the winch is still capable of motor-operated forward winding. However
it is important to note that in this situation, motor-operated forward winding of
the winch does not rotate the crank handle.
[0099] Suitable controls are provided for controlling the motor. In a preferred embodiment,
only two selectable on-off controls are provided (these are not illustrated in the
drawings). A forwards control button is exclusively for controlling on-off motor-operated
forward winding. Thus, there is no other operation possible using this button. Similarly,
a reverse control button is provided exclusively for controlling on-off motor-operated
reverse winding of the winch drum. There is no other function provided by this button.
The importance of this is that, during challenging sailing conditions, the user does
not need to toggle a selector switch in order to ensure that the relevant buttons
will provide the required mode of operation of the winch.
[0100] While the invention has been described in conjunction with the exemplary embodiments
described above, many equivalent modifications and variations will be apparent to
those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments
of the invention set forth above are considered to be illustrative and not limiting.
Various changes to the described embodiments may be made without departing from the
scope of the invention.
1. A winch (200) for a sailboat comprising:
a support (206) for mounting the winch with respect to a sailboat;
a winch drum (202) rotatable with respect to the support;
a ring gear (108) fixed with respect to the winch drum;
a main drive gear (G2) meshing with the ring gear for driving rotation of the winch
drum;
a manual drive spindle (300); and
a motor gear shaft (114),
wherein the winch is capable of manual operation for forward winding of the winch
drum in a first gearing ratio and in a second gearing ratio, the first and second
gearing ratios being selected depending on the direction of rotation of the manual
drive spindle, the winch further comprising:
a first gear train providing the first gearing ratio, the first gear train having
a first unidirectional drive means (G2, G4) operable to drive the main drive gear
when the first unidirectional drive means is rotated in a forward direction and operable
to freewheel when the first unidirectional drive means is rotated in a reverse direction;
and
a second gear train providing the second gearing ratio, the second gear train having
a second unidirectional drive means (G1, G3) operable to drive the main drive gear
when the second unidirectional drive means is rotated in a reverse direction and operable
to freewheel when the second unidirectional drive means is rotated in a forwards direction,
characterized in that
the winch further comprises:
a third unidirectional drive means (G1, 114) linked to the motor gear shaft, wherein
the winch is capable of motorised operation in which the winch drum is operatively
linked to the motor gear shaft via the third unidirectional drive means and via at
least part of the first or second gear train, and rotation of the third unidirectional
drive means by the motor gear shaft (114) in one direction drives the main drive gear
(G2) and causes forward winding of the winch drum (202) and rotation of the unidirectional
drive means by the motor gear shaft in the opposite direction allows reverse winding
of the winch drum,
wherein the manual drive spindle (300) is provided with a spindle gearwheel (G5) which
engages with gear wheels (G3, G4) of the first and second drive trains simultaneously
during manual operation of the winch, reverse winding torque on the winch drum urging
the first and second unidirectional drive means so that the spindle gear wheel locks
relative rotation of said gear wheels of the first and second drive trains, and thus
prevents reverse winding of the winch drum,
wherein the spindle gear wheel is moveable into and out of engagement with at least
one of said gear wheels of the first and second drive trains to allow reverse winding
of the winch, and
wherein the spindle gear wheel is moveable axially along the principal axis of the
manual drive spindle.
2. A winch according to claim 1 wherein reverse winding of the winch drum occurs only
when there is a reverse winding torque on the drum.
3. A winch according to claim 2 wherein the reverse winding torque is applied by a load
on a rope wrapped around the drum.
4. A winch according to any one of claims 1 to 3 wherein the third unidirectional drive
means has a first part (114) and a second part (G1) capable of interacting according
to (i) and (ii):
(i) rotation of the first part in said one direction or rotation of the second part
in said opposite direction engages the first and second parts to rotate together,
and
(ii) rotation of the first part in said opposite direction or rotation of the second
part in said first direction allows relative rotation of the first and second parts
in a freewheel configuration.
5. A winch according to claim 4 wherein, during forward winding of the winch drum, the
first and second parts of the third unidirectional drive means are engaged to rotate
together and, during reverse winding of the winch drum, the first and second parts
of the third unidirectional drive means are engaged to rotate together.
6. A winch according to any one of claims 1 to 5 wherein, in use, the motor gear shaft
is driven by the motor (212) via worm gearing so that the motor gear shaft is rotationally
locked when the motor is not operated.
7. A winch according to any one of claims 1 to 6 wherein, when the winch is not subjected
to a reverse winding torque, reverse operation of the motor results in relative rotation
of the first and second parts of the third unidirectional drive means in a freewheel
configuration.
8. A winch according to any one of claims 1 to 7 wherein the spindle gear wheel is out
of engagement with at least one of said gear wheels when a manual crank handle is
not located in the drive socket (302) of the winch.
9. A winch according to claim 8 wherein the manual drive spindle includes a plunger (306)
for axial travel along the manual drive spindle, the plunger having spring means (310)
for urging the spindle gear wheel towards engagement.
10. A winch (200) for a sailboat comprising:
a support (206) for mounting the winch with respect to a sailboat;
a winch drum (202) rotatable with respect to the support;
a ring gear (108) fixed with respect to the winch drum;
a main drive gear (G2) meshing with the ring gear for driving rotation of the winch
drum;
a manual drive spindle (300); and
a motor gear shaft (114),
wherein the winch is capable of manual operation for forward winding of the winch
drum in a first gearing ratio and in a second gearing ratio, the first and second
gearing ratios being selected depending on the direction of rotation of the manual
drive spindle, the winch further comprising:
a first gear train providing the first gearing ratio, the first gear train having
a first unidirectional drive means (G2, G4) operable to drive the main drive gear
when the first unidirectional drive means is rotated in a forward direction and operable
to freewheel when the first unidirectional drive means is rotated in a reverse direction;
and
a second gear train providing the second gearing ratio, the second gear train having
a second unidirectional drive means (G1, G3) operable to drive the main drive gear
when the second unidirectional drive means is rotated in a reverse direction and operable
to freewheel when the second unidirectional drive means is rotated in a forwards direction,
characterized in that
the winch is capable of motorised operation in which the winch drum is operatively
linked to the motor gear shaft (114) via at least part of the first or second gear
train, so that rotation of the motor gear shaft in one direction drives the main drive
gear (G2) and causes forward winding of the winch drum (202) and rotation of the motor
gear shaft in the opposite direction allows reverse winding of the winch drum, and
wherein the manual drive spindle (300) is provided with a spindle gearwheel (G5) which
engages, during manual operation of the winch, with gear wheels of the first and second
drive trains (G3, G4) simultaneously to prevent reverse winding during manual operation,
the spindle gear wheel being reversibly moveable out of engagement with at least one
of said gear wheels of the first and second drive trains for motor-controlled reverse
winding of the drum, wherein the spindle gear wheel is moveable axially along the
principal axis of the manual drive spindle.
1. Winde (200) für ein Segelboot, die Folgendes umfasst:
einen Träger (206) zum Anbringen der Winde an einem Segelboot;
eine Windentrommel (202), die in Bezug auf den Träger drehbar ist;
ein Hohlrad (108), das an der Windentrommel befestigt ist;
ein Hauptantriebsrad (G2), das mit dem Hohlrad kämmt, um die Drehung der Windentrommel
anzutreiben;
eine Handantriebsspindel (300); und
eine Motorgetriebewelle (114),
worin die Winde zum händischen Betrieb des Vorlaufes der Windentrommel in einem ersten
Übersetzungsverhältnis und in einem zweiten Übersetzungsverhältnis in der Lage ist,
wobei das erste und das zweite Übersetzungsverhältnis je nach Richtung der Handantriebsspindel
ausgewählt sind, wobei die Winde ferner Folgendes umfasst:
ein erstes Getrieberäderwerk, das das erste Übersetzungsverhältnis bereitstellt, wobei
das erste Getrieberäderwerk ein erstes unidirektionales Antriebsmittel (G2, G4) aufweist,
das ausgelegt ist, das Hauptantriebsrad anzutreiben, wenn das erste unidirektionale
Antriebsmittel in Vorwärtsrichtung gedreht wird, und ausgelegt ist, freizulaufen,
wenn das erste unidirektionale Antriebsmittel in Rückwärtsrichtung gedreht wird; und
ein zweites Getrieberäderwerk, das das zweite Übersetzungsverhältnis bereitstellt,
wobei das zweite Getrieberäderwerk ein zweites unidirektionales Antriebsmittel (G1,
G3) aufweist, das ausgelegt ist, das Hauptantriebsrad anzutreiben, wenn das zweite
unidirektionale Antriebsmittel in Rückwärtsrichtung gedreht wird, und ausgelegt ist,
freizulaufen, wenn das zweite unidirektionale Antriebsmittel in Vorwärtsrichtung gedreht
wird,
dadurch gekennzeichnet, dass
die Winde ferner Folgendes umfasst:
ein drittes unidirektionales Antriebsmittel (G1, 114), das mit der Motorgetriebewelle
verbunden ist, worin die Winde zu motorisiertem Betrieb in der Lage ist, worin die
Windentrommel über das dritte unidirektionale Antriebsmittel und über zumindest einen
Teil des ersten oder des zweiten Getrieberäderwerkes mit der Motorgetriebewelle (114)
wirkverbunden ist und eine Drehung des dritten unidirektionalen Antriebsmittels durch
die Motorgetriebewelle (114) in einer Richtung das Hauptantriebsrad (G2) antreibt
und einen Vorlauf der Windentrommel (202) verursacht und eine Drehung des unidirektionalen
Antriebsmittels durch die Motorgetriebewelle in entgegengesetzter Richtung einen Rücklauf
der Windentrommel ermöglicht,
worin die Handantriebsspindel (300) mit einem Spindelgetrieberad (G5) bereitgestellt
ist, das in Getrieberäder (G3, G4) des ersten und des zweiten Antriebsstrangs während
des händischen Betriebs der Winde gleichzeitig eingreift, wobei ein Rücklaufdrehmoment
auf der Windentrommel das erste und das zweite unidirektionale Antriebsmittel derart
treibt, dass das Spindelgetrieberad die relative Drehung der Getrieberäder des ersten
und des zweiten Antriebsstrangs sperrt und somit einen Rücklauf der Windentrommel
unterbindet,
worin das Spindelgetrieberad in einen Eingriff mit zumindest einem der Getrieberäder
des ersten und des zweiten Antriebsstrangs und wieder aus diesem hinaus bewegbar ist,
um einen Rücklauf der Winde zu ermöglichen, und
worin das Spindelgetrieberad axial entlang der Hauptachse der Handantriebsspindel
bewegbar ist.
2. Winde nach Anspruch 1, worin ein Rücklauf der Windentrommel nur auftritt, wenn ein
Rücklaufdrehmoment auf der Trommel ist.
3. Winde nach Anspruch 2, worin das Rücklaufdrehmoment durch eine Last auf einem um die
Trommel gewickelten Seil angelegt wird.
4. Winde nach einem der Ansprüche 1 bis 3, worin das dritte unidirektionale Antriebsmittel
einen ersten Teil (114) und einen zweiten Teil (G1) aufweist, die in der Lage sind,
gemäß (i) und (ii) zusammenzuwirken:
(i) Drehung des ersten Teils in die eine Richtung oder Drehung des zweiten Teils in
die entgegengesetzte Richtung bringt den ersten und den zweiten Teil in gemeinsamen
Dreheingriff und
(ii) Drehung des ersten Teils in die entgegengesetzte Richtung oder Drehung des zweiten
Teils in die erste Richtung ermöglicht eine relative Drehung des ersten und des zweiten
Teils in einer Freilaufkonfiguration.
5. Winde nach Anspruch 4, worin während des Vorlaufes der Windentrommel der erste und
der zweite Teil des dritten unidirektionalen Antriebsmittels in gemeinsamem Dreheingriff
stehen und während des Rücklaufes der Windentrommel der erste und der zweite Teil
des dritten unidirektionalen Antriebsmittels in gemeinsamem Dreheingriff stehen.
6. Winde nach einem der Ansprüche 1 bis 5, worin bei Verwendung die Motorgetriebewelle
durch den Motor (212) über ein Schneckengetriebe angetrieben wird, sodass die Motorgetriebewelle
drehgesperrt ist, wenn der Motor nicht in Betrieb ist.
7. Winde nach einem der Ansprüche 1 bis 6, worin, wenn die Winde keinem Rücklaufdrehmoment
unterzogen ist, ein Rückwärtsbetrieb des Motors zu einer relativen Drehung des ersten
und des zweiten Teils des dritten unidirektionalen Antriebsmittels in einer Freilaufkonfiguration
führt.
8. Winde nach einem der Ansprüche 1 bis 7, worin das Spindelgetrieberad außer Eingriff
mit zumindest einem der Getrieberäder steht, wenn sich keine Handkurbel in der Antriebsbuchse
(302) der Winde befindet.
9. Winde nach Anspruch 8, worin die Handantriebsspindel einen Tauchkolben (306) zur axialen
Bewegung entlang der Handantriebsspindel umfasst, wobei der Tauchkolben Federungsmittel
(310) zum Drücken des Spindelgetrieberades in einen Eingriff umfasst.
10. Winde (200) für ein Segelboot, die Folgendes umfasst:
einen Träger (206) zum Anbringen der Winde an einem Segelboot;
eine Windentrommel (202), die in Bezug auf den Träger drehbar ist;
ein Hohlrad (108), das an der Windentrommel befestigt ist;
ein Hauptantriebsrad (G2), das mit dem Hohlrad kämmt, um die Drehung der Windentrommel
anzutreiben;
eine Handantriebsspindel (300); und
eine Motorgetriebewelle (114),
worin die Winde zum händischen Betrieb des Vorlaufes der Windentrommel in einem ersten
Übersetzungsverhältnis und in einem zweiten Übersetzungsverhältnis in der Lage ist,
wobei das erste und das zweite Übersetzungsverhältnis je nach Richtung der Handantriebsspindel
ausgewählt sind, wobei die Winde ferner Folgendes umfasst:
ein erstes Getrieberäderwerk, das das erste Übersetzungsverhältnis bereitstellt, wobei
das erste Getrieberäderwerk ein erstes unidirektionales Antriebsmittel (G2, G4) aufweist,
das ausgelegt ist, das Hauptantriebsrad anzutreiben, wenn das erste unidirektionale
Antriebsmittel in Vorwärtsrichtung gedreht wird, und ausgelegt ist, freizulaufen,
wenn das erste unidirektionale Antriebsmittel in Rückwärtsrichtung gedreht wird; und
ein zweites Getrieberäderwerk, das das zweite Übersetzungsverhältnis bereitstellt,
wobei das zweite Getrieberäderwerk ein zweites unidirektionales Antriebsmittel (G1,
G3) aufweist, das ausgelegt ist, das Hauptantriebsrad anzutreiben, wenn das zweite
unidirektionale Antriebsmittel in Rückwärtsrichtung gedreht wird, und ausgelegt ist,
freizulaufen, wenn das zweite unidirektionale Antriebsmittel in Vorwärtsrichtung gedreht
wird,
dadurch gekennzeichnet, dass
die Winde zu motorisiertem Betrieb in der Lage ist, worin die Windentrommel über das
dritte unidirektionale Antriebsmittel und über zumindest einen Teil des ersten oder
des zweiten Getrieberäderwerkes mit der Motorgetriebewelle (114) wirkverbunden ist
und eine Drehung des dritten unidirektionalen Antriebsmittels durch die Motorgetriebewelle
(114) in einer Richtung das Hauptantriebsrad (G2) antreibt und einen Vorlauf der Windentrommel
(202) verursacht und eine Drehung des unidirektionalen Antriebsmittels durch die Motorgetriebewelle
in entgegengesetzter Richtung einen Rücklauf der Windentrommel ermöglicht, und worin
die Handantriebsspindel (300) mit einem Spindelgetrieberad (G5) bereitgestellt ist,
das in Getrieberäder (G3, G4) des ersten und des zweiten Antriebsstrangs während des
händischen Betriebs der Winde gleichzeitig eingreift, um einen Rücklauf im händischen
Betrieb zu unterbinden, wobei das Spindelgetrieberad zum motorgesteuerten Rücklauf
der Trommel reversibel außer Eingriff mit zumindest einem der Getrieberäder des ersten
und des zweiten Antriebsstrangs bewegbar ist, worin das Spindelgetrieberad axial entlang
der Hauptachse der Handantriebsspindel bewegbar ist.
1. Treuil (200) pour un bateau à voile comprenant :
un support (206) pour monter le treuil par rapport à un bateau à voile ;
un tambour de treuil (202) pouvant tourner par rapport au support ;
une couronne de train planétaire (108) fixée par rapport au tambour de treuil ;
un pignon de commande principal (G2) s'engrenant avec la couronne de train planétaire
pour l'entraînement de la rotation du tambour de treuil ;
une broche d'entraînement manuelle (300) ; et
un arbre de transmission de moteur (114),
dans lequel le treuil peut effectuer une opération manuelle pour l'enroulement vers
l'avant du tambour de treuil dans un premier rapport d'engrenage et dans un second
rapport d'engrenage, les premier et second rapports d'engrenage étant sélectionnés
en fonction de la direction de rotation de la broche d'entraînement manuelle, le treuil
comprenant en outre :
un premier train d'engrenages fournissant le premier rapport d'engrenage, le premier
train d'engrenages ayant un premier moyen d'entraînement unidirectionnel (G2, G4)
pouvant fonctionner pour entraîner le premier pignon de commande lorsque le premier
moyen d'entraînement unidirectionnel tourne dans une direction vers l'avant et pouvant
fonctionner en roue libre lorsque le premier moyen d'entraînement unidirectionnel
tourne dans une direction inverse ; et
un second train d'engrenages fournissant le second rapport d'engrenage, le second
train d'engrenages ayant un deuxième moyen d'entraînement unidirectionnel (G1, G3)
pouvant fonctionner pour entraîner le pignon de commande principal lorsque le moyen
d'entraînement unidirectionnel tourne dans une direction inverse et fonctionner en
roue libre lorsque le second moyen d'entraînement unidirectionnel tourne vers l'avant,
caractérisé en ce que :
le treuil comprend en outre :
un troisième moyen d'entraînement unidirectionnel (G1, 114) relié à l'arbre de transmission
de moteur, dans lequel le treuil peut effectuer une opération motorisée dans laquelle
le tambour de treuil est relié de manière opérationnelle à l'arbre de transmission
de moteur via le troisième moyen d'entraînement unidirectionnel et via au moins une
partie du premier ou du second train d'engrenages, et la rotation du troisième moyen
d'entraînement unidirectionnel par l'arbre de transmission de moteur (101) dans une
direction entraîne le pignon de commande principal (G2) et provoque l'enroulement
vers l'avant du tambour de treuil (202) et la rotation du moyen d'entraînement unidirectionnel
par l'arbre de transmission de moteur dans la direction opposée permet l'enroulement
en sens inverse du tambour de treuil,
dans lequel la broche d'entraînement manuelle (300) est prévue avec une roue dentée
de broche (G5) qui se met en prise avec les roues dentées (G3, G4) des premier et
second trains d'engrenages simultanément pendant le fonctionnement manuel du treuil,
le couple d'enroulement inverse sur le tambour de treuil poussant les premier et deuxième
moyens d'entraînement unidirectionnel de sorte que la roue dentée de broche bloque
la rotation relative desdites roues dentées des premier et second trains d'entraînement
et empêche ainsi l'enroulement en sens inverse du tambour de treuil,
dans lequel la roue dentée de broche est mobile en et hors de mise en prise avec au
moins l'une desdites roues dentées des premier et second trains d'entraînement pour
permettre l'enroulement en sens inverse du treuil, et
dans lequel la roue dentée de broche est axialement mobile le long de l'axe principal
de la broche d'entraînement manuelle.
2. Treuil selon la revendication 1, dans lequel l'enroulement en sens inverse du tambour
de treuil a lieu uniquement lorsqu'il existe un couple d'enroulement inverse sur le
tambour.
3. Treuil selon la revendication 2, dans lequel le couple d'enroulement inverse est appliqué
par une charge sur un câble enroulé autour du tambour.
4. Treuil selon l'une quelconque des revendications 1 à 3, dans lequel le troisième moyen
d'entraînement unidirectionnel a une première partie (114) et une seconde partie (G1)
capable d'interagir selon (i) et (ii) :
(i) la rotation de la première partie dans ladite une direction de rotation de la
seconde partie dans ladite direction opposée met en prise les première et seconde
parties pour tourner ensemble, et
(ii) la rotation de la première partie dans ladite direction ou rotation opposée de
la seconde partie dans ladite première direction permet la rotation relative des première
et seconde parties dans une configuration de roue libre.
5. Treuil selon la revendication 4, dans lequel, pendant l'enroulement vers l'avant du
tambour de treuil, les première et seconde parties du troisième moyen d'entraînement
unidirectionnel sont mises en prise pour tourner ensemble et, pendant l'enroulement
en sens inverse du tambour de treuil, les première et seconde parties du troisième
moyen d'entraînement unidirectionnel sont mises en prise pour tourner ensemble.
6. Treuil selon l'une quelconque des revendications 1 à 5, dans lequel, à l'usage, l'arbre
de transmission de moteur est entraîné par le moteur (212) via un engrenage à vis
sans fin, de sorte que l'arbre de transmission de moteur est verrouillé en rotation
lorsque le moteur ne fonctionne pas.
7. Treuil selon l'une quelconque des revendications 1 à 6, dans lequel, lorsque le treuil
n'est pas soumis à un couple d'enroulement inverse, l'opération inverse du moteur
se traduit par la rotation relative des première et seconde parties du troisième moyen
d'entraînement unidirectionnel dans une configuration de roue libre.
8. Treuil selon l'une quelconque des revendications 1 à 7, dans lequel la roue dentée
de broche est hors de mise en prise avec au moins l'une desdites roues dentées lorsqu'une
poignée de manivelle manuelle n'est pas positionnée dans la douille d'entraînement
(302) du treuil.
9. Treuil selon la revendication 8, dans lequel la broche d'entraînement manuelle comprend
un piston plongeur (306) pour le déplacement axial le long de la broche d'entraînement
manuelle, le piston plongeur ayant un moyen de ressort (310) pour pousser la roue
dentée de broche vers la mise en prise.
10. Treuil (200) pour un bateau à voile comprenant :
un support (206) pour monter le treuil par rapport à un bateau à voile ;
un tambour de treuil (202) pouvant tourner par rapport au support ;
une couronne de train planétaire (108) fixée par rapport au tambour de treuil ;
un pignon de commande principal (G2) s'engrenant avec la couronne de train planétaire
pour entraîner la rotation du tambour de treuil ;
une broche d'entraînement manuelle (300) ; et
un arbre de transmission de moteur (114),
dans lequel le treuil peut effectuer une opération manuelle pour l'enroulement vers
l'avant du tambour de treuil dans un premier rapport d'engrenage et dans un second
rapport d'engrenage, les premier et second rapports d'engrenage étant sélectionnés
en fonction de la direction de rotation de la broche d'entraînement manuelle, le treuil
comprenant en outre :
un premier train d'engrenages fournissant le premier rapport d'engrenage, le premier
train d'engrenages ayant un premier moyen d'entraînement unidirectionnel (G2, G4)
pouvant fonctionner pour entraîner le pignon de commande principal lorsque le premier
moyen d'entraînement unidirectionnel tourne dans une direction vers l'avant et pouvant
fonctionner en roue libre lorsque le premier moyen d'entraînement unidirectionnel
tourne dans une direction en sens inverse ; et
un second train d'engrenages fournissant le second rapport d'engrenage, le second
train d'engrenages ayant un deuxième moyen d'entraînement unidirectionnel (G1, G3)
pouvant fonctionner pour entraîner le pignon de commande principal lorsque le deuxième
moyen d'entraînement unidirectionnel tourne dans une direction en sens inverse et
pouvant fonctionner en roue libre lorsque le deuxième moyen d'entraînement unidirectionnel
tourne dans une direction vers l'avant,
caractérisé en ce que :
le treuil peut effectuer une opération motorisée dans laquelle le tambour de treuil
est relié de manière opérationnelle à l'arbre de transmission de moteur (114) via
au moins une partie du premier ou du second train d'engrenages de sorte que la rotation
de l'arbre de transmission de moteur dans une direction entraîne le pignon de commande
principal (G2) et provoque l'enroulement vers l'avant du tambour de treuil (202) et
la rotation de l'arbre de transmission de moteur dans le direction opposée permet
l'enroulement en sens inverse du tambour de treuil, et dans lequel la broche d'entraînement
manuelle (300) est prévue avec une roue dentée de broche (G5) qui se met en prise,
pendant le fonctionnement manuel du treuil, avec le roues dentées des premier et second
trains d'entraînement (G3, G4) simultanément pour empêcher l'enroulement en sens inverse
pendant le fonctionnement manuel, la roue dentée de broche étant mobile en sens inverse
hors de mise en prise avec au moins l'une desdites roues dentées des premier et second
trains d'entraînement pour l'enroulement en sens inverse contrôlé par moteur du tambour,
dans lequel la roue dentée de broche est axialement mobile le long de l'axe principal
de la broche d'entraînement manuelle.